US20160245560A1 - Tube fitting, heat exchanger, and air-conditioning apparatus - Google Patents

Tube fitting, heat exchanger, and air-conditioning apparatus Download PDF

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Publication number
US20160245560A1
US20160245560A1 US15/026,644 US201315026644A US2016245560A1 US 20160245560 A1 US20160245560 A1 US 20160245560A1 US 201315026644 A US201315026644 A US 201315026644A US 2016245560 A1 US2016245560 A1 US 2016245560A1
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US
United States
Prior art keywords
tube
end portion
flat tube
heat exchanger
fitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/026,644
Inventor
Shinya Higashiiue
Shigeyoshi MATSUI
Akira Ishibashi
Takashi Okazaki
Daisuke Ito
Yuki UGAJIN
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Assigned to MITSUBISHI ELECTRIC CORPORATION reassignment MITSUBISHI ELECTRIC CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ISHIBASHI, AKIRA, OKAZAKI, TAKASHI, HIGASHIIUE, SHINYA, ITO, DAISUKE, UGAJIN, Yuki, MATSUI, Shigeyoshi
Publication of US20160245560A1 publication Critical patent/US20160245560A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/02Evaporators
    • F25B41/003
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00Compression machines, plants or systems, with reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0435Combination of units extending one behind the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0475Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend
    • F28D1/0476Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend the conduits having a non-circular cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/32Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/089Coatings, claddings or bonding layers made from metals or metal alloys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0246Arrangements for connecting header boxes with flow lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/0278Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of stacked distribution plates or perforated plates arranged over end plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/04Fastening; Joining by brazing

Definitions

  • the present invention relates to a tube fitting, a heat exchanger, and an air-conditioning apparatus.
  • Tube fittings thus far developed include a type having a through portion formed therethrough, to a first end portion of which a flat tube is connected and to a second end portion of which a tube different in cross-sectional shape from the flat tube, for example a round tube, is connected.
  • the flat tube includes a plurality of flow paths aligned in the direction of the major axis (see, for example, Patent Literature 1).
  • Patent Literature 1 Japanese Unexamined Patent Application Publication No. 2013-142454 (Paragraph [0009], FIG. 1, FIG. 2)
  • a fluid flowing through the tube different in cross-sectional shape from the flat tube may be subjected to inertial force acting in a direction parallel to the major axis of the flat tube, in which case the balance among the flows of fluid flowing into each of the flow paths formed in the flat tube may fluctuate.
  • the fluid flowing through the tube different in cross-sectional shape from the flat tube is refrigerant in a two-phase gas-liquid, the fluctuation of the balance becomes more prominent.
  • the central axis of the first end portion to which the flat tube is connected and the central axis of the second end portion, to which the tube different in cross-sectional shape from the flat tube is connected coincide with each other, and therefore there is no way to cope with the fluctuation of the balance among the flows of fluid flowing into each of the flow paths formed in the flat tube.
  • the balance among the flows of fluid flowing into the plurality of flow paths in the flat tube is unable to be optimized.
  • the present invention has been accomplished in view of the foregoing problem, and provides a tube fitting capable of optimizing the balance among the flows of fluid flowing into the plurality of flow paths in the flat tube.
  • the present invention also provides a heat exchanger including the mentioned tube fitting. Further, the present invention provides an air-conditioning apparatus including the mentioned heat exchanger.
  • the present invention provides a tube fitting that includes a through portion to a first end portion of which a flat tube is connected and to a second end portion of which another tube different in cross-sectional shape from the flat tube is connected, in which the central axis of the first end portion and the central axis of the second end portion are deviated from each other.
  • the tube fitting according to the present invention even when a fluid flowing through the tube different in cross-sectional shape from the flat tube is subjected to inertial force acting in a direction parallel to the major axis of the flat tube, the balance among the flows of fluid flowing into each of the flow paths formed in the flat tube can be optimized, since the central axis of the first end portion of the through portion and the central axis of the second end portion of the through portion are deviated from each other.
  • FIG. 1 is a perspective view of a heat exchanger according to Embodiment 1.
  • FIG. 2 is an exploded perspective view of a stacked header of the heat exchanger according to Embodiment 1.
  • FIG. 3 is a perspective view of a cylindrical header of the heat exchanger according to Embodiment 1.
  • FIG. 4 is a schematic drawing illustrating connection between a heat exchange unit and a branch/junction section of the heat exchanger according to Embodiment 1.
  • FIG. 5 is another schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 1.
  • FIG. 6 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 1.
  • FIG. 7 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to another variation of Embodiment 1.
  • FIG. 8 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to still another variation of Embodiment 1.
  • FIG. 9 is a schematic drawing showing a configuration of a windward concentric tube fitting and a leeward concentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 10 is a schematic drawing showing a configuration of a windward concentric tube fitting and a leeward concentric tube fitting of the heat exchanger according to a comparative example.
  • FIG. 11 is a schematic drawing showing a configuration of a windward eccentric tube fitting and a leeward eccentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 12 is a block diagram showing a configuration of an air-conditioning apparatus including the heat exchanger according to Embodiment 1.
  • FIG. 13 is another block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 1.
  • FIG. 14 is a schematic drawing illustrating liquid distribution of refrigerant flowing into a leeward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as evaporator.
  • FIG. 15 is a graph illustrating the liquid distribution of the refrigerant flowing into the leeward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as evaporator.
  • FIG. 16 is a schematic drawing illustrating gas distribution of refrigerant flowing into a windward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as condenser.
  • FIG. 17 is a graph illustrating the gas distribution of the refrigerant flowing into the windward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as condenser.
  • FIG. 18 is a perspective view of a heat exchanger according to Embodiment 2.
  • FIG. 19 is a schematic drawing illustrating connection between a heat exchange unit and a branch/junction section of the heat exchanger according to Embodiment 2.
  • FIG. 20 is another schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 2.
  • FIG. 21 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 2.
  • FIG. 22 is a block diagram showing a configuration of an air-conditioning apparatus including the heat exchanger according to Embodiment 2.
  • FIG. 23 is another block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 2.
  • the tube fitting according to the present invention is employed in a heat exchanger in the following description, the tube fitting according to the present invention may be incorporated in an apparatus other than the heat exchanger.
  • the heat exchanger including the tube fitting according to the present invention is employed in an air-conditioning apparatus in the following description, the heat exchanger may be incorporated in another refrigeration cycle apparatus having a refrigerant circuit.
  • the heat exchanger including the tube fitting according to the present invention is exemplified by an outdoor heat exchanger of the air-conditioning apparatus in the description given hereunder, the heat exchanger may be an indoor heat exchanger of the air-conditioning apparatus.
  • the air-conditioning apparatus cited hereunder is configured to be switched between a heating operation and a cooling operation, the air-conditioning apparatus may be configured to perform only either of the heating operation and the cooling operation.
  • FIG. 1 is a perspective view of the heat exchanger according to Embodiment 1.
  • the heat exchanger 1 includes a heat exchange unit 2 and a branch/junction section 3 .
  • the heat exchange unit 2 includes a windward heat exchange unit 21 located windward in the flow direction of air passing through the heat exchange unit 2 (blank arrow in FIG. 1 ), and a leeward heat exchange unit 31 located leeward in the air flow direction.
  • the windward heat exchange unit 21 includes a plurality of windward heat transfer tubes 22 , and a plurality of windward fins 23 respectively joined to the windward heat transfer tubes 22 , for example by brazing.
  • the leeward heat exchange unit 31 includes a plurality of leeward heat transfer tubes 32 , and a plurality of leeward fins 33 respectively joined to the leeward heat transfer tubes 32 , for example by brazing.
  • the heat exchange unit 2 may be constituted of two rows, namely a row of the windward heat exchange unit 21 and a row of the leeward heat exchange unit 31 , or three or more rows.
  • the windward heat transfer tubes 22 and the leeward heat transfer tubes 32 are flat tubes, each including a plurality of flow paths aligned in the direction of the major axis.
  • Each of the plurality of windward heat transfer tubes 22 and the plurality of leeward heat transfer tubes 32 is bent in a hair-pin shape between a first end portion and a second end portion, so as to form a turnback section 22 a , 32 a .
  • the windward heat transfer tubes 22 and the leeward heat transfer tubes 32 are arranged in a plurality of columns stacked in a direction intersecting the flow of air passing through the heat exchange unit 2 (blank arrow in FIG. 1 ).
  • the first end portion and the second end portion of each of the windward heat transfer tubes 22 and the leeward heat transfer tubes 32 are aligned so as to oppose the branch/junction section 3 .
  • the branch/junction section 3 includes a stacked header 51 and a cylindrical header 61 .
  • the stacked header 51 and the cylindrical header 61 are aligned in the flow direction of air passing through the heat exchange unit 2 (blank arrow in FIG. 1 ).
  • a non-illustrated refrigerant tube is connected to the stacked header 51 , via a joint tube 52 .
  • a non-illustrated refrigerant tube is also connected to the cylindrical header 61 , via a joint tube 62 .
  • the joint tube 52 and the joint tube 62 are, for example, round tubes.
  • the stacked header 51 includes therein a branch/junction flow path 51 a , and is connected to the windward heat exchange unit 21 .
  • the branch/junction flow path 51 a serves as branch flow path for distributing the refrigerant received through the non-illustrated refrigerant tube to the plurality of windward heat transfer tubes 22 in the windward heat exchange unit 21 .
  • the branch/junction flow path 51 a serves as junction flow path for merging the refrigerant received from each of the windward heat transfer tubes 22 in the windward heat exchange unit 21 and passing the merged flow to the non-illustrated refrigerant tube.
  • the stacked header 51 corresponds to the “header located on a windward side” in the present invention.
  • the cylindrical header 61 includes therein a branch/junction flow path 61 a , and is connected to the leeward heat exchange unit 31 .
  • the branch/junction flow path 61 a serves as branch flow path for distributing the refrigerant received through the non-illustrated refrigerant tube to the plurality of leeward heat transfer tubes 32 in the leeward heat exchange unit 31 .
  • the branch/junction flow path 61 a serves as junction flow path for merging the refrigerant received from each of the leeward heat transfer tubes 32 in the leeward heat exchange unit 31 and passing the merged flow to the non-illustrated refrigerant tube.
  • the cylindrical header 61 corresponds to the “header located on a leeward side” in the present invention.
  • FIG. 2 is an exploded perspective view of the stacked header of the heat exchanger according to Embodiment 1. Arrows in FIG. 2 indicate the flow of the refrigerant realized when the branch/junction flow path 51 a of the stacked header 51 serves as branch flow path.
  • the stacked header 51 includes a first plate member 53 including a flow path segment 53 a , a plurality of second plate members 54 _ 1 to 54 _ 3 respectively including flow path segments 54 a _ 1 to 54 a _ 3 , and a third plate member 55 including a plurality of flow path segments 55 a , the first, second, and third plate members being stacked via clad members 56 _ 1 to 56 _ 4 each including one or more flow path segments 56 a , sequentially interposed between the plate members.
  • a braze material is applied to one or both surfaces of the clad members 56 _ 1 to 56 _ 4 .
  • the first plate member 53 , the plurality of second plate members 54 _ 1 to 54 _ 3 , the third plate member 55 , and the plurality of clad members 56 _ 1 to 56 _ 4 may be collectively referred to as “plate member”.
  • the flow path segments 53 a , 55 a , 56 a are circular through holes.
  • Each of the flow path segments 54 a _ 1 to 54 a _ 3 is a linear through slot in which a first end portion and a second end portion are located at different heights in the gravity direction (for example, Z-shape or S-shape).
  • the non-illustrated refrigerant tube is connected to the flow path segment 53 a , via the joint tube 52 .
  • the windward heat transfer tubes 22 are respectively connected to the flow path segments 55 a , via a joint tube 57 .
  • the joint tube 57 is, for example, a round tube or an elliptical tube.
  • the flow path segment 56 a of the clad member 56 _ 1 is formed so as to oppose the flow path segment 53 a .
  • the flow path segments 56 a of the clad member 56 _ 4 are formed so as to oppose the respective flow path segments 55 a .
  • the first end portion and the second end portion of the flow path segments 54 a _ 1 to 54 a _ 3 are located so as to oppose the flow path segment 56 a of one of the clad members 56 _ 2 to 56 _ 4 stacked on the side of the windward heat exchange unit 21 .
  • a section of each of the flow path segments 54 a _ 1 to 54 a _ 3 between the first end portion and the second end portion is located so as to oppose the flow path segment 56 a of one of the dad member 56 _ 1 to 56 _ 3 stacked on the opposite side of the windward heat exchange unit 21 .
  • the branch/junction flow path 51 a serves as branch flow path when the refrigerant flows in the direction of the arrows in FIG. 2 , and serves as junction flow path when the refrigerant flows in the direction opposite to the arrows.
  • the refrigerant which has entered the flow path segment 53 a through the joint tube 52 flows into the section between the first end portion and the second end portion of the flow path segment 54 a _ 1 through the flow path segment 56 a , thereby colliding with the surface of the clad member 56 _ 2 and being branched in two directions.
  • the refrigerant thus branched flows out through the first end portion and the second end portion of the flow path segment 54 a _ 1 and flows into the section between the first end portion and the second end portion of the flow path segment 54 a _ 2 through the flow path segments 56 a , thereby colliding with the surface of the clad member 56 _ 3 and being branched in two directions.
  • the refrigerant thus branched flows out through the first end portion and the second end portion of the flow path segment 54 a _ 2 and flows into the section between the first end portion and the second end portion of the flow path segment 54 a _ 3 through the flow path segments 56 a , thereby colliding with the surface of the clad member 56 _ 4 and being branched in two directions.
  • the refrigerant branched as above flows out through the first end portion and the second end portion of the flow path segment 54 a _ 3 , and flows into each of the joint tubes 57 through the corresponding flow path segment 56 a and the flow path segment 55 a.
  • the refrigerant which has entered the flow path segment 55 a through the joint tube 57 passes through the flow path segment 56 a and flows into the first end portion and the second end portion of the flow path segment 54 a _ 3 , and then into the flow path segment 56 a communicating with the section between the first end portion and the second end portion of the flow path segment 54 a _ 3 , thus to be merged together.
  • the refrigerant thus merged flows into the first end portion and the second end portion of the flow path segment 54 a _ 2 , and then into the flow path segment 56 a communicating with the section between the first end portion and the second end portion of the flow path segment 54 a _ 2 , thus to be merged together.
  • the refrigerant thus merged flows into the first end portion and the second end portion of the flow path segment 54 a _ 1 , and then into the flow path segment 56 a communicating with the section between the first end portion and the second end portion of the flow path segment 54 a _ 1 , thus to be merged together.
  • the refrigerant merged as above flows into the joint tube 52 through the flow path segment 53 a.
  • the first plate member 53 , the second plate members 54 _ 1 to 54 _ 3 , and the third plate member 55 may be directly stacked on each other without the clad members 56 _ 1 to 56 _ 4 being interposed.
  • the flow path segments 56 a serve as a refrigerant isolation flow path, and assures the isolation of the refrigerant flows passing through the flow path segments 53 a , 54 a _ 1 to 54 a _ 3 , and 55 a .
  • each of the first plate member 53 , the second plate member 54 _ 1 to 54 _ 3 , and the third plate member 55 may be coupled with the corresponding clad member 56 _ 1 to 56 _ 4 , and such plate members may be directly stacked on each other.
  • FIG. 3 is a perspective view of the cylindrical header of the heat exchanger according to Embodiment 1. Arrows in FIG. 3 indicate the flow of the refrigerant realized when the branch/junction flow path 61 a of the cylindrical header 61 serves as junction flow path.
  • the cylindrical header 61 includes a cylindrical portion 63 having the both end portions closed, and aligned such that the axial direction is parallel to the gravity direction.
  • the axial direction of the cylindrical portion 63 is parallel to the gravity direction.
  • Arranging the cylindrical header 61 so as to make the axial direction of the cylindrical portion 63 parallel to the longitudinal direction of the stacked header 51 allows reduction of the footprint of the branch/junction section 3 .
  • the cylindrical portion 63 may be an oval tube having an elliptical cross-section.
  • the non-illustrated refrigerant tube is connected to the sidewall of the cylindrical portion 63 , via the joint tube 62 .
  • a plurality of joint tubes 64 respectively connected to the leeward heat transfer tubes 32 , are connected.
  • the joint tube 64 is, for example, a round tube or an elliptical tube.
  • the cylindrical portion 63 includes therein the branch/junction flow path 61 a .
  • the branch/junction flow path 61 a serves as junction flow path when the refrigerant flows in the direction of the arrows in FIG. 3 , and serves as branch flow path when the refrigerant flows in the direction opposite to the arrows.
  • the branch/junction flow path 61 a serves as junction flow path
  • the refrigerant which has entered the plurality of joint tubes 64 flows through inside the cylindrical portion 63 and then flows into the joint tube 62 , thus to be merged.
  • the branch/junction flow path 61 a serves as branch flow path
  • the refrigerant flowing in through the joint tube 62 passes through inside the cylindrical portion 63 and then flows into each of the joint tubes 64 , thus to be branched.
  • a circumferential position of the cylindrical portion 63 where the joint tube 62 is connected and circumferential positions where the joint tubes 64 are connected are not opposed across the center of the cylindrical portion 63 .
  • Such a configuration facilitates the refrigerant to evenly flow into the plurality of joint tubes 64 , when the branch/junction flow path 61 a serves as branch flow path.
  • FIG. 4 and FIG. 5 are schematic drawings illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 1.
  • FIG. 5 is a cross-sectional view taken along a line A-A in FIG. 4 .
  • a windward concentric tube fitting 41 A is joined to the first end portion 22 b of the windward heat transfer tube 22 .
  • a windward eccentric tube fitting 41 B is joined to the second end portion 22 c of the windward heat transfer tube 22 .
  • a leeward concentric tube fitting 42 A is joined to the second end portion 32 c of the leeward heat transfer tube 32 .
  • a leeward eccentric tube fitting 42 B is joined to the first end portion 32 b of the leeward heat transfer tube 32 .
  • the joint tube 57 of the stacked header 51 is connected to the windward concentric tube fitting 41 A.
  • the joint tube 64 of the cylindrical header 61 is connected to the leeward concentric tube fitting 42 A.
  • the windward eccentric tube fitting 41 B and the leeward eccentric tube fitting 42 B are connected to each other via a row joint tube 43 .
  • the row joint tube 43 is, for example, a round tube or an elliptical tube, bent in an arcuate shape.
  • FIG. 6 is a schematic drawing illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 1.
  • FIG. 6 is a cross-sectional view from a position corresponding to the line A-A in FIG. 4 .
  • the windward heat transfer tubes 22 and the leeward heat transfer tubes 32 may be arranged such that, when viewed from a lateral position of the heat exchanger 1 , the first end portion 22 b and the second end portion 22 c of the windward heat transfer tube 22 and the first end portion 32 b and the second end portion 32 c of the leeward heat transfer tube 32 are formed in a staggered manner as shown in FIG. 5 , or form a checker patter as shown in FIG. 6 .
  • FIG. 7 and FIG. 8 are schematic drawings illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to another variation of Embodiment 1.
  • FIG. 7 and FIG. 8 are cross-sectional views from a position corresponding to the line A-A in FIG. 4 .
  • the second end portion 22 c of the windward heat transfer tube 22 and the first end portion 22 b of the windward heat transfer tube 22 of the adjacent column may be connected to each other via a windward column joint tube 44 and the windward concentric tube fitting 41 A, and the second end portion 32 c of the leeward heat transfer tube 32 and the first end portion 32 b of the leeward heat transfer tube 32 of the adjacent column may be connected via a leeward column joint tube 45 and the leeward concentric tube fitting 42 A.
  • the windward column joint tube 44 and the leeward column joint tube 45 are, for example, round tubes or elliptical tubes bent in an arcuate shape.
  • the first end portion of the windward heat transfer tube 22 and the first end portion of the adjacent windward heat transfer tube 22 may be connected via the windward column joint tube 44 and the windward concentric tube fitting 41 A, and the first end portion of the leeward heat transfer tube 32 and the first end portion of the adjacent leeward heat transfer tube 32 may be connected via the leeward column joint tube 45 and the leeward concentric tube fitting 42 A, so as to allow the refrigerant to turn the flow direction.
  • FIG. 9 is a schematic drawing showing the configuration of the windward concentric tube fitting and the leeward concentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 9 includes a front cross-sectional view of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A, a side cross-sectional view thereof, and an upper plan view and a bottom view thereof.
  • the tubes respectively connected to a first end portion 72 and a second end portion 73 of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A are indicated by broken lines.
  • round tubes are employed as joint tube 57 of the stacked header 51 and joint tube 64 of the cylindrical header 61 .
  • the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A each include a through portion 71 .
  • the first end portion 72 of the through portion 71 has a cross-sectional shape that matches the cross-sectional shape of the windward heat transfer tube 22 or the leeward heat transfer tube 32 .
  • the second end portion 73 of the through portion 71 has a cross-sectional shape that matches the cross-sectional shape of the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 .
  • the central axis of the first end portion 72 and the central axis of the second end portion 73 coincide with each other.
  • the inner diameter D 1 of the second end portion 73 is smaller than or equal to the inner diameter W 1 of the first end portion 72 taken along the major axis.
  • the inner diameter D 2 of the second end portion 73 is larger than or equal to the inner diameter W 2 of the first end portion 72 taken along the minor axis. Accordingly, the inner diameter D (D 1 , D 2 ) of the cross-section of the second end portion 73 with respect to the entire circumference thereof may be expressed as W 2 ⁇ D ⁇ W 1 .
  • the flow path cross-sectional area (d 1 2 ⁇ /4) of the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61 is larger than the flow path cross-sectional area (w 1 ⁇ w 2 ⁇ number of flow paths) of the windward heat transfer tube 22 and the leeward heat transfer tube 32 .
  • D 1 may be either larger or smaller than D 2 .
  • the foregoing configuration not only enables reduction in size of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A by making D 1 smaller, but also suppresses pressure loss of the refrigerant flowing through the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A by increasing D 2 so as to allow a tube having a larger flow path cross-sectional area to be connected.
  • the configuration that can be expressed as W 2 ⁇ D ⁇ W 1 contributes to improving the degree of freedom in bending work of the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61 .
  • FIG. 10 is a schematic drawing showing a configuration of the windward concentric tube fitting and the leeward concentric tube fitting of the heat exchanger according to a comparative example.
  • FIG. 10 is a front cross-sectional view of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A.
  • the tubes respectively connected to the first end portion 72 and the second end portion 73 of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A are indicated by broken lines.
  • the through portion 71 includes a shape transition section 74 located between the first end portion 72 and the second end portion 73 .
  • the shape transition section 74 Through the shape transition section 74 , the cross-sectional shape of the inner circumferential surface of the first end portion 72 is gradually translated into the cross-sectional shape of the inner circumferential surface of the second end portion 73 .
  • the shape transition section 74 is not provided in the through portion 71 , in other words when the first end portion 72 and the second end portion 73 directly communicate with each other as shown in FIG. 10 , a vortex flow is generated at corner portions of the first end portion 72 , which incurs pressure loss of the refrigerant flowing through the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A.
  • forming the shape transition section 74 in the region between the first end portion 72 and the second end portion 73 of the through portion 71 suppresses such a phenomenon.
  • the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61 are inserted to the boundary between the second end portion 73 and the shape transition section 74 , when joined to the tube fitting 41 A, 42 A.
  • the region in the inner circumferential surface of the second end portion 73 where the outer circumferential surface of the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 is joined is closely adjacent to the shape transition section 74 .
  • the refrigerant flowing in through the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 can flow into the windward heat transfer tube 22 or the leeward heat transfer tube 32 without passing over a stepped portion, thereby being more effectively exempted from suffering pressure loss.
  • the second end portion 73 can be formed in a reduced axial length, which leads to reduction in size of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A.
  • FIG. 11 is a schematic drawing showing the configuration of the windward eccentric tube fitting and the leeward eccentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 11 includes a front cross-sectional view of the windward eccentric tube fitting 41 B and the leeward eccentric tube fitting 42 B, and associated components.
  • the windward eccentric tube fitting 41 B and the leeward eccentric tube fitting 42 B basically have the same configuration as that of the windward concentric tube fitting 41 A and the leeward concentric tube fitting 42 A, however are different therefrom in that the central axis of the first end portion 72 and the central axis of the second end portion 73 are deviated from each other, as shown in FIG. 11 .
  • the eccentricity Z may be expressed as 0 ⁇ Z ⁇ W 3 /2, where W 3 represents the outer diameter taken along the major axis of the windward heat transfer tube 22 and the leeward heat exchanger 32
  • the central axes are deviated such that the distance between the central axis of the second end portion 73 of the through portion 71 of the windward eccentric tube fitting 41 B and the central axis of the leeward heat transfer tube 32 becomes shorter than the distance between the central axis of the first end portion 72 of the through portion 71 of the windward eccentric tube fitting 41 B and the central axis of the leeward heat transfer tube 32 .
  • the central axes are deviated such that the distance between the central axis of the second end portion 73 of the through portion 71 of the leeward eccentric tube fitting 42 B and the central axis of the windward heat transfer tube 22 becomes shorter than the distance between the central axis of the first end portion 72 of the through portion 71 of the leeward eccentric tube fitting 42 B and the central axis of the windward heat transfer tube 22 .
  • FIG. 12 and FIG. 13 are block diagrams showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 1.
  • FIG. 12 represents the case where the air-conditioning apparatus 91 performs a heating operation.
  • FIG. 13 represents the case where the air-conditioning apparatus 91 performs a cooling operation.
  • the air-conditioning apparatus 91 includes a compressor 92 , a four-way valve 93 , an outdoor heat exchanger (heat source-side heat exchanger) 94 , an expansion device 95 , an indoor heat exchanger (load-side heat exchanger) 96 , an outdoor fan (heat source-side fan) 97 , an indoor fan (load-side fan) 98 , and a controller 99 .
  • the compressor 92 , the four-way valve 93 , the outdoor heat exchanger 94 , the expansion device 95 , and the indoor heat exchanger 96 are connected via a refrigerant pipe, so as to form a refrigerant circuit.
  • the four-way valve 93 may be another type of flow switching device.
  • the outdoor heat exchanger 94 corresponds to the heat exchanger 1 .
  • the stacked header 51 is located on the windward side and the cylindrical header 61 is located on the leeward side, in the airflow generated when the outdoor fan 97 is driven.
  • the outdoor fan 97 may be provided either windward or leeward of the heat exchanger 1 .
  • the controller 99 for example the compressor 92 , the four-way valve 93 , the expansion device 95 , the outdoor fan 97 , the indoor fan 98 , and various sensors are connected.
  • the controller 99 switches the flow path in the four-way valve 93 , thereby switching between the heating operation and the cooling operation.
  • the high-pressure and high-temperature gas refrigerant discharged from the compressor 92 flows into the indoor heat exchanger 96 through the four-way valve 93 , and is condensed through heat exchange with air supplied by the indoor fan 98 , thereby heating the indoor air.
  • the condensed refrigerant turns into high-pressure subcooled liquid refrigerant and flows out of the indoor heat exchanger 96 , and then turns into low-pressure two-phase gas-liquid refrigerant in the expansion device 95 .
  • the low-pressure two-phase gas-liquid refrigerant flows into the outdoor heat exchanger 94 , and is evaporated through heat exchange with air supplied by the outdoor fan 97 .
  • the evaporated refrigerant turns into low-pressure superheated gas refrigerant and flows out of the outdoor heat exchanger 94 , and is then sucked into the compressor 92 through the four-way valve 93 .
  • the outdoor heat exchanger 94 acts as evaporator in the heating operation.
  • the refrigerant flows into the branch/junction flow path 51 a of the stacked header 51 thus to be branched, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21 , through the windward concentric tube fitting 41 A.
  • the refrigerant which has entered the windward heat transfer tube 22 sequentially passes through the windward eccentric tube fitting 41 B, the row joint tube 43 , and the leeward eccentric tube fitting 42 B, and flows into the leeward heat transfer tube 32 of the leeward heat exchange unit 31 .
  • the refrigerant which has entered the leeward heat transfer tube 32 passes through the leeward concentric tube fitting 42 A and flows into the branch/junction flow path 61 a of the cylindrical header 61 , thus to be merged.
  • the high-pressure and high-temperature gas refrigerant discharged from the compressor 92 flows into the outdoor heat exchanger 94 through the four-way valve 93 , and is condensed through heat exchange with air supplied by the outdoor fan 97 .
  • the condensed refrigerant turns into high-pressure subcooled liquid refrigerant or low-quality refrigerant, and flows out of the outdoor heat exchanger 94 and then turns into low-pressure two-phase gas-liquid refrigerant in the expansion device 95 .
  • the low-pressure two-phase gas-liquid refrigerant flows into the indoor heat exchanger 96 , and is evaporated through heat exchange with air supplied by the indoor fan 98 , thereby cooling the indoor air.
  • the evaporated refrigerant turns into low-pressure superheated gas refrigerant and flows out of the indoor heat exchanger 96 , and is then sucked into the compressor 92 through the four-way valve 93 .
  • the outdoor heat exchanger 94 acts as condenser in the cooling operation.
  • the refrigerant flows into the branch/junction flow path 61 a of the cylindrical header 61 thus to be branched, and flows into the leeward heat transfer tube 32 of the leeward heat exchange unit 31 , through the leeward concentric tube fitting 42 A.
  • the refrigerant which has entered the leeward heat transfer tube 32 sequentially passes through the leeward eccentric tube fitting 42 B, the row joint tube 43 , and the windward eccentric tube fitting 41 B, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21 .
  • the refrigerant which has entered the windward heat transfer tube 22 passes through the windward concentric tube fitting 41 A and flows into the branch/junction flow path 51 a of the stacked header 51 , thus to be merged.
  • the central axis of the first end portion 72 and the central axis of the second end portion 73 are deviated from each other, in the windward eccentric tube fitting 41 B and the leeward eccentric tube fitting 42 B. Therefore, the balance among the flows of flows of the fluid flowing into the windward heat transfer tube 22 and the leeward heat transfer tube 32 can be optimized.
  • FIG. 14 and FIG. 15 are a schematic drawing and a graph respectively, illustrating liquid distribution of the refrigerant flowing into the leeward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as evaporator.
  • the flow direction of the refrigerant is indicated by solid arrows.
  • the refrigerant flows parallel to the airflow generated by driving the outdoor fan 97 as shown in FIG. 14 and FIG. 15 , in other words flows from the windward heat transfer tube 22 to the leeward heat transfer tube 32 , and then flows into the leeward eccentric tube fitting 42 B through the row joint tube 43 in the two-phase gas-liquid state.
  • the two-phase gas-liquid refrigerant flowing through the row joint tube 43 is subjected to centrifugal force, so that a high-density portion of the refrigerant flows along the outer side and a low-density portion of the refrigerant flows along the inner side.
  • the eccentricity Z between the central axis of the first end portion 72 and the central axis of the second end portion 73 is larger than 0 in the leeward eccentric tube fitting 42 B, and therefore a major portion of the liquid refrigerant flowing into the leeward eccentric tube fitting 42 B flows toward the point S in the leeward heat transfer tube 32 .
  • the thermal load (heat exchange amount) of the airflow generated by driving the outdoor fan 97 is larger on the windward side, and therefore distributing the liquid refrigerant to the flow path openings of the flat tube such that a major portion thereof flows toward the point S of the leeward heat transfer tube 32 , in other words into the flow path on the windward side, allows the liquid refrigerant to be more efficiently evaporated, thereby improving the heat exchange efficiency.
  • the row joint tube 43 can be formed with a smaller curvature radius so as to increase the capacity of the heat exchange unit 2 , and therefore the heat exchange efficiency can be further improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • FIG. 16 and FIG. 17 are a schematic drawing and a graph respectively, illustrating gas distribution of the refrigerant flowing into the windward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as condenser.
  • the flow direction of the refrigerant is indicated by solid arrows.
  • the refrigerant flows against the airflow generated by driving the outdoor fan 97 as shown in FIG. 16 and FIG. 17 , in other words the refrigerant flows from the leeward heat transfer tube 32 to the windward heat transfer tube 22 , and then flows into the windward eccentric tube fitting 41 B through the row joint tube 43 in the two-phase gas-liquid state.
  • the two-phase gas-liquid refrigerant flowing through the row joint tube 43 is subjected to centrifugal force, so that a high-density portion of the refrigerant flows along the outer side and a low-density portion of the refrigerant flows along the inner side.
  • the eccentricity Z between the central axis of the first end portion 72 and the central axis of the second end portion 73 is larger than 0 in the windward eccentric tube fitting 41 B, and therefore a major portion of the gas refrigerant flowing into the windward eccentric tube fitting 41 B flows toward the point L in the windward heat transfer tube 22 , since a major portion of liquid refrigerant flows toward the point S.
  • the thermal load (heat exchange amount) of the airflow generated by driving the outdoor fan 97 is larger on the windward side, and therefore distributing the gas refrigerant to the flow path openings of the flat tube such that a major portion thereof flows toward the point L of the windward heat transfer tube 22 , in other words into the flow path on the windward side, allows the gas refrigerant to be more efficiently condensed, thereby improving the heat exchange efficiency.
  • the row joint tube 43 can be formed with a smaller curvature radius and the capacity of the heat exchange unit 2 can be increased, and therefore the heat exchange efficiency can be further improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2 , and therefore the heat exchange efficiency can be improved.
  • the improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance.
  • the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • the shape transition section 74 is provided in the region between the first end portion 72 and the second end portion 73 of the through portion 71 , and the region in the inner circumferential surface of the second end portion 73 where the outer circumferential surface of the joint tube 57 of the stacked header 51 , the joint tube 64 of the cylindrical header 61 , or the row joint tube 43 is joined is closely adjacent to the shape transition section 74 , and therefore reduction in size and reduction in pressure loss can both be realized.
  • the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2 , and therefore the heat exchange efficiency can be improved.
  • the improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance.
  • the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • FIG. 18 is a perspective view of the heat exchanger according to Embodiment 2.
  • the heat exchange unit 2 only includes the windward heat exchange unit 21 .
  • the windward heat transfer tubes 22 are arranged in a plurality of columns in a direction intersecting the flow direction of air passing through the heat exchange unit 2 (blank arrow in FIG. 18 ).
  • Each of the windward heat transfer tubes 22 is bent in a hair-pin shape between the first end portion and the second end portion, so as to form a turnback section 22 a .
  • the first end portion and the second end portion of each of the windward heat transfer tubes 22 are aligned so as to oppose the stacked header 51 .
  • the stacked header 51 includes therein a branch/junction flow path 51 a , and is connected to the windward heat exchange unit 21 .
  • the branch/junction flow path 51 a serves as branch flow path for distributing the refrigerant received through a non-illustrated refrigerant tube to the plurality of windward heat transfer tubes 22 in the windward heat exchange unit 21 .
  • the branch/junction flow path 51 a serves as junction flow path for merging the refrigerant received from each of the windward heat transfer tubes 22 in the windward heat exchange unit 21 and passing the merged flow to the non-illustrated refrigerant tube.
  • the cylindrical header 61 includes therein a branch/junction flow path 61 a , and is connected to the windward heat exchange unit 21 .
  • the branch/unction flow path 61 a serves as branch flow path for distributing the refrigerant received through a non-illustrated refrigerant tube to the plurality of windward heat transfer tubes 22 in the windward heat exchange unit 21 .
  • the branch/junction flow path 61 a serves as junction flow path for merging the refrigerant received from each of the windward heat transfer tubes 22 in the windward heat exchange unit 21 and passing the merged flow to the non-illustrated refrigerant tube.
  • FIG. 19 and FIG. 20 are schematic drawings illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 2.
  • FIG. 20 is a cross-sectional view taken along a line B-B in FIG. 19 .
  • each of the windward concentric tube fittings 41 A is joined to the first end portion 22 b or the second end portion 22 c of the windward heat transfer tube 22 .
  • the joint tube 57 of the stacked header 51 is connected to the windward concentric tube fitting 41 A joined to the first end portion 22 b of the windward heat transfer tube 22 .
  • the joint tube 64 of the cylindrical header 61 is connected to the windward concentric tube fitting 41 A joined to the second end portion 22 c of the windward heat transfer tube 22 .
  • FIG. 21 is a schematic drawing illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 2.
  • FIG. 21 is a cross-sectional view from a position corresponding to the line B-B in FIG. 19 .
  • the second end portion 22 c of the windward heat transfer tube 22 and the first end portion 22 b of the windward heat transfer tube 22 of the adjacent column may be connected to each other via the windward column joint tube 44 and the windward concentric tube fitting 41 A.
  • FIG. 22 is a block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 2.
  • FIG. 22 represents the case where the air-conditioning apparatus 91 performs a heating operation.
  • the refrigerant flows into the branch/junction flow path 51 a of the stacked header 51 thus to be branched, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21 , through the windward concentric tube fitting 41 A.
  • the refrigerant which has entered the windward heat transfer tube 22 passes through the windward concentric tube fitting 41 A and flows into the branch/junction flow path 61 a of the cylindrical header 61 , thus to be merged.
  • FIG. 23 is a block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 2.
  • FIG. 23 represents the case where the air-conditioning apparatus 91 performs a cooling operation.
  • the refrigerant flows into the branch/junction flow path 61 a of the cylindrical header 61 thus to be branched, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21 , through the windward concentric tube fitting 41 A.
  • the refrigerant which has entered the windward heat transfer tube 22 passes through the windward concentric tube fitting 41 A and flows into the branch/junction flow path 51 a of the stacked header 51 , thus to be merged.
  • the inner diameter D (D 1 , D 2 ) of the cross-section of the second end portion 73 with respect to the entire circumference thereof is set to W 2 ⁇ D ⁇ W 1 , where WI represents the inner diameter of the first end portion 72 taken along the major axis and W 2 represents the inner diameter thereof taken along the minor axis, and therefore reduction in size and reduction in pressure loss can both be realized. Accordingly, the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2 , and consequently the heat exchange efficiency can be improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • the shape transition section 74 is provided in the region between the first end portion 72 and the second end portion 73 of the through portion 71 , and the region in the inner circumferential surface of the second end portion 73 where the outer circumferential surface of the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 is joined is closely adjacent to the shape transition section 74 , and therefore reduction in size and reduction in pressure loss can both be realized. Accordingly, the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2 , and therefore the heat exchange efficiency can be improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • Embodiment 1 and Embodiment 2 have been described as above, the present invention is in no way limited to the foregoing Embodiments. For example, the whole or a part of Embodiments may be combined as desired.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Other Air-Conditioning Systems (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

A tube fitting includes a through portion. A flat tube is connected to the first end portion of the through portion, and another tube different in cross-sectional shape from the flat tube is connected to the second end portion of the through portion. The central axis of the first end portion and the central axis of the second end portion are deviated from each other.

Description

    TECHNICAL FIELD
  • The present invention relates to a tube fitting, a heat exchanger, and an air-conditioning apparatus.
  • BACKGROUND ART
  • Tube fittings thus far developed include a type having a through portion formed therethrough, to a first end portion of which a flat tube is connected and to a second end portion of which a tube different in cross-sectional shape from the flat tube, for example a round tube, is connected. The flat tube includes a plurality of flow paths aligned in the direction of the major axis (see, for example, Patent Literature 1).
  • CITATION LIST Patent Literature
  • Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2013-142454 (Paragraph [0009], FIG. 1, FIG. 2)
  • SUMMARY OF INVENTION Technical Problem
  • In such conventional tube fittings, a fluid flowing through the tube different in cross-sectional shape from the flat tube may be subjected to inertial force acting in a direction parallel to the major axis of the flat tube, in which case the balance among the flows of fluid flowing into each of the flow paths formed in the flat tube may fluctuate. In particular, when the fluid flowing through the tube different in cross-sectional shape from the flat tube is refrigerant in a two-phase gas-liquid, the fluctuation of the balance becomes more prominent. However, in such tube fittings, the central axis of the first end portion to which the flat tube is connected and the central axis of the second end portion, to which the tube different in cross-sectional shape from the flat tube is connected, coincide with each other, and therefore there is no way to cope with the fluctuation of the balance among the flows of fluid flowing into each of the flow paths formed in the flat tube. In other words, with the conventional tube fitting the balance among the flows of fluid flowing into the plurality of flow paths in the flat tube is unable to be optimized.
  • The present invention has been accomplished in view of the foregoing problem, and provides a tube fitting capable of optimizing the balance among the flows of fluid flowing into the plurality of flow paths in the flat tube. The present invention also provides a heat exchanger including the mentioned tube fitting. Further, the present invention provides an air-conditioning apparatus including the mentioned heat exchanger.
  • Solution to Problem
  • In an aspect, the present invention provides a tube fitting that includes a through portion to a first end portion of which a flat tube is connected and to a second end portion of which another tube different in cross-sectional shape from the flat tube is connected, in which the central axis of the first end portion and the central axis of the second end portion are deviated from each other.
  • Advantageous Effects of Invention
  • With the tube fitting according to the present invention, even when a fluid flowing through the tube different in cross-sectional shape from the flat tube is subjected to inertial force acting in a direction parallel to the major axis of the flat tube, the balance among the flows of fluid flowing into each of the flow paths formed in the flat tube can be optimized, since the central axis of the first end portion of the through portion and the central axis of the second end portion of the through portion are deviated from each other.
  • BRIEF DESCRIPTION OF DRAWINGS
  • FIG. 1 is a perspective view of a heat exchanger according to Embodiment 1.
  • FIG. 2 is an exploded perspective view of a stacked header of the heat exchanger according to Embodiment 1.
  • FIG. 3 is a perspective view of a cylindrical header of the heat exchanger according to Embodiment 1.
  • FIG. 4 is a schematic drawing illustrating connection between a heat exchange unit and a branch/junction section of the heat exchanger according to Embodiment 1.
  • FIG. 5 is another schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 1.
  • FIG. 6 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 1.
  • FIG. 7 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to another variation of Embodiment 1.
  • FIG. 8 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to still another variation of Embodiment 1.
  • FIG. 9 is a schematic drawing showing a configuration of a windward concentric tube fitting and a leeward concentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 10 is a schematic drawing showing a configuration of a windward concentric tube fitting and a leeward concentric tube fitting of the heat exchanger according to a comparative example.
  • FIG. 11 is a schematic drawing showing a configuration of a windward eccentric tube fitting and a leeward eccentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 12 is a block diagram showing a configuration of an air-conditioning apparatus including the heat exchanger according to Embodiment 1.
  • FIG. 13 is another block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 1.
  • FIG. 14 is a schematic drawing illustrating liquid distribution of refrigerant flowing into a leeward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as evaporator.
  • FIG. 15 is a graph illustrating the liquid distribution of the refrigerant flowing into the leeward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as evaporator.
  • FIG. 16 is a schematic drawing illustrating gas distribution of refrigerant flowing into a windward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as condenser.
  • FIG. 17 is a graph illustrating the gas distribution of the refrigerant flowing into the windward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as condenser.
  • FIG. 18 is a perspective view of a heat exchanger according to Embodiment 2.
  • FIG. 19 is a schematic drawing illustrating connection between a heat exchange unit and a branch/junction section of the heat exchanger according to Embodiment 2.
  • FIG. 20 is another schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 2.
  • FIG. 21 is a schematic drawing illustrating connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 2.
  • FIG. 22 is a block diagram showing a configuration of an air-conditioning apparatus including the heat exchanger according to Embodiment 2.
  • FIG. 23 is another block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 2.
  • DESCRIPTION OF EMBODIMENTS
  • Hereafter, a tube fitting according to the present invention will be described with reference to the drawings.
  • Configurations and operations described hereunder are merely exemplary, and the configurations and operations of the tube fitting according to the present invention are not limited to the description given hereunder. In the drawings, the same or similar constituents will be given the same reference numeral, or may be cited without the numeral. Minor details of the configuration may be simplified or omitted, as the case may be. Descriptions of the same or similar configurations may be simplified or omitted, as the case may be.
  • Although the tube fitting according to the present invention is employed in a heat exchanger in the following description, the tube fitting according to the present invention may be incorporated in an apparatus other than the heat exchanger. Although the heat exchanger including the tube fitting according to the present invention is employed in an air-conditioning apparatus in the following description, the heat exchanger may be incorporated in another refrigeration cycle apparatus having a refrigerant circuit. Further, although the heat exchanger including the tube fitting according to the present invention is exemplified by an outdoor heat exchanger of the air-conditioning apparatus in the description given hereunder, the heat exchanger may be an indoor heat exchanger of the air-conditioning apparatus. In addition, although the air-conditioning apparatus cited hereunder is configured to be switched between a heating operation and a cooling operation, the air-conditioning apparatus may be configured to perform only either of the heating operation and the cooling operation.
  • Embodiment 1
  • The heat exchanger according to Embodiment 1 will be described.
  • <Configuration of Heat Exchanger>
  • Hereunder, a configuration of the heat exchanger according to Embodiment 1 will be described.
  • (General Configuration of Heat Exchanger)
  • Hereunder, a general configuration of the heat exchanger according to Embodiment 1 will be described.
  • FIG. 1 is a perspective view of the heat exchanger according to Embodiment 1.
  • As shown in FIG. 1, the heat exchanger 1 includes a heat exchange unit 2 and a branch/junction section 3.
  • The heat exchange unit 2 includes a windward heat exchange unit 21 located windward in the flow direction of air passing through the heat exchange unit 2 (blank arrow in FIG. 1), and a leeward heat exchange unit 31 located leeward in the air flow direction. The windward heat exchange unit 21 includes a plurality of windward heat transfer tubes 22, and a plurality of windward fins 23 respectively joined to the windward heat transfer tubes 22, for example by brazing. The leeward heat exchange unit 31 includes a plurality of leeward heat transfer tubes 32, and a plurality of leeward fins 33 respectively joined to the leeward heat transfer tubes 32, for example by brazing. The heat exchange unit 2 may be constituted of two rows, namely a row of the windward heat exchange unit 21 and a row of the leeward heat exchange unit 31, or three or more rows.
  • The windward heat transfer tubes 22 and the leeward heat transfer tubes 32 are flat tubes, each including a plurality of flow paths aligned in the direction of the major axis. Each of the plurality of windward heat transfer tubes 22 and the plurality of leeward heat transfer tubes 32 is bent in a hair-pin shape between a first end portion and a second end portion, so as to form a turnback section 22 a, 32 a. The windward heat transfer tubes 22 and the leeward heat transfer tubes 32 are arranged in a plurality of columns stacked in a direction intersecting the flow of air passing through the heat exchange unit 2 (blank arrow in FIG. 1). The first end portion and the second end portion of each of the windward heat transfer tubes 22 and the leeward heat transfer tubes 32 are aligned so as to oppose the branch/junction section 3.
  • The branch/junction section 3 includes a stacked header 51 and a cylindrical header 61. The stacked header 51 and the cylindrical header 61 are aligned in the flow direction of air passing through the heat exchange unit 2 (blank arrow in FIG. 1). A non-illustrated refrigerant tube is connected to the stacked header 51, via a joint tube 52. A non-illustrated refrigerant tube is also connected to the cylindrical header 61, via a joint tube 62. The joint tube 52 and the joint tube 62 are, for example, round tubes.
  • The stacked header 51 includes therein a branch/junction flow path 51 a, and is connected to the windward heat exchange unit 21. When the heat exchange unit 2 acts as evaporator, the branch/junction flow path 51 a serves as branch flow path for distributing the refrigerant received through the non-illustrated refrigerant tube to the plurality of windward heat transfer tubes 22 in the windward heat exchange unit 21. When the heat exchange unit 2 acts as condenser, the branch/junction flow path 51 a serves as junction flow path for merging the refrigerant received from each of the windward heat transfer tubes 22 in the windward heat exchange unit 21 and passing the merged flow to the non-illustrated refrigerant tube. The stacked header 51 corresponds to the “header located on a windward side” in the present invention.
  • The cylindrical header 61 includes therein a branch/junction flow path 61 a, and is connected to the leeward heat exchange unit 31. When the heat exchange unit 2 acts as condenser, the branch/junction flow path 61 a serves as branch flow path for distributing the refrigerant received through the non-illustrated refrigerant tube to the plurality of leeward heat transfer tubes 32 in the leeward heat exchange unit 31. When the heat exchange unit 2 acts as evaporator, the branch/junction flow path 61 a serves as junction flow path for merging the refrigerant received from each of the leeward heat transfer tubes 32 in the leeward heat exchange unit 31 and passing the merged flow to the non-illustrated refrigerant tube. The cylindrical header 61 corresponds to the “header located on a leeward side” in the present invention.
  • (Configuration of Stacked Header)
  • Hereunder, a configuration of the stacked header of the heat exchanger according to Embodiment 1 will be described.
  • FIG. 2 is an exploded perspective view of the stacked header of the heat exchanger according to Embodiment 1. Arrows in FIG. 2 indicate the flow of the refrigerant realized when the branch/junction flow path 51 a of the stacked header 51 serves as branch flow path.
  • As shown in FIG. 2, the stacked header 51 includes a first plate member 53 including a flow path segment 53 a, a plurality of second plate members 54_1 to 54_3 respectively including flow path segments 54 a_1 to 54 a_3, and a third plate member 55 including a plurality of flow path segments 55 a, the first, second, and third plate members being stacked via clad members 56_1 to 56_4 each including one or more flow path segments 56 a, sequentially interposed between the plate members. A braze material is applied to one or both surfaces of the clad members 56_1 to 56_4. In the description given hereunder, the first plate member 53, the plurality of second plate members 54_1 to 54_3, the third plate member 55, and the plurality of clad members 56_1 to 56_4 may be collectively referred to as “plate member”.
  • The flow path segments 53 a, 55 a, 56 a are circular through holes. Each of the flow path segments 54 a_1 to 54 a_3 is a linear through slot in which a first end portion and a second end portion are located at different heights in the gravity direction (for example, Z-shape or S-shape). The non-illustrated refrigerant tube is connected to the flow path segment 53 a, via the joint tube 52. The windward heat transfer tubes 22 are respectively connected to the flow path segments 55 a, via a joint tube 57. The joint tube 57 is, for example, a round tube or an elliptical tube.
  • The flow path segment 56 a of the clad member 56_1 is formed so as to oppose the flow path segment 53 a. The flow path segments 56 a of the clad member 56_4 are formed so as to oppose the respective flow path segments 55 a. The first end portion and the second end portion of the flow path segments 54 a_1 to 54 a_3 are located so as to oppose the flow path segment 56 a of one of the clad members 56_2 to 56_4 stacked on the side of the windward heat exchange unit 21. A section of each of the flow path segments 54 a_1 to 54 a_3 between the first end portion and the second end portion is located so as to oppose the flow path segment 56 a of one of the dad member 56_1 to 56_3 stacked on the opposite side of the windward heat exchange unit 21.
  • When the plate members are stacked together, the flow path segments 53 a, 54 a_1 to 54 a_3, 55 a, 56 a are allowed to communicate with each other, so as to form the branch/junction flow path 51 a. The branch/junction flow path 51 a serves as branch flow path when the refrigerant flows in the direction of the arrows in FIG. 2, and serves as junction flow path when the refrigerant flows in the direction opposite to the arrows.
  • When the branch/junction flow path 51 a serves as branch flow path, the refrigerant which has entered the flow path segment 53 a through the joint tube 52 flows into the section between the first end portion and the second end portion of the flow path segment 54 a_1 through the flow path segment 56 a, thereby colliding with the surface of the clad member 56_2 and being branched in two directions. The refrigerant thus branched flows out through the first end portion and the second end portion of the flow path segment 54 a_1 and flows into the section between the first end portion and the second end portion of the flow path segment 54 a_2 through the flow path segments 56 a, thereby colliding with the surface of the clad member 56_3 and being branched in two directions. The refrigerant thus branched flows out through the first end portion and the second end portion of the flow path segment 54 a_2 and flows into the section between the first end portion and the second end portion of the flow path segment 54 a_3 through the flow path segments 56 a, thereby colliding with the surface of the clad member 56_4 and being branched in two directions. The refrigerant branched as above flows out through the first end portion and the second end portion of the flow path segment 54 a_3, and flows into each of the joint tubes 57 through the corresponding flow path segment 56 a and the flow path segment 55 a.
  • When the branch/junction flow path 51 a serves as junction flow path, the refrigerant which has entered the flow path segment 55 a through the joint tube 57 passes through the flow path segment 56 a and flows into the first end portion and the second end portion of the flow path segment 54 a_3, and then into the flow path segment 56 a communicating with the section between the first end portion and the second end portion of the flow path segment 54 a_3, thus to be merged together. The refrigerant thus merged flows into the first end portion and the second end portion of the flow path segment 54 a_2, and then into the flow path segment 56 a communicating with the section between the first end portion and the second end portion of the flow path segment 54 a_2, thus to be merged together. The refrigerant thus merged flows into the first end portion and the second end portion of the flow path segment 54 a_1, and then into the flow path segment 56 a communicating with the section between the first end portion and the second end portion of the flow path segment 54 a_1, thus to be merged together. The refrigerant merged as above flows into the joint tube 52 through the flow path segment 53 a.
  • Here, the first plate member 53, the second plate members 54_1 to 54_3, and the third plate member 55 may be directly stacked on each other without the clad members 56_1 to 56_4 being interposed. When the clad members 56_1 to 56_4 are interposed, the flow path segments 56 a serve as a refrigerant isolation flow path, and assures the isolation of the refrigerant flows passing through the flow path segments 53 a, 54 a_1 to 54 a_3, and 55 a. Alternatively, each of the first plate member 53, the second plate member 54_1 to 54_3, and the third plate member 55 may be coupled with the corresponding clad member 56_1 to 56_4, and such plate members may be directly stacked on each other.
  • (Configuration of Cylindrical Header)
  • Hereunder, a configuration of the cylindrical header of the heat exchanger according to Embodiment 1 will be described.
  • FIG. 3 is a perspective view of the cylindrical header of the heat exchanger according to Embodiment 1. Arrows in FIG. 3 indicate the flow of the refrigerant realized when the branch/junction flow path 61 a of the cylindrical header 61 serves as junction flow path.
  • As shown in FIG. 3, the cylindrical header 61 includes a cylindrical portion 63 having the both end portions closed, and aligned such that the axial direction is parallel to the gravity direction. Here, it is not mandatory that the axial direction of the cylindrical portion 63 is parallel to the gravity direction. Arranging the cylindrical header 61 so as to make the axial direction of the cylindrical portion 63 parallel to the longitudinal direction of the stacked header 51 allows reduction of the footprint of the branch/junction section 3. Here, the cylindrical portion 63 may be an oval tube having an elliptical cross-section.
  • The non-illustrated refrigerant tube is connected to the sidewall of the cylindrical portion 63, via the joint tube 62. To the sidewall of the cylindrical portion 63, also a plurality of joint tubes 64, respectively connected to the leeward heat transfer tubes 32, are connected. The joint tube 64 is, for example, a round tube or an elliptical tube. The cylindrical portion 63 includes therein the branch/junction flow path 61 a. The branch/junction flow path 61 a serves as junction flow path when the refrigerant flows in the direction of the arrows in FIG. 3, and serves as branch flow path when the refrigerant flows in the direction opposite to the arrows.
  • When the branch/junction flow path 61 a serves as junction flow path, the refrigerant which has entered the plurality of joint tubes 64 flows through inside the cylindrical portion 63 and then flows into the joint tube 62, thus to be merged. When the branch/junction flow path 61 a serves as branch flow path, the refrigerant flowing in through the joint tube 62 passes through inside the cylindrical portion 63 and then flows into each of the joint tubes 64, thus to be branched.
  • It is preferable that a circumferential position of the cylindrical portion 63 where the joint tube 62 is connected and circumferential positions where the joint tubes 64 are connected are not opposed across the center of the cylindrical portion 63. Such a configuration facilitates the refrigerant to evenly flow into the plurality of joint tubes 64, when the branch/junction flow path 61 a serves as branch flow path.
  • (Connection Between Heat Exchange Unit and Branch/Junction Section)
  • Hereunder, connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 1 will be described.
  • FIG. 4 and FIG. 5 are schematic drawings illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 1. FIG. 5 is a cross-sectional view taken along a line A-A in FIG. 4.
  • As shown in FIG. 4 and FIG. 5, a windward concentric tube fitting 41A is joined to the first end portion 22 b of the windward heat transfer tube 22. A windward eccentric tube fitting 41B is joined to the second end portion 22 c of the windward heat transfer tube 22. A leeward concentric tube fitting 42A is joined to the second end portion 32 c of the leeward heat transfer tube 32. A leeward eccentric tube fitting 42B is joined to the first end portion 32 b of the leeward heat transfer tube 32.
  • The joint tube 57 of the stacked header 51 is connected to the windward concentric tube fitting 41A. To the leeward concentric tube fitting 42A, the joint tube 64 of the cylindrical header 61 is connected. The windward eccentric tube fitting 41B and the leeward eccentric tube fitting 42B are connected to each other via a row joint tube 43. The row joint tube 43 is, for example, a round tube or an elliptical tube, bent in an arcuate shape.
  • FIG. 6 is a schematic drawing illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 1. Here, FIG. 6 is a cross-sectional view from a position corresponding to the line A-A in FIG. 4.
  • The windward heat transfer tubes 22 and the leeward heat transfer tubes 32 may be arranged such that, when viewed from a lateral position of the heat exchanger 1, the first end portion 22 b and the second end portion 22 c of the windward heat transfer tube 22 and the first end portion 32 b and the second end portion 32 c of the leeward heat transfer tube 32 are formed in a staggered manner as shown in FIG. 5, or form a checker patter as shown in FIG. 6.
  • FIG. 7 and FIG. 8 are schematic drawings illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to another variation of Embodiment 1. Here, FIG. 7 and FIG. 8 are cross-sectional views from a position corresponding to the line A-A in FIG. 4.
  • As shown in FIG. 7 and FIG. 8, the second end portion 22 c of the windward heat transfer tube 22 and the first end portion 22 b of the windward heat transfer tube 22 of the adjacent column may be connected to each other via a windward column joint tube 44 and the windward concentric tube fitting 41A, and the second end portion 32 c of the leeward heat transfer tube 32 and the first end portion 32 b of the leeward heat transfer tube 32 of the adjacent column may be connected via a leeward column joint tube 45 and the leeward concentric tube fitting 42A. The windward column joint tube 44 and the leeward column joint tube 45 are, for example, round tubes or elliptical tubes bent in an arcuate shape.
  • In addition, instead of bending the section between the first end portion and the second end portion of the windward heat transfer tube 22 and the leeward heat transfer tube 32 in the hair-pin shape, to form the turnback sections 22 a, 32 a, the first end portion of the windward heat transfer tube 22 and the first end portion of the adjacent windward heat transfer tube 22 may be connected via the windward column joint tube 44 and the windward concentric tube fitting 41A, and the first end portion of the leeward heat transfer tube 32 and the first end portion of the adjacent leeward heat transfer tube 32 may be connected via the leeward column joint tube 45 and the leeward concentric tube fitting 42A, so as to allow the refrigerant to turn the flow direction.
  • (Detailed Configuration of Windward Concentric Tube Fitting and Leeward Concentric Tube Fitting)
  • Hereunder, the detailed configuration of the windward concentric tube fitting and the leeward concentric tube fitting of the heat exchanger according to Embodiment 1 will be described.
  • FIG. 9 is a schematic drawing showing the configuration of the windward concentric tube fitting and the leeward concentric tube fitting of the heat exchanger according to Embodiment 1. FIG. 9 includes a front cross-sectional view of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A, a side cross-sectional view thereof, and an upper plan view and a bottom view thereof. In FIG. 9, further, the tubes respectively connected to a first end portion 72 and a second end portion 73 of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A are indicated by broken lines. As shown in FIG. 9, round tubes are employed as joint tube 57 of the stacked header 51 and joint tube 64 of the cylindrical header 61.
  • As shown in FIG. 9, the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A each include a through portion 71. The first end portion 72 of the through portion 71 has a cross-sectional shape that matches the cross-sectional shape of the windward heat transfer tube 22 or the leeward heat transfer tube 32. The second end portion 73 of the through portion 71 has a cross-sectional shape that matches the cross-sectional shape of the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61. The central axis of the first end portion 72 and the central axis of the second end portion 73 coincide with each other.
  • In the front view of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A, the inner diameter D1 of the second end portion 73 is smaller than or equal to the inner diameter W1 of the first end portion 72 taken along the major axis. In the side view of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A, the inner diameter D2 of the second end portion 73 is larger than or equal to the inner diameter W2 of the first end portion 72 taken along the minor axis. Accordingly, the inner diameter D (D1, D2) of the cross-section of the second end portion 73 with respect to the entire circumference thereof may be expressed as W2≦D≦W1. In addition, the flow path cross-sectional area (d1 2×π/4) of the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61 is larger than the flow path cross-sectional area (w1×w2×number of flow paths) of the windward heat transfer tube 22 and the leeward heat transfer tube 32. Here, when the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61 are elliptical tubes, D1 may be either larger or smaller than D2.
  • The foregoing configuration not only enables reduction in size of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A by making D1 smaller, but also suppresses pressure loss of the refrigerant flowing through the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A by increasing D2 so as to allow a tube having a larger flow path cross-sectional area to be connected. In addition, the configuration that can be expressed as W2≦D≦W1 contributes to improving the degree of freedom in bending work of the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61.
  • FIG. 10 is a schematic drawing showing a configuration of the windward concentric tube fitting and the leeward concentric tube fitting of the heat exchanger according to a comparative example. FIG. 10 is a front cross-sectional view of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A. In FIG. 10, the tubes respectively connected to the first end portion 72 and the second end portion 73 of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A are indicated by broken lines.
  • The through portion 71 includes a shape transition section 74 located between the first end portion 72 and the second end portion 73. Through the shape transition section 74, the cross-sectional shape of the inner circumferential surface of the first end portion 72 is gradually translated into the cross-sectional shape of the inner circumferential surface of the second end portion 73. When the shape transition section 74 is not provided in the through portion 71, in other words when the first end portion 72 and the second end portion 73 directly communicate with each other as shown in FIG. 10, a vortex flow is generated at corner portions of the first end portion 72, which incurs pressure loss of the refrigerant flowing through the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A. However, forming the shape transition section 74 in the region between the first end portion 72 and the second end portion 73 of the through portion 71 suppresses such a phenomenon.
  • Further, the joint tube 57 of the stacked header 51 and the joint tube 64 of the cylindrical header 61 are inserted to the boundary between the second end portion 73 and the shape transition section 74, when joined to the tube fitting 41A, 42A. In other words, the region in the inner circumferential surface of the second end portion 73 where the outer circumferential surface of the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 is joined is closely adjacent to the shape transition section 74. Therefore, the refrigerant flowing in through the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 can flow into the windward heat transfer tube 22 or the leeward heat transfer tube 32 without passing over a stepped portion, thereby being more effectively exempted from suffering pressure loss. Further, the second end portion 73 can be formed in a reduced axial length, which leads to reduction in size of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A.
  • (Detailed Configuration of Windward Eccentric Tube Fitting and Leeward Eccentric Tube Fitting)
  • Hereunder, the detailed configuration of the windward eccentric tube fitting and the leeward eccentric tube fitting of the heat exchanger according to Embodiment 1.
  • FIG. 11 is a schematic drawing showing the configuration of the windward eccentric tube fitting and the leeward eccentric tube fitting of the heat exchanger according to Embodiment 1. FIG. 11 includes a front cross-sectional view of the windward eccentric tube fitting 41B and the leeward eccentric tube fitting 42B, and associated components.
  • The windward eccentric tube fitting 41B and the leeward eccentric tube fitting 42B basically have the same configuration as that of the windward concentric tube fitting 41A and the leeward concentric tube fitting 42A, however are different therefrom in that the central axis of the first end portion 72 and the central axis of the second end portion 73 are deviated from each other, as shown in FIG. 11. The eccentricity Z may be expressed as 0<Z<W3/2, where W3 represents the outer diameter taken along the major axis of the windward heat transfer tube 22 and the leeward heat exchanger 32
  • The central axes are deviated such that the distance between the central axis of the second end portion 73 of the through portion 71 of the windward eccentric tube fitting 41B and the central axis of the leeward heat transfer tube 32 becomes shorter than the distance between the central axis of the first end portion 72 of the through portion 71 of the windward eccentric tube fitting 41B and the central axis of the leeward heat transfer tube 32. Likewise, the central axes are deviated such that the distance between the central axis of the second end portion 73 of the through portion 71 of the leeward eccentric tube fitting 42B and the central axis of the windward heat transfer tube 22 becomes shorter than the distance between the central axis of the first end portion 72 of the through portion 71 of the leeward eccentric tube fitting 42B and the central axis of the windward heat transfer tube 22.
  • <Configuration of Air-Conditioning Apparatus Including Heat Exchanger>
  • Hereunder, a configuration of an air-conditioning apparatus that includes the heat exchanger according to Embodiment 1 will be described.
  • FIG. 12 and FIG. 13 are block diagrams showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 1. FIG. 12 represents the case where the air-conditioning apparatus 91 performs a heating operation. FIG. 13 represents the case where the air-conditioning apparatus 91 performs a cooling operation.
  • As shown in FIG. 12 and FIG. 13, the air-conditioning apparatus 91 includes a compressor 92, a four-way valve 93, an outdoor heat exchanger (heat source-side heat exchanger) 94, an expansion device 95, an indoor heat exchanger (load-side heat exchanger) 96, an outdoor fan (heat source-side fan) 97, an indoor fan (load-side fan) 98, and a controller 99. The compressor 92, the four-way valve 93, the outdoor heat exchanger 94, the expansion device 95, and the indoor heat exchanger 96 are connected via a refrigerant pipe, so as to form a refrigerant circuit. The four-way valve 93 may be another type of flow switching device.
  • The outdoor heat exchanger 94 corresponds to the heat exchanger 1. In the heat exchanger 1, the stacked header 51 is located on the windward side and the cylindrical header 61 is located on the leeward side, in the airflow generated when the outdoor fan 97 is driven. The outdoor fan 97 may be provided either windward or leeward of the heat exchanger 1.
  • To the controller 99, for example the compressor 92, the four-way valve 93, the expansion device 95, the outdoor fan 97, the indoor fan 98, and various sensors are connected. The controller 99 switches the flow path in the four-way valve 93, thereby switching between the heating operation and the cooling operation.
  • <Operation of Heat Exchanger and Air-Conditioning Apparatus>
  • Hereunder, an operation of the heat exchanger according to Embodiment 1 and the air-conditioning apparatus including the heat exchanger will be described.
  • (Operation of Heat Exchanger and Air-Conditioning Apparatus in Heating Operation)
  • Referring to FIG. 12, the flow of the refrigerant in the heating operation will be described hereunder.
  • The high-pressure and high-temperature gas refrigerant discharged from the compressor 92 flows into the indoor heat exchanger 96 through the four-way valve 93, and is condensed through heat exchange with air supplied by the indoor fan 98, thereby heating the indoor air. The condensed refrigerant turns into high-pressure subcooled liquid refrigerant and flows out of the indoor heat exchanger 96, and then turns into low-pressure two-phase gas-liquid refrigerant in the expansion device 95. The low-pressure two-phase gas-liquid refrigerant flows into the outdoor heat exchanger 94, and is evaporated through heat exchange with air supplied by the outdoor fan 97. The evaporated refrigerant turns into low-pressure superheated gas refrigerant and flows out of the outdoor heat exchanger 94, and is then sucked into the compressor 92 through the four-way valve 93. Thus, the outdoor heat exchanger 94 acts as evaporator in the heating operation.
  • In the outdoor heat exchanger 94, the refrigerant flows into the branch/junction flow path 51 a of the stacked header 51 thus to be branched, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21, through the windward concentric tube fitting 41A. The refrigerant which has entered the windward heat transfer tube 22 sequentially passes through the windward eccentric tube fitting 41B, the row joint tube 43, and the leeward eccentric tube fitting 42B, and flows into the leeward heat transfer tube 32 of the leeward heat exchange unit 31. The refrigerant which has entered the leeward heat transfer tube 32 passes through the leeward concentric tube fitting 42A and flows into the branch/junction flow path 61 a of the cylindrical header 61, thus to be merged.
  • (Operation of Heat Exchanger and Air-Conditioning Apparatus in Cooling Operation)
  • Referring to FIG. 13, the flow of the refrigerant in the cooling operation will be described hereunder.
  • The high-pressure and high-temperature gas refrigerant discharged from the compressor 92 flows into the outdoor heat exchanger 94 through the four-way valve 93, and is condensed through heat exchange with air supplied by the outdoor fan 97. The condensed refrigerant turns into high-pressure subcooled liquid refrigerant or low-quality refrigerant, and flows out of the outdoor heat exchanger 94 and then turns into low-pressure two-phase gas-liquid refrigerant in the expansion device 95. The low-pressure two-phase gas-liquid refrigerant flows into the indoor heat exchanger 96, and is evaporated through heat exchange with air supplied by the indoor fan 98, thereby cooling the indoor air. The evaporated refrigerant turns into low-pressure superheated gas refrigerant and flows out of the indoor heat exchanger 96, and is then sucked into the compressor 92 through the four-way valve 93. Thus, the outdoor heat exchanger 94 acts as condenser in the cooling operation.
  • In the outdoor heat exchanger 94, the refrigerant flows into the branch/junction flow path 61 a of the cylindrical header 61 thus to be branched, and flows into the leeward heat transfer tube 32 of the leeward heat exchange unit 31, through the leeward concentric tube fitting 42A. The refrigerant which has entered the leeward heat transfer tube 32 sequentially passes through the leeward eccentric tube fitting 42B, the row joint tube 43, and the windward eccentric tube fitting 41B, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21. The refrigerant which has entered the windward heat transfer tube 22 passes through the windward concentric tube fitting 41A and flows into the branch/junction flow path 51 a of the stacked header 51, thus to be merged.
  • <Effects of Heat Exchanger>
  • Hereunder, the effects of the heat exchanger according to Embodiment 1 will be described.
  • In the heat exchanger 1, the central axis of the first end portion 72 and the central axis of the second end portion 73 are deviated from each other, in the windward eccentric tube fitting 41B and the leeward eccentric tube fitting 42B. Therefore, the balance among the flows of flows of the fluid flowing into the windward heat transfer tube 22 and the leeward heat transfer tube 32 can be optimized.
  • FIG. 14 and FIG. 15 are a schematic drawing and a graph respectively, illustrating liquid distribution of the refrigerant flowing into the leeward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as evaporator. In FIG. 14, the flow direction of the refrigerant is indicated by solid arrows.
  • When the heat exchange unit 2 acts as evaporator, the refrigerant flows parallel to the airflow generated by driving the outdoor fan 97 as shown in FIG. 14 and FIG. 15, in other words flows from the windward heat transfer tube 22 to the leeward heat transfer tube 32, and then flows into the leeward eccentric tube fitting 42B through the row joint tube 43 in the two-phase gas-liquid state. The two-phase gas-liquid refrigerant flowing through the row joint tube 43 is subjected to centrifugal force, so that a high-density portion of the refrigerant flows along the outer side and a low-density portion of the refrigerant flows along the inner side. In the leeward eccentric tube fitting 42B, therefore, if the eccentricity Z between the central axis of the first end portion 72 and the central axis of the second end portion 73 were 0, a larger portion of the liquid refrigerant flowing into the leeward eccentric tube fitting 42B would flow toward a point L in the leeward heat transfer tube 32, than a portion flowing toward a point S.
  • In the heat exchanger 1, in contrast, the eccentricity Z between the central axis of the first end portion 72 and the central axis of the second end portion 73 is larger than 0 in the leeward eccentric tube fitting 42B, and therefore a major portion of the liquid refrigerant flowing into the leeward eccentric tube fitting 42B flows toward the point S in the leeward heat transfer tube 32. When the heat exchanger 1 acts as evaporator, the thermal load (heat exchange amount) of the airflow generated by driving the outdoor fan 97 is larger on the windward side, and therefore distributing the liquid refrigerant to the flow path openings of the flat tube such that a major portion thereof flows toward the point S of the leeward heat transfer tube 32, in other words into the flow path on the windward side, allows the liquid refrigerant to be more efficiently evaporated, thereby improving the heat exchange efficiency. Further, the row joint tube 43 can be formed with a smaller curvature radius so as to increase the capacity of the heat exchange unit 2, and therefore the heat exchange efficiency can be further improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • FIG. 16 and FIG. 17 are a schematic drawing and a graph respectively, illustrating gas distribution of the refrigerant flowing into the windward heat transfer tube, realized when the heat exchanger according to Embodiment 1 acts as condenser. In FIG. 16, the flow direction of the refrigerant is indicated by solid arrows.
  • When the heat exchange unit 2 acts as condenser, the refrigerant flows against the airflow generated by driving the outdoor fan 97 as shown in FIG. 16 and FIG. 17, in other words the refrigerant flows from the leeward heat transfer tube 32 to the windward heat transfer tube 22, and then flows into the windward eccentric tube fitting 41B through the row joint tube 43 in the two-phase gas-liquid state. The two-phase gas-liquid refrigerant flowing through the row joint tube 43 is subjected to centrifugal force, so that a high-density portion of the refrigerant flows along the outer side and a low-density portion of the refrigerant flows along the inner side. In the windward eccentric tube fitting 41B, therefore, if the eccentricity Z between the central axis of the first end portion 72 and the central axis of the second end portion 73 were 0, a larger portion of the liquid refrigerant flowing into the windward eccentric tube fitting 41B would flow toward a point L in the windward heat transfer tube 22, than a portion flowing toward a point S.
  • In the heat exchanger 1, in contrast, the eccentricity Z between the central axis of the first end portion 72 and the central axis of the second end portion 73 is larger than 0 in the windward eccentric tube fitting 41B, and therefore a major portion of the gas refrigerant flowing into the windward eccentric tube fitting 41B flows toward the point L in the windward heat transfer tube 22, since a major portion of liquid refrigerant flows toward the point S. When the heat exchanger 1 acts as condenser, the thermal load (heat exchange amount) of the airflow generated by driving the outdoor fan 97 is larger on the windward side, and therefore distributing the gas refrigerant to the flow path openings of the flat tube such that a major portion thereof flows toward the point L of the windward heat transfer tube 22, in other words into the flow path on the windward side, allows the gas refrigerant to be more efficiently condensed, thereby improving the heat exchange efficiency. Further, the row joint tube 43 can be formed with a smaller curvature radius and the capacity of the heat exchange unit 2 can be increased, and therefore the heat exchange efficiency can be further improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • Further, in the windward concentric tube fitting 41A, the leeward concentric tube fitting 42A, the windward eccentric tube fitting 41B, and the leeward eccentric tube fitting 42B of the heat exchanger 1, since the inner diameter D (D1, D2) of the cross-section of the second end portion 73 with respect to the entire circumference thereof is set to W2<D<W1, where WI represents the inner diameter of the first end portion 72 taken along the major axis and W2 represents the inner diameter thereof taken along the minor axis, reduction in size and reduction in pressure loss can both be realized. Accordingly, the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2, and therefore the heat exchange efficiency can be improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • Still further, in the windward concentric tube fitting 41A, the leeward concentric tube fitting 42A, the windward eccentric tube fitting 41B, and the leeward eccentric tube fitting 42B of the heat exchanger 1, the shape transition section 74 is provided in the region between the first end portion 72 and the second end portion 73 of the through portion 71, and the region in the inner circumferential surface of the second end portion 73 where the outer circumferential surface of the joint tube 57 of the stacked header 51, the joint tube 64 of the cylindrical header 61, or the row joint tube 43 is joined is closely adjacent to the shape transition section 74, and therefore reduction in size and reduction in pressure loss can both be realized. Accordingly, the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2, and therefore the heat exchange efficiency can be improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • Embodiment 2
  • Hereafter, a heat exchanger according to Embodiment 2 will be described.
  • The description of the aspects same as or similar to those of Embodiment 1 will be simplified or omitted, as the case may be.
  • <Configuration of Heat Exchanger>
  • Hereunder, a configuration of the heat exchanger according to Embodiment 2 will be described.
  • (General Configuration of Heat Exchanger)
  • Hereunder, a general configuration of the heat exchanger according to Embodiment 2 will be described.
  • FIG. 18 is a perspective view of the heat exchanger according to Embodiment 2.
  • As shown in FIG. 18, the heat exchange unit 2 only includes the windward heat exchange unit 21. The windward heat transfer tubes 22 are arranged in a plurality of columns in a direction intersecting the flow direction of air passing through the heat exchange unit 2 (blank arrow in FIG. 18). Each of the windward heat transfer tubes 22 is bent in a hair-pin shape between the first end portion and the second end portion, so as to form a turnback section 22 a. The first end portion and the second end portion of each of the windward heat transfer tubes 22 are aligned so as to oppose the stacked header 51.
  • The stacked header 51 includes therein a branch/junction flow path 51 a, and is connected to the windward heat exchange unit 21. When the heat exchange unit 2 acts as evaporator, the branch/junction flow path 51 a serves as branch flow path for distributing the refrigerant received through a non-illustrated refrigerant tube to the plurality of windward heat transfer tubes 22 in the windward heat exchange unit 21. When the heat exchange unit 2 acts as condenser, the branch/junction flow path 51 a serves as junction flow path for merging the refrigerant received from each of the windward heat transfer tubes 22 in the windward heat exchange unit 21 and passing the merged flow to the non-illustrated refrigerant tube.
  • The cylindrical header 61 includes therein a branch/junction flow path 61 a, and is connected to the windward heat exchange unit 21. When the heat exchange unit 2 acts as condenser, the branch/unction flow path 61 a serves as branch flow path for distributing the refrigerant received through a non-illustrated refrigerant tube to the plurality of windward heat transfer tubes 22 in the windward heat exchange unit 21. When the heat exchange unit 2 acts as evaporator, the branch/junction flow path 61 a serves as junction flow path for merging the refrigerant received from each of the windward heat transfer tubes 22 in the windward heat exchange unit 21 and passing the merged flow to the non-illustrated refrigerant tube.
  • (Connection Between Heat Exchange Unit and Branch/Junction Section)
  • Hereunder, connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 2 will be described.
  • FIG. 19 and FIG. 20 are schematic drawings illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to Embodiment 2. FIG. 20 is a cross-sectional view taken along a line B-B in FIG. 19.
  • As shown in FIG. 19 and FIG. 20, each of the windward concentric tube fittings 41A is joined to the first end portion 22 b or the second end portion 22 c of the windward heat transfer tube 22. The joint tube 57 of the stacked header 51 is connected to the windward concentric tube fitting 41A joined to the first end portion 22 b of the windward heat transfer tube 22. The joint tube 64 of the cylindrical header 61 is connected to the windward concentric tube fitting 41A joined to the second end portion 22 c of the windward heat transfer tube 22.
  • FIG. 21 is a schematic drawing illustrating the connection between the heat exchange unit and the branch/junction section of the heat exchanger according to a variation of Embodiment 2. Here, FIG. 21 is a cross-sectional view from a position corresponding to the line B-B in FIG. 19.
  • As shown in FIG. 21, the second end portion 22 c of the windward heat transfer tube 22 and the first end portion 22 b of the windward heat transfer tube 22 of the adjacent column may be connected to each other via the windward column joint tube 44 and the windward concentric tube fitting 41A.
  • <Operation of Heat Exchanger and Air-Conditioning Apparatus>
  • Hereunder, an operation of the heat exchanger according to Embodiment 2 and the air-conditioning apparatus including the heat exchanger will be described.
  • (Operation of Heat Exchanger and Air-Conditioning Apparatus in Heating Operation)
  • FIG. 22 is a block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 2. FIG. 22 represents the case where the air-conditioning apparatus 91 performs a heating operation.
  • Referring to FIG. 22, the flow of the refrigerant in the heating operation will be described hereunder.
  • In the outdoor heat exchanger 94, the refrigerant flows into the branch/junction flow path 51 a of the stacked header 51 thus to be branched, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21, through the windward concentric tube fitting 41A. The refrigerant which has entered the windward heat transfer tube 22 passes through the windward concentric tube fitting 41A and flows into the branch/junction flow path 61 a of the cylindrical header 61, thus to be merged.
  • (Operation of Heat Exchanger and Air-Conditioning Apparatus in Cooling Operation)
  • FIG. 23 is a block diagram showing the configuration of the air-conditioning apparatus including the heat exchanger according to Embodiment 2. FIG. 23 represents the case where the air-conditioning apparatus 91 performs a cooling operation.
  • Referring to FIG. 23, the flow of the refrigerant in the cooling operation will be described hereunder.
  • In the outdoor heat exchanger 94, the refrigerant flows into the branch/junction flow path 61 a of the cylindrical header 61 thus to be branched, and flows into the windward heat transfer tube 22 of the windward heat exchange unit 21, through the windward concentric tube fitting 41A. The refrigerant which has entered the windward heat transfer tube 22 passes through the windward concentric tube fitting 41A and flows into the branch/junction flow path 51 a of the stacked header 51, thus to be merged.
  • <Effects of Heat Exchanger>
  • Hereunder, the effects of the heat exchanger according to Embodiment 2 will be described.
  • In the windward concentric tube fitting 41A of the heat exchanger 1, as in the heat exchanger 1 according to Embodiment 1, the inner diameter D (D1, D2) of the cross-section of the second end portion 73 with respect to the entire circumference thereof is set to W2≦D≦W1, where WI represents the inner diameter of the first end portion 72 taken along the major axis and W2 represents the inner diameter thereof taken along the minor axis, and therefore reduction in size and reduction in pressure loss can both be realized. Accordingly, the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2, and consequently the heat exchange efficiency can be improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • Further, in the windward concentric tube fitting 41A of the heat exchanger 1, as in the heat exchanger 1 according to Embodiment 1, the shape transition section 74 is provided in the region between the first end portion 72 and the second end portion 73 of the through portion 71, and the region in the inner circumferential surface of the second end portion 73 where the outer circumferential surface of the joint tube 57 of the stacked header 51 or the joint tube 64 of the cylindrical header 61 is joined is closely adjacent to the shape transition section 74, and therefore reduction in size and reduction in pressure loss can both be realized. Accordingly, the spacing between the heat exchange unit 2 and the branch/junction section 3 can be narrowed so as to increase the capacity of the heat exchange unit 2, and therefore the heat exchange efficiency can be improved. The improvement in heat exchange efficiency leads to improved operation efficiency of the refrigeration cycle, thereby upgrading the energy saving performance. Further, the footprint of the heat exchanger 1 can be reduced without compromising the performance level of the refrigeration cycle.
  • Although Embodiment 1 and Embodiment 2 have been described as above, the present invention is in no way limited to the foregoing Embodiments. For example, the whole or a part of Embodiments may be combined as desired.
  • REFERENCE SIGNS LIST
  • 1: heat exchanger, 2: heat exchange unit, 3: branch/junction section, 21: windward heat exchange unit, 22: windward heat transfer tube, 22 a: turnback section, 22 b: the first end portion, 22 c: the second end portion, 23: windward fin, 31: leeward heat exchange unit, 32: leeward heat transfer tube, 32 a: turnback section, 32 b: the first end portion, 32 c: the second end portion, 33: leeward fin, 41A: windward concentric tube fitting, 41B: windward eccentric tube fitting, 42A: leeward concentric tube fitting, 42B: leeward eccentric tube fitting, 43: row joint tube 44: windward column joint tube 45: leeward column joint tube, 51: stacked header, 51 a: branch/junction flow path, 52, 57: joint tube, 53: first plate member, 54_1 to 54_3: second plate member, 55: third plate member, 56_1 to 56_4: clad member, 53 a, 54 a_1 to 54 a_3, 55 a, 56 a: flow path segment, 61: cylindrical header, 61 a: branch/junction flow path, 62, 64: joint tube, 63: cylindrical portion, 71: through portion, 72: first end portion, 73: second end portion, 74: shape transition section, 91: air-conditioning apparatus, 92: compressor, 93: four-way valve, 94: outdoor heat exchanger, 95: expansion device, 96: indoor heat exchanger, 97: outdoor fan, 98: indoor fan, 99: controller

Claims (14)

1. (canceled)
2. The heat exchanger of claim 5,
wherein an inner diameter D of the second end portion of the first tube fitting connected to the first flat tube in a cross-section perpendicular to the central axis with respect to an entire circumference is smaller than or equal to an inner diameter W1 of the first end portion of the first tube fitting connected to the first flat tube in the major axis, and equal to or larger than an inner diameter W2 of the first end portion in the minor axis.
3. The heat exchanger of claim 5,
wherein
an outer circumferential surface of the row joint tube is joined to an inner circumferential surface of the second end portion of the first tube fitting connected to the first flat tube,
the through portion includes a shape transition section formed in a region between the first end portion and the second end portion, the shape transition section being configured so as to gradually translate a cross-sectional shape of the inner circumferential surface of the first end portion into a cross-sectional shape of the inner circumferential surface of the second end portion, and
a region in the inner circumferential surface of the second end portion of the first tube fitting connected to the first flat tube, where the outer circumferential surface of the row joint tube is joined is adjacent to the shape transition section.
4. (canceled)
5. A heat exchanger comprising:
a first tube fitting including a through portion, to a first end portion of which a first flat tube is connected and to a second end portion of which an other tube different in cross-sectional shape from the first flat tube is connected; and
a heat exchange unit including the flat tube, at least an end portion of which is connected to the first end portion of the tube fitting, and an other flat tube located on a windward side or a leeward side of the flat tube,
wherein a central axis of the first end portion and a central axis of the second end portion of the first tube fitting connected to the first flat tube are deviated from each other,
the second end portion of the first tube fitting connected to the first flat tube and the first flat tube are connected to each other via a row joint tube, and
a distance between the central axis of the second end portion of the first tube fitting connected to the first flat tube and the central axis of the second flat tube is shorter than a distance between the central axis of the first end portion of the first tube fitting connected to the first flat tube and the central axis of the second flat tube.
6. The heat exchanger of claim 5,
wherein the heat exchange unit acts as evaporator and the second flat tube is located windward of the first flat tube.
7. The heat exchanger of claim 5,
wherein the heat exchange unit acts as condenser and the second flat tube is located leeward of the first flat tube.
8. A heat exchanger comprising:
a first tube fitting including a through portion, to a first end portion of which a first flat tube is connected and to a second end portion of which an other tube different in cross-sectional shape from the first flat tube is connected;
a second tube fitting including a through portion, to a first end portion of which a second flat tube is connected and to a second end portion of which an other tube different in cross-sectional shape from the second flat tube is connected;
a heat exchange unit including the first flat tube and the second flat tube, at least each of one end portions of which is connected to the corresponding first end portion of the first tube fitting and the second tube fitting, the first flat tube and the second flat tube being respectively located on a windward side and a leeward side; and
a header connected to the heat exchange unit and located on the windward side and a header connected to the heat exchange unit and located on the leeward side,
wherein the second end portion of the first tube fitting connected to the first flat tube located on the windward side and the second end portion of the second tube fitting connected to the second flat tube located on the leeward side are connected to each other via a row joint tube,
the row joint tube is located between the heat exchange unit and the header located on the windward side and the header located on the leeward side, and
the first tube fitting connected to the first flat tube and the second tube fitting connected to the second flat tube are configured such that an inner diameter D of the second end portion in a cross-section perpendicular to the central axis with respect to an entire circumference is smaller than or equal to an inner diameter W1 of the first end portion in the major axis, and equal to or larger than an inner diameter W2 of the first end portion in the minor axis.
9. The heat exchanger of claim 5,
wherein a flow path cross-sectional area of the row joint tube is larger than a flow path cross-sectional area of the first flat tube or the second flat tube.
10. A heat exchanger comprising:
a first tube fitting including a through portion, to a first end portion of which a first flat tube is connected and to a second end portion of which an other tube different in cross-sectional shape from the first flat tube is connected;
a heat exchange unit including the first flat tube, at least an end portion of which is connected to the first end portion of the first tube fitting; and
a header including a branch flow path for delivering refrigerant in branched flows or a junction flow path for delivering a merged flow of the refrigerant, and a joint tube provided at an outlet of the branch flow path and connected to the second end portion of the first tube fitting connected to the first flat tube or a joint tube provided at an inlet of the junction flow path and connected to the second end portion of the first tube fitting connected to the first flat tube,
wherein an outer circumferential surface of the joint tube is joined to an inner circumferential surface of the second end portion of the first tube fitting connected to the first flat tube,
the through portion includes a shape transition section formed in a region between the first end portion and the second end portion, the shape transition section being configured so as to gradually translate a cross-sectional shape of the inner circumferential surface of the first end portion into a cross-sectional shape of the inner circumferential surface of the second end portion, and
a region in the inner circumferential surface of the second end portion of the first tube fitting connected to the first flat tube is joined is adjacent to the shape transition section.
11. A heat exchanger comprising:
a first tube fitting including a through portion, to a first end portion of which a first flat tube is connected and to a second end portion of which an other tube different in cross-sectional shape from the first flat tube is connected;
a heat exchange unit including the first flat tube, at least an end portion of which is connected to the first end portion of the first tube fitting; and
a header including a branch flow path for delivering refrigerant in branched flows or a junction flow path for delivering a merged flow of the refrigerant, and a joint tube provided at an outlet of the branch flow path and connected to the second end portion of the first tube fitting connected to the first flat tube or a joint tube provided at an inlet of the junction flow path and connected to the second end portion of the first tube fitting connected to the first flat tube,
wherein the first tube fitting is configured such that an inner diameter D of the second end portion connected to the first flat tube in a cross-section perpendicular to the central axis with respect to an entire circumference is smaller than or equal to an inner diameter W1 of the first end portion in the major axis, and equal to or larger than an inner diameter W2 of the first end portion in the minor axis.
12. The heat exchanger of claim 10,
wherein a flow path cross-sectional area of the joint tube is larger than a flow path cross-sectional area of the first flat tube.
13. An air-conditioning apparatus comprising the heat exchanger of claim 5.
14. A heat exchanger comprising:
a first tube fitting including a through portion, to a first end portion of which a first flat tube is connected, and to a second end portion of which an other tube, different in cross-sectional shape from the first flat tube, is connected;
a second tube fitting including a through portion, to a first end portion of which a second flat tube is connected, and to a second end portion of which an other tube, different in cross-sectional shape from the second flat tube, is connected;
a heat exchange unit including the first flat tube and the second flat tube, at least each of one end portions of which is connected to the corresponding first end portion of the first tube fitting and the second tube fitting, the first flat tube and the second flat tube being respectively located on a windward side and a leeward side; and
a header connected to the heat exchange unit and located on the windward side and a header connected to the heat exchange unit and located on the leeward side,
wherein the second end portion of the first tube fitting connected to the first flat tube located on the windward side and the second end portion of the second tube fitting connected to the second flat tube located on the leeward side are connected to each other via a row joint tube,
the row joint tube is located between the heat exchange unit and the header located on the windward side and the header the leeward side,
an outer circumferential surface of the row joint tube is joined to an inner circumferential surface of the second end portion of each of the first tube fitting connected to the first flat tube and the second tube fitting connected to the second flat tube,
the through portion includes a shape transition section formed in a region between the first end portion and the second end portion, the shape transition section being configured so as to gradually translate a cross-sectional shape of the inner circumferential surface of the first end portion into a cross-sectional shape of the inner circumferential surface of the second end portion, and
a region in the inner circumferential surface of the second end portion of each of the first tube fitting connected to the first flat tube and the second tube fitting connected to the second flat tube, where the outer circumferential surface of the row joint tube is joined is adjacent to the shape transition section.
US15/026,644 2013-10-29 2013-10-29 Tube fitting, heat exchanger, and air-conditioning apparatus Abandoned US20160245560A1 (en)

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WO2015063858A1 (en) 2015-05-07
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EP3064819B1 (en) 2019-07-24
JP6207624B2 (en) 2017-10-04
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CN105683639A (en) 2016-06-15
EP3064819A4 (en) 2017-05-31

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