US20240175447A1 - Assembly for compensating axial forces in a rotating flow machine and a multi-stage centrifugal pump - Google Patents
Assembly for compensating axial forces in a rotating flow machine and a multi-stage centrifugal pump Download PDFInfo
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- US20240175447A1 US20240175447A1 US18/284,499 US202218284499A US2024175447A1 US 20240175447 A1 US20240175447 A1 US 20240175447A1 US 202218284499 A US202218284499 A US 202218284499A US 2024175447 A1 US2024175447 A1 US 2024175447A1
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- communication port
- fluid
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- 239000012530 fluid Substances 0.000 claims abstract description 107
- 238000007789 sealing Methods 0.000 claims abstract description 96
- 238000004891 communication Methods 0.000 claims abstract description 58
- 230000004888 barrier function Effects 0.000 claims abstract description 22
- 230000004323 axial length Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 description 7
- 230000007423 decrease Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 230000002301 combined effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000003570 air Substances 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/041—Axial thrust balancing
- F04D29/0416—Axial thrust balancing balancing pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D1/06—Multi-stage pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
- F04D17/122—Multi-stage pumps the individual rotor discs being, one for each stage, on a common shaft and axially spaced, e.g. conventional centrifugal multi- stage compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/10—Shaft sealings
- F04D29/12—Shaft sealings using sealing-rings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
Definitions
- the present disclosure relates to an assembly for compensating axial forces in a rotating flow machine.
- the present disclosure relates also to a multi-stage centrifugal pump.
- centrifugal flow machines such as centrifugal pumps
- an impeller wheel arranged into a housing by a rotatably supported shaft.
- axial forces are subjected to the shaft.
- Such axial forces can be minimized by suitably designing the slow machine.
- Remaining forces are transmitted to the housing via a thrust bearing.
- Balancing axial forces is particularly relevant to multi-stage centrifugal flow machine where each stage results in an axial force component i.e. thrust to the system.
- the net axial thrust of an impeller is the difference between forces acting on back and front shrouds. There are number of hydrodynamic effects that can alter these forces.
- ring leakage or impeller axial positioning relative to the volute or diffuser can alter the pressure distribution between the impeller and sidewall gaps. Relatively small changes in pressure are greatly magnified by the large projected shroud surface areas. The result can be very large shifts in axial thrust in either direction.
- a balancing drum is a part connected to a drive shaft of the machine, which drum has a cylindrical outer surface parallel with a center axis of the shaft of the centrifugal flow machine.
- the housing of the centrifugal flow machine includes a cylindrical space for the balancing drum.
- the clearance gap makes it possible for the process fluid to flow through the gap to some extent and therefore the efficiency of the centrifugal flow machine is decreased. Thus, it is often so that using the balancing drum cannot totally eliminate the need of a thrust bearing.
- Document CN209704901U discloses a leak-free balance drum device which includes a balance drum rotating with a pump shaft and a stationary balance drum sleeve.
- the balance drum includes a front balance drum and a rear balance drum connected by bolts.
- the front balance drum and the rear balance drum are respectively provided with a front mechanical seal and rear mechanical seal.
- the dynamic ring of the mechanical seal is installed on the balance drum and the static ring is installed on the balance drum sleeve.
- the mechanical seals are connected in series and a cavity is formed between them. The cavity is connected to a water conveying section which has a pressure lower than the pressure at the outlet of the pump.
- the balancing drum disclosed in CN209704901U has at least the following drawbacks. Firstly, due to being leak free the water in the cavity between the mechanical seals is practically still and the sealing can experience overheating. Secondly, the construction of the balance drum result in inadequate balancing performance due to its form.
- An object of the disclosure is to provide an assembly for compensating axial forces in a rotating flow machine which performance is considerably improved compared to the prior art solutions.
- An object of the disclosure is to provide a multi-stage pump in which axial forces are compensated in an improved manner.
- an assembly for compensating axial forces in a rotating flow machine comprises
- the balancing part can be arranged to balance axial forces effectively without undue leakage and simultaneously obtain stable balancing of axial forces. Because the areas of the axial ends of the balancing drum are of equal size, the pressurized barrier fluid and the intermediate space is neutral to the balancing of axial forces. As a combined effect of the first and the second mechanical seals and radiuses of equal size makes the very stable, being tolerable to for example pressure changes.
- pressurized barrier fluid in the intermediate space decreases the pressure difference over the first mechanical slide ring sealing which in turn decreases the stress caused to the sealing rings and increases operational lifetime of the mechanical sealing.
- pressurized barrier fluid decreases the pressure difference over the second mechanical slide ring sealing.
- the assembly comprises a second communication port communication port opening into the intermediate space, and that the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other.
- the intermediate space and the mechanical sealing can effectively cooled by arranging a barrier fluid to flow through the intermediate space. Also, there can be arranged a substantially closed looped of fluid circulation which can be utilized for e.g. cooling the system.
- the assembly comprises a second communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other and the fluid circulation channel is connected to a source of pressurized fluid.
- the source of pressurized fluid is advantageously the rotating flow machine itself, but in some practical application an external source of pressurized barrier fluid can be feasible.
- the assembly comprises a second communication port opening into the intermediate space and the second fluid communication port is connected to a fluid discharge system.
- the assembly comprises a second communication port communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other and the fluid circulation channel is integrated to the housing.
- the assembly comprises a second communication port opening into the intermediate space and the second fluid communication port is connected to a fluid discharge system and the circulation channel is fluidly connected to the rotating flow machine's working fluid space between its inlet and outlet.
- the housing of the balancing part comprises a cylindrical inner surface
- the balancing part comprises a cylindrical outer surface
- the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form radial slide bearing between the balancing part and the housing.
- the housing of the balancing part comprises a cylindrical inner surface
- the balancing part comprises a cylindrical outer surface
- the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form radial slide bearing between the balancing part and the housing
- the slide bearing surfaces are comprised of removable sleeves having their axial length equal to the first and the second axial length.
- the first mechanical slide ring sealing comprises: a first stationary sealing ring supported to the housing in axially movable manner, a spring element causing axial force to the first stationary sealing ring urging the first stationary sealing ring towards the balancing part
- the second slide ring sealing comprises: a second stationary sealing ring supported to the housing in axially movable manner, a spring element causing axial force to the second stationary sealing ring urging the second stationary sealing ring towards the balancing part.
- the balancing part includes a ring member configured to co-operate with the first stationary sealing ring and the second stationary sealing ring.
- the balancing part comprise more than two successive mechanical slide ring sealings arranged between the balancing part and the housing, and intermediate spaces between each two successive mechanical slide ring sealings, a fluid communication port opening into each one of the intermediate spaces, the fluid communication port being connected to a source of pressurized barrier fluid.
- Each one of the mechanical sealings has a radius of an equal size.
- Improved balancing of axial forces can be solved in a multi-stage centrifugal pump having a drive shaft and more than one impellers arranged to the drive shaft, comprising an assembly for compensating axial forces according to the disclosure.
- a multi-stage centrifugal pump comprising an assembly for compensating axial forces comprising a second communication port communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other, wherein the circulation line is connected to a stage of the pump between a first and a last stage of the pump.
- the circulation line is connected to the centrifugal pump at a location which provides 30-70% of the maximum pressure of the pump.
- FIG. 1 illustrates an assembly for compensating axial forces in a rotating flow machine according to an embodiment of the disclosure
- FIG. 2 illustrates a detail II of the FIG. 1 .
- FIG. 3 illustrates a detail III of the FIG. 1 .
- FIG. 4 illustrates an assembly for compensating axial forces in a rotating flow machine according to another embodiment of the disclosure.
- FIG. 5 illustrates an assembly for compensating axial forces in a rotating flow machine according to another embodiment of the disclosure
- FIG. 6 illustrates an assembly for compensating axial forces in a rotating flow machine according to another embodiment of the disclosure.
- FIG. 7 illustrates an assembly for compensating axial forces in a rotating flow machine according to still another embodiment of the disclosure.
- FIG. 1 depicts schematically an assembly 10 for compensating axial forces in a rotating flow machine 100 according to an embodiment of the disclosure.
- the assembly is preferably an integral part of the rotating flow machine.
- the rotating flow machine 100 is depicted in schematic way but it can be for example a multi-stage pump where the axial force can be at a magnitude that balancing sole by bearings is not economically and/or technically feasible.
- the assembly 10 is provided for compensating axial forces caused by operation of the rotating flow machine 100 .
- the multi-stage pump 100 itself is not explained in more detailed manner.
- the centrifugal multi-stage pump 100 includes a drive shaft 14 to which a number of impellers 16 are attached.
- the drive shaft includes suitable bearing for providing rotatably supporting of the shaft to a housing 18 of the assembly and the rotating flow machine 100 in general.
- the shaft can be driven by an electric motor M directly or via a coupling.
- the balancing part is configured to balance, or at least assist balancing of axial forces caused by the impellers to the shaft 14 when the pump 100 is in operation.
- the balancing part 20 is arranged inside the housing 18 .
- the inner space of the housing 18 for the balancing part 20 is such that there is a space formed between the balancing part 20 and housing 18 , the space being substantially annular space which is parallel to the axial direction of the shaft 14 .
- the balancing part 20 can be an integral part of the shaft or releasably attached coaxially to the shaft such that it rotates along with the shaft 14 .
- the balancing part 20 has a first axial end 20 . 1 and a second axial end 20 . 2 .
- the first axial end 20 . 1 has an axial face projection having a first radius r1, which together with the diameter of the shaft defines the axial projection area of the first axial end 20 . 1 of the balancing drum 20 .
- the projection area in turn, together with a prevailing pressure, defines the axial force exerted to the first end of the balancing part 20 , in a manner known as such to a skilled person in the art.
- the balancing part can be constructed as an assembly of separate parts if so desired.
- the assembly 10 includes a first mechanical slide ring sealing 12 . 1 arranged between the balancing part 20 and the housing 18 at the first axial end of the balancing part 20 , and a second mechanical slide ring sealing 12 . 2 arranged between the balancing part and the housing 18 at the second axial end 20 . 2 of the balancing part 20 .
- the first and the second mechanical slide ring sealings 12 . 1 , 12 . 2 are arranged so as to seal an intermediate space 26 axially between the mechanical slide ring sealings 12 . 1 , 12 . 2 .
- the intermediate space 26 is bordered by the slide ring sealings 12 . 1 , 12 . 2 , the balancing part 20 and the housing 18 .
- the assembly 10 can comprise even more than two successive mechanical slide ring sealings and respectively intermediate spaces between each pair of mechanical slide ring sealings.
- the first fluid communication port 28 is connected to a source of pressurized barrier fluid 29 such that pressurized barrier fluid can be controllably led into the intermediate space 26 between the mechanical slide ring sealings 12 . 1 , 12 . 2 .
- pressurized barrier fluid 29 can be controllably led into the intermediate space 26 between the mechanical slide ring sealings 12 . 1 , 12 . 2 .
- the source of pressurized barrier fluid 29 is connected to the first fluid communication port 28 via a control means (or controller) 27 , comprising a valve, so that the pressure in the intermediate space 26 can be, and is maintained at a level lower than the maximum pressure of the fluid in the rotating flow machine and higher than the minimum pressure of the fluid in the rotating flow machine.
- a control means or controller
- the slide ring sealings now seal the flow connection between the first axial end 20 . 1 and the second axial end 20 . 2 of the balancing part 20 it is also possible to make the balancing part 20 axially shorter, meaning the axial distance between the first axial end 20 . 1 and the second axial end 20 .
- the barrier fluid is selected suitably taken into account e.g. the properties of the working fluid in the rotating flow machine 100 .
- the source of pressurized fluid 29 can be the pump 100 itself or an external fluid source, such as a source of pressure water.
- the pressure difference over the balancing part 20 . i.e. between the first axial end 20 . 1 and the second axial end 20 . 2 of the balancing part 20 can be maintained by the mechanical slide ring sealings 12 . 1 , 12 . 2 .
- the assembly can be utilized also one-stage centrifugal pump.
- the second axial end 20 . 2 has an axial face projection having a second radius r2, which together with the diameter of the shaft defines the axial projection area of the second axial end 20 . 2 .
- the projection area in turn, together with a prevailing pressure, defines the axial force exerted to second end of the balancing part 20 .
- the radiuses r1 and r2 at the ends of the balancing part 20 are of equal size.
- the radiuses can be also slightly different depending on the design of the assembly. This way the axial force is compensated equally by the axial projection areas of the first and the second axial ends.
- the radiuses refer to the inner radius of the mechanical slide ring sealing.
- the balancing part 2 is at least at its ends rotationally symmetrical in respect to the shaft 14 , so as to facilitate the installation of mechanical sealings 12 . 1 , 12 . 2 to the ends of the balancing part 20 .
- the balancing part has advantageously of substantially cylindrical form.
- centrifugal flow machine 100 comprises a first fluid region at a first axial side, behind the first axial end 20 . 1 of the balancing part 20 and a second fluid region at a second axial side behind the second axial end 20 . 2 of the balancing part and, when the centrifugal flow machine is operating, the fluid pressure is higher at the first fluid region than at the second fluid region.
- the second axial end 20 . 2 is bordered to the surrounding atmosphere.
- FIG. 2 shows the detail II of the FIG. 1 where the first mechanical slide ring sealing 12 . 1 is shown in more detailed manner.
- the first mechanical slide ring sealing 12 . 1 comprises a first stationary sealing ring 1211 supported to the housing 18 in axially movable, but non-rotatable manner.
- the assembly comprises a first carrier ring 1212 to which the first stationary sealing ring 1211 is supported.
- the first carrier ring 1212 is supported by the first support sleeve 181 in axially movable manner.
- the first carrier ring 1212 includes a seal, such as an O-ring 1213 , which seals the gap between the first carrier ring 1212 and the first support sleeve 181 .
- Both the first carrier ring 1212 and the first stationary sealing ring 1211 are supported in axially movable, but non-rotatable manner.
- the pressure at the space which the first end 20 . 1 of the balancing part borders creates a pressing force against the first carrier ring 1212 such that it assists the first spring element 1214 to cause axial force to the first stationary sealing ring 1211 .
- the sealing rings form a primary consisting of two extremely flat faces, one fixed, one rotating, running against each other.
- the seal faces are pushed together using a combination of hydraulic force from the sealed fluid and spring force from the seal design. In this way a seal is formed to substantially prevent leaking.
- the faces are kept lubricated by maintaining a thin film of fluid between the seal faces.
- the balancing part 20 includes a first rotating seal ring 201 which arranged to the first axial end 20 . 1 of the balancing part, at the first radius r1. There is an annular notch at the rim of the balancing part 20 to which the first rotating seal ring is attached so that it is rotating with the balancing part but is rigidly attached to the balancing part 20 .
- FIG. 3 shows the detail III of the FIG. 1 where the second mechanical slide ring sealing 12 . 2 is shown in more detailed manner.
- the second mechanical slide ring sealing 12 . 2 comprises a second stationary sealing ring 1221 supported to the housing 18 in axially movable, but non-rotatable manner.
- the assembly comprises a second carrier ring 1222 to which the second stationary sealing ring 1221 is supported.
- the second carrier ring 1222 is supported by the second support sleeve 182 in axially movable manner.
- the second carrier ring 1222 includes a seal, such as an O-ring 1223 , which seals the gap between the second carrier ring 1222 and the second support sleeve 182 .
- Both the second carrier ring 1222 and the second stationary sealing ring 1222 are supported in axially movable, but non-rotatable manner.
- the pressure at the intermediate space 26 creates a pressing force against the second carrier ring 1222 such that it assists the second spring element 1224 to cause axial force to the second stationary sealing ring 1221 .
- the balancing part 20 includes a second rotating seal ring 202 which arranged to the second axial end 20 . 2 of the balancing part 20 , at the second radius r2. There is an annular notch at the rim of the balancing part 20 to which the second rotating seal ring is attached so that it is rotating with the balancing part but is rigidly attached to the balancing part 20 .
- FIG. 4 depicts schematically an assembly 10 for compensating axial forces in a rotating flow machine 100 according to another embodiment of the disclosure.
- the assembly is substantially similar to that shown in the FIG. 1 , however, provided with certain optional refinements.
- the rotating flow machine 100 is a multi-stage centrifugal pump which a fluid inlet 102 and a fluid outlet 104 .
- the pumped fluid can be for example water in various practical application.
- the assembly 10 is arranged as an integral part of the multi-stage pump for compensating internal axial forces caused to its shaft by operation of the pump 100 .
- the multi-stage pump 100 itself is not explained in more detailed.
- the multi-stage pump 100 includes a drive shaft 14 to which a number of impellers 16 are attached.
- the drive shaft 14 includes suitable bearings (not shown) for providing rotatably supporting the shaft to a housing 18 .
- a balancing part 20 arranged to the shaft 14 which is similar to that shown in the FIGS. 1 , 2 and 3 .
- the description of the features of the FIGS. 1 to 3 is applicable also to the FIG. 4 , at least what comes to the balancing part 20 and its operation.
- the balancing part 20 is axially longer than that shown in the FIG. 1 indicating that the axial length of the balancing part 20 can vary depending on the practical application.
- the assembly 10 includes a first mechanical slide ring sealing 12 . 1 arranged between the balancing part and the housing 18 at the first axial end of the balancing part 20 , and a second mechanical slide ring sealing 12 . 2 arranged between the balancing part and the housing 18 at the second axial end 20 . 2 of the balancing part 20 .
- the mechanical slide ring sealings and their operation corresponds to the FIG. 1 .
- There is a first fluid communication port 28 arranged to the housing 18 which first fluid communication port 28 opens into the intermediate space 26 between the mechanical slide ring sealings 12 . 1 , 12 . 2 .
- the fluid communications ports 28 , 30 can extend through the first support sleeve 181 (see FIGS. 2 and 3 ). Both the first fluid communication port 28 and the second fluid communication port 30 open into the intermediate space 26 , preferably at different angular locations.
- one of the fluid communication ports 28 , 30 is connected to a source of pressurized barrier fluid 29 such that pressurized barrier fluid at predetermined pressure level can be controllably led to the intermediate space 26 axially between the mechanical slide ring sealings 12 . 1 , 12 . 2 .
- the other one is then connected to a barrier fluid discharge system of pressurized barrier fluid. More advantageously, which is shown in the FIG.
- the barrier fluid is arranged to flow from the second fluid communication port 30 back to the first fluid communication port 28 via the fluid circulation channel 32 externally to the housing.
- the fluid flow is made possible or at least assisted by pumping effect of rotating balancing part 20 in the housing 18 .
- the balancing part 20 and/or the housing are configured such pumping effect of the barrier fluid can be obtained.
- the fluid circulation channel 32 is advantageously provided with a heat exchanger 34 so as to extract excessive heat from the mechanical slide ring sealings 12 . 1 , 12 . 2 and the balancing part 20 .
- Required cooling power of the heat exchanger can in some practical applications be so small that a mere pipe running in the ambient air provides adequate heat transfer power. Even if not shown, it is also a feasible alternative in some practical application to arrange the fluid circulation channel inside the body part 18 . In such case the required cooling is obtained by heat transfer through the wall of the body part 18 .
- the fluid circulation channel 32 is connected to a source of pressurized barrier fluid such that the intermediate space 26 is maintained at suitable pressure in respect to the maximum pressure obtainable from the multi-stage pump 100 . It has been found out that by connecting the fluid circulation channel 32 , or the intermediate space via a separate channel (not shown), to a suitable stage of the pump 100 , the pressure in the intermediate space can be maintained at desired level.
- the assembly 10 includes a feed channel 36 which fluidly connects a stage of the pump 100 to the intermediate space 26 , in the embodiment of the FIG. 4 indirectly via the fluid circulation channel 32 .
- the feed channel 36 is connected to the multi-stage pump's fluid space between its fluid inlet 102 and outlet 104 .
- the desired pressure level in the intermediate space 26 is 30-70% of the maximum pressure of the pump 100 or more advantageous substantially 50% of the maximum pressure of the pump 100 . Still, if the pressure level in the intermediate space 26 is maintained between 30-70% of the maximum pressure of the pump 10 , partial beneficial effects of pressurizing the intermediate space are obtained, in terms of improving the operational life of the mechanical sealings.
- the intermediate space 26 is connected to the multi-stage pump 100 to a stage between the first stage 14 . 1 and the last stage 14 . n .
- the feed channel 36 is preferably connected to the middle one of the stages.
- the feed channel 36 is can be connected to either one of the two middle-stages. Should there be a need for obtaining more accurate pressure level in the intermediate space 26 , the feed channel 36 can be connected to a predetermined radial location in the housing at a pump stage.
- FIG. 5 depicts schematically an assembly 10 for compensating axial forces in a rotating flow machine 100 according to another embodiment of the disclosure.
- the assembly 10 in the FIG. 5 is substantially similar to that shown in the FIG. 1 and particularly the FIG. 4 , however, provided with certain still further optional refinements. It also operates in substantially same way as the embodiments of the FIGS. 1 and 4 . Thus, the description of the features of the FIG. 4 is applicable also to the FIG. 5 .
- the housing 18 of the balancing part comprises inside the first support sleeve 181 a cylindrical inner surface 40 .
- the balancing part comprises a cylindrical outer surface 42 .
- the cylindrical inner surface of the housing 18 and the cylindrical outer surface of the balancing part 20 together form radially supporting slide bearing between the balancing part and the housing.
- the cylindrical inner surface 40 has a first axial length
- the cylindrical outer surface 42 has a second axial length and the first axial length substantially equals to the second axial length.
- the slide bearing surfaces are comprised of removable sleeves 44 , 46 arranged to the housing 18 and the balancing part 20 , respectively.
- the slide bearing surfaces are comprised of removable sleeves having their axial length equal to the first and the second axial length.
- the removable sleeves are preferably made of silicon carbide (SiC) or other suitable material for slide bearing.
- the axial ends of the sleeve in the balancing part 20 serves as sealing surface of the first and the second mechanical slide ring sealing 12 . 1 , 12 . 2 . Circumstances for the radial bearing are very stable, which improves its reliability.
- the bearing sleeve 46 arranged to the balancing part has its inner radius equal to the radiuses of the first axial end 20 . 1 and the second axial end 20 . 2 of the balancing drum 20 .
- FIG. 6 depicts schematically an assembly 10 for compensating axial forces in a rotating flow machine 100 according to another embodiment of the disclosure.
- the assembly 10 in the FIG. 6 is substantially similar to that shown in the FIG. 1 and particularly the FIG. 4 , however, provided with certain further optional refinements. It also operates in substantially same way as the embodiments of the FIGS. 1 and 4 .
- the description of the features of the FIG. 4 is applicable also to the FIG. 6 .
- the balancing part is constructed as an assembly of separate balancing parts.
- FIG. 7 depicts schematically an assembly 10 for compensating axial forces in a rotating flow machine 100 according to another embodiment of the disclosure.
- the assembly is substantially similar to that shown in the FIG. 1 , however, provided with certain modifications. It also operates in substantially same way as the embodiments of the FIGS. 1 and 4 . Thus, the description of the features of the FIGS. 1 and 4 are applicable also to the FIG. 7 , and vice versa.
- the balancing part 20 is formed of multiple, more precisely two, separate drum parts 20 ′, 20 ′′.
- the first balancing part 20 ′ comprises a pair of mechanical slide ring sealings 12 . 1 , 12 . 2 as is shown in the FIG. 1 at both ends of the balancing part 20 .
- the second balancing part 20 ′′ comprises here one mechanical slide ring sealing 12 . 3 .
- each intermediate space between two successive slide ring sealings comprising the communication ports for pressurizing the intermediate space as disclosed in the FIG. 1 and/or FIG. 4 .
- Pressure in the successive intermediate spaces between successive slide ring sealings is gradually decreasing from the space nearest to the pump 100 to the space opposite side to the pump 100 .
- there are three sealing stages which divides the total pressure difference between the first axial end of the first balancing part 20 ′ and the second axial end of the second balancing part 20 ′′—i.e. the face farthest from the pump—into three stages. This ease the burden of each mechanical seal considerably.
- the radiuses of the balancing parts are substantially of equal size so that the intermediate spaces have no effect to the balancing of the axial forces.
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Abstract
An assembly includes a housing, a shaft rotatably around the housing, a rotationally symmetrical balancing part arranged coaxially with the shaft, the balancing part having first and second axial ends, a first mechanical slide ring sealing between the balancing part and the housing at the first axial end, a second mechanical slide ring sealing between the balancing part and the housing at the second axial end, the first and the second mechanical slide ring sealings sealing an intermediate space, extending axially between the mechanical slide ring sealings, the intermediate space bordered by the slide ring sealings, the balancing part and the housing, and a first fluid communication port opening into the intermediate space, the first fluid communication port connected to a source of pressurized barrier fluid, and the first and second axial ends having a first and second radii, the first radius being equal to the second radius.
Description
- This application is a U.S. National Stage application of International Application No. PCT/EP2022/057928, filed Mar. 25, 2022, which claims priority to European Application No. 21166665.6. filed Apr. 1, 2021, the contents of which are hereby incorporated herein by reference.
- The present disclosure relates to an assembly for compensating axial forces in a rotating flow machine.
- The present disclosure relates also to a multi-stage centrifugal pump.
- Conventional centrifugal flow machines, such as centrifugal pumps, include an impeller wheel arranged into a housing by a rotatably supported shaft. During the operation of such centrifugal flow machines axial forces are subjected to the shaft. Such axial forces can be minimized by suitably designing the slow machine. Remaining forces are transmitted to the housing via a thrust bearing. Balancing axial forces is particularly relevant to multi-stage centrifugal flow machine where each stage results in an axial force component i.e. thrust to the system. The net axial thrust of an impeller is the difference between forces acting on back and front shrouds. There are number of hydrodynamic effects that can alter these forces. For instance, ring leakage or impeller axial positioning relative to the volute or diffuser can alter the pressure distribution between the impeller and sidewall gaps. Relatively small changes in pressure are greatly magnified by the large projected shroud surface areas. The result can be very large shifts in axial thrust in either direction.
- It is known as such to use a so called balancing drum of minimizing the axial forces subjected to the bearings. A balancing drum is a part connected to a drive shaft of the machine, which drum has a cylindrical outer surface parallel with a center axis of the shaft of the centrifugal flow machine. The housing of the centrifugal flow machine includes a cylindrical space for the balancing drum. There is a clearance gap arranged between the balancing drum and the space in the housing. The purpose of the gap is to provide a flow restriction providing a pressure difference over the balancing drum. However, the clearance gap makes it possible for the process fluid to flow through the gap to some extent and therefore the efficiency of the centrifugal flow machine is decreased. Thus, it is often so that using the balancing drum cannot totally eliminate the need of a thrust bearing.
- Document CN209704901U discloses a leak-free balance drum device which includes a balance drum rotating with a pump shaft and a stationary balance drum sleeve. The balance drum includes a front balance drum and a rear balance drum connected by bolts. The front balance drum and the rear balance drum are respectively provided with a front mechanical seal and rear mechanical seal. The dynamic ring of the mechanical seal is installed on the balance drum and the static ring is installed on the balance drum sleeve. The mechanical seals are connected in series and a cavity is formed between them. The cavity is connected to a water conveying section which has a pressure lower than the pressure at the outlet of the pump.
- The balancing drum disclosed in CN209704901U has at least the following drawbacks. Firstly, due to being leak free the water in the cavity between the mechanical seals is practically still and the sealing can experience overheating. Secondly, the construction of the balance drum result in inadequate balancing performance due to its form.
- An object of the disclosure is to provide an assembly for compensating axial forces in a rotating flow machine which performance is considerably improved compared to the prior art solutions.
- An object of the disclosure is to provide a multi-stage pump in which axial forces are compensated in an improved manner.
- Objects of the disclosure can be met substantially as is disclosed in this specification which describes details of different embodiments of the disclosure.
- According to the disclosure an assembly for compensating axial forces in a rotating flow machine comprises
-
- a housing,
- a shaft arranged rotatably to the housing,
- a rotationally symmetrical balancing part arranged to and coaxially with the shaft in the housing, wherein the balancing part having a first axial end and a second axial end,
- a first mechanical slide ring sealing arranged between the balancing part and the housing at the first axial end,
- a second mechanical slide ring sealing arranged between the balancing part and the housing at the second axial end, wherein
- the first and the second mechanical slide ring sealings are arranged so as to seal an intermediate space, extending axially between the mechanical slide ring sealings, the intermediate space being bordered by the slide ring sealings, the balancing part and the housing, and
- a first fluid communication port opening into the intermediate space,
- the first fluid communication port being connected to a source of pressurized barrier fluid, wherein the first axial end has a first radius and the second axial end a second radius (r2) wherein the first radius (r1) is equal to the second radius (r2).
- This way the balancing part can be arranged to balance axial forces effectively without undue leakage and simultaneously obtain stable balancing of axial forces. Because the areas of the axial ends of the balancing drum are of equal size, the pressurized barrier fluid and the intermediate space is neutral to the balancing of axial forces. As a combined effect of the first and the second mechanical seals and radiuses of equal size makes the very stable, being tolerable to for example pressure changes.
- Also, the presence of pressurized barrier fluid in the intermediate space decreases the pressure difference over the first mechanical slide ring sealing which in turn decreases the stress caused to the sealing rings and increases operational lifetime of the mechanical sealing. Respectively, the presence of pressurized barrier fluid decreases the pressure difference over the second mechanical slide ring sealing.
- According to an embodiment of the disclosure the assembly comprises a second communication port communication port opening into the intermediate space, and that the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other.
- This way the intermediate space and the mechanical sealing can effectively cooled by arranging a barrier fluid to flow through the intermediate space. Also, there can be arranged a substantially closed looped of fluid circulation which can be utilized for e.g. cooling the system.
- According to an embodiment of the disclosure the assembly comprises a second communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other and the fluid circulation channel is connected to a source of pressurized fluid. The source of pressurized fluid is advantageously the rotating flow machine itself, but in some practical application an external source of pressurized barrier fluid can be feasible.
- According to an embodiment of the disclosure the assembly comprises a second communication port opening into the intermediate space and the second fluid communication port is connected to a fluid discharge system.
- According to an embodiment of the disclosure the assembly comprises a second communication port communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other and the fluid circulation channel is integrated to the housing.
- According to an embodiment of the disclosure the assembly comprises a second communication port opening into the intermediate space and the second fluid communication port is connected to a fluid discharge system and the circulation channel is fluidly connected to the rotating flow machine's working fluid space between its inlet and outlet.
- This way the rotating flow machine's working fluid can act as the barrier fluid and external source of fluid is not needed.
- According to an embodiment of the disclosure the housing of the balancing part comprises a cylindrical inner surface, and the balancing part comprises a cylindrical outer surface, the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form radial slide bearing between the balancing part and the housing.
- As a combined effect of the first and the second mechanical seals, and radiuses of the first axial end and a second axial end of the balancing part being of equal size, and the radial slide bearing, the effect of the pressure difference over the mechanical seals is further decreased and the intermediate space—axially between the mechanical slide ring sealings now being in the form of radial bearing—is neutral to the axial forces created by the balancing drum.
- According to an embodiment of the disclosure the housing of the balancing part comprises a cylindrical inner surface, and the balancing part comprises a cylindrical outer surface, the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form radial slide bearing between the balancing part and the housing, and the slide bearing surfaces are comprised of removable sleeves having their axial length equal to the first and the second axial length.
- According to an embodiment of the disclosure the first mechanical slide ring sealing comprises: a first stationary sealing ring supported to the housing in axially movable manner, a spring element causing axial force to the first stationary sealing ring urging the first stationary sealing ring towards the balancing part, and the second slide ring sealing comprises: a second stationary sealing ring supported to the housing in axially movable manner, a spring element causing axial force to the second stationary sealing ring urging the second stationary sealing ring towards the balancing part.
- According to an embodiment of the disclosure the balancing part includes a ring member configured to co-operate with the first stationary sealing ring and the second stationary sealing ring.
- According to an embodiment of the disclosure the balancing part comprise more than two successive mechanical slide ring sealings arranged between the balancing part and the housing, and intermediate spaces between each two successive mechanical slide ring sealings, a fluid communication port opening into each one of the intermediate spaces, the fluid communication port being connected to a source of pressurized barrier fluid. Each one of the mechanical sealings has a radius of an equal size.
- Improved balancing of axial forces can be solved in a multi-stage centrifugal pump having a drive shaft and more than one impellers arranged to the drive shaft, comprising an assembly for compensating axial forces according to the disclosure.
- According to an embodiment of the disclosure a multi-stage centrifugal pump comprising an assembly for compensating axial forces comprising a second communication port communication port opening into the intermediate space, and the assembly comprises a fluid circulation channel connecting the first fluid communication port and the second communication port with each other, wherein the circulation line is connected to a stage of the pump between a first and a last stage of the pump.
- According to an embodiment of the disclosure the circulation line is connected to the centrifugal pump at a location which provides 30-70% of the maximum pressure of the pump.
- The exemplary embodiments of the disclosure presented in this patent application are not to be interpreted to pose limitations to the applicability of the appended claims. The verb “to comprise” is used in this patent application as an open limitation that does not exclude the existence of also unrecited features. The features recited in depending claims are mutually freely combinable unless otherwise explicitly stated. The novel features which are considered as characteristic of the disclosure are set forth in particular in the appended claims.
- In the following, embodiments of the invention will be described in more detail with reference to the drawings.
-
FIG. 1 illustrates an assembly for compensating axial forces in a rotating flow machine according to an embodiment of the disclosure, -
FIG. 2 illustrates a detail II of theFIG. 1 , -
FIG. 3 illustrates a detail III of theFIG. 1 , -
FIG. 4 illustrates an assembly for compensating axial forces in a rotating flow machine according to another embodiment of the disclosure. -
FIG. 5 illustrates an assembly for compensating axial forces in a rotating flow machine according to another embodiment of the disclosure, -
FIG. 6 illustrates an assembly for compensating axial forces in a rotating flow machine according to another embodiment of the disclosure, and -
FIG. 7 illustrates an assembly for compensating axial forces in a rotating flow machine according to still another embodiment of the disclosure. -
FIG. 1 depicts schematically anassembly 10 for compensating axial forces in arotating flow machine 100 according to an embodiment of the disclosure. The assembly is preferably an integral part of the rotating flow machine. Therotating flow machine 100 is depicted in schematic way but it can be for example a multi-stage pump where the axial force can be at a magnitude that balancing sole by bearings is not economically and/or technically feasible. In general, theassembly 10 is provided for compensating axial forces caused by operation of therotating flow machine 100. Themulti-stage pump 100 itself is not explained in more detailed manner. The centrifugalmulti-stage pump 100 includes adrive shaft 14 to which a number ofimpellers 16 are attached. The drive shaft includes suitable bearing for providing rotatably supporting of the shaft to ahousing 18 of the assembly and therotating flow machine 100 in general. The shaft can be driven by an electric motor M directly or via a coupling. There is a balancingpart 20 arranged to theshaft 14, or an extension thereof, such that the balancing part is rigidly attached to theshaft 14. The balancing part is configured to balance, or at least assist balancing of axial forces caused by the impellers to theshaft 14 when thepump 100 is in operation. The balancingpart 20 is arranged inside thehousing 18. The inner space of thehousing 18 for the balancingpart 20 is such that there is a space formed between the balancingpart 20 andhousing 18, the space being substantially annular space which is parallel to the axial direction of theshaft 14. The balancingpart 20 can be an integral part of the shaft or releasably attached coaxially to the shaft such that it rotates along with theshaft 14. The balancingpart 20 has a first axial end 20.1 and a second axial end 20.2. The first axial end 20.1 has an axial face projection having a first radius r1, which together with the diameter of the shaft defines the axial projection area of the first axial end 20.1 of the balancingdrum 20. The projection area in turn, together with a prevailing pressure, defines the axial force exerted to the first end of the balancingpart 20, in a manner known as such to a skilled person in the art. The balancing part can be constructed as an assembly of separate parts if so desired. - The
assembly 10 includes a first mechanical slide ring sealing 12.1 arranged between the balancingpart 20 and thehousing 18 at the first axial end of the balancingpart 20, and a second mechanical slide ring sealing 12.2 arranged between the balancing part and thehousing 18 at the second axial end 20.2 of the balancingpart 20. The first and the second mechanical slide ring sealings 12.1,12.2 are arranged so as to seal anintermediate space 26 axially between the mechanical slide ring sealings 12.1,12.2. Theintermediate space 26 is bordered by the slide ring sealings 12.1,12.2, the balancingpart 20 and thehousing 18. Even if not shown here, theassembly 10 can comprise even more than two successive mechanical slide ring sealings and respectively intermediate spaces between each pair of mechanical slide ring sealings. There is a firstfluid communication port 28 arranged to thehousing 18, which firstfluid communication port 28 opens into theintermediate space 26. The firstfluid communication port 28 is connected to a source ofpressurized barrier fluid 29 such that pressurized barrier fluid can be controllably led into theintermediate space 26 between the mechanical slide ring sealings 12.1,12.2. In the embodiment of theFIG. 1 the source ofpressurized barrier fluid 29 is connected to the firstfluid communication port 28 via a control means (or controller) 27, comprising a valve, so that the pressure in theintermediate space 26 can be, and is maintained at a level lower than the maximum pressure of the fluid in the rotating flow machine and higher than the minimum pressure of the fluid in the rotating flow machine. As the slide ring sealings now seal the flow connection between the first axial end 20.1 and the second axial end 20.2 of the balancingpart 20 it is also possible to make the balancingpart 20 axially shorter, meaning the axial distance between the first axial end 20.1 and the second axial end 20.2, than a conventional balancing drum, because the annular gap between the balancing part and thehousing 18 has practically no role in sealing the flow connection between the first axial end 20.1 and the second axial end 20.2 of the balancingpart 20. The barrier fluid is selected suitably taken into account e.g. the properties of the working fluid in therotating flow machine 100. The source ofpressurized fluid 29 can be thepump 100 itself or an external fluid source, such as a source of pressure water. - As is depicted in the embodiment in the
FIG. 1 , being a multi-stage high pressure pump having a set of series coupled impellers, the stage of highest pressure effects on the first axial end 20.1 of the balancingpart 20 while the second axial end 20.2 of the balancingpart 20 is against the pressure of the surrounding air, by which the pressure difference over the mechanical seals is considerably smaller that in a case where the second axial end would be in connection with the inlet pressure of the multi-stage pump. The pressure difference over the balancingpart 20. i.e. between the first axial end 20.1 and the second axial end 20.2 of the balancingpart 20 can be maintained by the mechanical slide ring sealings 12.1, 12.2. The assembly can be utilized also one-stage centrifugal pump. - The second axial end 20.2 has an axial face projection having a second radius r2, which together with the diameter of the shaft defines the axial projection area of the second axial end 20.2. The projection area in turn, together with a prevailing pressure, defines the axial force exerted to second end of the balancing
part 20. In theFIG. 1 the radiuses r1 and r2 at the ends of the balancingpart 20 are of equal size. The radiuses can be also slightly different depending on the design of the assembly. This way the axial force is compensated equally by the axial projection areas of the first and the second axial ends. The radiuses refer to the inner radius of the mechanical slide ring sealing. The balancing part 2 is at least at its ends rotationally symmetrical in respect to theshaft 14, so as to facilitate the installation of mechanical sealings 12.1, 12.2 to the ends of the balancingpart 20. The balancing part has advantageously of substantially cylindrical form. - It can be said that that
centrifugal flow machine 100 comprises a first fluid region at a first axial side, behind the first axial end 20.1 of the balancingpart 20 and a second fluid region at a second axial side behind the second axial end 20.2 of the balancing part and, when the centrifugal flow machine is operating, the fluid pressure is higher at the first fluid region than at the second fluid region. In theFIG. 1 the second axial end 20.2 is bordered to the surrounding atmosphere. -
FIG. 2 shows the detail II of theFIG. 1 where the first mechanical slide ring sealing 12.1 is shown in more detailed manner. The first mechanical slide ring sealing 12.1 comprises a firststationary sealing ring 1211 supported to thehousing 18 in axially movable, but non-rotatable manner. There is provided afirst support sleeve 181 which is attached to thebody part 18 and to whichfirst support sleeve 181 the firststationary sealing ring 1211 is supported. The assembly comprises a first carrier ring 1212 to which the firststationary sealing ring 1211 is supported. The first carrier ring 1212 is supported by thefirst support sleeve 181 in axially movable manner. The first carrier ring 1212 includes a seal, such as an O-ring 1213, which seals the gap between the first carrier ring 1212 and thefirst support sleeve 181. Both the first carrier ring 1212 and the firststationary sealing ring 1211 are supported in axially movable, but non-rotatable manner. There is afirst spring element 1214 causing axial force to the first stationary sealing ring urging the first stationary sealing ring towards the balancing part. As is depicted in theFIG. 2 the pressure at the space which the first end 20.1 of the balancing part borders, creates a pressing force against the first carrier ring 1212 such that it assists thefirst spring element 1214 to cause axial force to the firststationary sealing ring 1211. The sealing rings form a primary consisting of two extremely flat faces, one fixed, one rotating, running against each other. The seal faces are pushed together using a combination of hydraulic force from the sealed fluid and spring force from the seal design. In this way a seal is formed to substantially prevent leaking. The faces are kept lubricated by maintaining a thin film of fluid between the seal faces. - The balancing
part 20 includes a firstrotating seal ring 201 which arranged to the first axial end 20.1 of the balancing part, at the first radius r1. There is an annular notch at the rim of the balancingpart 20 to which the first rotating seal ring is attached so that it is rotating with the balancing part but is rigidly attached to the balancingpart 20. -
FIG. 3 shows the detail III of theFIG. 1 where the second mechanical slide ring sealing 12.2 is shown in more detailed manner. The second mechanical slide ring sealing 12.2 comprises a secondstationary sealing ring 1221 supported to thehousing 18 in axially movable, but non-rotatable manner. There is provided asecond support sleeve 182 which is attached to thebody part 18 and to whichsecond support sleeve 182 the secondstationary sealing ring 1221 is supported. The assembly comprises asecond carrier ring 1222 to which the secondstationary sealing ring 1221 is supported. Thesecond carrier ring 1222 is supported by thesecond support sleeve 182 in axially movable manner. Thesecond carrier ring 1222 includes a seal, such as an O-ring 1223, which seals the gap between thesecond carrier ring 1222 and thesecond support sleeve 182. Both thesecond carrier ring 1222 and the secondstationary sealing ring 1222 are supported in axially movable, but non-rotatable manner. There is asecond spring element 1224 causing axial force to the second stationary sealing ring urging the first stationary sealing ring towards the balancingpart 20. As is depicted in theFIG. 3 the pressure at theintermediate space 26, creates a pressing force against thesecond carrier ring 1222 such that it assists thesecond spring element 1224 to cause axial force to the secondstationary sealing ring 1221. - The balancing
part 20 includes a secondrotating seal ring 202 which arranged to the second axial end 20.2 of the balancingpart 20, at the second radius r2. There is an annular notch at the rim of the balancingpart 20 to which the second rotating seal ring is attached so that it is rotating with the balancing part but is rigidly attached to the balancingpart 20. -
FIG. 4 depicts schematically anassembly 10 for compensating axial forces in arotating flow machine 100 according to another embodiment of the disclosure. The assembly is substantially similar to that shown in theFIG. 1 , however, provided with certain optional refinements. Therotating flow machine 100 is a multi-stage centrifugal pump which afluid inlet 102 and afluid outlet 104. The pumped fluid can be for example water in various practical application. Theassembly 10 is arranged as an integral part of the multi-stage pump for compensating internal axial forces caused to its shaft by operation of thepump 100. Themulti-stage pump 100 itself is not explained in more detailed. Themulti-stage pump 100 includes adrive shaft 14 to which a number ofimpellers 16 are attached. Thedrive shaft 14 includes suitable bearings (not shown) for providing rotatably supporting the shaft to ahousing 18. There is a balancingpart 20 arranged to theshaft 14 which is similar to that shown in theFIGS. 1, 2 and 3 . Thus, the description of the features of theFIGS. 1 to 3 is applicable also to theFIG. 4 , at least what comes to the balancingpart 20 and its operation. Here the balancingpart 20 is axially longer than that shown in theFIG. 1 indicating that the axial length of the balancingpart 20 can vary depending on the practical application. - The
assembly 10 includes a first mechanical slide ring sealing 12.1 arranged between the balancing part and thehousing 18 at the first axial end of the balancingpart 20, and a second mechanical slide ring sealing 12.2 arranged between the balancing part and thehousing 18 at the second axial end 20.2 of the balancingpart 20. Correspondingly the mechanical slide ring sealings and their operation corresponds to theFIG. 1 . There is a firstfluid communication port 28 arranged to thehousing 18, which firstfluid communication port 28 opens into theintermediate space 26 between the mechanical slide ring sealings 12.1,12.2. There is also a secondfluid communication port 30 arranged to thehousing 18. Depending on the actual structure, thefluid communications ports FIGS. 2 and 3 ). Both the firstfluid communication port 28 and the secondfluid communication port 30 open into theintermediate space 26, preferably at different angular locations. Generally speaking, one of thefluid communication ports pressurized barrier fluid 29 such that pressurized barrier fluid at predetermined pressure level can be controllably led to theintermediate space 26 axially between the mechanical slide ring sealings 12.1,12.2. The other one is then connected to a barrier fluid discharge system of pressurized barrier fluid. More advantageously, which is shown in theFIG. 4 , there is afluid circulation channel 32 disposed in thearrangement 10 such that the secondfluid communication port 30 is in fluid communication with the firstfluid communication port 28. This way the barrier fluid is arranged to flow from the secondfluid communication port 30 back to the firstfluid communication port 28 via thefluid circulation channel 32 externally to the housing. The fluid flow is made possible or at least assisted by pumping effect of rotating balancingpart 20 in thehousing 18. The balancingpart 20 and/or the housing are configured such pumping effect of the barrier fluid can be obtained. There can be a separate pump (not shown) arranged to thefluid circulation channel 32 should the pumping effect caused by the balancing part be too low. - The
fluid circulation channel 32 is advantageously provided with aheat exchanger 34 so as to extract excessive heat from the mechanical slide ring sealings 12.1,12.2 and the balancingpart 20. Required cooling power of the heat exchanger can in some practical applications be so small that a mere pipe running in the ambient air provides adequate heat transfer power. Even if not shown, it is also a feasible alternative in some practical application to arrange the fluid circulation channel inside thebody part 18. In such case the required cooling is obtained by heat transfer through the wall of thebody part 18. - The
fluid circulation channel 32 is connected to a source of pressurized barrier fluid such that theintermediate space 26 is maintained at suitable pressure in respect to the maximum pressure obtainable from themulti-stage pump 100. It has been found out that by connecting thefluid circulation channel 32, or the intermediate space via a separate channel (not shown), to a suitable stage of thepump 100, the pressure in the intermediate space can be maintained at desired level. Thus, theassembly 10 includes afeed channel 36 which fluidly connects a stage of thepump 100 to theintermediate space 26, in the embodiment of theFIG. 4 indirectly via thefluid circulation channel 32. In other words, thefeed channel 36 is connected to the multi-stage pump's fluid space between itsfluid inlet 102 andoutlet 104. The desired pressure level in theintermediate space 26 is 30-70% of the maximum pressure of thepump 100 or more advantageous substantially 50% of the maximum pressure of thepump 100. Still, if the pressure level in theintermediate space 26 is maintained between 30-70% of the maximum pressure of thepump 10, partial beneficial effects of pressurizing the intermediate space are obtained, in terms of improving the operational life of the mechanical sealings. - The
intermediate space 26 is connected to themulti-stage pump 100 to a stage between the first stage 14.1 and the last stage 14.n. When the pump has an uneven number of stages thefeed channel 36 is preferably connected to the middle one of the stages. When the pump has an even number of stages thefeed channel 36 is can be connected to either one of the two middle-stages. Should there be a need for obtaining more accurate pressure level in theintermediate space 26, thefeed channel 36 can be connected to a predetermined radial location in the housing at a pump stage. - This way the presence of pressurized barrier fluid decreases the pressure difference over the first mechanical slide ring sealing 12.1 practically automatically in response to the operational point of the
pump 100. -
FIG. 5 depicts schematically anassembly 10 for compensating axial forces in arotating flow machine 100 according to another embodiment of the disclosure. Theassembly 10 in theFIG. 5 is substantially similar to that shown in theFIG. 1 and particularly theFIG. 4 , however, provided with certain still further optional refinements. It also operates in substantially same way as the embodiments of theFIGS. 1 and 4 . Thus, the description of the features of theFIG. 4 is applicable also to theFIG. 5 . - In addition to the features described in collection with the
FIG. 4 , in theassembly 10 according to the embodiment of theFIG. 5 thehousing 18 of the balancing part comprises inside the first support sleeve 181 a cylindricalinner surface 40. Respectively the balancing part comprises a cylindricalouter surface 42. The cylindrical inner surface of thehousing 18 and the cylindrical outer surface of the balancingpart 20 together form radially supporting slide bearing between the balancing part and the housing. The cylindricalinner surface 40 has a first axial length, and the cylindricalouter surface 42 has a second axial length and the first axial length substantially equals to the second axial length. - More particularly, in the embodiment shown in the
FIG. 5 the slide bearing surfaces are comprised ofremovable sleeves housing 18 and the balancingpart 20, respectively. Also, it is preferable that the slide bearing surfaces are comprised of removable sleeves having their axial length equal to the first and the second axial length. The removable sleeves are preferably made of silicon carbide (SiC) or other suitable material for slide bearing. The axial ends of the sleeve in the balancingpart 20 serves as sealing surface of the first and the second mechanical slide ring sealing 12.1, 12.2. Circumstances for the radial bearing are very stable, which improves its reliability. As it becomes clear in theFIG. 5 thebearing sleeve 46 arranged to the balancing part has its inner radius equal to the radiuses of the first axial end 20.1 and the second axial end 20.2 of the balancingdrum 20. -
FIG. 6 depicts schematically anassembly 10 for compensating axial forces in arotating flow machine 100 according to another embodiment of the disclosure. Theassembly 10 in theFIG. 6 is substantially similar to that shown in theFIG. 1 and particularly theFIG. 4 , however, provided with certain further optional refinements. It also operates in substantially same way as the embodiments of theFIGS. 1 and 4 . Thus, the description of the features of theFIG. 4 is applicable also to theFIG. 6 . Particularly in theFIG. 6 the balancing part is constructed as an assembly of separate balancing parts. -
FIG. 7 depicts schematically anassembly 10 for compensating axial forces in arotating flow machine 100 according to another embodiment of the disclosure. - The assembly is substantially similar to that shown in the
FIG. 1 , however, provided with certain modifications. It also operates in substantially same way as the embodiments of theFIGS. 1 and 4 . Thus, the description of the features of theFIGS. 1 and 4 are applicable also to theFIG. 7 , and vice versa. In addition to the features described in collection with theFIG. 1 and/or in theFIG. 4 , in theassembly 10 according to the embodiment of theFIG. 7 the balancingpart 20 is formed of multiple, more precisely two,separate drum parts 20′, 20″. Thefirst balancing part 20′ comprises a pair of mechanical slide ring sealings 12.1,12.2 as is shown in theFIG. 1 at both ends of the balancingpart 20. Thesecond balancing part 20″ comprises here one mechanical slide ring sealing 12.3. There is theintermediate space 26 arranged between each two successive mechanical slide ring sealings 12.1,12.2, 12.3. There is a firstfluid communication port 28 and a secondfluid communication port 30 arranged to thehousing 18, which fluid communication ports open into the firstintermediate space 26. And further, there is a thirdfluid communication port 28′ and a fourthfluid communication port 30′ arranged to thehousing 18, which fluid communication ports open into the firstintermediate space 26 between the second and third mechanical slide ring sealings 12.2,12.3. It is also conceivable that the number of successive mechanical slide ring sealings is even more, wherein each intermediate space between two successive slide ring sealings comprising the communication ports for pressurizing the intermediate space as disclosed in theFIG. 1 and/orFIG. 4 . Pressure in the successive intermediate spaces between successive slide ring sealings is gradually decreasing from the space nearest to thepump 100 to the space opposite side to thepump 100. In the embodiment of theFIG. 7 there are three sealing stages which divides the total pressure difference between the first axial end of the first balancingpart 20′ and the second axial end of thesecond balancing part 20″—i.e. the face farthest from the pump—into three stages. This ease the burden of each mechanical seal considerably. Also the radiuses of the balancing parts are substantially of equal size so that the intermediate spaces have no effect to the balancing of the axial forces. - While the disclosure has been described herein by way of examples in connection with what are, at present, considered to be the most preferred embodiments, it is to be understood that the disclosure is not limited to the disclosed embodiments, but is intended to cover various combinations or modifications of its features, and several other applications included within the scope of the disclosure, as defined in the appended claims. The details mentioned in connection with any embodiment above can be used in connection with another embodiment when such combination is technically feasible.
Claims (13)
1. An assembly for compensating axial forces in a rotating flow machine, comprising:
a housing;
a shaft rotatably arranged to the housing;
a rotationally symmetrical balancing part arranged to and coaxially with the shaft in the housing;
the balancing part having a first axial end and a second axial end;
a first mechanical slide ring sealing arranged between the balancing part and the housing at the first axial end;
a second mechanical slide ring sealing arranged between the balancing part and the housing at the second axial end,
the first and the second mechanical slide ring sealings arranged so as to seal an intermediate space, extending axially between the mechanical slide ring sealings, the intermediate space being bordered by the slide ring sealings, the balancing part and the housing; and
a first fluid communication port opening into the intermediate space,
the first fluid communication port being connected to a source of pressurized barrier fluid, and the first axial end has a first radius and the second axial end has a second radius, the first radius being equal to the second radius.
2. The assembly for compensating axial forces in a rotating flow machine according to claim 1 , further comprising a second communication port opening into the intermediate space, and a fluid circulation channel connecting the first fluid communication port and the second communication port with each other.
3. The assembly for compensating axial forces in a rotating flow machine according to claim 2 , wherein the fluid circulation channel is connected to a source of pressurized fluid.
4. The assembly for compensating axial forces in a rotating flow machine according to claim 1 , further comprising a second communication port opening into the intermediate space and the second fluid communication port being connected to a fluid discharge system.
5. The assembly for compensating axial forces in a rotating flow machine according to claim 2 , wherein the circulation channel is fluidly connected to a working space of the rotating flow between an inlet and an outlet.
6. The assembly for compensating axial forces in a rotating flow machine according to claim 1 , wherein the housing comprises a cylindrical inner surface, and the balancing part comprises a cylindrical outer surface, the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part form a radial slide bearing between the balancing part and the housing.
7. The assembly for compensating axial forces in a rotating flow machine according to claim 6 , wherein the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part forming the slide bearing are comprised of removable sleeves having an axial length equal to axial lengths of the cylindrical inner surface of the housing and the cylindrical outer surface of the balancing part.
8. The assembly for compensating axial forces in a rotating flow machine according to claim 1 , wherein the first mechanical slide ring sealing comprises a first stationary sealing ring supported to the housing in an axially movable manner, a spring element configured to cause an axial force to the first stationary sealing ring to urge the first stationary sealing ring towards the balancing part, and the second slide ring sealing comprises a second stationary sealing ring supported to the housing in an axially movable manner, a spring element configured to cause an axial force to the second stationary sealing ring to urge the second stationary sealing ring towards the balancing part.
9. The assembly for compensating axial forces in a rotating flow machine according to claim 8 , wherein the balancing part includes a ring member configured to cooperate with the first stationary sealing ring and the second stationary sealing ring.
10. A multi-stage centrifugal pump, comprising: having
a drive shaft;
a plurality of impellers arranged to the drive shaft, and
the assembly for compensating axial forces according to claim 1 .
11. The multi-stage centrifugal pump according to claim 10 , further comprising a second communication port opening into the intermediate space, and a fluid circulation channel connecting the first fluid communication port and the second communication port with each other, and the circulation channel is connected to a stage of the pump between a first and a last stage of the pump.
12. The multi-stage centrifugal pump according to claim 10 , wherein the circulation channel is connected to the centrifugal pump at a location which provides 30-70% of a maximum pressure of the pump.
13. The assembly for compensating axial forces in a rotating flow machine according to claim 3 , wherein the circulation channel is fluidly connected to a working space of the rotating flow between an inlet and an outlet.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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EP21166665.6 | 2021-04-01 | ||
EP21166665.6A EP4067662A1 (en) | 2021-04-01 | 2021-04-01 | An assembly for compensating axial forces in a rotating flow machine and a multi-stage centrifugal pump |
PCT/EP2022/057928 WO2022207491A1 (en) | 2021-04-01 | 2022-03-25 | An assembly for compensating axial forces in a rotating flow machine and a multi-stage centrifugal pump |
Publications (1)
Publication Number | Publication Date |
---|---|
US20240175447A1 true US20240175447A1 (en) | 2024-05-30 |
Family
ID=75362475
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US18/284,499 Pending US20240175447A1 (en) | 2021-04-01 | 2022-03-25 | Assembly for compensating axial forces in a rotating flow machine and a multi-stage centrifugal pump |
Country Status (4)
Country | Link |
---|---|
US (1) | US20240175447A1 (en) |
EP (2) | EP4067662A1 (en) |
CN (1) | CN116997720A (en) |
WO (1) | WO2022207491A1 (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI940630A (en) * | 1994-02-11 | 1995-08-12 | Ahlstroem Oy | centrifugal |
JP4642788B2 (en) * | 2007-01-22 | 2011-03-02 | 株式会社荏原製作所 | Multistage high pressure pump |
DE102013223806A1 (en) * | 2013-11-21 | 2015-05-21 | Ksb Aktiengesellschaft | relief device |
CN209704901U (en) * | 2019-03-05 | 2019-11-29 | 山东同泰集团股份有限公司 | A kind of multistage pump with No leakage balancing drum device |
-
2021
- 2021-04-01 EP EP21166665.6A patent/EP4067662A1/en not_active Withdrawn
-
2022
- 2022-03-25 WO PCT/EP2022/057928 patent/WO2022207491A1/en active Application Filing
- 2022-03-25 CN CN202280022025.4A patent/CN116997720A/en active Pending
- 2022-03-25 EP EP22718181.5A patent/EP4314561A1/en active Pending
- 2022-03-25 US US18/284,499 patent/US20240175447A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
WO2022207491A1 (en) | 2022-10-06 |
EP4067662A1 (en) | 2022-10-05 |
EP4314561A1 (en) | 2024-02-07 |
CN116997720A (en) | 2023-11-03 |
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