US20180207702A1 - Linear Punch Press and Method for Use - Google Patents
Linear Punch Press and Method for Use Download PDFInfo
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- US20180207702A1 US20180207702A1 US15/745,181 US201615745181A US2018207702A1 US 20180207702 A1 US20180207702 A1 US 20180207702A1 US 201615745181 A US201615745181 A US 201615745181A US 2018207702 A1 US2018207702 A1 US 2018207702A1
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- Prior art keywords
- tool
- support member
- die
- sleeve
- supported
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/246—Selection of punches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
Definitions
- the present invention relates generally to the field of manufacturing equipment, and more specifically to a linear press assembly for processing sheet material.
- the invention is an assembly for use with a linear press.
- the assembly comprises a tool having opposed first and second ends and a tool support member configured to support the tool such that the first end of the tool projects from the tool support member.
- a die is configured to receive a portion of the first end of the tool and is supported in a die support.
- a first sleeve is supported within the tool support member and' a second sleeve supported by the die support member.
- a first elongate member is positioned within both the first sleeve and the second sleeve to align the tool with the die along a first line.
- the invention includes a machine comprising a table to support a work piece and a frame configured to support the table and the assembly described above.
- a positioning member moves the work piece on the table between the tool support member and die support member.
- a ram is movable along the frame to align with the tool and to engage the second end of the tool to project the first end of the tool from the tool support member and drive the first end of the work tool toward the work piece.
- the present invention is likewise directed to a method for use of the machine described above.
- the method comprises attaching the die support member to a frame and positioning the tool support member on the frame and above the die support member.
- the elongate member is positioned within both the first and second sleeves to align the tool and the die on the first line.
- the die support member and tool support member are then secured to the frame.
- a work piece is positioned between the first end of the tool and the die on a table supported by the frame.
- the tool support member and the tool are driven toward the work piece to engage the first end of the tool with the work piece.
- FIG. 1 is an isometric view of a press machine configured in accordance with the present invention.
- FIG. 2 is an isometric view of a tool assembly removed from the machine of FIG. 1 showing the die support member supported on a bolster frame.
- FIG. 3 is a sectional view of the tool assembly shown in FIG. 2 showing the alignment of the tool support member with the die support member.
- FIG. 4 is a sectional view of the portion of the machine shown in FIG. 1 to reveal the ram, a tool assembly, and the system used to clamp the ram to the tool support member.
- FIG. 5 is a cross-section view of the ram and tool assembly viewed from the front of the machine.
- Punch presses are an indispensable part of manufacturing operations that require the punching or forming of sheet metal. Whether using a soft-tooling machine or a hard-tooling machine the cost of operation, repair, and maintenance are of considerable concern to manufacturers. Hard-tooling machines use tooling that is configured for one particular purpose. Thus, such machines may experience significant downtime if there is no need to make the specific part for which the hard-tooling machine is designated. Further, malfunction of the hard tooling machine may slow production to a stop.
- Soft-tooling machines may be used to overcome some of the disadvantages of hard tooling machines.
- many soft-tooling machines are not as efficient as hard tooling machines and they must be programmed to deliver the sheet metal or the tool to a precise location.
- the tools and dies in soft-tooling machines are prone to misalignment because they are moved during machine operation.
- Hard-tooling machines do not generally have this problem as the tool and die are not moved about during operation.
- the assembly of the present invention overcomes the drawbacks and disadvantages of hard-tooling and soft-tooling punch machines by providing an assembly that has a plurality of precisely aligned tools and dies and a precision movement assembly configured to move the sheet metal to the location of the tool and die.
- the press assembly 10 has a frame assembly that comprises a press frame assembly 14 and a pair of table frame assemblies 12 supported on both sides of the press frame assembly.
- the table frame assemblies 12 are each comprised of a base frame 16 and a top support structure 18 .
- the top support structure 18 is configured to support a table 20 .
- the table 20 may have a plurality of rigid brushes or bearings 21 to support a work piece 90 ( FIG. 5 ) such as a piece of sheet metal on the table.
- Each top support structure 18 is secured to the base frame by a plurality of vertical 22 and diagonal 24 support legs.
- the press frame assembly 14 supports a bolster frame 26 , and a tool support member frame 28 .
- a plurality of panels 30 having air vents may be spaced around the press frame assembly 14 to permit the flow of air around the machine 10 and through the press frame assembly 14 .
- the tool support member frame 28 has a first upper support member 32 and a second upper support member 34 . Both members 32 and 34 may be constructed of welded plate steel with stiffening members underneath to provide sufficient strength, rigidity, and flatness. A gap is formed between the first and second upper support members 32 and 34 for accommodating groups of processing tools in an array 46 , which will be described herein, below.
- a bridge beam 36 has a first end attached to the first upper support member 32 and an opposing second end attached to the second upper support member 34 . The bridge beam 36 may provide additional strength and rigidity to the tool support member frame 28 .
- a gear rack 38 may be attached to the bridge beam 36 to engage with a gear (not shown) used to drive movement of a ram 40 along the bridge beam.
- Guide rails 50 and 52 are supported by the press assembly frame 14 .
- the guide rails 50 and 52 are operatively connected to the support struts 55 of the ram 40 .
- the guide rails 50 and 52 help to maintain lateral alignment of the ram 40 with the tooling array 46 and guide the ram along the frame.
- the ram 40 is movable along the frame 14 on the bridge beam 36 and the guide rails 50 and 52 .
- a positioning member 42 is supported on the frame and on the top side of the table 20 .
- the positioning member 42 is used to move the work piece 90 on the table in a gap 44 formed between the tooling array 46 and the die array 48 .
- the positioning member 42 clamps onto the work piece 90 to secure it relative to a reference point in the x,y coordinate system defined by the table.
- the positioning member 42 may then move the work piece on the table in the plane defined by the table 20 .
- the machine 10 comprises a tooling array 46 having a plurality of tools use to act on the work piece.
- the tooling array 46 is comprised of a plurality of tool assemblies 54 supported on the frame 14 .
- a preferred embodiment of the invention has sixteen (16) separate tool assemblies 54 supported on the frame. In the preferred configuration eight (8) tool assemblies are aligned on one side of the bridge beam 36 , and eight (8) are arranged on the opposite side of the bridge beam.
- Each tool assembly 54 comprises a tool support member 56 that is configured to support a tool 60 that engages the work piece 90 when driven downward by the ram 40 in a manner to be discussed hereinafter.
- the tool assembly 54 comprises a tool support member 56 and a die support member 58 .
- the tool support member 56 is configured to support a tool 60 that has opposed first 62 and second 64 ends.
- the tool 60 is supported by the tool support member 56 so that the first end 62 of the tool projects from the bottom of the tool support member and stripper plate 82 .
- the die support member 58 is configured to support a die 66 that is formed to receive a portion of the first end 62 of the tool 60 .
- a first sleeve 68 may be removably supported within the tool support member 56 and a second sleeve 70 may be removably supported by the die support member 58 .
- a first elongate member 72 is positioned within both the first sleeve 68 and the second sleeve 70 to align the tool 60 with the die 66 along a first line 74 , as shown in FIGS. 4 and 5 .
- the first sleeve 68 , second sleeve 70 , and the elongate member 72 are aligned, as shown in FIG. 3 , along a first indexing line 76 that is parallel to the first line 74 .
- the first elongate member 72 is removable from the first sleeve 68 and the second sleeve 70 .
- the first and second sleeves may be installed into the tool support member 56 and the die support member 58 , respectively, by press fitting the sleeves therein.
- the tool assembly 54 may further comprise a third sleeve 78 supported within the tool support member 56 and a fourth sleeve 80 supported by the die support member 58 .
- the first sleeve 68 is supported proximate a corner of the tool support member.
- the third sleeve 78 may be supported on the tool support member in the corner diagonally opposite the first sleeve.
- the second sleeve is disposed proximate a corner of the die support member 58 .
- the fourth sleeve 80 is disposed on the die support member near the corner diagonally opposite the second sleeve 70 .
- the first, second, third and fourth sleeves 68 , 70 , 78 , and 80 each have opposed first and second ends and a hollow region extending end-to-end.
- the hollow region of each sleeve has the same uniform cross-sectional dimension from end-to-end.
- each sleeve comprises a precision bushing constructed from hardened steel and machined to a tolerance of +0.0002 inches, ⁇ 0.0000 inches, on the inner diameter.
- the tool assembly 54 may comprise a stripper plate 82 that is positioned between the tool support member 56 and the die support member 58 .
- the stripper plate 82 may be configured for the first end 62 of the tool 60 to pass through a replaceable insert 84 supported by the stripper plate.
- the insert 84 may be generally flat and adapted to slide into a slotted receiver 86 on the underside of the stripper plate 82 .
- the insert 84 has a cut-out in its center that allows for the first end 62 of the tool 60 to pass through the stripper plate.
- the striper plate 82 is positioned between the tool support member 56 and the die support member 58 .
- the stripper plate 82 is biased away from the tool support member 56 using a plurality of elastic members 88 .
- the elastic members 88 may comprise heavy duty springs that function to separate the first end 62 of the tool 60 from the work piece 90 during operation.
- Each spring 88 has opposing first and second ends. The first end of each spring 88 is connected to the tool support member 56 and the second end of the spring is connected to the stripper plate 82 .
- the biasing action of the springs 88 drives the stripper plate 82 away from the tool support member 56 . This causes the work piece 90 to be driven away from the tool support member 56 and the first end of the tool 60 after the ram has compressed the springs and forced at least one tool 60 into a work piece 90 , as shown in FIG. 5 .
- a second elongate member 92 is positioned within both the third sleeve 78 and the fourth sleeve 80 to align the sleeves and second elongate member along a second indexing line 94 that is parallel to the first line 74 and first indexing line 76 .
- Both the first 72 and second 92 elongate members have opposed first and second ends and an outer profile of uniform cross-sectional dimension along their length.
- Both elongate members 72 and 92 may be constructed from hardened steel rods.
- Each elongate member 72 and 92 may have a cross-sectional dimension that closely conforms to the maximum cross-sectional dimension of the hollow regions of sleeves 68 , 70 , 78 , and 80 . Accordingly, the elongate members are precision ground to 0.001 inches less than the maximum cross-sectional dimension of the hollow regions of the sleeves.
- the tool 60 is removable from the tool support member 56 and the die 66 is removable from the die support member 58 .
- the tool support member 56 may support a plurality of tools 60 and the die support member 58 may support a plurality of dies 66 .
- the frame of the machine 10 may be configured to support a plurality of tools assemblies 54 .
- each die 66 is aligned with a single tool in a matched pair.
- Each tool 60 and die 66 pair is aligned along a line parallel to the first indexing line 76 defined by the first sleeve 68 , second sleeve 70 and first elongate member 72 of each assembly. Likewise, the line of each tool and die pair is parallel to each of the lines defined by the other tool and die pairs supported by the tool assembly 54 .
- the tool and die pairs are configured to perform metal removal or forming of sheet metal.
- the tool and die pairs may comprise a punch and die set, a form tool and form die set, a roll forming tool and form die set, an etching or marking tool and flat surface die set, or other tooling used in sheet metal fabrication.
- the tool array may include a mix and match of any of the above described tool and die pairs and in a variety of sizes.
- the first end 62 of the tool 60 comprises a work face 96 that is configured to engage the work piece 90 .
- the second end of the tool 60 is generally covered by an adjustable cap 98 .
- the cap has an open first end and a closed second end. As shown in FIG. 2 , the closed second end of the cap 98 is formed to receive contact from the ram 40 ( FIG. 1 ).
- the cap 98 is threaded onto the second end of the tool 60 and adjustable to adjust the overall length of the tool and cap as the first end of the tool wears or is refurbished, thereby reducing the tool's length.
- the cap 98 has a flange 100 disposed about its periphery that is configured to closely conform to the top portion 102 of a bore formed in the tool support member 56 to support the tool.
- a light duty spring 104 is positioned between the flange 100 and a face of the top portion of bore.
- the light duty spring 104 biases an unselected tool upward so that it will not extend from the stripper plate 82 when the selected tool is driven downward to engage the work piece 90 .
- a tool 60 and die 66 pair are selected for use.
- One of a plurality of tool 60 and die 66 pairs may be selected for installation. If the tool and die pair are not already installed in the tool assembly 54 the operator may install the tool assembly 54 as described herein. If the tooling assembly 54 is already installed on the machine with the desired tool and die set the operator affixes the adjustment cap 98 to the second end 64 of the tool.
- a machine controller is accessed to move the ram 40 and any other components out of the way to expose the location of installation in the tooling array 46 of the machine.
- the machine controller comprises the software, actuators, and processors used to control the function of the machine.
- the length of the tool and cap combination is adjusted to a desired length by rotating the threaded cap clockwise or counter clockwise until a desired length is obtained.
- a hold down screw 106 ( FIG. 2 ) is then turned a 1 ⁇ 4 turn to clear access to the tool location in the tool support member 56 . If a tool 60 is already installed at the desired location, the operator may remove the tool by grasping the cap 98 and lifting the tool from the tool support member 56 . The operator will also remove the light duty spring 104 .
- a new or replacement light duty spring 104 may be installed in the top portion 102 and the new tool is installed in the tool support member as shown in FIG. 5 . If use of the tool requires a specific orientation, the tool should be properly oriented by the operator aligning a key (not shown) with a corresponding key way (not shown) formed in the bore 108 .
- a mating stripper plate insert 84 is selected and installed in the stripper plate 82 .
- the tool 60 is then depressed through the installed stripper plate insert 84 and the hold down screw 106 is turned 1 ⁇ 4 turn to lock the tool 60 , spring 104 , and cap 98 in place.
- a die 66 is already installed in the die support member 58 at the location corresponding to the newly installed tool, the old die must be removed from the die support member and a new die installed therein. If, as discussed above, the die is required to be oriented specifically to match the orientation of the toot the operator will align a key (not shown) with a corresponding key way (not shown). Once properly oriented, the die may be dropped into the die support member.
- the operator may access a tool array data table for the selected tooling assembly 54 and enter an alphanumeric identifier for the tool assembly to select the desired assembly and then enter a zero (0) value into the “Actual Usage,” “Nominal Applied Load,” and “Last Applied Load” fields for the installed tool. This information is important for tracking usage of the tool and die as discussed herein below. Finally, if any additional tools and dies need to be installed the operator may do so and enter the same information into the tool data array table to reset the values for any newly installed tools and dies.
- the tool assembly may be installed on the frame of the machine.
- the operator may access the machine controller and command the location for installation of the tool assembly to be exposed. If a tool assembly 54 is already installed in the desired location the operator will first remove the die support member 58 by removing fasteners 110 that are used to secure the die support member to the bolster 27 .
- the fasteners 110 may comprise screws that have a hex shaped head.
- the fasteners 110 may be removed using a tool 112 that is elongate and able to extend through both the tool support member 56 and the stripper plate 82 into counter bores 114 ( FIG. 3 ) formed in the die support member 58 .
- the tool support ember 56 may likewise be removed from the machine by removing fasteners 116 positioned within bores 118 formed in the center of both ends of the tool support member and lifting the tool support member from the array.
- the tool support member 56 may be positioned onto the tool support member rail 120 . Proper location and orientation of the tool support member is ensured by alignment holes 122 ( FIG. 5 ) formed on the bottom of the tool support member to receive alignment pins 124 ( FIG. 5 ) disposed on the rail 120 .
- the operator affixes the tool support member 56 to the rail 120 by reinserting fasteners 116 into bores 118 and tightening the fasteners.
- Each of the sixteen (16) die support members are attached to a separate bolster frame 27 by threading the fasteners HO into bolster frame 27 .
- the fasteners are threaded in to attach the die support member to the bolster frame 27 , but are not initially torqued-down to secure the die support member at this point.
- the tool support member 56 is lowered until the striper plate 82 engages the die support member.
- the first elongate member 72 is inserted into the first sleeve 68 and pushed down until seated through the die support member 58 through the second sleeve 70 .
- the second elongate member 92 is then inserted through the third sleeve 78 and seated in the die support member through the fourth sleeve 80 . Insertion of the elongate members as described herein precisely aligns the tool support member 56 and the die support member 58 as well as each tool 60 and die 66 pair supported therein.
- the hand tool 112 is used to torque down fasteners 110 to secure the die support member 58 to the bolster frame 27 .
- the elongate members 72 and 92 may be removed from the tool assembly 54 and the tool support member 56 is raised to lift the stripper plate 82 from the surface of the die support member 58 .
- the operator may load data related to the tool assembly into the machine controller's memory to specify the precise location of the tool assembly within the array.
- a “T#” is assigned to each tool in the tool support member 56 .
- the T# identifies the selected tool and the position of the tool support member 56 in the array.
- An operator program may be installed on the controller that allows the operator to control many of the machine functions.
- the operator program may comprise a list of alphanumeric codes developed and assigned by the operator and executed by the controller to cause motion and machine functions to occur.
- the machine controller identifies the location of the selected tooling assembly 54 in the array and positions the ram 40 at the location on the rails 50 and 52 and bridge beam 38 to utilize the selected tool assembly.
- the machine controller can identify the tool and die pair for use and refers to the tool assembly data table to retrieve information relating to the distance from the alignment pin 124 to the first line 74 , the total clearance, an appropriate surface for selector 126 to use when the ram engages the tool, and the tool identification.
- a selector appropriate for use with the machine of the present invention is disclosed in U.S. Pat. No. 6,868,767 entitled “Flexible Manufacturing Process Assembly” issued to Dunn (“the Dunn Patent”), the entire contents of which are incorporated herein by this reference.
- the controller uses the T# to determine the location of the selected tool and die pair in the tool assembly and positions the selector 126 using the X to index value from the tool assembly data table for the selected tool number.
- X to index means the distance from the first line to the alignment pin 124 on the interior end of the tooling support member in the X axis.
- the controller accesses the tool assembly data table and executes several decisions based on the available data.
- the controller checks to make sure the total clearance between the first end of the tool and the die is at or near a recommended value for the tool and die pair. If the total clearance is not at or near the recommended value the machine controller alerts the operator to change the tool 60 or modify the value input for the thickness of the work piece 90 . In response, the operator may change the tool as described above, alter the material thickness, or override the clearance warning.
- the machine controller will execute an evaluation of tool and die pair wear. The machine controller then calculates an offset for the first line 74 of the tool and die pair by combining the offset for X and Y axes to alignment pin 124 from the tool assembly data table.
- the machine controller applies the offset to all X and Y command positions.
- the tool support member is clamped to the ram 40 with the selected tool 60 depressed for use.
- the tool support member 56 and ram 40 are clamped together by extending cylinders 128 to force clamp members 130 into receivers 132 or any other joining method.
- the array may have two sides; one on either side of the bridge beam 38 .
- the machine may have two rams, one on either side of the bridge beam 38 so that fabrication operations may be performed by either or both rams at any time.
- the rams may be clamped independently or at the same time.
- the components are lowered until the stripper plate 82 , attached to the tool support member 56 , reaches a preselected distance from the upper surface of the die support member 58 . This distance is stored in the data block table at “Hover Height.” Once the predetermined hover height is reached the ram stops lowering. The stripper plate is shown at hover height in FIGS. 4 and 5 .
- the ram may be activated to drive the tool and tool support member toward the work piece 90 to engage the first end of the tool with the work piece.
- the first end of the tool may be driven through the work piece 90 and into the die 66 .
- the stripper plate 82 and springs 88 drive the tool support member 56 and the first end of the tool 60 away from the work piece after the first end of the tool engages the work piece and the ram has recoiled. The work piece is moved and a selected tool is driven toward a new position on the work piece as described in the Dunn Patent.
- the ram 40 may be unclamped and raised to cause the selector to disengage the cap 98 when the operator is finished with the selected tool. This permits the tool 60 to move upward relative to the tool support member 56 to the position shown by the unselected tool(s) in FIGS. 4 and 5 .
- tool and die wear is monitored by the machine controller.
- the tool data table is populated with information including the tool identification, amount of usage, recommended usage, nominal peak force, last peak force, and allowed deviation.
- the machine controller uses this information to control selection and usage of tools positioned within the tool array. For example, when the selected tool reaches a usage number that is greater than the recommended usage, the controller will determine if an alternative identical tool is available in the array. The operator is alerted to change the tool if an alternative identical tool is not available. However, if an identical tool is available in the array the controller will move the ram 40 and selector 126 to the location of the alternative tool and engage use of that tool for further fabrication operations. The controller records every strike of a tool against the work piece 90 . When the usage of any tool meets or exceeds the usage or force parameters listed above, the controller will either alert the operator to change the tool and die or select an alternative identical tool and continue operations.
- an operation program is disclosed herein to manage operation and usage of the tools in the tooling array 46 .
- the operation program described is described herein to illustrate a preferred use of the machine disclosed herein.
- the designations and codes used herein are used for purposes of illustration only and are not intended to be limiting in any way.
- the operation program may comprise a list of codes executed by the controller in an order of occurrence to cause machine operation and machine function.
- the codes generally comprise an alphanumeric character followed by a numeric value associated with character.
- G# may mean a general instruction to the machine indicating an activity associated with motion or mode of operation of the axes.
- M# may comprise an instruction to the machine to command execution of machine program control functions such as tool change, ram actions, program pause, stop, or end.
- X# may be used to indicate position or distance for X axis moves or reference points. The number associated with “X” is typically a real number having four decimal places of precision. Additional axis designations used may be “Y, Z, A, B, and C.” As discussed above “T#” may be used to indicate the selected tool.
- the following example is provided to show operation of the machine.
- the ram punches a hole 6.5 inches from the clamped edge and 4.25 inches from the edge of the work piece 90 nearest the front 134 ( FIG. 1 ) of the machine 10 .
- the code M06 T0218 may be read to select tool 18 in the second tool array.
- the ram and selector will be engaged to move to the appropriate tool and lock the ram to the tool support member and depress the selected tool.
- Code M06 may be executed to activate an auto cycle function to monitor axis motion and execute a punch cycle when the work piece is moved by the positioning member 42 to the desired x,y axis location and execute the punch cycle of the ram 40 .
- Code G00 X6.5 Y 4.25 is read to execute axis motion of the positioning member 42 to position the work piece at the desired axis coordinates, centered at the first line 74 .
- the peak force and one incident of use of the tool are read and recorded in the data table.
- Next Code M61 is read to deactivate the punch after the punch cycle. If the tool is finished working, Code M07 is executed to instruct the machine to deselect the tool and unclamp and retract the tool support member 56 . Code G28 is executed to return the work piece to a load or unload position. Code M30 is executed to end the program.
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Abstract
A machine for forming sheet metal having a table configured to support a work piece and a frame configured to support the table. A tool is supported by a tool support member and a die is supported by a die support member. The tool and die support members are supported by the frame. The die is configured to receive a portion of a first end of the tool. A first sleeve is supported within the tool support member and a second sleeve is supported by the die support member. A first elongate member is positionable within both the first sleeve and the second sleeve and configured to align the tool with the die along a first line. A ram is configured to move along the frame to a position aligned with the tool and drive the first end of the work tool toward the work piece.
Description
- This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/192,096 filed on Jul. 14, 2015, the entire contents of which are incorporated herein by reference.
- The present invention relates generally to the field of manufacturing equipment, and more specifically to a linear press assembly for processing sheet material.
- The invention is an assembly for use with a linear press. The assembly comprises a tool having opposed first and second ends and a tool support member configured to support the tool such that the first end of the tool projects from the tool support member. A die is configured to receive a portion of the first end of the tool and is supported in a die support. A first sleeve is supported within the tool support member and' a second sleeve supported by the die support member. A first elongate member is positioned within both the first sleeve and the second sleeve to align the tool with the die along a first line.
- The invention includes a machine comprising a table to support a work piece and a frame configured to support the table and the assembly described above. A positioning member moves the work piece on the table between the tool support member and die support member. A ram is movable along the frame to align with the tool and to engage the second end of the tool to project the first end of the tool from the tool support member and drive the first end of the work tool toward the work piece.
- The present invention is likewise directed to a method for use of the machine described above. The method comprises attaching the die support member to a frame and positioning the tool support member on the frame and above the die support member. The elongate member is positioned within both the first and second sleeves to align the tool and the die on the first line. The die support member and tool support member are then secured to the frame. A work piece is positioned between the first end of the tool and the die on a table supported by the frame. The tool support member and the tool are driven toward the work piece to engage the first end of the tool with the work piece.
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FIG. 1 is an isometric view of a press machine configured in accordance with the present invention. -
FIG. 2 is an isometric view of a tool assembly removed from the machine ofFIG. 1 showing the die support member supported on a bolster frame. -
FIG. 3 is a sectional view of the tool assembly shown inFIG. 2 showing the alignment of the tool support member with the die support member. -
FIG. 4 is a sectional view of the portion of the machine shown inFIG. 1 to reveal the ram, a tool assembly, and the system used to clamp the ram to the tool support member. -
FIG. 5 is a cross-section view of the ram and tool assembly viewed from the front of the machine. - Punch presses are an indispensable part of manufacturing operations that require the punching or forming of sheet metal. Whether using a soft-tooling machine or a hard-tooling machine the cost of operation, repair, and maintenance are of considerable concern to manufacturers. Hard-tooling machines use tooling that is configured for one particular purpose. Thus, such machines may experience significant downtime if there is no need to make the specific part for which the hard-tooling machine is designated. Further, malfunction of the hard tooling machine may slow production to a stop.
- Soft-tooling machines may be used to overcome some of the disadvantages of hard tooling machines. However, many soft-tooling machines are not as efficient as hard tooling machines and they must be programmed to deliver the sheet metal or the tool to a precise location. Further, the tools and dies in soft-tooling machines are prone to misalignment because they are moved during machine operation. Hard-tooling machines do not generally have this problem as the tool and die are not moved about during operation.
- The assembly of the present invention overcomes the drawbacks and disadvantages of hard-tooling and soft-tooling punch machines by providing an assembly that has a plurality of precisely aligned tools and dies and a precision movement assembly configured to move the sheet metal to the location of the tool and die.
- Turning now to the Figures and in particular to
FIG. 1 , there is shown therein a linearpunch press assembly 10, constructed in accordance with the present invention. Thepress assembly 10 has a frame assembly that comprises apress frame assembly 14 and a pair oftable frame assemblies 12 supported on both sides of the press frame assembly. Thetable frame assemblies 12 are each comprised of abase frame 16 and atop support structure 18. Thetop support structure 18 is configured to support a table 20. The table 20 may have a plurality of rigid brushes orbearings 21 to support a work piece 90 (FIG. 5 ) such as a piece of sheet metal on the table. Eachtop support structure 18 is secured to the base frame by a plurality of vertical 22 and diagonal 24 support legs. - The
press frame assembly 14 supports abolster frame 26, and a toolsupport member frame 28. A plurality ofpanels 30 having air vents may be spaced around thepress frame assembly 14 to permit the flow of air around themachine 10 and through thepress frame assembly 14. - The tool
support member frame 28 has a firstupper support member 32 and a secondupper support member 34. Bothmembers upper support members array 46, which will be described herein, below. Abridge beam 36 has a first end attached to the firstupper support member 32 and an opposing second end attached to the secondupper support member 34. Thebridge beam 36 may provide additional strength and rigidity to the toolsupport member frame 28. Agear rack 38 may be attached to thebridge beam 36 to engage with a gear (not shown) used to drive movement of aram 40 along the bridge beam. -
Guide rails 50 and 52 are supported by thepress assembly frame 14. Theguide rails 50 and 52 are operatively connected to thesupport struts 55 of theram 40. Theguide rails 50 and 52 help to maintain lateral alignment of theram 40 with thetooling array 46 and guide the ram along the frame. Thus, theram 40 is movable along theframe 14 on thebridge beam 36 and theguide rails 50 and 52. - A
positioning member 42 is supported on the frame and on the top side of the table 20. Thepositioning member 42 is used to move thework piece 90 on the table in agap 44 formed between thetooling array 46 and thedie array 48. Thepositioning member 42 clamps onto thework piece 90 to secure it relative to a reference point in the x,y coordinate system defined by the table. Thepositioning member 42 may then move the work piece on the table in the plane defined by the table 20. - Referring to
FIGS. 1 and 2 , themachine 10 comprises atooling array 46 having a plurality of tools use to act on the work piece. Thetooling array 46 is comprised of a plurality oftool assemblies 54 supported on theframe 14. A preferred embodiment of the invention has sixteen (16)separate tool assemblies 54 supported on the frame. In the preferred configuration eight (8) tool assemblies are aligned on one side of thebridge beam 36, and eight (8) are arranged on the opposite side of the bridge beam. Eachtool assembly 54 comprises atool support member 56 that is configured to support atool 60 that engages thework piece 90 when driven downward by theram 40 in a manner to be discussed hereinafter. - Turning now to
FIGS. 2 through 4 , thetool assembly 54 from thetooling array 46 is shown in greater detail. Thetool assembly 54 comprises atool support member 56 and adie support member 58. Thetool support member 56 is configured to support atool 60 that has opposed first 62 and second 64 ends. Thetool 60 is supported by thetool support member 56 so that thefirst end 62 of the tool projects from the bottom of the tool support member andstripper plate 82. Thedie support member 58 is configured to support a die 66 that is formed to receive a portion of thefirst end 62 of thetool 60. - As shown in
FIGS. 3-5 , afirst sleeve 68 may be removably supported within thetool support member 56 and asecond sleeve 70 may be removably supported by thedie support member 58. A firstelongate member 72 is positioned within both thefirst sleeve 68 and thesecond sleeve 70 to align thetool 60 with thedie 66 along afirst line 74, as shown inFIGS. 4 and 5 . Thefirst sleeve 68,second sleeve 70, and theelongate member 72 are aligned, as shown inFIG. 3 , along afirst indexing line 76 that is parallel to thefirst line 74. The firstelongate member 72 is removable from thefirst sleeve 68 and thesecond sleeve 70. The first and second sleeves may be installed into thetool support member 56 and thedie support member 58, respectively, by press fitting the sleeves therein. - The
tool assembly 54 may further comprise athird sleeve 78 supported within thetool support member 56 and afourth sleeve 80 supported by thedie support member 58. As shown inFIG. 2 thefirst sleeve 68 is supported proximate a corner of the tool support member. Thethird sleeve 78 may be supported on the tool support member in the corner diagonally opposite the first sleeve. Likewise, the second sleeve is disposed proximate a corner of thedie support member 58. Thefourth sleeve 80 is disposed on the die support member near the corner diagonally opposite thesecond sleeve 70. - The first, second, third and
fourth sleeves - Continuing with
FIGS. 2-4 , thetool assembly 54 may comprise astripper plate 82 that is positioned between thetool support member 56 and thedie support member 58. As shown inFIG. 4 , thestripper plate 82 may be configured for thefirst end 62 of thetool 60 to pass through areplaceable insert 84 supported by the stripper plate. Theinsert 84 may be generally flat and adapted to slide into a slottedreceiver 86 on the underside of thestripper plate 82. Theinsert 84 has a cut-out in its center that allows for thefirst end 62 of thetool 60 to pass through the stripper plate. - The
striper plate 82 is positioned between thetool support member 56 and thedie support member 58. Thestripper plate 82 is biased away from thetool support member 56 using a plurality ofelastic members 88. Theelastic members 88 may comprise heavy duty springs that function to separate thefirst end 62 of thetool 60 from thework piece 90 during operation. Eachspring 88 has opposing first and second ends. The first end of eachspring 88 is connected to thetool support member 56 and the second end of the spring is connected to thestripper plate 82. The biasing action of thesprings 88 drives thestripper plate 82 away from thetool support member 56. This causes thework piece 90 to be driven away from thetool support member 56 and the first end of thetool 60 after the ram has compressed the springs and forced at least onetool 60 into awork piece 90, as shown inFIG. 5 . - A second
elongate member 92 is positioned within both thethird sleeve 78 and thefourth sleeve 80 to align the sleeves and second elongate member along asecond indexing line 94 that is parallel to thefirst line 74 andfirst indexing line 76. Both the first 72 and second 92 elongate members have opposed first and second ends and an outer profile of uniform cross-sectional dimension along their length. Bothelongate members elongate member sleeves - Referring to
FIGS. 4 and 5 , thetool 60 and die 66 will be described in greater detail. Thetool 60 is removable from thetool support member 56 and thedie 66 is removable from thedie support member 58. As shown in the figures, thetool support member 56 may support a plurality oftools 60 and thedie support member 58 may support a plurality of dies 66. As shown inFIG. 1 the frame of themachine 10 may be configured to support a plurality oftools assemblies 54. As shown inFIGS. 4 and 5 each die 66 is aligned with a single tool in a matched pair. Eachtool 60 and die 66 pair is aligned along a line parallel to thefirst indexing line 76 defined by thefirst sleeve 68,second sleeve 70 and firstelongate member 72 of each assembly. Likewise, the line of each tool and die pair is parallel to each of the lines defined by the other tool and die pairs supported by thetool assembly 54. - Each of the tool and die pairs are configured to perform metal removal or forming of sheet metal. The tool and die pairs may comprise a punch and die set, a form tool and form die set, a roll forming tool and form die set, an etching or marking tool and flat surface die set, or other tooling used in sheet metal fabrication. In addition to different types of tools, the tool array may include a mix and match of any of the above described tool and die pairs and in a variety of sizes.
- The
first end 62 of thetool 60 comprises awork face 96 that is configured to engage thework piece 90. The second end of thetool 60 is generally covered by anadjustable cap 98. The cap has an open first end and a closed second end. As shown inFIG. 2 , the closed second end of thecap 98 is formed to receive contact from the ram 40 (FIG. 1 ). Thecap 98 is threaded onto the second end of thetool 60 and adjustable to adjust the overall length of the tool and cap as the first end of the tool wears or is refurbished, thereby reducing the tool's length. Thecap 98 has aflange 100 disposed about its periphery that is configured to closely conform to thetop portion 102 of a bore formed in thetool support member 56 to support the tool. Alight duty spring 104 is positioned between theflange 100 and a face of the top portion of bore. Thelight duty spring 104 biases an unselected tool upward so that it will not extend from thestripper plate 82 when the selected tool is driven downward to engage thework piece 90. - With continuing reference to
FIGS. 1-5 , in operation atool 60 and die 66 pair are selected for use. One of a plurality oftool 60 and die 66 pairs may be selected for installation. If the tool and die pair are not already installed in thetool assembly 54 the operator may install thetool assembly 54 as described herein. If thetooling assembly 54 is already installed on the machine with the desired tool and die set the operator affixes theadjustment cap 98 to thesecond end 64 of the tool. - Next, a machine controller is accessed to move the
ram 40 and any other components out of the way to expose the location of installation in thetooling array 46 of the machine. As used herein the machine controller comprises the software, actuators, and processors used to control the function of the machine. The length of the tool and cap combination is adjusted to a desired length by rotating the threaded cap clockwise or counter clockwise until a desired length is obtained. A hold down screw 106 (FIG. 2 ) is then turned a ¼ turn to clear access to the tool location in thetool support member 56. If atool 60 is already installed at the desired location, the operator may remove the tool by grasping thecap 98 and lifting the tool from thetool support member 56. The operator will also remove thelight duty spring 104. - Next, a new or replacement
light duty spring 104 may be installed in thetop portion 102 and the new tool is installed in the tool support member as shown inFIG. 5 . If use of the tool requires a specific orientation, the tool should be properly oriented by the operator aligning a key (not shown) with a corresponding key way (not shown) formed in thebore 108. - A mating
stripper plate insert 84 is selected and installed in thestripper plate 82. Thetool 60 is then depressed through the installedstripper plate insert 84 and the hold downscrew 106 is turned ¼ turn to lock thetool 60,spring 104, andcap 98 in place. - If a
die 66 is already installed in thedie support member 58 at the location corresponding to the newly installed tool, the old die must be removed from the die support member and a new die installed therein. If, as discussed above, the die is required to be oriented specifically to match the orientation of the toot the operator will align a key (not shown) with a corresponding key way (not shown). Once properly oriented, the die may be dropped into the die support member. - Once the
tool 60 and die 66 have been installed in thetool assembly 54 the operator may access a tool array data table for the selectedtooling assembly 54 and enter an alphanumeric identifier for the tool assembly to select the desired assembly and then enter a zero (0) value into the “Actual Usage,” “Nominal Applied Load,” and “Last Applied Load” fields for the installed tool. This information is important for tracking usage of the tool and die as discussed herein below. Finally, if any additional tools and dies need to be installed the operator may do so and enter the same information into the tool data array table to reset the values for any newly installed tools and dies. - Once the tool or tools have been installed, the tool assembly may be installed on the frame of the machine. The operator may access the machine controller and command the location for installation of the tool assembly to be exposed. If a
tool assembly 54 is already installed in the desired location the operator will first remove thedie support member 58 by removingfasteners 110 that are used to secure the die support member to the bolster 27. Thefasteners 110 may comprise screws that have a hex shaped head. Thefasteners 110 may be removed using atool 112 that is elongate and able to extend through both thetool support member 56 and thestripper plate 82 into counter bores 114 (FIG. 3 ) formed in thedie support member 58. Thetool support ember 56 may likewise be removed from the machine by removingfasteners 116 positioned withinbores 118 formed in the center of both ends of the tool support member and lifting the tool support member from the array. - Once the components of the
previous tool assembly 54 have been removed thetool support member 56 may be positioned onto the toolsupport member rail 120. Proper location and orientation of the tool support member is ensured by alignment holes 122 (FIG. 5 ) formed on the bottom of the tool support member to receive alignment pins 124 (FIG. 5 ) disposed on therail 120. Next, the operator affixes thetool support member 56 to therail 120 by reinsertingfasteners 116 intobores 118 and tightening the fasteners. - Each of the sixteen (16) die support members are attached to a separate bolster
frame 27 by threading the fasteners HO into bolsterframe 27. The fasteners are threaded in to attach the die support member to the bolsterframe 27, but are not initially torqued-down to secure the die support member at this point. Once thedie support member 58 is attached to the bolsterframe 27, thetool support member 56 is lowered until thestriper plate 82 engages the die support member. The firstelongate member 72 is inserted into thefirst sleeve 68 and pushed down until seated through thedie support member 58 through thesecond sleeve 70. The secondelongate member 92 is then inserted through thethird sleeve 78 and seated in the die support member through thefourth sleeve 80. Insertion of the elongate members as described herein precisely aligns thetool support member 56 and thedie support member 58 as well as eachtool 60 and die 66 pair supported therein. - With the first and second elongate members in place, the
hand tool 112 is used to torque downfasteners 110 to secure thedie support member 58 to the bolsterframe 27. Theelongate members tool assembly 54 and thetool support member 56 is raised to lift thestripper plate 82 from the surface of thedie support member 58. Once the tool assembly has been installed properly, the operator may load data related to the tool assembly into the machine controller's memory to specify the precise location of the tool assembly within the array. - After the
tool assembly 54 is installed in the array, a “T#” is assigned to each tool in thetool support member 56. The T# identifies the selected tool and the position of thetool support member 56 in the array. An operator program may be installed on the controller that allows the operator to control many of the machine functions. The operator program may comprise a list of alphanumeric codes developed and assigned by the operator and executed by the controller to cause motion and machine functions to occur. The machine controller identifies the location of the selectedtooling assembly 54 in the array and positions theram 40 at the location on therails 50 and 52 andbridge beam 38 to utilize the selected tool assembly. Using the number in the T# designation the machine controller can identify the tool and die pair for use and refers to the tool assembly data table to retrieve information relating to the distance from thealignment pin 124 to thefirst line 74, the total clearance, an appropriate surface forselector 126 to use when the ram engages the tool, and the tool identification. A selector appropriate for use with the machine of the present invention is disclosed in U.S. Pat. No. 6,868,767 entitled “Flexible Manufacturing Process Assembly” issued to Dunn (“the Dunn Patent”), the entire contents of which are incorporated herein by this reference. - The controller uses the T# to determine the location of the selected tool and die pair in the tool assembly and positions the
selector 126 using the X to index value from the tool assembly data table for the selected tool number. As used herein, the term “X to index” means the distance from the first line to thealignment pin 124 on the interior end of the tooling support member in the X axis. Using the T#, the controller determines the face of theselector 126 appropriate for the selected tool and rotates theselector 126 to present the correct face to thecap 98. - After the selector is positioned and presented to the
cap 98, the controller accesses the tool assembly data table and executes several decisions based on the available data. The controller checks to make sure the total clearance between the first end of the tool and the die is at or near a recommended value for the tool and die pair. If the total clearance is not at or near the recommended value the machine controller alerts the operator to change thetool 60 or modify the value input for the thickness of thework piece 90. In response, the operator may change the tool as described above, alter the material thickness, or override the clearance warning. Once the operator takes one of the preceding actions, the machine controller will execute an evaluation of tool and die pair wear. The machine controller then calculates an offset for thefirst line 74 of the tool and die pair by combining the offset for X and Y axes toalignment pin 124 from the tool assembly data table. - As discussed hereinafter, the machine controller applies the offset to all X and Y command positions. Finally, the tool support member is clamped to the
ram 40 with the selectedtool 60 depressed for use. As shown inFIG. 4 , thetool support member 56 and ram 40 are clamped together by extendingcylinders 128 to forceclamp members 130 intoreceivers 132 or any other joining method. As shown inFIG. 1 the array may have two sides; one on either side of thebridge beam 38. Accordingly, the machine may have two rams, one on either side of thebridge beam 38 so that fabrication operations may be performed by either or both rams at any time. The rams may be clamped independently or at the same time. - When the
ram 40 has been clamped to thetool support member 56 the ram,tool support member 56, andtool 60 form a single connected chain that moves in concert when the ram is activated to punch the tool through thework piece 90. Clamping of the ram to the tool support member is the only time the tool is moved down relative to the tool support member within the tool bore. - The components are lowered until the
stripper plate 82, attached to thetool support member 56, reaches a preselected distance from the upper surface of thedie support member 58. This distance is stored in the data block table at “Hover Height.” Once the predetermined hover height is reached the ram stops lowering. The stripper plate is shown at hover height inFIGS. 4 and 5 . - After being clamped together and lowered to the hover height, the ram may be activated to drive the tool and tool support member toward the
work piece 90 to engage the first end of the tool with the work piece. As shown inFIGS. 4 and 5 , the first end of the tool may be driven through thework piece 90 and into thedie 66. As discussed above, thestripper plate 82 and springs 88 drive thetool support member 56 and the first end of thetool 60 away from the work piece after the first end of the tool engages the work piece and the ram has recoiled. The work piece is moved and a selected tool is driven toward a new position on the work piece as described in the Dunn Patent. - The
ram 40 may be unclamped and raised to cause the selector to disengage thecap 98 when the operator is finished with the selected tool. This permits thetool 60 to move upward relative to thetool support member 56 to the position shown by the unselected tool(s) inFIGS. 4 and 5 . - In accordance with the present invention, tool and die wear is monitored by the machine controller. The tool data table is populated with information including the tool identification, amount of usage, recommended usage, nominal peak force, last peak force, and allowed deviation. The machine controller uses this information to control selection and usage of tools positioned within the tool array. For example, when the selected tool reaches a usage number that is greater than the recommended usage, the controller will determine if an alternative identical tool is available in the array. The operator is alerted to change the tool if an alternative identical tool is not available. However, if an identical tool is available in the array the controller will move the
ram 40 andselector 126 to the location of the alternative tool and engage use of that tool for further fabrication operations. The controller records every strike of a tool against thework piece 90. When the usage of any tool meets or exceeds the usage or force parameters listed above, the controller will either alert the operator to change the tool and die or select an alternative identical tool and continue operations. - In accordance with the present invention an operation program is disclosed herein to manage operation and usage of the tools in the
tooling array 46. The operation program described is described herein to illustrate a preferred use of the machine disclosed herein. The designations and codes used herein are used for purposes of illustration only and are not intended to be limiting in any way. - The operation program may comprise a list of codes executed by the controller in an order of occurrence to cause machine operation and machine function. The codes generally comprise an alphanumeric character followed by a numeric value associated with character. For example the code G# may mean a general instruction to the machine indicating an activity associated with motion or mode of operation of the axes. M# may comprise an instruction to the machine to command execution of machine program control functions such as tool change, ram actions, program pause, stop, or end. X# may be used to indicate position or distance for X axis moves or reference points. The number associated with “X” is typically a real number having four decimal places of precision. Additional axis designations used may be “Y, Z, A, B, and C.” As discussed above “T#” may be used to indicate the selected tool.
- The following example is provided to show operation of the machine. The ram punches a hole 6.5 inches from the clamped edge and 4.25 inches from the edge of the
work piece 90 nearest the front 134 (FIG. 1 ) of themachine 10. - To begin, the code M06 T0218 may be read to select
tool 18 in the second tool array. The ram and selector will be engaged to move to the appropriate tool and lock the ram to the tool support member and depress the selected tool. After the selected tool has been clamped, Code M06 may be executed to activate an auto cycle function to monitor axis motion and execute a punch cycle when the work piece is moved by the positioningmember 42 to the desired x,y axis location and execute the punch cycle of theram 40. Next, Code G00 X6.5 Y 4.25 is read to execute axis motion of the positioningmember 42 to position the work piece at the desired axis coordinates, centered at thefirst line 74. During the punch cycle the peak force and one incident of use of the tool are read and recorded in the data table. - Next Code M61 is read to deactivate the punch after the punch cycle. If the tool is finished working, Code M07 is executed to instruct the machine to deselect the tool and unclamp and retract the
tool support member 56. Code G28 is executed to return the work piece to a load or unload position. Code M30 is executed to end the program. - It should be appreciated by those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope and spirit of the invention. It is intended that the present invention cover such modifications and variations as come within the scope and spirit of the appended claims and their equivalents.
Claims (24)
1. An assembly, comprising
a tool having opposed first and second ends;
a tool support member configured to support the tool such that the first end of the tool projects from the tool support member;
a die configured to receive a portion of the first end of the tool;
a die support member configured to support the die;
a first sleeve supported within the tool support member;
a second sleeve supported by the die support member; and
a first elongate member positionable within both the first sleeve and the second sleeve and configured to align the tool with the die along a first line.
2. The assembly of claim 1 , in which the tool is removable from the tool support member and the die is removable from the die support member.
3. The assembly of claim 1 , in which the first elongate member is removable from both the first sleeve and the second sleeve.
4. The assembly of claim 1 further comprising a stripper plate positionable between the tool support member and the die support member and configured for the first end of the tool to pass therethrough.
5. The assembly of claim 4 , further comprising a mechanism configured to bias the stripper plate toward a position spaced from the tool support member.
6. The assembly of claim 4 , in which the stripper plate has a removable member positioned to receive the first elongate member.
7. The assembly of claim 1 , in which the first sleeve, the second sleeve, and the first elongate member are alignable along a first indexing line that is parallel to the first line.
8. The assembly of claim 1 further comprising:
a third sleeve supported within the tool support member;
a fourth sleeve supported by the die support member; and
a second elongate member positionable within both the third sleeve and the fourth sleeve.
9. The assembly of claim 8 , in which the third sleeve, fourth sleeve, and second elongate member are aligned along a second indexing line that is parallel to the first indexing line and the first line.
10. The assembly of claim 1 , in which both the first and second sleeves have the same cross-sectional dimensions.
11. The assembly of claim 10 , in which the elongate member is closely but clearingly receivable within each of the first and second sleeves.
12. A machine, comprising:
a table configured to support a work piece;
a frame configured to support the table
a tool having opposed first and second ends;
a tool support member supported by the frame and configured to support the tool such that the first end of the tool projects from the tool support member;
a die configured to receive a portion of the first end of the tool;
a die support member supported by the frame and configured to support the die;
a first sleeve supported within the tool support member;
a second sleeve supported by the die support member; and
a first elongate member positionable within both the first sleeve and the second sleeve and configured to align the tool with the die along a first line;
a positioning member configured to move the work piece on the table between the tool support member and die support member; and
a ram configured to move along the frame to a position aligned with the tool and drive the first end of the work tool toward the work piece.
13. The machine of claim 12 , in which the first sleeve, the second sleeve, and the first elongate member are aligned along a first indexing line that is parallel to the first line.
14. The machine of claim 13 , in which the frame is configured to support plurality of tool support members and die support members.
15. The machine of claim 14 , in which a plurality of tools are supported within each tool support member and a plurality of dies are supported within each die support member, wherein each tool is paired with a single die, wherein each tool and die pair is aligned along a line parallel to the first indexing line.
16. The machine of claim 15 , in which the tool support member has a plurality of tools supported therein and the die support member has a plurality of dies, in which the tools and dies are aligned in one-to-one relationship.
17. The machine of claim 16 comprising a tool selector configured to place only a single selected tool in a projecting position relative to its tool support member.
18. The machine of claim 12 further comprising an index member supported at a reference location on the frame and configured to position the tool support member relative the positioning member.
19. The machine of claim 12 further comprising a clamping member that affixes the tool support member to the ram for movement with the ram.
20. A method for the use of the machine of claim 12 , comprising:
attaching the die support member to a frame;
positioning the tool support member on the frame and above the die support member;
aligning the first and second sleeves along the first index line by inserting the first elongate member into both the first and second sleeves;
thereafter securing the die support member to the frame;
positioning a work piece between the first end of the tool and the die on a table supported by the frame; and
driving the tool support member and the tool toward the work piece to engage the first end of the tool with the work piece.
21. The method of claim 20 in which the first end of the tool is driven through the work piece and into the die.
22. The method of claim 20 in which a ram drives the tool support member and the first end of the tool toward the work piece.
23. The method of claim 20 in which a plurality of tools are supported by the tool support member and in which the first end of only one tool is extended before the tool support member is driven toward the work piece.
24. The method of claim 20 in which a stripper plate is positioned between the driven tool support member and the work piece.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/745,181 US20180207702A1 (en) | 2015-07-14 | 2016-07-14 | Linear Punch Press and Method for Use |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201562192096P | 2015-07-14 | 2015-07-14 | |
US15/745,181 US20180207702A1 (en) | 2015-07-14 | 2016-07-14 | Linear Punch Press and Method for Use |
PCT/US2016/042258 WO2017011647A1 (en) | 2015-07-14 | 2016-07-14 | Linear punch press and method for use |
Publications (1)
Publication Number | Publication Date |
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US20180207702A1 true US20180207702A1 (en) | 2018-07-26 |
Family
ID=57758249
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US15/745,181 Abandoned US20180207702A1 (en) | 2015-07-14 | 2016-07-14 | Linear Punch Press and Method for Use |
Country Status (2)
Country | Link |
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US (1) | US20180207702A1 (en) |
WO (1) | WO2017011647A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2751260A (en) * | 1950-09-12 | 1956-06-19 | Janiszewski Kasimir | Replaceable leader pin bushing |
US3871226A (en) * | 1973-10-24 | 1975-03-18 | Kasimir Janiszewski | Die set bushing retainer |
US6868767B1 (en) * | 1995-06-05 | 2005-03-22 | David C. Dunn | Flexible manufacturing press assembly |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0437422A (en) * | 1990-06-04 | 1992-02-07 | Amada Co Ltd | Device for composite working |
IT1293258B1 (en) * | 1997-07-22 | 1999-02-16 | Rainer Srl | MACHINE FOR THE PROCESSING OF SHEETS. |
KR20090009658U (en) * | 2008-03-21 | 2009-09-24 | 한국단자공업 주식회사 | Progressive mold |
US8146473B2 (en) * | 2009-10-30 | 2012-04-03 | Peddinghaus Corporation | Tool press drive |
-
2016
- 2016-07-14 US US15/745,181 patent/US20180207702A1/en not_active Abandoned
- 2016-07-14 WO PCT/US2016/042258 patent/WO2017011647A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2751260A (en) * | 1950-09-12 | 1956-06-19 | Janiszewski Kasimir | Replaceable leader pin bushing |
US3871226A (en) * | 1973-10-24 | 1975-03-18 | Kasimir Janiszewski | Die set bushing retainer |
US6868767B1 (en) * | 1995-06-05 | 2005-03-22 | David C. Dunn | Flexible manufacturing press assembly |
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WO2017011647A1 (en) | 2017-01-19 |
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