US2064532A - Heat treating furnace - Google Patents
Heat treating furnace Download PDFInfo
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- US2064532A US2064532A US582997A US58299731A US2064532A US 2064532 A US2064532 A US 2064532A US 582997 A US582997 A US 582997A US 58299731 A US58299731 A US 58299731A US 2064532 A US2064532 A US 2064532A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- the present invention may be advantageously incorporated in a fumace of the less expensive and more economical fuel heated type, and in accordance with one phase of the invention the products of combustion from the fuel are directed, guided and controlled so as to serve in and of themselves as the means for preventing the entry of deleterious gases into the working chamber, and so as to otherwise serve to reliably and emciently control the atmospherlc condition within the said chamber.
- I not only attain the advantages that are inherent in afuel heated furnace, but I am enabled to also provide without additional expense of operation a means of atmospheric control which is much more effective and reliable than is any means heretofore provided tor this purpose.
- a further object of the invention is to provide in combination with the means for excluding atmospheric air and other deleterious gases, a means for introducing into the muiiie suitable selected gases adapted to chemically combine with or effect a neutral reaction upon the work being heated and treated.
- Still another object of the invention is to provide a furnace of the type referred to having openings at opposite ends of the muffie or working chamber so that the work to be treated can be introduced at one end andremoved at the other end.
- This Construction makes it possible for a conveyor to be extended through the muflie so that the work can be moved continuously therethrough.
- Fig. 1 is a plan view of a furnace embodying the invention.
- Fig. 3 is a vertical transverse sectional view taken along the line 3-3 of Fig. 2.
- Fig. 4 is a horizontal sectional view taken along the line 4--4 of Fig. 2.
- Fig. 5 is a combined plan and sectional 'view showing an altemate embodiment of the invention, the section being taken along the line 5-5 of Fig. 6.
- Fig. 6 is a vertical longitudinal sectional view taken along the line 6-6 of Fig. 5.
- Fig. 7 is a combined plan and sectional view showing a second altemate embodiment of the invention, the section being taken along the line 1- 1 of Fig. 8.
- Fig. 8 is a vertical longitudinal sectional View taken along the line 8-8 of Fig. 7.
- Fig. 9 is a vertical transverse sectional view taken along the line 9-9 of Fig. 8.
- Fig. 11 is a vertical longitudinal sectional view takenalong the line H-Il of Fig. 10.
- I represents as an entirety the external casing of the furnace, which casing is lined with fire brick or other heat resisting and insulating material.
- the front wall of the furnace is provided with an opening or passageway 2 through which work to be heated is put in place and removed.
- a muflle or' heating chamber 3 mounted within the fumace is a muflle or' heating chamber 3, the front end of which is open and is in register with the passageway 2 in the front wall.
- the heating chamber 3 is substantially completely closed so as to exclude surrounding gases from the interior thereof.
- cheek pieces 4, 4 are provided at the sides of the passageway 2, these cheek pieces constituting inward extensions of the passageway and engaging the side walls of the mufi'ie.
- the muflle is supported on pedestals 5, 5 and 6 which project upward from the floor of the furnace.
- the hot gases directed through the slot 1 move upward as aforesaid and thus form a gaseous curtain at the front of the heating chamber.
- This curtain particularly when it consists of gases of combustion, serves to prevent oxygen or other gases from the external air from entering the heating chamber.
- the said means comprises a recess 8 in thewall of the passageway opposite the slot 1, and when the said slot is at the bottom as shown the recess 8 is at the top of the passageway.
- This recess 8 is so positioned and so formed as to be adapted for receiving the upward moving hot gases, and it prevents the said gases, or any substantial portion of them, from being deflected or diverted inward into the heating chamber.
- the width of the recess 8 is considerpermitting the gases to freely enter notwithstanding expansion that may have taken place as the gases -travelled across the passageway. It will be observed that the inner wall 8' of the recess &constitutes a transverse bame facing outward away from the chamber and that this bafile serves to engage the gases and prevent their movement horizontally into the chamber. In this way the inherent turbulence of the gases constituting the curtain is substantially confined to the outside of the heating chamber, thus assuring approximate tranquility and quiescence within the said chamber.
- the exhaust o-utlet 9 communicates directly with the recess 8 and extends upward the'efrom.
- the exhaust outlet may, however, be otherwise located as will be presently explained.
- the said recess 8 and the said exhaust outlet 9 may be considered collectively as constituting an interrupted fiue having portions thereof oppositely positioned with respect to the passageway 2 and serving to conduct hot gases across the passageway in front of the heating chamber.
- the recess 8 is of considerably greater width than the slot "I, thus permitting the gases of the curtain to expand. This free expansion of the gases relieves any pressure which might otherwise be formed in front of the heating chamber.
- the walls of the recess 8 converge, thus giving i-ncreased velocity to the upward moving gases, and the walls of the outlet 9 immediately above the recess diverge, thus giving decreased velocity tothe said gases.
- the gaseous curtain not only serves to prevent the admission of deleterious external gases, but it probably also serves to form a slight vacuum in the heating chamber.
- the furnace is heated by the direct combustion of fuel therein.
- the rear wall of the furnace is provided with an opening o at which is located a burner Il through which liquid or gaseous fuel may be projected into the in'terior of the furnace.
- a burner Il Preferably there is 'provided at the top of the furnace an opening IZ which may be used for ignition purposes when a gaseous fuel is used. If liquid fuel is used it may be ignited directly at the burner ll. Ordinarily the opening
- the main walls of the furnace constitute a combustion chamber which is separate from the heating chamber but which is so positioned that the heat of combustion is transmtted to the heating chamber. As shown the combustion chamber substantially surrounds the heating chamber except at the front therecf.
- the main combustion chamber of the furnace preferably constitutes the source of the hot gases which are delivered in such a way as to form a gaseous curtain at the front as already described.
- the gases are delivered a t the bottom through a slot such as that at 1.
- the combustion chamber is formed with a portion which extendsforward under the heating chamber and which may be regarded as a duct terminating in the before-mentioned slot 1.
- 4 The gases are thus given a relatively separates the recess 8 and the outlet 9 from the combustion chamber, this wall extending downward at the sides as indicated at M',
- the gas passages at the front may be regarded as collectively constituting an interrupted fiue, and thus takes the place of the conventional exhaust fiue. It will be apparent that this ue at the front communicates with the combustion chamber and serves toconduct the hot exhaust gases from the combustion chamber across the passageway 2 in front of the heating chamber 3, thus forming a curtain of moving hot gases.
- the hot gases of combustion When the hot gases of combustion are supplied through the slot 'I at a rate less than normal they may fail to sufiiciently protect the interior of the heating chamber from the entry of external gases. This may happen when the fuel burner is adjusted to provide only a very low heat. Under these circumstances it is preferable to provide a supplemental .supply of gas at the side of the passageway 2 opposite the slot 1, that is, in the present instance, at the top of the passageway.
- the gases so supplied at opposite sides of the passageway will cooperate with each other to provide a body of moving protective gases at the front of the heating chamber.
- the gases supplied at the top it is possible to reduce the exactt within the heating chamber without any infiltration of external gases.
- thermocouple'of any usual or preferred construction.
- 9 referred to I may also provide a pipe 20 which also extends through the rear wall of the furnace and through the rear wall of the muffle or heating chamber 3.
- the pipe 2& is provided with a valve ZI and the pipe may be connected with any suitable source of gas.
- any selected gas of predetermincd character may be admitted to the interior of the heating chamber, the rate of admission being controlled by the valve 2! or other suitable controlling device.
- the gas so *admitted Will contact the material in the furnace, the type of reaction being depenclent upon the gas used, upon the material being treated and upon the temperature involved.
- the introduction of a selected gas in the manner described becomes practicable by reason of the fact that the entry of deleterious gases at the front
- the maintenance of a slight vacuum within the heating chamber facilitates the flow of the selected gas thereinto and also causes the gradual withdrawal of the selected gas at the front, therebyinsuring an undiluted amosphere of the said gas.
- a gaseous protective curtain formed as herein described it is ordinarily unnecessary to provide a door for closing the front end of the passageway to the heating chamber. If desired however a door may be provided, and in Figs. and 6 I have shown an alternative construction which includes a door.
- the Construction of the furnace is, in the main, similar to that shown in Figs. 1 to 4, and a complete detailed description is unnecessary.
- a door 22 At thefront of the furnace there is provided a door 22 which is vertically movable in guideways 23, 23. In its lowermost position the door rests upon a shelf 24. In the construetion as shown in Figs.
- a recess 8 which is similar to the recess 8 but which is entirely closed at the top except for auxiliary ducts
- the exhaust outlet 9 instead of extending directly from the top of the recess 8 is located in front of the said recess communicating directly with the passageway 2 at the front of the recess.
- the outlet s is formed as a depression in the rear face of the door 22, the passageway thus being positioned between the said door and the main front wall of the furnace.
- Gases are guided ⁇ to the slot 'l by means of a beveled deflector 25. Gases are also permitted to rise at the sides of the front passageway through auxiliary ducts !6 Is Slots H l'l are provided to facilitate the entry of gases 'into these auxiliary ducts.
- Figs. 7 to 9 I have shown a Construction which is similar to that shown in Figs. 1 to 4 and which diifers therefrom primarily in the arrangement of the fuel burners.
- This Construction is intended primarily for the use of gaseous fuel and instead of a single bumer I I at the rear there are provided multiple burners located at the sides. As shown there are two burners 26, 26 located at the left side of the furnace near the bottom. Similar burners 21, 21 are located at the right side near the top.
- Gas is supplied to these burners 'through piping indicated at 28 and 29.
- the gases of combustion from the said burners 25 and 21 tend to circulate circumferentially around the muflie a and in order to permit such free circulation the muffie is supported upon narrow slabs 5 5 and 6.
- the fiue construction at the front for the passage of gases is similar to that already described and repetition of the description is unnecessary. It will be observed that the auxiliary ducts IS, Is at the sides are considerably larger than the ducts IS, IS before described.
- Figs. 10 and 11 I have shown a construction similar to that shown in Figs. 1 to 4, with the exception that the muflie3 is open at both ends, similar passageways 2 and 2 being provided in communication with the said open ends.
- the fiue constructions at both ends of the furnace may be the same as already described, and a repetition of the detailed description is therefore unnecessary.
- the furnace When the furnace is constructed with two open ends as shown it may be provided with a conveyor having an endless link belt such as 30 extending through the muflle.
- This belt can be connected with any suitable source of power so as to be moved at the desired rate in the direction indicated.
- the articles to be treated can be placed on the belt at the entrance end and will then be carried through the heating chamber and finally removed or discharged at the opposite end.
- a duet adapted for supplying hot gases and terminating in a narrow transverse slot extend-. ing across the bottom of the passageway so as to form a curtain of upward moving gases at the front of the heating chamber, and means additional to the said duet and slot for supplying hot gases at the top of the passage above the slot.
- a duet adapted for supplying hot gases and terminating in a narrow transverse slot extending across the bottom of the passageway so as to form a curtain of upward moving gases at the front of the heating chamber,- a recess provided at the top of the passageway above the duet adapted for receiving the said upward moving hot gases and having a width greater than the width of the slot, and means additional to the said duct and slot for supplying hot gases to the said recess.
- a heat treating furnace having a. heating chamber and a passageway' at the front communicating with the heating chamber, the combination of a duet adapted for supplying hot gases of combustion and terminating in a narrow transverse slot extending across the bottom of the v passageway so as to form a curtain of upward moving gases at the front of the heating Chamber, ⁇ a recess being provided at the top of the passageway above the duet adapted for receiving the said upward moving gases, and an upward extending exhaust outlet separate from the recess and communicating with the passageway at the front of the said recess. 4
- a heat treating furnace comprising in combination, a heating chamber, a passageway at the front communicating with the heating chamber, and an interrupted flue for conducting hot gases of combustion, which fiue includes a supply duct terminating in a narrow transverse slot extending across th'e bottom of the passageway and also includes a recess at the top of the passageway which is of considerably greater width than the said siot so as to permit the said gases to expand therein.
- a heat treating furnace comprising in combination, a heating chamber, a passageway at the front communicating with the heating chamber, a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitte'd to the said heating chamber, a duct communicating With the combustion chamber and terminating in a narrow transverse slot extending entirely across the said passageway, the said duct serving to conduct the hot gases of combustion from the combustion chamber to the passageway so as to form a moving gaseous curtain at the front of the heating chamber, and means for supplying additional hot gases from the combustion chamber to the passage at a position opposite the slot.
- a heat treating furnace comprising in combination, a heating chamber, a passageway at the front communicating with the heating chamber, a combustion chamber substantially surrounding the heating chamber except at the front, a duct communicating With the combustion chamber and terminating in a narrow transverse slot extending entirely across the bottom of the said duct serving to conduct the hot gases of combustion to the passageway so as to form an upward moving gaseous curtain at the front of the heating chamber, and auxiliary ducts communicating with the lower portion of the combustion chamber and extending upward adjacent the respective sides of the passageway.
- a heat treating furnace comprsing in conbination, a heating chamber, two similar passageways communicating with the heating chamber at opposite ends thereof, two ducts adapted for supplying hot gases of combustion and terminating in narrow transverse slots extending across the respective passageways so as to form curtains of moving gases, two recesses being formed in the walls of the respective passageways opposite the ducts for receiving the said upward moving gases, and two exhaust outlets adapted to receive the gases discharged from the respective recesses.
- a heat treating furnace comprising in combination, a heating chamber, two passageways communicating with the heating chamber at opposite ends thereof, a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitted to the said heating chamber, and two interrupted fiues communicating with the combustion chamber and having portions below and above the respective passageways, each flue serving to conduct a curtain of hot exhaust gases from the combustion chamber across the corresponding passageway.
- transverse bame associated with one wall of the passageway and having a surface facing outward away from the chamber, and means extending across the opposite wall of the passageway for projecting a curtain of moving hot combustion gases transversely of the passageway and along the said outward facing surface of the bame.
- a heating chamber which is open at the front and which is otherwise substantially completely closed to exclude surrounding gases from the interier thereof, and walls forming a passageway communicating with the open front of the heating chamber, the bottom of the passageway having a slot therein extending from side to side for projecting upward across the passageway a transverse curtain of moving hot combustion gases to thereby' exclude atmospheric air from the chamber and the top of the passageway having a recess therein extending from side to side for receiving the said gases and substantially preventing movement thereof into the chamber.
- a heating chamber which is open at the front and which is otherwise substantially completely closed to exclude surrounding gases from the interior thereof, and walls forming a passageway communicating with the open front of the heating chamber, the bottom of the passageway having a slot therein extending from side to side for projecting upward across the passageway a transverse curtain of moving hot combustion gases to thereby exclude atmospheric air from the chamber and the top of the passageway having a gas-receiving recess therein opposite 'the slot and extending from side to side and havirlg a width considerably greater than that of the s ot.
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Description
Dec. 15, 1936. E. v. GILBERT HEAT TREATING FURNACE 2 Sheet-Sheet Filed Dec. 24, 1931 [l ZHVEHUR Dec. 15, 1936. E. v. GILBERT HEAT TREATING FURNACE Filed Dec. 24, 1951 2 Sheets-Sheet 2 i: z: ETJ/EJA;
Patenta!`-` Dec. 15, 1936 UNITED STATES PATENT OFFICE HEAT TREATING FURNACE Erwin V. Gilbert, Hartini-d, Conn.: Alice H. Gilbert administratrix o! said E'win V. Gilbert,
deceased The general object of the invention is to eliminate or reduce to a minimum oxidation or other deleterious chemical effects upon the steel or other material being treated. This result is attained not only by controlling the chemical con- V tent of the atmosphere within the work containing or heating chamber of the furnace, but also by maintaining the said atmosphere in a substantially quiescent condition. The invention is apo plicable to various types of heat treating furnaces, but for reasons which will presently appear it is specially applicable to a fuel heated furnace.
In the heat treatment of metals it has long been recognized that atmospheric air should be excluded from the heating chamber; and it has heretofore been common practice to provide a furnace having a heating chamber which is open at the front for the introduction and renoval of the work and which is 'otherwise closed so as to .exclude the surrounding gases, and to provide a curtain of upward moving hot gases across the passageway at the front of the chamber to thus prevent, at least in part, the entry of atmospheric air into the chamber.
Even when .the atmbsphere in the heating chamber is substantially free from uncombined oxygen, chemical reactions may take place between the ambient gases and the steel or other material being heated. This fact is well exemplified by the common practice of introducing into the heating chamber sufi'cient proportion of carburizing gases to prevent decarburization, and by the practice of introducing neutral gases for the purpose of preventing or at least minimizing chemical reaction between the chamber atmosphere and the material being heated. Only limited success has attended these attempts to adjust or control the atmospheric content of the heating chamber in such a way as to prevent chemical action. This lack of success has been due in part to the variations in chemical activity resulting' from changes in temperature, and has also been due in part to the difiiculty of accurately con- 45 trolling the composition of the chamber atmosphere,-particularly when the said atmosphere in accord with common practice comprises burning gases and the end products of combustion.
While it has been recognized that air or other 50 gases containing free oxygenshould be excluded from the heating chamber, and while it has been recognized that the atmospheric content of the chamber may be otherwise controlled to minimize chemical activity, little or no consideration 55 has been given to the fact that the atmosphere in the chamber regardless of its composition should be maintained in a substantially tranquil or quiescent state. Observation of steels at elevated temperatures has disclosed the fact that little or no chemical activity takes place when the ambient atmospher is substantially quiescent, even though the said atmosphere may contain chemically active constituents such as oxygen, hydrogen, sulphur compounds and the like. This is believed to be due to a protective gaseous envelope which surrounds the work and which is either exuded from the steel or is formed by chemical reaction between thesteel and the gaseous atmosphere. This *protective envelope is effective only when the ambient atmosphere is quiescent and it is disturbed and made ineffective by even a slight degree of motion or turbulence.
Heretoore, in heat treating furnaces utilizing atmospheric control, the neutral gases or the more or less controlled gases of combustion have been freely and continuously introduced into the heating chamber in large quantities, thus causing and i maintaining a high degree of turbulence with resulting extensive chemical activity, which activity was particularly great when there was any considerable departure from a condition of chemical eguilibrium. This sustained turbulence has prevented the functioning of the protective gaseous envelope heretofore described, and has made necessary an accuracy of atmospheric control which has been impossible of attainment.
In accordance with the present invention I very completely exclude atmospheric air from the heating chamber of the iurnace, and I accomplish this result in such a way that the atmosphere within the furnace is disturbed to a minimum extent and is allowed to remain in a substantially tranquil quiescent condition, thus permitting the protection of the metal by the inherent auto-protective action already described.
For the purpose of controlling the atmospheric 'content of the working chamber it has been heretofore proposed, particularly in conjunction with electrically heated furnaces, to provide a fuel burner of one type or another at or near the front opening to the working chamber so as to deliver a curtain of moving burning or burned gases, which curtain extends across the opening and, to a grater or less extent, prevents the entry of atmospheric air into the chamber, but introduces other gases.
In accordance with prior practice a large portion of the gases constituting the protective curtain has been guided directly into the heating chamber, thus causing a continuous and sustained turbulence therein; but in accordance with the present invention the gases of the gaseous curtain are so guided and controlled that they are prevented from entering the heating chamber to any considerable extent, thus leaving the atmosphere in the chamber substantially quiescent, with the resultant advantages already pointed out.
It is generally 'recognized that electrically heated furnaces have certain important advantages, but that such furnaces are nevertheless subject to the rather serious disadvantage that the initial cost and the cost of operation and maintenance are considerably greater than tor fuel heated furnaces of equal capacity. The present invention may be advantageously incorporated in a fumace of the less expensive and more economical fuel heated type, and in accordance with one phase of the invention the products of combustion from the fuel are directed, guided and controlled so as to serve in and of themselves as the means for preventing the entry of deleterious gases into the working chamber, and so as to otherwise serve to reliably and emciently control the atmospherlc condition within the said chamber. In accordance with my invention I not only attain the advantages that are inherent in afuel heated furnace, but I am enabled to also provide without additional expense of operation a means of atmospheric control which is much more effective and reliable than is any means heretofore provided tor this purpose.
A further object of the invention is to provide in combination with the means for excluding atmospheric air and other deleterious gases, a means for introducing into the muiiie suitable selected gases adapted to chemically combine with or effect a neutral reaction upon the work being heated and treated.
Still another object of the invention is to provide a furnace of the type referred to having openings at opposite ends of the muffie or working chamber so that the work to be treated can be introduced at one end andremoved at the other end. This Construction makes it possible for a conveyor to be extended through the muflie so that the work can be moved continuously therethrough.
'Other objects of the invention will be apparent from the following specification and claims.
In the accompanying drawings I have shown alternative constructions adapted for attaining the foregoing and other objects. The drawings show furnaces of the fuel heated type, but as to its broader phases the invention is not so limited. It will be understood that the drawings are intended for illustrative purposes only and are not to be construed as deflning or limiting the scope of the invention, the claims forming a part of this specification being relied upon for v that pu pose.
Of the drawings:
Fig. 1 is a plan view of a furnace embodying the invention.
Fig. 2 is a. vertical longitudinal sectional View taken along the line 2-2 of Fig. 1.
Fig. 3 is a vertical transverse sectional view taken along the line 3-3 of Fig. 2.
Fig. 4 is a horizontal sectional view taken along the line 4--4 of Fig. 2.
Fig. 5 is a combined plan and sectional 'view showing an altemate embodiment of the invention, the section being taken along the line 5-5 of Fig. 6.
Fig. 6 is a vertical longitudinal sectional view taken along the line 6-6 of Fig. 5.
Fig. 7 is a combined plan and sectional view showing a second altemate embodiment of the invention, the section being taken along the line 1- 1 of Fig. 8.
Fig. 8 is a vertical longitudinal sectional View taken along the line 8-8 of Fig. 7.
Fig. 9 is a vertical transverse sectional view taken along the line 9-9 of Fig. 8.
Fig. 10 is a plan View of a furnace embodying the invention and having openings therein at opposite ends.
Fig. 11 is a vertical longitudinal sectional view takenalong the line H-Il of Fig. 10.
Referring first to Figs. 1 to 4 of the drawings, I represents as an entirety the external casing of the furnace, which casing is lined with fire brick or other heat resisting and insulating material. The front wall of the furnace is provided with an opening or passageway 2 through which work to be heated is put in place and removed. Mounted within the fumace is a muflle or' heating chamber 3, the front end of which is open and is in register with the passageway 2 in the front wall. It will be observed that, except for the front, the heating chamber 3 is substantially completely closed so as to exclude surrounding gases from the interior thereof. Preferably cheek pieces 4, 4 are provided at the sides of the passageway 2, these cheek pieces constituting inward extensions of the passageway and engaging the side walls of the mufi'ie. The muflle is supported on pedestals 5, 5 and 6 which project upward from the floor of the furnace.
In accordance with the invention there is provided a source of hot gases, which gases are r ordinarily gases of combustion. Communicating with the said source of hot gases is a duet which terminates -in a narrow transverse slot in one wall of the passageway 'and thus causes a curtain of the said hot gases to continuously move across the passageway 2 at the front of the heating chamber. Ordinarily the slot extends across the bottom-of the passageway as indicated at 'I and the gases move upward; but as to this I. do not limit myself. As shown the muflle or heating chamber 3 is mounted in spaced relation with the front wall of the furnace, the said slot 'l being formed between the muille and the said wall. The hot gases directed through the slot 1 move upward as aforesaid and thus form a gaseous curtain at the front of the heating chamber. This curtain, particularly when it consists of gases of combustion, serves to prevent oxygen or other gases from the external air from entering the heating chamber.
In order to denitely regulate and control the gases delivered through the slot- 1 I provide means associated with the wall of the passageway opposite the said slot 'l for substantially preventing the movement of the curtain gases into the heating chamber. Preferably and as shown the said means comprises a recess 8 in thewall of the passageway opposite the slot 1, and when the said slot is at the bottom as shown the recess 8 is at the top of the passageway. This recess 8 is so positioned and so formed as to be adapted for receiving the upward moving hot gases, and it prevents the said gases, or any substantial portion of them, from being deflected or diverted inward into the heating chamber. Preferably the width of the recess 8 is considerpermitting the gases to freely enter notwithstanding expansion that may have taken place as the gases -travelled across the passageway. It will be observed that the inner wall 8' of the recess &constitutes a transverse bame facing outward away from the chamber and that this bafile serves to engage the gases and prevent their movement horizontally into the chamber. In this way the inherent turbulence of the gases constituting the curtain is substantially confined to the outside of the heating chamber, thus assuring approximate tranquility and quiescence within the said chamber.
Preferably in addition to the recess 8 I provide an exhaust outlet 9 for carrying the hot gases away from the passageway 2. As shown in Figs. 1 to 4 the exhaust o-utlet 9 communicates directly with the recess 8 and extends upward the'efrom. The exhaust outlet may, however, be otherwise located as will be presently explained.
When the exhaust outlet 9 communicates directly with the recess 8 as shown in Figs. 1 to 4 the initial duct terminating in the said slot 1, the said recess 8 and the said exhaust outlet 9, may be considered collectively as constituting an interrupted fiue having portions thereof oppositely positioned with respect to the passageway 2 and serving to conduct hot gases across the passageway in front of the heating chamber. As already stated the recess 8 is of considerably greater width than the slot "I, thus permitting the gases of the curtain to expand. This free expansion of the gases relieves any pressure which might otherwise be formed in front of the heating chamber. Preferably and as shown the walls of the recess 8 converge, thus giving i-ncreased velocity to the upward moving gases, and the walls of the outlet 9 immediately above the recess diverge, thus giving decreased velocity tothe said gases. high velocity and a reduced pressure at the zone between the recess 8 and the outlet 9;
The gaseous curtain not only serves to prevent the admission of deleterious external gases, but it probably also serves to form a slight vacuum in the heating chamber.
Preferably and as already stated the furnace is heated by the direct combustion of fuel therein. To this end the rear wall of the furnace is provided with an opening o at which is located a burner Il through which liquid or gaseous fuel may be projected into the in'terior of the furnace. Preferably there is 'provided at the top of the furnace an opening IZ which may be used for ignition purposes when a gaseous fuel is used. If liquid fuel is used it may be ignited directly at the burner ll. Ordinarily the opening |2 is closed by a removable cap !3. It will be observed 'that the main walls of the furnace constitute a combustion chamber which is separate from the heating chamber but which is so positioned that the heat of combustion is transmtted to the heating chamber. As shown the combustion chamber substantially surrounds the heating chamber except at the front therecf.
The main combustion chamber of the furnace preferably constitutes the source of the hot gases which are delivered in such a way as to form a gaseous curtain at the front as already described. Preferably the gases are delivered a t the bottom through a slot such as that at 1. To this end the combustion chamber is formed with a portion which extendsforward under the heating chamber and which may be regarded as a duct terminating in the before-mentioned slot 1. A wall |4 The gases are thus given a relatively separates the recess 8 and the outlet 9 from the combustion chamber, this wall extending downward at the sides as indicated at M', |4'. I have already pointed out that the gas passages at the front may be regarded as collectively constituting an interrupted fiue, and thus takes the place of the conventional exhaust fiue. It will be apparent that this ue at the front communicates with the combustion chamber and serves toconduct the hot exhaust gases from the combustion chamber across the passageway 2 in front of the heating chamber 3, thus forming a curtain of moving hot gases.
When the hot gases of combustion are supplied through the slot 'I at a rate less than normal they may fail to sufiiciently protect the interior of the heating chamber from the entry of external gases. This may happen when the fuel burner is adjusted to provide only a very low heat. Under these circumstances it is preferable to provide a supplemental .supply of gas at the side of the passageway 2 opposite the slot 1, that is, in the present instance, at the top of the passageway. The gases so supplied at opposite sides of the passageway will cooperate with each other to provide a body of moving protective gases at the front of the heating chamber. As a result of the additional protection provided by the gases supplied at the top it is possible to reduce the temperaturat within the heating chamber without any infiltration of external gases.
When the gases are drawn from the main combustion chamber as is preferred I suppiy the said gases to the top of the passageway 2 by means of secondary ducts !5, stantially horizontally through the wall !4 and which terminate at the front in the recess 8. When the furnace is Operating in a normal manner the secondary ducts 15, !5 are less important.
Ordinarily it is unnecessary, and in fact impracticable, to cause all of the gases of combustion to flow through the narrow slot l. Some of the remaining gases may pass through the secondary ducts |5. 15; but I preferably also provide auxiliary ducts Hi, IB which are located adjacent the respective sides of the passageway 2.4 These auxiliary ducts !6, IE communicate with the lower portion of the combustion chamber by means of slots l 1, I 'I and they extend to and merge with the recess 8. The gases are guided into the slots Il, I'I by triangular deflectors I 8, !8.
At !9 I have shown a tube extending through the rear wall of the furnace and also through the rear wall of the mutfle or heating chamber 3. This tube may be used for the introduction of a thermocouple'of any usual or preferred construction.
In addition to the tube |9 referred to I may also provide a pipe 20 which also extends through the rear wall of the furnace and through the rear wall of the muffle or heating chamber 3.
The pipe 2& is provided with a valve ZI and the pipe may be connected with any suitable source of gas. By means of the pipe 20 any selected gas of predetermincd character may be admitted to the interior of the heating chamber, the rate of admission being controlled by the valve 2! or other suitable controlling device. The gas so *admitted Will contact the material in the furnace, the type of reaction being depenclent upon the gas used, upon the material being treated and upon the temperature involved. The introduction of a selected gas in the manner described becomes practicable by reason of the fact that the entry of deleterious gases at the front |5 which extend submay be substantially prevented by properly regulating the gaseous curtain in the manner already described. The maintenance of a slight vacuum within the heating chamber facilitates the flow of the selected gas thereinto and also causes the gradual withdrawal of the selected gas at the front, therebyinsuring an undiluted amosphere of the said gas.
With a gaseous protective curtain formed as herein described it is ordinarily unnecessary to provide a door for closing the front end of the passageway to the heating chamber. If desired however a door may be provided, and in Figs. and 6 I have shown an alternative construction which includes a door. The Construction of the furnace is, in the main, similar to that shown in Figs. 1 to 4, and a complete detailed description is unnecessary. At thefront of the furnace there is provided a door 22 which is vertically movable in guideways 23, 23. In its lowermost position the door rests upon a shelf 24. In the construetion as shown in Figs. 5 and 6 there is provided a recess 8 which is similar to the recess 8 but which is entirely closed at the top except for auxiliary ducts |5 leading from the main combustion chamber. The exhaust outlet 9 instead of extending directly from the top of the recess 8 is located in front of the said recess communicating directly with the passageway 2 at the front of the recess. Preferably and as shown the outlet s is formed as a depression in the rear face of the door 22, the passageway thus being positioned between the said door and the main front wall of the furnace.
Gases are guided` to the slot 'l by means of a beveled deflector 25. Gases are also permitted to rise at the sides of the front passageway through auxiliary ducts !6 Is Slots H l'l are provided to facilitate the entry of gases 'into these auxiliary ducts.
The operation of the furnace shown in Figs. 5 and 6 is substantially the same as already described, with the single exception that the gases instead of fiowing directly upward from the recess & circulate through the said recess and then forward along the top wall of the passageway 2 to the exhaust outlet 9 v In Figs. 7 to 9 I have shown a Construction which is similar to that shown in Figs. 1 to 4 and which diifers therefrom primarily in the arrangement of the fuel burners. This Construction is intended primarily for the use of gaseous fuel and instead of a single bumer I I at the rear there are provided multiple burners located at the sides. As shown there are two burners 26, 26 located at the left side of the furnace near the bottom. Similar burners 21, 21 are located at the right side near the top. Gas is supplied to these burners 'through piping indicated at 28 and 29. The gases of combustion from the said burners 25 and 21 tend to circulate circumferentially around the muflie a and in order to permit such free circulation the muffie is supported upon narrow slabs 5 5 and 6. The fiue construction at the front for the passage of gases is similar to that already described and repetition of the description is unnecessary. It will be observed that the auxiliary ducts IS, Is at the sides are considerably larger than the ducts IS, IS before described.
In Figs. 10 and 11 I have shown a construction similar to that shown in Figs. 1 to 4, with the exception that the muflie3 is open at both ends, similar passageways 2 and 2 being provided in communication with the said open ends. The fiue constructions at both ends of the furnace may be the same as already described, and a repetition of the detailed description is therefore unnecessary.
With a furnace Construction as shown in Figs. 10 and 11 it is possible for the articles to be treated to be moved longitudinally through the muifie, being inserted through one passageway, as for instance the passageway 2, and being discharged through the opposite passageway, as for instance the passageway 2. The gaseous curtains such as already described prevent the admission of deleterious gases at either end of the mufiie.
When the furnace is constructed with two open ends as shown it may be provided with a conveyor having an endless link belt such as 30 extending through the muflle. This belt can be connected with any suitable source of power so as to be moved at the desired rate in the direction indicated. The articles to be treated can be placed on the belt at the entrance end and will then be carried through the heating chamber and finally removed or discharged at the opposite end.
What I claim is:
1. In a heat treating furnace having a heating chamber and a passageway at the front communicating with the heating chamber, the combination of a duet adapted for supplying hot gases and terminating in a narrow transverse slot extend-. ing across the bottom of the passageway so as to form a curtain of upward moving gases at the front of the heating chamber, and means additional to the said duet and slot for supplying hot gases at the top of the passage above the slot.
2. In a heat treating furnace having a heating chamber and a passageway at the front communicating with the heating chamber, the combination of a duet adapted for supplying hot gases and terminating in a narrow transverse slot extending across the bottom of the passageway so as to form a curtain of upward moving gases at the front of the heating chamber,- a recess provided at the top of the passageway above the duet adapted for receiving the said upward moving hot gases and having a width greater than the width of the slot, and means additional to the said duct and slot for supplying hot gases to the said recess.
3. In a heat treating furnace having a. heating chamber and a passageway' at the front communicating with the heating chamber, the combination of a duet adapted for supplying hot gases of combustion and terminating in a narrow transverse slot extending across the bottom of the v passageway so as to form a curtain of upward moving gases at the front of the heating Chamber,` a recess being provided at the top of the passageway above the duet adapted for receiving the said upward moving gases, and an upward extending exhaust outlet separate from the recess and communicating with the passageway at the front of the said recess. 4
4. A heat treating furnace as set forth in claim 3, wherein there is a movable door at the front end of the passageway, an'd wherein the said exhaust outlet is formed between the door and the front wall of the furnace.
` 5. A heat treating furnace comprising in combination, a heating chamber, a passageway at the front communicating with the heating chamber, and an interrupted flue for conducting hot gases of combustion, which fiue includes a supply duct terminating in a narrow transverse slot extending across th'e bottom of the passageway and also includes a recess at the top of the passageway which is of considerably greater width than the said siot so as to permit the said gases to expand therein. i
6. A furnace as set forth in claim 5, wheren the walls of the recess converge thus giving increased velocity to the upward moving gases, and wherein the walls of the flue above the recess diverge thus giving decreased velocity to the said gases.
7. A furnace as set forth in claim 5, wherein there is a second duct for supplying additional hot gases of combustion to the said recess.
8. A heat treating furnace comprising in combination, a heating chamber, a passageway at the front communicating with the heating chamber, a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitte'd to the said heating chamber, a duct communicating With the combustion chamber and terminating in a narrow transverse slot extending entirely across the said passageway, the said duct serving to conduct the hot gases of combustion from the combustion chamber to the passageway so as to form a moving gaseous curtain at the front of the heating chamber, and means for supplying additional hot gases from the combustion chamber to the passage at a position opposite the slot.
9. A heat treating furnace comprising in combination, a heating chamber, a passageway at the front communicating with the heating chamber, a combustion chamber substantially surrounding the heating chamber except at the front, a duct communicating With the combustion chamber and terminating in a narrow transverse slot extending entirely across the bottom of the said duct serving to conduct the hot gases of combustion to the passageway so as to form an upward moving gaseous curtain at the front of the heating chamber, and auxiliary ducts communicating with the lower portion of the combustion chamber and extending upward adjacent the respective sides of the passageway.
10. The combination in a heat treating furnace, of a heating chamber, a passageway at the front communicating with the heating chamber, a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitted to the said heating chamber, a duet communicating with the combustion chamber and terminating in a narrow transverse slot extending across the bottom of the passageway so as to form a curtain of upward moving gases at the front of the heating chamber, a recess being formed at the top of the passageway above the duct for receiving the said upward moving gases, and a* second duct communicating with the combustion chamber and terminating directly in the recess.
11. The combination in a heat treating furnace, of a heating chamber, a passageway at the front communicating with the'heating. chamber, a combustion chamber substantially surrounding the heating chamber except at the front, and an interrupted flue communicating with the combustion chamber and including a'supply duct terminating in a narrow transverse slot extending across the bottom of the passageway, the said flue also including a recess at the top-of the passageway which is of considerably greater width than the said slot thereby permitting the said gases to expand therein.
12. A furnace as set forth in claim 11, wherein there is a second duct communicating with the combustion chamber and. terminating directly in the recess. v
13. A furnace as set forth in claim 11, wherein there are auxiliary ducts communicating with the lower portion of the combustion chamber, the said auxiliary ducts extending upward adjacent the respective sides of the passageway and terminating in the said recess.
14. In a heat treating furnace having a heating chamber and a passageway at the front communicating with the heating chamber, the combination of an interrupted flue having separated portions positioned with the passageway between them so as to serve to conduct a curtain of hot gases of combustion across the passageway in front of the heating chamber, which curtain excludes deleterious gases from the external atmosphere, and means for supplying directly to the interier of the heating chamber a gas of predetermined character adapted to contact the articles being treated.
15. In a heat treating furnace having a heating chamber and a passageway at the front communicating with the heating chamber, the combination of a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitted to the said heating chamber, an interrupted flue communicating with the combustion chamber and having portions below and above the passageway, the said flue serving to conduct a curtain of hot exhaust gases from the combustion chamber across the passageway in front of the heating chamber, which curtain excludes deleterious gases from the .external atmosphere, and means for supplying directly to the interior of the heating chamber a gas of predetermined character adapted to contact the articles being treated.
16. A heat treating furnace comprsing in conbination, a heating chamber, two similar passageways communicating with the heating chamber at opposite ends thereof, two ducts adapted for supplying hot gases of combustion and terminating in narrow transverse slots extending across the respective passageways so as to form curtains of moving gases, two recesses being formed in the walls of the respective passageways opposite the ducts for receiving the said upward moving gases, and two exhaust outlets adapted to receive the gases discharged from the respective recesses.
17. A heat treating furnace comprising in combination, a heating chamber, two passageways communicating with the heating chamber at opposite ends thereof, a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitted to the said heating chamber, and two ducts communicating with the combustion chamber and terminating in narrow transverse slots .ext'ending entirely across the respective pas'sageways, the said ducts serving to conduct the hot gases of combustion from the combustion chambers to the passageways so as to form moving gaseous curtains positioned across the passageways. v
18. A heat treating furnace comprising in combination, a heating chamber, two passageways communicating with the heating chamber at opposite ends thereof, a combustion chamber separate from the heating chamber but positioned so that the heat of combustion is transmitted to the said heating chamber, and two interrupted fiues communicating with the combustion chamber and having portions below and above the respective passageways, each flue serving to conduct a curtain of hot exhaust gases from the combustion chamber across the corresponding passageway.
chamber which is otherwise substantially completely closed to exclude surrounding gases from the interior thereof, the combination of a. transverse bame associated with one wall of the passageway and having a surface facing outward away from the chamber, and means extending across the opposite wall of the passageway for projecting a curtain of moving hot combustion gases transversely of the passageway and along the said outward facing surface of the bame.
20. In a heat treating furnace, the combination of a heating chamber which is open at the front and which is otherwise substantially completely closed to exclude surrounding gases from the interier thereof, and walls forming a passageway communicating with the open front of the heating chamber, the bottom of the passageway having a slot therein extending from side to side for projecting upward across the passageway a transverse curtain of moving hot combustion gases to thereby' exclude atmospheric air from the chamber and the top of the passageway having a recess therein extending from side to side for receiving the said gases and substantially preventing movement thereof into the chamber.
21. In a heat treating furnace, the combination of a heating chamber which is open at the front and which is otherwise substantially completely closed to exclude surrounding gases from the interior thereof, and walls forming a passageway communicating with the open front of the heating chamber, the bottom of the passageway having a slot therein extending from side to side for projecting upward across the passageway a transverse curtain of moving hot combustion gases to thereby exclude atmospheric air from the chamber and the top of the passageway having a gas-receiving recess therein opposite 'the slot and extending from side to side and havirlg a width considerably greater than that of the s ot.
22. In a heat treating furnace, the combination of a muffie which is open at the front and which is otherwise substantially completely closed to exclude surrounding gases from the work containing chamber thereof, the fr'ont edges'of the mufiie being inclined upwarri and rearward, and walls forming a passageway communicatin'g With the open front of the muflie, a transverse slotbeing formed between the bottom walls of the passageway and mufile for projecting upward across the passageway a transverse curtain of moving hot combustion gases to thereby exclude atmospheric air from the chamber and there being a transverse recess in the top of the passageway immediately adjacent the top wall of the muffle and wider than the said slot which recess is adapted for receiving the said gases and substantially preventing movement thereof into the chamber.
ERWIN V. GILBERT.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US582997A US2064532A (en) | 1931-12-24 | 1931-12-24 | Heat treating furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US582997A US2064532A (en) | 1931-12-24 | 1931-12-24 | Heat treating furnace |
Publications (1)
Publication Number | Publication Date |
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US2064532A true US2064532A (en) | 1936-12-15 |
Family
ID=24331264
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US582997A Expired - Lifetime US2064532A (en) | 1931-12-24 | 1931-12-24 | Heat treating furnace |
Country Status (1)
Country | Link |
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US (1) | US2064532A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2582462A (en) * | 1943-09-10 | 1952-01-15 | Metals & Controls Corp | Process for atmospheric control |
US2746743A (en) * | 1953-02-06 | 1956-05-22 | Claude B Schneible Company Inc | Cupola furnace provided with means to produce a gaseous curtain in its opening |
US2752147A (en) * | 1950-12-21 | 1956-06-26 | Leeds & Northrup Co | Metallurgical furnace and method of treatment of work |
DE970542C (en) * | 1954-01-09 | 1958-10-02 | Bbc Brown Boveri & Cie | Device for generating a gas or flame curtain for industrial ovens |
US2857153A (en) * | 1954-10-04 | 1958-10-21 | Surface Combustion Corp | Water sealing furnace section |
US3200776A (en) * | 1963-08-12 | 1965-08-17 | Illinois Stoker Co | Refuse incinerator |
-
1931
- 1931-12-24 US US582997A patent/US2064532A/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2582462A (en) * | 1943-09-10 | 1952-01-15 | Metals & Controls Corp | Process for atmospheric control |
US2752147A (en) * | 1950-12-21 | 1956-06-26 | Leeds & Northrup Co | Metallurgical furnace and method of treatment of work |
US2746743A (en) * | 1953-02-06 | 1956-05-22 | Claude B Schneible Company Inc | Cupola furnace provided with means to produce a gaseous curtain in its opening |
DE970542C (en) * | 1954-01-09 | 1958-10-02 | Bbc Brown Boveri & Cie | Device for generating a gas or flame curtain for industrial ovens |
US2857153A (en) * | 1954-10-04 | 1958-10-21 | Surface Combustion Corp | Water sealing furnace section |
US3200776A (en) * | 1963-08-12 | 1965-08-17 | Illinois Stoker Co | Refuse incinerator |
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