US20160002921A1 - Bar for a support structure for a false ceiling and production process for producing the bar - Google Patents
Bar for a support structure for a false ceiling and production process for producing the bar Download PDFInfo
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- US20160002921A1 US20160002921A1 US14/412,666 US201214412666A US2016002921A1 US 20160002921 A1 US20160002921 A1 US 20160002921A1 US 201214412666 A US201214412666 A US 201214412666A US 2016002921 A1 US2016002921 A1 US 2016002921A1
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- sheet metal
- partially cut
- bar
- metal portions
- cuts
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- 238000004519 manufacturing process Methods 0.000 title description 3
- 239000002184 metal Substances 0.000 claims abstract description 167
- 229910052751 metal Inorganic materials 0.000 claims abstract description 167
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000001464 adherent effect Effects 0.000 claims abstract description 3
- 230000036961 partial effect Effects 0.000 description 8
- 239000008186 active pharmaceutical agent Substances 0.000 description 7
- 238000005452 bending Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
- E04B9/065—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section
- E04B9/067—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section with inverted T-shaped cross-section
- E04B9/068—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section with inverted T-shaped cross-section with double web
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
- E04B9/065—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section
- E04B9/067—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising supporting beams having a folded cross-section with inverted T-shaped cross-section
Definitions
- the present disclosure refers generally to support structures, or load-bearing structures, for false ceilings, i.e. support structures for plates or panels placed underneath a regular ceiling which are connected to the ceiling by means of a so-called hanger, steel rods, a wire, bars or other coupling articles.
- Support structures for false ceilings comprise a support frame intended for supporting or propping of panels or plates, wherein the support frame includes metal bars joined and crossed through a special joint to ideally form a grid, which defines a supporting plan for the panels or plates of the false ceiling.
- the present disclosure refers to a metal bar and a working process for the metal bar.
- a metal bar for support structures for false ceilings is an article of elongated shape having a “T”-shaped, or a “U”-shaped or “C”-shaped section, or other “T” shapes, which is obtained by folding of a sheet metal, so as to obtain an overlapping of two sheet metal portions, such as to define sheet metal portions which are adjacent and/or located side by side.
- the metal bar includes at least two sheet metal portions, or walls, located side by side and overlapped along a longitudinal direction of the bar.
- the tendency to torsion is mainly due to a tendency of the two sheet metal portions to slide relative to one another. Consequently, to reduce the tendency to torsion and increase the stiffness of the bar in the longitudinal direction, it was thought to block the sliding of the sheet metal parts.
- Some solutions to join the two sheet metal portions could include bonding or welding. Such techniques are, however, very expensive and must be adapted from time to time to the type of bar being manufactured, i.e. to the shape, size and material of the metal bar.
- the present disclosure stems from the technical problem of providing a metal bar for false ceiling and a working process for working a metal bar which allow to overcome the drawbacks mentioned above and/or to achieve other advantages or features.
- a partial cut of at least one of the sheet metal portions is made, such as to obtain half-cut parts of at least one of the two sheet metal portions wherein such half-cut parts may protrude, at least partially, towards the other of the two sheet metal portions and create an interference.
- at least one of the two sheet metal portions of the bar located side by side has cuts defining partially cut parts that, as a result of the cut, appear shifted towards the other sheet metal portion.
- the cuts are so made that a partially cut part of one of the two sheet metal portions protrudes towards the other of the sheet metal portions.
- both sheet metal portions located side by side show cuts defining partially cut parts, which protrude in the opposite direction and create interference.
- half-cut indicates a process such as to create in at least one sheet metal portion “partially cut parts”, therefore partially joined to a remaining part of the bar, wherein a joining area, where the half-cut part deforms with respect to the remaining part of the bar, defines a sort of hinge line.
- the cuts are arranged, or extend, along a transverse direction of the bar, i.e. in a transverse direction with respect to the longitudinal direction (or long side direction), for example a short side direction.
- a transverse direction can be orthogonal, or oblique with respect to the bar longitudinal direction, in fact it is a direction that “crosses” or “intersects” the longitudinal direction.
- the transverse direction may be straight or wavy or curved.
- the extension of the cuts in the transverse direction is such as to create an interference between the sheet metal portions extended in such transverse direction.
- interference of parts in said direction proved to be particularly effective to prevent or reduce a torsion of the metal bar.
- the cuts or the parts thereof partially cut can be made in such a way that the projection towards the other of the sheet metal portions, and the relative interference, is not extended in the transverse direction over the entire height of the half-sheared part.
- the half-sheared part may protrude only partially towards the other sheet metal portion, for example, in correspondence of said hinge line area, or deformed area. In some embodiments, such hinge line area coincides with a corner area of the half-cut part.
- the cuts are made in pairs and staggered on opposite sides of the bar, so as to form pairs of partially cut and interfering parts which alternate in the longitudinal direction.
- each of the at least two sheet metal portions have pairs of adjacent cuts.
- the pairs of cuts are two by two staggered in said longitudinal direction and from opposite sides. Such cuts determine an alternating shifting in opposite directions of pairs of partially cut parts. This alternating shifting allows to obtain an increased interference between the parts.
- pairs are therefore alternately shifted towards the one sheet metal portion and the other sheet metal portion.
- a sequence of half-cut that defines an interference line or seam line is therefore made.
- the cuts are carried out on a same single part of the bar, therefore only on one of the two sheet metal portions, so as to form pairs of alternating successive cuts on at least one of the at least two sheet metal portions, resulting in a partial cut or a deformation of the other sheet metal portion. It follows that, in this embodiment, the pairs of cuts are alternated with areas of absence of cuts.
- the seam line can be continuous or a line of stitching traits. Many seem lines may also be provided.
- the cuts are made so as to have a depth at least equal to half the thickness of the respective sheet metal portion.
- the cuts are made so as to have a depth lower than half the thickness of the respective sheet metal portion.
- the cuts are made so as to have a depth greater than half the thickness of the relative sheet metal portion, and allow to have a satisfactory interference.
- FIG. 1 shows a perspective view of a bar of a support structure for false ceilings, according to one embodiment of the present disclosure
- FIG. 2 shows a view of a detail II of FIG. 1 ;
- FIG. 3 shows a side view of a bar of a support structure for false ceilings, according to one embodiment of the present disclosure
- FIG. 4 shows a sectional view along the line IV-IV of FIG. 3 ;
- FIG. 5 shows a larger-scale view of a detail V of FIG. 4 ;
- FIG. 6 shows a perspective view of a bar of a support structure for false ceilings, according to a further embodiment of the present disclosure
- FIG. 7 shows a view of a detail VII of FIG. 6 ;
- FIG. 8 shows a side view of a bar of a support structure for false ceilings, according to a further embodiment of the present disclosure
- FIG. 9 shows a sectional view along the line IX-IX of FIG. 8 ;
- FIG. 10 shows a view in enlarged scale of a detail V of FIG. 4 ;
- FIGS. 11-13 show sectional views of a bar according to as many embodiments of the present disclosure.
- FIGS. 14-19 show respective perspective views of bars for a support structure for false ceilings, according to further embodiment of the present disclosure.
- a bar for making a support frame of a support structure of a false ceiling is denoted with the reference number 1 .
- the bar is adapted to be joined to another metal bar 1 through a clip 2 fixed to one end of the metal bar 1 .
- the clip 2 may be inserted into a slot (not shown) of a second metal bar 1 to be engaged with an edge that defines the slot in the metal bar 1 so as to create a join between two metal bars 1 .
- the metal bar 1 has a “T”-shaped section, and is obtained by folding a sheet metal, so as to obtain an overlap of at least two sheet metal portions 5 , 6 .
- the metal bar 1 may be different from the one illustrated, for example, of different section, such as for example a “C”-shaped or “U”-shaped section, or even a further different “T”-shaped section.
- the metal bar 1 should include at least two sheet metal portions 5 , 6 , or walls, located side by side and/or overlapped, as shown for example in FIG. 5 .
- the two sheet metal portions 5 , 6 may be adherent on one another.
- the metal bar 1 extends in a prevailing direction, also called longitudinal direction, which is denoted by a dotted line in FIG. 3 and in FIG. 8 , and denoted by reference letter L.
- the metal bar is an elongated body wherein a long side extending in said longitudinal direction and a short side, extending transversely with respect to the long side, are distinguished.
- a transverse direction T (which, looking at FIGS. 3 and 8 , goes from a long side to the other long side of the bar) which traverses, crosses or intersects the longitudinal direction, and which as a result goes from a base area 8 (first long side) of the metal bar 1 to a top area 7 of the metal bar 1 .
- transverse direction T can be meant as a direction orthogonal to the longitudinal direction L, or be meant as a direction extending in an oblique way and therefore forming an acute angle with the longitudinal direction L, in a direction of the bar short side.
- the oblique transverse direction T is indicated in FIGS. 17 and 18 .
- the transverse direction T can be partially curve as shown in FIG. 19 , or completely curve.
- At least one of the two sheet metal portions 5 , 6 includes one or more half-cut areas, i.e. incomplete cut areas, wherein the half-cut extends in the transverse direction T of the metal bar 1 . More particularly, at least one of the two sheet metal portions 5 , 6 includes one or more parts 10 , 10 A, 11 , 11 A partially sheared through a partial cut i.e. by one or more cuts 9 which determines a shifting with bending of that part 10 , 10 A, 11 , 11 A of a sheet metal portion 5 , 6 towards the other sheet metal portion 5 , 6 .
- Such part 10 , 10 A, 11 , 11 A of a sheet metal portion 5 , 6 is shifted so as to protrude and interfere with the other sheet metal portion 5 . 6 .
- the cuts 9 carried out in the transverse direction T are such as to determine a shifting or bending of the partially cut part 10 , 10 A, 11 , 11 A of at least one of the sheet metal portions 5 , 6 towards the other sheet metal portion 5 , 6 , and a consequent projection towards the other sheet metal portion 5 , 6 .
- the interference of a half-cut part towards the other sheet metal portion can occur on all the cut 9 , or only in a bending zone, for example in a corner zone of the half-cut part.
- one of the two sheet metal portions 5 , 6 includes a part 10 , 10 A, 11 , 11 A, which being partially cut, is shifted towards the other sheet metal portion 5 , 6 . It follows that the partially cut part 10 , 10 A, 11 , 11 A of one of the sheet metal portions 5 , 6 is able to interfere with the other sheet metal portion 5 , 6 , and such interference occurs, or extends, mainly in a transverse direction T.
- Interference in this transverse direction T allows minimizing a possibility of torsion of the metal bar 1 around an axis parallel to the longitudinal direction L, with respect to bars of the same material and thickness of sheet metal or other characteristics of the metal bar, like elastic limit and tensile strength.
- the extension of the cuts 9 in the transverse direction of the metal bar 1 determines the making of half-sheared parts protruding in said transverse direction.
- Such half-sheared parts therefore create projections in the transverse direction and a consequent interference that is able to create an effective obstacle to a slip between the two sheet metal portions 5 , 6 , and consequently an effective impediment to a torsion of the bar around an axis parallel to the longitudinal direction L.
- each of the two sheet metal portions 5 , 6 comprises cuts 9 defining the partially sheared parts 10 , 10 A, 11 , 11 A, i.e. obtained through a partial cut.
- each sheet metal portion 5 , 6 has pairs of adjacent cuts 9 , wherein each of said pairs of cuts 9 defines the part 10 , 10 A, 11 , 11 A (half-sheared or half-cut part 10 , 10 A, 11 , 11 A).
- the pairs of cuts 9 of one of the two sheet metal portions 5 , 6 alternate (staggered) with respect to the pair of cuts of the other of the two sheet metal portions.
- the cuts 9 are made in pairs, alternatively on one side and on the other side of the bar, so as to form pairs of staggered cuts.
- the two sheet metal portions 5 , 6 have pairs of adjacent/staggered cuts in said longitudinal direction L and on opposite sides.
- Such cuts 9 determine an alternate shifting in opposite directions of pairs of partially cut parts, as shown in FIG. 5 . This alternate shifting allows obtaining an increased interference between the parts.
- each of said sheet metal portions 5 , 6 has a thickness S such that a direction crossing the thickness S is a thickness direction DS.
- the partially cut parts 10 , 10 A, 11 , 11 A of FIG. 5 are overlapped in said thickness direction DS and are shifted in pairs in the thickness direction DS with respect to an adjacent area of the respective sheet metal portion 5 , 6 .
- the partially cut parts 10 , 10 A, 11 , 11 A are shifted in pairs in the thickness direction DS and one of the partially shifted parts 10 A, 11 A is protruding towards the outside with respect to said thickness S and defines a free area in said thickness S.
- the other of said partially cut parts 10 , 11 is arranged at least partially in the free area of the thickness S of the one sheet metal portion 5 , 6 , so as to create the interference in the longitudinal direction and in the transverse direction. Such interference allows obtaining a satisfactory locking to torsion. It may be noted that, in the exemplary embodiment of FIG. 5 , the pairs of parts 10 , 11 A and 11 , 10 A follow one another adjacent without interruption in the bar 1 .
- only one of the two sheet metal portions 5 , 6 includes the cuts 9 defining the partially cut parts 10 (sheared through a partial cut) which determine a shifting and possible cut of a corresponding part 11 A of the other sheet metal portion.
- a single sheet metal portion 5 , 6 has one or more, for example pairs of adjacent cuts 9 , wherein each of said pairs of cuts 9 defines pairs of parts 10 , 11 A.
- the pairs of cuts 9 of one of the two sheet metal portions 5 , 6 are made at intervals along the longitudinal direction at a constant pitch, or with determinate pitch, so as to define a plurality of pairs of cuts 9
- the pairs of parts 10 , 11 A follow one another spaced at regular intervals.
- the pairs of parts 10 , 11 A alternate to parts 110 , 111 of the two sheet metal portions 5 , 6 which are not cut, i.e. not subjected to working.
- the spacing between subsequent pairs 10 , 110 , 11 A, 111 , denoted with I in FIG. 10 corresponds, for example, to the mutual distance between the two cuts 9 of each pair.
- pairs of cuts 9 are made only on one side of the bar, at more or less regular intervals.
- the cuts 9 determine a shift in the same direction of the parts 10 , 11 A.
- each of said sheet metal portions 5 , 6 has a thickness S such that a direction crossing the thickness S is a thickness direction DS.
- the partially cut parts 10 , 11 A of FIG. 10 are overlapped in said thickness direction DS and are shifted in pairs in the thickness direction DS with respect to an adjacent area of the respective sheet metal portion 5 , 6 .
- the partially cut parts 10 , 11 A are shifted in pairs in the thickness direction S and one of the partially shifted parts 11 A is protruding towards the outside with respect to said thickness S and defines a free area in said thickness S.
- the other of said parts 10 is arranged at least partially in the free area of the thickness S, so as to create interference between the sheet metal portions 5 , 6 .
- pairs of cuts 9 may be made at intervals along the longitudinal direction at a constant pitch, or with determinate pitch, as in the embodiment of FIG. 10 and, at the same time, alternatively on the one and on the other sheet metal portion 5 , 6 as in the embodiment of FIG. 5 .
- the cuts 9 define a sequence or series of half-cut parts 10 , 10 A, 11 , 11 A, which alternate continuously or at intervals, so as to make a half-cut line.
- Such half-cut line is also called, in the field of bars, seam line or seam.
- the seam line 15 or half-cut line can be in turn continues, as shown in FIG. 1 , FIG. 6 , FIG. 17 , FIG. 18 or FIG. 19 , or it can be a broken line, or a dotted line, as shown in FIG. 14 , FIG. 15 or FIG. 16 .
- the metal bar 1 may include two or more series or half-cut lines 15 arranged on two different levels in said transverse direction, comprised between the base area 8 and the top area 7 , as shown by way of example in FIG. 14 , FIG. 15 or FIG. 16 .
- each cut 9 extends to a depth that is lower or equal to half the thickness S of the sheet metal portion 5 , 6 .
- each cut 9 extends to a depth that is equal to the thickness S of the sheet metal portion 5 , 6 .
- each cut 9 extends to a depth which is greater than the thickness S of the sheet metal portion 5 , 6 .
- the depth or penetration of the cut 9 with respect to the thickness is chosen according to the interference capacity (and therefore the ability of locking in torsion) between the two sheet metal portions 5 , 6 to be obtained, and depends on the thickness of each sheet metal portion 5 , 6 , on the material of the sheet metal portion 5 , 6 , on its elastic limit and on its tensile strength, or on the presence of possible surface processing present on the faces of the sheet metal portions 5 , 6 .
- a working process for working a metal bar 1 is illustrated below. Such process may be used to make any of the bars described above.
- a metal bar 1 is provided having for example a T-shaped section or another section and obtained by bending a sheet metal, so as to have a pair of portions or sheet metal walls 5 , 6 overlapped.
- One, both, or more, portions or sheet metal walls 5 , 6 are subjected to partial cut by means of a device known to a person skilled in the art, suitable for making partial cut of sheet metal.
- the partial cut is performed so as to make staggered pairs of cuts 9 on opposite sides of the two sheet metal portions 5 , on the one of the two portions of sheet metal 5 , 6 towards the other of the two portions of sheet metal 5 , 6 , such as those visible in FIG. 5 , or pairs of cuts 9 at regular distances as those of FIG. 10 on only one of the two sheet metal portions 5 , 6 , or pairs of cuts as in any one of the embodiments of FIGS. 14-19 .
- These cuts 9 extend, i.e. are directed, in the transverse direction T of the metal bar 1 .
- the half-cut is made so as to define pairs of half-cut parts 10 , 10 A, 11 , 11 A, which in the exemplary embodiment of FIG. 5 alternate continuously in the longitudinal direction and pairs of parts 10 , 11 A which in the exemplary embodiment of FIG. 10 are arranged at regular intervals in the longitudinal direction. Thanks to the half-cut in the transverse direction it is determined an intersection in the transverse direction and in the longitudinal direction between the two sheet metal portions 5 , 6 which prevents a sliding between them.
- the shape, or profile, of the parts 10 , 10 A, 11 , 11 A is not to be considered essential to the present disclosure.
- Many shapes or different profiles of half-sheared parts can be provided, as shown in FIGS. 14-19 . It is important that the half-cut is performed to art avoiding that any play resulting from the manufacturing are very much reduced, and an interference between the parts is assured.
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Abstract
Description
- The present disclosure refers generally to support structures, or load-bearing structures, for false ceilings, i.e. support structures for plates or panels placed underneath a regular ceiling which are connected to the ceiling by means of a so-called hanger, steel rods, a wire, bars or other coupling articles.
- Support structures for false ceilings comprise a support frame intended for supporting or propping of panels or plates, wherein the support frame includes metal bars joined and crossed through a special joint to ideally form a grid, which defines a supporting plan for the panels or plates of the false ceiling.
- Even more particularly, the present disclosure refers to a metal bar and a working process for the metal bar.
- It is known that a metal bar for support structures for false ceilings, is an article of elongated shape having a “T”-shaped, or a “U”-shaped or “C”-shaped section, or other “T” shapes, which is obtained by folding of a sheet metal, so as to obtain an overlapping of two sheet metal portions, such as to define sheet metal portions which are adjacent and/or located side by side.
- In practice, the metal bar includes at least two sheet metal portions, or walls, located side by side and overlapped along a longitudinal direction of the bar.
- It is also known the need to use sheet metals for the manufacturing of metal bars that are in a material as light as possible and of reduced thickness, so as to affect as little as possible the weights and the cost of the support structure.
- However, the use of lightweight materials is often incompatible with the possibility to ensure sufficient performance of mechanical resistance and stability of the metal bar on-site. In particular, it was noted that a metal bar manufactured in the manner described above, wherein two sheet metal walls are longitudinally located side by side, is subjected to torsion around a longitudinal axis when subjected to load. As can be understood, such a tendency to torsion influences negatively the mechanical performance.
- At the basis of the present disclosure there is recognition by the inventor, that the tendency to torsion is mainly due to a tendency of the two sheet metal portions to slide relative to one another. Consequently, to reduce the tendency to torsion and increase the stiffness of the bar in the longitudinal direction, it was thought to block the sliding of the sheet metal parts.
- Some solutions to join the two sheet metal portions could include bonding or welding. Such techniques are, however, very expensive and must be adapted from time to time to the type of bar being manufactured, i.e. to the shape, size and material of the metal bar.
- The present disclosure stems from the technical problem of providing a metal bar for false ceiling and a working process for working a metal bar which allow to overcome the drawbacks mentioned above and/or to achieve other advantages or features.
- Such technical problem can be solved by means of a metal bar according to
independent claim 1, a support structure for a false ceiling according to claim 15 and a method according to claim 16. - Specific embodiments of the subject-matter of the present disclosure are set forth in the corresponding dependent claims.
- In particular, according to some aspects of the present disclosure, to join or connect the at least two sheet metal portions, a partial cut of at least one of the sheet metal portions is made, such as to obtain half-cut parts of at least one of the two sheet metal portions wherein such half-cut parts may protrude, at least partially, towards the other of the two sheet metal portions and create an interference. In practice, at least one of the two sheet metal portions of the bar located side by side has cuts defining partially cut parts that, as a result of the cut, appear shifted towards the other sheet metal portion. In practice, the cuts are so made that a partially cut part of one of the two sheet metal portions protrudes towards the other of the sheet metal portions. In some embodiments both sheet metal portions located side by side show cuts defining partially cut parts, which protrude in the opposite direction and create interference.
- Within the scope of the present disclosure, the term “half-cut” indicates a process such as to create in at least one sheet metal portion “partially cut parts”, therefore partially joined to a remaining part of the bar, wherein a joining area, where the half-cut part deforms with respect to the remaining part of the bar, defines a sort of hinge line.
- According to an aspect of the present disclosure, to counteract the bar torsion and to obtain a bar of satisfactory rigidity to torsion, the cuts are arranged, or extend, along a transverse direction of the bar, i.e. in a transverse direction with respect to the longitudinal direction (or long side direction), for example a short side direction. A transverse direction can be orthogonal, or oblique with respect to the bar longitudinal direction, in fact it is a direction that “crosses” or “intersects” the longitudinal direction. The transverse direction may be straight or wavy or curved.
- In particular, the extension of the cuts in the transverse direction is such as to create an interference between the sheet metal portions extended in such transverse direction. As mentioned above, such interference of parts in said direction, proved to be particularly effective to prevent or reduce a torsion of the metal bar.
- In some embodiments, the cuts or the parts thereof partially cut can be made in such a way that the projection towards the other of the sheet metal portions, and the relative interference, is not extended in the transverse direction over the entire height of the half-sheared part. In practice, the half-sheared part may protrude only partially towards the other sheet metal portion, for example, in correspondence of said hinge line area, or deformed area. In some embodiments, such hinge line area coincides with a corner area of the half-cut part.
- In one embodiment, the cuts are made in pairs and staggered on opposite sides of the bar, so as to form pairs of partially cut and interfering parts which alternate in the longitudinal direction. In practice, in some embodiments, each of the at least two sheet metal portions have pairs of adjacent cuts. The pairs of cuts are two by two staggered in said longitudinal direction and from opposite sides. Such cuts determine an alternating shifting in opposite directions of pairs of partially cut parts. This alternating shifting allows to obtain an increased interference between the parts.
- The pairs are therefore alternately shifted towards the one sheet metal portion and the other sheet metal portion. A sequence of half-cut that defines an interference line or seam line is therefore made.
- In an alternative embodiment, the cuts are carried out on a same single part of the bar, therefore only on one of the two sheet metal portions, so as to form pairs of alternating successive cuts on at least one of the at least two sheet metal portions, resulting in a partial cut or a deformation of the other sheet metal portion. It follows that, in this embodiment, the pairs of cuts are alternated with areas of absence of cuts.
- The seam line can be continuous or a line of stitching traits. Many seem lines may also be provided.
- In one embodiment, the cuts are made so as to have a depth at least equal to half the thickness of the respective sheet metal portion.
- In one embodiment, the cuts are made so as to have a depth lower than half the thickness of the respective sheet metal portion.
- In a further embodiment, the cuts are made so as to have a depth greater than half the thickness of the relative sheet metal portion, and allow to have a satisfactory interference.
- Other features and the operation modes of the subject-matter of the present disclosure will be made evident from the following detailed description of preferred embodiments thereof, given by way of a non-limiting example. It is clear, however, that each embodiment of the subject of the present disclosure may have one or more of the advantages listed above; in any case it is not required for each embodiment to have simultaneously all the advantages listed.
- Reference will be made to the figures of the annexed drawings, wherein:
-
FIG. 1 shows a perspective view of a bar of a support structure for false ceilings, according to one embodiment of the present disclosure; -
FIG. 2 shows a view of a detail II ofFIG. 1 ; -
FIG. 3 shows a side view of a bar of a support structure for false ceilings, according to one embodiment of the present disclosure; -
FIG. 4 shows a sectional view along the line IV-IV ofFIG. 3 ; -
FIG. 5 shows a larger-scale view of a detail V ofFIG. 4 ; -
FIG. 6 shows a perspective view of a bar of a support structure for false ceilings, according to a further embodiment of the present disclosure; -
FIG. 7 shows a view of a detail VII ofFIG. 6 ; -
FIG. 8 shows a side view of a bar of a support structure for false ceilings, according to a further embodiment of the present disclosure; -
FIG. 9 shows a sectional view along the line IX-IX ofFIG. 8 ; -
FIG. 10 shows a view in enlarged scale of a detail V ofFIG. 4 ; -
FIGS. 11-13 show sectional views of a bar according to as many embodiments of the present disclosure; -
FIGS. 14-19 show respective perspective views of bars for a support structure for false ceilings, according to further embodiment of the present disclosure. - With reference to the attached figures, a bar for making a support frame of a support structure of a false ceiling according to some embodiments of the present disclosure is denoted with the
reference number 1. The bar is adapted to be joined to anothermetal bar 1 through aclip 2 fixed to one end of themetal bar 1. For example, more particularly, theclip 2 may be inserted into a slot (not shown) of asecond metal bar 1 to be engaged with an edge that defines the slot in themetal bar 1 so as to create a join between twometal bars 1. - In the example, the
metal bar 1 has a “T”-shaped section, and is obtained by folding a sheet metal, so as to obtain an overlap of at least twosheet metal portions metal bar 1 may be different from the one illustrated, for example, of different section, such as for example a “C”-shaped or “U”-shaped section, or even a further different “T”-shaped section. - What is important in the scope of the present disclosure is that the
metal bar 1 should include at least twosheet metal portions FIG. 5 . The twosheet metal portions - The
metal bar 1 extends in a prevailing direction, also called longitudinal direction, which is denoted by a dotted line inFIG. 3 and inFIG. 8 , and denoted by reference letter L. In other words, the metal bar is an elongated body wherein a long side extending in said longitudinal direction and a short side, extending transversely with respect to the long side, are distinguished. - With respect to this longitudinal direction L, in the
metal bar 1 it can be identified a transverse direction T (which, looking atFIGS. 3 and 8 , goes from a long side to the other long side of the bar) which traverses, crosses or intersects the longitudinal direction, and which as a result goes from a base area 8 (first long side) of themetal bar 1 to atop area 7 of themetal bar 1. - Such transverse direction T can be meant as a direction orthogonal to the longitudinal direction L, or be meant as a direction extending in an oblique way and therefore forming an acute angle with the longitudinal direction L, in a direction of the bar short side. The oblique transverse direction T is indicated in
FIGS. 17 and 18 . The transverse direction T can be partially curve as shown inFIG. 19 , or completely curve. - According to one aspect of the present disclosure, at least one of the two
sheet metal portions metal bar 1. More particularly, at least one of the twosheet metal portions more parts more cuts 9 which determines a shifting with bending of thatpart sheet metal portion sheet metal portion Such part sheet metal portion cuts 9 carried out in the transverse direction T are such as to determine a shifting or bending of the partially cutpart sheet metal portions sheet metal portion sheet metal portion - It should be noted that the interference of a half-cut part towards the other sheet metal portion can occur on all the
cut 9, or only in a bending zone, for example in a corner zone of the half-cut part. - In practice, one of the two
sheet metal portions part sheet metal portion part sheet metal portions sheet metal portion - Interference in this transverse direction T allows minimizing a possibility of torsion of the
metal bar 1 around an axis parallel to the longitudinal direction L, with respect to bars of the same material and thickness of sheet metal or other characteristics of the metal bar, like elastic limit and tensile strength. In other words, the extension of thecuts 9 in the transverse direction of themetal bar 1 determines the making of half-sheared parts protruding in said transverse direction. Such half-sheared parts therefore create projections in the transverse direction and a consequent interference that is able to create an effective obstacle to a slip between the twosheet metal portions - In some embodiments, such as, by way of example, the one shown in
FIGS. 1-5 , each of the twosheet metal portions cuts 9 defining the partially shearedparts - In particular, each
sheet metal portion adjacent cuts 9, wherein each of said pairs ofcuts 9 defines thepart cut part - In the embodiment of
FIGS. 1-5 , the pairs ofcuts 9 of one of the twosheet metal portions cuts 9 are made in pairs, alternatively on one side and on the other side of the bar, so as to form pairs of staggered cuts. In practice, in some embodiments, such as those illustrated, the twosheet metal portions Such cuts 9 determine an alternate shifting in opposite directions of pairs of partially cut parts, as shown inFIG. 5 . This alternate shifting allows obtaining an increased interference between the parts. - It follows that, with reference to
FIG. 5 , according to some aspects of the present disclosure, each of saidsheet metal portions parts FIG. 5 are overlapped in said thickness direction DS and are shifted in pairs in the thickness direction DS with respect to an adjacent area of the respectivesheet metal portion parts parts sheet metal portion FIG. 5 , the pairs ofparts bar 1. - In some embodiments, such as, by way of example, the one illustrated in
FIGS. 6-10 , only one of the twosheet metal portions cuts 9 defining the partially cut parts 10 (sheared through a partial cut) which determine a shifting and possible cut of a corresponding part 11A of the other sheet metal portion. - In particular, a single
sheet metal portion adjacent cuts 9, wherein each of said pairs ofcuts 9 defines pairs ofparts 10, 11A. In the exemplary embodiment, the pairs ofcuts 9 of one of the twosheet metal portions cuts 9 In practice, it can be noted that the pairs ofparts 10, 11A follow one another spaced at regular intervals. For the geometry of the parts described above, the pairs ofparts 10, 11A alternate toparts sheet metal portions - The spacing between
subsequent pairs FIG. 10 corresponds, for example, to the mutual distance between the twocuts 9 of each pair. In other words, pairs ofcuts 9 are made only on one side of the bar, at more or less regular intervals. In this embodiment, thecuts 9 determine a shift in the same direction of theparts 10, 11A. - It follows that, with reference to
FIG. 10 , according to some aspects of the present disclosure, each of saidsheet metal portions parts 10, 11A ofFIG. 10 are overlapped in said thickness direction DS and are shifted in pairs in the thickness direction DS with respect to an adjacent area of the respectivesheet metal portion parts 10, 11A are shifted in pairs in the thickness direction S and one of the partially shifted parts 11A is protruding towards the outside with respect to said thickness S and defines a free area in said thickness S. The other of saidparts 10 is arranged at least partially in the free area of the thickness S, so as to create interference between thesheet metal portions - In other embodiments, not shown in the drawings, it is also possible to provide a combination of the two former embodiments, wherein the pairs of
cuts 9 may be made at intervals along the longitudinal direction at a constant pitch, or with determinate pitch, as in the embodiment ofFIG. 10 and, at the same time, alternatively on the one and on the othersheet metal portion FIG. 5 . - It follows that, in some embodiments such as those illustrated, the
cuts 9 define a sequence or series of half-cutparts - The seam line 15 or half-cut line can be in turn continues, as shown in
FIG. 1 ,FIG. 6 ,FIG. 17 ,FIG. 18 orFIG. 19 , or it can be a broken line, or a dotted line, as shown inFIG. 14 ,FIG. 15 orFIG. 16 . - Furthermore, according to further aspects of the present disclosure as the one illustrated, the
metal bar 1 may include two or more series or half-cut lines 15 arranged on two different levels in said transverse direction, comprised between thebase area 8 and thetop area 7, as shown by way of example inFIG. 14 ,FIG. 15 orFIG. 16 . - Even more in particular in order to regulate and control a degree of interference between the first
sheet metal portion 5 and the secondsheet metal portion 6 it is possible, for each of the embodiments of the present disclosure such as those described above or a combination thereof, to adjust the depth ofcut 9 with respect to the thickness S or height of thesheet metal portion - For example, in the embodiment of
FIG. 5 or in the embodiment ofFIG. 11 , each cut 9 extends to a depth that is lower or equal to half the thickness S of thesheet metal portion - For example, in the embodiment of
FIG. 12 eachcut 9 extends to a depth that is equal to the thickness S of thesheet metal portion - For example, in the embodiment of
FIG. 13 eachcut 9 extends to a depth which is greater than the thickness S of thesheet metal portion - It is to be understood that the depth or penetration of the
cut 9 with respect to the thickness is chosen according to the interference capacity (and therefore the ability of locking in torsion) between the twosheet metal portions sheet metal portion sheet metal portion sheet metal portions - A working process for working a
metal bar 1 according to an exemplary embodiment of the present disclosure is illustrated below. Such process may be used to make any of the bars described above. - A
metal bar 1 is provided having for example a T-shaped section or another section and obtained by bending a sheet metal, so as to have a pair of portions orsheet metal walls - One, both, or more, portions or
sheet metal walls - The partial cut is performed so as to make staggered pairs of
cuts 9 on opposite sides of the twosheet metal portions 5, on the one of the two portions ofsheet metal sheet metal FIG. 5 , or pairs ofcuts 9 at regular distances as those ofFIG. 10 on only one of the twosheet metal portions FIGS. 14-19 . Thesecuts 9 extend, i.e. are directed, in the transverse direction T of themetal bar 1. - More particularly, the half-cut is made so as to define pairs of half-cut
parts FIG. 5 alternate continuously in the longitudinal direction and pairs ofparts 10, 11A which in the exemplary embodiment ofFIG. 10 are arranged at regular intervals in the longitudinal direction. Thanks to the half-cut in the transverse direction it is determined an intersection in the transverse direction and in the longitudinal direction between the twosheet metal portions - It is to be noted that the shape, or profile, of the
parts FIGS. 14-19 . It is important that the half-cut is performed to art avoiding that any play resulting from the manufacturing are very much reduced, and an interference between the parts is assured. - The subject-matter of the present disclosure has hereto been described with reference to preferred embodiments thereof. It is understood that there may be other embodiments referable to the same inventive concept, all falling within the protective scope of the claims set forth hereinafter.
Claims (11)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IB2012/053862 WO2014016648A1 (en) | 2012-07-27 | 2012-07-27 | Bar for a support structure for a false ceiling and production process for producing the bar |
Publications (2)
Publication Number | Publication Date |
---|---|
US20160002921A1 true US20160002921A1 (en) | 2016-01-07 |
US9376811B2 US9376811B2 (en) | 2016-06-28 |
Family
ID=46800232
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/412,666 Active US9376811B2 (en) | 2012-07-27 | 2012-07-27 | Bar for a support structure for a false ceiling and production process for producing the bar |
Country Status (15)
Country | Link |
---|---|
US (1) | US9376811B2 (en) |
EP (1) | EP2877643B1 (en) |
CN (1) | CN104641054B (en) |
AU (1) | AU2012386216B2 (en) |
BR (1) | BR112015001863B1 (en) |
CA (1) | CA2880116C (en) |
DK (1) | DK2877643T3 (en) |
ES (1) | ES2584390T3 (en) |
IL (1) | IL236591B (en) |
MX (1) | MX358936B (en) |
PL (1) | PL2877643T3 (en) |
PT (1) | PT2877643T (en) |
RU (1) | RU2601640C2 (en) |
WO (1) | WO2014016648A1 (en) |
ZA (1) | ZA201501342B (en) |
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IN2014CN03324A (en) | 2011-11-11 | 2015-07-03 | Giuseppe Cipriani | |
CN104641054B (en) | 2012-07-27 | 2016-10-26 | 朱塞佩·奇普里亚尼 | The section bar of ceiling support structure and for manufacturing the manufacture method of described section bar |
ITVR20130040A1 (en) | 2013-02-14 | 2014-08-15 | Giuseppe Cipriani | METAL STRUCTURE FOR SUPPORTING A CEILING. |
ITVR20130058A1 (en) | 2013-03-08 | 2014-09-09 | Giuseppe Cipriani | PROFILE OF A STRUCTURE SUPPORTING A FALSE CEILING AND PROCESS OF PROCESSING TO WORK THE PROFILE. |
US11053682B1 (en) * | 2020-03-12 | 2021-07-06 | Usg Interiors, Llc | High strength main tee splice |
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-
2012
- 2012-07-27 CN CN201280074846.9A patent/CN104641054B/en not_active Expired - Fee Related
- 2012-07-27 US US14/412,666 patent/US9376811B2/en active Active
- 2012-07-27 EP EP12756033.2A patent/EP2877643B1/en active Active
- 2012-07-27 WO PCT/IB2012/053862 patent/WO2014016648A1/en active Application Filing
- 2012-07-27 AU AU2012386216A patent/AU2012386216B2/en active Active
- 2012-07-27 DK DK12756033.2T patent/DK2877643T3/en active
- 2012-07-27 CA CA2880116A patent/CA2880116C/en active Active
- 2012-07-27 ES ES12756033.2T patent/ES2584390T3/en active Active
- 2012-07-27 PL PL12756033.2T patent/PL2877643T3/en unknown
- 2012-07-27 RU RU2015106794/03A patent/RU2601640C2/en active
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- 2012-07-27 PT PT127560332T patent/PT2877643T/en unknown
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IL236591B (en) | 2018-06-28 |
PL2877643T3 (en) | 2016-11-30 |
NZ703598A (en) | 2017-01-27 |
BR112015001863A2 (en) | 2017-07-04 |
AU2012386216B2 (en) | 2017-08-31 |
CN104641054A (en) | 2015-05-20 |
MX2015000994A (en) | 2015-11-23 |
RU2601640C2 (en) | 2016-11-10 |
DK2877643T3 (en) | 2016-08-22 |
ES2584390T3 (en) | 2016-09-27 |
CA2880116C (en) | 2019-06-11 |
IL236591A0 (en) | 2015-02-26 |
RU2015106794A (en) | 2016-09-20 |
PT2877643T (en) | 2016-07-29 |
CN104641054B (en) | 2016-10-26 |
ZA201501342B (en) | 2016-01-27 |
US9376811B2 (en) | 2016-06-28 |
BR112015001863B1 (en) | 2018-11-06 |
CA2880116A1 (en) | 2014-01-30 |
AU2012386216A1 (en) | 2015-01-29 |
EP2877643A1 (en) | 2015-06-03 |
MX358936B (en) | 2018-09-10 |
EP2877643B1 (en) | 2016-05-18 |
WO2014016648A1 (en) | 2014-01-30 |
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