US20190252223A1 - Substrate processing apparatus - Google Patents
Substrate processing apparatus Download PDFInfo
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- US20190252223A1 US20190252223A1 US16/269,868 US201916269868A US2019252223A1 US 20190252223 A1 US20190252223 A1 US 20190252223A1 US 201916269868 A US201916269868 A US 201916269868A US 2019252223 A1 US2019252223 A1 US 2019252223A1
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- conveyance
- substrate
- space
- processing apparatus
- atmosphere
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- 239000000758 substrate Substances 0.000 title claims abstract description 181
- 238000012545 processing Methods 0.000 title claims abstract description 171
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 112
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 33
- 238000012423 maintenance Methods 0.000 claims description 33
- 239000001301 oxygen Substances 0.000 claims description 33
- 229910052760 oxygen Inorganic materials 0.000 claims description 33
- 230000007246 mechanism Effects 0.000 claims description 29
- 238000012546 transfer Methods 0.000 claims description 29
- 238000004891 communication Methods 0.000 claims description 6
- 238000009423 ventilation Methods 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 51
- 229910001873 dinitrogen Inorganic materials 0.000 description 51
- 239000004065 semiconductor Substances 0.000 description 9
- 239000012530 fluid Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000010926 purge Methods 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67201—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the construction of the load-lock chamber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
- H01L21/67173—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers in-line arrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/24—Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
- H01L21/67178—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers vertical arrangement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67196—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the construction of the transfer chamber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67766—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67775—Docking arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67778—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading involving loading and unloading of wafers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
Definitions
- the present disclosure relates to a substrate processing apparatus having a function of adjusting an atmosphere around a substrate.
- a substrate such as a semiconductor wafer to manufacture a semiconductor device.
- the substrate is carried into a substrate processing apparatus in a state of being accommodated in a substrate conveyance container such as a front-opening unified pod (FOUP).
- a substrate conveyance container such as a front-opening unified pod (FOUP).
- FOUP front-opening unified pod
- the substrate is taken out from the substrate conveyance container by a substrate conveyance device, carried into a processing chamber, and processed therein.
- the substrate is taken out from the processing chamber by the substrate conveyance device and carried into the original substrate conveyance container.
- FOUP front-opening unified pod
- a problematic level of oxidation may occur on a surface of the substrate.
- at least a part of the region through which the substrate passes until the substrate is returned to the substrate conveyance container after the substrate is carried out from the substrate conveyance container is made into a low oxygen concentration gas atmosphere (see, e.g., Japanese Patent Laid-Open No. 2001-102374).
- a substrate processing apparatus including: a container carrying in/out section on which a substrate conveyance container accommodating a substrate is placed; a processing unit including a chamber that performs a process on the substrate; a conveyance space through which the substrate is conveyed between the container carrying in/out section and the processing unit; a substrate conveyor configured to convey the substrate between the container carrying in/out section and the processing unit through the conveyance space; a first gas supply passage configured to supply an atmosphere adjusting gas to the processing unit; a first gas discharge passage configured to discharge the atmosphere adjusting gas from the processing unit; a circulation passage connected to the conveyance space and returns the atmosphere adjusting gas flowing out from the conveyance space to the conveyance space; a second gas supply passage configured to supply the atmosphere adjusting gas to a circulation system constituted by the conveyance space and the circulation passage; and a second gas discharge passage configured to discharge the atmosphere adjusting gas from the circulation system.
- FIG. 1 is a schematic plan view of a substrate processing system according to a first embodiment.
- FIG. 2 is a schematic cross-sectional view of the substrate processing system taken along the line II-II of FIG. 1 .
- FIG. 3 is a schematic cross-sectional view of the substrate processing system taken along the line of FIG. 1 .
- FIG. 4 is a schematic longitudinal section view of a processing unit.
- FIG. 5 is a schematic piping system view of the substrate processing system according to the first embodiment.
- FIG. 6 is a schematic piping system view of a substrate processing system according to a second embodiment.
- FIG. 7 is a schematic cross-sectional view including a schematic piping system view of a substrate processing system according to a third embodiment, which is a schematic cross-sectional view of the substrate processing system cut off at a position similar to that of FIG. 2 .
- FIG. 1 is a view illustrating a schematic configuration of a substrate processing system.
- the X-axis, the Y-axis, and the Z-axis are defined as being orthogonal to each other.
- the positive Z-axis direction is regarded as a vertically upward direction.
- a substrate processing system 1 includes a carrying in/out section 2 , a first conveyance section 3 , an interface section (connection section) 4 , and a processing section 5 .
- the first conveyance section 3 , the interface section 4 , and the processing section 5 are accommodated in a housing that covers the whole substrate processing system 1 .
- the carrying in/out section 2 includes a container placing portion 20 , and a plurality of substrate conveyance containers C (hereinafter, referred to as “containers C”) may be placed on the container placing portion 20 .
- Each of the containers C is, for example, a carrier of a type called a front-opening unified pod (FOUP).
- a plurality of substrates W e.g., semiconductor wafers
- An outer surface of the container C placed in the container placing portion 20 is exposed to an atmosphere inside a clean room where the substrate processing system 1 is provided.
- a plurality of doors are provided on a front panel 31 (see, e.g., FIGS. 1 and 2 ) of the first conveyance section 3 .
- An unlocking mechanism and a cover adsorption mechanism of a cover (not illustrated) of the container is provided in each door, so that the cover of the container C placed in the container placing portion 20 may be detached.
- an inner space of the container C communicates with an inner space (a first conveyance space 33 to be described later) of the first conveyance section 3 .
- the atmosphere in the clean room does not intrude into the inside of the container C.
- the container C accommodating a substrate W is carried into the substrate processing system 1 , the inside of the container C is sealed in a nitrogen gas atmosphere.
- a first substrate conveyance device 32 is provided in the first conveyance section 3 .
- Two transfer units 4 A and 4 B are provided in the interface section 4 .
- Each of the transfer units 4 A and 4 B may hold the plurality of substrate W in the vertical direction in the horizontal position.
- the first substrate conveyance device 32 takes out the substrate W from the container C that is placed in the container placing portion 20 and the cover thereof is detached, and then carries the substrate into one of the two transfer units 4 A and 4 B.
- An inner space 33 of the first conveyance section 3 is also referred to as the “first conveyance space 33 .”
- the “conveyance space” is regarded as a space to which the substrate W is conveyed by the substrate conveyance device.
- the processing section 5 includes an upper portion 5 A and a lower portion 5 B. Since configurations of the upper portion 5 A and the lower portion 5 B are substantially the same with each other, descriptions will be made only on the upper portion 5 A in many cases in the present specification.
- a second conveyance space 50 A that extends in a front-rear direction (X direction) is formed in a central portion in a left-right direction (Y direction) of the upper portion 5 A.
- a second substrate conveyance device 51 A is provided in the second conveyance space 50 A.
- a plurality of processing units 60 A are provided in both of the left side and the right side of the second conveyance space 50 A, respectively.
- the second substrate conveyance device 51 A may convey the substrate between the upper transfer unit 4 A and the plurality of processing units 60 A in the upper portion 5 A.
- a processing unit 60 A includes a unit casing (chamber) 61 and a processing mechanism 62 arranged in the unit casing 61 .
- the processing mechanism 62 includes a spin chuck 63 (substrate holding and rotating mechanism) that rotates the substrate W around the vertical axis while maintaining the substrate W in the horizontal position, a nozzle 64 that supplies processing fluid (e.g., chemical liquid, rinse liquid, or two-fluid) to the substrate W, and a cup body 65 that surrounds the periphery of the substrate W.
- processing fluid e.g., chemical liquid, rinse liquid, or two-fluid
- the processing unit 60 A includes a nitrogen gas supply portion 66 that supplies an atmosphere adjusting gas (in the example, nitrogen gas) to an inner space (processing space) of the unit casing 61 , in particular, a space above the substrate W.
- the nitrogen gas supply portion 66 may be configured as a fan filter unit, and in that case, a downflow of the atmosphere adjusting gas is formed in the processing space.
- the cup body 65 is connected with an exhaust passage 67 configured to suck the atmosphere inside the cup body 65 and a drainage passage 68 configured to discharge the processing fluid scattered from the substrate W from the cup body 65 .
- the drainage passage 68 is connected to a waste liquid line of a semiconductor manufacturing factory. A mixed fluid containing the gas that fills the inner space of the unit casing 61 and the processing fluid that is supplied from the nozzle 64 to the substrate W is discharged from the exhaust passage 67 .
- the processing unit 60 A is formed with an air supply port 69 (unit ventilation passage) configured to supply air (here, clean air which is filtered air in the clean room) as a purge gas to the inner space of the unit casing 61 .
- air here, clean air which is filtered air in the clean room
- An opening 70 through which an arm of the second substrate conveyance device MA holding the substrate W passes is provided on the side surface of the unit casing 61 facing the second conveyance space 50 A.
- a shutter 71 is provided in the opening 70 .
- the shutter 71 is opened when the second substrate conveyance device MA carries the substrate into/out from the processing unit 60 A.
- the shutter 71 is closed when a processing W is performed on the substrate in the processing unit 60 A, so as to isolate the inner space of the processing unit 60 A from the second conveyance space 50 A.
- the shutter 71 may have the same configuration as a gate valve.
- a maintenance door 72 that is opened when maintenance of various components of the processing unit 60 A is performed is provided on a side surface of the processing unit 60 A which is opposite to the shutter 71 .
- a key cylinder 73 and an electromagnetic lock 74 are provided at the maintenance door 72 .
- a state of the processing unit 60 A may be switched between a maintenance mode and a processing mode by inserting an operation key into the key cylinder 73 and rotating the operation key by an operator.
- An oxygen concentration sensor S 4 (see, e.g., FIG. 5 ) is provided in each processing unit 60 A to detect the oxygen concentration in the inner space of the unit casing 61 .
- Processing units 60 B in the lower portion 5 B of the processing section 5 have the same configuration as the processing units 60 A.
- a nitrogen gas supply duct 76 A is provided in the upper portion of the upper portion 5 A of the processing section 5 to supply nitrogen gas as an atmosphere adjusting gas to the nitrogen gas supply portion 66 of the each processing unit 60 A in the upper portion 5 A.
- An opening/closing valve 66 V is provided between the nitrogen gas supply portion 66 and the nitrogen gas supply duct 76 A of the each processing unit 60 A.
- an air supply duct 78 A is provided in the upper portion of the upper portion 5 A of the processing section 5 to supply air as a purge gas to the air supply port (ventilation passage) 69 of the each processing unit 60 A in the upper portion 5 A.
- An opening/closing valve 69 V is provided between the air supply port 69 and the air supply duct 78 A of the each processing unit 60 A.
- An exhaust duct 79 A is provided in the upper portion 5 A of the processing section 5 to allow the gas or the mixed fluid discharged from the exhaust passage 67 of the processing unit 60 A to flow therethrough.
- a nitrogen gas supply duct 76 B, an air supply duct 78 B, and an exhaust duct 79 B are also provided in the lower portion 5 B of the processing section 5 in the same manner as in the upper portion 5 A.
- the exhaust duct 79 A and the exhaust duct 79 B extend up to a height position of a floor panel of the housing of the processing section 5 .
- a fan filter unit 34 that forms a downflow (flowing in a Z negative direction) of the atmosphere adjusting gas in the first conveyance space 33 is provided in the inner space of the first conveyance section 3 , that is, on a ceiling panel among the panels surrounding the first conveyance space 33 .
- An exhaust port 35 is provided on the floor panel among the panels surrounding the first conveyance space 33 to discharge the atmosphere adjusting gas from the first conveyance space 33 .
- a suction fan 35 a may be provided in the exhaust port 35 to promote the exhaust from the first conveyance space 33 .
- An exhaust port 36 is provided on the floor panel among the panels surrounding the first conveyance space 33 to discharge the atmosphere adjusting gas received into the first substrate conveyance apparatus 32 from the first conveyance space 33 so as to discharge, for example, dust or particles on the surface and inside of the first substrate conveyance apparatus 32 .
- a suction fan 36 a may be provided in the exhaust port 36 to promote the exhaust.
- a maintenance door 37 is provided on a side surface panel on the left side or on the right side among the panels surrounding the first conveyance space 33 .
- the operator may enter into the first conveyance space 33 and perform operations such as the maintenance of the first substrate conveyance device 32 by opening the maintenance door 37 .
- a key cylinder 38 and an electromagnetic lock 39 are provided at the maintenance door 37 .
- a state of the first conveyance space 33 and the second conveyance spaces 50 A and 50 B may be switched between a maintenance mode and a processing mode by inserting an operation key into the key cylinder 38 and rotating the operation key by an operator.
- a fan filter unit 41 A is provided above the transfer unit 4 A of the interface section 4 .
- the fan filter unit 41 A ejects the atmosphere adjusting gas into the second conveyance space 50 A in the substantially horizontal direction through an opening formed on the side surface panel on the interface section 4 side among the panels surrounding the second conveyance space 50 A. Therefore, a sideflow of the atmosphere adjusting gas flowing in an X positive direction in the second conveyance space 50 A is formed.
- An exhaust port 53 A configured to discharge the atmosphere adjusting gas from the second conveyance space 50 A is provided on the side surface panel opposite to the interface section 4 among the panels surrounding the second conveyance space 50 A.
- a fan MA may be provided in the vicinity of the exhaust port 53 A to promote the discharge of the atmosphere adjusting gas from the second conveyance space 50 A.
- the exhaust port 53 A of the second conveyance space 50 A in the upper portion and an exhaust port 53 B of the second conveyance space 50 B in the lower portion are connected to one exhaust duct 55 .
- maintenance doors 56 A and 56 B are provided at the end portions of the second conveyance spaces 50 A and 50 B on the side opposite to the interface section 4 , respectively.
- the operator may enter into the second conveyance space 50 A and perform, for example, the maintenance of the second substrate conveyance device 51 A by opening the maintenance door 56 A.
- An electromagnetic lock 57 is provided at the maintenance door 56 A.
- the maintenance door 56 B has the same configuration and function as that of the maintenance door 56 A.
- the atmosphere adjusting gas is also received into the second substrate conveyance device 51 A from the second conveyance space 50 A in order to discharge, for example, dust or particles on the surface and inside of the second substrate conveyance device 51 A.
- An exhaust duct 58 A extends to a lower side of the floor panel of the housing of the substrate processing system 1 through inside the interface section 4 and discharges the atmosphere adjusting gas from the second substrate conveyance device 51 A.
- the second substrate conveyance device 51 B and the second conveyance space 50 B are the same as the second substrate conveyance device 51 A and the second conveyance space 50 A, and have the same type of exhaust duct 58 B.
- a suction fan 56 may be provided at the downstream end of the exhaust ducts 58 A and 58 B to promote the exhaust.
- the first conveyance space 33 always communicates with the second conveyance space 50 A in the upper portion through the inner space of the transfer unit 4 A in the upper portion of the interface section 4 , and also always communicates with the second conveyance space 50 B in the lower portion through the inner space of the transfer unit 4 B in the lower portion of the interface section 4 . That is, it may be considered that the first conveyance space 33 , the second conveyance space 50 A, and the second conveyance space 50 B form one continuous conveyance space.
- the one continuous conveyance space is always isolated from the atmosphere inside the clean room where the substrate processing system 1 is provided.
- the atmosphere in the clean room does not intrude into the conveyance spaces 30 , 50 A, and 50 B because the container C is mounted on the opening portion.
- the second conveyance space 50 A in the upper portion and the second conveyance space 50 B in the lower portion do not directly communicate with each other, but communicate with each other through the first conveyance space 33 .
- the inner space of the each processing unit 60 A is isolated from the second conveyance space 50 A, and the inner space of the each processing unit 60 B is isolated from the second conveyance space 50 B (except when the shutter 71 is opened for carrying the substrate in/out). Further, during the normal operation of the substrate processing system 1 , the inner space of each of the processing units 60 A and 60 B is isolated from the atmosphere in the clean room where the substrate processing system 1 is provided.
- the atmosphere adjusting gas refers to an arbitrary gas capable of making the atmosphere in a space different from the clean air atmosphere (clean air atmosphere) in the clean room when the atmosphere adjusting gas is supplied to the space.
- the atmosphere adjusting gas is, for example, an inert gas, specifically, nitrogen gas.
- the atmosphere adjusting gas may also be an inert gas other than the nitrogen gas, and may be a dry air having a lower humidity than the clean air in the clean room, or a carbon dioxide gas.
- the gas supply/circulation system of the substrate processing system 1 includes a gas supply and discharge mechanism 80 .
- a gas supply conduit 81 is connected to a downstream end of an inner conduit 80 L provided in the gas supply and discharge mechanism 80 .
- the gas supply conduit 81 is branched into the first, second, and third supply conduit 811 , 812 , and 813 .
- the first branched supply conduit 811 is connected to the fan filter unit 34 .
- the second branched supply conduit 812 is connected to the fan filter unit 41 A.
- the third branched supply conduit 813 is connected to a fan filter unit 41 B.
- a first branched exhaust conduit 821 is connected to the exhaust port 35 of the first conveyance space 33 .
- a second branched exhaust conduit 822 is connected to the exhaust port 36 of the first substrate conveyance device 32 .
- a third branched exhaust conduit 823 is connected to the exhaust duct 55 that is continued from the exhaust port 53 A of the second conveyance space 50 A in the upper portion and the exhaust port 53 B of the second conveyance space 50 B in the lower portion.
- a fourth branched exhaust conduit 824 is connected to the exhaust ducts 58 A and 58 B of the second substrate conveyance device 51 A and 51 B.
- the first to fourth branched exhaust conduits 821 to 824 are merged to form an exhaust conduit 82 , and are connected to an upstream end of the inner conduit 80 L in the gas supply and discharge mechanism 80 .
- a circulation passage is constituted by the inner conduit 80 L, the gas supply conduit 81 , the first to third branched supply conduits 811 to 813 , the first to fourth branched exhaust conduits 821 to 824 , and the exhaust conduit 82 .
- the circulation system through which the atmosphere adjusting gas circulates is constituted by the circulation passage and the conveyance spaces 33 , 50 A, and 50 B.
- a damper (not illustrated) may be provided in a part of the first to third branched supply conduits 811 to 813 and the first to fourth branched exhaust conduits 821 to 824 . Therefore, it is possible to regulate the balance of the flow rate of the gas flowing in each of the conveyance spaces 33 , 50 A, and 50 B, and the balance of the internal pressure of each of the conveyance spaces 33 , 50 A, and 50 B.
- the balance of the gas flow rate and the internal pressure may be adjusted by adjusting the rotating number of the fan of the fan filter units 34 , 41 A, and 41 B attached to each of the conveyance spaces 33 , 50 A, and 50 B. That is, the damper and the fan not illustrated function as a pressure adjusting device.
- the pressure of the second conveyance space 50 A ( 50 B) may be slightly higher than the pressure of the processing unit 60 A ( 60 B) facing the second conveyance space 50 A ( 50 B). In this manner, it is possible to suppress the second conveyance space 50 A ( 50 B) from being contaminated due to chemical flowing from the processing unit 60 A ( 60 B) to the second conveyance space 50 A ( 50 B).
- a nitrogen gas supply pipe 801 a connected to a nitrogen gas supply source 801 (N2) and an air supply pipe (circulation system ventilation passage) 802 a connected to a clean air supply source 802 (AIR) are connected to the inner conduit 80 L of the gas supply and discharge mechanism 80 .
- the nitrogen gas supply source 801 is provided as a factory power provided in a semiconductor manufacturing factory.
- the clean air supply source 802 may be provided as a factory power provided in a semiconductor manufacturing factory, or may be a suction port for the clean air opened in the clean room. Opening/closing valves 801 b and 802 b are connected to the nitrogen gas supply pipe 801 a and the air supply pipe 802 a , respectively.
- the gas supply and discharge mechanism 80 includes a blower 803 interposed in the inner conduit 80 L, and is able to increase the pressure of the gas flowing into the blower 803 and send the gas to the downstream side.
- An exhaust pipe 804 connected to a factory exhaust system is connected to the inner conduit 80 L of the gas supply and discharge mechanism 80 .
- a damper 804 a is provided in the exhaust pipe 804 .
- the circulation system through which the atmosphere adjusting gas (or clean air serving as a purge gas) circulates is formed of the inner conduit 80 L, the gas supply conduit 81 , the exhaust conduit 82 (including the branched conduits which are branched from the conduits 81 and 82 ), and the gas supply and discharge mechanism 80 described above, and the conveyance spaces 33 , 50 A, and 50 B described above.
- the atmosphere adjusting gas (or clean air serving as a purge gas) is supplied to the processing units 60 A and 60 B by a system independent from the circulation system.
- the nitrogen gas supply source 801 is connected to the nitrogen gas supply ducts 76 A and 76 B, and the clean air supply source 802 is connected to the air supply ducts 78 A and 78 B, so that the nitrogen gas and the clean air may be distributed to each of the processing units 60 A and 60 B.
- the atmosphere adjusting gas or the clean air may be selectively supplied to each of the processing units 60 A and 60 B by the opening/closing valve 66 V and 69 V attached to each of the processing units 60 A and 60 B.
- the exhaust passage 67 of each of the processing units 60 A and 60 B is connected to the exhaust ducts 79 A and 79 B, and may discharge the gas in each of the processing units 60 A and 60 B to the factory exhaust system through the exhaust passage 67 and the exhaust ducts 79 A and 79 B.
- the substrate processing system 1 is provided with a control device 100 .
- the control device 100 is, for example, a computer, and includes a controller 101 and a storage unit 102 .
- the storage unit 102 stores a program that controls various processings performed in the substrate processing system 1 .
- the controller 101 controls the operations of the substrate processing system 1 by reading and executing the program stored in the storage unit 102 .
- the program may be recorded in a computer-readable recording medium, and installed from the recording medium to the storage unit 102 of the control device 100 .
- the computer-readable recording medium may be, for example, a hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnet optical disk (MO), or a memory card.
- the first substrate conveyance device 32 takes out the substrate W from the container C placed on the container placing portion 20 , and places the substrate W on the transfer unit 4 A (or 4 B).
- the second substrate conveyance device 51 A (or MB) carries the substrate W into the processing unit 60 A (or 60 B), and then a predetermined liquid processing is performed on the substrate W in the processing unit 60 A (or 60 B).
- the processed substrate W is carried out from the processing unit 60 A (or 60 B) by the second substrate conveyance device 51 A (or 51 B), and placed on the transfer unit 4 A (or 4 B).
- the first substrate conveyance device 32 returns the substrate W placed on the transfer unit 4 A (or 4 B) to the original container C.
- the opening/closing valve 801 b is opened so as to supply the nitrogen gas from the nitrogen gas supply source 801 to the gas supply and discharge mechanism 80 , and the gas supply and discharge mechanism 80 sends the nitrogen gas to the gas supply conduit 81 by the blower 803 . Therefore, the downflow of the nitrogen gas is formed in the first conveyance space 33 by the fan filter unit 34 , and the sideflow of the nitrogen gas is formed in the second conveyance spaces 50 A and 50 B by the fan filter units 41 A and 41 B.
- the air flowing into the gas supply and discharge mechanism 80 is discharged to the factory exhaust system through the exhaust pipe 804 . Therefore, the air present in the circulation system formed of the conveyance spaces 33 , 50 A, and 50 B, and the gas supply conduit 81 and the exhaust conduit 82 is substituted with the nitrogen gas.
- a check valve or an opening/closing valve may be provided in a portion 805 (see, e.g., FIG. 5 ) of the inner conduit 80 L of the gas supply and discharge mechanism 80 to suppress the nitrogen gas supplied from the nitrogen gas supply source 801 from flowing back to the exhaust conduit 82 side.
- the blower 803 is continuously operated, so that the nitrogen gas flows in the circulation system described above.
- the nitrogen gas is circulated in this manner, it is possible to greatly reduce the amount of nitrogen gas used as compared with a case where the nitrogen gas supplied to the conveyance spaces 33 , 50 A, and 50 B is disposable.
- an oxygen concentration sensor may be provided around the substrate processing system 1 to monitor the oxygen concentration around the substrate processing system 1 .
- the opening/closing valve 66 V is opened while the opening/closing valve 69 V is closed. Accordingly, the nitrogen gas is supplied from the nitrogen gas supply source 801 to each of the processing units 60 A and 60 B, and thus, the air in each of the processing units 60 A and 60 B is substituted with the nitrogen gas.
- pressure gauges may be provided at at least some of the first to third branched supply conduits 811 to 812 and the first to fourth branched exhaust conduits 821 to 824 .
- the operation of all the substrate conveyance devices (the first substrate conveyance device 32 , and the second substrate conveyance devices 51 A and 51 B) is stopped. Further, the opening/closing valve 801 b is closed and the opening/closing valve 802 b is opened, and thus, the clean air as the purge gas is supplied from the clean air supply source 802 to the inner conduit 80 L of the gas supply and discharge mechanism 80 and the gas is discharged from the exhaust pipe 804 . Therefore, the nitrogen gas present in the circulation system is substituted with the clean air.
- the electromagnetic locks 39 and 57 which are the lock mechanisms of each of the maintenance doors 37 , 56 A and 56 B are unlocked. Therefore, the operator may open the maintenance doors 37 , 56 A, and 56 B and enter into the conveyance spaces 33 , 50 A, and 50 B.
- the locking/unlocking control of the electromagnetic locks 39 and 57 may be performed by an independent safety device or by a safety device function provided to the control device 100 .
- the inside of the processing units 60 A and 60 B may be maintained as the nitrogen gas atmosphere.
- the key cylinder 73 provided in the maintenance door 72 of the processing unit 60 A is operated to switch the state of the processing unit 60 A to the maintenance mode. In this manner, the processing unit 60 A stops in that state.
- the opening/closing valve 66 V is closed and the opening/closing valve 69 V is opened, and thus, the supply of the nitrogen gas into the processing unit 60 A is stopped and the supply of the clean air is started.
- the electromagnetic lock 74 of the processing unit 60 A is unlocked.
- the locking/unlocking control of the electromagnetic lock 74 may be performed by an independent safety device or by a safety device function provided to the control device 100 .
- the manipulation of opening maintenance doors 72 of a part of the plurality of processing units 60 A, 60 B may be performed while conveying the substrate W into the conveyance spaces 33 , 50 A, and 50 B.
- the amount of consumption of nitrogen gas may be reduced by reusing the nitrogen gas supplied to the conveyance spaces 33 , 50 A, and 50 B for atmosphere adjustment. Therefore, it is possible to reduce the maintenance cost of the substrate processing system.
- the atmosphere adjusting gas is supplied to the first conveyance space 33 , the second conveyance space 50 A in the upper portion, and the second conveyance space 50 B in the lower portion through the fan filter units 34 , 41 A, and 41 B, but the present disclosure is not limited thereto.
- a filter unit without a fan may be used instead of the fan filter units 34 , 41 A, and 41 B.
- all the conveyance spaces 33 , 50 A, and 50 B provided in the substrate processing system 1 and the conduits 81 , 82 , 80 L, 811 , 812 , 821 , 822 , 823 , and 824 connected to the conveyance spaces form a single circulation system, but the present disclosure is not limited thereto.
- a circulation system hereinafter, referred to as a “first circulation system” constituted by the first conveyance space 33 and the conduits 81 N, 82 N, and 811 connected to the first conveyance space 33 may be separated from the single circulation system described above.
- a gas supply and discharge mechanism 80 N dedicated to the first circulation system is provided.
- the configuration of the gas supply and discharge mechanism 80 N may be the same as the configuration of the gas supply and discharge mechanism 80 illustrated in the right side in FIG. 6 .
- a second circulation system is constituted by the second conveyance spaces 50 A and 50 B, the conduits 81 , 82 , 80 L, 812 , 823 , and 824 connected to the second conveyance spaces 50 A and 50 B, and the gas supply and discharge mechanism 80 .
- the same components as those provided in the first embodiment are denoted by the same reference numerals, and the redundant description thereof is omitted.
- the second embodiment illustrated in FIG. 6 has following advantages.
- the maximum cross-sectional area of the gas flow passages e.g., ducts and pipes
- the maximum cross-sectional area of the gas flow passages may be decreased by dividing the circulation system of the substrate processing system 1 into the first circulation system and the second circulation system to reduce the gas flow rate per one circulation system. Therefore, it is possible to prevent or suppress the total size of the substrate processing system 1 from increasing.
- the single circulation system illustrated in FIG. 5 for example, it is necessary to make the cross-sectional area of the gas supply conduit 81 substantially large in order to reduce the pressure loss while maintaining the gas circulation flow rate per time (e.g., the unit is m 3 /min) sufficiently large.
- the second conveyance space 50 A ( 50 B) communicates with the inner space of the processing unit 60 A ( 60 B). Therefore, the atmosphere (e.g., chemical atmosphere) in the processing unit 60 A ( 60 B) flows out into the second conveyance space 50 A ( 50 B), so that the second conveyance space 50 A ( 50 B) may be contaminated.
- the atmosphere e.g., chemical atmosphere
- the first conveyance space 33 is hardly contaminated by substances that intrude from the outside. Therefore, it is possible to suppress the discharge amount of the gas from the first circulation system and the supply amount of the new nitrogen gas to the first circulation system to be low. That is, depending on the required conditions, it is possible to suppress the supply amount of the nitrogen gas to be low as compared with the case where the substrate processing system 1 includes a single circulation system. Further, depending on the required conditions, it is possible to reduce the power consumption of fans and blowers-type 34 , 35 a , 36 a , 54 A, 54 B, and 56 as compared with the case where the substrate processing system 1 includes a single circulation system.
- both of the conveyance spaces may be adjusted to the different atmospheres. For example, it is possible to flexibly respond to a request that, for example, only the second conveyance spaces 50 A and 50 B are required to have a particularly low oxygen concentration.
- the conveyance space that is divided into two spaces (second conveyance spaces 50 A and 50 B) partitioned vertically in the first and the second embodiments is a single space 50 C (second conveyance space 50 C).
- the second conveyance space 50 C faces all processing units 16 .
- a single second substrate conveyance device 51 C capable of transferring the substrate W among all the processing units 16 is provided in the second conveyance space 50 C.
- the configuration of the first conveyance space 33 and the first substrate conveyance device 32 therein may be the same as those of the first and the second embodiment described above.
- one transfer unit 4 C is provided between the first conveyance space 33 and the second conveyance space 50 C.
- a transfer unit dedicated to a substrate to be processed and a transfer unit dedicated to a processed substrate may be provided between the first conveyance space 33 and the second conveyance space 50 C.
- the first circulation system of the third embodiment illustrated in FIG. 7 is different from the first circulation system of the second embodiment illustrated in FIG. 6 in the following aspects.
- a branches passage 811 B is branched from the circulation line (conduits 81 N, 811 , 821 , and 82 N) that starts from the gas supply and discharge mechanism 80 N and returns to the gas supply and discharge mechanism 80 , and configured to return to the circulation line.
- the transfer unit 4 C is interposed in the branched passage 811 B.
- a fan filter unit 34 B 1 is provided on a ceiling portion of the transfer unit 4 C.
- a suction fan 34 B 2 is provided on a floor portion of the transfer unit 4 C.
- the fan filter unit 34 B 1 filters the atmosphere adjusting gas flowing from the branched passage 811 B, and then ejects it downward into the inner space of the transfer unit 4 C.
- the suction fan 34 B 2 sucks the atmosphere in the inner space of the transfer unit 4 C and sends it to the branched passage 811 B. That is, the gas flowing through the branched passage 811 B is driven by the fan filter unit 34 B 1 and the suction fan 34 B 2 .
- the second circulation system of the third embodiment illustrated in FIG. 7 is different from the second circulation system of the second embodiment illustrated in FIG. 6 in the following aspects. Downflow is formed in the second conveyance space 50 C, instead of the sideflow. That is, a fan filter unit 41 C is provided on a ceiling portion of a portion (constituted by a plurality of panels) that partition the second conveyance space 50 C among the housing of the substrate processing system 1 , and a suction fan MC is provided on a floor portion.
- the fan filter unit 41 C filters the atmosphere adjusting gas flowing from the circulation line (conduit 812 ) of the second circulation system, and then ejects it downward into the second conveyance space 50 C.
- the suction fan MC sucks the atmosphere in the second conveyance space 50 C, and sends it to the circulation line (conduit 823 ) of the second circulation system. That is, the gas flowing through the conduits ( 81 , 812 , 823 , or 82 ) that constitute the second circulation system is driven by the fan filter unit 41 C and the suction fan MC.
- the internal pressure of each of the first conveyance space 33 , the second conveyance space 50 C, and the inner space of the transfer unit 4 C may be controlled by regulating the balance between the force (e.g., varied with the rotating number of the fan filter units 34 , 34 B 1 , and 41 C) that pushes gas to the each space and the force (e.g., varied with the rotating number of the suction fan 35 a , 34 B 2 , and MC) that sucks gas from the each space.
- the pressure in the inner space of the transfer unit 4 C may be set to higher than the pressure in the first conveyance space 33 and also the pressure in the second conveyance space 50 C.
- the transfer unit 4 C is a place where the substrate W may stay for the longest time while the substrate W is taken out from the container C and returned to the container C. It is possible to greatly reduce the possibility of floating substances such as dust adhering to the substrate W placed on the transfer unit 4 C by making the pressure in the second conveyance space 40 highest.
- the blower 803 in the gas supply and discharge mechanism 80 may be omitted in a case where the fan filter unit, the suction fan, or the like is capable of generating sufficient driving force to form a circulating flow in the circulation system.
- the first conveyance space 33 , the second conveyance spaces 50 A, 50 B, and 50 C, and the inner space of the transfer units 4 A, 4 B, and 4 C that are connected with each other may be considered as one conveyance space.
- the first conveyance space may be considered as the first conveyance region 33 of the conveyance space
- the second conveyance space may be considered as the second conveyance regions 50 A, 50 B, and 50 C of the conveyance space
- the inner space of the transfer units 4 A, 4 B, and 4 C may be considered as a communication region of the conveyance space, that is a communication region that communicates the first conveyance region 33 and the second conveyance regions 50 A, 50 B, and 50 C.
- a portion that is connected to the first conveyance region 33 and forms the circulation passage by itself may be considered as a first circulation passage portion
- a portion that is connected to the second conveyance regions 50 A, 50 B, and 50 C and forms the circulation passage by itself may be considered as a second circulation passage portion.
- the atmosphere adjusting gas may also be an inert gas other than the nitrogen gas, and may be a dry air having a lower humidity than the clean air in the clean room, or a carbon dioxide gas or the like.
- the gas supply and discharge mechanism 80 may be provided in the housing of the substrate processing system 1 , or may be provided outside.
- the processing units 60 A and 60 B are liquid processing units including the nozzle 64 and the cup body 65 , but the present disclosure is not limited thereto.
- the processing units 60 A and 60 B may be, for example, drying processing units that perform drying processing of a substrate using a supercritical fluid, or surface processing units that perform surface modification processing.
- the processed substrate W is not limited to a semiconductor wafer, but may be various types of substrates such as a glass substrate, a ceramic substrate for manufacturing a semiconductor device.
- the atmosphere adjusting gas that adjusts the atmosphere in the conveyance space is circulated and used repeatedly, and thus the amount of the atmosphere adjusting gas used may be reduced, so that the burden on an operating cost of the substrate processing apparatus and factory power may be reduced.
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Abstract
Description
- This application is based on and claims priority from Japanese Patent Application Nos. 2018-022427 and 2018-225780 filed on Feb. 9, 2018 and Nov. 30, 2018, respectively, with the Japan Patent Office, the disclosures of which are incorporated herein in their entirety by reference.
- The present disclosure relates to a substrate processing apparatus having a function of adjusting an atmosphere around a substrate.
- Various processes are performed on a substrate such as a semiconductor wafer to manufacture a semiconductor device. When a certain process is performed, the substrate is carried into a substrate processing apparatus in a state of being accommodated in a substrate conveyance container such as a front-opening unified pod (FOUP). Subsequently, the substrate is taken out from the substrate conveyance container by a substrate conveyance device, carried into a processing chamber, and processed therein. Then, the substrate is taken out from the processing chamber by the substrate conveyance device and carried into the original substrate conveyance container.
- Due to the air atmosphere in a clean room containing a relatively large amount of oxygen, a problematic level of oxidation may occur on a surface of the substrate. In order to prevent the oxidation, at least a part of the region through which the substrate passes until the substrate is returned to the substrate conveyance container after the substrate is carried out from the substrate conveyance container is made into a low oxygen concentration gas atmosphere (see, e.g., Japanese Patent Laid-Open No. 2001-102374).
- There may be a case where the entire region through which the substrate passes until the substrate is returned to the substrate conveyance container after the substrate is carried out from the substrate conveyance container is required to be set to a low oxygen concentration gas atmosphere. In this case, it is necessary to distribute a large amount of low oxygen concentration gas inside the substrate processing apparatus, and as a result, a great amount of factory power is consumed.
- According to an embodiment of the present disclosure, a substrate processing apparatus is provided including: a container carrying in/out section on which a substrate conveyance container accommodating a substrate is placed; a processing unit including a chamber that performs a process on the substrate; a conveyance space through which the substrate is conveyed between the container carrying in/out section and the processing unit; a substrate conveyor configured to convey the substrate between the container carrying in/out section and the processing unit through the conveyance space; a first gas supply passage configured to supply an atmosphere adjusting gas to the processing unit; a first gas discharge passage configured to discharge the atmosphere adjusting gas from the processing unit; a circulation passage connected to the conveyance space and returns the atmosphere adjusting gas flowing out from the conveyance space to the conveyance space; a second gas supply passage configured to supply the atmosphere adjusting gas to a circulation system constituted by the conveyance space and the circulation passage; and a second gas discharge passage configured to discharge the atmosphere adjusting gas from the circulation system.
- The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
-
FIG. 1 is a schematic plan view of a substrate processing system according to a first embodiment. -
FIG. 2 is a schematic cross-sectional view of the substrate processing system taken along the line II-II ofFIG. 1 . -
FIG. 3 is a schematic cross-sectional view of the substrate processing system taken along the line ofFIG. 1 . -
FIG. 4 is a schematic longitudinal section view of a processing unit. -
FIG. 5 is a schematic piping system view of the substrate processing system according to the first embodiment. -
FIG. 6 is a schematic piping system view of a substrate processing system according to a second embodiment. -
FIG. 7 is a schematic cross-sectional view including a schematic piping system view of a substrate processing system according to a third embodiment, which is a schematic cross-sectional view of the substrate processing system cut off at a position similar to that ofFIG. 2 . - In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. The illustrative embodiments described in the detailed description, drawing, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made without departing from the spirit or scope of the subject matter presented here.
- Hereinafter, a substrate processing system as an embodiment of a substrate processing apparatus according to the present disclosure will be described with reference to the accompanying drawings.
FIG. 1 is a view illustrating a schematic configuration of a substrate processing system. Hereinafter, in order to clarify positional relationships, the X-axis, the Y-axis, and the Z-axis are defined as being orthogonal to each other. The positive Z-axis direction is regarded as a vertically upward direction. - As illustrated in
FIG. 1 , asubstrate processing system 1 includes a carrying in/outsection 2, afirst conveyance section 3, an interface section (connection section) 4, and aprocessing section 5. Thefirst conveyance section 3, theinterface section 4, and theprocessing section 5 are accommodated in a housing that covers the wholesubstrate processing system 1. - The carrying in/out
section 2 includes acontainer placing portion 20, and a plurality of substrate conveyance containers C (hereinafter, referred to as “containers C”) may be placed on thecontainer placing portion 20. Each of the containers C is, for example, a carrier of a type called a front-opening unified pod (FOUP). A plurality of substrates W (e.g., semiconductor wafers) are accommodated at equal intervals in the vertical direction in a horizontal posture in the container C. An outer surface of the container C placed in thecontainer placing portion 20 is exposed to an atmosphere inside a clean room where thesubstrate processing system 1 is provided. - A plurality of doors are provided on a front panel 31 (see, e.g.,
FIGS. 1 and 2 ) of thefirst conveyance section 3. An unlocking mechanism and a cover adsorption mechanism of a cover (not illustrated) of the container is provided in each door, so that the cover of the container C placed in thecontainer placing portion 20 may be detached. When the cover of the container C is detached, an inner space of the container C communicates with an inner space (afirst conveyance space 33 to be described later) of thefirst conveyance section 3. At this time, since a peripheral edge of an opening portion of the container C and thefront panel 31 of thefirst conveyance section 3 are in close contact, the atmosphere in the clean room does not intrude into the inside of the container C. When the container C accommodating a substrate W is carried into thesubstrate processing system 1, the inside of the container C is sealed in a nitrogen gas atmosphere. Contents disclosed in this paragraph are well known in the technical field of the semiconductor manufacturing apparatus and are not illustrated in the drawings. - A first
substrate conveyance device 32 is provided in thefirst conveyance section 3. Twotransfer units interface section 4. Each of thetransfer units substrate conveyance device 32 takes out the substrate W from the container C that is placed in thecontainer placing portion 20 and the cover thereof is detached, and then carries the substrate into one of the twotransfer units inner space 33 of thefirst conveyance section 3 is also referred to as the “first conveyance space 33.” In the present specification, the “conveyance space” is regarded as a space to which the substrate W is conveyed by the substrate conveyance device. - The
processing section 5 includes anupper portion 5A and alower portion 5B. Since configurations of theupper portion 5A and thelower portion 5B are substantially the same with each other, descriptions will be made only on theupper portion 5A in many cases in the present specification. Asecond conveyance space 50A that extends in a front-rear direction (X direction) is formed in a central portion in a left-right direction (Y direction) of theupper portion 5A. A secondsubstrate conveyance device 51A is provided in thesecond conveyance space 50A. A plurality ofprocessing units 60A are provided in both of the left side and the right side of thesecond conveyance space 50A, respectively. The secondsubstrate conveyance device 51A may convey the substrate between theupper transfer unit 4A and the plurality ofprocessing units 60A in theupper portion 5A. - As illustrated in
FIG. 4 , aprocessing unit 60A includes a unit casing (chamber) 61 and aprocessing mechanism 62 arranged in theunit casing 61. In the illustrated embodiment, theprocessing mechanism 62 includes a spin chuck 63 (substrate holding and rotating mechanism) that rotates the substrate W around the vertical axis while maintaining the substrate W in the horizontal position, anozzle 64 that supplies processing fluid (e.g., chemical liquid, rinse liquid, or two-fluid) to the substrate W, and acup body 65 that surrounds the periphery of the substrate W. - The
processing unit 60A includes a nitrogengas supply portion 66 that supplies an atmosphere adjusting gas (in the example, nitrogen gas) to an inner space (processing space) of theunit casing 61, in particular, a space above the substrate W. The nitrogengas supply portion 66 may be configured as a fan filter unit, and in that case, a downflow of the atmosphere adjusting gas is formed in the processing space. - The
cup body 65 is connected with anexhaust passage 67 configured to suck the atmosphere inside thecup body 65 and adrainage passage 68 configured to discharge the processing fluid scattered from the substrate W from thecup body 65. Thedrainage passage 68 is connected to a waste liquid line of a semiconductor manufacturing factory. A mixed fluid containing the gas that fills the inner space of theunit casing 61 and the processing fluid that is supplied from thenozzle 64 to the substrate W is discharged from theexhaust passage 67. - The
processing unit 60A is formed with an air supply port 69 (unit ventilation passage) configured to supply air (here, clean air which is filtered air in the clean room) as a purge gas to the inner space of theunit casing 61. - An
opening 70 through which an arm of the second substrate conveyance device MA holding the substrate W passes is provided on the side surface of theunit casing 61 facing thesecond conveyance space 50A. Ashutter 71 is provided in the opening 70. Theshutter 71 is opened when the second substrate conveyance device MA carries the substrate into/out from theprocessing unit 60A. Theshutter 71 is closed when a processing W is performed on the substrate in theprocessing unit 60A, so as to isolate the inner space of theprocessing unit 60A from thesecond conveyance space 50A. Theshutter 71 may have the same configuration as a gate valve. - A
maintenance door 72 that is opened when maintenance of various components of theprocessing unit 60A is performed is provided on a side surface of theprocessing unit 60A which is opposite to theshutter 71. Akey cylinder 73 and anelectromagnetic lock 74 are provided at themaintenance door 72. A state of theprocessing unit 60A may be switched between a maintenance mode and a processing mode by inserting an operation key into thekey cylinder 73 and rotating the operation key by an operator. - An oxygen concentration sensor S4 (see, e.g.,
FIG. 5 ) is provided in eachprocessing unit 60A to detect the oxygen concentration in the inner space of theunit casing 61. - Processing
units 60B in thelower portion 5B of theprocessing section 5 have the same configuration as theprocessing units 60A. - As illustrated in
FIGS. 3 and 4 , a nitrogengas supply duct 76A is provided in the upper portion of theupper portion 5A of theprocessing section 5 to supply nitrogen gas as an atmosphere adjusting gas to the nitrogengas supply portion 66 of the eachprocessing unit 60A in theupper portion 5A. An opening/closingvalve 66V is provided between the nitrogengas supply portion 66 and the nitrogengas supply duct 76A of the eachprocessing unit 60A. In addition, anair supply duct 78A is provided in the upper portion of theupper portion 5A of theprocessing section 5 to supply air as a purge gas to the air supply port (ventilation passage) 69 of the eachprocessing unit 60A in theupper portion 5A. An opening/closingvalve 69V is provided between theair supply port 69 and theair supply duct 78A of the eachprocessing unit 60A. Anexhaust duct 79A is provided in theupper portion 5A of theprocessing section 5 to allow the gas or the mixed fluid discharged from theexhaust passage 67 of theprocessing unit 60A to flow therethrough. - A nitrogen
gas supply duct 76B, anair supply duct 78B, and anexhaust duct 79B are also provided in thelower portion 5B of theprocessing section 5 in the same manner as in theupper portion 5A. - The
exhaust duct 79A and theexhaust duct 79B extend up to a height position of a floor panel of the housing of theprocessing section 5. - A
fan filter unit 34 that forms a downflow (flowing in a Z negative direction) of the atmosphere adjusting gas in thefirst conveyance space 33 is provided in the inner space of thefirst conveyance section 3, that is, on a ceiling panel among the panels surrounding thefirst conveyance space 33. Anexhaust port 35 is provided on the floor panel among the panels surrounding thefirst conveyance space 33 to discharge the atmosphere adjusting gas from thefirst conveyance space 33. As illustrated in FIG. 2, asuction fan 35 a may be provided in theexhaust port 35 to promote the exhaust from thefirst conveyance space 33. - An
exhaust port 36 is provided on the floor panel among the panels surrounding thefirst conveyance space 33 to discharge the atmosphere adjusting gas received into the firstsubstrate conveyance apparatus 32 from thefirst conveyance space 33 so as to discharge, for example, dust or particles on the surface and inside of the firstsubstrate conveyance apparatus 32. As illustrated inFIG. 2 , asuction fan 36 a may be provided in theexhaust port 36 to promote the exhaust. - As illustrated in
FIG. 1 , amaintenance door 37 is provided on a side surface panel on the left side or on the right side among the panels surrounding thefirst conveyance space 33. The operator may enter into thefirst conveyance space 33 and perform operations such as the maintenance of the firstsubstrate conveyance device 32 by opening themaintenance door 37. - A
key cylinder 38 and anelectromagnetic lock 39 are provided at themaintenance door 37. A state of thefirst conveyance space 33 and thesecond conveyance spaces key cylinder 38 and rotating the operation key by an operator. - As illustrated in
FIG. 2 , afan filter unit 41A is provided above thetransfer unit 4A of theinterface section 4. Thefan filter unit 41A ejects the atmosphere adjusting gas into thesecond conveyance space 50A in the substantially horizontal direction through an opening formed on the side surface panel on theinterface section 4 side among the panels surrounding thesecond conveyance space 50A. Therefore, a sideflow of the atmosphere adjusting gas flowing in an X positive direction in thesecond conveyance space 50A is formed. - An
exhaust port 53A configured to discharge the atmosphere adjusting gas from thesecond conveyance space 50A is provided on the side surface panel opposite to theinterface section 4 among the panels surrounding thesecond conveyance space 50A. A fan MA may be provided in the vicinity of theexhaust port 53A to promote the discharge of the atmosphere adjusting gas from thesecond conveyance space 50A. Theexhaust port 53A of thesecond conveyance space 50A in the upper portion and anexhaust port 53B of thesecond conveyance space 50B in the lower portion are connected to oneexhaust duct 55. - As illustrated in
FIGS. 1 and 2 ,maintenance doors second conveyance spaces interface section 4, respectively. The operator may enter into thesecond conveyance space 50A and perform, for example, the maintenance of the secondsubstrate conveyance device 51A by opening themaintenance door 56A. Anelectromagnetic lock 57 is provided at themaintenance door 56A. Themaintenance door 56B has the same configuration and function as that of themaintenance door 56A. - The atmosphere adjusting gas is also received into the second
substrate conveyance device 51A from thesecond conveyance space 50A in order to discharge, for example, dust or particles on the surface and inside of the secondsubstrate conveyance device 51A. Anexhaust duct 58A extends to a lower side of the floor panel of the housing of thesubstrate processing system 1 through inside theinterface section 4 and discharges the atmosphere adjusting gas from the secondsubstrate conveyance device 51A. - Regarding the above aspects, the second
substrate conveyance device 51B and thesecond conveyance space 50B are the same as the secondsubstrate conveyance device 51A and thesecond conveyance space 50A, and have the same type ofexhaust duct 58B. Asuction fan 56 may be provided at the downstream end of theexhaust ducts - The
first conveyance space 33 always communicates with thesecond conveyance space 50A in the upper portion through the inner space of thetransfer unit 4A in the upper portion of theinterface section 4, and also always communicates with thesecond conveyance space 50B in the lower portion through the inner space of thetransfer unit 4B in the lower portion of theinterface section 4. That is, it may be considered that thefirst conveyance space 33, thesecond conveyance space 50A, and thesecond conveyance space 50B form one continuous conveyance space. During the normal operation of thesubstrate processing system 1, the one continuous conveyance space is always isolated from the atmosphere inside the clean room where thesubstrate processing system 1 is provided. Even when the opening portion in thefront panel 31 of thefirst conveyance section 3 is opened, the atmosphere in the clean room does not intrude into theconveyance spaces second conveyance space 50A in the upper portion and thesecond conveyance space 50B in the lower portion do not directly communicate with each other, but communicate with each other through thefirst conveyance space 33. - During the normal operation of the
substrate processing system 1, the inner space of the eachprocessing unit 60A is isolated from thesecond conveyance space 50A, and the inner space of the eachprocessing unit 60B is isolated from thesecond conveyance space 50B (except when theshutter 71 is opened for carrying the substrate in/out). Further, during the normal operation of thesubstrate processing system 1, the inner space of each of theprocessing units substrate processing system 1 is provided. - Next, descriptions will be made on a gas supply/circulation system that supplies the atmosphere adjusting gas to the
first conveyance space 33, thesecond conveyance spaces processing units - In the present specification, the atmosphere adjusting gas refers to an arbitrary gas capable of making the atmosphere in a space different from the clean air atmosphere (clean air atmosphere) in the clean room when the atmosphere adjusting gas is supplied to the space. The atmosphere adjusting gas is, for example, an inert gas, specifically, nitrogen gas. By supplying the nitrogen gas to the
conveyance spaces processing units - As illustrated in
FIG. 5 , the gas supply/circulation system of thesubstrate processing system 1 includes a gas supply anddischarge mechanism 80. Agas supply conduit 81 is connected to a downstream end of aninner conduit 80L provided in the gas supply anddischarge mechanism 80. Thegas supply conduit 81 is branched into the first, second, andthird supply conduit branched supply conduit 811 is connected to thefan filter unit 34. The secondbranched supply conduit 812 is connected to thefan filter unit 41A. The thirdbranched supply conduit 813 is connected to afan filter unit 41B. - A first branched
exhaust conduit 821 is connected to theexhaust port 35 of thefirst conveyance space 33. A second branchedexhaust conduit 822 is connected to theexhaust port 36 of the firstsubstrate conveyance device 32. A thirdbranched exhaust conduit 823 is connected to theexhaust duct 55 that is continued from theexhaust port 53A of thesecond conveyance space 50A in the upper portion and theexhaust port 53B of thesecond conveyance space 50B in the lower portion. A fourth branchedexhaust conduit 824 is connected to theexhaust ducts substrate conveyance device branched exhaust conduits 821 to 824 are merged to form anexhaust conduit 82, and are connected to an upstream end of theinner conduit 80L in the gas supply anddischarge mechanism 80. - A circulation passage is constituted by the
inner conduit 80L, thegas supply conduit 81, the first to thirdbranched supply conduits 811 to 813, the first to fourthbranched exhaust conduits 821 to 824, and theexhaust conduit 82. The circulation system through which the atmosphere adjusting gas circulates is constituted by the circulation passage and theconveyance spaces - A damper (not illustrated) may be provided in a part of the first to third
branched supply conduits 811 to 813 and the first to fourthbranched exhaust conduits 821 to 824. Therefore, it is possible to regulate the balance of the flow rate of the gas flowing in each of theconveyance spaces conveyance spaces fan filter units conveyance spaces - The pressure of the
second conveyance space 50A (50B) may be slightly higher than the pressure of theprocessing unit 60A (60B) facing thesecond conveyance space 50A (50B). In this manner, it is possible to suppress thesecond conveyance space 50A (50B) from being contaminated due to chemical flowing from theprocessing unit 60A (60B) to thesecond conveyance space 50A (50B). - A nitrogen
gas supply pipe 801 a connected to a nitrogen gas supply source 801 (N2) and an air supply pipe (circulation system ventilation passage) 802 a connected to a clean air supply source 802 (AIR) are connected to theinner conduit 80L of the gas supply anddischarge mechanism 80. The nitrogengas supply source 801 is provided as a factory power provided in a semiconductor manufacturing factory. The cleanair supply source 802 may be provided as a factory power provided in a semiconductor manufacturing factory, or may be a suction port for the clean air opened in the clean room. Opening/closingvalves gas supply pipe 801 a and theair supply pipe 802 a, respectively. - The gas supply and
discharge mechanism 80 includes ablower 803 interposed in theinner conduit 80L, and is able to increase the pressure of the gas flowing into theblower 803 and send the gas to the downstream side. Anexhaust pipe 804 connected to a factory exhaust system is connected to theinner conduit 80L of the gas supply anddischarge mechanism 80. Adamper 804 a is provided in theexhaust pipe 804. - The circulation system through which the atmosphere adjusting gas (or clean air serving as a purge gas) circulates is formed of the
inner conduit 80L, thegas supply conduit 81, the exhaust conduit 82 (including the branched conduits which are branched from theconduits 81 and 82), and the gas supply anddischarge mechanism 80 described above, and theconveyance spaces - The atmosphere adjusting gas (or clean air serving as a purge gas) is supplied to the
processing units gas supply source 801 is connected to the nitrogengas supply ducts air supply source 802 is connected to theair supply ducts processing units - As illustrated in
FIGS. 4 and 5 , the atmosphere adjusting gas or the clean air may be selectively supplied to each of theprocessing units valve processing units exhaust passage 67 of each of theprocessing units exhaust ducts processing units exhaust passage 67 and theexhaust ducts - The
substrate processing system 1 is provided with acontrol device 100. Thecontrol device 100 is, for example, a computer, and includes acontroller 101 and astorage unit 102. Thestorage unit 102 stores a program that controls various processings performed in thesubstrate processing system 1. Thecontroller 101 controls the operations of thesubstrate processing system 1 by reading and executing the program stored in thestorage unit 102. - The program may be recorded in a computer-readable recording medium, and installed from the recording medium to the
storage unit 102 of thecontrol device 100. The computer-readable recording medium may be, for example, a hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnet optical disk (MO), or a memory card. - In the following, the operation of the
substrate processing system 1 will be described. - In the
substrate processing system 1, at first, the firstsubstrate conveyance device 32 takes out the substrate W from the container C placed on thecontainer placing portion 20, and places the substrate W on thetransfer unit 4A (or 4B). The secondsubstrate conveyance device 51A (or MB) carries the substrate W into theprocessing unit 60A (or 60B), and then a predetermined liquid processing is performed on the substrate W in theprocessing unit 60A (or 60B). The processed substrate W is carried out from theprocessing unit 60A (or 60B) by the secondsubstrate conveyance device 51A (or 51B), and placed on thetransfer unit 4A (or 4B). After that, the firstsubstrate conveyance device 32 returns the substrate W placed on thetransfer unit 4A (or 4B) to the original container C. - During operating the
substrate processing system 1, the opening/closing valve 801 b is opened so as to supply the nitrogen gas from the nitrogengas supply source 801 to the gas supply anddischarge mechanism 80, and the gas supply anddischarge mechanism 80 sends the nitrogen gas to thegas supply conduit 81 by theblower 803. Therefore, the downflow of the nitrogen gas is formed in thefirst conveyance space 33 by thefan filter unit 34, and the sideflow of the nitrogen gas is formed in thesecond conveyance spaces fan filter units conveyance spaces discharge mechanism 80 through the first to fourthbranched exhaust conduits 821 to 824 and theexhaust conduit 82. The air flowing into the gas supply anddischarge mechanism 80 is discharged to the factory exhaust system through theexhaust pipe 804. Therefore, the air present in the circulation system formed of theconveyance spaces gas supply conduit 81 and theexhaust conduit 82 is substituted with the nitrogen gas. In order to efficiently perform this substitution, a check valve or an opening/closing valve (not illustrated) may be provided in a portion 805 (see, e.g.,FIG. 5 ) of theinner conduit 80L of the gas supply anddischarge mechanism 80 to suppress the nitrogen gas supplied from the nitrogengas supply source 801 from flowing back to theexhaust conduit 82 side. - After the atmosphere in the circulation system is substituted with the nitrogen gas, the
blower 803 is continuously operated, so that the nitrogen gas flows in the circulation system described above. In a case where the nitrogen gas is circulated in this manner, it is possible to greatly reduce the amount of nitrogen gas used as compared with a case where the nitrogen gas supplied to theconveyance spaces - When a large amount of nitrogen gas leaks to the surroundings of the
substrate processing system 1, the human body may be in danger. Thus, an oxygen concentration sensor may be provided around thesubstrate processing system 1 to monitor the oxygen concentration around thesubstrate processing system 1. - Meanwhile, in each of the
processing units valve 66V is opened while the opening/closingvalve 69V is closed. Accordingly, the nitrogen gas is supplied from the nitrogengas supply source 801 to each of theprocessing units processing units - When the insides of each of the
processing units first conveyance space 33, an oxygen concentration sensor S2 provided in thesecond conveyance space 50A, an oxygen concentration sensor S3 provided in thesecond conveyance space 50B, and the oxygen concentration sensor S4 provided in each of theprocessing units - In order to confirm that the nitrogen gas is reliably circulating in the circulation system, pressure gauges may be provided at at least some of the first to third
branched supply conduits 811 to 812 and the first to fourthbranched exhaust conduits 821 to 824. - When a worker or an operator enters into the
conveyance spaces conveyance spaces - When the operator shifts the state of the
first conveyance space 33 and thesecond conveyance spaces key cylinder 38 with the operation key (not illustrated), the operation of all the substrate conveyance devices (the firstsubstrate conveyance device 32, and the secondsubstrate conveyance devices closing valve 801 b is closed and the opening/closing valve 802 b is opened, and thus, the clean air as the purge gas is supplied from the cleanair supply source 802 to theinner conduit 80L of the gas supply anddischarge mechanism 80 and the gas is discharged from theexhaust pipe 804. Therefore, the nitrogen gas present in the circulation system is substituted with the clean air. When the oxygen concentration detected by the oxygen concentration sensors S1 to S3 is detected to reach the safe oxygen concentration to the human body, for example, 19.5% or more, theelectromagnetic locks maintenance doors maintenance doors conveyance spaces electromagnetic locks control device 100. - In this case, the inside of the
processing units - When it is desired to maintain a part of the plurality of
processing units processing unit 60A, thekey cylinder 73 provided in themaintenance door 72 of theprocessing unit 60A is operated to switch the state of theprocessing unit 60A to the maintenance mode. In this manner, theprocessing unit 60A stops in that state. The opening/closingvalve 66V is closed and the opening/closingvalve 69V is opened, and thus, the supply of the nitrogen gas into theprocessing unit 60A is stopped and the supply of the clean air is started. When it is detected by the oxygen concentration sensor S4 that the oxygen concentration in theprocessing unit 60A reaches an oxygen concentration safe for the human body, theelectromagnetic lock 74 of theprocessing unit 60A is unlocked. Thus, it is possible to open themaintenance door 72. The locking/unlocking control of theelectromagnetic lock 74 may be performed by an independent safety device or by a safety device function provided to thecontrol device 100. - The manipulation of opening
maintenance doors 72 of a part of the plurality ofprocessing units conveyance spaces - According to the embodiment, the amount of consumption of nitrogen gas may be reduced by reusing the nitrogen gas supplied to the
conveyance spaces - Further, according to the embodiment, it is possible to secure the safety of the operator since the allowance of the opening/closing of the maintenance door is performed based on the detected oxygen concentration.
- In the embodiment, the atmosphere adjusting gas is supplied to the
first conveyance space 33, thesecond conveyance space 50A in the upper portion, and thesecond conveyance space 50B in the lower portion through thefan filter units discharge mechanism 80 has a sufficient driving force (air volume and wind pressure) to form the flow of the atmosphere adjusting gas required in theconveyance spaces fan filter units - Further, in the embodiment (hereinafter, also referred to as a “first embodiment” for distinction), all the
conveyance spaces substrate processing system 1 and theconduits FIG. 6 , a circulation system (hereinafter, referred to as a “first circulation system”) constituted by thefirst conveyance space 33 and theconduits first conveyance space 33 may be separated from the single circulation system described above. In this case, a gas supply anddischarge mechanism 80N dedicated to the first circulation system is provided. The configuration of the gas supply anddischarge mechanism 80N may be the same as the configuration of the gas supply anddischarge mechanism 80 illustrated in the right side inFIG. 6 . In this case, a second circulation system is constituted by thesecond conveyance spaces conduits second conveyance spaces discharge mechanism 80. In the second embodiment illustrated inFIG. 6 , the same components as those provided in the first embodiment are denoted by the same reference numerals, and the redundant description thereof is omitted. - The second embodiment illustrated in
FIG. 6 has following advantages. The maximum cross-sectional area of the gas flow passages (e.g., ducts and pipes) may be decreased by dividing the circulation system of thesubstrate processing system 1 into the first circulation system and the second circulation system to reduce the gas flow rate per one circulation system. Therefore, it is possible to prevent or suppress the total size of thesubstrate processing system 1 from increasing. In a case where the single circulation system illustrated inFIG. 5 is used, for example, it is necessary to make the cross-sectional area of thegas supply conduit 81 substantially large in order to reduce the pressure loss while maintaining the gas circulation flow rate per time (e.g., the unit is m3/min) sufficiently large. - Further, when the
shutter 71 of theprocessing units 60A (60B) is opened, thesecond conveyance space 50A (50B) communicates with the inner space of theprocessing unit 60A (60B). Therefore, the atmosphere (e.g., chemical atmosphere) in theprocessing unit 60A (60B) flows out into thesecond conveyance space 50A (50B), so that thesecond conveyance space 50A (50B) may be contaminated. In a case where it is required to suppress the chemical concentration in the atmosphere in thesecond conveyance space 50A (50B) to a predetermined threshold value, it is necessary to raise the discharge amount of the existing atmosphere through theexhaust pipe 804 and the supply amount of a new atmosphere adjusting gas from the nitrogengas supply source 801. Meanwhile, thefirst conveyance space 33 is hardly contaminated by substances that intrude from the outside. Therefore, it is possible to suppress the discharge amount of the gas from the first circulation system and the supply amount of the new nitrogen gas to the first circulation system to be low. That is, depending on the required conditions, it is possible to suppress the supply amount of the nitrogen gas to be low as compared with the case where thesubstrate processing system 1 includes a single circulation system. Further, depending on the required conditions, it is possible to reduce the power consumption of fans and blowers-type substrate processing system 1 includes a single circulation system. - Further, by adjusting the atmosphere of the
first conveyance space 33 and thesecond conveyance spaces second conveyance spaces - Regarding another embodiment (third embodiment) that adjusts the atmosphere of the first conveyance space and the second conveyance space using the different circulation systems (first circulation system and second circulation system) as in the second embodiment will be described with reference to
FIG. 7 . In the third embodiment illustrated inFIG. 7 , the same components as those provided in the first and the second embodiments are denoted by the same reference numerals, and the redundant description thereof is omitted. - In the third embodiment, the conveyance space that is divided into two spaces (
second conveyance spaces single space 50C (second conveyance space 50C). Thesecond conveyance space 50C faces all processing units 16. A single secondsubstrate conveyance device 51C capable of transferring the substrate W among all the processing units 16 is provided in thesecond conveyance space 50C. In the third embodiment, the configuration of thefirst conveyance space 33 and the firstsubstrate conveyance device 32 therein may be the same as those of the first and the second embodiment described above. In the third embodiment, onetransfer unit 4C is provided between thefirst conveyance space 33 and thesecond conveyance space 50C. A transfer unit dedicated to a substrate to be processed and a transfer unit dedicated to a processed substrate may be provided between thefirst conveyance space 33 and thesecond conveyance space 50C. - The first circulation system of the third embodiment illustrated in
FIG. 7 is different from the first circulation system of the second embodiment illustrated inFIG. 6 in the following aspects. Abranches passage 811B is branched from the circulation line (conduits discharge mechanism 80N and returns to the gas supply anddischarge mechanism 80, and configured to return to the circulation line. Thetransfer unit 4C is interposed in thebranched passage 811B. A fan filter unit 34B1 is provided on a ceiling portion of thetransfer unit 4C. A suction fan 34B2 is provided on a floor portion of thetransfer unit 4C. The fan filter unit 34B1 filters the atmosphere adjusting gas flowing from thebranched passage 811B, and then ejects it downward into the inner space of thetransfer unit 4C. The suction fan 34B2 sucks the atmosphere in the inner space of thetransfer unit 4C and sends it to thebranched passage 811B. That is, the gas flowing through thebranched passage 811B is driven by the fan filter unit 34B1 and the suction fan 34B2. - The second circulation system of the third embodiment illustrated in
FIG. 7 is different from the second circulation system of the second embodiment illustrated inFIG. 6 in the following aspects. Downflow is formed in thesecond conveyance space 50C, instead of the sideflow. That is, afan filter unit 41C is provided on a ceiling portion of a portion (constituted by a plurality of panels) that partition thesecond conveyance space 50C among the housing of thesubstrate processing system 1, and a suction fan MC is provided on a floor portion. Thefan filter unit 41C filters the atmosphere adjusting gas flowing from the circulation line (conduit 812) of the second circulation system, and then ejects it downward into thesecond conveyance space 50C. The suction fan MC sucks the atmosphere in thesecond conveyance space 50C, and sends it to the circulation line (conduit 823) of the second circulation system. That is, the gas flowing through the conduits (81, 812, 823, or 82) that constitute the second circulation system is driven by thefan filter unit 41C and the suction fan MC. - According to the third embodiment described above, advantages substantially the same as those of the second embodiment may be obtained.
- The internal pressure of each of the
first conveyance space 33, thesecond conveyance space 50C, and the inner space of thetransfer unit 4C may be controlled by regulating the balance between the force (e.g., varied with the rotating number of thefan filter units 34, 34B1, and 41C) that pushes gas to the each space and the force (e.g., varied with the rotating number of thesuction fan 35 a, 34B2, and MC) that sucks gas from the each space. The pressure in the inner space of thetransfer unit 4C may be set to higher than the pressure in thefirst conveyance space 33 and also the pressure in thesecond conveyance space 50C. Thetransfer unit 4C is a place where the substrate W may stay for the longest time while the substrate W is taken out from the container C and returned to the container C. It is possible to greatly reduce the possibility of floating substances such as dust adhering to the substrate W placed on thetransfer unit 4C by making the pressure in the second conveyance space 40 highest. - In all the first to third embodiments, the
blower 803 in the gas supply anddischarge mechanism 80 may be omitted in a case where the fan filter unit, the suction fan, or the like is capable of generating sufficient driving force to form a circulating flow in the circulation system. - In all the embodiments described in the present specification, the
first conveyance space 33, thesecond conveyance spaces transfer units first conveyance region 33 of the conveyance space, the second conveyance space may be considered as thesecond conveyance regions transfer units first conveyance region 33 and thesecond conveyance regions substrate processing system 1, a portion that is connected to thefirst conveyance region 33 and forms the circulation passage by itself may be considered as a first circulation passage portion, and a portion that is connected to thesecond conveyance regions - The atmosphere adjusting gas may also be an inert gas other than the nitrogen gas, and may be a dry air having a lower humidity than the clean air in the clean room, or a carbon dioxide gas or the like.
- The gas supply and
discharge mechanism 80 may be provided in the housing of thesubstrate processing system 1, or may be provided outside. - In the embodiment described above, the
processing units nozzle 64 and thecup body 65, but the present disclosure is not limited thereto. Theprocessing units - In the
substrate processing system 1, the processed substrate W is not limited to a semiconductor wafer, but may be various types of substrates such as a glass substrate, a ceramic substrate for manufacturing a semiconductor device. - According to the embodiments of the present disclosure, since the atmosphere adjusting gas that adjusts the atmosphere in the conveyance space is circulated and used repeatedly, and thus the amount of the atmosphere adjusting gas used may be reduced, so that the burden on an operating cost of the substrate processing apparatus and factory power may be reduced.
- From the foregoing, it will be appreciated that various embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Claims (16)
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JP2018225780A JP7358044B2 (en) | 2018-02-09 | 2018-11-30 | Substrate processing equipment |
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US11404295B2 (en) | 2022-08-02 |
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