US20150176203A1 - Digester apparatus - Google Patents
Digester apparatus Download PDFInfo
- Publication number
- US20150176203A1 US20150176203A1 US14/643,097 US201514643097A US2015176203A1 US 20150176203 A1 US20150176203 A1 US 20150176203A1 US 201514643097 A US201514643097 A US 201514643097A US 2015176203 A1 US2015176203 A1 US 2015176203A1
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- United States
- Prior art keywords
- downcomer
- vessel
- pipe
- fluid
- fluid supply
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C7/00—Digesters
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C7/00—Digesters
- D21C7/14—Means for circulating the lye
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C7/00—Digesters
- D21C7/06—Feeding devices
Definitions
- the present invention relates to a digester apparatus for receiving wood chips, heating the wood chips under elevated pressure and temperature in a cooking liquor and generating pulp.
- a plurality of centrally located concentric pipes are provided.
- An inner surface of the inner-most pipe defines a wash downcomer for providing a cold blow filtrate for cooling and washing pulp near the base of the digester apparatus.
- a cooking downcomer is defined by the outer surface of the inner-most pipe and the inner surface of a directly adjacent second-inner-most pipe.
- the cooking liquor flows through the cooking downcomer and exits near a mid-point of the digester apparatus.
- the temperature of the cold blow filtrate entering the wash downcomer may be from about 120° F. to about 160° F., while the temperature of the cooking liquor entering the cooking downcomer may be at a temperature of from about 285° F. to about 340° F.
- the wash and cooking downcomers are directly adjacent to one another, undesirable heat transfer occurs between the two downcomers, which makes the overall process less efficient and effective.
- a digester apparatus for delignifying wood chips to form wood pulp.
- the digester apparatus comprises: a vessel, a first downcomer, a second downcomer and a third downcomer.
- the first downcomer extends into the vessel for delivering a first fluid into the vessel.
- the first fluid is generally at a first temperature when passing into the first downcomer.
- the second downcomer extends into the vessel and is located about the first downcomer.
- the third downcomer extends into the vessel and is located about the second downcomer for delivering a second fluid into the vessel.
- the second fluid is generally at a second temperature different from the first temperature when passing into the third downcomer.
- the digester apparatus further comprises structure for preventing continuous liquid flow through the second downcomer such that the second downcomer defines an insulating region between the first and third downcomers so as to reduce heat transfer between the first and third downcomers.
- the first downcomer may be defined by a first pipe extending into the vessel.
- the second downcomer may be defined by an outer surface of the first pipe and an inner surface of a second pipe.
- the third downcomer may be defined by an outer surface of the second pipe and an inner surface of a third pipe.
- the structure for preventing continuous liquid flow through the second downcomer may comprise a closed valve coupled to a second pipe inlet, a closed second pipe inlet, a closed lower end of the second pipe or other like structure.
- the digester apparatus may further comprise: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer, and second fluid supply structure for supplying a cooking liquor defining the second fluid to the third downcomer.
- the cooking liquor supplied to the third downcomer may be at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- the first fluid supply structure supplies the cold blow filtrate to the first downcomer at a temperature of from about 120 degrees F. to about 160 degrees F.
- the second fluid supply structure supplies the cooking liquor to the third downcomer at a temperature of from about 285 degrees F. to about 340 degrees F.
- the first pipe may extend to a location near a bottom of the vessel.
- the third pipe may extend to a location near a mid-point of the vessel.
- a digester apparatus for delignifying wood chips to form wood pulp comprising: a vessel, a first downcomer, an outer fluid supply downcomer and structure defining an insulating region between the first and outer downcomers.
- the first downcomer extends into the vessel for delivering a first fluid into the vessel.
- the first fluid is generally at a first temperature when passing into the first downcomer.
- the outer fluid supply downcomer extends into the vessel and may be located about the first downcomer for supplying a second fluid into the vessel.
- the second fluid may be generally at a second temperature different from the first temperature when passing into the outer downcomer.
- the structure defining an insulating region between the first and outer downcomers functions to reduce heat transfer between the first and outer downcomers.
- the first downcomer is defined by a first pipe extending into the vessel.
- the insulating structure comprises an outer surface of the first pipe, an inner surface of a second pipe and an insulating passage therebetween.
- the outer fluid supply downcomer is defined by an outer surface of the second pipe and an inner surface of a third pipe.
- a second pipe inlet is coupled to a closed valve so as to prevent an on-going continuous flow of liquid into or out of the insulating passage.
- the second pipe comprises openings near its lower end. A liquid is able to enter the insulating passage through these openings in the second pipe until the insulating passage is filled.
- the liquid becomes generally stagnant after entering the insulating passage because the closed valve coupled to the second pipe inlet prevents the continuous flow of liquid through the insulating passage once the passage is filled with liquid.
- the stagnant liquid within the insulating passage functions as an insulator to reduce heat transfer between the first downcomer and the outer downcomer.
- the inlet connected to the second pipe is open to atmosphere, while the second pipe is closed at its lower end.
- the insulating passage fills with air flowing through the inlet, but does not receive a liquid. After the air fills the insulating passage, it generally functions as an insulator to reduce heat transfer from the first downcomer to the outer downcomer.
- the digester apparatus further comprises: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer, and second fluid supply structure for supplying a cooking liquor defining the second fluid to the outer fluid supply downcomer.
- the cooking liquor supplied to the outer fluid supply downcomer may be at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- the first pipe may extend to a location near a bottom of the vessel and the third pipe may extend to a location near a mid-point of the vessel.
- the insulating structure comprises an insulating layer on an inner surface of a first pipe.
- the first downcomer is defined by an inner surface of the insulating layer on the first pipe inner surface.
- the outer fluid supply downcomer is defined by an outer surface of the first pipe and an inner surface of a second pipe.
- the digester apparatus further comprises: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer, and second fluid supply structure for supplying a cooking liquor defining the second fluid to the outer fluid supply downcomer.
- the cooking liquor supplied to the outer fluid supply downcomer may be at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- the first pipe may extend to a location near a bottom of the vessel and the second pipe may extend to a location near a mid-point of the vessel.
- the first downcomer is defined by a first pipe extending into the vessel; the insulating structure comprises an insulating layer on an outer surface of the first pipe; and the outer fluid supply downcomer is defined by an outer surface of the insulating layer and an inner surface of a second pipe.
- the digester apparatus further comprises: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer; and second fluid supply structure for supplying a cooking liquor defining the second fluid to the outer fluid supply downcomer.
- the cooking liquor supplied to the outer fluid supply downcomer is at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- the first pipe may extend to a location near a bottom of the vessel and the second pipe may extend to a location near a mid-point of the vessel.
- FIG. 1 is a side view of a digester apparatus constructed in accordance with a first embodiment of the present invention
- FIG. 2 is a cross sectional view of first, second and third downcomers of the digester apparatus in FIG. 1 ;
- FIG. 3 is a cross section view of a first downcomer, an outer fluid supply downcomer, and structure defining an insulating region between the first and outer downcomers of a digester apparatus of a second embodiment
- FIG. 4 is a cross section view of a first downcomer, an outer fluid supply downcomer, and structure defining an insulating region between the first and outer downcomers of a digester apparatus of a third embodiment.
- FIG. 1 A continuous digester apparatus 10 constructed in accordance with a first embodiment is illustrated in FIG. 1 .
- the digester apparatus 10 comprises a generally vertical cooking vessel 20 operated under pressure (e.g., from about 130 psig to about 170 psig, with the pressure being measured about two-thirds up from a bottom of the vessel 20 ) and at an elevated temperature (from about 285 degrees F. to about 340 degrees F.). Wood chips and alkali liquor (white liquor) are introduced through an inlet line 22 A into an inlet opening 22 of the vessel 20 .
- the wood chips During a continuous descent of the wood chips through the vessel 20 , they react with the white liquor such that the lignin in the chips is chemically broken down to free the cellulosic material in the chips and to form pulp suitable for paper making and the like.
- the pulp exits the vessel 20 through an exit line 24 A coupled to an exit opening 24 in the vessel 20 .
- the digester apparatus 10 further comprises a first downcomer 30 , a second downcomer 40 and a third downcomer 50 , see FIGS. 1 and 2 .
- the first downcomer 30 is defined by a first pipe 32 generally centrally located in the vessel 20 . As illustrated in FIG. 2 , the first pipe 32 is closed at a lower end 32 A and has openings 32 B positioned above the lower end 32 A. The openings 32 B are located near a bottom 20 A of the vessel 20 . As will be discussed further below, the first downcomer 30 receives a first fluid at a first temperature and delivers the first fluid via the openings 32 B to a location within the vessel 20 near the vessel bottom 20 A.
- the second downcomer 40 extends into the vessel 20 and is located about the first downcomer 30 .
- the second downcomer 40 is defined by an outer surface 32 B of the first pipe 32 and an inner surface 42 A of a second pipe 42 .
- the second pipe 42 is concentric with, directly adjacent to and spaced from the first pipe 32 .
- the second pipe 42 has a closed lower end 42 B located within the vessel 20 near a mid-point 20 B within the vessel 20 , see FIG. 1 .
- the second pipe 42 further comprises openings 42 D positioned above the lower end 42 B and near the vessel mid-point 20 B.
- the second pipe 42 communicates with an inlet 44 coupled to the second pipe 42 .
- a fluid line 45 extends from the inlet 44 to a valve 45 A, which, in the illustrated embodiment, is closed to prevent a liquid from flowing into the second downcomer 40 through the fluid line 45 .
- the valve 45 A is closed, a continuous flow of fluid from the valve 45 A, through the fluid line 45 and the inlet 44 and into the second downcomer 40 is prevented. Further prevented is a continuous flow of fluid from the second downcomer 40 , through the inlet 44 and the fluid line 45 and out of the valve 45 A.
- the second downcomer 40 defines an insulating region 46 between the first and third downcomers 30 and 50 .
- the third downcomer 50 (also referred to herein as an “outer fluid supply downcomer”) extends into the vessel 20 and is located about the second downcomer 40 .
- the third downcomer 50 is defined by an outer surface 42 C of the second pipe 42 and an inner surface 52 A of a third pipe 52 .
- the third pipe 52 is concentric with, directly adjacent to and spaced from the second pipe 42 .
- the third pipe 52 is closed at a lower end 52 B and has openings 52 C positioned above the lower end 52 B.
- the openings 52 C are located within the vessel 20 near the mid-point 20 B of the vessel 20 .
- the third downcomer 50 receives a second fluid at a second temperature different from the first temperature and delivers the second fluid via the openings 52 C to a location within the vessel 20 near the vessel mid-point 20 B.
- the digester apparatus 10 further comprises first fluid supply structure 60 for supplying a cold blow filtrate defining the first fluid to the first downcomer 30 .
- the first fluid supply structure 60 comprises a first pump 62 , an inlet 64 coupled to the first pipe 32 and a first fluid supply line 65 extending from the first pump 62 to the inlet 64 .
- the cold blow filtrate is supplied to the first pump 62 by a supply apparatus (not shown), wherein the cold blow filtrate comprises wash water from a downstream pulp washing operation.
- the first pump 62 pumps the cold blow filtrate through the first fluid supply line 65 , to the inlet 64 , and into and through the first pipe 32 such that the cold blow filtrate enters the vessel 20 near the bottom 20 A of the vessel 20 .
- the cold blow filtrate functions as a wash liquid to wash the pulp located near the vessel bottom 20 A.
- the temperature of the cold blow filtrate entering the first pipe 32 is from about 120 degrees F. to about 160 degrees F.
- the first pump 62 also supplies cold blow filtrate to nozzles 66 A and 66 B coupled to the vessel 20 via fluid supply lines 68 for further washing the pulp, see FIG. 1 .
- First and second extraction screens 70 and 71 are provided in the vessel 20 near the mid-point 20 B of the vessel 20 .
- Fluid containing dissolved chip mass (i.e., black liquor) from within the vessel 20 passes through the first and second extraction screens 70 and 71 .
- Extracted fluid flowing through the first extraction screens 70 exits through an extraction line 72 to a chemical recovery system CRS, as is well known in the art.
- Fluid flowing through the second extraction screens 71 is received by a second fluid supply structure 90 as discussed below.
- the amount of fluid pulled from the vessel 20 through the second extraction screens 71 and the amount of white liquor (discussed below) added to the fluid extracted through the second screens 71 is generally equal to the amount of the second fluid exiting the third downcomer 50 and entering the vessel 20 .
- Third extraction screens 80 are provided in the vessel 20 near the bottom 20 A of the vessel 20 . Further fluid containing dissolved chip mass (i.e., black liquor) from within the vessel 20 passes through the extraction screens 80 . The extracted fluid exits through an extraction line 82 to the chemical recovery system CRS, as is well known in the art. The amount of fluid pulled from the vessel 20 through the first and third extraction screens 70 and 80 is generally close to the amount of cold blow filtrate exiting the first pump 62 .
- the digester apparatus 10 also comprises second fluid supply structure 90 for supplying a cooking liquor defining the second fluid to the third downcomer 50 .
- the second fluid supply structure 90 comprises a second pump 92 , a fluid extraction line 94 extending from the second extraction screens 71 to the second pump 92 , second and third fluid supply lines 98 A and 98 B, respectively, a heat exchanger 100 and an inlet 102 coupled to the third pipe 52 .
- a white liquor supply source 104 supplies white liquor (i.e., alkali liquor) to the extraction line 94 such that the white liquor is combined with the black liquor extracted through the second extraction screens 71 to define a cooking liquor.
- the cooking liquor may comprise about 10% by volume white liquor and about 90% by volume back liquor.
- the second pump 92 pumps the cooking liquor through second fluid supply line 98 A to the heat exchanger 100 , where the cooking liquor is heated to a temperature of from about 285 degrees F. to about 340 degrees F.
- the heat exchanger 100 receives steam from a steam supply 100 A, which provides energy in the form of heat to heat the cooking liquor.
- the cooking liquor is pumped to the inlet 102 , and into and through the third downcomer 50 such that the cooking liquor enters the vessel 20 near the mid-point 20 B of the vessel 20 so as to provide fresh cooking liquor to the vessel mid-point 20 B.
- the fresh cooking liquor functions to further drive the delignification process of the wood chips as they continue to travel from the mid-point 20 B within the vessel to the bottom 20 A of the vessel.
- the temperature of the cooking liquor entering the third downcomer 50 is from about 285 degrees F. to about 340 degrees F.
- the second downcomer 40 defines an insulating region 46 between the first and third downcomers 30 and 50 .
- a liquid such as water added to the vessel 20 prior to the wood chips and alkali liquor being introduced into the vessel 20 , flowing through the third pipe openings 52 C into the third downcomer 50 , is permitted to flow through the openings 42 D in the second pipe 42 so as to fill the second downcomer 40 .
- the liquid in the second downcomer 40 may extend all the way to the closed valve 45 A. It is contemplated that after wood chips and alkali liquor have been added to the vessel 20 , other liquids, such as cold blow filtrate and/or cooking liquor may diffuse into the second downcomer 40 .
- the liquid becomes stagnant since the closed valve 45 A prevents continuous liquid flow through the second downcomer 40 .
- the stagnant liquid functions as an insulator within the insulating region 46 between the first and third downcomers 30 and 50 .
- the closed valve 45 A defines structure for preventing continuous liquid flow through the second downcomer 40 .
- the inlet 44 coupled to the second pipe could be open to atmosphere and the second pipe could be closed at its lower end and, further, not have any openings near its lower end so as to prevent liquid from entering the second downcomer.
- air would flow into the second downcomer, stagnate and function as an insulator within the insulating region between the first and third downcomers.
- the second pipe having a closed lower end without openings would define the structure for preventing continuous liquid flow through the second downcomer 40 .
- the insulating region 46 minimizes heat transfer from the cooking liquor flowing through the third downcomer 50 to the cold blow filtrate flowing through the first downcomer 30 .
- the digester apparatus 10 operates more efficiently than those of the prior art, thereby reducing energy input requirements and lowering costs.
- Further advantages to reducing heat transfer between the cooking liquor and cold blow filtrate include improved pulp washing, improved pulp strength and improved pulp quality.
- a digester apparatus is provided which is constructed in essentially the same manner as the digester apparatus 10 illustrated in FIG. 1 , however, the first, second and third downcomers 30 , 40 and 50 are replaced by first and second downcomers 130 and 140 , respectively, as illustrated in FIG. 3 .
- the first downcomer 130 is defined by an inner surface 133 A of an insulating layer 133 provided on an inner surface 132 A of a first pipe 132 generally centrally located within a corresponding vessel, which is similar to vessel 20 .
- the first pipe 132 is closed at a lower end 132 B, which is located near a bottom of the vessel.
- the first pipe 132 comprises openings 132 D positioned above the first pipe lower end 132 B.
- the first downcomer 130 receives a first fluid at a first temperature and delivers the first fluid via the openings 132 D to a location within the vessel near the vessel bottom.
- the second downcomer 140 (also referred to herein as an “outer fluid supply downcomer”) extends into the vessel and is located about the first downcomer 130 .
- the second downcomer 140 is defined by an outer surface 132 C of the first pipe 132 and an inner surface 142 A of a second pipe 142 .
- the second pipe 142 is concentric with, directly adjacent to and spaced from the first pipe 132 .
- the second pipe 142 is closed at a lower end 142 B located within the vessel near a mid-point within the vessel.
- the second pipe 142 comprises openings 142 C positioned above the second pipe lower end 142 B.
- the insulating layer 133 on the first pipe inner surface 132 A may comprise a liner formed from polytetraflouroethylene sold by E.I.
- the insulating layer 133 defines an insulating region 133 B between the first and second downcomers 130 and 140 .
- the digester apparatus of the second embodiment further comprises a first fluid supply structure, which is substantially the same as the first fluid supply structure 60 illustrated in FIG. 1 .
- the first fluid supply structure of the second embodiment includes a first pump, an inlet 164 coupled to the first pipe 132 and a first fluid supply line extending from the first pump to the inlet 164 .
- the first fluid supply structure of the second embodiment functions to supply a cold blow filtrate defining the first fluid to the first downcomer 130 .
- the cold blow filtrate functions as a wash liquid to wash and cool the pulp located near the vessel bottom.
- the temperature of the cold blow filtrate entering the first pipe 132 is from about 120 degrees F. to about 160 degrees F.
- the digester apparatus of the second embodiment further comprises a second fluid supply structure, which is substantially the same as the second fluid supply structure 90 illustrated in FIG. 1 , but instead of the second fluid supply structure supplying cooking liquor to the third downcomer 50 as in the first embodiment, the second fluid supply structure of the second embodiment supplies cooking liquor to the second downcomer 140 .
- the second fluid supply structure of the second embodiment comprises a second pump, a fluid extraction line extending from second extraction screens of the vessel to the second pump, second and third fluid supply lines, a heat exchanger and an inlet 202 coupled to the second pipe 142 .
- white liquor i.e., alkali liquor
- the second pump pumps the cooking liquor through the second fluid supply line to the heat exchanger, where the cooking liquor is heated to a temperature of from about 285 degrees F. to about 340 degrees F.
- the cooking liquor is pumped to the inlet 202 , and into and through the second downcomer 140 such that the cooking liquor enters the vessel near the mid-point of the vessel so as to provide heated and enriched cooking liquor to the vessel mid-point.
- the temperature of the cooking liquor is from about 285 degrees F. to about 340 degrees F.
- the insulating layer 133 on the inner surface 132 A of the first pipe 132 defines an insulating region 133 B between the first and second downcomers 130 and 140 .
- the insulating region 133 B minimizes heat transfer from the cooking liquor flowing through the second downcomer 140 to the cold blow filtrate flowing through the first downcomer 130 .
- the digester apparatus of the second embodiment operates more efficiently than those of the prior art, thereby reducing energy input requirements and lowering costs.
- Further advantages to reducing heat transfer between the cooking liquor and the cold blow filtrate include improved pulp washing, improved pulp strength and improved pulp quality.
- a digester apparatus is provided which is constructed in essentially the same manner as the digester apparatus 10 illustrated in FIG. 1 , however, the first, second and third downcomers 30 , 40 and 50 are replaced by first and second downcomers 230 and 240 , respectively, as illustrated in FIG. 4 .
- the first downcomer 230 is defined by a first pipe 232 generally centrally located within a corresponding vessel, which is similar to vessel 20 . As illustrated in FIG. 4 , the first pipe 232 is closed at a lower end 232 A, which is located near a bottom of the vessel.
- the first pipe 232 comprises openings 232 C which are located above the lower end 232 A.
- the first downcomer 230 receives a first fluid at a first temperature and delivers the first fluid via the openings 232 C to a location within the vessel near the vessel bottom.
- the second downcomer 240 (also referred to herein as an “outer fluid supply downcomer”) extends into the vessel and is located about the first downcomer 230 .
- the second downcomer 240 is defined by an outer surface 233 A of an insulating layer 233 provided about an outer surface 232 B of the first pipe 232 and an inner surface 242 A of a second pipe 242 .
- the second pipe 242 is concentric with, directly adjacent to and spaced from the first pipe 232 .
- the second pipe 242 is closed at a lower end 242 B, which is located within the vessel near a mid-point within the vessel.
- the second pipe 242 comprises a plurality of openings 242 C located above the lower end 242 B.
- the insulating layer 233 may comprise a liner formed from polytetraflouroethylene sold by E.I. Du Pont de Nemours and Co. under the product designation “TEFLON®. It is also contemplated that the insulating layer could be formed from other alkali resistant materials.
- the insulating layer 233 defines an insulating region 233 B between the first and second downcomers 230 and 240 .
- the digester apparatus of the third embodiment further comprises a first fluid supply structure, which is substantially the same as the first fluid supply structure 60 illustrated in FIG. 1 .
- the first fluid supply structure of the third embodiment includes a first pump, an inlet 264 coupled to the first pipe 232 and a first fluid supply line extending from the first pump to the inlet 264 .
- the first fluid supply structure of the third embodiment functions to supply a cold blow filtrate defining the first fluid to the first downcomer 230 .
- the cold blow filtrate functions as a wash liquid to wash and cool the pulp located near the vessel bottom.
- the temperature of the cold blow filtrate entering the first pipe 232 is from about 140 degrees F. to about 150 degrees F.
- the digester apparatus of the third embodiment further comprises a second fluid supply structure, which is substantially the same as the second fluid supply structure 90 illustrated in FIG. 1 , but instead of the second fluid supply structure supplying cooking liquor to the third downcomer 50 as in the first embodiment, the second fluid supply structure of the third embodiment supplies cooking liquor to the second downcomer 240 .
- the second fluid supply structure of the third embodiment comprises a second pump, a fluid extraction line extending from second extraction screens of the vessel to the second pump, second and third fluid supply lines, a heat exchanger and an inlet 302 coupled to the second pipe 242 .
- white liquor i.e., alkali liquor
- the second pump pumps the cooking liquor through the second fluid supply line to the heat exchanger, where the cooking liquor is heated to a temperature of from about 285 degrees F. to about 340 degrees F.
- the cooking liquor is pumped to the inlet 302 , and into and through the second downcomer 240 such that the cooking liquor enters the vessel near the mid-point of the vessel so as to provide heated and enriched cooking liquor to the vessel mid-point.
- the temperature of the cooking liquor is from about 285 degrees F. to about 340 degrees F.
- the insulating layer 233 on the outer surface 232 B of the first pipe 232 defines an insulating region 233 B between the first and second downcomers 230 and 240 .
- the insulating region minimizes heat transfer from the cooking liquor flowing through the second downcomer 240 to the cold blow filtrate flowing through the first downcomer 230 .
- the digester apparatus of the second embodiment operates more efficiently than those of the prior art, thereby reducing energy input requirements and lowering costs.
- Further advantages to reducing heat transfer between the cooking liquor and the cold blow filtrate include improved pulp washing, improved pulp strength and improved pulp quality.
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Abstract
A digester apparatus is provided for delignifying wood chips to form wood pulp comprising: a vessel, a first downcomer, an outer fluid supply downcomer and structure defining an insulating region between the first and outer downcomers. The first downcomer extends into the vessel for delivering a first fluid into the vessel. The first fluid is generally at a first temperature when passing into the first downcomer. The outer fluid supply downcomer extends into the vessel and may be located about the first downcomer for supplying a second fluid into the vessel. The second fluid may be generally at a second temperature different from the first temperature when passing into the outer downcomer. The structure defining an insulating region between the first and outer downcomers functions to reduce heat transfer between the first and outer downcomers.
Description
- The present invention relates to a digester apparatus for receiving wood chips, heating the wood chips under elevated pressure and temperature in a cooking liquor and generating pulp.
- In a known digester apparatus, a plurality of centrally located concentric pipes are provided. An inner surface of the inner-most pipe defines a wash downcomer for providing a cold blow filtrate for cooling and washing pulp near the base of the digester apparatus. A cooking downcomer is defined by the outer surface of the inner-most pipe and the inner surface of a directly adjacent second-inner-most pipe. The cooking liquor flows through the cooking downcomer and exits near a mid-point of the digester apparatus. The temperature of the cold blow filtrate entering the wash downcomer may be from about 120° F. to about 160° F., while the temperature of the cooking liquor entering the cooking downcomer may be at a temperature of from about 285° F. to about 340° F. However, because the wash and cooking downcomers are directly adjacent to one another, undesirable heat transfer occurs between the two downcomers, which makes the overall process less efficient and effective.
- In accordance with a first aspect of the present invention, a digester apparatus is provided for delignifying wood chips to form wood pulp. The digester apparatus comprises: a vessel, a first downcomer, a second downcomer and a third downcomer. The first downcomer extends into the vessel for delivering a first fluid into the vessel. The first fluid is generally at a first temperature when passing into the first downcomer. The second downcomer extends into the vessel and is located about the first downcomer. The third downcomer extends into the vessel and is located about the second downcomer for delivering a second fluid into the vessel. The second fluid is generally at a second temperature different from the first temperature when passing into the third downcomer. The digester apparatus further comprises structure for preventing continuous liquid flow through the second downcomer such that the second downcomer defines an insulating region between the first and third downcomers so as to reduce heat transfer between the first and third downcomers.
- The first downcomer may be defined by a first pipe extending into the vessel. The second downcomer may be defined by an outer surface of the first pipe and an inner surface of a second pipe. The third downcomer may be defined by an outer surface of the second pipe and an inner surface of a third pipe.
- The structure for preventing continuous liquid flow through the second downcomer may comprise a closed valve coupled to a second pipe inlet, a closed second pipe inlet, a closed lower end of the second pipe or other like structure.
- The digester apparatus may further comprise: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer, and second fluid supply structure for supplying a cooking liquor defining the second fluid to the third downcomer. The cooking liquor supplied to the third downcomer may be at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer. In one embodiment, the first fluid supply structure supplies the cold blow filtrate to the first downcomer at a temperature of from about 120 degrees F. to about 160 degrees F. and the second fluid supply structure supplies the cooking liquor to the third downcomer at a temperature of from about 285 degrees F. to about 340 degrees F.
- The first pipe may extend to a location near a bottom of the vessel. The third pipe may extend to a location near a mid-point of the vessel.
- In accordance with a second aspect of the present invention, a digester apparatus is provided for delignifying wood chips to form wood pulp comprising: a vessel, a first downcomer, an outer fluid supply downcomer and structure defining an insulating region between the first and outer downcomers. The first downcomer extends into the vessel for delivering a first fluid into the vessel. The first fluid is generally at a first temperature when passing into the first downcomer. The outer fluid supply downcomer extends into the vessel and may be located about the first downcomer for supplying a second fluid into the vessel. The second fluid may be generally at a second temperature different from the first temperature when passing into the outer downcomer. The structure defining an insulating region between the first and outer downcomers functions to reduce heat transfer between the first and outer downcomers.
- In accordance with a first embodiment, the first downcomer is defined by a first pipe extending into the vessel. The insulating structure comprises an outer surface of the first pipe, an inner surface of a second pipe and an insulating passage therebetween. The outer fluid supply downcomer is defined by an outer surface of the second pipe and an inner surface of a third pipe. In one embodiment, a second pipe inlet is coupled to a closed valve so as to prevent an on-going continuous flow of liquid into or out of the insulating passage. The second pipe comprises openings near its lower end. A liquid is able to enter the insulating passage through these openings in the second pipe until the insulating passage is filled. The liquid becomes generally stagnant after entering the insulating passage because the closed valve coupled to the second pipe inlet prevents the continuous flow of liquid through the insulating passage once the passage is filled with liquid. The stagnant liquid within the insulating passage functions as an insulator to reduce heat transfer between the first downcomer and the outer downcomer.
- In another embodiment, the inlet connected to the second pipe is open to atmosphere, while the second pipe is closed at its lower end. The insulating passage fills with air flowing through the inlet, but does not receive a liquid. After the air fills the insulating passage, it generally functions as an insulator to reduce heat transfer from the first downcomer to the outer downcomer.
- The digester apparatus further comprises: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer, and second fluid supply structure for supplying a cooking liquor defining the second fluid to the outer fluid supply downcomer. The cooking liquor supplied to the outer fluid supply downcomer may be at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- The first pipe may extend to a location near a bottom of the vessel and the third pipe may extend to a location near a mid-point of the vessel.
- In accordance with a second embodiment, the insulating structure comprises an insulating layer on an inner surface of a first pipe. The first downcomer is defined by an inner surface of the insulating layer on the first pipe inner surface. The outer fluid supply downcomer is defined by an outer surface of the first pipe and an inner surface of a second pipe.
- In the second embodiment, the digester apparatus further comprises: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer, and second fluid supply structure for supplying a cooking liquor defining the second fluid to the outer fluid supply downcomer. The cooking liquor supplied to the outer fluid supply downcomer may be at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- The first pipe may extend to a location near a bottom of the vessel and the second pipe may extend to a location near a mid-point of the vessel.
- In accordance with a third embodiment, the first downcomer is defined by a first pipe extending into the vessel; the insulating structure comprises an insulating layer on an outer surface of the first pipe; and the outer fluid supply downcomer is defined by an outer surface of the insulating layer and an inner surface of a second pipe.
- In the third embodiment, the digester apparatus further comprises: first fluid supply structure for supplying a cold blow filtrate defining the first fluid to the first downcomer; and second fluid supply structure for supplying a cooking liquor defining the second fluid to the outer fluid supply downcomer. The cooking liquor supplied to the outer fluid supply downcomer is at a temperature greater than a temperature at which the cold blow filtrate is supplied to the first downcomer.
- The first pipe may extend to a location near a bottom of the vessel and the second pipe may extend to a location near a mid-point of the vessel.
- While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
-
FIG. 1 is a side view of a digester apparatus constructed in accordance with a first embodiment of the present invention; -
FIG. 2 is a cross sectional view of first, second and third downcomers of the digester apparatus inFIG. 1 ; -
FIG. 3 is a cross section view of a first downcomer, an outer fluid supply downcomer, and structure defining an insulating region between the first and outer downcomers of a digester apparatus of a second embodiment; and -
FIG. 4 is a cross section view of a first downcomer, an outer fluid supply downcomer, and structure defining an insulating region between the first and outer downcomers of a digester apparatus of a third embodiment. - In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, specific preferred embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
- A
continuous digester apparatus 10 constructed in accordance with a first embodiment is illustrated inFIG. 1 . Thedigester apparatus 10 comprises a generallyvertical cooking vessel 20 operated under pressure (e.g., from about 130 psig to about 170 psig, with the pressure being measured about two-thirds up from a bottom of the vessel 20) and at an elevated temperature (from about 285 degrees F. to about 340 degrees F.). Wood chips and alkali liquor (white liquor) are introduced through aninlet line 22A into aninlet opening 22 of thevessel 20. During a continuous descent of the wood chips through thevessel 20, they react with the white liquor such that the lignin in the chips is chemically broken down to free the cellulosic material in the chips and to form pulp suitable for paper making and the like. The pulp exits thevessel 20 through anexit line 24A coupled to anexit opening 24 in thevessel 20. - The
digester apparatus 10 further comprises afirst downcomer 30, asecond downcomer 40 and athird downcomer 50, seeFIGS. 1 and 2 . Thefirst downcomer 30 is defined by afirst pipe 32 generally centrally located in thevessel 20. As illustrated inFIG. 2 , thefirst pipe 32 is closed at alower end 32A and hasopenings 32B positioned above thelower end 32A. Theopenings 32B are located near a bottom 20A of thevessel 20. As will be discussed further below, thefirst downcomer 30 receives a first fluid at a first temperature and delivers the first fluid via theopenings 32B to a location within thevessel 20 near thevessel bottom 20A. - The
second downcomer 40 extends into thevessel 20 and is located about thefirst downcomer 30. Thesecond downcomer 40 is defined by anouter surface 32B of thefirst pipe 32 and aninner surface 42A of asecond pipe 42. Thesecond pipe 42 is concentric with, directly adjacent to and spaced from thefirst pipe 32. Thesecond pipe 42 has a closedlower end 42B located within thevessel 20 near a mid-point 20B within thevessel 20, seeFIG. 1 . Thesecond pipe 42 further comprisesopenings 42D positioned above thelower end 42B and near thevessel mid-point 20B. In the illustrated embodiment, thesecond pipe 42 communicates with aninlet 44 coupled to thesecond pipe 42. Afluid line 45 extends from theinlet 44 to avalve 45A, which, in the illustrated embodiment, is closed to prevent a liquid from flowing into thesecond downcomer 40 through thefluid line 45. Hence, because thevalve 45A is closed, a continuous flow of fluid from thevalve 45A, through thefluid line 45 and theinlet 44 and into thesecond downcomer 40 is prevented. Further prevented is a continuous flow of fluid from thesecond downcomer 40, through theinlet 44 and thefluid line 45 and out of thevalve 45A. As will be discussed below, thesecond downcomer 40 defines aninsulating region 46 between the first andthird downcomers - The third downcomer 50 (also referred to herein as an “outer fluid supply downcomer”) extends into the
vessel 20 and is located about thesecond downcomer 40. Thethird downcomer 50 is defined by an outer surface 42C of thesecond pipe 42 and aninner surface 52A of athird pipe 52. Thethird pipe 52 is concentric with, directly adjacent to and spaced from thesecond pipe 42. Thethird pipe 52 is closed at a lower end 52B and hasopenings 52C positioned above the lower end 52B. Theopenings 52C are located within thevessel 20 near the mid-point 20B of thevessel 20. As will be discussed further below, thethird downcomer 50 receives a second fluid at a second temperature different from the first temperature and delivers the second fluid via theopenings 52C to a location within thevessel 20 near thevessel mid-point 20B. - The
digester apparatus 10 further comprises firstfluid supply structure 60 for supplying a cold blow filtrate defining the first fluid to thefirst downcomer 30. The firstfluid supply structure 60 comprises afirst pump 62, aninlet 64 coupled to thefirst pipe 32 and a first fluid supply line 65 extending from thefirst pump 62 to theinlet 64. The cold blow filtrate is supplied to thefirst pump 62 by a supply apparatus (not shown), wherein the cold blow filtrate comprises wash water from a downstream pulp washing operation. Thefirst pump 62 pumps the cold blow filtrate through the first fluid supply line 65, to theinlet 64, and into and through thefirst pipe 32 such that the cold blow filtrate enters thevessel 20 near the bottom 20A of thevessel 20. The cold blow filtrate functions as a wash liquid to wash the pulp located near thevessel bottom 20A. In the illustrated embodiment, the temperature of the cold blow filtrate entering thefirst pipe 32 is from about 120 degrees F. to about 160 degrees F. Thefirst pump 62 also supplies cold blow filtrate tonozzles vessel 20 viafluid supply lines 68 for further washing the pulp, seeFIG. 1 . - First and second extraction screens 70 and 71, respectively, are provided in the
vessel 20 near the mid-point 20B of thevessel 20. Fluid containing dissolved chip mass (i.e., black liquor) from within thevessel 20 passes through the first and second extraction screens 70 and 71. Extracted fluid flowing through the first extraction screens 70 exits through an extraction line 72 to a chemical recovery system CRS, as is well known in the art. Fluid flowing through the second extraction screens 71 is received by a secondfluid supply structure 90 as discussed below. The amount of fluid pulled from thevessel 20 through the second extraction screens 71 and the amount of white liquor (discussed below) added to the fluid extracted through the second screens 71 is generally equal to the amount of the second fluid exiting thethird downcomer 50 and entering thevessel 20. - Third extraction screens 80 are provided in the
vessel 20 near the bottom 20A of thevessel 20. Further fluid containing dissolved chip mass (i.e., black liquor) from within thevessel 20 passes through the extraction screens 80. The extracted fluid exits through anextraction line 82 to the chemical recovery system CRS, as is well known in the art. The amount of fluid pulled from thevessel 20 through the first and third extraction screens 70 and 80 is generally close to the amount of cold blow filtrate exiting thefirst pump 62. - The
digester apparatus 10 also comprises secondfluid supply structure 90 for supplying a cooking liquor defining the second fluid to thethird downcomer 50. The secondfluid supply structure 90 comprises asecond pump 92, afluid extraction line 94 extending from the second extraction screens 71 to thesecond pump 92, second and third fluid supply lines 98A and 98B, respectively, aheat exchanger 100 and aninlet 102 coupled to thethird pipe 52. A whiteliquor supply source 104 supplies white liquor (i.e., alkali liquor) to theextraction line 94 such that the white liquor is combined with the black liquor extracted through the second extraction screens 71 to define a cooking liquor. The cooking liquor may comprise about 10% by volume white liquor and about 90% by volume back liquor. Thesecond pump 92 pumps the cooking liquor through second fluid supply line 98A to theheat exchanger 100, where the cooking liquor is heated to a temperature of from about 285 degrees F. to about 340 degrees F. Theheat exchanger 100 receives steam from asteam supply 100A, which provides energy in the form of heat to heat the cooking liquor. From theheat exchanger 100, the cooking liquor is pumped to theinlet 102, and into and through thethird downcomer 50 such that the cooking liquor enters thevessel 20 near the mid-point 20B of thevessel 20 so as to provide fresh cooking liquor to thevessel mid-point 20B. The fresh cooking liquor functions to further drive the delignification process of the wood chips as they continue to travel from the mid-point 20B within the vessel to the bottom 20A of the vessel. In the illustrated embodiment, the temperature of the cooking liquor entering thethird downcomer 50 is from about 285 degrees F. to about 340 degrees F. - As noted above, the
second downcomer 40 defines aninsulating region 46 between the first andthird downcomers vessel 20 prior to the wood chips and alkali liquor being introduced into thevessel 20, flowing through thethird pipe openings 52C into thethird downcomer 50, is permitted to flow through theopenings 42D in thesecond pipe 42 so as to fill thesecond downcomer 40. The liquid in thesecond downcomer 40 may extend all the way to theclosed valve 45A. It is contemplated that after wood chips and alkali liquor have been added to thevessel 20, other liquids, such as cold blow filtrate and/or cooking liquor may diffuse into thesecond downcomer 40. Once thesecond downcomer 40 has been filled with liquid, the liquid becomes stagnant since theclosed valve 45A prevents continuous liquid flow through thesecond downcomer 40. The stagnant liquid functions as an insulator within the insulatingregion 46 between the first andthird downcomers closed valve 45A defines structure for preventing continuous liquid flow through thesecond downcomer 40. - It is further contemplated that the
inlet 44 coupled to the second pipe could be open to atmosphere and the second pipe could be closed at its lower end and, further, not have any openings near its lower end so as to prevent liquid from entering the second downcomer. In this embodiment, air would flow into the second downcomer, stagnate and function as an insulator within the insulating region between the first and third downcomers. The second pipe having a closed lower end without openings would define the structure for preventing continuous liquid flow through thesecond downcomer 40. - The insulating
region 46 minimizes heat transfer from the cooking liquor flowing through thethird downcomer 50 to the cold blow filtrate flowing through thefirst downcomer 30. By reducing the heat transfer between the cooking liquor and cold blow filtrate, thedigester apparatus 10 operates more efficiently than those of the prior art, thereby reducing energy input requirements and lowering costs. Further advantages to reducing heat transfer between the cooking liquor and cold blow filtrate include improved pulp washing, improved pulp strength and improved pulp quality. - In accordance with a second embodiment, a digester apparatus is provided which is constructed in essentially the same manner as the
digester apparatus 10 illustrated inFIG. 1 , however, the first, second andthird downcomers second downcomers FIG. 3 . Thefirst downcomer 130 is defined by aninner surface 133A of an insulatinglayer 133 provided on an inner surface 132A of afirst pipe 132 generally centrally located within a corresponding vessel, which is similar tovessel 20. As illustrated inFIG. 3 , thefirst pipe 132 is closed at alower end 132B, which is located near a bottom of the vessel. Thefirst pipe 132 comprisesopenings 132D positioned above the first pipelower end 132B. As will be discussed further below, thefirst downcomer 130 receives a first fluid at a first temperature and delivers the first fluid via theopenings 132D to a location within the vessel near the vessel bottom. - The second downcomer 140 (also referred to herein as an “outer fluid supply downcomer”) extends into the vessel and is located about the
first downcomer 130. Thesecond downcomer 140 is defined by anouter surface 132C of thefirst pipe 132 and aninner surface 142A of asecond pipe 142. Thesecond pipe 142 is concentric with, directly adjacent to and spaced from thefirst pipe 132. Thesecond pipe 142 is closed at a lower end 142B located within the vessel near a mid-point within the vessel. Thesecond pipe 142 comprisesopenings 142C positioned above the second pipe lower end 142B. The insulatinglayer 133 on the first pipe inner surface 132A may comprise a liner formed from polytetraflouroethylene sold by E.I. Du Pont de Nemours and Co. under the product designation “TEFLON®. It is also contemplated that the insulating layer may be formed from other alkali resistant materials. The insulatinglayer 133 defines an insulating region 133B between the first andsecond downcomers - The digester apparatus of the second embodiment further comprises a first fluid supply structure, which is substantially the same as the first
fluid supply structure 60 illustrated inFIG. 1 . The first fluid supply structure of the second embodiment includes a first pump, aninlet 164 coupled to thefirst pipe 132 and a first fluid supply line extending from the first pump to theinlet 164. The first fluid supply structure of the second embodiment functions to supply a cold blow filtrate defining the first fluid to thefirst downcomer 130. The cold blow filtrate functions as a wash liquid to wash and cool the pulp located near the vessel bottom. In the illustrated embodiment, the temperature of the cold blow filtrate entering thefirst pipe 132 is from about 120 degrees F. to about 160 degrees F. - The digester apparatus of the second embodiment further comprises a second fluid supply structure, which is substantially the same as the second
fluid supply structure 90 illustrated inFIG. 1 , but instead of the second fluid supply structure supplying cooking liquor to thethird downcomer 50 as in the first embodiment, the second fluid supply structure of the second embodiment supplies cooking liquor to thesecond downcomer 140. The second fluid supply structure of the second embodiment comprises a second pump, a fluid extraction line extending from second extraction screens of the vessel to the second pump, second and third fluid supply lines, a heat exchanger and aninlet 202 coupled to thesecond pipe 142. Just as in the first embodiment, white liquor (i.e., alkali liquor) is supplied to the extraction line such that the white liquor is combined with the black liquor extracted through the second extraction screens to define a cooking liquor. The second pump pumps the cooking liquor through the second fluid supply line to the heat exchanger, where the cooking liquor is heated to a temperature of from about 285 degrees F. to about 340 degrees F. From the heat exchanger, the cooking liquor is pumped to theinlet 202, and into and through thesecond downcomer 140 such that the cooking liquor enters the vessel near the mid-point of the vessel so as to provide heated and enriched cooking liquor to the vessel mid-point. In the illustrated embodiment, the temperature of the cooking liquor is from about 285 degrees F. to about 340 degrees F. - As noted above, the insulating
layer 133 on the inner surface 132A of thefirst pipe 132 defines an insulating region 133B between the first andsecond downcomers second downcomer 140 to the cold blow filtrate flowing through thefirst downcomer 130. By reducing the heat transfer between the cooking liquor and the cold blow filtrate, the digester apparatus of the second embodiment operates more efficiently than those of the prior art, thereby reducing energy input requirements and lowering costs. Further advantages to reducing heat transfer between the cooking liquor and the cold blow filtrate include improved pulp washing, improved pulp strength and improved pulp quality. - In accordance with a third embodiment, a digester apparatus is provided which is constructed in essentially the same manner as the
digester apparatus 10 illustrated inFIG. 1 , however, the first, second andthird downcomers second downcomers FIG. 4 . Thefirst downcomer 230 is defined by afirst pipe 232 generally centrally located within a corresponding vessel, which is similar tovessel 20. As illustrated inFIG. 4 , thefirst pipe 232 is closed at alower end 232A, which is located near a bottom of the vessel. Thefirst pipe 232 comprisesopenings 232C which are located above thelower end 232A. As will be discussed further below, thefirst downcomer 230 receives a first fluid at a first temperature and delivers the first fluid via theopenings 232C to a location within the vessel near the vessel bottom. - The second downcomer 240 (also referred to herein as an “outer fluid supply downcomer”) extends into the vessel and is located about the
first downcomer 230. Thesecond downcomer 240 is defined by anouter surface 233A of an insulatinglayer 233 provided about an outer surface 232B of thefirst pipe 232 and aninner surface 242A of asecond pipe 242. Thesecond pipe 242 is concentric with, directly adjacent to and spaced from thefirst pipe 232. Thesecond pipe 242 is closed at a lower end 242B, which is located within the vessel near a mid-point within the vessel. Thesecond pipe 242 comprises a plurality ofopenings 242C located above the lower end 242B. The insulatinglayer 233 may comprise a liner formed from polytetraflouroethylene sold by E.I. Du Pont de Nemours and Co. under the product designation “TEFLON®. It is also contemplated that the insulating layer could be formed from other alkali resistant materials. The insulatinglayer 233 defines aninsulating region 233B between the first andsecond downcomers - The digester apparatus of the third embodiment further comprises a first fluid supply structure, which is substantially the same as the first
fluid supply structure 60 illustrated inFIG. 1 . The first fluid supply structure of the third embodiment includes a first pump, aninlet 264 coupled to thefirst pipe 232 and a first fluid supply line extending from the first pump to theinlet 264. The first fluid supply structure of the third embodiment functions to supply a cold blow filtrate defining the first fluid to thefirst downcomer 230. The cold blow filtrate functions as a wash liquid to wash and cool the pulp located near the vessel bottom. In the illustrated embodiment, the temperature of the cold blow filtrate entering thefirst pipe 232 is from about 140 degrees F. to about 150 degrees F. - The digester apparatus of the third embodiment further comprises a second fluid supply structure, which is substantially the same as the second
fluid supply structure 90 illustrated inFIG. 1 , but instead of the second fluid supply structure supplying cooking liquor to thethird downcomer 50 as in the first embodiment, the second fluid supply structure of the third embodiment supplies cooking liquor to thesecond downcomer 240. The second fluid supply structure of the third embodiment comprises a second pump, a fluid extraction line extending from second extraction screens of the vessel to the second pump, second and third fluid supply lines, a heat exchanger and aninlet 302 coupled to thesecond pipe 242. Just as in the first embodiment, white liquor (i.e., alkali liquor) is supplied to the extraction line such that the white liquor is combined with the black liquor extracted through the second extraction screens to define a cooking liquor. The second pump pumps the cooking liquor through the second fluid supply line to the heat exchanger, where the cooking liquor is heated to a temperature of from about 285 degrees F. to about 340 degrees F. From the heat exchanger, the cooking liquor is pumped to theinlet 302, and into and through thesecond downcomer 240 such that the cooking liquor enters the vessel near the mid-point of the vessel so as to provide heated and enriched cooking liquor to the vessel mid-point. In the illustrated embodiment, the temperature of the cooking liquor is from about 285 degrees F. to about 340 degrees F. - As noted above, the insulating
layer 233 on the outer surface 232B of thefirst pipe 232 defines aninsulating region 233B between the first andsecond downcomers second downcomer 240 to the cold blow filtrate flowing through thefirst downcomer 230. By reducing the heat transfer between the cooking liquor and the cold blow filtrate, the digester apparatus of the second embodiment operates more efficiently than those of the prior art, thereby reducing energy input requirements and lowering costs. Further advantages to reducing heat transfer between the cooking liquor and the cold blow filtrate include improved pulp washing, improved pulp strength and improved pulp quality. - While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Claims (20)
1. A digester apparatus for delignifying wood chips to form wood pulp comprising:
a vessel;
a first downcomer extending into said vessel for delivering a first fluid into said vessel, the first fluid being generally at a first temperature when passing into said first downcomer;
a second downcomer extending into said vessel and located about said first downcomer;
a third downcomer extending into said vessel and located about said second downcomer for delivering a second fluid into said vessel, the second fluid being generally at a second temperature different from the first temperature when passing into said third downcomer; and
structure for preventing continuous liquid flow through said second downcomer such that said second downcomer defines an insulating region between said first and third downcomers so as to reduce heat transfer between said first and third downcomers.
2. The digester apparatus as set out in claim 1 , wherein:
said first downcomer is defined by a first pipe extending into said vessel;
said second downcomer is defined by an outer surface of said first pipe and an inner surface of a second pipe; and
said third downcomer is defined by an outer surface of said second pipe and an inner surface of a third pipe.
3. The digester apparatus as set out in claim 2 , further comprising:
first fluid supply structure for supplying a cold blow filtrate defining the first fluid to said first downcomer; and
second fluid supply structure for supplying a cooking liquor defining the second fluid to said third downcomer, wherein the cooking liquor supplied to said third downcomer is at a temperature greater than a temperature at which the cold blow filtrate is supplied to said first downcomer.
4. The digester apparatus as set out in claim 3 , wherein said first fluid supply structure supplies the cold blow filtrate to the first downcomer at a temperature of from about 120 degrees F. to about 160 degrees F.
5. The digester apparatus as set out in claim 4 , wherein said second fluid supply structure supplies the cooking liquor to the third downcomer at a temperature of from about 285 degrees F. to about 340 degrees F.
6. The digester apparatus as set out in claim 3 , wherein said first pipe extends to a location near a bottom of said vessel.
7. The digester apparatus as set out in claim 6 , wherein said third pipe extends to a location near a mid-point of the vessel.
8. A digester apparatus for delignifying wood chips to form wood pulp comprising:
a vessel;
a first downcomer extending into said vessel for delivering a first fluid into said vessel, the first fluid being generally at a first temperature when passing into said first downcomer;
an outer fluid supply downcomer extending into said vessel and located about said first downcomer for supplying a second fluid into said vessel, the second fluid being generally at a second temperature different from the first temperature when passing into said outer downcomer; and
structure defining an insulating region between said first and outer downcomers so as to reduce heat transfer between said first and outer downcomers.
9. The digester apparatus as set out in claim 8 , wherein:
said first downcomer is defined by a first pipe extending into said vessel;
said insulating structure comprises an outer surface of said first pipe and an inner surface of a second pipe, wherein said first pipe outer surface and said second pipe inner surface are spaced apart to define an insulating passage; and
said outer fluid supply downcomer is defined by an outer surface of said second pipe and an inner surface of a third pipe.
10. The digester apparatus as set out in claim 9 , further comprising:
first fluid supply structure for supplying a cold blow filtrate defining the first fluid to said first downcomer; and
second fluid supply structure for supplying a cooking liquor defining the second fluid to said outer fluid supply downcomer, wherein the cooking liquor supplied to said outer fluid supply downcomer is at a temperature greater than a temperature at which the cold blow filtrate is supplied to said first downcomer.
11. The digester apparatus as set out in claim 10 , wherein said first supply structure supplies the cold blow filtrate to the first downcomer at a temperature of from about 120 degrees F. to about 160 degrees F. and said second fluid supply structure supplies the cooking liquor to said outer fluid supply downcomer at a temperature of from about 285 degrees F. to about 340 degrees F.
12. The digester apparatus as set out in claim 9 , wherein said first pipe extends to a location near a bottom of said vessel and said third pipe extends to a location near a mid-point of the vessel.
13. The digester apparatus as set out in claim 8 , wherein:
said insulating structure comprising an insulating layer on an inner surface of a first pipe;
said first downcomer is defined by an inner surface of said insulating layer on said first pipe inner surface; and
said outer fluid supply downcomer is defined by an outer surface of said first pipe and an inner surface of a second pipe.
14. The digester apparatus as set out in claim 13 , further comprising:
first fluid supply structure for supplying a cold blow filtrate defining the first fluid to said first downcomer; and
second fluid supply structure for supplying a cooking liquor defining the second fluid to said outer fluid supply downcomer, wherein the cooking liquor supplied to said outer fluid supply downcomer is at a temperature greater than a temperature at which the cold blow filtrate is supplied to said first downcomer.
15. The digester apparatus as set out in claim 14 , wherein said first fluid supply structure supplies the cold blow filtrate to said first downcomer at a temperature of from about 120 degrees F. to about 160 degrees F. and said second fluid supply structure supplies the cooking liquor to said outer fluid supply downcomer at a temperature of from about 285 degrees F. to about 340 degrees F.
16. The digester apparatus as set out in claim 14 , wherein said first pipe extends to a location near a bottom of said vessel and said second pipe extends to a location near a mid-point of the vessel.
17. The digester apparatus as set out in claim 8 , wherein:
said first downcomer is defined by a first pipe extending into said vessel;
said insulating structure comprises an insulating layer on an outer surface of said first pipe; and
said outer fluid supply downcomer is defined by an outer surface of said insulating layer and an inner surface of a second pipe.
18. The digester apparatus as set out in claim 17 , further comprising:
first fluid supply structure for supplying a cold blow filtrate defining the first fluid to said first downcomer; and
second fluid supply structure for supplying a cooking liquor defining the second fluid to said outer fluid supply downcomer, wherein the cooking liquor supplied to said outer fluid supply downcomer is at a temperature greater than a temperature at which the cold blow filtrate is supplied to said first downcomer.
19. The digester apparatus as set out in claim 18 , wherein said first supply structure supplies the cold blow filtrate to the first downcomer at a temperature of from about 140 degrees F. to about 160 degrees F. and said second supply structure supplies the cooking liquor to the outer fluid supply downcomer at a temperature of from about 285 degrees F. to about 340 degrees F.
20. The digester apparatus as set out in claim 17 , wherein said first pipe extends to a location near a bottom of said vessel and said second pipe extends to a location near a mid-point of the vessel.
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US14/643,097 US20150176203A1 (en) | 2013-10-25 | 2015-03-10 | Digester apparatus |
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US14/062,966 US8986504B1 (en) | 2013-10-25 | 2013-10-25 | Digester apparatus |
US14/643,097 US20150176203A1 (en) | 2013-10-25 | 2015-03-10 | Digester apparatus |
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US8986504B1 (en) * | 2013-10-25 | 2015-03-24 | International Paper Company | Digester apparatus |
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