US20220163134A1 - Mixer faucet - Google Patents
Mixer faucet Download PDFInfo
- Publication number
- US20220163134A1 US20220163134A1 US17/594,088 US201917594088A US2022163134A1 US 20220163134 A1 US20220163134 A1 US 20220163134A1 US 201917594088 A US201917594088 A US 201917594088A US 2022163134 A1 US2022163134 A1 US 2022163134A1
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- United States
- Prior art keywords
- lever
- tilting
- click
- valve assembly
- rotary member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/078—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted and linearly movable closure members
- F16K11/0782—Single-lever operated mixing valves with closure members having flat sealing faces
- F16K11/0787—Single-lever operated mixing valves with closure members having flat sealing faces with both the supply and the discharge passages being on the same side of the closure members
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/04—Water-basin installations specially adapted to wash-basins or baths
- E03C1/044—Water-basin installations specially adapted to wash-basins or baths having a heating or cooling apparatus in the supply line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K19/00—Arrangements of valves and flow lines specially adapted for mixing fluids
- F16K19/006—Specially adapted for faucets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/04—Construction of housing; Use of materials therefor of sliding valves
- F16K27/044—Construction of housing; Use of materials therefor of sliding valves slide valves with flat obturating members
- F16K27/045—Construction of housing; Use of materials therefor of sliding valves slide valves with flat obturating members with pivotal obturating members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/60—Handles
- F16K31/605—Handles for single handle mixing valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K35/00—Means to prevent accidental or unauthorised actuation
- F16K35/04—Means to prevent accidental or unauthorised actuation yieldingly resisting the actuation
Definitions
- the present disclosure relates to a mixer faucet.
- JP 2008-127739A discloses a single lever mixer faucet including an interlocking notch and an interlocking piece that catches an operating lever with a resistance force of a predetermined value or greater when the operating lever is situated at up-down turning positions other than an up-down turning position at which the amount of discharge water is zero.
- engagement and/or disengagement between the interlocking piece and the interlocking notch can generate a click.
- a click can be generated when the operating lever is turned leftward and rightward (hereinafter, a click generated by turning a lever leftward and rightward is also referred to as a left-right click).
- the left-right click is not generated when the mixer faucet is in a water shut-off state.
- the left-right click is generated only when the mixer faucet is in a water discharge state.
- Patent Literature 1 JP 2008-127739A
- a mechanism in which a left-right click is generated which is referred to as a left-right clicking mechanism
- a mechanism in which a left-right click is generated which is referred to as a left-right clicking mechanism
- a mechanism in which a left-right click is generated which is referred to as a left-right clicking mechanism
- a faucet such a mechanism can impose restrictions on the structure of the faucet.
- a faucet having fewer restrictions on its structure is preferable.
- the present disclosure relates to a mixer faucet including a left-right clicking mechanism and configured such that the degree of freedom in the structure of the faucet can be increased.
- the present disclosure provides a mixer faucet including a faucet main body, a lever handle that is configured to turn forward and rearward and also turn leftward and rightward, and a valve assembly that is housed inside the faucet main body.
- the valve assembly includes: a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole; a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body; a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position; a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole; an upper case that is fixed to the lower case, the upper case and the lower case constituting an outer surface of the valve assembly; a lower sealing member that seals a gap between the valve assembly
- the present disclosure provides a mixer faucet including a faucet main body, a lever handle that is configured to turn forward and rearward and also turn leftward and rightward, and a valve assembly that is housed inside the faucet main body.
- the valve assembly includes: a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole; a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body; a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position; a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole; an upper case that is fixed to the lower case, the upper case and the lower case constituting an outer surface of the valve assembly; a lower sealing member that seals a gap between the valve assembly
- the present disclosure improves the degree of freedom in design of a faucet including a left-right clicking mechanism. According to another aspect, the present disclosure facilitates the taking out of a valve assembly from a faucet.
- FIG. 1 is a perspective view of a mixer faucet according to one embodiment.
- FIG. 2( a ) and FIG. 2( b ) are perspective views of a valve assembly used in the mixer faucet of FIG. 1 .
- a tilting lever is situated at a water shut-off position.
- the tilting lever is situated at a maximum water discharge position.
- FIG. 3( a ) is a side view of a valve surrounding area in which the valve assembly in FIG. 2( a ) is included
- FIG. 3( b ) is a cross-sectional view taken along line b-b in FIG. 3( a )
- FIG. 3( c ) is a cross-sectional view taken along line c-c in FIG. 3( a ) .
- FIG. 4( a ) a side view of a valve surrounding area in which the valve assembly in FIG. 2( b ) is included
- FIG. 4( b ) is a cross-sectional view taken along line b-b in FIG. 4( a )
- FIG. 4( c ) is a cross-sectional view taken along line c-c in FIG. 4( a ) .
- FIG. 5 is an exploded perspective view of the valve assembly.
- FIG. 6( a ) and FIG. 6( b ) are perspective views of a lever cap.
- FIG. 6( a ) shows the perspective view of the lever cap as viewed from obliquely above.
- FIG. 6( b ) shows the perspective view of the lever cap as viewed from obliquely below.
- FIG. 7 is a perspective view of a click rotary member.
- FIG. 8( a ) and FIG. 8( b ) are perspective views of a metal member that constitutes a part of the click rotary member.
- FIG. 8( a ) shows the perspective view of the metal member as viewed from obliquely above.
- FIG. 8( b ) shows the perspective view of the metal member as viewed from obliquely below.
- FIG. 9( a ) is a cross-sectional view showing a state where the valve assembly is disposed in a housing portion.
- FIG. 9( b ) is a cross-sectional view showing a state where the valve assembly is removed from the housing portion.
- the terms “cold water” and “hot water” are used.
- hot water and “cold water” are used selectively, when necessary.
- water is used to collectively refer to liquid from a hot water supply hole and from a cold water supply hole.
- the terms “up”, “down”, “upper side”, “lower side” and the like are used in view of normal use conditions of each embodiment.
- the posture of a faucet can be changed depending on its use conditions, specifications of the faucet, and specifications of facilities to which the faucet is installed. The terms should be appropriately construed in accordance with the posture of the installed faucet.
- radial direction used in the present disclosure means the radial direction of an upper case.
- circumferential direction used in the present disclosure means the circumferential direction of the upper case.
- FIG. 1 is a perspective view of a mixer faucet 10 according to one embodiment.
- the mixer faucet 10 includes a faucet main body 12 , a lever handle 14 , a discharge portion 16 , a hot water inlet pipe 18 , a cold water inlet pipe 20 , and a discharge pipe 22 .
- the discharge portion 16 includes a head 24 .
- the head 24 includes a switching lever 26 . Switching between shower discharge and normal discharge can be achieved by operating the switching lever 26 .
- the mixer faucet 10 is applicable to use in, for example, a kitchen or a washstand.
- the head 24 also includes a switching button 28 and a display portion 30 .
- a water purification cartridge (not shown) is accommodated in the discharge portion 16 .
- the switching button 28 is used to perform switching between a purified water flow path through which water purified by the water purification cartridge flows and a raw water flow path through which water that is not purified by the water purification cartridge flows.
- purified water flow path is selected as a result of the switching
- purified water is discharged.
- raw water flow path is selected as a result of the switching
- raw water is discharged.
- the display portion 30 indicates whether discharge water is purified water or raw water.
- the amount of discharge water is adjusted.
- the amount of discharge water increases as the lever handle 14 is moved upward, and water is shut off when the lever handle 14 is moved to the lowest position.
- a water shut-off state is achieved as long as the lever handle 14 is at the lowest position even when the lever handle 14 is situated at any position in a left-right direction.
- the mixer faucet 10 may be configured such that the amount of discharge water increases as the lever handle 14 is moved downward.
- the temperature of discharge water can be adjusted by changing the position of the lever handle 14 in the left-right direction, which is referred to as a left-right lever position in the present disclosure. Strictly speaking, the adjustment of the amount of discharge water is achieved actually by turning the lever handle 14 up and down, rather than forward and rearward. However, a tilting lever 46 that is moved in conjunction with the up-down turning of the lever handle 14 is turned forward and rearward. Thus, for the sake of easy understanding by using common terms, the up-down turning of the lever handle 14 is also referred to as forward and rearward turning in the present disclosure.
- FIG. 2( a ) and FIG. 2( b ) are perspective views of a valve assembly 38 .
- FIG. 2( a ) is the perspective view of the valve assembly 38 in a water shut-off state.
- FIG. 2( b ) is the perspective view of the valve assembly 38 in a water discharge state.
- FIG. 2( b ) shows a state where the amount of discharge water is at the maximum (maximum water discharge state).
- FIG. 3( a ) is a side view of the valve assembly 38 in the water shut-off state and its vicinity.
- FIG. 3( b ) is a cross-sectional view taken along line b-b in FIG. 3( a ) .
- FIG. 3( c ) is a cross-sectional view taken along line c-c in FIG. 3( a ) .
- FIG. 4( a ) is a side view of the valve assembly 38 in the water discharge state (maximum water discharge state) and its vicinity.
- FIG. 4( b ) is a cross-sectional view taken along line b-b in FIG. 4( a ) .
- FIG. 4( c ) is a cross-sectional view taken along line c-c in FIG. 4( a ) .
- the valve assembly 38 is accommodated in the faucet main body 12 of the mixer faucet 10 .
- the faucet main body 12 includes a sidewall portion 12 a and a bottom portion 12 b .
- the sidewall portion 12 a and the bottom portion 12 b constitute a housing portion 13 in which the valve assembly 38 is housed.
- the faucet main body 12 also includes a valve fixing member 12 c that holds the valve assembly 38 down from above.
- the valve fixing member 12 c includes a male screw portion that is screw-connected to a female screw portion provided on the inner surface of the sidewall portion 12 a .
- the valve fixing member 12 c fixes the valve assembly 38 into the housing portion 13 by holding the valve assembly 38 down from above.
- FIG. 5 is an exploded perspective view of the valve assembly 38 .
- the valve assembly 38 includes an upper sealing member 40 , an upper case 42 , a rotatable body 44 , a tilting lever 46 , and a lever sealing member 48 .
- the tilting lever 46 includes a lever shaft 46 a and a lever cap 46 b .
- the lever shaft 46 a includes an upper portion 50 , a spherical body 52 and a lower portion 54 .
- the spherical body 52 is positioned between the upper portion 50 and the lower portion 54 .
- the lever handle 14 is fixed to the upper portion 50 .
- the lever handle 14 is fixed to the tilting lever 46 with a fixing screw 53 (see FIG. 3( b ) ).
- the lever handle 14 is provided with a lever receiving portion that has a shape corresponding to the shape of the upper portion 50 of the tilting lever 46 , and a screw hole.
- the fixing screw 53 is screwed into the screw hole in a state where the tilting lever 46 (upper portion 50 ) is inserted into the lever receiving portion.
- the tip end of the fixing screw 53 presses the tilting lever 46 by the axial force F 1 of the fixing screw 53 .
- the pressing force fixes the lever handle 14 to the tilting lever 46 .
- the pressing force of the fixing screw 53 also contributes to fixing the lever cap 46 b to the lever shaft 46 a .
- the fixing screw 53 also presses the lever shaft 46 a with a cover portion 144 of the lever cap 46 b interposed between the fixing screw 53 and the lever shaft 46 a .
- a portion that is pressed by the fixing screw 53 is strongly pressed against the lever shaft 46 a .
- This structure increases the force for fixing the lever cap 46 b to the lever shaft 46 a.
- the lever shaft 46 a includes a through hole 55 .
- the through hole 55 is provided in the upper portion 50 .
- the valve assembly 38 further includes a click rotary member 56 .
- the click rotary member 56 covers the upper portion (smaller-diameter cylindrical portion 120 to be described below) of the upper case 42 .
- the valve assembly 38 further includes a ratchet plate 58 .
- the ratchet plate 58 is fixed to an upward-facing surface, which is a surface that faces upward, of the upper case 42 .
- the ratchet plate 58 is made of a metal.
- the valve assembly 38 further includes a movable valve body 60 , a fixed valve body 62 , an inner sealing member 64 , a lower sealing member 66 , and a lower case 68 .
- the inner sealing member 64 includes a hot-water hole sealing portion 64 a , a cold-water hole sealing portion 64 b , and a drain hole sealing portion 64 c .
- the hot-water hole sealing portion 64 a , the cold-water hole sealing portion 64 b , and the drain hole sealing portion 64 c are formed separately from each other.
- the hot-water hole sealing portion 64 a , the cold-water hole sealing portion 64 b , and the drain hole sealing portion 64 c are formed continuously with each other.
- the inner sealing member 64 can be a single-piece member having three annular portions.
- the lower case 68 has a hot water inlet hole 70 , a cold water inlet hole 72 , and a discharge hole 74 .
- the bottom portion 12 b located on the lower side of the lower case 68 is provided with an opening corresponding to the hot water inlet hole 70 , an opening corresponding to the cold water inlet hole 72 , and an opening corresponding to the discharge hole 74 , which are connected to the hot water inlet pipe 18 , the cold water inlet pipe 20 , and the discharge pipe 22 , respectively.
- the lower sealing member 66 seals the connection portions between these three pairs of the holes 70 , 72 , 74 of the lower case 68 and the respective openings of the bottom portion 12 b.
- the fixed valve body 62 is located on the upper side of the lower case 68 .
- the fixed valve body 62 is pressed against the movable valve body 60 by the inner sealing member 64 while being supported by the inner sealing member 64 from below.
- the lower case 68 is provided with an engaging projection 76 that prevents the fixed valve body 62 from rotating, and an engaging projection 77 that fixes the upper case 42 to the lower case 68 .
- the fixed valve body 62 is provided with an engaging recess 78 that is engaged with the engaging projection 76 .
- the fixed valve body 62 includes a hot water supply hole 80 , a cold water supply hole 82 , and a drain hole 84 .
- the hot water supply hole 80 penetrates through the fixed valve body 62 .
- the hot water supply hole 80 is connected to the hot water inlet hole 70 of the lower case 68 .
- the inner sealing member 64 (hot-water hole sealing portion 64 a ) ensures the seal tightness in this connection.
- the cold water supply hole 82 penetrates through the fixed valve body 62 .
- the cold water supply hole 82 is connected to the cold water inlet hole 72 of the lower case 68 .
- the inner sealing member 64 (cold-water hole sealing portion 64 b ) ensures the seal tightness in this connection.
- the drain hole 84 penetrates through the fixed valve body 62 .
- the drain hole 84 is connected to the discharge hole 74 of the lower case 68 .
- the inner sealing member 64 (drain hole sealing portion 64 c ) ensures the seal tightness in this connection.
- the movable valve body 60 includes an upper member 86 and a lower member 88 .
- the upper member 86 is fixed to the lower member 88 . This fixing is accomplished by engagement between a protrusion(s) 90 of the upper member 86 and a recess(es) 92 of the lower member 88 .
- the upper member 86 and the lower member 88 are provided as separate members. When the upper member 86 and the lower member 88 are separate members, an optimum material and an optimal production method can be selected for each of the upper member 86 and the lower member 88 .
- the movable valve body 60 may be integrally formed as a single-piece member.
- a flow path forming recess 94 is formed on the lower surface of the movable valve body 60 (the lower member 88 ).
- the flow path forming recess 94 is open downward.
- the upper side of the flow path forming recess 94 is closed.
- the flow path forming recess 94 in the present embodiment is a recess that is formed on the lower member 88 and has a bottom, a through hole may be provided instead of the recess.
- a flow path forming recess can be formed by using such a through hole whose upper opening is closed by another member and a packing such as an O-ring.
- a first sliding surface PL 1 is provided on the upper surface of the fixed valve body 62 .
- the first sliding surface PL 1 is a flat surface.
- the first sliding surface PL 1 is formed in a portion where the holes 80 , 82 , and 84 are not present.
- a second sliding surface PL 2 is provided on the lower surface of the lower member 88 (movable valve body 60 ).
- the second sliding surface PL 2 is provided in a portion where the flow path forming recess 94 is not formed.
- a sliding interface PL 3 is formed by a surface contact between the first sliding surface PL 1 and the second sliding surface PL 2 . Watertightness is ensured by the sliding interface PL 3 .
- the upper surface of the upper member 86 is provided with a lever engagement recess 98 to be engaged with the lower portion 54 of the tilting lever 46 (lever shaft 46 a ).
- the lower portion 54 of the tilting lever 46 is inserted into the lever engagement recess 98 .
- the lever handle 14 is fixed to the tilting lever 46 .
- the tilting lever 46 is also turned forward and rearward. This forward and rearward turning changes the inclination position of the tilting lever 46 , which is also referred to as a lever tilting position in the present disclosure.
- the tilting lever 46 is also turned leftward and rightward. This leftward and rightward turning changes the position of the tilting lever 46 in the left-right direction, which is referred to as a left-right lever position.
- the movable valve body 60 slides on the fixed valve body 62 in conjunction with the movement of the tilting lever 46 .
- the movable valve body 60 rotates as the tilting lever 46 is turned leftward or rightward.
- the movable valve body 60 moves as the tilting lever 46 is turned forward or rearward, and accordingly, the flow path forming recess 94 of the movable valve body 60 also moves.
- the water discharge state includes a mixture discharge state, a hot water discharge state, and a cold water discharge state.
- the mixture discharge state is achieved.
- hot water from the hot water supply hole 80 and cold water from the cold water supply hole 82 are discharged in a state of being mixed together.
- the hot water discharge state is achieved.
- the hot water discharge state only hot water from the hot water supply hole 80 is discharged, and cold water from the cold water supply hole 82 is not discharged.
- the cold water discharge state is achieved.
- the cold water discharge state only cold water from the cold water supply hole 82 is discharged, and hot water from the hot water supply hole 80 is not discharged.
- the water shut-off state is achieved.
- the hot water supply hole 80 does not have a communication path that communicates with the outer edge of the fixed valve body 62 .
- the cold water supply hole 82 does not have a communication path that communicates with the outer edge of the fixed valve body 62 .
- the drain hole 84 does not have a communication path that communicates with the outer edge of the fixed valve body 62 .
- the mixer faucet 10 is a dry sliding type mixer faucet. Mixer faucets are generally classified into an underwater sliding type and a dry sliding type.
- the underwater sliding type means a mixer faucet that is used under the condition where the sliding interface is submerged in water.
- the underwater sliding type mixer faucet has a water supply path that supplies water to space around the sliding interface.
- the above-mentioned communication path is an example of the water supply path.
- the mixer faucet 10 does not include such a water supply path that supplies water to space around the sliding interface PL 3 .
- the sliding interface PL 3 prevents water leakage to space around the sliding interface PL 3 .
- the sliding interface PL 3 is not intentionally submerged in water.
- the rotatable body 44 includes a spherical body support portion 102 , an engaging portion 104 , and an outer circumferential surface 105 .
- the spherical body support portion 102 is a concave surface that is a part of a spherical surface, and is in surface contact with the spherical body 52 of the tilting lever 46 .
- the engaging portion 104 is slidably attached to a slide engaging portion 106 of (the upper member 86 of) the movable valve body 60 .
- the rotatable body 44 is supported by the upper case 42 such that the rotatable body 44 is rotatable within a predetermined angular range.
- the rotatable body 44 is housed inside the upper case 42 .
- the entirety of the rotatable body 44 is located inside the upper case 42 .
- the lever sealing member 48 is fixed by being sandwiched between the upper end surface 108 of the rotatable body 44 and the upper case 42 .
- the spherical body 52 of the tilting lever 46 is in tight contact with the lever sealing member 48 .
- Leftward and rightward turning of the lever handle 14 also causes leftward and rightward turning of the tilting lever 46 .
- the rotatable body 44 rotates together with the tilting lever 46 , whereby the movable valve body 60 also rotates.
- the lever sealing member 48 also rotates as the tilting lever 46 is turned leftward or rightward.
- the lever sealing member 48 rotates together with the spherical body 52 and thus does not slide on the spherical body 52 .
- the lever sealing member 48 does not necessarily have to rotate as the tilting lever 46 is turned leftward or rightward. Even when the tilting lever 46 is situated at any left-right lever position, the spherical body 52 is in tight contact with the lever sealing member 48 .
- Forward and rearward turning of the lever handle 14 also causes forward and rearward turning of the tilting lever 46 .
- the movable valve body 60 slides with respect to the rotatable body 44 as the tilting lever 46 is turned forward and rearward.
- the lever sealing member 48 slides with respect to the spherical body 52 as the tilting lever 46 is turned forward and rearward.
- the lever tilting position includes a water shut-off position and a maximum water discharge position.
- the water shut-off position means a lever tilting position when the mixer faucet 10 is in the water shut-off state.
- the maximum water discharge position means a lever tilting position when the amount of discharge water is at the maximum.
- a sealed surface that is brought into tight contact with the lever sealing member 48 is preferably the surface of the spherical body 52 .
- the sealed surface can be other portion than a spherical surface when a sealing member having a high followability is used.
- the lever sealing member 48 is an annular member having no gap.
- the lever sealing member 48 is an annular packing.
- the lever sealing member 48 includes an inner circumferential surface 48 a and an outer circumferential surface 48 b .
- the lever sealing member 48 further includes an upper surface 48 c and a lower surface 48 d .
- the outer circumferential surface 48 b has a recess.
- the outer circumferential surface 48 b is in tight contact with the inner surface of the smaller-diameter cylindrical portion 120 (upper case 42 ).
- the inner circumferential surface 48 a is in tight contact with the spherical body 52 .
- the upper surface 48 c is in tight contact with the upper case 42 (a seal support portion 126 ).
- the lower surface 48 d is tight contact with the rotatable body 44 .
- the spherical body 52 is formed preferably with high accuracy. From this viewpoint, the spherical body 52 is preferably formed as a part of the lever shaft 46 a . By using a metal as the material of the lever shaft 46 a , the spherical body 52 can also be made of a metal. When the spherical body 52 is made of a metal, the spherical surface thereof can be formed with high accuracy by being polished, and can also be mirror-finished.
- the lever sealing member 48 seals a gap between the upper case 42 and a lever interlocking portion that moves in conjunction with the movement of the tilting lever 46 .
- the lever interlocking portion is the spherical body 52 .
- the lever interlocking portion that is sealed by the lever sealing member 48 is not limited to the spherical body 52 .
- the lever interlocking portion may be a part of the tilting lever 46 , or may be a portion other than the tilting lever 46 .
- the lever interlocking portion that is sealed by the lever sealing member 48 may be the rotatable body 44 . That is, the lever sealing member 48 may seal a gap between the upper case 42 and the rotatable body 44 and also seal a gap between the rotatable body 44 and the upper member 86 .
- the upper case 42 includes the smaller-diameter cylindrical portion 120 , a larger-diameter cylindrical portion 122 , and a coupling portion 124 .
- the smaller-diameter cylindrical portion 120 forms an upper portion of the upper case 42 .
- the smaller-diameter cylindrical portion 120 is located on the upper side of the larger-diameter cylindrical portion 122 .
- the coupling portion 124 extends in the radial direction of the upper case 42 .
- the coupling portion 124 connects the smaller-diameter cylindrical portion 120 and the larger-diameter cylindrical portion 122 .
- the coupling portion 124 is an upward-facing surface that faces upward.
- the ratchet plate 58 is disposed on the upward-facing surface (coupling portion) 124 of the upper case 42 .
- the ratchet plate 58 is an annular member that has substantially the same size as the upward-facing surface 124 .
- the ratchet plate 58 includes a base portion 58 a that has an annular shape, and pawls 58 b that extend from respective circumferential positions (five positions) of the base portion 58 a .
- the pawls 58 b are arranged at equal intervals in the circumferential direction of the base portion 58 a .
- Each pawl 58 b extends slopingly upward from the base portion 58 a .
- the upper end of each pawl 58 b is a free end. All the pawls 58 b are formed in an equivalently balanced manner in the circumferential direction.
- the base portion 58 a includes an engaging portion(s) 58 c (protrusion(s)).
- the ratchet plate 58 is placed on the upper side of the upward-facing surface 124 in a state where the engaging portion(s) 58 c is/are engaged with an engaging portion(s) 132 (recess(es)) of the upper case 42 . This engagement prevents the ratchet plate 58 from rotating with respect to the upper case 42 .
- the ratchet plate 58 abuts on the bottom surface of the valve fixing member 12 c .
- a ratchet gear is formed on the bottom surface of the valve fixing member 12 c .
- the ratchet gear is formed with a plurality of teeth that project downward and are arranged in the circumferential direction. Each tooth has a relatively gently inclined surface located on one side in the circumferential direction, and a relatively steeply inclined surface located on the other side in the circumferential direction. These two inclined surfaces intersect each other and terminate at their intersection that is a vertex of the tooth.
- the ratchet gear and the ratchet plate 58 constitute a ratchet mechanism that allows the valve fixing member 12 c to rotate only in a tightening direction.
- the pawls 58 b are engaged with the teeth of the ratchet gear, whereby the rotation of the valve fixing member 12 c in the loosening direction is prevented.
- the tip ends of the pawls 58 b abut on the relatively steeply inclined surfaces, whereby the valve fixing member 12 c is prevented from rotating in the loosening direction.
- the pawls 58 b are pushed up by the vertexes of the teeth and thus the rotation in the tightening direction is not hampered.
- the valve fixing member 12 c includes the male screw portion, and this male screw portion is screw-connected to the female screw portion provided on the inner surface of the sidewall portion 12 a (see FIG. 3( b ) and FIG. 4( b ) ).
- the above-mentioned tightening direction is a direction in which this screw connection is tightened.
- the above-mentioned loosening direction is a direction in which this screw connection is loosened.
- valve fixing member 12 c When the valve fixing member 12 c is rotated in the loosening direction, the valve fixing member 12 c is moved upward and pressing force of the valve fixing member 12 c against the valve assembly 38 is decreased.
- the ratchet mechanism prevents the valve fixing member 12 c from rotating in the loosening direction. That is, the ratchet mechanism prevents the valve fixing member 12 c from rotating in a direction in which the above-mentioned screw connection is loosened.
- the upper case 42 includes the seal support portion 126 .
- the seal support portion 126 is provided in the smaller-diameter cylindrical portion 120 .
- the smaller-diameter cylindrical portion 120 has an annular shape.
- the seal support portion 126 is protruded from the inner surface of the smaller-diameter cylindrical portion 120 toward inside of the smaller-diameter cylindrical portion 120 in its radial direction.
- the upper surface 48 c of the lever sealing member 48 is in contact with the lower surface of the seal support portion 126 .
- the larger-diameter cylindrical portion 122 includes a seal placement portion 128 .
- the seal placement portion 128 is a circumferential groove.
- the seal placement portion 128 is provided on the outer circumferential surface of the larger-diameter cylindrical portion 122 .
- the seal placement portion 128 is provided on an upper portion of the larger-diameter cylindrical portion 122 .
- the upper sealing member 40 is disposed on the seal placement portion 128 .
- the larger-diameter cylindrical portion 122 includes an engaging hole 130 .
- the engaging hole 130 is engaged with the engaging projection 77 of the lower case 68 .
- the upper case 42 is fixed to the lower case 68 by this engagement.
- FIG. 6( a ) and FIG. 6( b ) show perspective views of the lever cap 46 b .
- FIG. 6( a ) shows the lever cap 46 b as viewed from obliquely above.
- FIG. 6( b ) shows the lever cap 46 b as viewed from obliquely below.
- the lever cap 46 b is used in a state where the lever cap 46 b is attached to the lever shaft 46 a .
- the lever cap 46 b includes a cap upper portion 140 and a cap lower portion 142 .
- the cap upper portion 140 includes the cover portion 144 .
- the inside of the cover portion 144 is an empty space. As shown in FIG. 3( b ) and FIG. 4( b ) , the lever shaft 46 a (upper portion 50 ) is inserted into the inside of the cover portion 144 .
- the cover portion 144 covers the lever shaft 46 a .
- the cross-sectional shape of the inner surface of the cover portion 144 corresponds to the cross-sectional shape of a part of the lever shaft 46 a which is inserted into the cover portion 144 .
- the dimensions of the inner surface of the cover portion 144 is (slightly) smaller than the dimensions the part of the lever shaft 46 a which is inserted into the cover portion 144 .
- the lever shaft 46 a is press-fitted into the cover portion 144 .
- the lever shaft 46 a is fitted into the inside of the cover portion 144 .
- the cover portion 144 is fixed to the lever shaft 46 a by this fitting. Furthermore, as described above, the fixing screw 53 further ensures this fixing state.
- the cover portion 144 includes a through hole 146 .
- the through hole 146 is explained below.
- the cap lower portion 142 includes a flange portion 150 , a bottom surface forming portion 152 , and a protruded extension portion 154 .
- the flange portion 150 extends in a direction that is perpendicular to the center axis of the cover portion 144 .
- the flange portion 150 extends outward.
- the flange portion 150 includes a side surface 150 a and a bottom surface 150 b .
- the protruded extension portion 154 extends slopingly downward.
- the protruded extension portion 154 extends inclinedly relative to the center axis of the cover portion 144 .
- the protruded extension portion 154 includes a side surface 154 a and a tip end 154 b.
- the inside of the lever cap 46 b is an empty space. This empty space penetrates through the cap upper portion 140 and the cap lower portion 142 . This empty space is opened downward and allows the lever shaft 46 a to be inserted into the inside of the cap upper portion 140 .
- FIG. 7 is a perspective view of the click rotary member 56 .
- the click rotary member 56 includes a base portion 162 , a cylinder forming portion 164 , a center opening 166 , and a downward extension portion 168 .
- the base portion 162 is an annular shape portion, the center of which has a through hole formed by the center opening 166 .
- the center opening 166 is a through hole that penetrates through the click rotary member 56 in the up-down direction.
- the tilting lever 46 is inserted through the center opening 166 .
- the cylinder forming portion 164 extends downward from the circumferential edge of the base portion 162 .
- the material of the cylinder forming portion 164 is lacking partially in the circumferential direction.
- the downward extension portion 168 extends downward from the circumferential edge of the base portion 162 .
- the downward extension portion 168 is provided in the lacking portion of the cylinder forming portion 164 .
- the downward extension portion 168 may form a part of the cylinder forming portion 164 .
- the downward extension portion 168 is a part of the cylinder forming portion 164 .
- the cylinder forming portion 164 has gaps on both sides of the downward extension portion 168 in the circumferential direction.
- the click rotary member 56 includes a click engaging portion(s) 170 .
- the click engaging portion 170 is an engaging projection that projects inward in the radial direction of the cylinder forming portion 164 .
- the click engaging portion 170 is provided in the downward extension portion 168 .
- the click engaging portion 170 provided in the click rotary member 56 is also referred to as a first click engaging portion.
- the click rotary member 56 includes a first lever abutting surface 180 .
- first lever abutting surfaces 180 are provided. These two first lever abutting surfaces 180 face the center opening 166 .
- the first lever abutting surfaces 180 are located on both sides (right side and left side) of the tilting lever 46 .
- the click rotary member 56 includes an upwardly projected curved surface 182 .
- the upwardly projected curved surfaces 182 are located on both sides (right side and left side) of the tilting lever 46 .
- the click rotary member 56 includes a second lever abutting surface 184 .
- the second lever abutting surface 184 is located on a position different from the position of the first lever abutting surface(s) 180 .
- two second lever abutting surfaces 184 are provided.
- the second lever abutting surfaces 184 are located on both sides (right side and left side) of the tilting lever 46 .
- the click rotary member 56 is formed by combining a plurality of members.
- the click rotary member 56 includes a metal member 190 and a resin member 192 .
- the resin member 192 includes a right-side resin member 192 a and a left-side resin member 192 b .
- the right-side resin member 192 a and the left-side resin member 192 b are formed and arranged in mirror symmetry to each other.
- the click rotary member 56 may be integrally formed as a single-piece member.
- the terms “right side” and “left side” are used only for the purpose of distinguishing positions of components located on opposite sides to each other with respect to the tilting lever 46 .
- the terms “right side” and “left side” are used as relative terms, not absolute terms.
- FIG. 8( a ) and FIG. 8( b ) are perspective views of the metal member 190 .
- FIG. 8( a ) is a perspective view of the metal member 190 as viewed from obliquely above.
- FIG. 8( b ) is a perspective view of the metal member 190 as viewed from obliquely below.
- the metal member 190 is formed by a plate material as a whole.
- the metal member 190 includes the above-described base portion 162 and cylinder forming portion 164 .
- the metal member 190 also includes the downward extension portion 168 .
- the metal member 190 also includes the first click engaging portion 170 .
- the resin member 192 includes the above-described first lever abutting surfaces 180 , the upwardly projected curved surfaces 182 , and the second lever abutting surfaces 184 .
- the right-side resin member 192 a includes a first lever abutting surface 180 a on the right side, an upwardly projected curved surface 182 a on the right side, and a second lever abutting surface 184 a on the right side.
- the left-side resin member 192 b includes a first lever abutting surface 180 b on the left side, an upwardly projected curved surface 182 b on the left side, and a second lever abutting surface 184 b on the left side.
- the right-side resin member 192 a includes a slit that has a width in the up-down direction.
- the base portion 162 of the metal member 190 is inserted into the slit.
- the base portion 162 of the metal member 190 is sandwiched by the right-side resin member 192 a .
- a wall portion provided in the slit is inserted into an engaging projection 194 of the metal member 190 .
- Such a click rotary member 56 covers the cylindrical portion (smaller-diameter cylindrical portion 120 ) constituting the upper portion of the upper case 42 (see FIG. 2( a ) , FIG. 2( b ) , FIG. 3( b ) , and FIG. 4( b ) ).
- the base portion 162 of the click rotary member 56 is placed on the upper side of the smaller-diameter cylindrical portion 120 .
- the cylinder forming portion 164 of the click rotary member 56 is located on the outside of the smaller-diameter cylindrical portion 120 such that the cylinder forming portion 164 is fitted along the smaller-diameter cylindrical portion 120 .
- the cylinder forming portion 164 is guided by the smaller-diameter cylindrical portion 120 , whereby the click rotary member 56 is rotated.
- the center of rotation of the click rotary member 56 coincides with the center line of the upper case 42 (smaller-diameter cylindrical portion 120 ).
- the tilting lever 46 penetrates through the center opening 166 of the click rotary member 56 .
- the rotation of the click rotary member 56 causes an engagement that generates a click.
- a click engaging portion 200 is provided on the outer circumferential surface of the smaller-diameter cylindrical portion 120 .
- the click engaging portion 200 provided on the upper case 42 is also referred to as a second click engaging portion.
- the second click engaging portion 200 is a protrusion.
- the climbing of the first click engaging portion 170 onto the second click engaging portion 200 causes elastic deformation of the downward extension portion 168 in the click rotary member 56 .
- This elastic deformation is deformation in which the click engaging portion 170 is dislocated outward in the radial direction of the cylinder forming portion 164 .
- the click rotary member 56 is still further rotated, the first click engaging portion 170 goes over the second click engaging portion 200 .
- the elastically deformed downward extension portion 168 is suddenly and thoroughly restored to its normal shape, whereby a click is generated.
- the engagement between the first click engaging portion 170 and the second click engaging portion 200 causes a click.
- This click may be generated by sound or a feeling (such as vibration) transmitted to a user's hand that holds the lever handle 14 .
- the click includes sound (click sound) and vibration.
- the rotation of the click rotary member 56 is caused by leftward and rightward turning operations of the tilting lever 46 . For this reason, this click is also referred to as a left-right click.
- the left-right click informs users that the tilting lever 46 is situated at a predetermined left-right lever position.
- the left-right lever position of the tilting lever 46 when the left-right click occurs is not limited.
- the tilting lever 46 when the left-right click occurs, the tilting lever 46 is situated at a left-right lever position on slightly hot water side (less than 10 degrees) relative to the front position.
- the left-right click informs users whether the discharged water includes hot water or not.
- the present embodiment includes two first click engaging portions 170 that simultaneously generate clicks at the same left-right lever position. Accordingly, the click sound becomes louder.
- the valve assembly 38 has a valve-bodies surrounding space S 1 that surrounds the valve bodies.
- the valve-bodies surrounding space S 1 is a sealed space.
- the valve-bodies surrounding space S 1 is sealed by sealing members.
- the valve-bodies surrounding space S 1 includes a space around the sliding interface PL 3 .
- the valve-bodies surrounding space S 1 includes a space around the inner sealing member 64 .
- the valve-bodies surrounding space S 1 includes a space formed between the valve assembly 38 and the housing portion 13 . These spaces are continuously formed with each other with gaps between components.
- the valve-bodies surrounding space S 1 is a space that can store water leaking from the sliding interface PL 3 and water leaking from the inner sealing member 64 .
- the upper side of the valve-bodies surrounding space Si is sealed by the lever sealing member 48 and the upper sealing member 40 .
- the upper sealing member 40 seals a gap between the upper case 42 and the faucet main body 12 .
- the upper sealing member 40 seals a gap between the upper case 42 (larger-diameter cylindrical portion 122 ) and the sidewall portion 12 a .
- the lever sealing member 48 seals a gap between the lever interlocking portion (spherical body 52 ) and the upper case 42 .
- the upper sealing member 40 and the lever sealing member 48 are positioned on the upper side with respect to the sliding interface PL 3 .
- the lever sealing member 48 located inside the valve assembly 38 and the upper sealing member 40 located outside the valve assembly 38 attain sealing on the upper side of the valve-bodies surrounding space S 1 .
- the lower side of the valve-bodies surrounding space S 1 is sealed by the inner sealing member 64 and the lower sealing member 66 .
- the inner sealing member 64 seals a gap between the fixed valve body 62 and the lower case 68 .
- the lower sealing member 66 seals a gap between the lower case 68 and the faucet main body 12 .
- the lower sealing member 66 seals a gap between the lower case 68 and the bottom portion 12 b .
- the inner sealing member 64 and the lower sealing member 66 are positioned on the lower side with respect to the sliding interface PL 3 .
- the inner sealing member 64 located inside the valve assembly 38 and the lower sealing member 66 located outside the valve assembly 38 attain sealing on the lower side of the valve-bodies surrounding space S 1 .
- the upper sealing member 40 seals the upper side gap between the valve assembly 38 and the housing portion 13 of the faucet main body 12
- the lower sealing member 66 seals the lower side gap between the valve assembly 38 and the housing portion 13 of the faucet main body 12
- the lever sealing member 48 seals the gap adjacent to the lever interlocking portion
- the inner sealing member 64 seals the gap between the fixed valve body 62 and the lower case 68 .
- the valve-bodies surrounding space S 1 is not sealed. For this reason, the leaked water fills the valve-bodies surrounding space S 1 , and then flows out of the faucet main body 12 .
- the leaked water that has flowed out of the faucet main body 12 runs down along the outer wall of the mixer faucet 10 , and accumulates on a root portion of the mixer faucet.
- the root portion of the mixer faucet means a boundary portion between the faucet main body 12 and a place where the faucet is installed (for example, a sink cabinet). The accumulated water corrodes the root portion of the mixer faucet.
- valve-bodies surrounding space S 1 is sealed. Accordingly, water does not flow out of the faucet main body 12 .
- the sealing structure isolates the valve-bodies surrounding space S 1 from its outside. This structure prevents the entry of wash water used for washing the mixer faucet 10 into the valve-bodies surrounding space S 1 . This structure also prevents the entry of a detergent into the valve-bodies surrounding space S 1 . As a result, outflow of grease is suppressed.
- valve-bodies surrounding space S 1 As the amount of water leaked in the valve-bodies surrounding space S 1 is increased, pressure in the sealed valve-bodies surrounding space S 1 is also increased. This pressure decreases difference in pressure between inside and outside of each sealing member, which suppresses the water leakage to the outside of the faucet main body 12 .
- the pressure in the valve-bodies surrounding space S 1 is equal to the pressure of the inside of each sealing member, the difference in pressure between the inside and outside of each sealing member is eliminated, which prevents the water leakage to the outside of the faucet main body 12 .
- each sealing member When the pressure in the valve-bodies surrounding space S 1 is increased, each sealing member is pressed from the inside and outside thereof to become thinner, and thus tends to expand in the up-down direction, which increases the sealing pressure.
- valve-bodies surrounding space S 1 When the air pressure in the valve-bodies surrounding space S 1 is equal to the water pressure of leaked water in the valve-bodies surrounding space S 1 , water leakage from the sliding interface PL 3 is also prevented. Thus, this structure in which the valve-bodies surrounding space S 1 is sealed can suppress water leakage by increase of internal pressure.
- the upper sealing member 40 There is no limitation on the shape of the upper sealing member 40 .
- the upper sealing member 40 When the upper sealing member 40 is used to seal a gap between the inner circumferential surface of the sidewall portion 12 a and the outer circumferential surface of the upper case 42 as in the above-described embodiment, the upper sealing member 40 preferably has an annular shape.
- the annular sealing member include an O-ring and a lip seal packing. In the above-described embodiment, an O-ring is used.
- the lever sealing member 48 there is no limitation on the shape of the lever sealing member 48 .
- the lever sealing member 48 When the lever sealing member 48 is used to seal a gap adjacent to the spherical body 52 of the tilting lever 46 as in the above-described embodiment, the lever sealing member 48 preferably has an annular shape.
- the inner sealing member 64 may be constituted by three annular sealing members separated from each other as in the above-described embodiment, or alternatively, may be formed as a single-piece member in which three annular portions are integrated.
- each annular sealing member may have a cylindrical shape.
- the hot-water hole sealing portion 64 a , the cold-water hole sealing portion 64 b , and the drain hole sealing portion 64 c have respective cylindrical shapes (see FIG. 4 ). The inner sealing member 64 is used while being compressed between the fixed valve body 62 and the lower case 68 .
- the presence of the inner sealing member 64 ensures a gap is formed between the fixed valve body 62 and the lower case 68 .
- the inner sealing member 64 presses the fixed valve body 62 upward (toward the movable valve body 60 ) while keeping the gap between the fixed valve body 62 and the lower case 68 .
- This pressing force of the inner sealing member 64 increases contact pressure at the sliding interface PL 3 , thereby suppressing water leakage from the sliding interface PL 3 .
- the lower sealing member 66 may be constituted by three annular sealing members separated from each other, or alternatively, may be formed as a single-piece member in which three annular portions are integrated as in the above-described embodiment.
- the tilting lever 46 includes a through hole 210 .
- the through hole 210 penetrates through the tilting lever 46 .
- the through hole 210 is formed by the through hole 55 and the through hole 146 that are aligned to have a common axis.
- the tilting lever 46 includes an exposed lever portion 212 that is exposed to the outside and upper side of the valve assembly 38 .
- the through hole 210 is provided in the exposed lever portion 212 .
- the inside of the through hole 210 is an empty space. Nothing is disposed in the through hole 210 .
- the through hole 210 is provided for allowing users to pull out the valve assembly 38 .
- the through hole 210 is not used for any purpose other than the purpose for pulling out the valve assembly 38 .
- FIG. 9( a ) and FIG. 9( b ) are cross-sectional views showing steps of pulling out the valve assembly 38 .
- the valve assembly 38 is substituted by a new one, the used valve assembly 38 is detached from the faucet main body 12 .
- the lever handle 14 is first detached from the tilting lever 46 .
- the valve fixing member 12 c is detached.
- the valve assembly 38 is in a state shown in FIG. 9( a ) . In this state, the valve assembly 38 is housed in the housing portion 13 . Users can only hold the exposed lever portion 212 of the tilting lever 46 for pulling up the valve assembly 38 .
- the valve assembly 38 also includes the upper sealing member 40 in addition to the lower sealing member 66 .
- the upper sealing member 40 can also adhere to its adjacent component(s). Therefore, a further greater upward force F is required.
- the through hole 210 is provided in the present embodiment.
- the valve assembly 38 is easily pulled up by putting a tool or a thread, for example, through the through hole 210 (this advantageous effect is referred to as easy taking out operation effect).
- Examples of the tool include a hexagonal wrench.
- the cross-sectional shape of the through hole 210 may be a circle or may be a shape other than a circle.
- the length of the longest transversal line of the cross section of the through hole 210 is preferably greater than or equal to 1 mm, more preferably greater than or equal to 2 mm, and still more preferably greater than or equal to 3 mm.
- the length of the longest transversal line of the cross section of the through hole 210 is preferably less than or equal to 5 mm, more preferably less than or equal to 4.5 mm, and still more preferably less than or equal to 4 mm.
- the length of the longest transversal line means the length of the diameter of the circle.
- the length of the longest transversal line is the length of the diagonal line of the square.
- the tilting lever 46 applies a rotating force to the click rotary member 56 , which rotates the click rotary member 56 (leftward or rightward).
- the tilting lever 46 directly abuts on the click rotary member 56 , and this abutment allows the tilting lever 46 to apply the rotating force to the click rotary member 56 .
- the click rotary member 56 does not have to be rotated by the rotatable body 44 . Since it is not necessary to expose the rotatable body 44 to the upper side of the valve assembly 38 , the degree of freedom in the design of the valve assembly 38 is improved. This structure achieves the sealed structure using the upper sealing member 40 , for example.
- the above-described sealed structure exhibits high sound insulation.
- click sound is absorbed in the structure, which reduces the volume of the click sound.
- the clicking mechanism is exposed while the sealed structure is adopted. For this reason, the volume of the click sound can be increased (this advantageous effect is referred to as a second click sound volume increase effect).
- the tilting lever 46 not the rotatable body 44 , transmits rotation to the click rotary member 56 .
- the click rotary member 56 that achieves the left-right click can be exposed without the need of exposing the rotatable body 44 (this advantageous effect is referred to as tilting-lever rotation-transmission effect).
- the tilting lever 46 includes a first abutment portion 214 that transmits the rotation force to the click rotary member 56 , and a second abutment portion 216 that is located at a position different from the first abutment portion 214 and also transmits the rotation force to the click rotary member 56 .
- the first abutment portion 214 directly abuts on the click rotary member 56 and transmits the rotation force to the click rotary member 56 .
- the second abutment portion 216 directly abuts on the click rotary member 56 and transmits the rotation force to the click rotary member 56 .
- the first abutment portion 214 is the side surface 154 a of the protruded extension portion 154 (see FIG. 2( a ) and FIG. 2( b ) ).
- the first abutment portion 214 abuts on the first lever abutting surfaces 180 (see FIG. 7 ), thereby transmitting the rotation force to the click rotary member 56 .
- the second abutment portion 216 is the side surface 150 a of the flange portion 150 (see FIG. 2( a ) and FIG. 2( b ) ).
- the second abutment portion 216 abuts on the second lever abutting surfaces 184 (see FIG. 7 ), thereby transmitting the rotation force to the click rotary member 56 .
- this rotation transmission is achieved in both leftward and rightward turnings of the tilting lever 46 .
- the rotation force of the tilting lever 46 is received by the first lever abutting surface 180 a located on the right side and the second lever abutting surface 184 b located on the left side of the click rotary member 56 .
- the rotation force of the tilting lever 46 is received by the first lever abutting surface 180 b located on the left side and the second lever abutting surface 184 a located on the right side of the click rotary member 56 .
- the turning in first direction means turning in either leftward or rightward.
- the turning in the second direction means turning in the opposite direction to the first direction.
- the click rotary member 56 receives the rotation force with the first lever abutting surfaces 180 and the second lever abutting surfaces 184 .
- the point of application of the rotation force actually applied on one of the first lever abutting surfaces 180 in a turning operation of the tilting lever 46 is referred to as a first application point.
- the point of application of the rotation force actually applied on one of the second lever abutting surfaces 184 in the same turning operation is referred to as a second application point.
- these application points are dispersedly located on the left side and right side of the tilting lever 46 . These application points are dispersedly located also in the circumferential direction.
- the position of the first application point in the circumferential direction with respect to the center line of rotation of the click rotary member 56 is different from the position of the second application point in the circumferential direction with respect to the center line of rotation of the click rotary member 56 by preferably greater than or equal to 110°, more preferably greater than or equal to 120°, still more preferably greater than or equal to 130°, and yet still more preferably greater than or equal to 140°.
- This difference between the positions of the first application point and the second point in the circumferential direction is less than or equal to 180°.
- the difference between the positions of the first application point and the second point in the circumferential direction varies depending on the lever tilting position, and is 151.5° at its maximum.
- FIG. 2( a ) shows a water shut-off state
- FIG. 2( b ) shows a water discharge state
- the amount of discharge water is at the maximum
- FIG. 2 ( a ) and FIG. 2( b ) show respective limit positions of the movable range of the lever tilting position.
- the movable range of the lever tilting position is from the position shown in FIG. 2( a ) to the position shown in FIG. 2( b ) .
- the side surface 154 a of the protruded extension portion 154 can abut on one of the first lever abutting surfaces 180 even when the tilting lever 46 is situated at any tilting position. Accordingly, the first abutment portion 214 of the tilting lever 46 transmits the rotation force regardless of the lever tilting position.
- the side surface 150 a of the flange portion 150 can abut on one of the second lever abutting surfaces 184 even when the tilting lever 46 is situated at any tilting position. Accordingly, the second abutment portion 216 of the tilting lever 46 transmits the rotation force regardless of the lever tilting position.
- first abutment portion 214 (side surface 154 a ) and the second abutment portion 216 (side surface 150 a ) of the tilting lever 46 are different surfaces from each other.
- first abutment portion 214 and the second abutment portion 216 may be different positions on a single flat surface.
- the valve assembly 38 has the sealed structure. As shown in FIG. 3( b ) and FIG. 4( b ) , the rotatable body 44 is located on the lower side of the lever sealing member 48 . The rotatable body 44 is not exposed to the outside of the valve assembly 38 . The rotatable body 44 is located inside the sealed area. As described above, in the present embodiment, the tilting lever 46 transmits the rotation force to the click rotary member 56 . Accordingly, the rotatable body 44 does not have to transmit the rotation force to the click rotary member 56 . Therefore, the rotatable body 44 does not have to be exposed, which makes easy to form the sealed structure (this advantageous effect is referred to as effect of easily forming the sealed structure).
- the click rotary member 56 is placed on the upper side of the smaller-diameter cylindrical portion 120 .
- the click rotary member 56 is guided by the smaller-diameter cylindrical portion 120 to rotate.
- the click rotary member 56 is simply placed on and is not fixed to the smaller-diameter cylindrical portion 120 .
- This unfixed state facilitates a slight vibration of the click rotary member 56 in addition to the rotation of the click rotary member 56 .
- This slight vibration increases the sound pressure of click sound (this advantageous effect is referred to as a third click sound volume increase effect).
- the click rotary member 56 is not fixed, and thus could easily fall off from the smaller-diameter cylindrical portion 120 .
- the click rotary member 56 is effectively prevented from falling off.
- the tilting lever 46 (lever cap 46 b ) includes the flange portion 150 and the bottom surface forming portion 152 . At least a part of these portions is located on the upper side of the click rotary member 56 (upwardly projected curved surfaces 182 ) (see FIG. 2( a ) , FIG. 2( b ) , FIG. 3( c ) , and FIG. 4( c ) ). Even when the tilting lever 46 is situated at any lever tilting position, at least a part of the tilting lever 46 (lever cap 46 b ) is located on the upper side of the click rotary member 56 .
- the tilting lever 46 (lever cap 46 b ) includes a click retention portion 220 that is located on the upper side of the click rotary member 56 regardless of the lever tilting position.
- the flange portion 150 and the bottom surface forming portion 152 are the click retention portion 220 (see FIG. 3( c ) , FIG. 4( c ) , and FIG. 6( b ) ).
- the bottom surface forming portion 152 which is the click retention portion 220 is located on the upper side of the upwardly projected curved surfaces 182 .
- the bottom surface forming portion 152 has a curved surface that curves along the upwardly projected curved surfaces 182 (see FIG. 3( c ) and FIG. 4( c ) ).
- the distance in the up-down direction of a gap formed between the bottom surface forming portion 152 and the upwardly projected curved surfaces 182 is unvarying even when the tilting lever 46 is situated at any lever tilting position.
- a (slight) gap is formed between the click retention portion 220 and the upper surface (for example, upwardly projected curved surfaces 182 ) of the click rotary member 56 . Accordingly, the click retention portion 220 is not brought into contact with the click rotary member 56 , whereby the click retention portion 220 cannot increase a required force for operating the lever. If the click rotary member 56 is moved upward for some reason, the upwardly moved click rotary member 56 comes into contact with the click retention portion 220 , which prevents the click rotary member 56 from falling off (this advantageous effect is referred to as click rotary member retention effect).
- the lever cap 46 b tilting lever 46
- the protruded extension portion 154 As shown in FIG. 3( b ) , when the lever tilting position is situated at the water shut-off position, the protruded extension portion 154 abuts on the upper case 42 (smaller-diameter cylindrical portion 120 ).
- the tip end 154 b of the protruded extension portion 154 abuts on the upper case 42 (smaller-diameter cylindrical portion 120 ).
- This abutment prevents the tilting lever 46 from over-tilting (this advantageous effect is referred to as a first over-tilting prevention effect).
- the water shut-off position is one of the limit positions of the movable range of the lever tilting position.
- the protruded extension portion 154 is an over-tilting prevention portion 222 that abuts on the upper case 42 when the lever tilting position is situated at this limit position.
- the limit positions of the movable range of the lever tilting position are the water shut-off position and the maximum water discharge position.
- the over-tilting prevention portion 222 abuts on the upper case 42 at the water shut-off position.
- the upper case 42 includes an inner corner portion 42 b .
- the inner corner portion 42 b is a corner portion formed by the upper surface of the seal support portion 126 and the inner circumferential surface of the smaller-diameter cylindrical portion 120 intersecting with each other.
- the tip end (tip end 154 b ) of the over-tilting prevention portion 222 abuts on the inner corner portion 42 b .
- the inner corner portion 42 b stably supports the over-tilting prevention portion 222 .
- the over-tilting prevention portion 222 functions even when the tilting lever 46 is situated at any left-right lever position. As shown in FIG. 5 , the inner corner portion 42 b extends in the circumferential direction and is formed within a predetermined range. The inner corner portion 42 b can abut on the over-tilting prevention portion 222 even when the tilting lever 46 is situated at any left-right lever position.
- the upper case 42 abuts on the tilting lever 46 (lever shaft 46 a ) (see FIG. 4( b ) ).
- the upper case 42 includes an over-tilting prevention abutting surface 42 a that abuts on the tilting lever 46 (lever shaft 46 a ) when the lever tilting position is situated at this limit position.
- This abutment prevents the tilting lever 46 from over-tilting (this advantageous effect is referred to as a second over-tilting prevention effect).
- the over-tilting prevention abutting surface 42 a is oriented (inclined) so as to be in surface contact with the tilting lever 46 when the tilting lever 46 is situated at the maximum water discharge position.
- the over-tilting prevention abutting surface 42 a functions even when the tilting lever 46 is situated at any left-right lever position. As shown in FIG. 5 , the over-tilting prevention abutting surface 42 a extends in the circumferential direction and is formed within a predetermined range. The over-tilting prevention abutting surface 42 a can abuts on the tilting lever 46 (lever shaft 46 a ) even when the tilting lever 46 is situated at any left-right lever position.
- the ratchet plate 58 is placed on the upper side of the upward-facing surface 124 of the upper case 42 (see FIG. 5 , FIG. 2( a ) , and FIG. 2( b ) ). Since the ratchet plate 58 is simply placed on the upward-facing surface 124 , the ratchet plate 58 might fall off from the valve assembly 38 . Once the valve assembly 38 has been attached to the faucet main body 12 , the presence of the valve fixing member 12 c prevents the ratchet plate 58 from falling off from the valve assembly 38 . However, when the valve assembly 38 is in a solitary state, or when the valve fixing member 12 c is detached, there is concern about falling off of the ratchet plate 58 .
- the click rotary member 56 includes a ratchet retaining portion 226 .
- the downward extension portion 168 also serves as the ratchet retaining portion 226 .
- the ratchet retaining portion 226 (downward extension portion 168 ) is located on the upper side of the ratchet plate 58 .
- the ratchet retaining portion 226 (downward extension portion 168 ) prevents the ratchet plate 58 from falling off (this advantageous effect is referred to as ratchet plate retention effect).
- the leftward and rightward turning of the tilting lever 46 rotates the click rotary member 56 .
- the downward extension portion 168 also moves in the circumferential direction. Even when the downward extension portion 168 is located at any position in the circumferential direction, the downward extension portion 168 is located on the upper side of the ratchet plate 58 . That is, the ratchet retaining portion 226 (downward extension portion 168 ) is located on the upper side of the ratchet plate 58 even when the tilting lever 46 is situated at any left-right lever position. Accordingly, the ratchet plate 58 is prevented from falling off even when the tilting lever 46 is situated at any left-right lever position.
- the tilting lever 46 may be integrally formed as a single-piece member.
- the tilting lever 46 is formed by combining the lever shaft 46 a and the lever cap 46 b .
- This structure allows the designer to select respective appropriate materials and manufacturing methods for the lever shaft 46 a and the lever cap 46 b .
- the lever cap 46 b is made of a resin, the lever cap 46 b can be easily formed even when it has an intricate shape. This enables the lever cap 46 b including the first abutment portion 214 , the second abutment portion 216 , the click retention portion 220 , and the over-tilting prevention portion 222 to be easily formed.
- the lever cap 46 b preferably includes the first abutment portion 214 and the second abutment portion 216 . From this viewpoint, the lever cap 46 b preferably includes the click retention portion 220 . From this viewpoint, the lever cap 46 b preferably includes the over-tilting prevention portion 222 .
- the valve assembly 38 can be easily assembled by using the lever shaft 46 a and the lever cap 46 b .
- the method for manufacturing (method for assembling) the valve assembly 38 can include the following first step and second step.
- the first step is a step of passing the lever shaft 46 a to which the lever cap 46 b is not yet attached through the center opening 166 of the click rotary member 56 from the lower side of the center opening 166 .
- the second step is a step of attaching the lever cap 46 b to the lever shaft 46 a from the upper side of the lever shaft 46 a after the lever shaft 46 a has been protruded to the upper side of the center opening 166 by the first step.
- the first step and the second step allow the manufacturer to dispose the lever cap 46 b on the upper side of the click rotary member 56 without the need of passing the lever cap 46 b through the center opening 166 .
- the lever cap 46 b can be attached to the lever shaft 46 a from above. Accordingly, these steps enable the manufacturer to easily attain the structure in which the click retention portion 220 is located on the upper side of the click rotary member 56 (this advantageous effect is referred to as easy assembling effect). Also from this viewpoint, the lever cap 46 b preferably includes the click retention portion 220 .
- Examples of the material of the upper case include resins and metals.
- Examples of the resins include fiber reinforced resins. From the viewpoint of durability against the pressing force applied by the valve fixing member, a material having a high rigidity and a high strength is preferable. From this viewpoint, a polyphenylene sulfide (PPS) resin is particularly preferable.
- PPS polyphenylene sulfide
- Examples of the material of the lever cap 46 b include resins (including fiber reinforced resins) and metals. From the viewpoint of formability of a thin wall portion, a resin is preferable, and a polypropylene (PP) resin is particularly preferable. In the above-described embodiment, a PP resin is used.
- Examples of the material of the lever shaft 46 a include resins (including fiber reinforced resins), metals, and ceramic materials. From the viewpoint of strength against user's operating force, a metal is preferable. Also considering rust that might be caused by water splashed on the lever shaft, stainless steel is more preferable. In the above-described embodiment, SUS304 is used.
- the material of the click rotary member 56 examples include resins and metals. From the viewpoint of click sound, the materials of the base portion 162 and the downward extension portion 168 are preferably metals. Accordingly, when the click rotary member is integrally formed as a single-piece member, the material of the click rotary member is preferably a metal. From the viewpoint of rust resistance, the metal is preferably stainless steel. In the above-described embodiment, SUS304 is used.
- the click rotary member 56 is constituted by the metal member 190 and the resin member 192 .
- This structure allows portions (the downward extension portion 168 and the base portion 162 ) that are elastically deformed for the engagement causing a click to be made of a metal, and a portion having a complex shape to be made of a resin having a high formability.
- the resin member 192 is divided into the right-side resin member 192 a and the left-side resin member 192 b . This achieves a structure in which only a portion that requires a high formability can be made of a resin, and the metal member 190 can have an annular shape. From the viewpoint of productivity, the metal member 190 is preferably produced by drawing process.
- the click rotary member 56 is produced by being assembled. That is, the click rotary member 56 is formed by assembling the metal member 190 and the resin member 192 . From the viewpoint of omitting the assembling step, the click rotary member 56 may be produced by double molding process. However, in the above-described embodiment, the double molding process is not adopted. Since the metal member 190 is a thin member, the double molding process causes deformation (undulation) to the base portion 162 due to pressure generated by forming the resin member. As a result, the double molding process can cause problems such as deformation in the final product, and/or flash of resin. From this viewpoint, the click rotary member 56 is preferably formed by being assembled.
- Examples of the material of the lever sealing member 48 include resins and rubber materials (elastic rubber materials). From the viewpoint of adhesiveness to the spherical body 52 , rubber materials are preferable. Examples of preferable rubber materials include silicone rubber, nitrile rubber (NBR), and ethylene propylene diene monomer rubber (EPDM). In the above-described embodiment, a rubber (EPDM) is used.
- Examples of the material of the upper sealing member 40 include resins and rubber materials (elastic rubber materials). From the viewpoint of seal tightness, rubber materials are preferable. In the above-described embodiment, a rubber is used.
- Examples of the material of the inner sealing member 64 include resins and rubber materials (elastic rubber materials). From the viewpoint of seal tightness, rubber materials are preferable. In the above-described embodiment, a rubber is used.
- Examples of the material of the lower sealing member 66 include resins and rubber materials (vulcanized rubber materials). From the viewpoint of seal tightness, rubber materials are preferable. In the above-described embodiment, a rubber is used.
- a mixer faucet including:
- a lever handle that is configured to turn forward and rearward and also turn leftward and rightward;
- the valve assembly includes:
- a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole;
- a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body
- a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position;
- a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole;
- an inner sealing member that is disposed between the fixed valve body and the lower case, and that seals a gap between the hot water supply hole and the hot water inlet hole, a gap between the cold water supply hole and the cold water inlet hole, and a gap between the drain hole and the discharge hole;
- a click rotary member that is exposed to an outside of the valve assembly and is configured to be rotated leftward and rightward by a rotation force applied from the tilting lever
- the click rotary member includes a first click engaging portion
- the upper case includes a second click engaging portion
- the mixer faucet further includes:
- a lever sealing member that seals a gap between the upper case and a lever interlocking portion that moves in conjunction with a movement of the tilting lever.
- the tilting lever includes a spherical body
- the lever sealing member seals a gap between the upper case and the spherical body.
- the tilting lever includes a lever shaft and a lever cap that is attached to the lever shaft.
- the mixer faucet further includes a fixing screw that fixes the lever handle to the tilting lever
- the lever cap includes a cover portion that covers the lever shaft
- the fixing screw presses the lever shaft with the cover portion interposed between the fixing screw and the lever shaft.
- the tilting lever includes: a first abutment portion that transmits the rotation force to the click rotary member; and a second abutment portion that is located at a position different from the first abutment portion and also transmits the rotation force to the click rotary member.
- the tilting lever includes a click retention portion that is located on an upper side of the click rotary member regardless of the lever tilting position.
- the tilting lever includes an over-tilting prevention portion that abuts on the upper case when the lever tilting position is situated at a limit position.
- the upper case includes an over-tilting prevention abutting surface that abuts on the tilting lever when the lever tilting position is situated at a limit position.
- the faucet main body includes a valve fixing member that holds the lever assembly down from above using an axial force of a screw connection,
- valve assembly further includes a ratchet plate that abuts on the valve fixing member and prevents the valve fixing member from rotating in a direction in which the screw connection is loosened, and
- the click rotary member includes a ratchet retaining portion that is located on an upper side of the ratchet plate regardless of the left-right lever position.
- a mixer faucet including:
- a lever handle that is configured to turn forward and rearward and also turn leftward and rightward;
- the valve assembly includes:
- a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole;
- a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body
- a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position;
- a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole;
- an inner sealing member that is disposed between the fixed valve body and the lower case, and that seals a gap between the hot water supply hole and the hot water inlet hole, a gap between the cold water supply hole and the cold water inlet hole, and a gap between the drain hole and the discharge hole, wherein
- the tilting lever includes an exposed lever portion that is exposed to an outside and upper side of the valve assembly, and
- the exposed lever portion includes a through hole that has an empty inside and contains nothing therein.
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Abstract
Description
- The present disclosure relates to a mixer faucet.
- There has been known a single lever mixer faucet including a fixed valve body and a movable valve body that slides on the fixed valve body. JP 2008-127739A discloses a single lever mixer faucet including an interlocking notch and an interlocking piece that catches an operating lever with a resistance force of a predetermined value or greater when the operating lever is situated at up-down turning positions other than an up-down turning position at which the amount of discharge water is zero. In this mixer faucet, engagement and/or disengagement between the interlocking piece and the interlocking notch can generate a click. That is, in this mixer faucet, a click can be generated when the operating lever is turned leftward and rightward (hereinafter, a click generated by turning a lever leftward and rightward is also referred to as a left-right click). In this mixer faucet, the left-right click is not generated when the mixer faucet is in a water shut-off state. The left-right click is generated only when the mixer faucet is in a water discharge state.
- Patent Literature 1: JP 2008-127739A
- When a mechanism in which a left-right click is generated, which is referred to as a left-right clicking mechanism, is provided in a faucet, such a mechanism can impose restrictions on the structure of the faucet. A faucet having fewer restrictions on its structure is preferable.
- The present disclosure relates to a mixer faucet including a left-right clicking mechanism and configured such that the degree of freedom in the structure of the faucet can be increased.
- According to one aspect, the present disclosure provides a mixer faucet including a faucet main body, a lever handle that is configured to turn forward and rearward and also turn leftward and rightward, and a valve assembly that is housed inside the faucet main body. The valve assembly includes: a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole; a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body; a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position; a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole; an upper case that is fixed to the lower case, the upper case and the lower case constituting an outer surface of the valve assembly; a lower sealing member that seals a gap between the lower case and the faucet main body; an inner sealing member that is disposed between the fixed valve body and the lower case, and that seals a gap between the hot water supply hole and the hot water inlet hole, a gap between the cold water supply hole and the cold water inlet hole, and a gap between the drain hole and the discharge hole; and a click rotary member that is exposed to the outside of the valve assembly and is configured to be rotated leftward and rightward by a rotation force applied from the tilting lever. The click rotary member includes a first click engaging portion. The upper case includes a second click engaging portion. An engagement between the first click engaging portion and the second click engaging portion generates a left-right click.
- According to another aspect, the present disclosure provides a mixer faucet including a faucet main body, a lever handle that is configured to turn forward and rearward and also turn leftward and rightward, and a valve assembly that is housed inside the faucet main body. The valve assembly includes: a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole; a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body; a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position; a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole; an upper case that is fixed to the lower case, the upper case and the lower case constituting an outer surface of the valve assembly; a lower sealing member that seals a gap between the lower case and the faucet main body; and an inner sealing member that is disposed between the fixed valve body and the lower case, and that seals a gap between the hot water supply hole and the hot water inlet hole, a gap between the cold water supply hole and the cold water inlet hole, and a gap between the drain hole and the discharge hole. The tilting lever includes an exposed lever portion that is exposed to the outside and upper side of the valve assembly. The exposed lever portion includes a through hole that has an empty inside and contains nothing therein.
- According to one aspect, the present disclosure improves the degree of freedom in design of a faucet including a left-right clicking mechanism. According to another aspect, the present disclosure facilitates the taking out of a valve assembly from a faucet.
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FIG. 1 is a perspective view of a mixer faucet according to one embodiment. -
FIG. 2(a) andFIG. 2(b) are perspective views of a valve assembly used in the mixer faucet ofFIG. 1 . InFIG. 2(a) , a tilting lever is situated at a water shut-off position. InFIG. 2(b) , the tilting lever is situated at a maximum water discharge position. -
FIG. 3(a) is a side view of a valve surrounding area in which the valve assembly inFIG. 2(a) is included,FIG. 3(b) is a cross-sectional view taken along line b-b inFIG. 3(a) , andFIG. 3(c) is a cross-sectional view taken along line c-c inFIG. 3(a) . -
FIG. 4(a) a side view of a valve surrounding area in which the valve assembly inFIG. 2(b) is included,FIG. 4(b) is a cross-sectional view taken along line b-b inFIG. 4(a) , andFIG. 4(c) is a cross-sectional view taken along line c-c inFIG. 4(a) . -
FIG. 5 is an exploded perspective view of the valve assembly. -
FIG. 6(a) andFIG. 6(b) are perspective views of a lever cap.FIG. 6(a) shows the perspective view of the lever cap as viewed from obliquely above.FIG. 6(b) shows the perspective view of the lever cap as viewed from obliquely below. -
FIG. 7 is a perspective view of a click rotary member. -
FIG. 8(a) andFIG. 8(b) are perspective views of a metal member that constitutes a part of the click rotary member.FIG. 8(a) shows the perspective view of the metal member as viewed from obliquely above.FIG. 8(b) shows the perspective view of the metal member as viewed from obliquely below. -
FIG. 9(a) is a cross-sectional view showing a state where the valve assembly is disposed in a housing portion.FIG. 9(b) is a cross-sectional view showing a state where the valve assembly is removed from the housing portion. - Embodiments of the present disclosure will be described in detail below with reference to the drawings as necessary. In the following, the terms “cold water” and “hot water” are used. For the purpose of distinguishing liquid from a hot water supply hole and liquid from a cold water supply hole, the terms “hot water” and “cold water” are used selectively, when necessary. On the other hand, in some descriptions, the term “water” is used to collectively refer to liquid from a hot water supply hole and from a cold water supply hole.
- In the present disclosure, the terms “up”, “down”, “upper side”, “lower side” and the like are used in view of normal use conditions of each embodiment. The posture of a faucet can be changed depending on its use conditions, specifications of the faucet, and specifications of facilities to which the faucet is installed. The terms should be appropriately construed in accordance with the posture of the installed faucet.
- Unless otherwise described, the term “radial direction” used in the present disclosure means the radial direction of an upper case. Unless otherwise described, the term “circumferential direction” used in the present disclosure means the circumferential direction of the upper case.
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FIG. 1 is a perspective view of a mixer faucet 10 according to one embodiment. Themixer faucet 10 includes a faucetmain body 12, alever handle 14, adischarge portion 16, a hotwater inlet pipe 18, a coldwater inlet pipe 20, and a discharge pipe 22. Thedischarge portion 16 includes ahead 24. Thehead 24 includes aswitching lever 26. Switching between shower discharge and normal discharge can be achieved by operating theswitching lever 26. Themixer faucet 10 is applicable to use in, for example, a kitchen or a washstand. - The
head 24 also includes aswitching button 28 and adisplay portion 30. A water purification cartridge (not shown) is accommodated in thedischarge portion 16. Theswitching button 28 is used to perform switching between a purified water flow path through which water purified by the water purification cartridge flows and a raw water flow path through which water that is not purified by the water purification cartridge flows. When the purified water flow path is selected as a result of the switching, purified water is discharged. When the raw water flow path is selected as a result of the switching, raw water is discharged. Thedisplay portion 30 indicates whether discharge water is purified water or raw water. - By turning the lever handle 14 forward and rearward (by turning the lever handle 14 up and down), the amount of discharge water is adjusted. In the present embodiment, the amount of discharge water increases as the lever handle 14 is moved upward, and water is shut off when the lever handle 14 is moved to the lowest position. A water shut-off state is achieved as long as the lever handle 14 is at the lowest position even when the lever handle 14 is situated at any position in a left-right direction. Alternatively, the
mixer faucet 10 may be configured such that the amount of discharge water increases as the lever handle 14 is moved downward. By turning the lever handle 14 leftward and rightward, the mixing ratio of hot water and cold water changes. The temperature of discharge water can be adjusted by changing the position of the lever handle 14 in the left-right direction, which is referred to as a left-right lever position in the present disclosure. Strictly speaking, the adjustment of the amount of discharge water is achieved actually by turning the lever handle 14 up and down, rather than forward and rearward. However, a tiltinglever 46 that is moved in conjunction with the up-down turning of the lever handle 14 is turned forward and rearward. Thus, for the sake of easy understanding by using common terms, the up-down turning of the lever handle 14 is also referred to as forward and rearward turning in the present disclosure. -
FIG. 2(a) andFIG. 2(b) are perspective views of avalve assembly 38.FIG. 2(a) is the perspective view of thevalve assembly 38 in a water shut-off state.FIG. 2(b) is the perspective view of thevalve assembly 38 in a water discharge state.FIG. 2(b) shows a state where the amount of discharge water is at the maximum (maximum water discharge state). -
FIG. 3(a) is a side view of thevalve assembly 38 in the water shut-off state and its vicinity.FIG. 3(b) is a cross-sectional view taken along line b-b inFIG. 3(a) .FIG. 3(c) is a cross-sectional view taken along line c-c inFIG. 3(a) . -
FIG. 4(a) is a side view of thevalve assembly 38 in the water discharge state (maximum water discharge state) and its vicinity.FIG. 4(b) is a cross-sectional view taken along line b-b inFIG. 4(a) .FIG. 4(c) is a cross-sectional view taken along line c-c inFIG. 4(a) . - The
valve assembly 38 is accommodated in the faucetmain body 12 of themixer faucet 10. The faucetmain body 12 includes asidewall portion 12 a and abottom portion 12 b. Thesidewall portion 12 a and thebottom portion 12 b constitute ahousing portion 13 in which thevalve assembly 38 is housed. The faucetmain body 12 also includes avalve fixing member 12 c that holds thevalve assembly 38 down from above. Thevalve fixing member 12 c includes a male screw portion that is screw-connected to a female screw portion provided on the inner surface of thesidewall portion 12 a. Thevalve fixing member 12 c fixes thevalve assembly 38 into thehousing portion 13 by holding thevalve assembly 38 down from above. -
FIG. 5 is an exploded perspective view of thevalve assembly 38. As shown inFIG. 5 , thevalve assembly 38 includes anupper sealing member 40, anupper case 42, arotatable body 44, a tiltinglever 46, and alever sealing member 48. The tiltinglever 46 includes alever shaft 46 a and alever cap 46 b. Thelever shaft 46 a includes anupper portion 50, aspherical body 52 and alower portion 54. Thespherical body 52 is positioned between theupper portion 50 and thelower portion 54. The lever handle 14 is fixed to theupper portion 50. - The lever handle 14 is fixed to the tilting
lever 46 with a fixing screw 53 (seeFIG. 3(b) ). Although not shown in the drawings, the lever handle 14 is provided with a lever receiving portion that has a shape corresponding to the shape of theupper portion 50 of the tiltinglever 46, and a screw hole. The fixingscrew 53 is screwed into the screw hole in a state where the tilting lever 46 (upper portion 50) is inserted into the lever receiving portion. The tip end of the fixingscrew 53 presses the tiltinglever 46 by the axial force F1 of the fixingscrew 53. The pressing force fixes the lever handle 14 to the tiltinglever 46. The pressing force of the fixingscrew 53 also contributes to fixing thelever cap 46 b to thelever shaft 46 a. The fixingscrew 53 also presses thelever shaft 46 a with acover portion 144 of thelever cap 46 b interposed between the fixingscrew 53 and thelever shaft 46 a. As a result, of thelever cap 46 b, a portion that is pressed by the fixingscrew 53 is strongly pressed against thelever shaft 46 a. This structure increases the force for fixing thelever cap 46 b to thelever shaft 46 a. - The
lever shaft 46 a includes a throughhole 55. The throughhole 55 is provided in theupper portion 50. - The
valve assembly 38 further includes aclick rotary member 56. Theclick rotary member 56 covers the upper portion (smaller-diametercylindrical portion 120 to be described below) of theupper case 42. - The
valve assembly 38 further includes aratchet plate 58. Theratchet plate 58 is fixed to an upward-facing surface, which is a surface that faces upward, of theupper case 42. Theratchet plate 58 is made of a metal. - The
valve assembly 38 further includes amovable valve body 60, a fixedvalve body 62, aninner sealing member 64, alower sealing member 66, and alower case 68. Theinner sealing member 64 includes a hot-waterhole sealing portion 64 a, a cold-waterhole sealing portion 64 b, and a drainhole sealing portion 64 c. In the present embodiment, the hot-waterhole sealing portion 64 a, the cold-waterhole sealing portion 64 b, and the drainhole sealing portion 64 c are formed separately from each other. The hot-waterhole sealing portion 64 a, the cold-waterhole sealing portion 64 b, and the drainhole sealing portion 64 c are formed continuously with each other. In this case, the inner sealingmember 64 can be a single-piece member having three annular portions. - The
lower case 68 has a hotwater inlet hole 70, a coldwater inlet hole 72, and adischarge hole 74. Thebottom portion 12 b located on the lower side of thelower case 68 is provided with an opening corresponding to the hotwater inlet hole 70, an opening corresponding to the coldwater inlet hole 72, and an opening corresponding to thedischarge hole 74, which are connected to the hotwater inlet pipe 18, the coldwater inlet pipe 20, and the discharge pipe 22, respectively. Thelower sealing member 66 seals the connection portions between these three pairs of theholes lower case 68 and the respective openings of thebottom portion 12 b. - The fixed
valve body 62 is located on the upper side of thelower case 68. The fixedvalve body 62 is pressed against themovable valve body 60 by the inner sealingmember 64 while being supported by the inner sealingmember 64 from below. Thelower case 68 is provided with an engagingprojection 76 that prevents the fixedvalve body 62 from rotating, and an engagingprojection 77 that fixes theupper case 42 to thelower case 68. The fixedvalve body 62 is provided with an engagingrecess 78 that is engaged with the engagingprojection 76. - The fixed
valve body 62 includes a hotwater supply hole 80, a coldwater supply hole 82, and adrain hole 84. The hotwater supply hole 80 penetrates through the fixedvalve body 62. The hotwater supply hole 80 is connected to the hotwater inlet hole 70 of thelower case 68. The inner sealing member 64 (hot-waterhole sealing portion 64 a) ensures the seal tightness in this connection. The coldwater supply hole 82 penetrates through the fixedvalve body 62. The coldwater supply hole 82 is connected to the coldwater inlet hole 72 of thelower case 68. The inner sealing member 64 (cold-waterhole sealing portion 64 b) ensures the seal tightness in this connection. - The
drain hole 84 penetrates through the fixedvalve body 62. Thedrain hole 84 is connected to thedischarge hole 74 of thelower case 68. The inner sealing member 64 (drainhole sealing portion 64 c) ensures the seal tightness in this connection. - The
movable valve body 60 includes anupper member 86 and alower member 88. Theupper member 86 is fixed to thelower member 88. This fixing is accomplished by engagement between a protrusion(s) 90 of theupper member 86 and a recess(es) 92 of thelower member 88. In the present embodiment, theupper member 86 and thelower member 88 are provided as separate members. When theupper member 86 and thelower member 88 are separate members, an optimum material and an optimal production method can be selected for each of theupper member 86 and thelower member 88. Alternatively, themovable valve body 60 may be integrally formed as a single-piece member. - As shown in
FIG. 3(b) andFIG. 4(b) , a flowpath forming recess 94 is formed on the lower surface of the movable valve body 60 (the lower member 88). The flowpath forming recess 94 is open downward. The upper side of the flowpath forming recess 94 is closed. Although the flowpath forming recess 94 in the present embodiment is a recess that is formed on thelower member 88 and has a bottom, a through hole may be provided instead of the recess. For example, a flow path forming recess can be formed by using such a through hole whose upper opening is closed by another member and a packing such as an O-ring. - As shown in
FIG. 3(b) andFIG. 4(b) , a first sliding surface PL1 is provided on the upper surface of the fixedvalve body 62. The first sliding surface PL1 is a flat surface. The first sliding surface PL1 is formed in a portion where theholes path forming recess 94 is not formed. A sliding interface PL3 is formed by a surface contact between the first sliding surface PL1 and the second sliding surface PL2. Watertightness is ensured by the sliding interface PL3. - As shown in
FIG. 5 , the upper surface of theupper member 86 is provided with alever engagement recess 98 to be engaged with thelower portion 54 of the tilting lever 46 (lever shaft 46 a). Thelower portion 54 of the tiltinglever 46 is inserted into thelever engagement recess 98. As described above, the lever handle 14 is fixed to the tiltinglever 46. When the lever handle 14 is turned forward and rearward, the tiltinglever 46 is also turned forward and rearward. This forward and rearward turning changes the inclination position of the tiltinglever 46, which is also referred to as a lever tilting position in the present disclosure. When the lever handle 14 is turned leftward and rightward, the tiltinglever 46 is also turned leftward and rightward. This leftward and rightward turning changes the position of the tiltinglever 46 in the left-right direction, which is referred to as a left-right lever position. - The
movable valve body 60 slides on the fixedvalve body 62 in conjunction with the movement of the tiltinglever 46. Themovable valve body 60 rotates as the tiltinglever 46 is turned leftward or rightward. Themovable valve body 60 moves as the tiltinglever 46 is turned forward or rearward, and accordingly, the flowpath forming recess 94 of themovable valve body 60 also moves. - When the flow
path forming recess 94 overlaps the hotwater supply hole 80 and/or the coldwater supply hole 82 and also overlaps thedrain hole 84, a water discharge state is achieved. The water discharge state includes a mixture discharge state, a hot water discharge state, and a cold water discharge state. When the flowpath forming recess 94 overlaps the hotwater supply hole 80 and the coldwater supply hole 82, the mixture discharge state is achieved. In the mixture discharge state, hot water from the hotwater supply hole 80 and cold water from the coldwater supply hole 82 are discharged in a state of being mixed together. When the flowpath forming recess 94 overlaps the hotwater supply hole 80 only and does not overlap the coldwater supply hole 82, the hot water discharge state is achieved. In the hot water discharge state, only hot water from the hotwater supply hole 80 is discharged, and cold water from the coldwater supply hole 82 is not discharged. When the flowpath forming recess 94 overlaps the coldwater supply hole 82 only and does not overlap the hotwater supply hole 80, the cold water discharge state is achieved. In the cold water discharge state, only cold water from the coldwater supply hole 82 is discharged, and hot water from the hotwater supply hole 80 is not discharged. When the flowpath forming recess 94 does not overlap either the hotwater supply hole 80 or the coldwater supply hole 82, the water shut-off state is achieved. - The hot
water supply hole 80 does not have a communication path that communicates with the outer edge of the fixedvalve body 62. The coldwater supply hole 82 does not have a communication path that communicates with the outer edge of the fixedvalve body 62. Thedrain hole 84 does not have a communication path that communicates with the outer edge of the fixedvalve body 62. Themixer faucet 10 is a dry sliding type mixer faucet. Mixer faucets are generally classified into an underwater sliding type and a dry sliding type. The underwater sliding type means a mixer faucet that is used under the condition where the sliding interface is submerged in water. The underwater sliding type mixer faucet has a water supply path that supplies water to space around the sliding interface. The above-mentioned communication path is an example of the water supply path. Themixer faucet 10 does not include such a water supply path that supplies water to space around the sliding interface PL3. In themixer faucet 10, the sliding interface PL3 prevents water leakage to space around the sliding interface PL3. In dry sliding type mixer faucets, the sliding interface PL3 is not intentionally submerged in water. - As shown in
FIG. 5 , therotatable body 44 includes a sphericalbody support portion 102, an engagingportion 104, and an outercircumferential surface 105. As shown inFIG. 3(b) andFIG. 4(b) , the sphericalbody support portion 102 is a concave surface that is a part of a spherical surface, and is in surface contact with thespherical body 52 of the tiltinglever 46. The engagingportion 104 is slidably attached to aslide engaging portion 106 of (theupper member 86 of) themovable valve body 60. Therotatable body 44 is supported by theupper case 42 such that therotatable body 44 is rotatable within a predetermined angular range. Therotatable body 44 is housed inside theupper case 42. The entirety of therotatable body 44 is located inside theupper case 42. - As shown in
FIG. 3(b) andFIG. 4(b) , thelever sealing member 48 is fixed by being sandwiched between the upper end surface 108 of therotatable body 44 and theupper case 42. Thespherical body 52 of the tiltinglever 46 is in tight contact with thelever sealing member 48. - Leftward and rightward turning of the lever handle 14 also causes leftward and rightward turning of the tilting
lever 46. When the tiltinglever 46 is turned leftward and rightward, therotatable body 44 rotates together with the tiltinglever 46, whereby themovable valve body 60 also rotates. Thelever sealing member 48 also rotates as the tiltinglever 46 is turned leftward or rightward. During the leftward and rightward turning movement of the tiltinglever 46, thelever sealing member 48 rotates together with thespherical body 52 and thus does not slide on thespherical body 52. Thelever sealing member 48 does not necessarily have to rotate as the tiltinglever 46 is turned leftward or rightward. Even when the tiltinglever 46 is situated at any left-right lever position, thespherical body 52 is in tight contact with thelever sealing member 48. - Forward and rearward turning of the lever handle 14 also causes forward and rearward turning of the tilting
lever 46. By turning the tiltinglever 46 forward and rearward, an angle of inclination of the tiltinglever 46 is changed. Themovable valve body 60 slides with respect to therotatable body 44 as the tiltinglever 46 is turned forward and rearward. Thelever sealing member 48 slides with respect to thespherical body 52 as the tiltinglever 46 is turned forward and rearward. - By turning the tilting
lever 46 forward and rearward, the angle of inclination of the tiltinglever 46 is changed. In the present disclosure, the position of the tiltinglever 46 in the front-rear direction that is changed by changing the angle of inclination of the tiltinglever 46 is also referred to as a lever tilting position. Even when the tiltinglever 46 is situated at any lever tilting position, thelever sealing member 48 is in tight contact with thespherical body 52. The lever tilting position includes a water shut-off position and a maximum water discharge position. The water shut-off position means a lever tilting position when themixer faucet 10 is in the water shut-off state. The maximum water discharge position means a lever tilting position when the amount of discharge water is at the maximum. - From the viewpoint of seal tightness, a sealed surface that is brought into tight contact with the
lever sealing member 48 is preferably the surface of thespherical body 52. Alternatively, the sealed surface can be other portion than a spherical surface when a sealing member having a high followability is used. - As shown in
FIG. 5 , thelever sealing member 48 is an annular member having no gap. Thelever sealing member 48 is an annular packing. Thelever sealing member 48 includes an innercircumferential surface 48 a and an outercircumferential surface 48 b. Thelever sealing member 48 further includes anupper surface 48 c and alower surface 48 d. The outercircumferential surface 48 b has a recess. As shown inFIG. 3(b) andFIG. 4(b) , the outercircumferential surface 48 b is in tight contact with the inner surface of the smaller-diameter cylindrical portion 120 (upper case 42). The innercircumferential surface 48 a is in tight contact with thespherical body 52. Theupper surface 48 c is in tight contact with the upper case 42 (a seal support portion 126). Thelower surface 48 d is tight contact with therotatable body 44. - From the viewpoint of seal tightness, the
spherical body 52 is formed preferably with high accuracy. From this viewpoint, thespherical body 52 is preferably formed as a part of thelever shaft 46 a. By using a metal as the material of thelever shaft 46 a, thespherical body 52 can also be made of a metal. When thespherical body 52 is made of a metal, the spherical surface thereof can be formed with high accuracy by being polished, and can also be mirror-finished. - The
lever sealing member 48 seals a gap between theupper case 42 and a lever interlocking portion that moves in conjunction with the movement of the tiltinglever 46. In the present embodiment, the lever interlocking portion is thespherical body 52. The lever interlocking portion that is sealed by thelever sealing member 48 is not limited to thespherical body 52. The lever interlocking portion may be a part of the tiltinglever 46, or may be a portion other than the tiltinglever 46. For example, the lever interlocking portion that is sealed by thelever sealing member 48 may be therotatable body 44. That is, thelever sealing member 48 may seal a gap between theupper case 42 and therotatable body 44 and also seal a gap between therotatable body 44 and theupper member 86. - As shown in
FIG. 5 , theupper case 42 includes the smaller-diametercylindrical portion 120, a larger-diametercylindrical portion 122, and acoupling portion 124. The smaller-diametercylindrical portion 120 forms an upper portion of theupper case 42. The smaller-diametercylindrical portion 120 is located on the upper side of the larger-diametercylindrical portion 122. Thecoupling portion 124 extends in the radial direction of theupper case 42. Thecoupling portion 124 connects the smaller-diametercylindrical portion 120 and the larger-diametercylindrical portion 122. Thecoupling portion 124 is an upward-facing surface that faces upward. - The
ratchet plate 58 is disposed on the upward-facing surface (coupling portion) 124 of theupper case 42. Theratchet plate 58 is an annular member that has substantially the same size as the upward-facingsurface 124. As shown inFIG. 5 , theratchet plate 58 includes abase portion 58 a that has an annular shape, andpawls 58 b that extend from respective circumferential positions (five positions) of thebase portion 58 a. Thepawls 58 b are arranged at equal intervals in the circumferential direction of thebase portion 58 a. Eachpawl 58 b extends slopingly upward from thebase portion 58 a. The upper end of eachpawl 58 b is a free end. All thepawls 58 b are formed in an equivalently balanced manner in the circumferential direction. - The
base portion 58 a includes an engaging portion(s) 58 c (protrusion(s)). Theratchet plate 58 is placed on the upper side of the upward-facingsurface 124 in a state where the engaging portion(s) 58 c is/are engaged with an engaging portion(s) 132 (recess(es)) of theupper case 42. This engagement prevents theratchet plate 58 from rotating with respect to theupper case 42. - As shown in
FIG. 3(b) andFIG. 4(b) , theratchet plate 58 abuts on the bottom surface of thevalve fixing member 12 c. Although not shown in the drawings, a ratchet gear is formed on the bottom surface of thevalve fixing member 12 c. The ratchet gear is formed with a plurality of teeth that project downward and are arranged in the circumferential direction. Each tooth has a relatively gently inclined surface located on one side in the circumferential direction, and a relatively steeply inclined surface located on the other side in the circumferential direction. These two inclined surfaces intersect each other and terminate at their intersection that is a vertex of the tooth. The ratchet gear and theratchet plate 58 constitute a ratchet mechanism that allows thevalve fixing member 12 c to rotate only in a tightening direction. When a force in a loosening direction is applied on thevalve fixing member 12 c, thepawls 58 b are engaged with the teeth of the ratchet gear, whereby the rotation of thevalve fixing member 12 c in the loosening direction is prevented. More specifically, the tip ends of thepawls 58 b abut on the relatively steeply inclined surfaces, whereby thevalve fixing member 12 c is prevented from rotating in the loosening direction. When thevalve fixing member 12 c is rotated in the tightening direction, thepawls 58 b are pushed up by the vertexes of the teeth and thus the rotation in the tightening direction is not hampered. - As described above, the
valve fixing member 12 c includes the male screw portion, and this male screw portion is screw-connected to the female screw portion provided on the inner surface of thesidewall portion 12 a (seeFIG. 3(b) andFIG. 4(b) ). The above-mentioned tightening direction is a direction in which this screw connection is tightened. The above-mentioned loosening direction is a direction in which this screw connection is loosened. When thevalve fixing member 12 c is rotated in the tightening direction, thevalve fixing member 12 c is moved downward and pressing force of thevalve fixing member 12 c against thevalve assembly 38 is increased. When thevalve fixing member 12 c is rotated in the loosening direction, thevalve fixing member 12 c is moved upward and pressing force of thevalve fixing member 12 c against thevalve assembly 38 is decreased. The ratchet mechanism prevents thevalve fixing member 12 c from rotating in the loosening direction. That is, the ratchet mechanism prevents thevalve fixing member 12 c from rotating in a direction in which the above-mentioned screw connection is loosened. - The
upper case 42 includes theseal support portion 126. Theseal support portion 126 is provided in the smaller-diametercylindrical portion 120. The smaller-diametercylindrical portion 120 has an annular shape. Theseal support portion 126 is protruded from the inner surface of the smaller-diametercylindrical portion 120 toward inside of the smaller-diametercylindrical portion 120 in its radial direction. Theupper surface 48 c of thelever sealing member 48 is in contact with the lower surface of theseal support portion 126. - The larger-diameter
cylindrical portion 122 includes aseal placement portion 128. Theseal placement portion 128 is a circumferential groove. Theseal placement portion 128 is provided on the outer circumferential surface of the larger-diametercylindrical portion 122. Theseal placement portion 128 is provided on an upper portion of the larger-diametercylindrical portion 122. Theupper sealing member 40 is disposed on theseal placement portion 128. - The larger-diameter
cylindrical portion 122 includes anengaging hole 130. The engaginghole 130 is engaged with the engagingprojection 77 of thelower case 68. Theupper case 42 is fixed to thelower case 68 by this engagement. -
FIG. 6(a) andFIG. 6(b) show perspective views of thelever cap 46 b.FIG. 6(a) shows thelever cap 46 b as viewed from obliquely above.FIG. 6(b) shows thelever cap 46 b as viewed from obliquely below. - The
lever cap 46 b is used in a state where thelever cap 46 b is attached to thelever shaft 46 a. Thelever cap 46 b includes a capupper portion 140 and a caplower portion 142. The capupper portion 140 includes thecover portion 144. The inside of thecover portion 144 is an empty space. As shown inFIG. 3(b) andFIG. 4(b) , thelever shaft 46 a (upper portion 50) is inserted into the inside of thecover portion 144. - The
cover portion 144 covers thelever shaft 46 a. The cross-sectional shape of the inner surface of thecover portion 144 corresponds to the cross-sectional shape of a part of thelever shaft 46 a which is inserted into thecover portion 144. The dimensions of the inner surface of thecover portion 144 is (slightly) smaller than the dimensions the part of thelever shaft 46 a which is inserted into thecover portion 144. Thelever shaft 46 a is press-fitted into thecover portion 144. Thelever shaft 46 a is fitted into the inside of thecover portion 144. Thecover portion 144 is fixed to thelever shaft 46 a by this fitting. Furthermore, as described above, the fixingscrew 53 further ensures this fixing state. - The
cover portion 144 includes a throughhole 146. The throughhole 146 is explained below. - The cap
lower portion 142 includes aflange portion 150, a bottomsurface forming portion 152, and aprotruded extension portion 154. Theflange portion 150 extends in a direction that is perpendicular to the center axis of thecover portion 144. Theflange portion 150 extends outward. Theflange portion 150 includes aside surface 150 a and abottom surface 150 b. The protrudedextension portion 154 extends slopingly downward. The protrudedextension portion 154 extends inclinedly relative to the center axis of thecover portion 144. The protrudedextension portion 154 includes aside surface 154 a and atip end 154 b. - The inside of the
lever cap 46 b is an empty space. This empty space penetrates through the capupper portion 140 and the caplower portion 142. This empty space is opened downward and allows thelever shaft 46 a to be inserted into the inside of the capupper portion 140. -
FIG. 7 is a perspective view of theclick rotary member 56. Theclick rotary member 56 includes abase portion 162, acylinder forming portion 164, acenter opening 166, and adownward extension portion 168. Thebase portion 162 is an annular shape portion, the center of which has a through hole formed by thecenter opening 166. Thecenter opening 166 is a through hole that penetrates through theclick rotary member 56 in the up-down direction. The tiltinglever 46 is inserted through thecenter opening 166. - The
cylinder forming portion 164 extends downward from the circumferential edge of thebase portion 162. The material of thecylinder forming portion 164 is lacking partially in the circumferential direction. Thedownward extension portion 168 extends downward from the circumferential edge of thebase portion 162. Thedownward extension portion 168 is provided in the lacking portion of thecylinder forming portion 164. Thedownward extension portion 168 may form a part of thecylinder forming portion 164. In the present embodiment, thedownward extension portion 168 is a part of thecylinder forming portion 164. Thecylinder forming portion 164 has gaps on both sides of thedownward extension portion 168 in the circumferential direction. - The
click rotary member 56 includes a click engaging portion(s) 170. In the present embodiment, theclick engaging portion 170 is an engaging projection that projects inward in the radial direction of thecylinder forming portion 164. Theclick engaging portion 170 is provided in thedownward extension portion 168. In the present disclosure, theclick engaging portion 170 provided in theclick rotary member 56 is also referred to as a first click engaging portion. - The
click rotary member 56 includes a firstlever abutting surface 180. In the present embodiment, two firstlever abutting surfaces 180 are provided. These two firstlever abutting surfaces 180 face thecenter opening 166. The firstlever abutting surfaces 180 are located on both sides (right side and left side) of the tiltinglever 46. - The
click rotary member 56 includes an upwardly projectedcurved surface 182. In the present embodiment, two upwardly projectedcurved surfaces 182 are provided. The upwardly projectedcurved surfaces 182 are located on both sides (right side and left side) of the tiltinglever 46. - The
click rotary member 56 includes a secondlever abutting surface 184. The secondlever abutting surface 184 is located on a position different from the position of the first lever abutting surface(s) 180. In the present embodiment, two secondlever abutting surfaces 184 are provided. The secondlever abutting surfaces 184 are located on both sides (right side and left side) of the tiltinglever 46. - In the present embodiment, the
click rotary member 56 is formed by combining a plurality of members. Theclick rotary member 56 includes ametal member 190 and aresin member 192. Theresin member 192 includes a right-side resin member 192 a and a left-side resin member 192 b. The right-side resin member 192 a and the left-side resin member 192 b are formed and arranged in mirror symmetry to each other. Alternatively, theclick rotary member 56 may be integrally formed as a single-piece member. - In the present disclosure, the terms “right side” and “left side” are used only for the purpose of distinguishing positions of components located on opposite sides to each other with respect to the tilting
lever 46. The terms “right side” and “left side” are used as relative terms, not absolute terms. -
FIG. 8(a) andFIG. 8(b) are perspective views of themetal member 190.FIG. 8(a) is a perspective view of themetal member 190 as viewed from obliquely above.FIG. 8(b) is a perspective view of themetal member 190 as viewed from obliquely below. - The
metal member 190 is formed by a plate material as a whole. Themetal member 190 includes the above-describedbase portion 162 andcylinder forming portion 164. Themetal member 190 also includes thedownward extension portion 168. Themetal member 190 also includes the firstclick engaging portion 170. - The
resin member 192 includes the above-described firstlever abutting surfaces 180, the upwardly projectedcurved surfaces 182, and the secondlever abutting surfaces 184. The right-side resin member 192 a includes a firstlever abutting surface 180 a on the right side, an upwardly projectedcurved surface 182 a on the right side, and a secondlever abutting surface 184 a on the right side. The left-side resin member 192 b includes a firstlever abutting surface 180 b on the left side, an upwardly projectedcurved surface 182 b on the left side, and a secondlever abutting surface 184 b on the left side. - Although not shown in the drawings, the right-
side resin member 192 a includes a slit that has a width in the up-down direction. Thebase portion 162 of themetal member 190 is inserted into the slit. As a result, thebase portion 162 of themetal member 190 is sandwiched by the right-side resin member 192 a. In addition, a wall portion provided in the slit is inserted into an engagingprojection 194 of themetal member 190. These structures fix the right-side resin member 192 a to themetal member 190. The left-side resin member 192 b is also fixed to themetal member 190 in the same manner as fixing the right-side resin member 192 a. - Such a
click rotary member 56 covers the cylindrical portion (smaller-diameter cylindrical portion 120) constituting the upper portion of the upper case 42 (seeFIG. 2(a) ,FIG. 2(b) ,FIG. 3(b) , andFIG. 4(b) ). Thebase portion 162 of theclick rotary member 56 is placed on the upper side of the smaller-diametercylindrical portion 120. Thecylinder forming portion 164 of theclick rotary member 56 is located on the outside of the smaller-diametercylindrical portion 120 such that thecylinder forming portion 164 is fitted along the smaller-diametercylindrical portion 120. Thecylinder forming portion 164 is guided by the smaller-diametercylindrical portion 120, whereby theclick rotary member 56 is rotated. The center of rotation of theclick rotary member 56 coincides with the center line of the upper case 42 (smaller-diameter cylindrical portion 120). The tiltinglever 46 penetrates through the center opening 166 of theclick rotary member 56. - The rotation of the
click rotary member 56 causes an engagement that generates a click. As shown inFIG. 2(b) andFIG. 5 , aclick engaging portion 200 is provided on the outer circumferential surface of the smaller-diametercylindrical portion 120. Theclick engaging portion 200 provided on theupper case 42 is also referred to as a second click engaging portion. The secondclick engaging portion 200 is a protrusion. When theclick rotary member 56 is rotated to reach a predetermined rotation position, the secondclick engaging portion 200 is brought into contact with the firstclick engaging portion 170 of theclick rotary member 56. When theclick rotary member 56 is further rotated, the firstclick engaging portion 170 climbs onto the secondclick engaging portion 200. The climbing of the firstclick engaging portion 170 onto the secondclick engaging portion 200 causes elastic deformation of thedownward extension portion 168 in theclick rotary member 56. This elastic deformation is deformation in which theclick engaging portion 170 is dislocated outward in the radial direction of thecylinder forming portion 164. When theclick rotary member 56 is still further rotated, the firstclick engaging portion 170 goes over the secondclick engaging portion 200. When the firstclick engaging portion 170 has gone over the secondclick engaging portion 200, the elastically deformeddownward extension portion 168 is suddenly and thoroughly restored to its normal shape, whereby a click is generated. Thus, the engagement between the firstclick engaging portion 170 and the secondclick engaging portion 200 causes a click. - This click may be generated by sound or a feeling (such as vibration) transmitted to a user's hand that holds the
lever handle 14. Preferably, the click includes sound (click sound) and vibration. The rotation of theclick rotary member 56 is caused by leftward and rightward turning operations of the tiltinglever 46. For this reason, this click is also referred to as a left-right click. The left-right click informs users that the tiltinglever 46 is situated at a predetermined left-right lever position. - The left-right lever position of the tilting
lever 46 when the left-right click occurs is not limited. In the above-described embodiment, when the left-right click occurs, the tiltinglever 46 is situated at a left-right lever position on slightly hot water side (less than 10 degrees) relative to the front position. The left-right click informs users whether the discharged water includes hot water or not. The present embodiment includes two firstclick engaging portions 170 that simultaneously generate clicks at the same left-right lever position. Accordingly, the click sound becomes louder. - [Sealing Structure]
- As shown in
FIG. 4(b) , thevalve assembly 38 has a valve-bodies surrounding space S1 that surrounds the valve bodies. In themixer faucet 10, the valve-bodies surrounding space S1 is a sealed space. The valve-bodies surrounding space S1 is sealed by sealing members. The valve-bodies surrounding space S1 includes a space around the sliding interface PL3. The valve-bodies surrounding space S1 includes a space around the inner sealingmember 64. The valve-bodies surrounding space S1 includes a space formed between thevalve assembly 38 and thehousing portion 13. These spaces are continuously formed with each other with gaps between components. The valve-bodies surrounding space S1 is a space that can store water leaking from the sliding interface PL3 and water leaking from the inner sealingmember 64. - The upper side of the valve-bodies surrounding space Si is sealed by the
lever sealing member 48 and the upper sealingmember 40. Theupper sealing member 40 seals a gap between theupper case 42 and the faucetmain body 12. In the present embodiment, the upper sealingmember 40 seals a gap between the upper case 42 (larger-diameter cylindrical portion 122) and thesidewall portion 12 a. Thelever sealing member 48 seals a gap between the lever interlocking portion (spherical body 52) and theupper case 42. Theupper sealing member 40 and thelever sealing member 48 are positioned on the upper side with respect to the sliding interface PL3. Thelever sealing member 48 located inside thevalve assembly 38 and the upper sealingmember 40 located outside thevalve assembly 38 attain sealing on the upper side of the valve-bodies surrounding space S1. - The lower side of the valve-bodies surrounding space S1 is sealed by the inner sealing
member 64 and thelower sealing member 66. Theinner sealing member 64 seals a gap between thefixed valve body 62 and thelower case 68. Thelower sealing member 66 seals a gap between thelower case 68 and the faucetmain body 12. In the present embodiment, thelower sealing member 66 seals a gap between thelower case 68 and thebottom portion 12 b. Theinner sealing member 64 and thelower sealing member 66 are positioned on the lower side with respect to the sliding interface PL3. Theinner sealing member 64 located inside thevalve assembly 38 and thelower sealing member 66 located outside thevalve assembly 38 attain sealing on the lower side of the valve-bodies surrounding space S1. - As explained above, the upper sealing
member 40 seals the upper side gap between thevalve assembly 38 and thehousing portion 13 of the faucetmain body 12, and thelower sealing member 66 seals the lower side gap between thevalve assembly 38 and thehousing portion 13 of the faucetmain body 12. In addition, thelever sealing member 48 seals the gap adjacent to the lever interlocking portion. Furthermore, the inner sealingmember 64 seals the gap between thefixed valve body 62 and thelower case 68. These sealing members seal the valve-bodies surrounding space S1. - In the dry sliding
type mixer faucet 10, it is not preferable that water flows out from the sliding interface PL3. Water leakage from the sliding interface PL3, however, may be caused by abrasion and/or outflow of grease, for example. In addition, water leakage from the sealing members may occur due to deterioration in quality of the members. In normal dry sliding type mixer faucets, the valve-bodies surrounding space S1 is not sealed. For this reason, the leaked water fills the valve-bodies surrounding space S1, and then flows out of the faucetmain body 12. The leaked water that has flowed out of the faucetmain body 12 runs down along the outer wall of themixer faucet 10, and accumulates on a root portion of the mixer faucet. The root portion of the mixer faucet means a boundary portion between the faucetmain body 12 and a place where the faucet is installed (for example, a sink cabinet). The accumulated water corrodes the root portion of the mixer faucet. - In the
mixer faucet 10 of the present disclosure, the valve-bodies surrounding space S1 is sealed. Accordingly, water does not flow out of the faucetmain body 12. - The sealing structure isolates the valve-bodies surrounding space S1 from its outside. This structure prevents the entry of wash water used for washing the
mixer faucet 10 into the valve-bodies surrounding space S1. This structure also prevents the entry of a detergent into the valve-bodies surrounding space S1. As a result, outflow of grease is suppressed. - When water at a high temperature is discharged, air in the valve-bodies surrounding space S1 and components surrounding the valve-bodies surrounding space S1 are heated and thus expanded. This expansion causes a high air pressure that pushes down the
movable valve body 60. This suppresses water leakage from the sliding interface PL3 when water is discharged. - As the amount of water leaked in the valve-bodies surrounding space S1 is increased, pressure in the sealed valve-bodies surrounding space S1 is also increased. This pressure decreases difference in pressure between inside and outside of each sealing member, which suppresses the water leakage to the outside of the faucet
main body 12. When the pressure in the valve-bodies surrounding space S1 is equal to the pressure of the inside of each sealing member, the difference in pressure between the inside and outside of each sealing member is eliminated, which prevents the water leakage to the outside of the faucetmain body 12. When the pressure in the valve-bodies surrounding space S1 is increased, each sealing member is pressed from the inside and outside thereof to become thinner, and thus tends to expand in the up-down direction, which increases the sealing pressure. When the air pressure in the valve-bodies surrounding space S1 is equal to the water pressure of leaked water in the valve-bodies surrounding space S1, water leakage from the sliding interface PL3 is also prevented. Thus, this structure in which the valve-bodies surrounding space S1 is sealed can suppress water leakage by increase of internal pressure. - There is no limitation on the shape of the upper sealing
member 40. When the upper sealingmember 40 is used to seal a gap between the inner circumferential surface of thesidewall portion 12 a and the outer circumferential surface of theupper case 42 as in the above-described embodiment, the upper sealingmember 40 preferably has an annular shape. Examples of the annular sealing member include an O-ring and a lip seal packing. In the above-described embodiment, an O-ring is used. - There is no limitation on the shape of the
lever sealing member 48. When thelever sealing member 48 is used to seal a gap adjacent to thespherical body 52 of the tiltinglever 46 as in the above-described embodiment, thelever sealing member 48 preferably has an annular shape. - There is no limitation on the shape of the inner sealing
member 64. As described above, the inner sealingmember 64 may be constituted by three annular sealing members separated from each other as in the above-described embodiment, or alternatively, may be formed as a single-piece member in which three annular portions are integrated. When the three annular sealing members separated from each other are used as the inner sealingmember 64, each annular sealing member may have a cylindrical shape. Also in the above-described embodiment, the hot-waterhole sealing portion 64 a, the cold-waterhole sealing portion 64 b, and the drainhole sealing portion 64 c have respective cylindrical shapes (seeFIG. 4 ). Theinner sealing member 64 is used while being compressed between thefixed valve body 62 and thelower case 68. The presence of the inner sealingmember 64 ensures a gap is formed between thefixed valve body 62 and thelower case 68. Theinner sealing member 64 presses the fixedvalve body 62 upward (toward the movable valve body 60) while keeping the gap between thefixed valve body 62 and thelower case 68. This pressing force of the inner sealingmember 64 increases contact pressure at the sliding interface PL3, thereby suppressing water leakage from the sliding interface PL3. - There is no limitation on the shape of the
lower sealing member 66. Thelower sealing member 66 may be constituted by three annular sealing members separated from each other, or alternatively, may be formed as a single-piece member in which three annular portions are integrated as in the above-described embodiment. - [Easy Pull-Out Structure]
- As shown in, for example,
FIG. 2(a) , the tiltinglever 46 includes a throughhole 210. The throughhole 210 penetrates through the tiltinglever 46. The throughhole 210 is formed by the throughhole 55 and the throughhole 146 that are aligned to have a common axis. - The tilting
lever 46 includes an exposedlever portion 212 that is exposed to the outside and upper side of thevalve assembly 38. The throughhole 210 is provided in the exposedlever portion 212. The inside of the throughhole 210 is an empty space. Nothing is disposed in the throughhole 210. The throughhole 210 is provided for allowing users to pull out thevalve assembly 38. The throughhole 210 is not used for any purpose other than the purpose for pulling out thevalve assembly 38. -
FIG. 9(a) andFIG. 9(b) are cross-sectional views showing steps of pulling out thevalve assembly 38. When thevalve assembly 38 is substituted by a new one, the usedvalve assembly 38 is detached from the faucetmain body 12. For detaching the usedvalve assembly 38, the lever handle 14 is first detached from the tiltinglever 46. Next, thevalve fixing member 12 c is detached. After these steps, thevalve assembly 38 is in a state shown inFIG. 9(a) . In this state, thevalve assembly 38 is housed in thehousing portion 13. Users can only hold the exposedlever portion 212 of the tiltinglever 46 for pulling up thevalve assembly 38. - However, it is not easy to pick the exposed
lever portion 212 and pull up thevalve assembly 38. Because of use of the faucet for a long period of time, sealing members are adhered to their adjacent component(s). In the state ofFIG. 9(a) , thelower sealing member 66 can adhere to its adjacent component(s). For pulling up thevalve assembly 38, an upward force F that is greater than the adhering force is required. The exposed portion of the tiltinglever 46, however, is thin and short. The exposed portion of the tiltinglever 46 is difficult to hold. Accordingly, thevalve assembly 38 is difficult to pull up. - The
valve assembly 38 also includes the upper sealingmember 40 in addition to thelower sealing member 66. Theupper sealing member 40 can also adhere to its adjacent component(s). Therefore, a further greater upward force F is required. - For resolving the difficulty of pulling up the
valve assembly 38, the throughhole 210 is provided in the present embodiment. Thevalve assembly 38 is easily pulled up by putting a tool or a thread, for example, through the through hole 210 (this advantageous effect is referred to as easy taking out operation effect). Examples of the tool include a hexagonal wrench. - The cross-sectional shape of the through
hole 210 may be a circle or may be a shape other than a circle. From the viewpoint of facilitating the pulling up operation, the length of the longest transversal line of the cross section of the throughhole 210 is preferably greater than or equal to 1 mm, more preferably greater than or equal to 2 mm, and still more preferably greater than or equal to 3 mm. From the viewpoint of the dimensions and strength of the tiltinglever 46, the length of the longest transversal line of the cross section of the throughhole 210 is preferably less than or equal to 5 mm, more preferably less than or equal to 4.5 mm, and still more preferably less than or equal to 4 mm. For example, when the cross-sectional shape of the throughhole 210 is a circle, the length of the longest transversal line means the length of the diameter of the circle. For example, when the cross-sectional shape of the throughhole 210 is a square, the length of the longest transversal line is the length of the diagonal line of the square. - [A Left-Right Clicking Mechanism Enabling a Faucet to have a High Degree of Freedom in its Structure]
- In the present embodiment, the tilting
lever 46 applies a rotating force to theclick rotary member 56, which rotates the click rotary member 56 (leftward or rightward). The tiltinglever 46 directly abuts on theclick rotary member 56, and this abutment allows the tiltinglever 46 to apply the rotating force to theclick rotary member 56. Accordingly, theclick rotary member 56 does not have to be rotated by therotatable body 44. Since it is not necessary to expose therotatable body 44 to the upper side of thevalve assembly 38, the degree of freedom in the design of thevalve assembly 38 is improved. This structure achieves the sealed structure using the upper sealingmember 40, for example. - [Exposed Click Rotary Member]
- When a clicking mechanism is located inside the
valve assembly 38, users cannot hear click sound well. In contrast, theclick rotary member 56 is exposed from thevalve assembly 38. That is, as shown inFIG. 2(a) andFIG. 2(b) , in the state of thevalve assembly 38, theclick rotary member 56 having a clicking mechanism is exposed to the outside. For this reason, audible click sound becomes louder, whereby clearness of the left-right click is increased (this advantageous effect is referred to as a first click sound volume increase effect). - The above-described sealed structure exhibits high sound insulation. When a clicking mechanism is provided inside the sealed structure, click sound is absorbed in the structure, which reduces the volume of the click sound. In the above-described embodiment, the clicking mechanism is exposed while the sealed structure is adopted. For this reason, the volume of the click sound can be increased (this advantageous effect is referred to as a second click sound volume increase effect).
- In the above-described embodiment, the tilting
lever 46, not therotatable body 44, transmits rotation to theclick rotary member 56. For this reason, theclick rotary member 56 that achieves the left-right click can be exposed without the need of exposing the rotatable body 44 (this advantageous effect is referred to as tilting-lever rotation-transmission effect). - [Reliability of Rotation Transmission Achieved by Two Abutment Portions]
- In the above-described embodiment, two abutment portions transmit the rotation (leftward and rightward turning) of the tilting
lever 46. That is, the tiltinglever 46 includes afirst abutment portion 214 that transmits the rotation force to theclick rotary member 56, and asecond abutment portion 216 that is located at a position different from thefirst abutment portion 214 and also transmits the rotation force to theclick rotary member 56. Thefirst abutment portion 214 directly abuts on theclick rotary member 56 and transmits the rotation force to theclick rotary member 56. Thesecond abutment portion 216 directly abuts on theclick rotary member 56 and transmits the rotation force to theclick rotary member 56. - In the present embodiment, the
first abutment portion 214 is theside surface 154 a of the protruded extension portion 154 (seeFIG. 2(a) andFIG. 2(b) ). Thefirst abutment portion 214 abuts on the first lever abutting surfaces 180 (seeFIG. 7 ), thereby transmitting the rotation force to theclick rotary member 56. In the above-described embodiment, thesecond abutment portion 216 is theside surface 150 a of the flange portion 150 (seeFIG. 2(a) andFIG. 2(b) ). Thesecond abutment portion 216 abuts on the second lever abutting surfaces 184 (seeFIG. 7 ), thereby transmitting the rotation force to theclick rotary member 56. These two abutment portions surely transmit the rotation force of the tiltinglever 46 to the click rotary member 56 (this advantageous effect is referred to as stable rotation effect). - It should be noted that this rotation transmission is achieved in both leftward and rightward turnings of the tilting
lever 46. With reference toFIG. 7 , when the tiltinglever 46 is turned in a first direction, the rotation force of the tiltinglever 46 is received by the firstlever abutting surface 180 a located on the right side and the secondlever abutting surface 184 b located on the left side of theclick rotary member 56. When the tiltinglever 46 is turned in a second direction, the rotation force of the tiltinglever 46 is received by the firstlever abutting surface 180 b located on the left side and the secondlever abutting surface 184 a located on the right side of theclick rotary member 56. Surfaces that receive the rotation force are located apart from each other on the left side and right side with respect to the tiltinglever 46, which enables the rotation force to be transmitted further stably and surely (this advantageous effect is referred to as left-right dispersion effect). The turning in first direction means turning in either leftward or rightward. The turning in the second direction means turning in the opposite direction to the first direction. - As described above, the
click rotary member 56 receives the rotation force with the firstlever abutting surfaces 180 and the secondlever abutting surfaces 184. The point of application of the rotation force actually applied on one of the firstlever abutting surfaces 180 in a turning operation of the tiltinglever 46 is referred to as a first application point. The point of application of the rotation force actually applied on one of the secondlever abutting surfaces 184 in the same turning operation is referred to as a second application point. As discussed above, these application points are dispersedly located on the left side and right side of the tiltinglever 46. These application points are dispersedly located also in the circumferential direction. Because of such an arrangement of the application points dispersed in the circumferential direction, the rotation of the tiltinglever 46 is transmitted further stably and surely (this advantageous effect is referred to as circumferential direction dispersion effect). The position of the first application point in the circumferential direction with respect to the center line of rotation of theclick rotary member 56 is different from the position of the second application point in the circumferential direction with respect to the center line of rotation of theclick rotary member 56 by preferably greater than or equal to 110°, more preferably greater than or equal to 120°, still more preferably greater than or equal to 130°, and yet still more preferably greater than or equal to 140°. This difference between the positions of the first application point and the second point in the circumferential direction is less than or equal to 180°. In the above-described embodiment, the difference between the positions of the first application point and the second point in the circumferential direction varies depending on the lever tilting position, and is 151.5° at its maximum. - [Rotation Transmissibility at any Lever Tilting Position]
- As described above,
FIG. 2(a) shows a water shut-off state, andFIG. 2(b) shows a water discharge state. InFIG. 2(b) , the amount of discharge water is at the maximum. FIG. 2(a) andFIG. 2(b) show respective limit positions of the movable range of the lever tilting position. The movable range of the lever tilting position is from the position shown inFIG. 2(a) to the position shown inFIG. 2(b) . - At the lever tilting position in
FIG. 2(a) , the rotation (leftward and rightward turning) of the tiltinglever 46 is transmitted to theclick rotary member 56. As described above, this rotation transmission is achieved by two abutment portions (first abutment portion 214 and second abutment portion 216). Also at the lever tilting position inFIG. 2(b) , the rotation (leftward and rightward turning) of the tiltinglever 46 is transmitted to theclick rotary member 56. As described above, this rotation transmission is also achieved by two abutment portions (first abutment portion 214 and second abutment portion 216). Even when the tiltinglever 46 is situated at any tilting position in the movable range, the rotation of the tiltinglever 46 is transmitted to theclick rotary member 56 by two abutment portions (first abutment portion 214 and second abutment portion 216). Regardless of the lever tilting position, when the tiltinglever 46 is turned, theclick rotary member 56 is also rotated (this advantageous effect is referred to as rotation transmissibility at any lever tilting position). The left-right click is generated even when the tiltinglever 46 is situated at any tilting position. - As to the
first abutment portion 214, theside surface 154 a of the protrudedextension portion 154 can abut on one of the firstlever abutting surfaces 180 even when the tiltinglever 46 is situated at any tilting position. Accordingly, thefirst abutment portion 214 of the tiltinglever 46 transmits the rotation force regardless of the lever tilting position. In addition, as to thesecond abutment portion 216, theside surface 150 a of theflange portion 150 can abut on one of the secondlever abutting surfaces 184 even when the tiltinglever 46 is situated at any tilting position. Accordingly, thesecond abutment portion 216 of the tiltinglever 46 transmits the rotation force regardless of the lever tilting position. - In the present embodiment, the first abutment portion 214 (
side surface 154 a) and the second abutment portion 216 (side surface 150 a) of the tiltinglever 46 are different surfaces from each other. Alternatively, thefirst abutment portion 214 and thesecond abutment portion 216 may be different positions on a single flat surface. - [Rotation Transmission in the Sealed Structure]
- As described above, the
valve assembly 38 has the sealed structure. As shown inFIG. 3(b) andFIG. 4(b) , therotatable body 44 is located on the lower side of thelever sealing member 48. Therotatable body 44 is not exposed to the outside of thevalve assembly 38. Therotatable body 44 is located inside the sealed area. As described above, in the present embodiment, the tiltinglever 46 transmits the rotation force to theclick rotary member 56. Accordingly, therotatable body 44 does not have to transmit the rotation force to theclick rotary member 56. Therefore, therotatable body 44 does not have to be exposed, which makes easy to form the sealed structure (this advantageous effect is referred to as effect of easily forming the sealed structure). - [Retention of the Click Rotary Member 56]
- As described above, the
click rotary member 56 is placed on the upper side of the smaller-diametercylindrical portion 120. Theclick rotary member 56 is guided by the smaller-diametercylindrical portion 120 to rotate. Theclick rotary member 56, however, is simply placed on and is not fixed to the smaller-diametercylindrical portion 120. This unfixed state facilitates a slight vibration of theclick rotary member 56 in addition to the rotation of theclick rotary member 56. This slight vibration increases the sound pressure of click sound (this advantageous effect is referred to as a third click sound volume increase effect). However, theclick rotary member 56 is not fixed, and thus could easily fall off from the smaller-diametercylindrical portion 120. - In the present embodiment, the
click rotary member 56 is effectively prevented from falling off. As shown inFIG. 6 , the tilting lever 46 (lever cap 46 b) includes theflange portion 150 and the bottomsurface forming portion 152. At least a part of these portions is located on the upper side of the click rotary member 56 (upwardly projected curved surfaces 182) (seeFIG. 2(a) ,FIG. 2(b) ,FIG. 3(c) , andFIG. 4(c) ). Even when the tiltinglever 46 is situated at any lever tilting position, at least a part of the tilting lever 46 (lever cap 46 b) is located on the upper side of theclick rotary member 56. That is, the tilting lever 46 (lever cap 46 b) includes aclick retention portion 220 that is located on the upper side of theclick rotary member 56 regardless of the lever tilting position. In the present embodiment, theflange portion 150 and the bottomsurface forming portion 152 are the click retention portion 220 (seeFIG. 3(c) ,FIG. 4(c) , andFIG. 6(b) ). - The bottom
surface forming portion 152 which is theclick retention portion 220 is located on the upper side of the upwardly projectedcurved surfaces 182. The bottomsurface forming portion 152 has a curved surface that curves along the upwardly projected curved surfaces 182 (seeFIG. 3(c) andFIG. 4(c) ). The distance in the up-down direction of a gap formed between the bottomsurface forming portion 152 and the upwardly projectedcurved surfaces 182 is unvarying even when the tiltinglever 46 is situated at any lever tilting position. - A (slight) gap is formed between the
click retention portion 220 and the upper surface (for example, upwardly projected curved surfaces 182) of theclick rotary member 56. Accordingly, theclick retention portion 220 is not brought into contact with theclick rotary member 56, whereby theclick retention portion 220 cannot increase a required force for operating the lever. If theclick rotary member 56 is moved upward for some reason, the upwardly moved clickrotary member 56 comes into contact with theclick retention portion 220, which prevents theclick rotary member 56 from falling off (this advantageous effect is referred to as click rotary member retention effect). - [Prevention of Over-Tilting of the Tilting Lever 46]
- When a user operates the lever handle 14 with excessively great force, an excessively great load can be applied to the tilting
lever 46 at the limit positions of the movable range of the lever tilting position. The present embodiment includes a structure that handles this situation. As shown inFIG. 6(a) andFIG. 6(b) , thelever cap 46 b (tilting lever 46) includes the protrudedextension portion 154. As shown inFIG. 3(b) , when the lever tilting position is situated at the water shut-off position, the protrudedextension portion 154 abuts on the upper case 42 (smaller-diameter cylindrical portion 120). More specifically, thetip end 154 b of the protrudedextension portion 154 abuts on the upper case 42 (smaller-diameter cylindrical portion 120). This abutment prevents the tiltinglever 46 from over-tilting (this advantageous effect is referred to as a first over-tilting prevention effect). The water shut-off position is one of the limit positions of the movable range of the lever tilting position. The protrudedextension portion 154 is anover-tilting prevention portion 222 that abuts on theupper case 42 when the lever tilting position is situated at this limit position. - The limit positions of the movable range of the lever tilting position are the water shut-off position and the maximum water discharge position. As described above, the
over-tilting prevention portion 222 abuts on theupper case 42 at the water shut-off position. As shown inFIG. 5 , theupper case 42 includes aninner corner portion 42 b. Theinner corner portion 42 b is a corner portion formed by the upper surface of theseal support portion 126 and the inner circumferential surface of the smaller-diametercylindrical portion 120 intersecting with each other. The tip end (tip end 154 b) of theover-tilting prevention portion 222 abuts on theinner corner portion 42 b. Theinner corner portion 42 b stably supports theover-tilting prevention portion 222. - The
over-tilting prevention portion 222 functions even when the tiltinglever 46 is situated at any left-right lever position. As shown inFIG. 5 , theinner corner portion 42 b extends in the circumferential direction and is formed within a predetermined range. Theinner corner portion 42 b can abut on theover-tilting prevention portion 222 even when the tiltinglever 46 is situated at any left-right lever position. - At the maximum water discharge position, the
upper case 42 abuts on the tilting lever 46 (lever shaft 46 a) (seeFIG. 4(b) ). Theupper case 42 includes an over-tiltingprevention abutting surface 42 a that abuts on the tilting lever 46 (lever shaft 46 a) when the lever tilting position is situated at this limit position. This abutment prevents the tiltinglever 46 from over-tilting (this advantageous effect is referred to as a second over-tilting prevention effect). The over-tiltingprevention abutting surface 42 a is oriented (inclined) so as to be in surface contact with the tiltinglever 46 when the tiltinglever 46 is situated at the maximum water discharge position. - The over-tilting
prevention abutting surface 42 a functions even when the tiltinglever 46 is situated at any left-right lever position. As shown inFIG. 5 , the over-tiltingprevention abutting surface 42 a extends in the circumferential direction and is formed within a predetermined range. The over-tiltingprevention abutting surface 42 a can abuts on the tilting lever 46 (lever shaft 46 a) even when the tiltinglever 46 is situated at any left-right lever position. - [Retention of the Ratchet Plate 58]
- As described above, the
ratchet plate 58 is placed on the upper side of the upward-facingsurface 124 of the upper case 42 (seeFIG. 5 ,FIG. 2(a) , andFIG. 2(b) ). Since theratchet plate 58 is simply placed on the upward-facingsurface 124, theratchet plate 58 might fall off from thevalve assembly 38. Once thevalve assembly 38 has been attached to the faucetmain body 12, the presence of thevalve fixing member 12 c prevents theratchet plate 58 from falling off from thevalve assembly 38. However, when thevalve assembly 38 is in a solitary state, or when thevalve fixing member 12 c is detached, there is concern about falling off of theratchet plate 58. - In the present embodiment, the
click rotary member 56 includes aratchet retaining portion 226. In thevalve assembly 38, thedownward extension portion 168 also serves as theratchet retaining portion 226. The ratchet retaining portion 226 (downward extension portion 168) is located on the upper side of theratchet plate 58. When theratchet plate 58 is moved upward, theratchet plate 58 comes into contact with the lower end of thedownward extension portion 168, which prevents the further moving of theratchet plate 58. The ratchet retaining portion 226 (downward extension portion 168) prevents theratchet plate 58 from falling off (this advantageous effect is referred to as ratchet plate retention effect). - The leftward and rightward turning of the tilting
lever 46 rotates theclick rotary member 56. When theclick rotary member 56 rotates, thedownward extension portion 168 also moves in the circumferential direction. Even when thedownward extension portion 168 is located at any position in the circumferential direction, thedownward extension portion 168 is located on the upper side of theratchet plate 58. That is, the ratchet retaining portion 226 (downward extension portion 168) is located on the upper side of theratchet plate 58 even when the tiltinglever 46 is situated at any left-right lever position. Accordingly, theratchet plate 58 is prevented from falling off even when the tiltinglever 46 is situated at any left-right lever position. - [Structure of the Tilting Lever 46]
- The tilting
lever 46 may be integrally formed as a single-piece member. In the above-described embodiment, the tiltinglever 46 is formed by combining thelever shaft 46 a and thelever cap 46 b. This structure allows the designer to select respective appropriate materials and manufacturing methods for thelever shaft 46 a and thelever cap 46 b. When thelever cap 46 b is made of a resin, thelever cap 46 b can be easily formed even when it has an intricate shape. This enables thelever cap 46 b including thefirst abutment portion 214, thesecond abutment portion 216, theclick retention portion 220, and theover-tilting prevention portion 222 to be easily formed. From this viewpoint, thelever cap 46 b preferably includes thefirst abutment portion 214 and thesecond abutment portion 216. From this viewpoint, thelever cap 46 b preferably includes theclick retention portion 220. From this viewpoint, thelever cap 46 b preferably includes theover-tilting prevention portion 222. - The
valve assembly 38 can be easily assembled by using thelever shaft 46 a and thelever cap 46 b. The method for manufacturing (method for assembling) thevalve assembly 38 can include the following first step and second step. - (1) The first step is a step of passing the
lever shaft 46 a to which thelever cap 46 b is not yet attached through the center opening 166 of theclick rotary member 56 from the lower side of thecenter opening 166.
(2) The second step is a step of attaching thelever cap 46 b to thelever shaft 46 a from the upper side of thelever shaft 46 a after thelever shaft 46 a has been protruded to the upper side of thecenter opening 166 by the first step. - The first step and the second step allow the manufacturer to dispose the
lever cap 46 b on the upper side of theclick rotary member 56 without the need of passing thelever cap 46 b through thecenter opening 166. Thelever cap 46 b can be attached to thelever shaft 46 a from above. Accordingly, these steps enable the manufacturer to easily attain the structure in which theclick retention portion 220 is located on the upper side of the click rotary member 56 (this advantageous effect is referred to as easy assembling effect). Also from this viewpoint, thelever cap 46 b preferably includes theclick retention portion 220. - Examples of the material of the upper case include resins and metals. Examples of the resins include fiber reinforced resins. From the viewpoint of durability against the pressing force applied by the valve fixing member, a material having a high rigidity and a high strength is preferable. From this viewpoint, a polyphenylene sulfide (PPS) resin is particularly preferable.
- Examples of the material of the
lever cap 46 b include resins (including fiber reinforced resins) and metals. From the viewpoint of formability of a thin wall portion, a resin is preferable, and a polypropylene (PP) resin is particularly preferable. In the above-described embodiment, a PP resin is used. - Examples of the material of the
lever shaft 46 a include resins (including fiber reinforced resins), metals, and ceramic materials. From the viewpoint of strength against user's operating force, a metal is preferable. Also considering rust that might be caused by water splashed on the lever shaft, stainless steel is more preferable. In the above-described embodiment, SUS304 is used. - Examples of the material of the
click rotary member 56 include resins and metals. From the viewpoint of click sound, the materials of thebase portion 162 and thedownward extension portion 168 are preferably metals. Accordingly, when the click rotary member is integrally formed as a single-piece member, the material of the click rotary member is preferably a metal. From the viewpoint of rust resistance, the metal is preferably stainless steel. In the above-described embodiment, SUS304 is used. - In the above-described embodiment, the
click rotary member 56 is constituted by themetal member 190 and theresin member 192. This structure allows portions (thedownward extension portion 168 and the base portion 162) that are elastically deformed for the engagement causing a click to be made of a metal, and a portion having a complex shape to be made of a resin having a high formability. In addition, in the above-described embodiment, theresin member 192 is divided into the right-side resin member 192 a and the left-side resin member 192 b. This achieves a structure in which only a portion that requires a high formability can be made of a resin, and themetal member 190 can have an annular shape. From the viewpoint of productivity, themetal member 190 is preferably produced by drawing process. - The
click rotary member 56 is produced by being assembled. That is, theclick rotary member 56 is formed by assembling themetal member 190 and theresin member 192. From the viewpoint of omitting the assembling step, theclick rotary member 56 may be produced by double molding process. However, in the above-described embodiment, the double molding process is not adopted. Since themetal member 190 is a thin member, the double molding process causes deformation (undulation) to thebase portion 162 due to pressure generated by forming the resin member. As a result, the double molding process can cause problems such as deformation in the final product, and/or flash of resin. From this viewpoint, theclick rotary member 56 is preferably formed by being assembled. - Examples of the material of the
lever sealing member 48 include resins and rubber materials (elastic rubber materials). From the viewpoint of adhesiveness to thespherical body 52, rubber materials are preferable. Examples of preferable rubber materials include silicone rubber, nitrile rubber (NBR), and ethylene propylene diene monomer rubber (EPDM). In the above-described embodiment, a rubber (EPDM) is used. - Examples of the material of the upper sealing
member 40 include resins and rubber materials (elastic rubber materials). From the viewpoint of seal tightness, rubber materials are preferable. In the above-described embodiment, a rubber is used. - Examples of the material of the inner sealing
member 64 include resins and rubber materials (elastic rubber materials). From the viewpoint of seal tightness, rubber materials are preferable. In the above-described embodiment, a rubber is used. - Examples of the material of the
lower sealing member 66 include resins and rubber materials (vulcanized rubber materials). From the viewpoint of seal tightness, rubber materials are preferable. In the above-described embodiment, a rubber is used. - Regarding the above-described embodiments, the following clauses are disclosed.
- [Clause 1] A mixer faucet including:
- a faucet main body;
- a lever handle that is configured to turn forward and rearward and also turn leftward and rightward; and
- a valve assembly that is housed inside the faucet main body, wherein
- the valve assembly includes:
- a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole;
- a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body;
- a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position;
- a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole;
- an upper case that is fixed to the lower case, the upper case and the lower case constituting an outer surface of the valve assembly;
- a lower sealing member that seals a gap between the lower case and the faucet main body;
- an inner sealing member that is disposed between the fixed valve body and the lower case, and that seals a gap between the hot water supply hole and the hot water inlet hole, a gap between the cold water supply hole and the cold water inlet hole, and a gap between the drain hole and the discharge hole; and
- a click rotary member that is exposed to an outside of the valve assembly and is configured to be rotated leftward and rightward by a rotation force applied from the tilting lever, wherein
- the click rotary member includes a first click engaging portion,
- the upper case includes a second click engaging portion,
- an engagement between the first click engaging portion and the second click engaging portion generates a left-right click.
- [Clause 2] The mixer faucet according to
clause 1, wherein - the mixer faucet further includes:
- an upper sealing member that seals a gap between the upper case and the faucet main body; and
- a lever sealing member that seals a gap between the upper case and a lever interlocking portion that moves in conjunction with a movement of the tilting lever.
- [Clause 3] The mixer faucet according to clause 2, wherein
- the tilting lever includes a spherical body, and
- the lever sealing member seals a gap between the upper case and the spherical body.
- [Clause 4] The mixer faucet according to any one of
clauses 1 to 3, wherein - the tilting lever includes a lever shaft and a lever cap that is attached to the lever shaft.
- [Clause 5] The mixer faucet according to clause 4, wherein
- the mixer faucet further includes a fixing screw that fixes the lever handle to the tilting lever,
- the lever cap includes a cover portion that covers the lever shaft, and
- the fixing screw presses the lever shaft with the cover portion interposed between the fixing screw and the lever shaft.
- [Clause 6] The mixer faucet according to any one of
clauses 1 to 5, wherein - the tilting lever includes: a first abutment portion that transmits the rotation force to the click rotary member; and a second abutment portion that is located at a position different from the first abutment portion and also transmits the rotation force to the click rotary member.
- [Clause 7] The mixer faucet according to any one of
clauses 1 to 6, wherein - the tilting lever includes a click retention portion that is located on an upper side of the click rotary member regardless of the lever tilting position.
- [Clause 8] The mixer faucet according to any one of
clauses 1 to 7, wherein - the tilting lever includes an over-tilting prevention portion that abuts on the upper case when the lever tilting position is situated at a limit position.
- [Clause 9] The mixer faucet according to any one of
clauses 1 to 8, wherein - the upper case includes an over-tilting prevention abutting surface that abuts on the tilting lever when the lever tilting position is situated at a limit position.
- [Clause 10] The mixer faucet according to any one of
clauses 1 to 9, wherein - the faucet main body includes a valve fixing member that holds the lever assembly down from above using an axial force of a screw connection,
- the valve assembly further includes a ratchet plate that abuts on the valve fixing member and prevents the valve fixing member from rotating in a direction in which the screw connection is loosened, and
- the click rotary member includes a ratchet retaining portion that is located on an upper side of the ratchet plate regardless of the left-right lever position.
- [Clause 11] A mixer faucet including:
- a faucet main body;
- a lever handle that is configured to turn forward and rearward and also turn leftward and rightward; and
- a valve assembly that is housed inside the faucet main body, wherein
- the valve assembly includes:
- a fixed valve body that has a hot water supply hole, a cold water supply hole, and a drain hole;
- a movable valve body that has a flow path forming recess and that is configured to move on the fixed valve body;
- a tilting lever that is configured to: move in conjunction with a movement of the lever handle, turn forward and rearward to change a lever tilting position, and turn leftward and rightward to change a left-right lever position;
- a lower case that is disposed on a lower side of the fixed valve body and has a hot water inlet hole, a cold water inlet hole, and a discharge hole;
- an upper case that is fixed to the lower case, the upper case and the lower case constituting an outer surface of the valve assembly;
- a lower sealing member that seals a gap between the lower case and the faucet main body; and
- an inner sealing member that is disposed between the fixed valve body and the lower case, and that seals a gap between the hot water supply hole and the hot water inlet hole, a gap between the cold water supply hole and the cold water inlet hole, and a gap between the drain hole and the discharge hole, wherein
- the tilting lever includes an exposed lever portion that is exposed to an outside and upper side of the valve assembly, and
- the exposed lever portion includes a through hole that has an empty inside and contains nothing therein.
- In the present disclosure, inventions other than those included in claims (including independent claims) are also described. The forms, members, configurations, and combinations thereof described in the claims and the embodiments of the present disclosure should be recognized as inventions based on the functions and effects of each of them.
- The forms, members, configurations, and the like shown in the above-described embodiments are each independently applicable to all inventions described in the present disclosure, including those set forth in the claims of the present disclosure, even if not every form, member, or configuration described in the embodiments is used.
-
-
- 10 Mixer faucet
- 14 Lever handle
- 16 Discharge portion
- 18 Hot water inlet pipe
- 20 Cold water inlet pipe
- 22 Discharge pipe
- 38 Valve assembly
- 40 Upper sealing member
- 42 Upper case
- 42 a Over-tilting prevention abutting surface
- 44 Rotatable body
- 46 Tilting lever
- 46 a Lever shaft
- 46 b Lever cap
- 48 Lever sealing member
- 53 Fixing screw
- 56 Click rotary member
- 58 Ratchet plate
- 60 Movable valve body
- 62 Fixed valve body
- 64 Inner sealing member
- 66 Lower sealing member
- 68 Lower case
- 120 Smaller-diameter cylindrical portion of the upper case
- 122 Larger-diameter cylindrical portion of the upper case
- 144 Cover portion of the lever cap
- 150 Flange portion of the lever cap
- 154 Protruded extension portion of the lever cap
- 162 Base portion of the click rotary member
- 164 Cylinder forming portion of the click rotary member
- 168 Downward extension portion
- 170 First click engaging portion
- 180 First lever abutting surface
- 182 Upwardly projected curved surface
- 184 Second lever abutting surface
- 190 Metal member of the click rotary member
- 192 Resin member of the click rotary member
- 200 Second click engaging portion
- 212 Exposed lever portion
- 214 First abutment portion
- 216 Second abutment portion
- 220 Click retention portion
- 222 Over-tilting prevention portion
- 226 Ratchet retaining portion
- S1 Valve-bodies surrounding space
- PL1 First sliding surface
- PL2 Second sliding surface
- PL3 Sliding interface
Claims (20)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2019/015137 WO2020202551A1 (en) | 2019-04-05 | 2019-04-05 | Hot/cold water mixing tap |
Publications (2)
Publication Number | Publication Date |
---|---|
US20220163134A1 true US20220163134A1 (en) | 2022-05-26 |
US11846367B2 US11846367B2 (en) | 2023-12-19 |
Family
ID=72667363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17/594,088 Active 2039-07-27 US11846367B2 (en) | 2019-04-05 | 2019-04-05 | Mixer faucet |
Country Status (5)
Country | Link |
---|---|
US (1) | US11846367B2 (en) |
JP (1) | JP7246651B2 (en) |
CN (1) | CN113631780B (en) |
AU (1) | AU2019439218A1 (en) |
WO (1) | WO2020202551A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11781661B1 (en) * | 2022-06-27 | 2023-10-10 | Xiamen Forbetter Sanitary Ware Co., Ltd. | Valve core for faucet |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11781661B1 (en) * | 2022-06-27 | 2023-10-10 | Xiamen Forbetter Sanitary Ware Co., Ltd. | Valve core for faucet |
Also Published As
Publication number | Publication date |
---|---|
JPWO2020202551A1 (en) | 2020-10-08 |
AU2019439218A1 (en) | 2021-10-07 |
CN113631780B (en) | 2023-08-25 |
AU2019439218A2 (en) | 2022-01-20 |
US11846367B2 (en) | 2023-12-19 |
CN113631780A (en) | 2021-11-09 |
WO2020202551A1 (en) | 2020-10-08 |
JP7246651B2 (en) | 2023-03-28 |
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