US20200333722A1 - Print sequence in an electrophotographic printer - Google Patents
Print sequence in an electrophotographic printer Download PDFInfo
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- US20200333722A1 US20200333722A1 US16/957,190 US201816957190A US2020333722A1 US 20200333722 A1 US20200333722 A1 US 20200333722A1 US 201816957190 A US201816957190 A US 201816957190A US 2020333722 A1 US2020333722 A1 US 2020333722A1
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- image
- intermediate transfer
- transfer member
- photo imaging
- separation
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/14—Inert intermediate or cover layers for charge-receiving layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
- G03G15/0105—Details of unit
- G03G15/0131—Details of unit for transferring a pattern to a second base
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
- G03G15/0105—Details of unit
- G03G15/0121—Details of unit for developing
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/10—Apparatus for electrographic processes using a charge pattern for developing using a liquid developer
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
- G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
- G03G15/1665—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer by introducing the second base in the nip formed by the recording member and at least one transfer member, e.g. in combination with bias or heat
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/06—Developing structures, details
- G03G2215/0634—Developing device
- G03G2215/0658—Liquid developer devices
Definitions
- Electrophotographic printing refers to a process of printing in which a printing substance (e.g., a liquid or dry electrophotographic ink or toner) can be applied onto a surface having a pattern of electrostatic charge.
- the printing substance conforms to the electrostatic charge to form an image in the printing substance that corresponds to the electrostatic charge pattern.
- An electrophotographic printer may use digitally controlled lasers to create a latent image in a charged surface of an imaging element such as a photo imaging plate (PIP).
- PIP photo imaging plate
- a uniform static electric charge is applied to the photo imaging plate and the lasers dissipate charge in certain areas creating the latent image in the form of an invisible electrostatic charge pattern corresponding to one “separation” of the image to be printed.
- An electrically charged printing substance, in the form of dry or liquid toner is then applied and attracted to the partially-charged surface of the photo imaging plate, recreating a color separation, in the form of a layer of printing substance, of the desired image.
- a transfer member such as an intermediate transfer member (ITM) is used to transfer developed toner to a print medium.
- ITM intermediate transfer member
- a developed image comprising toner aligned according to a latent image
- a transfer blanket of an intermediate transfer member may be transferred from a photo imaging plate to a transfer blanket of an intermediate transfer member.
- This transfer occurs via predominantly electrical and mechanical forces that exist between the charged toner and the intermediate transfer member which is often biased at a particular voltage level. Pure mechanical force, using zero electrical potential difference between the blanket of the intermediate transfer member and toner produces poor print quality.
- the toner is transferred to a desired substrate, which is placed into contact with the transfer blanket.
- At least two different methodologies may be used to print multi-color images on an electrophotographic printer. These involve the generation of multiple separations, in the form of multiple layers of a printing substance, where each separation is a single-color partial image. When these separations are superimposed, they result in the desired full color image being formed.
- a color separation layer is generated on the photo imaging plate, transferred to the intermediate transfer member and is finally transferred to a substrate. Subsequent color separation layers are similarly formed and are successively transferred to the substrate on top of the previous layer(s). This is sometimes known as a “multi-shot” imaging sequence.
- a “one-shot” imaging process is used. In these systems, the photo imaging plate transfers a succession of separations to the transfer blanket on the intermediate transfer member, building up each separation layer on the blanket. Once a predetermined number of separations are formed on the transfer blanket, they are all transferred to the substrate together.
- FIG. 1 is a schematic diagram showing a cross section of a print engine in a liquid electrophotographic printer according to an example
- FIG. 2 is a flow diagram showing a method of printing images in a liquid electrophotographic printer, according to an example
- FIGS. 3 a and 3 b show a one-shot print sequence, according to an example
- FIGS. 4 a -4 c are tables showing example print sequences for four, three and five color separations, respectively;
- FIGS. 5 a -5 c are tables showing example print sequences for four, three and five color separations, respectively, in which a longer voltage rise or fall than that of FIGS. 4 a -4 c occurs;
- FIG. 6 is a non-transitory computer readable storage medium comprising a set of computer-readable instructions to be carried out by a processor, according to an example.
- an example electrophotographic printer in the form of a liquid electrophotographic (LEP) printer comprises an imaging element such as a photo imaging member, which can be referred to as a photo imaging plate (PIP).
- the photo imaging plate may be implemented, for example, as a drum or a belt.
- a charging element charges the photo imaging plate and a latent image is generated on the photo imaging plate.
- At least one image development unit deposits a charged layer of printing fluid onto the photo imaging plate. In one example, each image development unit deposits a different colored layer of printing fluid onto the photo imaging plate.
- An example printing fluid in the form of liquid toner comprises ink particles and a carrier liquid.
- the ink or pigment particles are charged and may be arranged upon the photo imaging plate based on a charge pattern of a latent image.
- the inked image comprises ink particles that are aligned according to the latent image.
- the ink particles may be in the order of about 1-2 microns in diameter.
- An intermediate transfer member receives the inked image from the photo imaging plate and transfers the inked image to a print substrate.
- the photo imaging plate and the ITM may engage one another and move relative to one another.
- the photo imaging plate and the ITM may rotate relative to one another.
- the ITM is heatable.
- the ITM may comprise a drum or belt wrapped with a blanket.
- the ITM is supplied with a high voltage, such as +500V to +600V, in order for the first electrical transfer of printing fluid from the PIP to the blanket.
- electrostatic discharge issues can occur owing to the high voltage that is applied to the ITM drum.
- the high voltage applied to the ITM drum can be turned off when the second transfer is taking place.
- this is not practical when a “two-page” print is being carried out by the ITM, that is, when two separate images are being developed on separate portions of the ITM.
- two portions of the ITM are in different stages of image development at a given moment, and a first image cannot be transferred to a conductive substrate simultaneously to the ITM receiving a color separation of a second image from the PIP.
- a sequence of separation printing which includes “null” separations between ink color separations, allows a first transfer to take place when there is no print substrate in contact with the ITM blanket (and conversely, the print substrate is printed to during the null separation when there is no “first transfer” taking place between the PIP and the blanket).
- a null separation occurs when there is no transfer of a color separation from the PIP to the ITM blanket as the PIP and ITM move, e.g. rotate, relative to one another.
- a null separation may involve a period where there is no latent image on the PIP or no image development unit is engaged with the PIP, such that no liquid toner is applied by the image development units.
- the null separations are inserted to eliminate the electrostatic discharge issues noted above, while ensuring an efficient print cycle in a two-page print process.
- Such a print sequence can also take into account the rise and fall time of the high voltage power supply provided to the ITM, e.g. may allow the voltage to be reduced or turned off for longer than the exact substrate contact time.
- FIG. 1 is a schematic diagram showing a liquid electrophotographic (LEP) printer 100 in accordance with an example, although it should be appreciated that other examples may be printers that use a dry printing substance.
- Liquid electrophotography sometimes also known as Digital Offset Color printing, is the process of printing in which printing fluid such as liquid toner is applied onto a surface having a pattern of electrostatic charge (i.e. a latent image) to form a pattern of liquid toner corresponding with the electrostatic charge pattern (i.e. an inked image). This pattern of liquid toner is then transferred to at least one intermediate surface, and then to a print medium or substrate.
- ink images are formed on the surface of a photo imaging plate. These ink images are transferred to the blanket of an intermediate transfer member and then to a print medium.
- a latent image is formed on a photo imaging member, which can be referred to as a photo imaging plate (PIP) 110 by rotating a clean, bare segment of the PIP 110 under a charging element 105 .
- the PIP 110 in this example is cylindrical in shape, e.g. is constructed in the form of a drum, and rotates in a direction of arrow 125 ; however, a photo imaging member or photo imaging plate may be planar or part of a belt-driven system.
- the charging element 105 may include a charging device, such as corona wire, a charge roller, scorotron, or any other charging device. A uniform static charge is deposited on the PIP 110 by the charging element 105 .
- a voltage of between ⁇ 900V and ⁇ 1100V is applied to the charging element 105 to enable charging.
- the PIP 110 continues to rotate, it passes an imaging unit 115 where one or more laser beams dissipate localized charge in selected portions of the PIP 110 to leave an invisible electrostatic charge pattern that corresponds to the image to be printed, i.e. a latent image.
- the charging element 105 applies a negative charge to the surface of the PIP 110 .
- the charge is a positive charge.
- the imaging unit 115 then locally discharges portions of the PIP 110 , resulting in local neutralized regions on the PIP 110 .
- printing fluid such as ink is transferred onto the PIP 110 by at least one image development unit 120 .
- An image development unit may also be referred to as a Binary Ink Developer (BID) unit.
- BID Binary Ink Developer
- the appropriate image development unit 120 is engaged with the PIP 110 .
- the engaged image development unit 120 presents a uniform film of ink to the PIP 110 .
- the ink contains electrically-charged pigment particles which are attracted to the opposing charges on the image areas of the PIP 110 .
- the PIP 110 now has a single color ink image on its surface, i.e. an inked image or separation.
- one or more ink developer units may alternatively be provided.
- the ink may be a liquid toner, comprising ink particles and a carrier liquid.
- the carrier liquid may be an imaging oil.
- An example liquid toner ink is HP ElectroInkTM.
- pigment particles are incorporated into a resin that is suspended in a carrier liquid, such as IsoparTM.
- the ink particles may be electrically charged such that they move when subjected to an electric field.
- the ink particles are negatively charged and are therefore repelled from the negatively charged portions of PIP 110 , and are attracted to the discharged portions of the PIP 110 .
- the pigment is incorporated into the resin and the compounded particles are suspended in the carrier liquid.
- the dimensions of the pigment particles are such that the printed image does not mask the underlying texture of the print substrate, so that the finish of the print is consistent with the finish of the print substrate, rather than masking the print substrate. This enables liquid electrophotographic printing to produce finishes closer in appearance to offset lithography, in which ink is absorbed into the print substrate.
- the ink is transferred from the PIP 110 to the ITM 130 .
- the ITM 130 may also be known as a blanket cylinder or a transfer element and may take the form of a rotatable drum, belt or other transfer system. In the example of FIG. 1 , the ITM 130 rotates in the direction of arrow 135 .
- the transfer of an inked image from the PIP 110 to the ITM 130 may be known as the “first transfer”, which takes place at a point of engagement T 1 between the PIP 110 and the ITM 130 .
- the first transfer of the layer of liquid toner is affected by the potential difference that exists between the liquid toner and the ITM 130 .
- the voltage applied to the ITM 130 is between +500V and +600V.
- the impression cylinder 140 can both mechanically compress the substrate 145 in to contact with the ITM 130 and also help feed the substrate 145 .
- the impression cylinder 140 is grounded.
- the present electrophotographic printer is capable of printing on either conductive or non-conductive substrates.
- Non-conductive substrates may include: sheets of metal; metal-coated paper or cardboard; or substrates with metal areas or parts.
- the ITM 130 is used as a “two-sided” or “two-page” intermediate transfer drum to develop two images on different portions of the ITM 130 at a time.
- Image development units 120 deposit respective first and second sequences of color separations onto the PIP 110 .
- the ITM 130 has a first portion (an example of which is shown as portion A in FIG. 1 ) to receive the first sequence of color separations from the PIP 110 and a second portion (an example of which is shown as portion B in FIG. 1 ) to receive the second sequence of color separations from the PIP 110 .
- the PIP 110 and ITM 130 can be rotatable drums that rotate relative to one another, such that the color separations are transferred during the relative rotation.
- the print method may be a “one-shot” imaging process as described previously.
- the sequences are controlled so that, during the second transfer of the first developed image to a conductive substrate 145 , there is no first transfer of a color separation of the second image from the PIP 110 to the ITM 130 , and conversely, no image is printed to the conductive substrate when a first transfer of a color separation between the PIP 110 and the ITM 130 is taking place.
- Controller 150 controls part, or all, of the print process.
- a memory 160 may comprise a set of computer-readable instructions stored thereon to perform functions such as controlling a voltage 170 , inserting a null separation 172 , reducing a voltage 174 and transferring an image 176 , as explained further below.
- these functions may be implemented in dedicated circuitry.
- the controller 150 can control the voltage level applied by a voltage source 155 , for example a power supply, to the ITM 130 in accordance with the rotation of the ITM 130 .
- the ITM 130 voltage is selectively applied such that the ITM 130 receives each color separation from the PIP 110 .
- the controller 150 inserts at least one null separation into the second sequence of color separations during the development of the second image. During a period for the null separation, the controller 150 controls the voltage source 155 to reduce the voltage applied to the ITM 130 , and to transfer the first image to the conductive substrate 145 .
- the voltage source 155 is reduced to a low enough voltage in order that electrostatic charging/discharging issues are not introduced when printing to the conductive substrate 145 .
- the voltage source 155 may be reduced to approximately 0V, for example by turning off an associated power supply.
- controller 150 can also control any other, or all of the components of the printer 100 , however connections between those elements and the controller are not shown in FIG. 1 for clarity. Furthermore, controller 150 may also be embodied in one or more separate controllers.
- the controller 150 may comprise a microprocessor and a memory.
- the LEP printer 100 comprises electronic circuitry to receive a control signal from the microprocessor and, in response, to cause the voltage source 155 to reduce the voltage applied to the ITM 130 .
- FIG. 2 shows an example method of printing images in an LEP printer 100 .
- a voltage is applied to the ITM 130 during receipt (at block 204 ) of each color separation from the PIP 110 .
- the first sequence of color separations is received from the PIP 110 to develop the first image on a first portion of the ITM 130
- the second sequence of color separations is received from the PIP 110 to develop a second image on a second portion of the ITM 130 .
- at least one null separation is inserted by the controller 150 into the second sequence of color separations. This insertion may include generating control data that includes the null separation, e.g.
- a voltage applied to the ITM by the voltage source 155 is reduced by the controller 150 , and the first image is transferred (block 210 ) a conductive substrate.
- FIGS. 3 a and 3 b show a more detailed example method of printing images in an LEP printer 100 .
- FIG. 3 b is a continuation of FIG. 3 a over predetermined and equal time periods t 0 to t 26 .
- Each time period corresponds to a half a rotation of the ITM 130 , that is, an 180° rotation of the cylindrical drum shown in FIG. 1 .
- each image may take up approximately 150° of the perimeter of the ITM 130 blanket.
- a voltage level that is supplied to the ITM 130 using voltage source 155 is shown to be HIGH/ON or LOW/OFF in accordance with times t 0 -t 26 shown on the horizontal axis.
- 3 a and 3 b indicate: a first transfer (at the point of engagement, T 1 , between the PIP 110 and the ITM 130 ) to a first portion of the ITM 130 (blanket A); a first transfer (at point T 1 ) to a second portion of the ITM 130 (blanket B); a second transfer (at the point of engagement, T 2 , between the ITM 130 and the conductive substrate 145 ) to the first portion of the ITM 130 (blanket A); a second transfer (at T 2 ) to a second portion of the ITM 130 (blanket B).
- Each transfer is represented by a block indicating an action at a particular time, where P 1 is a first image to be printed, P 2 is a second image to be printed, and S 1 -S 4 represent the individual color separations that are transferred for each respective image, as explained further below.
- the voltage is applied to the ITM (for example, by turning a power supply attached to the ITM 130 up or on) as the development of images onto the ITM 130 begins.
- the PIP 110 and ITM 130 rotate at constant process velocities relative to one another, and at time t 1 block P 1 S 1 indicates that a first color separation of a first image is transferred from the PIP 110 to a first portion, blanket A, of the ITM 130 .
- the high voltage level is maintained but there is no transfer of a color separation to the ITM 130 .
- separation S 1 is magenta and separation S 2 is cyan
- FIG. 3 a by inserting the dummy phase at time t 2 , blocks P 1 S 1 and P 2 S 1 are spaced from one another, and blocks P 1 S 2 and P 2 S 2 are correspondingly spaced, which eases pressure on the system and allows the appropriate image development unit 120 to prepare for the next color separation transfer.
- block P 1 S 4 indicates that the fourth separation of the first image is transferred onto the first portion of the ITM 130 .
- the transfer of the first image onto the ITM 130 blanket is now complete, and the first image is ready to be transferred to the conductive substrate 145 .
- the transfer of the first image to the conductive substrate 145 occurs when a subset of the second sequence of color separations have been received on the second portion of the ITM 130 .
- the first and second color separations (S 1 , S 2 ) of image P 2 have been transferred to blanket B.
- the controller 150 inserts a null separation into the second sequence of color separations, so that no color separation transfer occurs between the PIP 110 and the ITM 130 .
- the controller 150 also reduces the voltage applied by the voltage supply 155 to the ITM 130 to the LOW/OFF level.
- the second transfer of the first image (T-P 1 ) from the ITM 130 to the conductive substrate (in this example, substrate A) can then take place during the null separation.
- a second null cycle can be introduced at time t 9 , because in the example of FIG. 1 , the location T 2 at which the ITM 130 meets the substrate 145 is not directly opposite the location T 1 of the first transfer between the PIP 110 and the ITM 130 .
- second transfers of a second image (T-P 2 ), a third image (T-P 3 ) and a fourth image (T-P 4 ) can also take place during subsequent null separations that are inserted into the print cycle at appropriate times by the controller 150 . These times may be the optimum times at which to transfer the respective images, based on the final separation for the respective images being received on the ITM 130 blanket and the position of each portion of the ITM 130 drum.
- FIGS. 3 a and 3 b also show that there may be a time period during which the voltage decreases and increases once the controller has instructed the voltage source to reduce or increase, respectively, the voltage applied to the ITM 130 .
- This rise and fall time of a high voltage power supply means that the power supply may be enabled to lower or turn off the applied voltage for longer than the exact ITM-substrate contact time during the second transfer.
- the insertion of appropriate null separations by the controller 150 ensures that the second transfer takes place when the voltage is at a suitably low level, and that no transfers take place during the voltage rise and fall periods.
- a third image P 3 can be developed on the first portion (blanket A) of the ITM 130 by receiving a third sequence of color separations from the PIP 110 after the first image P 1 has been transferred to a conductive substrate.
- substrate A is used to show that the third image is developed from blanket A, that is, the first portion of the ITM 130 ; however, it should be appreciated that the third image may, in practice, be printed onto a different physical substrate to the substrate to which the first image P 1 has been printed.
- at least one null separation is inserted by the controller into the third sequence of color separations.
- the ITM 130 voltage is reduced and the second image P 2 is transferred at block T-P 2 to a second conductive substrate.
- the second conductive substrate may be separate to, or part of, the first conductive substrate.
- the first and second substrates may be first and second portions, respectively, of a continuous web substrate.
- similar print cycles may be repeated for subsequent images, with up to two images being developed on the ITM 130 at any given time.
- FIG. 4 a is a table illustrating the example sequence of FIG. 3 ; the numbers indicate a color separation number that is received at each of blankets A and B, running in time order from the top to the bottom of the table.
- the term “n” indicates that a null separation is inserted into the print cycle, while “dummy” indicates the insertion of a dummy phase.
- FIGS. 4 b and 4 c illustrate similar tables in the case of an image having three color separations and five color separations, respectively.
- FIGS. 4 a -4 c provide example print cycles in which the voltage rise and fall is relatively fast.
- FIGS. 5 a, 5 b and 5 c show examples of print cycles having 4, 3 and 5 color separations, respectively, which may be employed in the case of a longer duration of voltage rise or fall.
- an example of a non-transitory computer readable storage medium 605 may comprise a set of computer-readable instructions 600 stored thereon.
- the instructions are executed by a processor 610 which may form part of the controller 150 of the example LEP printer of FIG. 1 .
- the instructions are executed by the processor 610 and cause it to carry out the illustrated tasks.
- the processor 110 receives print data for at least a first image and a second image to be printed to the conductive substrate 145 .
- the processor 610 instructs development of first and second images by depositing color separations of printing fluid from at least one image development unit 120 onto a PIP 110 of the LEP.
- the processor 610 then instructs, at block 640 , transfer of the color separations from the PIP 110 to the ITM 130 in accordance with the respective first and second separation development sequences.
- the first and second separation development sequences comprise one or more null separations to delay development of the second image.
- the processor 610 (i) instructs (at block 650 ) a reduction in the voltage applied by the voltage source 155 to the ITM 130 and (ii) instructs transfer (at block 660 ) of the first image from the ITM 130 to the conductive substrate 145 .
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Abstract
Description
- Electrophotographic printing refers to a process of printing in which a printing substance (e.g., a liquid or dry electrophotographic ink or toner) can be applied onto a surface having a pattern of electrostatic charge. The printing substance conforms to the electrostatic charge to form an image in the printing substance that corresponds to the electrostatic charge pattern. An electrophotographic printer may use digitally controlled lasers to create a latent image in a charged surface of an imaging element such as a photo imaging plate (PIP). In this process, a uniform static electric charge is applied to the photo imaging plate and the lasers dissipate charge in certain areas creating the latent image in the form of an invisible electrostatic charge pattern corresponding to one “separation” of the image to be printed. An electrically charged printing substance, in the form of dry or liquid toner, is then applied and attracted to the partially-charged surface of the photo imaging plate, recreating a color separation, in the form of a layer of printing substance, of the desired image.
- In certain electrophotographic printers, a transfer member, such as an intermediate transfer member (ITM) is used to transfer developed toner to a print medium. For example, a developed image, comprising toner aligned according to a latent image, may be transferred from a photo imaging plate to a transfer blanket of an intermediate transfer member. This transfer occurs via predominantly electrical and mechanical forces that exist between the charged toner and the intermediate transfer member which is often biased at a particular voltage level. Pure mechanical force, using zero electrical potential difference between the blanket of the intermediate transfer member and toner produces poor print quality. From the intermediate transfer member, the toner is transferred to a desired substrate, which is placed into contact with the transfer blanket.
- At least two different methodologies may be used to print multi-color images on an electrophotographic printer. These involve the generation of multiple separations, in the form of multiple layers of a printing substance, where each separation is a single-color partial image. When these separations are superimposed, they result in the desired full color image being formed. In a first methodology, a color separation layer is generated on the photo imaging plate, transferred to the intermediate transfer member and is finally transferred to a substrate. Subsequent color separation layers are similarly formed and are successively transferred to the substrate on top of the previous layer(s). This is sometimes known as a “multi-shot” imaging sequence. In a second methodology, a “one-shot” imaging process is used. In these systems, the photo imaging plate transfers a succession of separations to the transfer blanket on the intermediate transfer member, building up each separation layer on the blanket. Once a predetermined number of separations are formed on the transfer blanket, they are all transferred to the substrate together.
- Various features of the present disclosure will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate features of the present disclosure, and wherein:
-
FIG. 1 is a schematic diagram showing a cross section of a print engine in a liquid electrophotographic printer according to an example; -
FIG. 2 is a flow diagram showing a method of printing images in a liquid electrophotographic printer, according to an example; -
FIGS. 3a and 3b show a one-shot print sequence, according to an example; -
FIGS. 4a-4c are tables showing example print sequences for four, three and five color separations, respectively; -
FIGS. 5a-5c are tables showing example print sequences for four, three and five color separations, respectively, in which a longer voltage rise or fall than that ofFIGS. 4a-4c occurs; and -
FIG. 6 is a non-transitory computer readable storage medium comprising a set of computer-readable instructions to be carried out by a processor, according to an example. - In the following description, for purposes of explanation, numerous specific details of certain examples are set forth. Reference in the specification to “an example” or similar language means that a particular feature, structure, or characteristic described in connection with the example is included in at least that one example, but not necessarily in other examples.
- As described herein, an example electrophotographic printer in the form of a liquid electrophotographic (LEP) printer comprises an imaging element such as a photo imaging member, which can be referred to as a photo imaging plate (PIP). The photo imaging plate may be implemented, for example, as a drum or a belt. A charging element charges the photo imaging plate and a latent image is generated on the photo imaging plate. At least one image development unit deposits a charged layer of printing fluid onto the photo imaging plate. In one example, each image development unit deposits a different colored layer of printing fluid onto the photo imaging plate. Those skilled in the art will appreciate that some areas of the photo imaging plate will be charged, and charge in some other areas will have been dissipated by the lasers in generating the latent image. The areas where the layer of printing fluid is applied will form the inked image and the remaining areas will be background areas which do not contain printing fluid. An example printing fluid in the form of liquid toner comprises ink particles and a carrier liquid. The ink or pigment particles are charged and may be arranged upon the photo imaging plate based on a charge pattern of a latent image. The inked image comprises ink particles that are aligned according to the latent image. In an example, the ink particles may be in the order of about 1-2 microns in diameter.
- An intermediate transfer member (ITM) receives the inked image from the photo imaging plate and transfers the inked image to a print substrate. In order to transfer the image from the photo imaging plate to the ITM, the photo imaging plate and the ITM may engage one another and move relative to one another. For example, the photo imaging plate and the ITM may rotate relative to one another. In one example, the ITM is heatable. The ITM may comprise a drum or belt wrapped with a blanket. In an example, the ITM is supplied with a high voltage, such as +500V to +600V, in order for the first electrical transfer of printing fluid from the PIP to the blanket. A second transfer, from the blanket to a print substrate, takes place as the ink comes into contact with the substrate, owing to a temperature differential between the blanket, which has been heated, and the cooler substrate; the ink solidifies, sticks to the substrate and peels off the blanket, leaving the blanket clean and ready to accept a new ink layer. However, in the case of printing to a metallized substrate, electrostatic discharge issues can occur owing to the high voltage that is applied to the ITM drum.
- In order to allow printing on a conductive substrate, cumbersome workarounds may be employed in comparative systems to prevent the occurrence of high voltage breakdown between the biased ITM and the substrate. These voltage breakdowns are exhibited as violent sparks on the substrate, which can damage it. Comparative solutions may involve the use of insulating ITM drum bearings which are expensive. Furthermore, these bearings have a short life span meaning difficult, regular maintenance is involved.
- In order to mitigate such discharge issues, the high voltage applied to the ITM drum can be turned off when the second transfer is taking place. However, this is not practical when a “two-page” print is being carried out by the ITM, that is, when two separate images are being developed on separate portions of the ITM. In such a situation, two portions of the ITM are in different stages of image development at a given moment, and a first image cannot be transferred to a conductive substrate simultaneously to the ITM receiving a color separation of a second image from the PIP.
- In the present examples, a sequence of separation printing, which includes “null” separations between ink color separations, allows a first transfer to take place when there is no print substrate in contact with the ITM blanket (and conversely, the print substrate is printed to during the null separation when there is no “first transfer” taking place between the PIP and the blanket). A null separation occurs when there is no transfer of a color separation from the PIP to the ITM blanket as the PIP and ITM move, e.g. rotate, relative to one another. For example, a null separation may involve a period where there is no latent image on the PIP or no image development unit is engaged with the PIP, such that no liquid toner is applied by the image development units. This is turn leads to a period where there is no developed image (e.g. in the form of a layer of ink) to transfer from the PIP to the ITM. The null separations are inserted to eliminate the electrostatic discharge issues noted above, while ensuring an efficient print cycle in a two-page print process. Such a print sequence can also take into account the rise and fall time of the high voltage power supply provided to the ITM, e.g. may allow the voltage to be reduced or turned off for longer than the exact substrate contact time.
-
FIG. 1 is a schematic diagram showing a liquid electrophotographic (LEP)printer 100 in accordance with an example, although it should be appreciated that other examples may be printers that use a dry printing substance. Liquid electrophotography, sometimes also known as Digital Offset Color printing, is the process of printing in which printing fluid such as liquid toner is applied onto a surface having a pattern of electrostatic charge (i.e. a latent image) to form a pattern of liquid toner corresponding with the electrostatic charge pattern (i.e. an inked image). This pattern of liquid toner is then transferred to at least one intermediate surface, and then to a print medium or substrate. During the operation of a digital liquid electrophotographic system, ink images are formed on the surface of a photo imaging plate. These ink images are transferred to the blanket of an intermediate transfer member and then to a print medium. - According to the example of
FIG. 1 , a latent image is formed on a photo imaging member, which can be referred to as a photo imaging plate (PIP) 110 by rotating a clean, bare segment of thePIP 110 under a chargingelement 105. ThePIP 110 in this example is cylindrical in shape, e.g. is constructed in the form of a drum, and rotates in a direction ofarrow 125; however, a photo imaging member or photo imaging plate may be planar or part of a belt-driven system. The chargingelement 105 may include a charging device, such as corona wire, a charge roller, scorotron, or any other charging device. A uniform static charge is deposited on thePIP 110 by the chargingelement 105. In one example, a voltage of between −900V and −1100V is applied to the chargingelement 105 to enable charging. As thePIP 110 continues to rotate, it passes animaging unit 115 where one or more laser beams dissipate localized charge in selected portions of thePIP 110 to leave an invisible electrostatic charge pattern that corresponds to the image to be printed, i.e. a latent image. In some implementations, the chargingelement 105 applies a negative charge to the surface of thePIP 110. In other implementations, the charge is a positive charge. Theimaging unit 115 then locally discharges portions of thePIP 110, resulting in local neutralized regions on thePIP 110. - In the described example, printing fluid such as ink is transferred onto the
PIP 110 by at least oneimage development unit 120. An image development unit may also be referred to as a Binary Ink Developer (BID) unit. There may be oneimage development unit 120 for each ink color. During printing, the appropriateimage development unit 120 is engaged with thePIP 110. The engagedimage development unit 120 presents a uniform film of ink to thePIP 110. The ink contains electrically-charged pigment particles which are attracted to the opposing charges on the image areas of thePIP 110. ThePIP 110 now has a single color ink image on its surface, i.e. an inked image or separation. In other implementations, such as those for black and white (monochromatic) printing, one or more ink developer units may alternatively be provided. - The ink may be a liquid toner, comprising ink particles and a carrier liquid. The carrier liquid may be an imaging oil. An example liquid toner ink is HP ElectroInk™. In this case, pigment particles are incorporated into a resin that is suspended in a carrier liquid, such as Isopar™. The ink particles may be electrically charged such that they move when subjected to an electric field. Typically, the ink particles are negatively charged and are therefore repelled from the negatively charged portions of
PIP 110, and are attracted to the discharged portions of thePIP 110. The pigment is incorporated into the resin and the compounded particles are suspended in the carrier liquid. The dimensions of the pigment particles are such that the printed image does not mask the underlying texture of the print substrate, so that the finish of the print is consistent with the finish of the print substrate, rather than masking the print substrate. This enables liquid electrophotographic printing to produce finishes closer in appearance to offset lithography, in which ink is absorbed into the print substrate. - The ink is transferred from the
PIP 110 to theITM 130. TheITM 130 may also be known as a blanket cylinder or a transfer element and may take the form of a rotatable drum, belt or other transfer system. In the example ofFIG. 1 , theITM 130 rotates in the direction ofarrow 135. The transfer of an inked image from thePIP 110 to theITM 130 may be known as the “first transfer”, which takes place at a point of engagement T1 between thePIP 110 and theITM 130. The first transfer of the layer of liquid toner is affected by the potential difference that exists between the liquid toner and theITM 130. In an example, the voltage applied to theITM 130 is between +500V and +600V. - Once the layer of liquid toner has been transferred to the
ITM 130, it is transferred to aprint substrate 145. This transfer from theITM 130 to the print substrate may be deemed the “second transfer”, which takes place at a point of engage T2 between theITM 130 and thesubstrate 145. Theimpression cylinder 140 can both mechanically compress thesubstrate 145 in to contact with theITM 130 and also help feed thesubstrate 145. In one example, theimpression cylinder 140 is grounded. The present electrophotographic printer is capable of printing on either conductive or non-conductive substrates. Non-conductive substrates may include: sheets of metal; metal-coated paper or cardboard; or substrates with metal areas or parts. - In an example, the
ITM 130 is used as a “two-sided” or “two-page” intermediate transfer drum to develop two images on different portions of theITM 130 at a time.Image development units 120 deposit respective first and second sequences of color separations onto thePIP 110. TheITM 130 has a first portion (an example of which is shown as portion A inFIG. 1 ) to receive the first sequence of color separations from thePIP 110 and a second portion (an example of which is shown as portion B inFIG. 1 ) to receive the second sequence of color separations from thePIP 110. ThePIP 110 andITM 130 can be rotatable drums that rotate relative to one another, such that the color separations are transferred during the relative rotation. - The print method may be a “one-shot” imaging process as described previously. The sequences are controlled so that, during the second transfer of the first developed image to a
conductive substrate 145, there is no first transfer of a color separation of the second image from thePIP 110 to theITM 130, and conversely, no image is printed to the conductive substrate when a first transfer of a color separation between thePIP 110 and theITM 130 is taking place. -
Controller 150, discussed in more detail below, controls part, or all, of the print process. Amemory 160 may comprise a set of computer-readable instructions stored thereon to perform functions such as controlling avoltage 170, inserting anull separation 172, reducing avoltage 174 and transferring an image 176, as explained further below. Alternatively, these functions may be implemented in dedicated circuitry. For example, thecontroller 150 can control the voltage level applied by avoltage source 155, for example a power supply, to theITM 130 in accordance with the rotation of theITM 130. TheITM 130 voltage is selectively applied such that theITM 130 receives each color separation from thePIP 110. Thecontroller 150 inserts at least one null separation into the second sequence of color separations during the development of the second image. During a period for the null separation, thecontroller 150 controls thevoltage source 155 to reduce the voltage applied to theITM 130, and to transfer the first image to theconductive substrate 145. Thevoltage source 155 is reduced to a low enough voltage in order that electrostatic charging/discharging issues are not introduced when printing to theconductive substrate 145. Thevoltage source 155 may be reduced to approximately 0V, for example by turning off an associated power supply. - It will be appreciated that the
controller 150 can also control any other, or all of the components of theprinter 100, however connections between those elements and the controller are not shown inFIG. 1 for clarity. Furthermore,controller 150 may also be embodied in one or more separate controllers. Thecontroller 150 may comprise a microprocessor and a memory. TheLEP printer 100 comprises electronic circuitry to receive a control signal from the microprocessor and, in response, to cause thevoltage source 155 to reduce the voltage applied to theITM 130. -
FIG. 2 shows an example method of printing images in anLEP printer 100. Atblock 202, a voltage is applied to theITM 130 during receipt (at block 204) of each color separation from thePIP 110. As described previously, the first sequence of color separations is received from thePIP 110 to develop the first image on a first portion of theITM 130, while the second sequence of color separations is received from thePIP 110 to develop a second image on a second portion of theITM 130. Atblock 206, during the developing of the second image, at least one null separation is inserted by thecontroller 150 into the second sequence of color separations. This insertion may include generating control data that includes the null separation, e.g. as compared to control data that does not include the null separation. Atblock 208, during a period for the null separation, a voltage applied to the ITM by thevoltage source 155 is reduced by thecontroller 150, and the first image is transferred (block 210) a conductive substrate. -
FIGS. 3a and 3b show a more detailed example method of printing images in anLEP printer 100.FIG. 3b is a continuation ofFIG. 3a over predetermined and equal time periods t0 to t26. Each time period corresponds to a half a rotation of theITM 130, that is, an 180° rotation of the cylindrical drum shown inFIG. 1 . In this example, each image may take up approximately 150° of the perimeter of theITM 130 blanket. A voltage level that is supplied to theITM 130 usingvoltage source 155 is shown to be HIGH/ON or LOW/OFF in accordance with times t0-t26 shown on the horizontal axis. The vertical axes ofFIGS. 3a and 3b indicate: a first transfer (at the point of engagement, T1, between thePIP 110 and the ITM 130) to a first portion of the ITM 130 (blanket A); a first transfer (at point T1) to a second portion of the ITM 130 (blanket B); a second transfer (at the point of engagement, T2, between theITM 130 and the conductive substrate 145) to the first portion of the ITM 130 (blanket A); a second transfer (at T2) to a second portion of the ITM 130 (blanket B). Each transfer is represented by a block indicating an action at a particular time, where P1 is a first image to be printed, P2 is a second image to be printed, and S1-S4 represent the individual color separations that are transferred for each respective image, as explained further below. In this example, there are four color separations, but images comprising fewer or more color separations can also be printed using the printing method ofFIG. 2 . - Referring to
FIG. 3 a, at time t0, the voltage is applied to the ITM (for example, by turning a power supply attached to theITM 130 up or on) as the development of images onto theITM 130 begins. ThePIP 110 andITM 130 rotate at constant process velocities relative to one another, and at time t1 block P1S1 indicates that a first color separation of a first image is transferred from thePIP 110 to a first portion, blanket A, of theITM 130. At time t2, the high voltage level is maintained but there is no transfer of a color separation to theITM 130. This can be referred to as a “dummy” phase and ensures that in subsequent color separation transfers, separations of the same color are not transferred to portions A and B of theITM 130 at adjacent times tx, tx+1. For example, if separation S1 is magenta and separation S2 is cyan, it can be seen fromFIG. 3a that by inserting the dummy phase at time t2, blocks P1S1 and P2S1 are spaced from one another, and blocks P1S2 and P2S2 are correspondingly spaced, which eases pressure on the system and allows the appropriateimage development unit 120 to prepare for the next color separation transfer. - At time t7, block P1S4 indicates that the fourth separation of the first image is transferred onto the first portion of the
ITM 130. As each image in this example has four color separations, the transfer of the first image onto theITM 130 blanket is now complete, and the first image is ready to be transferred to theconductive substrate 145. As can be seen fromFIG. 3 a, the transfer of the first image to theconductive substrate 145 occurs when a subset of the second sequence of color separations have been received on the second portion of theITM 130. In this example, the first and second color separations (S1, S2) of image P2 have been transferred to blanket B. - At time t8, the
controller 150 inserts a null separation into the second sequence of color separations, so that no color separation transfer occurs between thePIP 110 and theITM 130. During the null separation, thecontroller 150 also reduces the voltage applied by thevoltage supply 155 to theITM 130 to the LOW/OFF level. The second transfer of the first image (T-P1) from theITM 130 to the conductive substrate (in this example, substrate A) can then take place during the null separation. A second null cycle can be introduced at time t9, because in the example ofFIG. 1 , the location T2 at which theITM 130 meets thesubstrate 145 is not directly opposite the location T1 of the first transfer between thePIP 110 and theITM 130. - As shown in
FIG. 3 b, second transfers of a second image (T-P2), a third image (T-P3) and a fourth image (T-P4) can also take place during subsequent null separations that are inserted into the print cycle at appropriate times by thecontroller 150. These times may be the optimum times at which to transfer the respective images, based on the final separation for the respective images being received on theITM 130 blanket and the position of each portion of theITM 130 drum. -
FIGS. 3a and 3b also show that there may be a time period during which the voltage decreases and increases once the controller has instructed the voltage source to reduce or increase, respectively, the voltage applied to theITM 130. This rise and fall time of a high voltage power supply means that the power supply may be enabled to lower or turn off the applied voltage for longer than the exact ITM-substrate contact time during the second transfer. The insertion of appropriate null separations by thecontroller 150 ensures that the second transfer takes place when the voltage is at a suitably low level, and that no transfers take place during the voltage rise and fall periods. - As shown by blocks P3S1-P3S4, a third image P3 can be developed on the first portion (blanket A) of the
ITM 130 by receiving a third sequence of color separations from thePIP 110 after the first image P1 has been transferred to a conductive substrate. In this example, the term “substrate A” is used to show that the third image is developed from blanket A, that is, the first portion of theITM 130; however, it should be appreciated that the third image may, in practice, be printed onto a different physical substrate to the substrate to which the first image P1 has been printed. During the development of the third image, at least one null separation is inserted by the controller into the third sequence of color separations. During a period of time for the null separation, theITM 130 voltage is reduced and the second image P2 is transferred at block T-P2 to a second conductive substrate. The second conductive substrate may be separate to, or part of, the first conductive substrate. For example, the first and second substrates may be first and second portions, respectively, of a continuous web substrate. As shown inFIG. 3 b, similar print cycles may be repeated for subsequent images, with up to two images being developed on theITM 130 at any given time. -
FIG. 4a is a table illustrating the example sequence ofFIG. 3 ; the numbers indicate a color separation number that is received at each of blankets A and B, running in time order from the top to the bottom of the table. The term “n” indicates that a null separation is inserted into the print cycle, while “dummy” indicates the insertion of a dummy phase.FIGS. 4b and 4c illustrate similar tables in the case of an image having three color separations and five color separations, respectively. -
FIGS. 4a-4c provide example print cycles in which the voltage rise and fall is relatively fast. By contrast,FIGS. 5 a, 5 b and 5 c show examples of print cycles having 4, 3 and 5 color separations, respectively, which may be employed in the case of a longer duration of voltage rise or fall. - Referring to
FIG. 6 , an example of a non-transitory computerreadable storage medium 605 may comprise a set of computer-readable instructions 600 stored thereon. The instructions are executed by aprocessor 610 which may form part of thecontroller 150 of the example LEP printer ofFIG. 1 . The instructions are executed by theprocessor 610 and cause it to carry out the illustrated tasks. Atblock 620, theprocessor 110 receives print data for at least a first image and a second image to be printed to theconductive substrate 145. At block 630, theprocessor 610 instructs development of first and second images by depositing color separations of printing fluid from at least oneimage development unit 120 onto aPIP 110 of the LEP. Theprocessor 610 then instructs, at block 640, transfer of the color separations from thePIP 110 to theITM 130 in accordance with the respective first and second separation development sequences. The first and second separation development sequences comprise one or more null separations to delay development of the second image. During the one or more null separations, the processor 610 (i) instructs (at block 650) a reduction in the voltage applied by thevoltage source 155 to theITM 130 and (ii) instructs transfer (at block 660) of the first image from theITM 130 to theconductive substrate 145. - While certain examples have been described above in relation to liquid electrophotographic printing, other examples can be applied to dry electrophotographic printing.
- The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is to be understood that any feature described in relation to any one example may be used alone, or in combination with other features described, and may also be used in combination with any features of any other of the examples, or any combination of any other of the examples.
Claims (15)
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GB1544050A (en) | 1976-06-16 | 1979-04-11 | Fuji Photo Film Co Ltd | Marking apparatus |
US4974027A (en) | 1989-02-06 | 1990-11-27 | Spectrum Sciences B.V. | Imaging system with compactor and squeegee |
EP1429205A3 (en) * | 2002-09-27 | 2011-04-27 | Seiko Epson Corporation | Apparatus and methods for image forming by liquid development under toner density control |
EP1958030B1 (en) * | 2005-10-27 | 2010-07-28 | Hewlett-Packard Development Company, L.P. | Printing on conductive substrate material |
US8320817B2 (en) | 2010-08-18 | 2012-11-27 | Eastman Kodak Company | Charge removal from a sheet |
US8655241B2 (en) | 2011-08-30 | 2014-02-18 | Eastman Kodak Company | Electrophotographic printer with compressible-backup transfer station |
WO2016000747A1 (en) | 2014-06-30 | 2016-01-07 | Hewlett-Packard Indigo B.V. | Bias voltage at a print blanket |
US10191416B2 (en) | 2014-08-08 | 2019-01-29 | Hp Indigo B.V. | Wet null cycle printing |
CN108292117A (en) | 2016-01-14 | 2018-07-17 | 惠普深蓝有限责任公司 | Charge member in electrophotographic printer |
-
2018
- 2018-01-08 WO PCT/US2018/012727 patent/WO2019135763A1/en unknown
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