US20180073515A1 - Centrifugal compressor and supercharger comprising same - Google Patents
Centrifugal compressor and supercharger comprising same Download PDFInfo
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- US20180073515A1 US20180073515A1 US15/557,880 US201515557880A US2018073515A1 US 20180073515 A1 US20180073515 A1 US 20180073515A1 US 201515557880 A US201515557880 A US 201515557880A US 2018073515 A1 US2018073515 A1 US 2018073515A1
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- United States
- Prior art keywords
- impeller
- channel
- communication passage
- suction
- side communication
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4213—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/68—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
- F04D29/681—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps
- F04D29/685—Inducing localised fluid recirculation in the stator-rotor interface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B33/00—Engines characterised by provision of pumps for charging or scavenging
- F02B33/32—Engines with pumps other than of reciprocating-piston type
- F02B33/34—Engines with pumps other than of reciprocating-piston type with rotary pumps
- F02B33/40—Engines with pumps other than of reciprocating-piston type with rotary pumps of non-positive-displacement type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/04—Units comprising pumps and their driving means the pump being fluid-driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/053—Shafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
Definitions
- the present invention relates to a centrifugal compressor and a supercharger having the same.
- a centrifugal compressor includes a rotary shaft, an impeller mounted around the rotary shaft, and a housing covering the impeller.
- the impeller of the centrifugal compressor guides a gas, which flows from a front side in an axial direction, to an outside in a radial direction.
- the housing is formed with a suction channel that guides the gas to the front side of the impeller in the axial direction, an impeller chamber which communicates with the suction channel and in which the impeller is housed, and a discharge channel which communicates with the impeller chamber and into which the gas sent from the impeller to the outside in the radial direction flows.
- a centrifugal compressor in which a working area is widened by moving a surge limit at which surging occurs to a lower flow side, is disclosed, for example, in Patent Literature 1 below.
- a housing of the centrifugal compressor is formed with either a chamber that spatially connects an impeller chamber and a suction channel of the housing or a chamber that spatially connects the impeller chamber of the housing and a suction pipe connected to the suction channel side of the housing.
- an object of the present invention is to provide a centrifugal compressor in which a working area can be widened, and a supercharger having the same.
- a centrifugal compressor as an aspect according to the present invention includes: a rotary shaft configured to rotate about an axis; an impeller mounted on an outer circumference of the rotary shaft; and a housing configured to cover the impeller.
- the impeller has a hub mounted on the rotary shaft and a plurality of blades that are provided on the hub at intervals in a circumferential direction centered on the axis and are rotated integrally with the hub to guide a gas, which flows from a front side in an axial direction which is one side in an axial direction in which the axis extends, to an outer side in a radial direction relative to the axis.
- the housing is formed with a suction channel that guides the gas to the front side in the axial direction of the impeller, an impeller chamber which communicates with the suction channel and in which the impeller is housed, a discharge channel which communicates with the impeller chamber and into which the gas sent from the impeller to the outer side in the radial direction flows, an impeller side communication passage that communicates with the impeller chamber and extends from the impeller chamber in a direction including a component of the outer side in the radial direction, circulating channels that communicate with the impeller side communication passage and extend from the impeller side communication passage in a direction including a component of the front side in the axial direction, and a suction side communication passage that communicates with the circulating channels and the suction channel, and a suction side diameter dimension, which is a radial dimension in the radial direction from the axis to a communicating position at which each of the circulating channels communicates with the suction side communication passage, is greater than an impeller side diameter dimension, which is a radial
- a component of the gas flowing from the impeller chamber into the circulating channels via the impeller side communication passage in a flow direction includes a component that is a swirl component centered on the axis and is a component in the same direction as a rotational direction of the impeller. If the gas having the swirl component as a component of a flow returns to the impeller chamber via the circulating channels, the suction side communication passage, and the suction channel, an angle of attack of each blade is reduced, and thus a discharge pressure is reduced, that is, the pressure ratio is reduced.
- the suction side diameter dimension of each of the circulating channels is greater than the impeller side diameter dimension of each of the circulating channels. For this reason, in the centrifugal compressor, a flow velocity of the swirl component of the gas at the communicating position at which each of the circulating channels communicates with the suction side communication passage can be slower than that of the swirl component of the gas at the communicating position at which each of the circulating channels communicates with the impeller side communication passage.
- the channel are of each of the circulating channels at the communicating position for the suction side communication passage is greater than that of each of the circulating channels at the communicating position for the impeller side communication passage. For this reason, in the centrifugal compressor, a flow velocity of an axial component as well as the swirl component of the gas at the communicating position at which each of the circulating channels communicates with the suction side communication passage can be reduced.
- the flow velocity of the swirl component of the air flowing into the impeller chamber can be reduced.
- the angle of attack of each blade is increased, so that a pressure ratio can be increased. Therefore, in the centrifugal compressor, the surge limit line can be set to a high pressure ratio side. For this reason, in the centrifugal compressor, the working range can be further widened.
- the housing may be formed with the plurality of circulating channels that are arranged in the circumferential direction centered on the axis, and partition parts which divide circulating channels adjacent to each other in the circumferential direction.
- the suction channel may be formed in a shape that is rotationally symmetric around the axis and has a diameter-reduced part in which a channel area thereof is gradually reduced toward a back side in the axial direction which is the other side in the axial direction, and a communication port of the suction side communication passage for the suction channel is formed in a face defining a channel at the diameter-reduced part.
- the suction channel has the diameter-reduced part in which the channel area is gradually reduced toward the back side in the axial direction, the air from the outside easily flows into the impeller chamber via the suction channel. Further, in the centrifugal compressor, since the communication port of the suction side communication passage is formed in the face defining the channel at the diameter-reduced part, the gas in the suction side communication passage can be efficiently guided into the suction channel due to an effect of reducing a static pressure on this face.
- the flow rate of the gas flowing into the impeller chamber via the suction channel can be increased.
- the surge limit line can be set to a smaller flow rate side, and the working range can be further widened.
- the face defining the channel at the diameter-reduced part may form a curved surface protruding to a side close to the axis.
- the centrifugal compressor since a part of the face defining the suction channel forms the curved surface protruding to the side close to the axis, that is, a bell mouth face, the air from the outside easily flows into the impeller chamber via the suction channel. Further, in the centrifugal compressor, since the communication port of the suction side communication passage is formed in the bell mouth face, the gas in the suction side communication passage can be efficiently guided into the suction channel due to an effect of reducing a static pressure on the bell mouth face.
- a radial dimension in the radial direction from the axis to an edge of the communication port of the suction side communication passage at the front side in the axial direction may be smaller than the suction side diameter dimension and may be greater than the impeller side diameter dimension.
- the suction side communication passage may be folded back from a boundary between the circulating channel and the suction side communication passage and then extend toward a back side in the axial direction which is the other side in the axial direction to communicate with the suction channel while being directed to an inner side in the radial direction relative to the axis.
- the axial dimension of the housing can be prolonged, and the channel length of the gas can be prolonged until a part of the gas of the impeller chamber returns to the suction channel via the impeller side communication passage, the circulating channels, and the suction side communication passage.
- the channel length in the axial direction is prolonged, the gas easily flows along a wall of the channel extending in the axial direction, and the swirl component of the gas is reduced. Therefore, in the centrifugal compressor, the angle of attack of each blade is increased, so that the pressure ration can be increased. For this reason, in the centrifugal compressor, the working range can be further widened.
- a spread angle (2 ⁇ ) defined by a formula below is less than 20°.
- the spread angle (2 ⁇ ) is set to be less than 20°, and a reduction in the flow rate of the gas flowing through each of the circulating channels is suppressed.
- an axial dimension in the axial direction from the communicating position at which each of the circulating channels communicates with the suction side communication passage to the communicating position at which each of the circulating channels communicates with the impeller side communication passage may be greater than or equal to 0.25 times an impeller outer diameter that is a maximum outer diameter of the impeller.
- the axial dimension is prolonged from the communicating position at which each of the circulating channels communicates with the suction side communication passage to the communicating position at which each of the circulating channels communicates with the impeller side communication passage, and the swirl component of the gas is reduced.
- a supercharger as an aspect according to the present invention includes: one of the above centrifugal compressors, and a turbine.
- the turbine has a turbine rotary shaft configured to rotate about the axis, a turbine impeller mounted on an outer circumference of the turbine rotary shaft, and a turbine housing configured to convert the turbine impeller.
- the turbine rotary shaft and the rotary shaft of the centrifugal compressor are located on the same axis, are mutually coupled, are integrally rotated, and form a supercharger rotary shaft.
- a working range of the centrifugal compressor can be widened.
- FIG. 1 is a typical sectional view illustrating key parts of a centrifugal compressor in a first embodiment of the present invention.
- FIG. 2 is a full section view of a supercharger in the first embodiment of the present invention.
- FIG. 3 is an explanatory view for explaining a spread angle.
- FIG. 4 is a typical sectional view illustrating key parts of a centrifugal compressor in a second comparative example.
- FIG. 5 is a graph illustrating characteristics of each centrifugal compressor.
- FIG. 6 is a typical sectional view illustrating key parts of a centrifugal compressor in a second embodiment of the present invention.
- FIG. 7 is a typical sectional view illustrating key parts of a centrifugal compressor in a third embodiment of the present invention.
- FIG. 8 is a typical sectional view illustrating key parts of a centrifugal compressor in a fourth embodiment of the present invention.
- FIGS. 1 to 5 First embodiments of a centrifugal compressor and a supercharger will be described using FIGS. 1 to 5 .
- a supercharger of the present embodiment includes a turbine 10 that is driven with exhaust gas EX from an engine, a centrifugal compressor 30 that compresses air A and feeds the compressed air A into the engine, and a coupler 20 that couples the centrifugal compressor 30 and the turbine 10 .
- the turbine 10 has a columnar turbine rotary shaft 11 that rotates about an axis Ar, a turbine impeller 12 that is mounted on an outer circumference of the turbine rotary shaft 11 , and a turbine housing 19 that covers the turbine impeller 12 .
- the centrifugal compressor 30 has a columnar compressor rotary shaft 31 that rotates about the axis Ar, a compressor impeller 32 that is mounted on an outer circumference of the compressor rotary shaft 31 , and a compressor housing 40 that covers the compressor impeller 32 .
- the coupler 20 has a columnar coupling rotary shaft 21 that rotates about the axis Ar, a central housing 29 that covers the coupling rotary shaft 21 , and bearings 28 that rotatably support the coupling rotary shaft 21 .
- the bearings 28 are fixed at an inner circumference side of the central housing 29 .
- the compressor rotary shaft 31 , the coupling rotary shaft 21 , and the turbine rotary shaft 11 have axes located on the same axis Ar, are coupled to one another in that order, rotate integrally, and constitute a supercharger rotary shaft.
- the compressor housing 40 , the central housing 29 , and the turbine housing 19 are coupled to one another and constitute a supercharger housing.
- a direction in which the axis Ar extends is defined as an axial direction Da which has one side defined as a front side Daf in the axial direction Daf, and the other side defined as a back side Dab in the axial direction.
- the centrifugal compressor 30 is provided at the front side Daf in the axial direction relative to the coupler 20
- the turbine 10 is provided at the back side Dab in the axial direction relative to the coupler 20 .
- a radial direction of the axis Ar is simply defined as a radial direction Dr; a side away from the axis Ar in the radial direction Dr is defined as an outer side Dro in the radial direction; and a side moving toward the axis Ar in the radial direction Dr is defined as an inner side Dri in the radial direction.
- a circumferential direction centered on the axis Ar is simply defined as a circumferential direction Dc.
- the compressor impeller 32 is an open impeller.
- the compressor impeller 32 has a hub 33 that is mounted on the outer circumference of the compressor rotary shaft 31 , and a plurality of blades 35 that are provided for the hub 33 at intervals in the circumferential direction Dc.
- the hub 33 is formed in a circular shape having a shape centered on the axis Ar when viewed in the axial direction Da, and an outer diameter thereof gradually increases from the front side Daf in the axial direction toward the back side Dab in the axial direction. Further, the hub 33 has a shape having a tangent at each position, which is on a boundary between a hub face 34 , which is a surface at the outer side Dro in the radial direction, and a meridian plane, that is gradually directed from a direction that is nearly parallel to the axis Ar toward the radial direction Dr as each of the positions is directed from the front side Daf in the axial direction toward the back side Dab in the axial direction.
- the plurality of blades 35 are all provided on the hub face 34 .
- the blades 35 protrude in a direction including a directional component perpendicular to the hub face 34 , and extend from the front side Daf in the axial direction of the hub face 34 to an edge of the hub face 34 at the back side Dab in the axial direction along the hub face 34 .
- An edge of each of the blades 35 at the front side Daf in the axial direction forms a leading edge 36
- an edge of each of the blades 35 which is located at the back side Dab in the axial direction and is directed to the outer side Dro in the radial direction forms a trailing edge 37 .
- a tip of each of the blades 35 in a direction in which each of the blades 35 protrudes from the hub face 34 forms a tip 38 .
- the tip 38 of each of the blades 35 faces an inner circumferential surface of the compressor housing 40 .
- the compressor housing 40 is formed with a suction channel 41 that guides the air A to the compressor impeller 32 at the front side Daf in the axial direction, an impeller chamber 45 which communicates with the suction channel 41 and in which the compressor impeller 32 is housed, and a discharge channel 46 which communicates with the impeller chamber 45 and into which a gas, which is sent from the compressor impeller 32 to the outer side Dro in the radial direction flows.
- the suction channel 41 is formed in a shape that is rotationally symmetric around the axis Ar. The air A from the suction channel 41 flows from a space between the leading edges 36 of the plurality of blades 35 in the compressor impeller 32 into a space between the plurality of blades 35 .
- the discharge channel 46 has a diffuser part 47 that spreads from the trailing edges 37 of the plurality of blades 35 to the outer side Dro in the radial direction, and a scroll part 48 that extends from an edge of the diffuser part 47 at the outer side Dro in the radial direction in the circumferential direction Dc.
- the air A from the discharge channel 46 flows from an intake manifold of the engine into cylinders of the engine.
- the compressor housing 40 is further formed with an impeller side communication passage 51 that communicates with the impeller chamber 45 and extends from the impeller chamber 45 in a direction including a component of the outer side Dro in the radial direction, a plurality of circulating channels 52 that communicate with the impeller side communication passage 51 and extend from the impeller side communication passage 51 in a direction including a component of the front side Daf in the axial direction, and suction side communication passage 55 that communicate with the plurality of circulating channels 52 and the suction channel 41 .
- the impeller side communication passage 51 is open to the inner side Dri in the radial direction on an impeller chamber inner surface 45 ip , which is a surface facing the tips 38 of the compressor impeller 32 , within a surface defining the impeller chamber 45 of the compressor housing 40 .
- the opening is the impeller chamber inner surface 45 ip and is formed at a position that is between the back side Dab in the axial direction relative to the leading edges 36 of the compressor impeller 32 and at the front side Daf in the axial direction relative to the trailing edges 37 of the compressor impeller 32 .
- the impeller side communication passage 51 is formed in an annular shape centered on the axis Ar.
- the impeller side communication passage 51 extends from the impeller chamber 45 in the direction including the component of the outer side Dro in the radial direction, and is spread at an angle of 360° in the circumferential direction Dc centered on the axis Ar. For this reason, an opening formed in the impeller chamber inner surface 45 ip of a passage adjacent to the compressor impeller 32 is open in 360° in the circumferential direction Dc centered on the axis Ar.
- All of the plurality of circulating channels 52 extend from an end of the impeller side communication passage 51 at the outer side Dro in the radial direction in the direction including the component of the front side Daf in the axial direction, and are spread in the circumferential direction Dc.
- the plurality of circulating channels 52 are arranged in the circumferential direction Dc and center on the axis Ar.
- the circulating channels 52 adjacent to each other in the circumferential direction Dc are divided by struts (partition parts) 62 of the compressor housing 40 .
- the suction side communication passage 55 extends from ends of the plurality of circulating channels 52 at the front side Daf in the axial direction in the direction including the component of the inner side Dri in the radial direction, and communicates with the suction channel 41 .
- the suction side communication passage 55 is also formed in an annular shape centered on the axis Ar.
- a portion of the compressor housing 40 which is at the inner side Dri in the radial direction of the plurality of circulating channels 52 and at the outer side Dro in the radial direction of the suction channel 41 forms a treatment tube 63 .
- the treatment tube 63 is formed in a tubular shape centered on the axis Ar.
- An edge of the treatment tube 63 at the front side Daf in the axial direction forms an edge of the suction side communication passage 55 at the back side Dab in the axial direction.
- An edge of the treatment tube 63 at the back side Dab in the axial direction forms an edge of the impeller side communication passage 51 at the front side Daf in the axial direction.
- the treatment tube 63 is coupled to a housing main body 61 , which forms a portion of the compressor housing 40 at the outer side Dro in the radial direction of the plurality of circulating channels 52 , by the plurality of struts (partition parts) 62 .
- communicating positions of the circulating channels 52 which communicate with the impeller side communication passage 51 , are defined as inlets 53 of the circulating channels 52
- communicating positions of the circulating channels 52 which communicate with the suction side communication passage 55 , are defined as outlets 54 of the circulating channels 52 .
- a suction side diameter dimension (hereinafter referred to as an outlet inner diameter) Ro, which is a dimension in the radical direction from the axis Ar to each of edges of the outlets 54 of the circulating channels 52 at the inner side Dri in the radial direction is greater than an impeller side diameter dimension (hereinafter referred to as an inlet inner diameter) Ri, which is a dimension in the radical direction from the axis Ar to each of edges of the outlets 54 of the circulating channels 52 at the inner side Dri in the radial direction.
- a channel area (hereinafter referred to as an outlet channel area) Ao of each of the outlets 54 of the circulating channels 52 is greater than a channel area (hereinafter referred to as an inlet channel area) Ai of each of the inlets 53 of the circulating channels 52 .
- a channel length L of each of the circulating channels 52 which is a dimension from the inlet 53 to the outlet 54 in of each of the circulating channels 52 in the axial direction Da, is greater than or equal to 0.25 times an impeller outer diameter D 2 , which is the largest diameter of the compressor impeller 32 .
- a spread angle 2 ⁇ of each of the circulating channels 52 which is indicated by Formula (4) below, is less than 20°.
- L in Formula (4) is the channel length of each of the circulating channels 52 in the axial direction Da.
- do indicates an equivalent diameter of an area related to an outlet channel area Ao
- di indicates an equivalent diameter of an area related to an inlet channel area Ai.
- the spread angle 2 ⁇ refers to a doubled angle of an angle ⁇ formed by a conical axis and a segment that connects an edge of the channel at an inlet position and an edge of the channel at an outlet position in a case in which it is assumed that a channel is a simple conical diffuser.
- An equivalent diameter related to a channel area refers to a diameter of a circle of the channel area.
- a compressor housing in the centrifugal compressor of the first comparative example is formed with a suction channel, an impeller chamber, and a discharge channel.
- the impeller side communication passage 51 , the circulating channels 52 , and the suction side communication passage 55 of the compressor housing 40 in the centrifugal compressor 30 of the present embodiment are not formed in the centrifugal compressor of the first comparative example.
- a compressor housing 40 x in a centrifugal compressor 30 x of the second comparative example is formed with a suction channel 41 , an impeller chamber 45 , and a discharge channel 46 , and is further formed with an impeller side communication passage 51 , circulating channels 52 x , and a suction side communication passage 55 .
- an outlet inner diameter Ro of each of the circulating channels 52 x and an impeller side diameter dimension Ri of each of the circulating channels 52 x are identical to each other.
- an outlet channel area Ao of each of the circulating channels 52 x and an inlet channel area Ai of each of the circulating channels 52 x are identical to each other.
- a working range of the centrifugal compressor 30 can be set to be wider than in the first comparative example.
- the centrifugal compressors of the first to fourth examples are centrifugal compressors that satisfy Formulae (1) to (4) above.
- a channel length L of each circulating channel is different in the centrifugal compressors of the first to fourth examples.
- a plurality of curves drawn by a solid line in FIG. 5 are characteristic curves showing a relation between a flow rate and a pressure ratio when the number of rotations are different from each other.
- a flow of the air A flowing into the circulating channels 52 or 52 x from the impeller chamber 45 via the impeller side communication passage 51 is a swirl component centered on the axis Ar, and includes a component in the same direction as a rotational direction of the compressor impeller 32 . If the air A having the swirl component as a component of the flow returns to the impeller chamber 45 via the circulating channel 52 x, the suction side communication passage 55 , and the suction channel 41 in the second comparative example, an angle of attack of each blade 35 is reduced, and thus a discharge pressure is reduced, that is, the pressure ratio is reduced.
- ci indicates a flow velocity of the swirl component of the air A in the inlet 53 of the circulating channel
- co indicates a flow velocity of the swirl component of the air A in the outlet 54 of the circulating channel
- Ri indicates the inlet inner diameter of the swirling channel
- Ro indicates the outlet inner diameter of the circulating channel 52 .
- the outlet channel area Ao of the circulating channel 52 is great than the inlet channel area Ai of the circulating channel 52 . For this reason, in the present embodiment, the flow velocity co of the swirl component of the air A in the outlet 54 of the circulating channel 52 becomes still less than the flow velocity ci of the swirl component of the air A in the inlet 53 of the circulating channel 52 .
- the flow velocity of the swirl component of the air A flowing into the impeller chamber 45 can become less than in the centrifugal compressor 30 x of the second comparative example.
- the first example is the centrifugal compressor 30 in which the channel length L of the circulating channel 52 is 0.25 ⁇ D.
- the second example is the centrifugal compressor 30 in which the channel length L of the circulating channel 52 is 0.50 ⁇ D.
- the third example is the centrifugal compressor 30 in which the channel length L of the circulating channel 52 is 0.64 ⁇ D.
- the fourth example is the centrifugal compressor 30 in which the channel length L of the circulating channel 52 is 0.89 ⁇ D. That is, among the first to fourth examples, the channel length L of the first example is shortest, and is set to be longer in the order of the second example, the third example, and the fourth example.
- the surge limit line S 1 of the first example is at the highest flow rate side, and the surge limit line moves to a low flow rate side in the order of the second example, the third example, and the fourth example. That is, as the channel length L of the circulating channel 52 lengthens, the surge limit line becomes the low flow rate side and the working range of the centrifugal compressor 30 can be widened. This is because, as the channel length L of the circulating channel 52 lengthens due to an influence of, for instance, friction between the circulating channel 52 and the air A, a velocity component as well as a swirl component of the flow of the air A in the axial direction Da is reduced.
- the channel length L of the circulating channel 52 is set to 0.25 ⁇ D or more.
- the outlet channel area Ao of the circulating channel 52 is set to be larger than the inlet channel area Ai of the circulating channel 52 , and the flow velocity of the air A in the circulating channel 52 is set to be slow.
- sharp deceleration in the circulating channel 52 causes development of a boundary layer at a wall surface defining the circulating channel 52 .
- a loss of pressure of the gas flowing through the circulating channel 52 increases, and the flow rate of the gas flowing through the circulating channel 52 is reduced.
- the spread angle 2 ⁇ is set to be smaller than 20° using Formula (5), and a reduction in the flow rate of the air A flowing through the circulating channel 52 is suppressed.
- the channel length of the circulating channel 52 is preferably prolonged.
- the channel length L of the circulating channel 52 is preferably prolonged in the view of reducing the swirl component as well as the spread angle 2 ⁇ .
- the channel length of the circulating channel 52 is greater than or equal to 0.25 ⁇ D, and is preferably greater than or equal to 0.50 ⁇ D if possible.
- the channel length L of the circulating channel 52 is preferably decided after weighing the viewpoint of reducing the spread angle while reducing the swirl component against the viewpoint of increasing the length of the compressor housing 40 .
- FIG. 6 A second embodiment of the centrifugal compressor will be described using FIG. 6 .
- a centrifugal compressor 30 a of the present embodiment has a compressor impeller 32 and a compressor housing 40 a .
- a constitution of the compressor impeller 32 is the same as in the first embodiment.
- the compressor housing 40 a of the present embodiment is also formed with a suction channel 41 a, an impeller chamber 45 , a discharge channel 46 , an impeller side communication passage 51 , a plurality of circulating channels 52 , and a suction side communication passage 55 a.
- shapes of the suction channel 41 a and the suction side communication passage 55 a in the compressor housing 40 a of the present embodiment are different from those in the first embodiment.
- the suction channel 41 a of the present embodiment is formed in a shape that is rotationally symmetric around an axis Ar, and has a diameter-reduced part 42 in which a channel area is gradually reduced from a front side Daf in an axial direction toward a back side Dab in the axial direction.
- the diameter-reduced part 42 is formed in the shape of a bell mouth centered on the axis Ar. For this reason, a face defining a channel at the diameter-reduced part 42 forms a convex bell mouth face 42 f that is smooth toward an inner side Dri in the radial direction which is a side close to the axis Ar.
- a communication port 55 o of the suction side communication passage 55 a for the suction channel 41 a is formed in the bell mouth face 42 f defining the channel at the diameter-reduced part 42 .
- a portion of the suction side communication passage 55 a at the back side Dab in the axial direction relative to the suction side communication passage 55 a is formed by a treatment tube 63 a.
- a portion of the suction side communication passage 55 a at the front side Daf in the axial direction relative to the suction side communication passage 55 a is formed by a housing main body 61 and a bell mouth cap 65 .
- An inner circumferential surface of the treatment tube 63 a of the present embodiment forms a portion of the bell mouth face 42 f at the back side Dab in the axial direction. For this reason, a channel defined by the inner circumferential surface of the treatment tube 63 a is configured such that the channel area is gradually reduced from the front side Daf in the axial direction toward the back side Dab in the axial direction.
- the bell mouth cap 65 is formed in a shape that is rotationally symmetric around the axis Ar.
- the bell mouth cap 65 is at the front side Daf in the axial direction of the housing main body 61 and is fixed at the inner side Dri in the radial direction.
- the bell mouth cap 65 is fixed to the housing main body 61 at an interval from the treatment tube 63 a at the front side Daf in the axial direction.
- a space between the treatment tube 63 a and the bell mouth cap 65 becomes the suction side communication passage 55 a .
- the inner circumferential surface of the treatment tube 63 a forms the portion of the bell mouth face 42 f at the front side Daf in the axial direction.
- a channel defined by an inner circumferential surface of the bell mouth cap 65 is configured such that the channel area is gradually reduced from the front side Daf in the axial direction toward the back side Dab in the axial direction.
- the compressor housing 40 a of the present embodiment also satisfies Formulae (1) to (4).
- a dimension in the radical direction from the axis Ar to an edge of the communication port 55 o of the suction side communication passage 55 a at the front side Daf in the axial direction that is, a dimension Rc in the radical direction from the axis Ar to an edge of the bell mouth cap 65 , which is at the inner side Dri in the radial direction and at the front side Daf in the axial direction is smaller than an outlet inner diameter Ro and is greater than an inlet inner diameter Ri.
- a channel, which is defined by the bell mouth face 42 f , around the communication port 55 o of the suction side communication passage 55 a is smoothly reduced in diameter toward the back side Dab in the axial direction.
- the compressor housing 40 a of the present embodiment also satisfies the relations shown in Formulae (1) to (4).
- a flow velocity of a swirl component of air A flowing into the impeller chamber 45 can be reduced, and a working range of the centrifugal compressor 30 a can be widened.
- the air A easily flows from the outside into the impeller chamber 45 via the suction channel 41 a . Further, in the present embodiment, since the communication port 55 o of the suction side communication passage 55 a for the suction channel 41 a is formed in the bell mouth face 42 f , the air A in the suction side communication passage 55 a can be efficiently guided into the suction channel 41 a due to an effect of reducing a static pressure at the bell mouth face 42 f.
- a flow rate of the air A flowing into the impeller chamber 45 via the suction channel 41 a can be increased more than in the first embodiment.
- a surge limit line can be set to a lower flow rate side than in the first embodiment, and the working range of the centrifugal compressor 30 a can be further widened.
- FIG. 7 A third embodiment of the centrifugal compressor will be described using FIG. 7 .
- a centrifugal compressor 30 b of the present embodiment has a compressor impeller 32 and a compressor housing 40 b .
- a constitution of the compressor impeller 32 is the same as in the first and second embodiments.
- the compressor housing 40 b of the present embodiment is also formed with a suction channel 41 b , an impeller chamber 45 , a discharge channel 46 , an impeller side communication passage 51 , a plurality of circulating channels 52 , and a suction side communication passage 55 b .
- shapes of the suction channel 41 b and the suction side communication passage 55 b in the compressor housing 40 b of the present embodiment are different from those in the first embodiment.
- the suction channel 41 b of the present embodiment has a diameter-reduced part 42 b and a straight barrel part 43 b that are formed in a shape that is rotationally symmetric around an axis Ar.
- the diameter-reduced part 42 b is configured such that a channel area thereof is gradually reduced from a front side Daf in an axial direction toward a back side Dab in the axial direction.
- the diameter-reduced part 42 b is formed in a shape of a bell mouth centered on the axis Ar.
- a face defining a channel at the diameter-reduced part 42 b forms a convex bell mouth face 42 bf that is smooth toward an inner side Dri in the radial direction which is a side close to the axis Ar.
- the straight barrel part 43 b has the same channel area at each position in an axial direction Da.
- a face defining a channel at the straight barrel part 43 b forms a cylindrical inner circumferential surface 43 bg centered on the axis Ar.
- a communication port 55 o of the suction side communication passage 55 b for the suction channel 41 b is formed in the cylindrical inner circumferential surface 43 bg defining the channel at the straight barrel part 43 b.
- a portion of the suction side communication passage 55 b at the back side Dab in the axial direction relative to the suction side communication passage 55 b is formed by a treatment tube 63 b.
- a portion of the suction side communication passage 55 b at the front side Daf in the axial direction relative to the suction side communication passage 55 b is formed by a housing main body 61 and a bell mouth cap 65 b.
- the bell mouth cap 65 b is at the front side Daf in the axial direction of the housing main body 61 , and is fixed at the inner side Dri in the radial direction.
- the bell mouth cap 65 b is also fixed to the housing main body 61 at an interval from the treatment tube 63 b at the front side Daf in the axial direction. A space between the treatment tube 63 b and the bell mouth cap 65 b becomes the suction side communication passage 55 b.
- the suction side communication passage 55 b is folded back from a boundary between the circulating channel 52 and the suction side communication passage 55 b and then extends toward the back side Dab in the axial direction while being directed to the inner side Dri in the radial direction relative to the axis Ar to communicate with the suction channel 41 b.
- the treatment tube 63 b of the present embodiment is formed with a diameter-reduced inner circumferential surface 63 bf in which an inner diameter thereof is gradually reduced toward the back side Dab in the axial direction, and a cylindrical inner circumferential surface 63 bg in which an inner diameter thereof is constant in the axial direction Da.
- the cylindrical inner circumferential surface 63 bg is formed from an edge of the diameter-reduced inner circumferential surface 63 bf at the back side Dab in the axial direction.
- the bell mouth cap 65 b is formed with a bell mouth face 65 bf in which an inner diameter is gradually reduced toward the back side Dab in the axial direction, and a cylindrical inner circumferential surface 65 bg in which an inner diameter thereof is constant in the axial direction Da.
- the cylindrical inner circumferential surface 65 bg is formed from an edge of the bell mouth face 65 bf at the back side Dab in the axial direction.
- the bell mouth cap 65 b is formed with a diameter-reduced outer circumferential surface 65 bh in which an outer diameter thereof is gradually reduced toward the back side Dab in the axial direction.
- the suction side communication passage 55 b is formed between the diameter-reduced inner circumferential surface 63 bf of the treatment tube 63 b and the diameter-reduced outer circumferential surface 65 bh of the bell mouth cap 65 b .
- the cylindrical inner circumferential surface 43 bg defining the channel at the straight barrel part 43 b is formed by the cylindrical inner circumferential surface 63 bg of the treatment tube 63 b and the cylindrical inner circumferential surface 65 bg of the bell mouth cap 65 b.
- the compressor housing 40 b of the present embodiment also satisfies the relations shown in Formulae (1) to (4).
- the compressor housing 40 b of the present embodiment can also reduce a flow velocity of a swirl component of air A flowing into the impeller chamber 45 and widen a working range of the centrifugal compressor 30 a.
- the suction side communication passage 55 b is folded back from the boundary between the circulating channel 52 and the suction side communication passage 55 b and then extends toward the back side Dab in the axial direction to communicate with the suction channel 41 b , a channel length required until a part of the air A in the impeller chamber 45 returns to the suction channel 41 b is prolonged. For this reason, like the case in which the channel length L of the circulating channel 52 is prolonged, the flow velocity of the swirl component of the air A flowing into the impeller chamber 45 can be reduced.
- the suction side communication passage 55 b is folded back from the boundary between the circulating channel 52 and the suction side communication passage 55 b and then extends toward the back side Dab in the axial direction, the channel length required until a part of the air A in the impeller chamber 45 returns to the suction channel 41 b can be prolonged while inhibiting enlargement of the compressor housing 40 b in the axial direction Da.
- FIG. 8 A fourth embodiment of the centrifugal compressor will be described using FIG. 8 .
- a centrifugal compressor 30 c of the present embodiment is a combination of a structure of the centrifugal compressor 30 a of the second embodiment and a structure of the centrifugal compressor 30 b of the third embodiment. That is, the present embodiment is configured to form a communication port for a suction channel in suction side communication in a bell mouth face of a suction side channel as in the second embodiment while adopting the constitution of the suction side communication passage in the third embodiment.
- a suction channel 41 c of the present embodiment also has a diameter-reduced part 42 c and a straight barrel part 43 c that are formed in a shape that is rotationally symmetric around an axis Ar.
- the diameter-reduced part 42 c is configured such that a channel area thereof is gradually reduced from a front side Daf in an axial direction toward a back side Dab in the axial direction.
- the diameter-reduced part 42 c is formed in a shape of a bell mouth centered on the axis Ar. For this reason, a face defining a channel at the diameter-reduced part 42 c forms a convex bell mouth face 42 cf that is smooth toward an inner side Dri in the radial direction.
- the straight barrel part 43 c has the same channel area at each position in the axial direction Da. For this reason, a face defining a channel at the straight barrel part 43 c forms a cylindrical inner circumferential surface 43 cg centered on the axis Ar.
- a communication port 55 o of the suction side communication passage 55 c for the suction channel 41 c is formed in the bell mouth face 42 cf at the diameter-reduced part 42 c .
- a portion of the suction side communication passage 55 c at the back side Dab in the axial direction based on the suction side communication passage 55 c is formed by a treatment tube 63 c .
- a portion of the suction side communication passage 55 c at the front side Daf in the axial direction relative to the suction side communication passage 55 c is defined by a housing main body 61 and a bell mouth cap 65 c .
- the bell mouth cap 65 c is at the front side Daf in the axial direction of the housing main body 61 , and is fixed at the inner side Dri in the radial direction.
- the bell mouth cap 65 c is also fixed to the housing main body 61 at an interval from the treatment tube 63 c at the front side Daf in the axial direction. A space between the treatment tube 63 c and the bell mouth cap 65 c becomes the suction side communication passage 55 c.
- the suction side communication passage 55 c is folded back from a boundary between a circulating channel 52 and the suction side communication passage 55 c , and then extends toward the back side Dab in the axial direction while being directed to the inner side Dri in the radial direction relative to the axis Ar, thereby communicating with the suction channel 41 c.
- the treatment tube 63 c of the present embodiment is formed with a diameter-reduced inner circumferential surface 63 cf in which an inner diameter thereof is gradually reduced toward the back side Dab in the axial direction, and a cylindrical inner circumferential surface 63 cg in which an inner diameter thereof is constant in the axial direction Da.
- the cylindrical inner circumferential surface 63 cg is formed from an edge of the diameter-reduced inner circumferential surface 63 cf at the back side Dab in the axial direction.
- the bell mouth cap 65 c is formed with a bell mouth face 65 cf in which an inner diameter thereof is gradually reduced toward the back side Dab in the axial direction.
- the bell mouth cap 65 c is formed with a diameter-reduced outer circumferential surface 65 ch in which an outer diameter thereof is gradually reduced toward the back side Dab in the axial direction.
- a portion of the treatment tube 63 c in the diameter-reduced inner circumferential surface 63 cf at the back side Dab in the axial direction forms a bell mouth face 63 cff .
- the bell mouth face 63 cff of the treatment tube 63 c is located on a virtual bell mouth face in which the bell mouth face 65 cf of the bell mouth cap 65 c extends to the back side Dab in the axial direction.
- the suction side communication passage 55 c is formed between a portion excluding the bell mouth face 63 cff from the diameter-reduced inner circumferential surface 63 cf of the treatment tube 63 c and the diameter-reduced outer circumferential surface 65 ch of the bell mouth cap 65 c .
- the bell mouth face 42 cf at the diameter-reduced part 42 c of the suction channel 41 c is defined by the bell mouth face 65 cf of the bell mouth cap 65 c and the bell mouth face 63 cff of the treatment tube 63 c.
- the compressor housing 40 c of the present embodiment also satisfies the relations shown in Formulae (1) to (4). Further, like the second embodiment, in the present embodiment, a dimension Rc in the radical direction from the axis Ar to an edge of the bell mouth cap 65 c , which is at the inner side Dri in the radial direction and at the front side Daf in the axial direction is smaller than an outlet inner diameter Ro and is greater than an inlet inner diameter Ri.
- the suction side communication passage 55 c of the present embodiment is folded back from the boundary between the circulating channel 52 and the suction side communication passage 55 c and then extends toward the back side Dab in the axial direction to communicate with the suction channel 41 c.
- a channel length required until a part of air A in an impeller chamber 45 returns to the suction channel 41 c can be prolonged while inhibiting enlargement of the compressor housing 40 c in the axial direction Da.
- a communication port 55 o of the suction side communication passage 55 c of the present embodiment for the suction channel 41 c is formed in the bell mouth face 42 cf at the diameter-reduced part 42 c .
- Both the compressor housing 40 b of the third embodiment and the compressor housing 40 c of the present embodiment satisfy the relation shown in Formula (3).
- the relation shown in Formula (3) may not be satisfied.
- the centrifugal compressor of each of the above embodiments is a centrifugal compressor provided in a supercharger, but the centrifugal compressor according to the present invention may not be provided in a supercharger.
- a working range of a centrifugal compressor can be widened.
Abstract
Description
- The present invention relates to a centrifugal compressor and a supercharger having the same.
- A centrifugal compressor includes a rotary shaft, an impeller mounted around the rotary shaft, and a housing covering the impeller. The impeller of the centrifugal compressor guides a gas, which flows from a front side in an axial direction, to an outside in a radial direction. The housing is formed with a suction channel that guides the gas to the front side of the impeller in the axial direction, an impeller chamber which communicates with the suction channel and in which the impeller is housed, and a discharge channel which communicates with the impeller chamber and into which the gas sent from the impeller to the outside in the radial direction flows.
- In this centrifugal compressor, when a flow rate of a gas flowing in the housing is reduced, a phenomenon called surging in which the gas violently vibrates in a flow direction of the gas occurs. For this reason, a various methods of suppressing this surging are being studied in the centrifugal compressor.
- Thus, a centrifugal compressor, in which a working area is widened by moving a surge limit at which surging occurs to a lower flow side, is disclosed, for example, in
Patent Literature 1 below. A housing of the centrifugal compressor is formed with either a chamber that spatially connects an impeller chamber and a suction channel of the housing or a chamber that spatially connects the impeller chamber of the housing and a suction pipe connected to the suction channel side of the housing. In this way, when the chamber is formed in the housing, even when a flow rate of a gas flowing from the suction channel to a discharge channel via the impeller chamber is low, part of the gas in the impeller chamber returns to the impeller chamber via the chamber and the suction channel. Thereby, the flow rate of the gas is increased at an upstream portion of the impeller chamber so that the surging can be suppressed. - Japanese Patent No. 3006215
- In the technique described in
Patent Literature 1 above, the working area of the centrifugal compressor can be widened. However, in the centrifugal compressor, further widening the working area is required. - Thus, an object of the present invention is to provide a centrifugal compressor in which a working area can be widened, and a supercharger having the same.
- To achieve the above object, a centrifugal compressor as an aspect according to the present invention includes: a rotary shaft configured to rotate about an axis; an impeller mounted on an outer circumference of the rotary shaft; and a housing configured to cover the impeller. The impeller has a hub mounted on the rotary shaft and a plurality of blades that are provided on the hub at intervals in a circumferential direction centered on the axis and are rotated integrally with the hub to guide a gas, which flows from a front side in an axial direction which is one side in an axial direction in which the axis extends, to an outer side in a radial direction relative to the axis. The housing is formed with a suction channel that guides the gas to the front side in the axial direction of the impeller, an impeller chamber which communicates with the suction channel and in which the impeller is housed, a discharge channel which communicates with the impeller chamber and into which the gas sent from the impeller to the outer side in the radial direction flows, an impeller side communication passage that communicates with the impeller chamber and extends from the impeller chamber in a direction including a component of the outer side in the radial direction, circulating channels that communicate with the impeller side communication passage and extend from the impeller side communication passage in a direction including a component of the front side in the axial direction, and a suction side communication passage that communicates with the circulating channels and the suction channel, and a suction side diameter dimension, which is a radial dimension in the radial direction from the axis to a communicating position at which each of the circulating channels communicates with the suction side communication passage, is greater than an impeller side diameter dimension, which is a radial dimension in the radial direction from the axis to a communicating position at which each of the circulating channels communicates with the impeller side communication passage, and a channel area of each of the circulating channels at the communicating position for the suction side communication passage is greater than that of each of the circulating channels at the communicating position for the impeller side communication passage.
- In the centrifugal compressor, when a flow rate of the gas flowing into the suction channel is small, a pressure in the impeller chamber is higher than that in the suction channel. For this reason, when the circulating channels or the like are formed in the compressor housing like the centrifugal compressor, a part of the gas in the impeller chamber returns to the suction channel via the circulating channels or the like. As a result, the flow rate of a portion in the impeller chamber at the front side in the axial direction relative to the impeller side communication passage is increased. For this reason, in the centrifugal compressor, surging can be suppressed. That is, in the centrifugal compressor, a surge limit line can be set to a small flow rate side, and a working range can be widened.
- A component of the gas flowing from the impeller chamber into the circulating channels via the impeller side communication passage in a flow direction includes a component that is a swirl component centered on the axis and is a component in the same direction as a rotational direction of the impeller. If the gas having the swirl component as a component of a flow returns to the impeller chamber via the circulating channels, the suction side communication passage, and the suction channel, an angle of attack of each blade is reduced, and thus a discharge pressure is reduced, that is, the pressure ratio is reduced.
- In the centrifugal compressor, the suction side diameter dimension of each of the circulating channels is greater than the impeller side diameter dimension of each of the circulating channels. For this reason, in the centrifugal compressor, a flow velocity of the swirl component of the gas at the communicating position at which each of the circulating channels communicates with the suction side communication passage can be slower than that of the swirl component of the gas at the communicating position at which each of the circulating channels communicates with the impeller side communication passage.
- In the centrifugal compressor, the channel are of each of the circulating channels at the communicating position for the suction side communication passage is greater than that of each of the circulating channels at the communicating position for the impeller side communication passage. For this reason, in the centrifugal compressor, a flow velocity of an axial component as well as the swirl component of the gas at the communicating position at which each of the circulating channels communicates with the suction side communication passage can be reduced.
- As described above, in the centrifugal compressor, the flow velocity of the swirl component of the air flowing into the impeller chamber can be reduced. As a result, in the centrifugal compressor, the angle of attack of each blade is increased, so that a pressure ratio can be increased. Therefore, in the centrifugal compressor, the surge limit line can be set to a high pressure ratio side. For this reason, in the centrifugal compressor, the working range can be further widened.
- Here, in the centrifugal compressor, the housing may be formed with the plurality of circulating channels that are arranged in the circumferential direction centered on the axis, and partition parts which divide circulating channels adjacent to each other in the circumferential direction.
- In the centrifugal compressor, due to the presence of the partition parts, the flow velocity of the swirl component of the gas in the circulating channel can be suppressed.
- In one of the above centrifugal compressors, the suction channel may be formed in a shape that is rotationally symmetric around the axis and has a diameter-reduced part in which a channel area thereof is gradually reduced toward a back side in the axial direction which is the other side in the axial direction, and a communication port of the suction side communication passage for the suction channel is formed in a face defining a channel at the diameter-reduced part.
- In the centrifugal compressor, since the suction channel has the diameter-reduced part in which the channel area is gradually reduced toward the back side in the axial direction, the air from the outside easily flows into the impeller chamber via the suction channel. Further, in the centrifugal compressor, since the communication port of the suction side communication passage is formed in the face defining the channel at the diameter-reduced part, the gas in the suction side communication passage can be efficiently guided into the suction channel due to an effect of reducing a static pressure on this face.
- As a result, in the centrifugal compressor, the flow rate of the gas flowing into the impeller chamber via the suction channel can be increased. For this reason, in the centrifugal compressor, the surge limit line can be set to a smaller flow rate side, and the working range can be further widened.
- In the centrifugal compressor having the diameter-reduced part, the face defining the channel at the diameter-reduced part may form a curved surface protruding to a side close to the axis.
- In the centrifugal compressor, since a part of the face defining the suction channel forms the curved surface protruding to the side close to the axis, that is, a bell mouth face, the air from the outside easily flows into the impeller chamber via the suction channel. Further, in the centrifugal compressor, since the communication port of the suction side communication passage is formed in the bell mouth face, the gas in the suction side communication passage can be efficiently guided into the suction channel due to an effect of reducing a static pressure on the bell mouth face.
- In one of the centrifugal compressors having the diameter-reduced part, a radial dimension in the radial direction from the axis to an edge of the communication port of the suction side communication passage at the front side in the axial direction may be smaller than the suction side diameter dimension and may be greater than the impeller side diameter dimension.
- In one of the above centrifugal compressors, the suction side communication passage may be folded back from a boundary between the circulating channel and the suction side communication passage and then extend toward a back side in the axial direction which is the other side in the axial direction to communicate with the suction channel while being directed to an inner side in the radial direction relative to the axis.
- In the centrifugal compressor, the axial dimension of the housing can be prolonged, and the channel length of the gas can be prolonged until a part of the gas of the impeller chamber returns to the suction channel via the impeller side communication passage, the circulating channels, and the suction side communication passage. When the channel length in the axial direction is prolonged, the gas easily flows along a wall of the channel extending in the axial direction, and the swirl component of the gas is reduced. Therefore, in the centrifugal compressor, the angle of attack of each blade is increased, so that the pressure ration can be increased. For this reason, in the centrifugal compressor, the working range can be further widened.
- In one of the above centrifugal compressors, when L is defined as an axial dimension in the axial direction from the communicating position at which each of the circulating channels communicates with the suction side communication passage to the communicating position at which each of the circulating channels communicates with the impeller side communication passage, when do is defined as an equivalent diameter related to the channel area of each of the circulating channels at the communicating position for the suction side communication passage, and when di is defined as an equivalent diameter related to the channel area of each of the circulating channels at the communicating position for the impeller side communication passage, a spread angle (2θ) defined by a formula below is less than 20°.
-
2θ=2×tan((do−di)/2L)<20° - Sharp reduction of the flow velocity in each of the circulating channels causes development of a boundary layer on a wall defining each of the circulating channels. For this reason, a loss of pressure of the gas flowing through each of the circulating channels increases, and the flow rate of the gas flowing through each of the circulating channels is reduced. Thus, in the centrifugal compressor, the spread angle (2θ) is set to be less than 20°, and a reduction in the flow rate of the gas flowing through each of the circulating channels is suppressed.
- In one of the above centrifugal compressors, an axial dimension in the axial direction from the communicating position at which each of the circulating channels communicates with the suction side communication passage to the communicating position at which each of the circulating channels communicates with the impeller side communication passage may be greater than or equal to 0.25 times an impeller outer diameter that is a maximum outer diameter of the impeller.
- When the channel length in the axial direction is prolonged, the gas easily flows along the wall of the channel extending in the axial direction, and the swirl component of the gas is reduced. Therefore, in the centrifugal compressor, the axial dimension is prolonged from the communicating position at which each of the circulating channels communicates with the suction side communication passage to the communicating position at which each of the circulating channels communicates with the impeller side communication passage, and the swirl component of the gas is reduced.
- To achieve the object, a supercharger as an aspect according to the present invention includes: one of the above centrifugal compressors, and a turbine. The turbine has a turbine rotary shaft configured to rotate about the axis, a turbine impeller mounted on an outer circumference of the turbine rotary shaft, and a turbine housing configured to convert the turbine impeller. The turbine rotary shaft and the rotary shaft of the centrifugal compressor are located on the same axis, are mutually coupled, are integrally rotated, and form a supercharger rotary shaft.
- In the aspect of the present invention, a working range of the centrifugal compressor can be widened.
-
FIG. 1 is a typical sectional view illustrating key parts of a centrifugal compressor in a first embodiment of the present invention. -
FIG. 2 is a full section view of a supercharger in the first embodiment of the present invention. -
FIG. 3 is an explanatory view for explaining a spread angle. -
FIG. 4 is a typical sectional view illustrating key parts of a centrifugal compressor in a second comparative example. -
FIG. 5 is a graph illustrating characteristics of each centrifugal compressor. -
FIG. 6 is a typical sectional view illustrating key parts of a centrifugal compressor in a second embodiment of the present invention. -
FIG. 7 is a typical sectional view illustrating key parts of a centrifugal compressor in a third embodiment of the present invention. -
FIG. 8 is a typical sectional view illustrating key parts of a centrifugal compressor in a fourth embodiment of the present invention. - Hereinafter, each embodiment according to the present invention will be described using the drawings.
- First embodiments of a centrifugal compressor and a supercharger will be described using
FIGS. 1 to 5 . - As illustrated in
FIG. 2 , a supercharger of the present embodiment includes aturbine 10 that is driven with exhaust gas EX from an engine, acentrifugal compressor 30 that compresses air A and feeds the compressed air A into the engine, and acoupler 20 that couples thecentrifugal compressor 30 and theturbine 10. - The
turbine 10 has a columnarturbine rotary shaft 11 that rotates about an axis Ar, aturbine impeller 12 that is mounted on an outer circumference of theturbine rotary shaft 11, and aturbine housing 19 that covers theturbine impeller 12. - The
centrifugal compressor 30 has a columnarcompressor rotary shaft 31 that rotates about the axis Ar, acompressor impeller 32 that is mounted on an outer circumference of thecompressor rotary shaft 31, and acompressor housing 40 that covers thecompressor impeller 32. - The
coupler 20 has a columnarcoupling rotary shaft 21 that rotates about the axis Ar, acentral housing 29 that covers thecoupling rotary shaft 21, andbearings 28 that rotatably support thecoupling rotary shaft 21. Thebearings 28 are fixed at an inner circumference side of thecentral housing 29. - The
compressor rotary shaft 31, the couplingrotary shaft 21, and theturbine rotary shaft 11 have axes located on the same axis Ar, are coupled to one another in that order, rotate integrally, and constitute a supercharger rotary shaft. Thecompressor housing 40, thecentral housing 29, and theturbine housing 19 are coupled to one another and constitute a supercharger housing. - Here, a direction in which the axis Ar extends is defined as an axial direction Da which has one side defined as a front side Daf in the axial direction Daf, and the other side defined as a back side Dab in the axial direction. In the present embodiment, the
centrifugal compressor 30 is provided at the front side Daf in the axial direction relative to thecoupler 20, and theturbine 10 is provided at the back side Dab in the axial direction relative to thecoupler 20. In addition, a radial direction of the axis Ar is simply defined as a radial direction Dr; a side away from the axis Ar in the radial direction Dr is defined as an outer side Dro in the radial direction; and a side moving toward the axis Ar in the radial direction Dr is defined as an inner side Dri in the radial direction. A circumferential direction centered on the axis Ar is simply defined as a circumferential direction Dc. - The
compressor impeller 32 is an open impeller. Thecompressor impeller 32 has ahub 33 that is mounted on the outer circumference of thecompressor rotary shaft 31, and a plurality ofblades 35 that are provided for thehub 33 at intervals in the circumferential direction Dc. - The
hub 33 is formed in a circular shape having a shape centered on the axis Ar when viewed in the axial direction Da, and an outer diameter thereof gradually increases from the front side Daf in the axial direction toward the back side Dab in the axial direction. Further, thehub 33 has a shape having a tangent at each position, which is on a boundary between ahub face 34, which is a surface at the outer side Dro in the radial direction, and a meridian plane, that is gradually directed from a direction that is nearly parallel to the axis Ar toward the radial direction Dr as each of the positions is directed from the front side Daf in the axial direction toward the back side Dab in the axial direction. - The plurality of
blades 35 are all provided on thehub face 34. Theblades 35 protrude in a direction including a directional component perpendicular to thehub face 34, and extend from the front side Daf in the axial direction of thehub face 34 to an edge of thehub face 34 at the back side Dab in the axial direction along thehub face 34. An edge of each of theblades 35 at the front side Daf in the axial direction forms a leadingedge 36, and an edge of each of theblades 35 which is located at the back side Dab in the axial direction and is directed to the outer side Dro in the radial direction forms a trailingedge 37. A tip of each of theblades 35 in a direction in which each of theblades 35 protrudes from thehub face 34 forms atip 38. Thetip 38 of each of theblades 35 faces an inner circumferential surface of thecompressor housing 40. - The
compressor housing 40 is formed with asuction channel 41 that guides the air A to thecompressor impeller 32 at the front side Daf in the axial direction, animpeller chamber 45 which communicates with thesuction channel 41 and in which thecompressor impeller 32 is housed, and adischarge channel 46 which communicates with theimpeller chamber 45 and into which a gas, which is sent from thecompressor impeller 32 to the outer side Dro in the radial direction flows. Thesuction channel 41 is formed in a shape that is rotationally symmetric around the axis Ar. The air A from thesuction channel 41 flows from a space between theleading edges 36 of the plurality ofblades 35 in thecompressor impeller 32 into a space between the plurality ofblades 35. Thedischarge channel 46 has adiffuser part 47 that spreads from the trailingedges 37 of the plurality ofblades 35 to the outer side Dro in the radial direction, and ascroll part 48 that extends from an edge of thediffuser part 47 at the outer side Dro in the radial direction in the circumferential direction Dc. The air A from thedischarge channel 46 flows from an intake manifold of the engine into cylinders of the engine. - The
compressor housing 40 is further formed with an impellerside communication passage 51 that communicates with theimpeller chamber 45 and extends from theimpeller chamber 45 in a direction including a component of the outer side Dro in the radial direction, a plurality of circulatingchannels 52 that communicate with the impellerside communication passage 51 and extend from the impellerside communication passage 51 in a direction including a component of the front side Daf in the axial direction, and suctionside communication passage 55 that communicate with the plurality of circulatingchannels 52 and thesuction channel 41. - The impeller
side communication passage 51 is open to the inner side Dri in the radial direction on an impeller chamberinner surface 45 ip, which is a surface facing thetips 38 of thecompressor impeller 32, within a surface defining theimpeller chamber 45 of thecompressor housing 40. The opening is the impeller chamberinner surface 45 ip and is formed at a position that is between the back side Dab in the axial direction relative to theleading edges 36 of thecompressor impeller 32 and at the front side Daf in the axial direction relative to the trailingedges 37 of thecompressor impeller 32. In the present embodiment, the impellerside communication passage 51 is formed in an annular shape centered on the axis Ar. That is, the impellerside communication passage 51 extends from theimpeller chamber 45 in the direction including the component of the outer side Dro in the radial direction, and is spread at an angle of 360° in the circumferential direction Dc centered on the axis Ar. For this reason, an opening formed in the impeller chamberinner surface 45 ip of a passage adjacent to thecompressor impeller 32 is open in 360° in the circumferential direction Dc centered on the axis Ar. - All of the plurality of circulating
channels 52 extend from an end of the impellerside communication passage 51 at the outer side Dro in the radial direction in the direction including the component of the front side Daf in the axial direction, and are spread in the circumferential direction Dc. The plurality of circulatingchannels 52 are arranged in the circumferential direction Dc and center on the axis Ar. The circulatingchannels 52 adjacent to each other in the circumferential direction Dc are divided by struts (partition parts) 62 of thecompressor housing 40. - The suction
side communication passage 55 extends from ends of the plurality of circulatingchannels 52 at the front side Daf in the axial direction in the direction including the component of the inner side Dri in the radial direction, and communicates with thesuction channel 41. In the present embodiment, like the impellerside communication passage 51, the suctionside communication passage 55 is also formed in an annular shape centered on the axis Ar. - A portion of the
compressor housing 40 which is at the inner side Dri in the radial direction of the plurality of circulatingchannels 52 and at the outer side Dro in the radial direction of thesuction channel 41 forms atreatment tube 63. Thetreatment tube 63 is formed in a tubular shape centered on the axis Ar. An edge of thetreatment tube 63 at the front side Daf in the axial direction forms an edge of the suctionside communication passage 55 at the back side Dab in the axial direction. An edge of thetreatment tube 63 at the back side Dab in the axial direction forms an edge of the impellerside communication passage 51 at the front side Daf in the axial direction. Thetreatment tube 63 is coupled to a housingmain body 61, which forms a portion of thecompressor housing 40 at the outer side Dro in the radial direction of the plurality of circulatingchannels 52, by the plurality of struts (partition parts) 62. - Next, dimensions of each part of the
compressor housing 40 in the present embodiment will be described usingFIG. 1 . - Here, communicating positions of the circulating
channels 52, which communicate with the impellerside communication passage 51, are defined asinlets 53 of the circulatingchannels 52, and communicating positions of the circulatingchannels 52, which communicate with the suctionside communication passage 55, are defined asoutlets 54 of the circulatingchannels 52. In the present embodiment, as shown in Formula (1) below, a suction side diameter dimension (hereinafter referred to as an outlet inner diameter) Ro, which is a dimension in the radical direction from the axis Ar to each of edges of theoutlets 54 of the circulatingchannels 52 at the inner side Dri in the radial direction is greater than an impeller side diameter dimension (hereinafter referred to as an inlet inner diameter) Ri, which is a dimension in the radical direction from the axis Ar to each of edges of theoutlets 54 of the circulatingchannels 52 at the inner side Dri in the radial direction. -
Ro>Ri (1) - In the present embodiment, as shown in Formula (2) below, a channel area (hereinafter referred to as an outlet channel area) Ao of each of the
outlets 54 of the circulatingchannels 52 is greater than a channel area (hereinafter referred to as an inlet channel area) Ai of each of theinlets 53 of the circulatingchannels 52. -
Ao>Ai (2) - In the present embodiment, as shown in Formula (3) below, a channel length L of each of the circulating
channels 52, which is a dimension from theinlet 53 to theoutlet 54 in of each of the circulatingchannels 52 in the axial direction Da, is greater than or equal to 0.25 times an impeller outer diameter D2, which is the largest diameter of thecompressor impeller 32. -
L≧0.25×D2 (3) - In the present embodiment, a spread angle 2θ of each of the circulating
channels 52, which is indicated by Formula (4) below, is less than 20°. -
2θ=2×tan((do−di)/2L)<20° (4) - As described above, L in Formula (4) is the channel length of each of the circulating
channels 52 in the axial direction Da. As illustrated inFIG. 3 , do indicates an equivalent diameter of an area related to an outlet channel area Ao, and di indicates an equivalent diameter of an area related to an inlet channel area Ai. The spread angle 2θ refers to a doubled angle of an angle θ formed by a conical axis and a segment that connects an edge of the channel at an inlet position and an edge of the channel at an outlet position in a case in which it is assumed that a channel is a simple conical diffuser. An equivalent diameter related to a channel area refers to a diameter of a circle of the channel area. - Next, to set forth effects of the present embodiment, first and second comparative examples of the centrifugal compressor will be described.
- Like the
compressor housing 40 in thecentrifugal compressor 30 of the present embodiment, a compressor housing in the centrifugal compressor of the first comparative example is formed with a suction channel, an impeller chamber, and a discharge channel. However, the impellerside communication passage 51, the circulatingchannels 52, and the suctionside communication passage 55 of thecompressor housing 40 in thecentrifugal compressor 30 of the present embodiment are not formed in the centrifugal compressor of the first comparative example. - As illustrated in
FIG. 4 , like thecompressor housing 40 in thecentrifugal compressor 30 of the present embodiment, acompressor housing 40 x in acentrifugal compressor 30 x of the second comparative example is formed with asuction channel 41, animpeller chamber 45, and adischarge channel 46, and is further formed with an impellerside communication passage 51, circulating channels 52 x, and a suctionside communication passage 55. - However, in the second comparative example, an outlet inner diameter Ro of each of the circulating channels 52 x and an impeller side diameter dimension Ri of each of the circulating channels 52 x are identical to each other. In the second comparative example, an outlet channel area Ao of each of the circulating channels 52 x and an inlet channel area Ai of each of the circulating channels 52 x are identical to each other.
- In the centrifugal compressor, when a flow rate of a gas flowing into the suction channel is low, a pressure in the suction channel is lower than that in the impeller chamber. For this reason, as in the present embodiment or the second comparative example, when the circulating
channels 52 or 52 x are formed in thecompressor housing impeller chamber 45 returns to thesuction channel 41 via the circulatingchannels 52 or 52 x. As a result, a portion inside theimpeller chamber 45 at the front side Daf in the axial direction relative to the impellerside communication passage 51 has a higher flow rate. - In the present embodiment or the second comparative example, when the flow rate of the gas flowing into the
suction channel 41 is low, the flow rate of the gas flowing into thedischarge channel 46 is also low, but the flow rate of the portion inside theimpeller chamber 45 at the front side Daf in the axial direction relative to the impellerside communication passage 51 is higher than that of the gas flowing into thesuction channel 41 so that surging can be suppressed. As illustrated inFIG. 5 , surge limit lines S1 to S4 and Sx2 of first to fourth examples, which are various examples of the present embodiment, and the second comparative example become lower flow rate sides than a surge limit line Sx1 of the first comparative example. For this reason, in the first to fourth examples, which are various examples of the present embodiment, and the second comparative example, a working range of thecentrifugal compressor 30 can be set to be wider than in the first comparative example. The centrifugal compressors of the first to fourth examples are centrifugal compressors that satisfy Formulae (1) to (4) above. However, as will be described below, a channel length L of each circulating channel is different in the centrifugal compressors of the first to fourth examples. A plurality of curves drawn by a solid line inFIG. 5 are characteristic curves showing a relation between a flow rate and a pressure ratio when the number of rotations are different from each other. - Meanwhile, a flow of the air A flowing into the circulating
channels 52 or 52 x from theimpeller chamber 45 via the impellerside communication passage 51 is a swirl component centered on the axis Ar, and includes a component in the same direction as a rotational direction of thecompressor impeller 32. If the air A having the swirl component as a component of the flow returns to theimpeller chamber 45 via the circulating channel 52 x, the suctionside communication passage 55, and thesuction channel 41 in the second comparative example, an angle of attack of eachblade 35 is reduced, and thus a discharge pressure is reduced, that is, the pressure ratio is reduced. - When no external force is applied to a gas swirling about the axis Ar, Formula (5) below is established.
-
ci×Ri=Co×Ro (5) - In Formula (5), ci indicates a flow velocity of the swirl component of the air A in the
inlet 53 of the circulating channel, and co indicates a flow velocity of the swirl component of the air A in theoutlet 54 of the circulating channel. In Formula (5), Ri indicates the inlet inner diameter of the swirling channel, and Ro indicates the outlet inner diameter of the circulatingchannel 52. - For this reason, as in the present embodiment, when the outlet inner diameter Ro of the circulating
channel 52 is greater than the inlet inner diameter Ri of the circulatingchannel 52, the flow velocity co of the swirl component of the air A in theoutlet 54 of the circulatingchannel 52 becomes less than the flow velocity ci of the swirl component of the air A in theinlet 53 of the circulatingchannel 52. - In the present embodiment, the outlet channel area Ao of the circulating
channel 52 is great than the inlet channel area Ai of the circulatingchannel 52. For this reason, in the present embodiment, the flow velocity co of the swirl component of the air A in theoutlet 54 of the circulatingchannel 52 becomes still less than the flow velocity ci of the swirl component of the air A in theinlet 53 of the circulatingchannel 52. - Therefore, in the
centrifugal compressor 30 of the present embodiment, the flow velocity of the swirl component of the air A flowing into theimpeller chamber 45 can become less than in thecentrifugal compressor 30 x of the second comparative example. - Among the first to fourth examples, which are various examples of the present embodiment, the first example is the
centrifugal compressor 30 in which the channel length L of the circulatingchannel 52 is 0.25×D. The second example is thecentrifugal compressor 30 in which the channel length L of the circulatingchannel 52 is 0.50×D. The third example is thecentrifugal compressor 30 in which the channel length L of the circulatingchannel 52 is 0.64×D. The fourth example is thecentrifugal compressor 30 in which the channel length L of the circulatingchannel 52 is 0.89×D. That is, among the first to fourth examples, the channel length L of the first example is shortest, and is set to be longer in the order of the second example, the third example, and the fourth example. - As illustrated in
FIG. 5 , among the first to fourth examples, the surge limit line S1 of the first example is at the highest flow rate side, and the surge limit line moves to a low flow rate side in the order of the second example, the third example, and the fourth example. That is, as the channel length L of the circulatingchannel 52 lengthens, the surge limit line becomes the low flow rate side and the working range of thecentrifugal compressor 30 can be widened. This is because, as the channel length L of the circulatingchannel 52 lengthens due to an influence of, for instance, friction between the circulatingchannel 52 and the air A, a velocity component as well as a swirl component of the flow of the air A in the axial direction Da is reduced. Thus, in the present embodiment, the channel length L of the circulatingchannel 52 is set to 0.25×D or more. - Meanwhile, in the present embodiment, as described above, the outlet channel area Ao of the circulating
channel 52 is set to be larger than the inlet channel area Ai of the circulatingchannel 52, and the flow velocity of the air A in the circulatingchannel 52 is set to be slow. However, sharp deceleration in the circulatingchannel 52 causes development of a boundary layer at a wall surface defining the circulatingchannel 52. For this reason, a loss of pressure of the gas flowing through the circulatingchannel 52 increases, and the flow rate of the gas flowing through the circulatingchannel 52 is reduced. Thus, in the present embodiment, as described above, the spread angle 2θ is set to be smaller than 20° using Formula (5), and a reduction in the flow rate of the air A flowing through the circulatingchannel 52 is suppressed. As can be understood from Formula (5), to reduce the spread angle 2θ, the channel length of the circulatingchannel 52 is preferably prolonged. - That is, the channel length L of the circulating
channel 52 is preferably prolonged in the view of reducing the swirl component as well as the spread angle 2θ. For this viewpoint, the channel length of the circulatingchannel 52 is greater than or equal to 0.25×D, and is preferably greater than or equal to 0.50×D if possible. However, when the channel length L of the circulatingchannel 52 is prolonged, an increase in the length of thecompressor housing 40 in the axial direction Da is caused. For this reason, the channel length L of the circulatingchannel 52 is preferably decided after weighing the viewpoint of reducing the spread angle while reducing the swirl component against the viewpoint of increasing the length of thecompressor housing 40. - A second embodiment of the centrifugal compressor will be described using
FIG. 6 . - Like the
centrifugal compressor 30 of the first embodiment, acentrifugal compressor 30 a of the present embodiment has acompressor impeller 32 and acompressor housing 40 a. A constitution of thecompressor impeller 32 is the same as in the first embodiment. - Like the
compressor housing 40 in thecentrifugal compressor 30 of the first embodiment, thecompressor housing 40 a of the present embodiment is also formed with asuction channel 41 a, animpeller chamber 45, adischarge channel 46, an impellerside communication passage 51, a plurality of circulatingchannels 52, and a suctionside communication passage 55 a. However, shapes of thesuction channel 41 a and the suctionside communication passage 55 a in thecompressor housing 40 a of the present embodiment are different from those in the first embodiment. - The
suction channel 41 a of the present embodiment is formed in a shape that is rotationally symmetric around an axis Ar, and has a diameter-reducedpart 42 in which a channel area is gradually reduced from a front side Daf in an axial direction toward a back side Dab in the axial direction. The diameter-reducedpart 42 is formed in the shape of a bell mouth centered on the axis Ar. For this reason, a face defining a channel at the diameter-reducedpart 42 forms a convex bell mouth face 42 f that is smooth toward an inner side Dri in the radial direction which is a side close to the axis Ar. - A communication port 55 o of the suction
side communication passage 55 a for thesuction channel 41 a is formed in the bell mouth face 42 f defining the channel at the diameter-reducedpart 42. Like the first embodiment, a portion of the suctionside communication passage 55 a at the back side Dab in the axial direction relative to the suctionside communication passage 55 a is formed by atreatment tube 63 a. A portion of the suctionside communication passage 55 a at the front side Daf in the axial direction relative to the suctionside communication passage 55 a is formed by a housingmain body 61 and abell mouth cap 65. - An inner circumferential surface of the
treatment tube 63 a of the present embodiment forms a portion of the bell mouth face 42 f at the back side Dab in the axial direction. For this reason, a channel defined by the inner circumferential surface of thetreatment tube 63 a is configured such that the channel area is gradually reduced from the front side Daf in the axial direction toward the back side Dab in the axial direction. - The
bell mouth cap 65 is formed in a shape that is rotationally symmetric around the axis Ar. Thebell mouth cap 65 is at the front side Daf in the axial direction of the housingmain body 61 and is fixed at the inner side Dri in the radial direction. Thebell mouth cap 65 is fixed to the housingmain body 61 at an interval from thetreatment tube 63 a at the front side Daf in the axial direction. A space between thetreatment tube 63 a and thebell mouth cap 65 becomes the suctionside communication passage 55 a. The inner circumferential surface of thetreatment tube 63 a forms the portion of the bell mouth face 42 f at the front side Daf in the axial direction. For this reason, a channel defined by an inner circumferential surface of thebell mouth cap 65 is configured such that the channel area is gradually reduced from the front side Daf in the axial direction toward the back side Dab in the axial direction. - Like the
compressor housing 40 of the first embodiment, thecompressor housing 40 a of the present embodiment also satisfies Formulae (1) to (4). In the present embodiment, as shown in Formula (6) below, a dimension in the radical direction from the axis Ar to an edge of the communication port 55 o of the suctionside communication passage 55 a at the front side Daf in the axial direction, that is, a dimension Rc in the radical direction from the axis Ar to an edge of thebell mouth cap 65, which is at the inner side Dri in the radial direction and at the front side Daf in the axial direction is smaller than an outlet inner diameter Ro and is greater than an inlet inner diameter Ri. -
Ro>Rc>Ri (6) - For this reason, in the present embodiment, to satisfy Formula (6), a channel, which is defined by the bell mouth face 42 f, around the communication port 55 o of the suction
side communication passage 55 a is smoothly reduced in diameter toward the back side Dab in the axial direction. - Like the
compressor housing 40 of the first embodiment, thecompressor housing 40 a of the present embodiment also satisfies the relations shown in Formulae (1) to (4). Thus, a flow velocity of a swirl component of air A flowing into theimpeller chamber 45 can be reduced, and a working range of thecentrifugal compressor 30 a can be widened. - Since part of a surface defining the
suction channel 41 a of the present embodiment forms the bell mouth face 42 f, the air A easily flows from the outside into theimpeller chamber 45 via thesuction channel 41 a. Further, in the present embodiment, since the communication port 55 o of the suctionside communication passage 55 a for thesuction channel 41 a is formed in the bell mouth face 42 f, the air A in the suctionside communication passage 55 a can be efficiently guided into thesuction channel 41 a due to an effect of reducing a static pressure at the bell mouth face 42 f. - As a result, in the present embodiment, a flow rate of the air A flowing into the
impeller chamber 45 via thesuction channel 41 a can be increased more than in the first embodiment. For this reason, in the present embodiment, a surge limit line can be set to a lower flow rate side than in the first embodiment, and the working range of thecentrifugal compressor 30 a can be further widened. - A third embodiment of the centrifugal compressor will be described using
FIG. 7 . - Like the
centrifugal compressors centrifugal compressor 30 b of the present embodiment has acompressor impeller 32 and acompressor housing 40 b. A constitution of thecompressor impeller 32 is the same as in the first and second embodiments. - Like the
compressor housings centrifugal compressors compressor housing 40 b of the present embodiment is also formed with asuction channel 41 b, animpeller chamber 45, adischarge channel 46, an impellerside communication passage 51, a plurality of circulatingchannels 52, and a suctionside communication passage 55 b. However, shapes of thesuction channel 41 b and the suctionside communication passage 55 b in thecompressor housing 40 b of the present embodiment are different from those in the first embodiment. - The
suction channel 41 b of the present embodiment has a diameter-reducedpart 42 b and astraight barrel part 43 b that are formed in a shape that is rotationally symmetric around an axis Ar. The diameter-reducedpart 42 b is configured such that a channel area thereof is gradually reduced from a front side Daf in an axial direction toward a back side Dab in the axial direction. The diameter-reducedpart 42 b is formed in a shape of a bell mouth centered on the axis Ar. For this reason, a face defining a channel at the diameter-reducedpart 42 b forms a convex bell mouth face 42 bf that is smooth toward an inner side Dri in the radial direction which is a side close to the axis Ar. Thestraight barrel part 43 b has the same channel area at each position in an axial direction Da. For this reason, a face defining a channel at thestraight barrel part 43 b forms a cylindrical inner circumferential surface 43 bg centered on the axis Ar. - A communication port 55 o of the suction
side communication passage 55 b for thesuction channel 41 b is formed in the cylindrical inner circumferential surface 43 bg defining the channel at thestraight barrel part 43 b. Like the first and second embodiments, a portion of the suctionside communication passage 55 b at the back side Dab in the axial direction relative to the suctionside communication passage 55 b is formed by atreatment tube 63 b. A portion of the suctionside communication passage 55 b at the front side Daf in the axial direction relative to the suctionside communication passage 55 b is formed by a housingmain body 61 and abell mouth cap 65 b. Like the second embodiment, thebell mouth cap 65 b is at the front side Daf in the axial direction of the housingmain body 61, and is fixed at the inner side Dri in the radial direction. Thebell mouth cap 65 b is also fixed to the housingmain body 61 at an interval from thetreatment tube 63 b at the front side Daf in the axial direction. A space between thetreatment tube 63 b and thebell mouth cap 65 b becomes the suctionside communication passage 55 b. - The suction
side communication passage 55 b is folded back from a boundary between the circulatingchannel 52 and the suctionside communication passage 55 b and then extends toward the back side Dab in the axial direction while being directed to the inner side Dri in the radial direction relative to the axis Ar to communicate with thesuction channel 41 b. - The
treatment tube 63 b of the present embodiment is formed with a diameter-reduced innercircumferential surface 63 bf in which an inner diameter thereof is gradually reduced toward the back side Dab in the axial direction, and a cylindrical innercircumferential surface 63 bg in which an inner diameter thereof is constant in the axial direction Da. The cylindrical innercircumferential surface 63 bg is formed from an edge of the diameter-reduced innercircumferential surface 63 bf at the back side Dab in the axial direction. Thebell mouth cap 65 b is formed with a bell mouth face 65 bf in which an inner diameter is gradually reduced toward the back side Dab in the axial direction, and a cylindrical innercircumferential surface 65 bg in which an inner diameter thereof is constant in the axial direction Da. The cylindrical innercircumferential surface 65 bg is formed from an edge of the bell mouth face 65 bf at the back side Dab in the axial direction. Further, thebell mouth cap 65 b is formed with a diameter-reduced outercircumferential surface 65 bh in which an outer diameter thereof is gradually reduced toward the back side Dab in the axial direction. - The suction
side communication passage 55 b is formed between the diameter-reduced innercircumferential surface 63 bf of thetreatment tube 63 b and the diameter-reduced outercircumferential surface 65 bh of thebell mouth cap 65 b. The cylindrical inner circumferential surface 43 bg defining the channel at thestraight barrel part 43 b is formed by the cylindrical innercircumferential surface 63 bg of thetreatment tube 63 b and the cylindrical innercircumferential surface 65 bg of thebell mouth cap 65 b. - Like the
compressor housings compressor housing 40 b of the present embodiment also satisfies the relations shown in Formulae (1) to (4). Like thecompressor housing 40 of the first embodiment, thecompressor housing 40 b of the present embodiment can also reduce a flow velocity of a swirl component of air A flowing into theimpeller chamber 45 and widen a working range of thecentrifugal compressor 30 a. - In the present embodiment, since the suction
side communication passage 55 b is folded back from the boundary between the circulatingchannel 52 and the suctionside communication passage 55 b and then extends toward the back side Dab in the axial direction to communicate with thesuction channel 41 b, a channel length required until a part of the air A in theimpeller chamber 45 returns to thesuction channel 41 b is prolonged. For this reason, like the case in which the channel length L of the circulatingchannel 52 is prolonged, the flow velocity of the swirl component of the air A flowing into theimpeller chamber 45 can be reduced. However, in the present embodiment, since the suctionside communication passage 55 b is folded back from the boundary between the circulatingchannel 52 and the suctionside communication passage 55 b and then extends toward the back side Dab in the axial direction, the channel length required until a part of the air A in theimpeller chamber 45 returns to thesuction channel 41 b can be prolonged while inhibiting enlargement of thecompressor housing 40 b in the axial direction Da. - A fourth embodiment of the centrifugal compressor will be described using
FIG. 8 . - A
centrifugal compressor 30 c of the present embodiment is a combination of a structure of thecentrifugal compressor 30 a of the second embodiment and a structure of thecentrifugal compressor 30 b of the third embodiment. That is, the present embodiment is configured to form a communication port for a suction channel in suction side communication in a bell mouth face of a suction side channel as in the second embodiment while adopting the constitution of the suction side communication passage in the third embodiment. - Like the third embodiment, a
suction channel 41 c of the present embodiment also has a diameter-reducedpart 42 c and astraight barrel part 43 c that are formed in a shape that is rotationally symmetric around an axis Ar. The diameter-reducedpart 42 c is configured such that a channel area thereof is gradually reduced from a front side Daf in an axial direction toward a back side Dab in the axial direction. The diameter-reducedpart 42 c is formed in a shape of a bell mouth centered on the axis Ar. For this reason, a face defining a channel at the diameter-reducedpart 42 c forms a convex bell mouth face 42 cf that is smooth toward an inner side Dri in the radial direction. Thestraight barrel part 43 c has the same channel area at each position in the axial direction Da. For this reason, a face defining a channel at thestraight barrel part 43 c forms a cylindrical inner circumferential surface 43 cg centered on the axis Ar. - A communication port 55 o of the suction
side communication passage 55 c for thesuction channel 41 c is formed in the bell mouth face 42 cf at the diameter-reducedpart 42 c. Like each of the above embodiments, a portion of the suctionside communication passage 55 c at the back side Dab in the axial direction based on the suctionside communication passage 55 c is formed by atreatment tube 63 c. A portion of the suctionside communication passage 55 c at the front side Daf in the axial direction relative to the suctionside communication passage 55 c is defined by a housingmain body 61 and abell mouth cap 65 c. Like the second and third embodiments, thebell mouth cap 65 c is at the front side Daf in the axial direction of the housingmain body 61, and is fixed at the inner side Dri in the radial direction. Thebell mouth cap 65 c is also fixed to the housingmain body 61 at an interval from thetreatment tube 63 c at the front side Daf in the axial direction. A space between thetreatment tube 63 c and thebell mouth cap 65 c becomes the suctionside communication passage 55 c. - Like the third embodiment, the suction
side communication passage 55 c is folded back from a boundary between a circulatingchannel 52 and the suctionside communication passage 55 c, and then extends toward the back side Dab in the axial direction while being directed to the inner side Dri in the radial direction relative to the axis Ar, thereby communicating with thesuction channel 41 c. - The
treatment tube 63 c of the present embodiment is formed with a diameter-reduced innercircumferential surface 63 cf in which an inner diameter thereof is gradually reduced toward the back side Dab in the axial direction, and a cylindrical innercircumferential surface 63 cg in which an inner diameter thereof is constant in the axial direction Da. The cylindrical innercircumferential surface 63 cg is formed from an edge of the diameter-reduced innercircumferential surface 63 cf at the back side Dab in the axial direction. Thebell mouth cap 65 c is formed with a bell mouth face 65 cf in which an inner diameter thereof is gradually reduced toward the back side Dab in the axial direction. Further, thebell mouth cap 65 c is formed with a diameter-reduced outercircumferential surface 65 ch in which an outer diameter thereof is gradually reduced toward the back side Dab in the axial direction. A portion of thetreatment tube 63 c in the diameter-reduced innercircumferential surface 63 cf at the back side Dab in the axial direction forms a bell mouth face 63 cff. The bell mouth face 63 cff of thetreatment tube 63 c is located on a virtual bell mouth face in which the bell mouth face 65 cf of thebell mouth cap 65 c extends to the back side Dab in the axial direction. - The suction
side communication passage 55 c is formed between a portion excluding the bell mouth face 63 cff from the diameter-reduced innercircumferential surface 63 cf of thetreatment tube 63 c and the diameter-reduced outercircumferential surface 65 ch of thebell mouth cap 65 c. The bell mouth face 42 cf at the diameter-reducedpart 42 c of thesuction channel 41 c is defined by the bell mouth face 65 cf of thebell mouth cap 65 c and the bell mouth face 63 cff of thetreatment tube 63 c. - Like the
compressor housings compressor housing 40 c of the present embodiment also satisfies the relations shown in Formulae (1) to (4). Further, like the second embodiment, in the present embodiment, a dimension Rc in the radical direction from the axis Ar to an edge of thebell mouth cap 65 c, which is at the inner side Dri in the radial direction and at the front side Daf in the axial direction is smaller than an outlet inner diameter Ro and is greater than an inlet inner diameter Ri. - Like the third embodiment, the suction
side communication passage 55 c of the present embodiment is folded back from the boundary between the circulatingchannel 52 and the suctionside communication passage 55 c and then extends toward the back side Dab in the axial direction to communicate with thesuction channel 41 c. For this reason, like the third embodiment, in the present embodiment, a channel length required until a part of air A in animpeller chamber 45 returns to thesuction channel 41 c can be prolonged while inhibiting enlargement of thecompressor housing 40 c in the axial direction Da. - Like the second embodiment, a communication port 55 o of the suction
side communication passage 55 c of the present embodiment for thesuction channel 41 c is formed in the bell mouth face 42 cf at the diameter-reducedpart 42 c. For this reason, in the present embodiment, like the second embodiment, the air A from the outside easily flows into theimpeller chamber 45 via thesuction channel 41 c, and then the air A in the suctionside communication passage 55 a can be efficiently guided into thesuction channel 41 c due to an effect of reducing a static pressure at the bell mouth face 42 cf. - Both the
compressor housing 40 b of the third embodiment and thecompressor housing 40 c of the present embodiment satisfy the relation shown in Formula (3). However, in thecompressor housing 40 b of the third embodiment and thecompressor housing 40 c of the present embodiment, the relation shown in Formula (3) may not be satisfied. - The centrifugal compressor of each of the above embodiments is a centrifugal compressor provided in a supercharger, but the centrifugal compressor according to the present invention may not be provided in a supercharger.
- In an aspect of the present invention, a working range of a centrifugal compressor can be widened.
-
- 10 Turbine
- 11 Turbine rotary shaft
- 12 Turbine impeller
- 19 Turbine housing
- 20 Coupler
- 21 Coupling rotary shaft
- 29 Center housing
- 30, 30 a, 30 b, 30 c, 30 x Centrifugal compressor
- 31 Compressor rotary shaft
- 32 Compressor impeller
- 33 Hub
- 35 Blade
- 40, 40 a, 40 b, 40 c, 40 x Compressor housing
- 41, 41 a, 41 b, 41 c Suction channel
- 42, 42 b, 42 c Diameter-reduced part
- 42 f, 42 bf, 42 cf Bell mouth face
- 43 b, 43 c Straight barrel part
- 43 bg Cylindrical inner circumferential surface
- 45 Impeller chamber
- 46 Discharge channel
- 51 Impeller side communication passage
- 52 Circulating channel
- 55, 55 a, 55 b, 55 c Suction side communication passage
- 55 o Communication port
- 61 Housing main body
- 62 Strut (partition part)
- 63, 63 a, 63 b, 63 c Treatment tube
- 65, 65 b, 65 c Bell mouth cap
- Ar Axis
- Da Axial direction
- Dab Back side in the axial direction
- Daf Front side in the axial direction
- Dc Circumferential direction
- Dr Radial direction
- Dri Inner side in the radial direction
- Dro Outer side in the radial direction
Claims (9)
2θ=2×tan((do−di)/2L)<20°.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2015/058538 WO2016151689A1 (en) | 2015-03-20 | 2015-03-20 | Centrifugal compressor and supercharger comprising same |
Publications (1)
Publication Number | Publication Date |
---|---|
US20180073515A1 true US20180073515A1 (en) | 2018-03-15 |
Family
ID=56978470
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/557,880 Abandoned US20180073515A1 (en) | 2015-03-20 | 2015-03-20 | Centrifugal compressor and supercharger comprising same |
Country Status (5)
Country | Link |
---|---|
US (1) | US20180073515A1 (en) |
EP (1) | EP3273068A4 (en) |
JP (1) | JP6598388B2 (en) |
CN (1) | CN107407291A (en) |
WO (1) | WO2016151689A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180066573A1 (en) * | 2015-06-18 | 2018-03-08 | Bayerische Motoren Werke Aktiengesellschaft | Turbocharger for a Motor Vehicle |
US20190032671A1 (en) * | 2016-02-09 | 2019-01-31 | Siemens Aktiengesellschaft | Impeller wheel for a centrifugal turbocompressor |
US20190154041A1 (en) * | 2017-11-21 | 2019-05-23 | Man Energy Solutions Se | Radial compressor |
US20190242402A1 (en) * | 2018-02-07 | 2019-08-08 | Man Energy Solutions Se | Radial Compressor |
US10745139B2 (en) * | 2018-06-27 | 2020-08-18 | Hamilton Sundstrand Corporation | Simultaneous dual engine bleed thermal management system |
US20230175524A1 (en) * | 2020-05-21 | 2023-06-08 | Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. | Compressor housing and centrifugal compressor |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018146753A1 (en) * | 2017-02-08 | 2018-08-16 | 三菱重工エンジン&ターボチャージャ株式会社 | Centrifugal compressor and turbocharger |
SE542728C2 (en) * | 2017-12-05 | 2020-06-30 | Scania Cv Ab | Compressor Housing, Turbocharger, and Related Devices |
WO2020012866A1 (en) * | 2018-07-12 | 2020-01-16 | 株式会社デンソー | Centrifugal blower |
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2015
- 2015-03-20 CN CN201580077974.2A patent/CN107407291A/en active Pending
- 2015-03-20 EP EP15886246.6A patent/EP3273068A4/en not_active Withdrawn
- 2015-03-20 JP JP2017507155A patent/JP6598388B2/en active Active
- 2015-03-20 US US15/557,880 patent/US20180073515A1/en not_active Abandoned
- 2015-03-20 WO PCT/JP2015/058538 patent/WO2016151689A1/en active Application Filing
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US20070021790A1 (en) * | 2000-09-27 | 2007-01-25 | Cvrx, Inc. | Automatic baroreflex modulation responsive to adverse event |
US20090026323A1 (en) * | 2007-07-23 | 2009-01-29 | Panduit Corp. | Network Cable Bundling Tool |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US20180066573A1 (en) * | 2015-06-18 | 2018-03-08 | Bayerische Motoren Werke Aktiengesellschaft | Turbocharger for a Motor Vehicle |
US10648403B2 (en) * | 2015-06-18 | 2020-05-12 | Bayerische Motoren Werke Aktiengesellschaft | Turbocharger for a motor vehicle |
US20190032671A1 (en) * | 2016-02-09 | 2019-01-31 | Siemens Aktiengesellschaft | Impeller wheel for a centrifugal turbocompressor |
US10865803B2 (en) * | 2016-02-09 | 2020-12-15 | Siemens Aktiengesellschaft | Impeller wheel for a centrifugal turbocompressor |
US20190154041A1 (en) * | 2017-11-21 | 2019-05-23 | Man Energy Solutions Se | Radial compressor |
US20190242402A1 (en) * | 2018-02-07 | 2019-08-08 | Man Energy Solutions Se | Radial Compressor |
US10968922B2 (en) * | 2018-02-07 | 2021-04-06 | Man Energy Solutions Se | Radial compressor |
US10745139B2 (en) * | 2018-06-27 | 2020-08-18 | Hamilton Sundstrand Corporation | Simultaneous dual engine bleed thermal management system |
US20230175524A1 (en) * | 2020-05-21 | 2023-06-08 | Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. | Compressor housing and centrifugal compressor |
Also Published As
Publication number | Publication date |
---|---|
CN107407291A (en) | 2017-11-28 |
EP3273068A4 (en) | 2018-11-07 |
WO2016151689A1 (en) | 2016-09-29 |
JP6598388B2 (en) | 2019-10-30 |
EP3273068A1 (en) | 2018-01-24 |
JPWO2016151689A1 (en) | 2017-12-28 |
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