US20220397289A1 - Cylindrical Air Conditioner and Conical Evaporator Coil - Google Patents
Cylindrical Air Conditioner and Conical Evaporator Coil Download PDFInfo
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- US20220397289A1 US20220397289A1 US17/346,264 US202117346264A US2022397289A1 US 20220397289 A1 US20220397289 A1 US 20220397289A1 US 202117346264 A US202117346264 A US 202117346264A US 2022397289 A1 US2022397289 A1 US 2022397289A1
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- air
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- thermodynamic
- fan
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- 238000004378 air conditioning Methods 0.000 claims abstract description 11
- 238000013461 design Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 239000012466 permeate Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 abstract description 5
- 238000011160 research Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 241000700605 Viruses Species 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 208000035473 Communicable disease Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010141 design making Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/02—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
- F24F1/029—Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by the layout or mutual arrangement of components, e.g. of compressors or fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0059—Indoor units, e.g. fan coil units characterised by heat exchangers
- F24F1/0063—Indoor units, e.g. fan coil units characterised by heat exchangers by the mounting or arrangement of the heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0059—Indoor units, e.g. fan coil units characterised by heat exchangers
- F24F1/0067—Indoor units, e.g. fan coil units characterised by heat exchangers by the shape of the heat exchangers or of parts thereof, e.g. of their fins
Definitions
- the present invention is within the general field of heating, ventilating and air conditioning systems (HVAC). More particularly, the invention pertains to a highly efficient, high performance cooling and heating apparatus for treating and conditioning air.
- HVAC heating, ventilating and air conditioning systems
- Air conditioning heating, ventilation, cooling and dehumidification systems are well known in the prior art. More specifically, air conditioner assemblies containing similar components and functions are disclosed in known patents U.S. Pat. Nos. 5,113,667; 7,854,140; U.S. 201700051943A1; WO 2009/119524 and pending application Ser. No. 17/098,397.
- HVAC systems include increased air flow (CFM), better air filtration, and incorporate more outside air to ventilate and flush out contaminants.
- CFM air flow
- Attempting to use existing systems to accomplish these objectives stresses the limits of the components, uses more precious energy to do so, requires extensive field modifications, or is impossible.
- the present invention provides for a cylindrical design making use of overall efficiency of airflow. It further accommodates the most efficient fans, provides a unique conical coil having the benefit of a large surface area, the shape thereof allowing a variable opening on top of the cone for air to bypass the thermodynamic cooling process, thus able to reheat the leaving air so it is not overly cold when the air is delivered to the space and occupants, however is still properly dehumidified.
- FIG. 1 is a view from top and side of a component of the present invention
- FIG. 2 is a view from top and side of a component of the present invention depicting airflows flow
- FIG. 3 is an alternate operational top and side view of a component of the present invention
- FIG. 4 is an alternate operational top and side view of a component of the present invention
- FIG. 5 is a side view of the entire present invention as a functional system
- FIG. 6 is an overall front view of the present invention.
- FIG. 1 shows the present invention depicting a conically shaped thermal heat exchanger assembly.
- the base includes a condensate drain pan 10 in a position around the bottom complete circumference and having a drain hole 11 .
- the conical surface of the invention 12 is constructed of a thermally conductive material arranged in common fashion called finning.
- the top of the conical coil includes an opening 16 where modulating dampers 13 are mounted and are connected to an actuator 14 .
- the bottom 15 has an opening of size that may be larger, smaller or similar to the top opening 16 .
- the present invention includes connections 17 and 18 constructed of thermally conductive tubes or pipes whereby fluid and gasses enters and leaves thru these connections.
- a type of fluid control or expansion valve type device 19 is included on the inlet or outlet.
- FIG. 2 shows the path of airflow thru the conical coil, whereby air enters 21 and proceeds thru the apparatus. Air exiting the apparatus is shown both by the air proceeding thru the thermal medium 22 and some air coincidentally bypassing the thermal medium and exiting 23 . The amount of air forced to exit thru the air paths 22 and 23 are regulated by modulating the position of the dampers on top of the coil 24 .
- FIG. 3 is a similar operational view as FIG. 2 except depicting a different airflow and different position of the dampers 31 . With these exit dampers 31 being in a closed position, all of the air entering the coil 21 proceeds to exit thru the side thermal medium of the coil 22 , and none thru the bypass opening on top.
- FIG. 4 similarly shows an operational view with dampers 41 in another possible position, depicting airflows with the dampers 41 in a fully open position. In this operation the air enters 21 and much of this air proceeds thru the top opening exiting the invention 44 . A smaller amount of air will still exit thru the thermodynamic medium 42 than depicted in FIG. 3 .
- FIG. 5 shows the present invention complete assembly of a high efficiency air-conditioning unit.
- This figure shows the general arrangement of an assembled unit and includes arrows showing airflows within the present invention.
- the entire assembly sits on top of an energy recovery ventilator exchanger (ERV) also being used as a base 51 .
- the invention has an outer circular assembly 58 which houses a fan and motor 52 , a heating assembly 53 and the conical coil component of the invention 54 .
- Airflows are depicted as previously shown 21 as air entering the conical coil component assembly and can leave the component thru the variety of possible paths depicted in FIGS. 2 , 3 and 4 .
- the entering air 55 is a mix of return air and fresh air and is shown proceeding into the fan 52 .
- the fresh air from outside 59 is shown entering the ERV base 51 , the return air 56 from the space entering the energy recovery base, and the exhaust stale air proceeding to outdoors 57 .
- FIG. 6 shows many of the main components detailed in FIG. 5 however focuses on the components and the construction of the lower assembly.
- FIG. 6 does not include the conical coil component in this depiction, nor all of the airflow depictions in FIG. 5 .
- two previously referenced airflows are shown for clarity of reference, the air entering the entire assembly 55 , and the air entering the conical coil 21 .
- an ERV unit also serves as a base 51 for the entire assembly.
- a heating assembly 53 is positioned above the fan 62 uniquely mounted in this arrangement. Commonly referred to as plenum style, plug fan or backward inclined fan 62 , it is arranged and mounted so that air enters the fan from the section 64 and the air is pressurized within section 65 .
- the sections 64 and 65 are divided with metal or other material 61 including an opening in the center for the air to be drawn into the fan 62 , with such divider referred to as a fan wall.
- the fan is driven by a motor connected to the fan 62 in a manner with a fan shaft 67 .
- the top of the entire assembly may have a flanged perimeter 63 that supports the top conical coil previously described as a component of this invention.
- a conically shaped thermodynamic coil assembly is used to provide maximized efficiency surface area of heat transfer and provide a variable opening on top to allow untreated air to bypass and mix with treated air to provide excellent comfort and dehumidification.
- the conical coil is mounted on top of a cylindrical air handling unit containing a fan mounted on a divider wall meant to separate the low pressure suction side of the fan from the discharge high side of the fan.
- the entire assembly may incorporate an energy recovery unit or sit on top of a base type energy recovery unit, or eliminate the ERV base and provide connections on the side of the assembly for air to enter.
- the present invention and this description contemplates and provides the basis for the unobvious application and design of mounting the unit horizontally instead of vertically as shown. In such case of horizontal mounting common accessories and modifications accounting for the effects of gravity on the selected component is incorporated. Further the dimensions depicted herein as approximate ratios of assembly being taller than the diameter may otherwise change so that the unit may be shorter and larger diameter where the unit needs to fit into a height restrictive space or may be constructed to be longer and smaller diameter in the case where the unit may fit in a narrow limiting application especially as a horizontal arrangement.
- This invention allows round duct connections immediately connected to the air handler system so that entire attached duct system may easily be round, thus reducing inefficient transition losses.
- the cylindrical design of this invention also lends itself to using the newer, most efficient fans in the market today, thereby increasing performance while saving operational energy.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Duct Arrangements (AREA)
Abstract
Description
- U.S. Provisional Application Number: NA
- None
- None
- The present invention is within the general field of heating, ventilating and air conditioning systems (HVAC). More particularly, the invention pertains to a highly efficient, high performance cooling and heating apparatus for treating and conditioning air.
- Air conditioning heating, ventilation, cooling and dehumidification systems are well known in the prior art. More specifically, air conditioner assemblies containing similar components and functions are disclosed in known patents U.S. Pat. Nos. 5,113,667; 7,854,140; U.S. 201700051943A1; WO 2009/119524 and pending application Ser. No. 17/098,397.
- While the current available devices and assemblies fulfill the basic respective particular objectives and requirements, there are inherent limits of efficiency, higher performance capability and humidity control. Further, the aforementioned patents and crowded industry componentry does not disclose nor provide systems of cylindrical air handlers, capable of supporting, nor including a conical evaporator coil. In these resects, the invention substantially departs from conventional concepts and designs, providing a highly efficient, high performance air condition system not obvious in the art.
- Further, considering the credible recent research concerning the transmission of air-born virus, bacteria, and infectious diseases, all research suggests it desirable for HVAC systems to include increased air flow (CFM), better air filtration, and incorporate more outside air to ventilate and flush out contaminants. Attempting to use existing systems to accomplish these objectives stresses the limits of the components, uses more precious energy to do so, requires extensive field modifications, or is impossible.
- In view of the aforementioned disadvantages inherent in known types of similar systems, the present invention provides for a cylindrical design making use of overall efficiency of airflow. It further accommodates the most efficient fans, provides a unique conical coil having the benefit of a large surface area, the shape thereof allowing a variable opening on top of the cone for air to bypass the thermodynamic cooling process, thus able to reheat the leaving air so it is not overly cold when the air is delivered to the space and occupants, however is still properly dehumidified.
-
FIG. 1 is a view from top and side of a component of the present invention -
FIG. 2 is a view from top and side of a component of the present invention depicting airflows flow -
FIG. 3 is an alternate operational top and side view of a component of the present invention -
FIG. 4 is an alternate operational top and side view of a component of the present invention -
FIG. 5 is a side view of the entire present invention as a functional system -
FIG. 6 is an overall front view of the present invention - Referring now to the invention in more detail,
FIG. 1 shows the present invention depicting a conically shaped thermal heat exchanger assembly. The base includes acondensate drain pan 10 in a position around the bottom complete circumference and having adrain hole 11. The conical surface of theinvention 12 is constructed of a thermally conductive material arranged in common fashion called finning. The top of the conical coil includes anopening 16 where modulatingdampers 13 are mounted and are connected to anactuator 14. Thebottom 15 has an opening of size that may be larger, smaller or similar to the top opening 16. The present invention includesconnections valve type device 19 is included on the inlet or outlet. -
FIG. 2 shows the path of airflow thru the conical coil, whereby air enters 21 and proceeds thru the apparatus. Air exiting the apparatus is shown both by the air proceeding thru thethermal medium 22 and some air coincidentally bypassing the thermal medium and exiting 23. The amount of air forced to exit thru theair paths coil 24. -
FIG. 3 is a similar operational view asFIG. 2 except depicting a different airflow and different position of thedampers 31. With theseexit dampers 31 being in a closed position, all of the air entering thecoil 21 proceeds to exit thru the side thermal medium of thecoil 22, and none thru the bypass opening on top. -
FIG. 4 similarly shows an operational view withdampers 41 in another possible position, depicting airflows with thedampers 41 in a fully open position. In this operation the air enters 21 and much of this air proceeds thru the top opening exiting theinvention 44. A smaller amount of air will still exit thru thethermodynamic medium 42 than depicted inFIG. 3 . -
FIG. 5 shows the present invention complete assembly of a high efficiency air-conditioning unit. This figure shows the general arrangement of an assembled unit and includes arrows showing airflows within the present invention. The entire assembly sits on top of an energy recovery ventilator exchanger (ERV) also being used as abase 51. The invention has an outercircular assembly 58 which houses a fan andmotor 52, aheating assembly 53 and the conical coil component of theinvention 54. Airflows are depicted as previously shown 21 as air entering the conical coil component assembly and can leave the component thru the variety of possible paths depicted inFIGS. 2,3 and 4 . The enteringair 55 is a mix of return air and fresh air and is shown proceeding into thefan 52. The fresh air from outside 59 is shown entering theERV base 51, thereturn air 56 from the space entering the energy recovery base, and the exhaust stale air proceeding to outdoors 57. -
FIG. 6 shows many of the main components detailed inFIG. 5 however focuses on the components and the construction of the lower assembly.FIG. 6 does not include the conical coil component in this depiction, nor all of the airflow depictions inFIG. 5 . However, two previously referenced airflows are shown for clarity of reference, the air entering theentire assembly 55, and the air entering theconical coil 21. Here, inFIG. 6 , an ERV unit also serves as abase 51 for the entire assembly. Aheating assembly 53 is positioned above thefan 62 uniquely mounted in this arrangement. Commonly referred to as plenum style, plug fan or backwardinclined fan 62, it is arranged and mounted so that air enters the fan from thesection 64 and the air is pressurized withinsection 65. Thesections other material 61 including an opening in the center for the air to be drawn into thefan 62, with such divider referred to as a fan wall. The fan is driven by a motor connected to thefan 62 in a manner with afan shaft 67. The top of the entire assembly may have aflanged perimeter 63 that supports the top conical coil previously described as a component of this invention. - While the foregoing written description of the invention enables one of ordinary skill to make and use the invention in the bestmode, those of ordinary skill in the art will also appreciate existence of variations, combinations and equivalents of the broad embodiment, method and examples also presented in the additional embodiments presented above. The invention should therefore not be limited by the above or below embodiments, designs, methods and examples, but should instead be interpreted to include and contemplate all the common variations that specific applications may require as modifications and additions as typical design applications to fit a particular purpose and use.
- In the preferred embodiment of the present invention a conically shaped thermodynamic coil assembly is used to provide maximized efficiency surface area of heat transfer and provide a variable opening on top to allow untreated air to bypass and mix with treated air to provide excellent comfort and dehumidification. In other embodiments of the present invention the conical coil is mounted on top of a cylindrical air handling unit containing a fan mounted on a divider wall meant to separate the low pressure suction side of the fan from the discharge high side of the fan. Additionally, the entire assembly may incorporate an energy recovery unit or sit on top of a base type energy recovery unit, or eliminate the ERV base and provide connections on the side of the assembly for air to enter.
- The present invention and this description contemplates and provides the basis for the unobvious application and design of mounting the unit horizontally instead of vertically as shown. In such case of horizontal mounting common accessories and modifications accounting for the effects of gravity on the selected component is incorporated. Further the dimensions depicted herein as approximate ratios of assembly being taller than the diameter may otherwise change so that the unit may be shorter and larger diameter where the unit needs to fit into a height restrictive space or may be constructed to be longer and smaller diameter in the case where the unit may fit in a narrow limiting application especially as a horizontal arrangement.
- The Federal Department of Energy (DOE) estimates that 75% of homes have an air conditioning system currently. Operating these systems uses 6% of all energy created in the United States. Further, it is estimated 12-25% of the total energy consumption of a house is used to power residential air-conditioning systems. Additionally, the average size of homes continues to increase causing an increase in energy to heat and cool, at a time when there is much desire to instead use less energy. Thus, this segment of the market has gotten the attention of the DOE to update energy and building codes and standards, aimed at controlling and reducing energy consumption in this market.
- Likewise, the aforementioned current pandemic research suggests a change in the way air conditioning systems are designed for offices and homes. Using currently available devices to meet these updated design suggestions, especially on expansive residences, and on commercial applications, while attempting to reduce energy is a dichotomy and cannot be accomplished. In general, attempting to save energy with existing equipment, causes indoor air quality (IAQ), comfort and humidity control to be unfortunately reduced, thereby causing even more problems such as mold growth in devices and transmission of airborne viruses. Most all similar air conditioning systems patented and available in the marketplace are of a square base and rectangular height assembly, having not changed in many years. Square or rectangular units suggests connecting square duct that is inherently inefficient, or require a transition to round duct, such transitions introducing energy wasting losses. This invention allows round duct connections immediately connected to the air handler system so that entire attached duct system may easily be round, thus reducing inefficient transition losses. The cylindrical design of this invention also lends itself to using the newer, most efficient fans in the market today, thereby increasing performance while saving operational energy.
Claims (6)
Priority Applications (1)
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US17/346,264 US20220397289A1 (en) | 2021-06-13 | 2021-06-13 | Cylindrical Air Conditioner and Conical Evaporator Coil |
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US17/346,264 US20220397289A1 (en) | 2021-06-13 | 2021-06-13 | Cylindrical Air Conditioner and Conical Evaporator Coil |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100159818A1 (en) * | 2007-05-17 | 2010-06-24 | Akihiko Sakashita | Indoor unit of air conditioner |
US20150033776A1 (en) * | 2013-08-05 | 2015-02-05 | Trane International Inc. | HVAC System Subcooler |
US20170370605A1 (en) * | 2015-03-26 | 2017-12-28 | Mitsubishi Electric Corporation | Indoor unit for air-conditioning apparatus |
US20180080665A1 (en) * | 2016-09-22 | 2018-03-22 | Samsung Electronics Co., Ltd. | Air conditioner |
US20180142907A1 (en) * | 2016-11-22 | 2018-05-24 | Gd Midea Heating & Ventilating Equipment Co., Ltd. | Evaporator baffle structure, evaporator and air conditioner |
US10480817B2 (en) * | 2013-09-11 | 2019-11-19 | Daikin Industries, Ltd. | Duct-type indoor unit of air conditioner |
US20200309407A1 (en) * | 2017-12-13 | 2020-10-01 | Mitsubishi Electric Corporation | Heat exchange unit and air-conditioning apparatus including the same |
US20210140724A1 (en) * | 2019-11-13 | 2021-05-13 | Carrier Corporation | Heat Exchanger Assembly |
US20220107120A1 (en) * | 2020-10-02 | 2022-04-07 | Green Air, Inc. | Conical refrigerant coil |
-
2021
- 2021-06-13 US US17/346,264 patent/US20220397289A1/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100159818A1 (en) * | 2007-05-17 | 2010-06-24 | Akihiko Sakashita | Indoor unit of air conditioner |
US20150033776A1 (en) * | 2013-08-05 | 2015-02-05 | Trane International Inc. | HVAC System Subcooler |
US10480817B2 (en) * | 2013-09-11 | 2019-11-19 | Daikin Industries, Ltd. | Duct-type indoor unit of air conditioner |
US20170370605A1 (en) * | 2015-03-26 | 2017-12-28 | Mitsubishi Electric Corporation | Indoor unit for air-conditioning apparatus |
US20180080665A1 (en) * | 2016-09-22 | 2018-03-22 | Samsung Electronics Co., Ltd. | Air conditioner |
US20180142907A1 (en) * | 2016-11-22 | 2018-05-24 | Gd Midea Heating & Ventilating Equipment Co., Ltd. | Evaporator baffle structure, evaporator and air conditioner |
US20200309407A1 (en) * | 2017-12-13 | 2020-10-01 | Mitsubishi Electric Corporation | Heat exchange unit and air-conditioning apparatus including the same |
US20210140724A1 (en) * | 2019-11-13 | 2021-05-13 | Carrier Corporation | Heat Exchanger Assembly |
US20220107120A1 (en) * | 2020-10-02 | 2022-04-07 | Green Air, Inc. | Conical refrigerant coil |
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