US2089969A - Warm air furnace structure - Google Patents

Warm air furnace structure Download PDF

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US2089969A
US2089969A US692691A US69269133A US2089969A US 2089969 A US2089969 A US 2089969A US 692691 A US692691 A US 692691A US 69269133 A US69269133 A US 69269133A US 2089969 A US2089969 A US 2089969A
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air
chamber
furnace
blower
control chamber
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US692691A
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Otto J Kuenhold
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FOREST CITY FOUNDRIES Co
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FOREST CITY FOUNDRIES Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/06Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
    • F24H3/10Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by plates
    • F24H3/105Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by plates using fluid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2064Arrangement or mounting of control or safety devices for air heaters
    • F24H9/2085Arrangement or mounting of control or safety devices for air heaters using fluid fuel

Definitions

  • This invention relates to improvements in warm air furnaces and more particularly, in furnaces for modern, conditioned air heating systems employing forced air circulation.
  • One of the objects of the present invention is the provision of an improved warm air furnace in which the enclosing casing thereof is horizontally separable into an upper portion containing an air heating chamber and a lower portion containing an air inlet chamber, a blower chamber and a control chamber.
  • a further object of the present invention is the provision of an improved warm air furnace in which the air inlet chamber thereof has air-deo livering communication at all times, through suitable air filtering means, with the blower chamber of the furnace, and also has direct airdelivering communication, when desired, such as when the air-blowing means of the blower chamber is not in operation, with the air heating chamber of the furnace.
  • a further object of the present invention is the provision of an improved warm air furnace in which the air-blowing means of the blower chamber is mounted for ready removability from the furnace casing for inspection, replacement or repair and is readily adjustable to enable it to properly deliver air into the air heating chamber of the furnace.
  • a further object of the present invention is the provision of an improved warm air furnace in which the air heating chamber thereof is provided with adjustable air deflecting means to insure proper flow of air therethrough.
  • a further object of the present invention is the provision of an improved warm air furnace in which substantially all of the control devices thereof are conveniently and neatly arranged in a separable control chamber for ready access thereto for inspection, adjustment, replacement or repair.
  • a further object of the present invention is the provision of an improved warm air furnace in which proper ventilation of the control chamber is readily and simply afforded.
  • a further object of the present invention is the provision of an improved warm air furnace which is of simple and inexpensive construction, of exceedingly compact form, of neat and pleasing appearance, of readily accessible and easily assembled parts, and of an exceptionally high degree of efficiency in use thereof.
  • Fig. 1 is a vertical, longitudinal sectional view of a warm air furnace constructed in accordance with one embodiment of the present invention, the view being on the line l-l, Fig. 3;
  • Fig. 2 is a detail sectional view, on an enlarged scale, of the horizontal joint between the upper and lower portions of the furnace casing;
  • Fig. 3 is a vertical, transverse, sectional view of said furnace, taken on the lines 3-3, Figs. 1 and 4;
  • Fig. 4 is a. vertical, longitudinal sectional view of the furnace, taken on the line 4-4, Fig. 3;
  • Fig. 5 is a front elevation of the furnace with the control chamber door removed;
  • Fig. 6 is a cross sectional view of said furnace, taken on the lines 6--6, Figs.
  • Fig. 7 is a side view of the lower portion of the furnace and showing a modified form of control chamber and a modified arrangement of parts therein, one of the casing side doors being removed;
  • Fig. 8 is a cross-sectional view of the modified form of control chamber of Fig. 7, the view being on the line 8-8, Fig. 9; and
  • Fig. 9 is a vertical sectional view of the modified form of control chamber of Fig. '7.
  • represent a plurality of generally parallel, transversely disposed and longitudinally spaced hollow heat convectors, which convectors constitute a means for transmitting heat into the air to be heated which circulates through vertically disposed spaces 23 between and around said convectors.
  • the central and main heat convector 20 contains one or more burners, two gas burners 25 being here shown, the combustion products of which travel upwardly in this central convector 20, are then communicated laterally to the upper ends of the side, auxiliary convectors 2
  • the enclosing casing of the furnace (see Fig. 2) is horizontally separable at 28 into a lower portion and an upper portion, both of which portions may be shipped in either assembled or in knockdown form.
  • the furnace is structurally separable into a lower portion or base and an upper portion, from the standpoint of its functions the furnace is divided by horizontally disposed walls 33, 4
  • the chamber 30 is an air inlet chamber into which a cold air return duct 29, Fig. 1, communicates and from which chamber the air passes either into the air heating chamber 22 through suitable by-pass openings 3
  • This blower chamber 40 can receive air only through said air filters 50 and can discharge air only through its outlets 48 into the air heating chamber 22.
  • the chamber 10 is a control chamber r having a horizontally disposed top wall 14, heretofore mentioned, arear wall 15 and side walls which are parts of the furnace casing.
  • blower chamber 40 In the blower chamber 40 are suitable air blowers which. as here shown, may consist of the usual centrifugal blower wheels 46, the housings 45 therefor having their outlet ends connected to the blower chamber top wall 4
  • the blower wheels draw air thereinto by centrifugal action upon rotation thereof, as is usual, and for rotating said wheels, a suitable electric motor 41 is employed, said motor being here shown as suspended from and mounted upon the blower chamber top wall 4
  • the air inlet chamber 30 has suitable by-pass openings 3
  • means for automatically operating the closures 32 to close the by-pass openings 3
  • are automatically closed by closures 32 and all air circulation thereafter will be drawn through the air filters 50 and hence will be filtered thereby.
  • each air blower would discharge a concentrated stream of air at excessive velocity into only part of the air spaces or passages 23 between and around heat convectors, with consequent downward back-streams of air at all other points, which in turn would result in wastage of the energy of the air blower in causing such air rotation, in a complete upsetting of the intended eflicient direction and proportional distribution of the air streams upwardly into all air spaces or passages 23, in overheating of the furnace casing, and in lack of pressure in the upper portion of the air heating chamber 22 and in uneven distribution of air to the air outlet ducts 24 leading from said chamber upper portion.
  • of the blower chamber 40 is a separate panel carrying the blowers and resting on vertically adjustable side shelves 42 and 43, Fig. 4.
  • Either one or both of these side shelves may be vertically adjustable, the means here shown for adjusting shelf 43 including bolts 44 which extend through vertically disposed slots in the vertically disposed wall 15 which separates the control chamber 10 and the blower chamber 40.
  • the height of the shelf 43. may be readily adjusted and thereafter clamped in place to give any desired angle, within reasonable limits, of air discharge into the air heating chamber 22 through the air outlets 48 in this wall panel 4
  • the shelves 42 and 43 extend from one side of the blower chamber to the other and the blower supporting wall panel 4
  • the location of the blower supporting shelves 42, 43 may be fixed, but for other cases, a certain amount of adjustment of the angle of blower discharge is preferable.
  • air deflector plates 60 are arranged in the air heating chamber 22, below the heat convectors and transversely of the axis of blower rotation. These deflector plates, as best shown in Fig. 3, are arranged in pairs, with the plates of each pair arranged in downwardly converging relation and adapted to intersect the air streams discharged from the blowers and divide said streams in such proportions that the desired relative volume of air is delivered into the various air passages 23 of the heating chamber 22.
  • each air deflector 60 is located below one of the side or auxiliary heatconvectors 2
  • I decrease the number of air 3 blower wheels, the width of the blower chamber outlets 48 and the'distance between said outlets. Because of the above alterations in-proportions, I am able to achieve equal and proper upward air distribution into furnaces of any width and of 69 any number of heat convectors or their equivalent.
  • I utilize the space directly below the central and main heat convector 20, which convector contains the burners 25 and is wider than the side convector 2
  • An alternate location or placement for such motor will be later described.
  • These air deflectors or guide vanes 60 being at a slight angle to the impinging air streams from the blower chamber 40, effectively serve as spreaders of the air to give desired equality of distribution of the air from side to side of the air heating chamber 22 of the furnace.
  • the relative angles of the air deflectors 50 may be fixed and such deflectors suitably anchored after the correct angles have once been determined at the factory.
  • the side walls of the furnace casing are provided with suitable openings 58, Fig. 7, for the insertion into the furnace and the removal therefrom of the slidable wall panel 4! on which are mounted the air blowers 46 and, in Figs. 1 to 6 inclusive, the driving motor 41 therefore.
  • suitable doors 55 are provided, and to insure against possible leakage of air from the air heating chamber 22 down into the blower chamber 40, suitable cross bands I control box or switch, said cable including a suitable coupling plug I03 so that after said panel is partially withdrawn from the furnace, it may be disconnected from said cable at the plug I03 and thereafter be readily, conveniently and completely removed from the furnace.
  • the air filteringmeans 50 between the air inlet chamber 30 and the blower chamber 40 includes some suitable fiocculent material to enmesh and retain the dust particles of the air which is drawn therethrough.
  • the air filtering means consists of two or more filter panels, which may be inserted and withdrawn through suitable openings 53, Fig. 'I, in each side of the lower portion of the furnace casing.
  • and 52, Figs. 1 and 4 serve as retainers and guides for said filter panels, and with the aid of vertical end angles 54, Fig. 8, securely embrace the edges of the filter panels and effectively prevent leakage of air around such edges.
  • the casing doors for the blower wall panel 41 have suitable extension flanges 51 which trol devices, especially in furnaces employed in modern, conditioned air heating systems.
  • the common practice is to attach these control devices externally of the furnace, with the result that they are exposed to dust and damage and make the entire installation look unworkman-like and messy in appearance.
  • control chamber lfl'heretofore mentioned and in said chamber I place as many of the automatic control devices as possible.
  • the control chamber 10 which is shown in transverse section in Figs. 1 and 4, is normally closed at the front by a suitable door ll extending from one side of the furnace casing to the other and affording complete access to the control devices placed within this chamber.
  • Gas for the burners 25 enters the furnace control chamber at 80, continues horizontally, as at 8
  • 85 is a gas pressure governor, 86 an automatically controlled electric main gas valve, 81 a manually operable emergency control lever for said valve, 90 a safety pilot valve, 9
  • Water supply from city mains is at 93, said water supply conduit continuing upwardly at 94 to an evapcrating pan 96, and 95 is an electrically controlled valve for regulating the amount of water supplied to said evaporating pan and hence regulating the amount of water supplied to the circulating air.
  • House current ccmes into the control chamber at 99 and passes through a thermostatic blower motor control unit 98 at the top of the furnace, then through a motor speed control box I80 and a manual switch Illi therefor and then through the cable I02 to the blower motor 41.
  • House current also passes to a transformer i0! which supplies low voltage current to a terminal panel I05 which connects by lower voltage wiring, as shown in light dot and dash lines, Fig.
  • I06 represents wires leading from the terminal panel I05 to a room thermostat (not shown) and I0! wires leading from said terminal panel to a room humidostat (not shown).
  • I provide said chamber with air inlet louvers I2 at the bottom of the control chamber door Ii and with an outlet passage 13 communicating directly with the burner compartment 28 through a downwardly disposed extension 28a thereof, as shown.
  • the control chamber is substantially air tight except for the air inlets 12 from outside the casing and for the outlet 13 into the burner compartment 28, which compartment is provided at the front thereof with a suitable door 25b for aflording access to the burners 25 thereof, etc.
  • the entire secondary air supply for the burner compartment is secured from the control'chamber, and as the burner compartment is vented to the chimney, any gas leakage occurring in the control chamber will be safely vented.
  • a modification as to the arrang ment of the control chamber is shown, which modification further indicates the value of having a separate control chamber located as herein described.
  • the motor liil for the air blowers 46 instead of being mounted on the slidable wall panel ll, as in- Figs. 1 to 6 inclusive, is located within one end of the control chamber.
  • the blower wheels are carried by said wall panel, being secured to a shaft H2, Figs. 7 and 8, rotatable in bearings I22 suspended frcm said panel, said shaft 2 being driven by the motor H0 through a motor shaft pulley iii, a belt H4 and a blower wheel shaft pulley H3.
  • the pulley ratio can easily be altered, the driving motor llll may be of higher speed and of more compact type and the motor location is more accessible, etc.
  • the motor can be easily replaced by a standard motor, obtainable from warehousestocks, a special motor, such as the motor 41 of Figs. 1 to 6 inclusive, being unnecessary.
  • the mounting of motor H0 is preferred, said motor being bolted to a swinging arm H5 pivoted at H5, whereby the weight of the motor, assisted, if necessary, by spring means, will maintain the required belt tension for properly driving the blower wheel shaft H2.
  • the motor pulley iii preferably is of a type in which the pitch diameter thereof can be readily altered.
  • an arcuate slot H8 is provided in the control chamber end wall 18, adjacent the motor, and through this slot the motor shaft projects, the motor shaft pulley Iii being located in an end space 19 forming an alcove of the blower chamber 48.
  • This means consists simply of a plate N9 of ample size to completely cover the slot H8 at all times and having a round hole to fit the motor shaft, said plate riding on said shaft but not rotating with it.
  • the rear wall 15 of the control chamber may be extended rearwardly, as at I28, below and to clear the blower housing and to provide ample space for the motor H0. It is obvious that the end wall 18 of the control chamber could be located to the right of the motor,
  • control chamber may be insulated or the like to absorb any motor sounds, although this is usually not necessary.
  • FIG. 7 The control chamber arrangement of Figs. '7, 8 and 9 is also of interest because it shows how easily a tube I21 from the upper diaphragm chamber (not shown) of the gas pressure governor can be' carried overto discharge any seepage or leakage of gas into the burner compartment inlet 26a.
  • the water supply pipe 93a The water supply pipe 93a.
  • Figs. 8 and 9 leads the water through a type of water valve I25 actuated by a moisture sensitive element I26 which projects through the rear wall 15 of the control chamber into the blower chamber 40 where it is subjected to the moisture in the incoming air which circulates through the blower chamber.
  • the use of such valve with its moisture responsive element results in automatically regulating the humidity of the air in the rooms heated by the present furnace, such regulation being effected by regulating the open-- ing of the water valve I25 and hence regulating the amount of water delivered through pipe 94 to the evaporating pan 96.
  • a casing having an air heating chamber and a control chamber, said chambers being non-communicating and said control chamber being located at a lower level than said heating chamber, means in said air heating chamber having a burner compartment, said burner compartment and said air heating chamber being non-communicating, gas burner means in said compartment, vent means for said burner compartment, valve means in said control chamber for said burner means, and means for venting said control chamber at its upper end portion to said burner compartment, whereby any gas escaping from said valve means in said control chamber will be vented to and then from said burner compartment.
  • a casing having an air heating chamber and a control chamber, said chambers being non-communicating, meansin said air heating chamber having a burner compartment, said heating chamber and said burner compartment being non-communicating, vent means for said burner compartment, gas burner means in said burner compartment, valve means in said control chamber for said burner means, said casing having a door for providing access to said control chamber, ventilating louvres in the lower portion only of said door providing an air inlet for said control chamber, and means 'at the upper portion of the control chamber for venting said control chamber to said burner compartment, whereby said control chamber is kept in a relatively cool condition and any gas escaping from said valve means in said control chamber will be vented to said burner compartment.
  • a casing having an air heating chamber and acontrol chamber, said chambers being non-communicating, means in said air heating chamber having aburner compartment, said burner compartment and said air heating chamber being non-communicating, gas burner means, in said burner compartment; air inlet means in the lower portion of said control chamber, and means for establishing communication between the upper portion of said control chamber and said burner compartment, the air delivered to said burner compartment from said control chamber constituting-the sole secondary air supply for the burner means in said burner compartment.
  • a casing having an air heating chamber and a control chamber, said chambers being non-communicating, means in said air heating chamber having a burner compartment, said burner compartment and said air heating chamber being non-communicating, gas burner means in said burner compartment, regulating means for said burner means having portions thereof located outside of the furnace for convenient manipulation, said control chamber being located at a lower level than said regulating means, valve means in said control chamber for said burner means, air inlet means for said control chamber, and air outlet means for said control chamber at the upper end portion thereof and communicating with said burner compartment, .whereby said control chamber is 'kept in a relatively cool condition and any gas escaping from said valve means in said control chamber is vented to said burner compartment.
  • a casing having an air heating chamber and a control chamber, said chambers being non-communicating, means in said air heating chamber having a burner compartment, said heating chamber and said burner compartment being non-communicating, gas burner means in said burner compartment, means for venting said burner compartment, valve means in said control chamber for said burner means, said casing being also provided with a chamber into which cold air is delivered for said air heating chamber, said control chamber and said cold air chamber having a common wall so that said control chamber receives a cooling effeet from the cold air chamber on the other side of said wall, and means for venting said control chamber at its upper end portion to said burner compartment.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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Description

Aug. 17, 1937. o. J. KUENHOLD WARM AIR FURNACE STRUCTURE Filed Oct. 7, 1933 6 Sheets-Sheet 1 f/NVENTOR @770 CI yaw/mp ATTORNE 5 Aug. 17, 1937. Q J. KUENHQLD 2,089,969
WARM AIR FURNACE STRUCTURE Filed 0011. 7, 1955 6 Sheets-Sheet 2 1 7 0RNEY=5 IN VENTOR Orra If. flaw/040 BY M AFTGT 6 5 mm 5 3 IIIIL I Z a m O0 W a 5 4 a v y g g Aug. 17, 1937. o. J. KUENHOLD WARM AIR FURNACE STRUCTURE Filed Oct. 7, 1933 6 Sheets-Sheet 3 IN VEN TOR w w 0 I? M m T, B
Aug. 17, 1937. Q J KUENHOLD 2,089,969
WARM AIR FURNACE STRUCTURE Filed Oct. 7, 1955 6 Sheets-Sheet};
INVENTOR Orfdrf Man #040 B Y W Aug. 17, 1937. o. J. KUENHOLD WARM AIR FURNACE STRUCTURE Filed Oct. 7, 1935 6 Sheets-Sheet 5 MM H M d9 2, r 5
Aug. 17, 1937. o. J. KUENHOLD WARM AIR FURNACE STRUCTURE Filed Oct. 7, 1953 6 Sheets-Sheet 6 INVENTOR 0770 cf /fa[/v/v0L0 BY %J %a@ %f% ATTORNE Patented Aug. 17, 1937 UNITED STATES PATENT OFFICE WARM AIR FURNACE STRUCTURE Application October 7,
Claims.
This invention relates to improvements in warm air furnaces and more particularly, in furnaces for modern, conditioned air heating systems employing forced air circulation.
One of the objects of the present invention is the provision of an improved warm air furnace in which the enclosing casing thereof is horizontally separable into an upper portion containing an air heating chamber and a lower portion containing an air inlet chamber, a blower chamber and a control chamber.
A further object of the present invention is the provision of an improved warm air furnace in which the air inlet chamber thereof has air-deo livering communication at all times, through suitable air filtering means, with the blower chamber of the furnace, and also has direct airdelivering communication, when desired, such as when the air-blowing means of the blower chamber is not in operation, with the air heating chamber of the furnace.
A further object of the present invention is the provision of an improved warm air furnace in which the air-blowing means of the blower chamber is mounted for ready removability from the furnace casing for inspection, replacement or repair and is readily adjustable to enable it to properly deliver air into the air heating chamber of the furnace.
A further object of the present invention is the provision of an improved warm air furnace in which the air heating chamber thereof is provided with adjustable air deflecting means to insure proper flow of air therethrough.
A further object of the present invention is the provision of an improved warm air furnace in which substantially all of the control devices thereof are conveniently and neatly arranged in a separable control chamber for ready access thereto for inspection, adjustment, replacement or repair.
A further object of the present invention is the provision of an improved warm air furnace in which proper ventilation of the control chamber is readily and simply afforded.
A further object of the present invention is the provision of an improved warm air furnace which is of simple and inexpensive construction, of exceedingly compact form, of neat and pleasing appearance, of readily accessible and easily assembled parts, and of an exceptionally high degree of efficiency in use thereof.
With the foregoing and other objects in view which will appear as the description of the invention proceeds, the invention resides in the combi- 1933, Serial No. 692,691
nation and arrangement of parts and in the details of construction hereinafter described and claimed, it being understood that changes in the invention as here disclosed can be made within the scope of what is claimed without departing from the spirit of the invention.
The present invention will be readily understood from the following description thereof, reference being had to the accompanying drawings in which:
Fig. 1 is a vertical, longitudinal sectional view of a warm air furnace constructed in accordance with one embodiment of the present invention, the view being on the line l-l, Fig. 3; Fig. 2 is a detail sectional view, on an enlarged scale, of the horizontal joint between the upper and lower portions of the furnace casing; Fig. 3 is a vertical, transverse, sectional view of said furnace, taken on the lines 3-3, Figs. 1 and 4; Fig. 4 is a. vertical, longitudinal sectional view of the furnace, taken on the line 4-4, Fig. 3; Fig. 5 is a front elevation of the furnace with the control chamber door removed; Fig. 6 is a cross sectional view of said furnace, taken on the lines 6--6, Figs. 1 and 3, one of the casing side doors being shown in spaced relation and one of the air filter panels being in partially assembled position; Fig. 7 is a side view of the lower portion of the furnace and showing a modified form of control chamber and a modified arrangement of parts therein, one of the casing side doors being removed; Fig. 8 is a cross-sectional view of the modified form of control chamber of Fig. 7, the view being on the line 8-8, Fig. 9; and Fig. 9 is a vertical sectional view of the modified form of control chamber of Fig. '7.
In the furnace here illustrated, 20 and 2| represent a plurality of generally parallel, transversely disposed and longitudinally spaced hollow heat convectors, which convectors constitute a means for transmitting heat into the air to be heated which circulates through vertically disposed spaces 23 between and around said convectors. In this embodiment, the central and main heat convector 20 contains one or more burners, two gas burners 25 being here shown, the combustion products of which travel upwardly in this central convector 20, are then communicated laterally to the upper ends of the side, auxiliary convectors 2|, in which convectors they then circulate downwardly and are vented to a suitable v chimney or the like through a cross-connected, horizontally disposed vent duct 21a and a vertically disposed vent duct 21b, the latter duct communicating at its upper end with a suitable draft hood connectible at 21 to a chimney or the like.
The enclosing casing of the furnace, (see Fig. 2) is horizontally separable at 28 into a lower portion and an upper portion, both of which portions may be shipped in either assembled or in knockdown form.
Although the furnace is structurally separable into a lower portion or base and an upper portion, from the standpoint of its functions the furnace is divided by horizontally disposed walls 33, 4| and I4 into an air heating chamber 22 lying above'these walls in the casing upper portion and into three chambers 30, 40 and I0 lying below these walls in the casing lower portion.
The chamber 30 is an air inlet chamber into which a cold air return duct 29, Fig. 1, communicates and from which chamber the air passes either into the air heating chamber 22 through suitable by-pass openings 3| in wall 35 or into the chamber 40, which is here termed a blower chamber, through suitable air filtering means 50. This blower chamber 40 can receive air only through said air filters 50 and can discharge air only through its outlets 48 into the air heating chamber 22. The chamber 10 is a control chamber r having a horizontally disposed top wall 14, heretofore mentioned, arear wall 15 and side walls which are parts of the furnace casing.
In the blower chamber 40 are suitable air blowers which. as here shown, may consist of the usual centrifugal blower wheels 46, the housings 45 therefor having their outlet ends connected to the blower chamber top wall 4| so that said wheels discharge air through the outlet openings 48 in said wall into the air heating chamber 22 J thereabove, said wall 4| forming a complete closure, except for the outlets 48, between the blower chamber and the air heating chamber, as shown. The blower wheels draw air thereinto by centrifugal action upon rotation thereof, as is usual, and for rotating said wheels, a suitable electric motor 41 is employed, said motor being here shown as suspended from and mounted upon the blower chamber top wall 4| and provided with extended shaft portions 49 upon which the blower wheels 46 are suitably mounted.
Rotation of the blower wheels places the blower chamber 40 under partial vacuum which results in drawing air from the air inlet chamber 30 through the air filters 50, said filters, which constitute the only means by which air can pass into the blower chamber, (barring slight leakage at other points), extending from one side of the furnace to the other, as best shown in Fig. 8.
As before mentioned, the air inlet chamber 30 has suitable by-pass openings 3|, two in the present instance, (see Figs. 1 and 6) leading directly to the air heating chamber 22 thereabove, and with said openings cooperate suitable closures 32 each pivoted at one end on a cross shaft 33 suitably mounted in the casing side walls. As shown in Fig. 6, this shaft 33 projects outwardly through one of said side walls and is provided with an operating handle 34 which may be manually manipulated to effect opening or closing of the by-pass openings 3|. Preferably, however, means is provided for automatically operating the closures 32 to close the by-pass openings 3| when the blower wheels 46 are in operation and to open a natural or gravity air circulation will take place in the furnace without being retarded by the necessity of passing the air through the air filters 50 and. the blower chamber 40 when the blower wheels 46 are stationary. Otherwise, the resistance encountered would be too high for gravity circulation to overcome. Preferably, just as soon as the blowers are put in operation, the by-pass openings 3| are automatically closed by closures 32 and all air circulation thereafter will be drawn through the air filters 50 and hence will be filtered thereby.
The particular means for automatically operating the closures 32 to thereby effect automatic opening and closing of the by-pass openings 3| is not shown, inasmuch as it constitutes a separate invention from that of the present application.
In the design of forced air circulating furnaces, it is almost the universal practice to locate the air blowing or air propelling means outside.
of the furnace casing. When that is done, the distance of the path of the air from the air blower means to the air heating surfaces of the furnace is ample to permit the air to properly spread out. In placing the air blower means within the easing of the furnace, directly below and so close to the heating surfaces of the furnace, as shown in the present drawings, a difficulty was encountered which at first seemed insurmountable. Normally, each air blower would discharge a concentrated stream of air at excessive velocity into only part of the air spaces or passages 23 between and around heat convectors, with consequent downward back-streams of air at all other points, which in turn would result in wastage of the energy of the air blower in causing such air rotation, in a complete upsetting of the intended eflicient direction and proportional distribution of the air streams upwardly into all air spaces or passages 23, in overheating of the furnace casing, and in lack of pressure in the upper portion of the air heating chamber 22 and in uneven distribution of air to the air outlet ducts 24 leading from said chamber upper portion.
In the present furnace, I have completely overcome the above objections by providing an expanded air outlet for the air blowers and by so arranging the blowers that they may be tilted, longitudinally with relation to the furnace to discharge their air streams in such direction, as shown in Fig. 1, that the intended relative volume of air is distributed from front to back of the air heating chamber 22,-with somewhat more air discharged into the air spaces 23 between the heat convectors and with somewhat less air discharged into the spaces between the heat convectors and the casing front and back walls-but with a definite upward air fiow everywhere into that part of the air heating chamber 22 above the heat convectors.
To achieve this tilting adjustment of the air blowers 46, the top wall 4| of the blower chamber 40 is a separate panel carrying the blowers and resting on vertically adjustable side shelves 42 and 43, Fig. 4. Either one or both of these side shelves may be vertically adjustable, the means here shown for adjusting shelf 43 including bolts 44 which extend through vertically disposed slots in the vertically disposed wall 15 which separates the control chamber 10 and the blower chamber 40. By vertically adjusting such bolts, the height of the shelf 43. may be readily adjusted and thereafter clamped in place to give any desired angle, within reasonable limits, of air discharge into the air heating chamber 22 through the air outlets 48 in this wall panel 4|. As will be readily understood, the shelves 42 and 43 extend from one side of the blower chamber to the other and the blower supporting wall panel 4| is in contact therewith for. their full length, thereby sealing the joints against back leakage of air, and said shelves being obviously adjustable to also take up any slight warping of said panel which may occur. Packing means at such joints to absorb vibrations and afford a tight closure at such joints may obviously be used and are therefore not here shown.
It might be pointed out at this time that different sized air blowers, operating at varying .5 speeds, may be employed in various furnace sizes,
according to the varying requirements of different installations. Where a standard air blower is employed, the location of the blower supporting shelves 42, 43 may be fixed, but for other cases, a certain amount of adjustment of the angle of blower discharge is preferable.
Proper distribution of the air into the air spaces or passages 23 of the air heating chamber 22, from one side of the furnace to the other, is at- 5 tained by suitable air deflector means best shown in Figs. 1 and 3. A series of transversely disposed,
longitudinally spaced air deflector plates 60 are arranged in the air heating chamber 22, below the heat convectors and transversely of the axis of blower rotation. These deflector plates, as best shown in Fig. 3, are arranged in pairs, with the plates of each pair arranged in downwardly converging relation and adapted to intersect the air streams discharged from the blowers and divide said streams in such proportions that the desired relative volume of air is delivered into the various air passages 23 of the heating chamber 22.
In the embodiment of the invention here illustrated, and as I prefer, the pivotal axis of each air deflector 60 is located below one of the side or auxiliary heatconvectors 2| and the angle of each such deflector is adjustable to enable each air passage 23 of the air heating chamber to receive a volume of air proportional to the heat transmitted thereto by the adjacent heat convector surfaces. In this way, I secure maximum furnace efliciency by delivering air from all air passages 23 into that portion of the heating cham- Q ber 22 above the heat convectors at the most uniform temperature possible to achieve.
In connection with this air deflector method of apportioning the upward air discharge into the heating chamber 22, I decrease the number of air 3 blower wheels, the width of the blower chamber outlets 48 and the'distance between said outlets. Because of the above alterations in-proportions, I am able to achieve equal and proper upward air distribution into furnaces of any width and of 69 any number of heat convectors or their equivalent.
In the embodiment of the invention shown in Figs. 1 to 6 inclusive, I utilize the space directly below the central and main heat convector 20, which convector contains the burners 25 and is wider than the side convector 2|, for location or placement of the motor 41 for driving the blower wheels 46. An alternate location or placement for such motor will be later described.
I prefer to place the pivots 6| of the air deflector plates 60 in suitable clamp bearings 62, in which bearings they can be tightly clamped by screws 63 after said plates have been adjusted to that particular angle which gives best air 7 5 distribution.
These air deflectors or guide vanes 60, being at a slight angle to the impinging air streams from the blower chamber 40, effectively serve as spreaders of the air to give desired equality of distribution of the air from side to side of the air heating chamber 22 of the furnace. In those furnaces which always utilize the same blower supporting wall panel 4| and a standard spacing and arrangement of air blowers, etc., the relative angles of the air deflectors 50 may be fixed and such deflectors suitably anchored after the correct angles have once been determined at the factory.
By these air deflectors or guides 60, needless eddy currents and reversed air flow in the air passages 23 are effectively eliminated; the kinetic energy of the air streams issuing from the blower chamber is utilized to the maximum to produce pressure in that portion of the air heating chamber 22 lying above the heat convectors and all heating surfaces of the furnace are utilized to the maximum by the proper distribution of the air flowing by said heating surfaces.
It may be noted at this time that the described uniformity of air distribution from the air passages 23 into that portion of the air heating chamber 22 lying above the heat convectors is achieved, notwithstanding the fact that the center of average air volume discharge, from the blower outlets 48, located about where the numeral 48 appears in Fig. 1, is not on the transverse central plane of the heating surfaces of the furnace.
As clearly shown in the accompanying drawings, the side walls of the furnace casing are provided with suitable openings 58, Fig. 7, for the insertion into the furnace and the removal therefrom of the slidable wall panel 4! on which are mounted the air blowers 46 and, in Figs. 1 to 6 inclusive, the driving motor 41 therefore. For normally closing said openings, suitable doors 55 are provided, and to insure against possible leakage of air from the air heating chamber 22 down into the blower chamber 40, suitable cross bands I control box or switch, said cable including a suitable coupling plug I03 so that after said panel is partially withdrawn from the furnace, it may be disconnected from said cable at the plug I03 and thereafter be readily, conveniently and completely removed from the furnace.
The air filteringmeans 50 between the air inlet chamber 30 and the blower chamber 40 includes some suitable fiocculent material to enmesh and retain the dust particles of the air which is drawn therethrough. Preferably, the air filtering means consists of two or more filter panels, which may be inserted and withdrawn through suitable openings 53, Fig. 'I, in each side of the lower portion of the furnace casing. Channels 5| and 52, Figs. 1 and 4, serve as retainers and guides for said filter panels, and with the aid of vertical end angles 54, Fig. 8, securely embrace the edges of the filter panels and effectively prevent leakage of air around such edges. As clearly shown, especially in Fig. 6, the casing doors for the blower wall panel 41 have suitable extension flanges 51 which trol devices, especially in furnaces employed in modern, conditioned air heating systems. The common practice is to attach these control devices externally of the furnace, with the result that they are exposed to dust and damage and make the entire installation look unworkman-like and messy in appearance. To improve upon the above and to secure other important advantages, I provide in the lower portion of the furnace, at
the front thereof, the control chamber lfl'heretofore mentioned and in said chamber I place as many of the automatic control devices as possible.
The control chamber 10, which is shown in transverse section in Figs. 1 and 4, is normally closed at the front by a suitable door ll extending from one side of the furnace casing to the other and affording complete access to the control devices placed within this chamber. A front elevation of said control chamber, with the door 1i thereof removed, is shown in Fig. 5, giving an idea of what devices, etc., this control chamber may contain, the neatness of the arrangement of said devices and their ready accessibility.
Gas for the burners 25 enters the furnace control chamber at 80, continues horizontally, as at 8|, then passes vertically, as at 82, to the burner valve manifold 83, into which burner cocks 84 are suitably connected. 85 is a gas pressure governor, 86 an automatically controlled electric main gas valve, 81 a manually operable emergency control lever for said valve, 90 a safety pilot valve, 9| the thermostatic stem' of said pilot valve extending up into the burner compartment 40 28, 92 a starting button for said pilot valve, rnd 88 a gas supply tube for said pilot valve. Water supply from city mains is at 93, said water supply conduit continuing upwardly at 94 to an evapcrating pan 96, and 95 is an electrically controlled valve for regulating the amount of water supplied to said evaporating pan and hence regulating the amount of water supplied to the circulating air. House current ccmes into the control chamber at 99 and passes through a thermostatic blower motor control unit 98 at the top of the furnace, then through a motor speed control box I80 and a manual switch Illi therefor and then through the cable I02 to the blower motor 41. House current also passes to a transformer i0! which supplies low voltage current to a terminal panel I05 which connects by lower voltage wiring, as shown in light dot and dash lines, Fig. 5, to the various lower voltage units, including the water regulating valve 85, the main gas valve 86 and a thermostatic outgoing heat limit control 91 at the top of the furnace. I06 represents wires leading from the terminal panel I05 to a room thermostat (not shown) and I0! wires leading from said terminal panel to a room humidostat (not shown).
It is highly desirable that control devices, es-
pecially those containing oiled leather diaphragms and the like, be maintained in comparatively cooled condition. This is provided for in the present furnace by having the rear wall I5 of the control chamber exposed on its rearward side to the cold air circulation in the adjacent blower chamber 48. It is also necessary that the control chamber, with its control units, stuffing boxes, pipe joints, etc., be ventilated. This could obviously be accomplished by providing louvers or openings, such as the louvers 12, Fig. 2, at the top and the bottom of the control chamber door I I. This, however, would pass any leakage of gas into the furnace room. To avoid this and to supply a definite current of ventilating air through the control chamber, I provide said chamber with air inlet louvers I2 at the bottom of the control chamber door Ii and with an outlet passage 13 communicating directly with the burner compartment 28 through a downwardly disposed extension 28a thereof, as shown.
in Fig. 4. The control chamber is substantially air tight except for the air inlets 12 from outside the casing and for the outlet 13 into the burner compartment 28, which compartment is provided at the front thereof with a suitable door 25b for aflording access to the burners 25 thereof, etc. Preferably, the entire secondary air supply for the burner compartment is secured from the control'chamber, and as the burner compartment is vented to the chimney, any gas leakage occurring in the control chamber will be safely vented.
In Figs. 7, 8 and 9, a modification as to the arrang ment of the control chamber is shown, which modification further indicates the value of having a separate control chamber located as herein described. In this modification, the motor liil for the air blowers 46, instead of being mounted on the slidable wall panel ll, as in- Figs. 1 to 6 inclusive, is located within one end of the control chamber. The blower wheels, however, are carried by said wall panel, being secured to a shaft H2, Figs. 7 and 8, rotatable in bearings I22 suspended frcm said panel, said shaft 2 being driven by the motor H0 through a motor shaft pulley iii, a belt H4 and a blower wheel shaft pulley H3.
This modified arrangement results in a number of advantages, namely, the pulley ratio can easily be altered, the driving motor llll may be of higher speed and of more compact type and the motor location is more accessible, etc. In case of a breakdown of the motor, the motor can be easily replaced by a standard motor, obtainable from warehousestocks, a special motor, such as the motor 41 of Figs. 1 to 6 inclusive, being unnecessary. Furthermore, the mounting of motor H0 is preferred, said motor being bolted to a swinging arm H5 pivoted at H5, whereby the weight of the motor, assisted, if necessary, by spring means, will maintain the required belt tension for properly driving the blower wheel shaft H2. The motor pulley iii preferably is of a type in which the pitch diameter thereof can be readily altered.
To provide the necessary arcuate movement of the motor H0 on its pivot I IS, an arcuate slot H8 is provided in the control chamber end wall 18, adjacent the motor, and through this slot the motor shaft projects, the motor shaft pulley Iii being located in an end space 19 forming an alcove of the blower chamber 48. As it is necessary to provide against leakage of air from the control chamber into the blower chamber, which blower chamber is under partial vacuum while the blowers are in operation, means to prevent air leakage at the arcuate slot 8 must be provided. This means consists simply of a plate N9 of ample size to completely cover the slot H8 at all times and having a round hole to fit the motor shaft, said plate riding on said shaft but not rotating with it. Although light spring pressure or the like may be provided for holding said plate H9 in engagement with the control chamber end wall 1.8, suction from the blower chamber 40 will hold saidplate in adequately tight engagement with said wall 18 to prevent any appreciable leakage of air from the control chamber into the blower chamber, and without interfering with swinging movementof the motor back and forth on its pivot H6 to adjust the belt tension, the axis of which pivot is parallel to the blower wheel shaft H2. This sealing plate I l 9 is preferably of fibre or similar material, and as the hole therethrough is adjacent the motor end bearing, said hole will be properly lubricated.
If desired and as shown, the rear wall 15 of the control chamber may be extended rearwardly, as at I28, below and to clear the blower housing and to provide ample space for the motor H0. It is obvious that the end wall 18 of the control chamber could be located to the right of the motor,
20 Figs. 8 and 9, in which case the motor would be 0 If desired, the control chamber may be insulated or the like to absorb any motor sounds, although this is usually not necessary.
7 The control chamber arrangement of Figs. '7, 8 and 9 is also of interest because it shows how easily a tube I21 from the upper diaphragm chamber (not shown) of the gas pressure governor can be' carried overto discharge any seepage or leakage of gas into the burner compartment inlet 26a. The water supply pipe 93a.
Figs. 8 and 9, leads the water through a type of water valve I25 actuated by a moisture sensitive element I26 which projects through the rear wall 15 of the control chamber into the blower chamber 40 where it is subjected to the moisture in the incoming air which circulates through the blower chamber. The use of such valve with its moisture responsive element results in automatically regulating the humidity of the air in the rooms heated by the present furnace, such regulation being effected by regulating the open-- ing of the water valve I25 and hence regulating the amount of water delivered through pipe 94 to the evaporating pan 96.
Further features and advantages of the present invention will be apparent to those skilled in the art to which it relates.
WhatI claim is:
1. In an air heating furnace, a casing having an air heating chamber and a control chamber, said chambers being non-communicating and said control chamber being located at a lower level than said heating chamber, means in said air heating chamber having a burner compartment, said burner compartment and said air heating chamber being non-communicating, gas burner means in said compartment, vent means for said burner compartment, valve means in said control chamber for said burner means, and means for venting said control chamber at its upper end portion to said burner compartment, whereby any gas escaping from said valve means in said control chamber will be vented to and then from said burner compartment.
2. In an air heating furnace, a casing having an air heating chamber and a control chamber, said chambers being non-communicating, meansin said air heating chamber having a burner compartment, said heating chamber and said burner compartment being non-communicating, vent means for said burner compartment, gas burner means in said burner compartment, valve means in said control chamber for said burner means, said casing having a door for providing access to said control chamber, ventilating louvres in the lower portion only of said door providing an air inlet for said control chamber, and means 'at the upper portion of the control chamber for venting said control chamber to said burner compartment, whereby said control chamber is kept in a relatively cool condition and any gas escaping from said valve means in said control chamber will be vented to said burner compartment.
3. In an air heating furnace, a casing having an air heating chamber and acontrol chamber, said chambers being non-communicating, means in said air heating chamber having aburner compartment, said burner compartment and said air heating chamber being non-communicating, gas burner means, in said burner compartment; air inlet means in the lower portion of said control chamber, and means for establishing communication between the upper portion of said control chamber and said burner compartment, the air delivered to said burner compartment from said control chamber constituting-the sole secondary air supply for the burner means in said burner compartment.
4. In an air heating furnace, a casing having an air heating chamber and a control chamber, said chambers being non-communicating, means in said air heating chamber having a burner compartment, said burner compartment and said air heating chamber being non-communicating, gas burner means in said burner compartment, regulating means for said burner means having portions thereof located outside of the furnace for convenient manipulation, said control chamber being located at a lower level than said regulating means, valve means in said control chamber for said burner means, air inlet means for said control chamber, and air outlet means for said control chamber at the upper end portion thereof and communicating with said burner compartment, .whereby said control chamber is 'kept in a relatively cool condition and any gas escaping from said valve means in said control chamber is vented to said burner compartment.
5. In an air heating furnace, a casing having an air heating chamber and a control chamber, said chambers being non-communicating, means in said air heating chamber having a burner compartment, said heating chamber and said burner compartment being non-communicating, gas burner means in said burner compartment, means for venting said burner compartment, valve means in said control chamber for said burner means, said casing being also provided with a chamber into which cold air is delivered for said air heating chamber, said control chamber and said cold air chamber having a common wall so that said control chamber receives a cooling effeet from the cold air chamber on the other side of said wall, and means for venting said control chamber at its upper end portion to said burner compartment.
OTTO J. KUENHOLD.
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2454512A (en) * 1945-08-17 1948-11-23 Stewart Warner Corp Aircraft heater, including means to prevent fuel contamination of the ventilating air
US2464473A (en) * 1947-04-28 1949-03-15 Utility Appliance Corp Blower installation
US2551956A (en) * 1946-05-16 1951-05-08 R J Teela Automatic control for air to be heated in air-heating furnaces
US2649242A (en) * 1951-06-30 1953-08-18 Payne Beverly Mfg Co Variable capacity blower
US2745398A (en) * 1952-09-26 1956-05-15 Holly Mfg Company Floor furnace
US2792826A (en) * 1954-03-22 1957-05-21 Paul D Kilbury Forced air wall heater
US3073296A (en) * 1958-06-26 1963-01-15 Siegler Corp Furnaces
US3102530A (en) * 1961-05-11 1963-09-03 Gen Motors Corp Heat exchanger assemblies for forced air furnaces
US5113844A (en) * 1988-12-12 1992-05-19 Vulcan Australia Limited Heat exchanger
US5992410A (en) * 1998-05-08 1999-11-30 Nordyne, Inc. High-efficiency furnace for mobile homes
WO2009095944A2 (en) * 2008-01-30 2009-08-06 Tecnoclima S.P.A. Improved hot air unit heater

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2454512A (en) * 1945-08-17 1948-11-23 Stewart Warner Corp Aircraft heater, including means to prevent fuel contamination of the ventilating air
US2551956A (en) * 1946-05-16 1951-05-08 R J Teela Automatic control for air to be heated in air-heating furnaces
US2464473A (en) * 1947-04-28 1949-03-15 Utility Appliance Corp Blower installation
US2649242A (en) * 1951-06-30 1953-08-18 Payne Beverly Mfg Co Variable capacity blower
US2745398A (en) * 1952-09-26 1956-05-15 Holly Mfg Company Floor furnace
US2792826A (en) * 1954-03-22 1957-05-21 Paul D Kilbury Forced air wall heater
US3073296A (en) * 1958-06-26 1963-01-15 Siegler Corp Furnaces
US3102530A (en) * 1961-05-11 1963-09-03 Gen Motors Corp Heat exchanger assemblies for forced air furnaces
US5113844A (en) * 1988-12-12 1992-05-19 Vulcan Australia Limited Heat exchanger
US5992410A (en) * 1998-05-08 1999-11-30 Nordyne, Inc. High-efficiency furnace for mobile homes
WO2009095944A2 (en) * 2008-01-30 2009-08-06 Tecnoclima S.P.A. Improved hot air unit heater
WO2009095944A3 (en) * 2008-01-30 2013-03-21 Tecnoclima S.P.A. Improved hot air unit heater

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