US20150071791A1

US20150071791A1 - Method for operating a hydraulic pump arrangement, and hydraulic pump arrangement

Info

Publication number: US20150071791A1
Application number: US14/389,670
Authority: US
Inventors: Carsten Sauerbier; Dietmar Lindner
Original assignee: Lukas Hydraulik GmbH
Current assignee: Lukas Hydraulik GmbH
Priority date: 2012-03-30
Filing date: 2012-03-30
Publication date: 2015-03-12
Also published as: WO2013143606A1; CN104254693A; EP2831426A1

Abstract

A hydraulic pump arrangement for a portable hydraulic tool operates energy-independently or dependent on a power network. The hydraulic pump arrangement detachably connects via hose to the hydraulic tool, is driven by an electrical energy source and is controlled in a load-dependent manner by changing between a load state and a non-load state. The load state has a first, higher electrical energy supply and the non-load state has a second, lower electrical supply. To increase usage flexibility, usage safety and ease of use, a battery is mounted on the hydraulic pump arrangement to be manually detachable in a receptacle accessible from the outside. A power adapter (25) connects an electrical cable to a generator (29). The battery (24) and the power adapter (25) have a geometry matching the receptacle (26), so the hydraulic pump arrangement can be supplied with power via the battery (24) or the power adapter (25).

Description

The present invention relates to a method for operating a hydraulic pump arrangement according to the preamble of claim 1 and a hydraulic pump arrangement according to the preamble of claim 15.

TECHNICAL BACKGROUND

Hydraulic pump arrangements of the type described above are used for different applications. They are generally portable and are therefore equipped with an independent energy source, for example an accumulator or the like. On the one hand, they serve as a component of hydraulically driven rescue tools such as, for example, so-called jaws or cutting tools which are used by emergency service personnel for rescuing persons who are trapped or buried in vehicle wrecks. On the other hand, they are also used in machine tool engineering, for example for comminuting pieces of ballast etc. As a rule, the switching valves for operating the hydraulically driven tools are located directly on the tool, with the result that the operator can control the tool directly by means of the switching valve according to requirements. The hydraulic pump arrangements which are necessary for the drive are therefore usually connected to the individual tools via flexible hydraulic hoses. Hydraulic hoses can have different lengths here depending on use situation, and therefore bring about different pressure relationships. In addition, for different use situations there are different rescue tools which, under certain circumstances, have to be changed in situ if the situation requires it. Different rescue tools in turn give rise to different energy levels, for example different idling pressures. In order to lengthen the use times of the tools, efforts are made to lengthen the use times of the energy source as far as possible. For this reason, in the past there has been a changeover to the provision of energy saving modes. Such an energy saving mode takes place, for example, by switching over from a load state into a non-load state (switching over the operating state) if the vehicle no longer has to perform any work.

DOCUMENTED PRIOR ART

U.S. Pat. No. 5,678,982 discloses a portable hydraulic system according to the preamble of claim 1. This hydraulic system already has a control system for the operation in a load state or non-load state with the aid of a switch which switches over between the load state and the non-load state as a function of a pressure threshold value. This pressure threshold value becomes an absolute pressure and is defined by a pressure sensor which taps the pressure at the outlet of the pump and actuates a changeover switch. The changeover switch is activated at the outlet of the pump as a function of the absolute pressure defined by the pressure sensor, and said changeover switch switches the system from a non-load state into a load state, or vice-versa. This known hydraulic system functions well as long as the components thereof, specifically the hydraulic pump arrangement, the hose line and the tool are adjusted to one another. However, when tools with different idling pressures are exchanged and/or when different hose lengths are used, malfunctions occur. In order to supply energy, two batteries are used which are arranged in the interior of the pump housing, closed off with a lid. The energy consumption is to be reduced by switching over from the load state into the non-load state, and as a result the operating time of the batteries is to be lengthened. However, even with such energy-saving measures the batteries are quickly used up if they are operated at full load owing to a considerable work to be performed.

OBJECT OF THE PRESENT INVENTION

The object of the present invention is to make available a new method for operating a hydraulic pump arrangement and a new hydraulic pump arrangement which ensures increased flexibility of use, safety of use and operating convenience.

MEANS OF ACHIEVING THE OBJECT

The present object is achieved with respect to the method of the generic type by the features of the characterizing part of claim 1 and with respect to the hydraulic pump arrangement of the generic type by means of the features of the characterizing part of claim 15. Expedient configurations of the method according to the invention and of the hydraulic pump arrangement according to the invention are claimed in the dependent claims.
The invention has the advantage that the hydraulic pump arrangement can optionally also be supplied with electrical energy by a generator which is located on a vehicle, for example rescue vehicle. This results in the advantage that although the battery or the accumulator can become flat in an energy-saving drive concept, an energy supply can still remain effective and be maintained without wasting time. The connection of the power supply to the generator is made via an electrical cable which can have a considerable length and can be stored by means of a cable drum. If the operator has to enlarge his radius of action, for example in order to continue the work at another location in the case of a building which has collapsed due to an earthquake or on a vehicle involved in an accident, even with considerable cable lengths it may become necessary for the position of the vehicle carrying the generator to be changed. The energy supply gaps which result from this can be advantageously closed quickly and without wasting time by the battery or the accumulator.
As a result of the fact that the alternating current which is generated by the generator is only rectified, that is to say converted into direct current, in the power supply or at least in the region of the power supply, considerable cable lengths can be used without large losses.
The hydraulic pump arrangement according to the invention is expediently operated at a power of at least 800 watts, preferably of at least 900 watts, particularly preferably of at least 1000 watts.
As a result of the fact that at least one input variable for the control system which is dependent on the work to be performed by the motor of the hydraulic pump arrangement is defined as the control variable S, malfunctions because of interchanging pressure conditions when the hose length varies, when the tools are changed, in the case of temperature fluctuations etc. are effectively excluded because the relevant control variable is directly dependent on the work to be performed by the motor. First and second threshold values W1 and W2 are different. In particular, the first threshold value W1 is lower than the second threshold value W2. The control system makes it possible to switch over from the load state into the non-load state even when the movement of the tool stops under a load effect, for example when an emergency doctor in a vehicle requires somewhat more space to attend to the trapped person and therefore the rescue tool (for example a jaw cutter) has to be used once more, and to perform subsequent switching over from the non-load state into the load state during a further movement of the tool under a load effect.
In particular, two control variables S1 and S2, for example the motor current and the pressure, which both, as input variables dependent on the work which is to be performed by the motor of the hydraulic pump arrangement, can expediently be defined for the load-dependent control of the hydraulic pump arrangement, wherein the first control variable S1 (motor current) is assigned a first threshold value W1 at which switching over from the non-load state into the load state takes place, and the control variable S2 is assigned a second threshold value W2 at which switching over from the load state into the non-load state takes place. As a result, in the event of signal resolution problems of the one control variable the other control variable can be used as an auxiliary variable, and vice-versa. This permits more precise switching.
As a result of the fact that the second threshold value is preferably a variable value which is continuously updated during the operation of the hydraulic pump arrangement, i.e. is overwritten in a memory, the operation of the hydraulic pump arrangement adapts itself to a variety of operating situations.
According to one expedient embodiment of the method according to the invention, the control variable S is preferably also assigned a third threshold value W3, wherein switching over from the load state into the non-load state takes place as a function both of the second threshold value W2 and of the third threshold value W3. As a result, excessively rapid switching over from the load state into the non-load state is avoided.
The third threshold value W3 is preferably a fixedly predefined valve of the control variable S.
The motor current, i.e. the current consumption of the motor of the hydraulic pump which, is a measure of the work to be performed by the motor of the hydraulic pump arrangement, is expediently used as a control variable S. The motor current can be determined in different ways.
Alternatively, the pressure or the motor torque can also be used as a control variable S.
In all cases, this preferably involves time-related values, that is to say values which constitute changing the control variable S over a predefined time interval.
The hydraulic pump device according to the invention expediently detects the motor current by measuring a voltage drop across a resistance, on the basis of which the value of the motor current can be concluded.
Alternatively, the current measuring device such as, for example, an ammeter or the like can be provided for measuring the current in the motor line.
A rewritable memory of the RAM or EEPROM type expediently serves as a memory.
In the case of a load drop, the rotational speed of the motor is reduced by changing the motor voltage in terms of its rotational speed. For this purpose, a voltage with a preferably constant pulse level, i.e. intensity, but a different pulse width, is applied to the motor as voltage pulse. The voltage is therefore modulated. The current adjusts on the basis of the external load.
As a result of the fact that the shape of the housing of the power supply and the shape of the housing of the battery are identical at least over part of the housing, preferably over the entire housing, on the one hand the manufacturing costs of the battery or of the power supply can be reduced and on the other hand a uniform receptacle can be provided in the hydraulic pump arrangement.
The receptacle is expediently located on the rear of the hydraulic pump arrangement, as a result of which on the one hand in the case of restricted conditions a rapid changeover of the power supply by the battery or vice-versa can take place. In addition, the cable which is located on the power supply does not as a result have a disruptive effect during the handling of the hydraulic pump arrangement.
The flexibility of use and ease of handling is increased further as a result of the fact that in the state of use at least half of the depth of the respective housing, preferably at least two thirds, are located inside the rear contour line of the hydraulic pump arrangement in the receptacle on the rear of the hydraulic pump arrangement. The plug projection is not included here in the calculation of the depth.
The operating convenience of a corresponding hydraulic pump arrangement can be increased further as a result of the fact that a tank window is provided on the housing of the hydraulic pump arrangement and the interior of the transparent tank is illuminated. The operator can therefore consequently check the tank content of the hydraulic pump arrangement at any time even when in use at night or in use in dark spaces without having to use additional aids such as pocket lamps or the like. The operating convenience of the hydraulic pump arrangement is further increased as a result.

DESCRIPTION OF THE INVENTION ON THE BASIS OF EXEMPLARY EMBODIMENTS

Expedient configurations of the invention are explained below in more detail on the basis of figures in the drawings, in which:

FIG. 1 shows a schematic illustration of a first configuration of the present invention;

FIG. 2 shows a flowchart of the control system of the hydraulic pump arrangement according to the configuration in FIG. 1;

FIG. 3 shows a diagrammatic illustration of the profile of the motor current of the hydraulic pump arrangement according to FIG. 1;

FIG. 4 shows a further diagrammatic illustration of the profile of the motor current of the hydraulic pump arrangement according to FIG. 1 with a working pause;

FIG. 5 shows a schematic illustration of a further configuration of the present invention;

FIG. 6 shows a schematic illustration of the use of the hydraulic pump arrangement according to the invention with various hose lengths;

FIG. 7 shows a schematic illustration of the use of the hydraulic pump arrangement according to the invention for various types of hydraulic tools;

FIG. 8 shows an illustration of an operator during use (FIG. 8 a), a highly simplified schematic illustration of the supply of a hydraulic pump arrangement for a tool which is connected via flexible hose lines, via a power supply and a generator (FIG. 8 c), an illustration of a typical use situation (FIG. 8 b),

FIG. 9 shows a perspective illustration of the accommodation facility of a battery or of a power supply on the rear of the hydraulic pump arrangement, and

FIG. 10 shows a side view of a hydraulic pump arrangement with an illuminated tank space.

The reference number 1 characterizes the inventive hydraulic pump arrangement in its entirety. It is portable and is connected via preferably flexible hose lines 15 to an exchangeable hydraulic tool 18. Couplings 14 or 16 can be provided on the outlet of the hydraulic pump arrangement 1 and on the inlet of the hydraulic tool 18 for rapid coupling or uncoupling of the hydraulic pump arrangement.
The hydraulic pump arrangement 1 comprises a pump 2 and an electric motor 4 which drives the pump 2. The electric motor 4 is supplied with electrical energy by an accumulator 19, or rather by a power supply. The pump 2 has a tank 3 for the hydraulic fluid. A pressure line leads from the pump 2, and the tank line leads from the tank 3 out of the hydraulic pump arrangement 1 to the respective coupling 14.
A control device for sequence control of the hydraulic pump arrangement 1 is characterized by the reference number 10. Said control device comprises, in particular, a microcontroller 6, a memory 7, a generator 8 for pulse-width modulation and an analog/digital converter 9. The abovementioned components are accommodated on a circuit board. The microcontroller 6 is preferably connected to a main switch 5. The latter is used to close or interrupt the circuit from the battery 19 to the microcontroller 6. The electric motor 4 can be directly connected to the main switch 5 so that the former is supplied with electrical energy from the battery 19 when the main switch 5 is switched on.
According to the present invention, in particular the motor current, i.e. the current which the electric motor 4 consumes during operation of the hydraulic pump arrangement, is measured as a control variable S for the switching over of the load (switching over of the operating state). In the case of the configuration illustrated in FIG. 1, this expediently took place with the aid of a resistor 13. The resistor 13 is connected by a signal line 23 to the analog/digital converter 9. The latter converts the analog signals into digital signals for further signal evaluation.
The determination of the current is preferably carried out here indirectly over the voltage drop at the resistor 13. This voltage drop is amplified by the subsequent amplifier 21 and passes as an input into the analog/digital converter 9 via the signal line 23. The digital data is processed by the microcontroller 6 and reconciled with the data in the memory 7 (threshold values from the control logic). The corresponding pulse width is output from this in the generator 8 for the pulse-width modulation, and the power transistor 11 (for example a MOSFET transistor) is correspondingly switched. If the power transistor 11 is switched off, the current flows across the free-wheeling diode 12 which is connected in parallel with the motor 4. The negative pole of the motor 4 is, as it were, clocked. However, it is also possible for the positive pole to be clocked.
The configuration of the present invention described above has two operating states, specifically a load operating mode and a non-load operating mode. In the case of the load operating mode, the full electrical power (for example 24 V) is fed to the electric motor 4, and in the case of the non-load operating mode a reduced electrical power (for example 2 V) is fed to the electric motor 4. The switching over is carried out by the control unit 10 by means of the generator 8 for the pulse-width modulation which interacts with the power transistor 11 as described. The generator 8 for the pulse-width modulation preferably forms, together with the power transistor 11, continuous, periodic current signals which differ as a function of the respective load state only in their pulse width. In the case of the load state, the pulse width is greater with respect to a time unit, and in the case of the non-load state the pulse width is smaller.
The respective hydraulic tool 18 comprises a hydraulic cylinder 20 which is connected via a switching valve 17 to the hose lines 15. The switching valve 17 is preferably what is referred to as a 4/3-way switching valve with which it is possible to define the two directions of movement (forward and back) of the hydraulic cylinder 20 as well as an idling position (central position of the switching valve 17). The switching valve 17 is preferably provided for example in the form of what is referred to as a star handle directly on the tool 18.
The functional sequence of the hydraulic pump arrangement 1 according to the invention is explained in more detail below with reference to FIG. 2. If the hydraulic pump arrangement 1 according to the invention is put into operation by switching on the main switch 5, the electric motor 4 is supplied with electrical energy (in this case for example with 2 V) in the non-load range. At the same time, in the manner described at the beginning the current which is consumed by the electric motor 4 is continuously determined. A difference current, that is to say difference in current is determined here over a permanently defined time period. A first threshold value W1 is stored in the control device 10. In the logic of the microcontroller 6, the determined value of the current consumption of the electric motor 4 is compared with the first threshold value W1. If the determined value of the current consumption is lower than the first threshold value W1, the hydraulic pump arrangement remains in the non-load range. If the determined value of the current consumption is larger than the first threshold value W1, the hydraulic pump arrangement switches into the load range. In the load range, the electric motor 4 is supplied with a voltage of, for example, 24 V.
Immediately after the switching up into the load range, the current is determined and is stored as a threshold value W2 in the memory 7. In this context, the last value relating to this is overwritten in the memory. Therefore, an individual threshold value W2, which is dependent on the current conditions (temperature, connected hose length; type of rescue equipment) is stored in the load range invariably after the switching over.
In addition, a third threshold value W3 is predefined in the control system, which threshold value W3 constitutes a fixed value. If the continuously measured, consumed current of the electric motor 4 remains larger than the second threshold value W2 or third threshold value W3, the control system remains in the load operating mode. If the continuously measured consumed current of the electric motor 4 becomes smaller than the second threshold value W2 and even smaller than the third threshold value W3, the control system switches over to the non-load operating mode (2 V).
In FIG. 3, the control system of the motor drive is represented plotted against the time axis t by means of a current curve I. When the main switch 5 is activated, the electric motor is firstly supplied with a voltage of 2 V. After a certain time period, the control valve 17 is activated by the operator, on the basis of which the hydraulic cylinder 20 of the tool 18 is moved forward without an external load effect. In this context, the measured current I exceeds the first threshold value W1, with the result that the control device 10 switches over the operation from 2 V to 24 V. As long as no external load effect on the movement of the tool is present, the electric motor 4 merely requires (after a certain transient response) a substantially constant current. As soon as an external load acts on the tool movement, the current which is required by the electric motor 4 increases strongly until a release of tension occurs owing to the end of the deformation or the cutting of an object or component or the like. After the control valve 17 has been placed in the neutral position (open-circuit position), the current required by the electric motor 4 drops again strongly. As soon as the current becomes smaller than the third threshold value W3, and even smaller than the second threshold value W2, the control system switches over to the non-load operating mode (2 V).
The illustration according to FIG. 4 differs from that according to FIG. 3 in that a working pause is inserted during operation. The working pause as in FIG. 4 can occur, for example, when the operator becomes uncertain and briefly releases the star handle before then nevertheless continuing. In this context, the control valve 17 is placed by the operator into the neutral position (open-circuit position). The current required by the electric motor 4 drops quickly. As soon as current consumption has undershot both the third threshold value W3 and the second threshold value W2, the control system switches over from the load operating mode into the non-load state. As soon as the working cycle is resumed again, the operator activates the control valve 17 again, with the result that current is drawn from the electric motor 4 again. Owing to the working pause, switching from the non-load state into the load operating mode occurs again, as a result of which a new threshold value W2 is determined and stored in the memory 7. Since the working pause took place in the vicinity of the apex of the current curve, a very high threshold value W2 is stored. In order to avoid immediate switching over, the third threshold value W3 is provided. The control system switches from the load operating mode to the non-load state only if the determined motor current has also dropped below the third threshold value W3.
An alternative configuration of the present invention is known from FIG. 5. In contrast to the configuration according to FIG. 1, this embodiment of the invention has, instead of an electric resistor, a current-measuring device 22, for example in the form of an ammeter. This current-measuring device measures the current in the motor line. The current-measuring device 22 is also connected to the analog/digital converter 9 via a signal line 23. In the configuration according to FIG. 5, two further terminals T and P are also provided.
In addition, during the control of the load the pressure and/or the temperature can also be used as additional control variables, for example the pressure as a reference variable and the current as an auxiliary variable for ensuring more precise switching through a relatively high signal resolution. The detection of the temperature permits the use of an additional decision criterion in order to evaluate the main variable. In FIG. 5, this is characterized by the inputs T (temperature) and P (pressure) at the analog/digital converter 9.
As illustrated in FIG. 6, the hydraulic pump arrangement 1 can be connected, depending on the purpose of use, to the same tool 18 via the couplings 14 and 16 and the variable hose lengths 15 a and 15 b. The pressure conditions present in the system change as a result of the use of different hose lengths. This change in the pressure conditions leads, however, to no malfunction since according to the invention the control of the operation of the hydraulic pump arrangement 1 is provided by means of the motor current as a control variable S, and this variable is directly dependent on the work to be performed by the motor of the hydraulic pump arrangement 1.
If the pressure conditions change owing to a comparatively long hose line 15, the motor current also changes. This motor current is, however, compared with at least partially variable current thresholds (control system which is capable of learning).
The same also applies to the exchanging of the tools 18 a to 18 c, as illustrated in FIG. 7. The operating pressure conditions also change here. For example, a tool 18 a in the form of a cutter has a different current consumption in the open circuit than a jaw cutter (tool 1 b). These differences are therefore also included in the control system of the hydraulic pump arrangement 1.
The same applies to a change in the length of the hose lines with a simultaneous change in the type of tool 1 a to 1 c.
Alternatively, instead of the motor current, the pressure and/or the torque can also be used as a control variable S, i.e. control parameter.
An operator, for example a firefighter or member of the rescue personnel providing technical assistance during deployment is illustrated in FIG. 8 a. The tool 18, the hydraulic pump arrangement 1 and the hose line 15 for the hydraulic fluid are portable and are located directly on the object of the deployment.
The illustration according to FIG. 8 b shows a typical accident situation of a vehicle which has left the carriageway and in which occupants are typically trapped and have to be freed as quickly as possible from the vehicle wreck by the emergency services. In many cases, and as is also illustrated in FIG. 8 b, the emergency vehicle 28 can only be positioned at a certain distance from the vehicle wreck.
FIG. 8 c shows a configuration of the hydraulic pump arrangement according to the invention which is connected via a flexible hose line 15 to a tool 18, for example a cutting tool and/or jaw cutter. The hydraulic pump arrangement 1 is supplied with electrical energy here via an electric cable line 27 from a generator 29 located on the rescue vehicle 28. Since the generator 29 generates alternating current, usually, for example, with a voltage of 220 volts or 230 volts, a rectifier 36, which converts the alternating current (AC) into direct current (DC) is provided in the end region of the cable line 27, that is to say in the region of the hydraulic pump arrangement 1.
The arrangement which is illustrated in FIG. 8 c can therefore be used in a chronologically unlimited fashion, but the mobility of the tool 18 is restricted owing to the defined maximum length of the cable line. It is therefore possible, for example, for the vehicle wreck which is illustrated in FIG. 8 b to be further away from the generator 29 for the supply of the hydraulic pump arrangement 1 with electrical energy, with the result that the rescue vehicle 28 must firstly attempt to come closer to the accident point via detours, for example a freeway exit. In order to increase the flexibility of the deployment of the arrangement of the hydraulic pump arrangement 1, hose line 15 and tool 18, an electrical interface, in particular electrical plug-in interface 30, is provided according to the invention on the hydraulic pump arrangement 1. This electrical interface is provided for carrying out a rapid changeover with respect to the energy supply.
The illustration according to FIG. 9 shows further details in this context. The cable line 27 comprises a plug 38 for connecting to the generator 29 (FIG. 8 c). Furthermore, cable line 27 is connected to a power supply 25. For this purpose, a detachable plug-in connection 37 can be provided between the power supply 25 and the cable line 27. In the configuration illustrated in FIG. 9, the power supply comprises a power supply housing 31 within which, for example, the electrical components such as, for example, the rectifier 36 (FIG. 8 c) and a transformer (not illustrated) are located together. On the side of the housing 31 facing away from the cable line 37 there is a plug-in projection 34 for making contact with the electrical plug-in interface 30 (FIG. 8 c). Alternatively, the rectifier 36, can, however, also be accommodated in its own housing which is connected to the housing of the power supply via a comparatively short piece of cable.
The battery is provided with the reference number 24 and comprises both an identical plug-in projection 33 and a substantially identical housing 32. In addition, a receptacle shaft 26 is provided for the respective housing 31 or 32, preferably on the rear of the hydraulic pump arrangement 1 which is represented merely as a partial illustration in FIG. 9. In the interior of the receptacle shaft 26 there is a further receptacle shaft 35 for the respective plug-in projection 33, 34 of the battery 24 or of the power supply 25. The receptacle shaft 26 and the respective housing 31, 32 of the power supply 25 or of the battery 24 are adjusted to one another in such a way that in the state of use of the power supply 25 or of the battery 24 at least half of the housing thereof, and preferably at least two thirds, disappears in the receptacle shaft 26, that is to say dips therein, as a result of which the operating convenience and carrying comfort of the hydraulic pump arrangement is not adversely affected by the possibility of replacing the battery 24 by the power supply 25. A further receptacle shaft 35 for the respective plug-in projection 33 or battery 24 or power supply 25 is located on the end side of the receptacle shaft 26.
The hydraulic pump arrangement 1 according to the invention is operated at a power of at least 800 watts, preferably at least 900 watts, and preferably at least 1000 watts. The hydraulic pump arrangement can be particularly preferably operated in a power range from 950 watts to 1050 watts. The receptacle shaft 26 is provided with a latching coupling (not illustrated) which permits manually detachable latching securement of the battery 24 or of the power supply 25 in the receptacle shaft 26 to be ensured.
FIG. 10 shows a further expedient configuration of the present invention which provides a quite particular level of operating convenience even independently of the type of drive of the pump arrangement or the supply with electrical energy. The reference number 3 denotes a tank 3 in which hydraulic fluid for operating the tool, not illustrated in FIG. 10, is located. The housing of the hydraulic pump arrangement 1 comprises an, in particular, elongated tank window 39 which extends virtually over the entire depth of the tank 3 and which permits the user to view the filling level from the outside. In addition, in the interior an illumination 40, for example in the form of an LED or a plurality of LEDs, is provided. As a result of the illumination 40, the operator can always satisfactorily monitor the filling level of the tank 3 even under difficult visibility conditions, for example when in use at night or in dark rooms, without being dependent on additional aids such as pocket lamps or the like in this context. In addition, owing to the possibility of clearly detecting the tank contents, the tank contents can as such be dimensioned more tightly, as a result of which a reduced weight of the hydraulic pump arrangement 1 and therefore improved handling capability can be achieved in turn.
Furthermore, from FIG. 10 it is also apparent that the housing of the power supply 25 or of battery 24 protrudes merely by a small amount over the external envelope curve of the housing of the hydraulic pump arrangement 1. As a result, the handling capability of the hydraulic pump arrangement 1 is not worsened compared to a purely battery-operated solution.

LIST OF REFERENCE NUMBERS

1 Hydraulic pump arrangement
2 Pump
3 Tank
4 Motor
5 Main switch
6 Microcontroller
7 Memory
8 Generator for pulse-width modulation
9 Analog/digital converter
10 Control device
11 Power transistor
12 Free-wheeling diode
13 Resistor
14 Coupling
15 Hose line
16 Coupling
17 Switching valve
18 Tool
19 Accumulator or power supply
20 Hydraulic cylinder
21 Amplifier
22 Current-measuring device
23 Signal line
24 Battery
25 Power supply
26 Receptacle shaft
27 Cable line
28 Rescue vehicle
29 Generator
30 Electrical plug-in interface
31 Housing for power supply
32 Housing for battery
33 Plug-in projection for battery
34 Plug-in projection for power supply
35 Receptacle shaft for plug-in projection
36 Rectifier
37 Plug-in connection
38 Plug for generator
39 Tank window
40 Illumination

Claims

1. A method for operating a hydraulic pump arrangement of a portable hydraulic tool which operates self-sufficiently in terms of energy, wherein the hydraulic pump arrangement is detachably connected to the hydraulic tool via a hose connection, is driven by an electrical energy source and the hydraulic pump arrangement is controlled load-dependently, wherein switching over from a load state into a non-load state and vice-versa takes place, and wherein a first high electrical energy supply is provided for the load state, and a second low electrical energy supply is provided for the non-load state, the method comprising:

operating the hydraulic pump arrangement alternately with a power supply, which can be connected to a generator by an electrical cable, or by a battery, with the result that during use the hydraulic pump arrangement can be supplied with electrical energy either via the battery or via the power supply, and the power supply and the battery can be alternately attached to an interface in a manually detachable fashion in that the power supply and the battery can be alternately inserted into a receptacle shaft which is accessible from the outside.

2. The method as claimed in claim 1,

wherein

the battery and the power supply have a corresponding receptacle geometry.

3. The method as claimed in claim 1,

wherein

alternating current which is generated by the generator is rectified in a region of the power supply or in the power supply.

4. The method as claimed in claim 1,

wherein

the hydraulic pump arrangement is operated at a power of at least 800 1000 watts.

5. The method as claimed in claim 1,

wherein

at least one control variable, which is dependent as an input variable on the work to be performed by a motor of the hydraulic pump arrangement, is defined for the load-dependent control of the hydraulic pump arrangement, the control variable is assigned a first threshold value at which switching over from the non-load state into the load state takes place, and if appropriate the control variable is assigned a second threshold value at which switching over from the load state into the non-load state takes place.

6. The method as claimed in claim 5,

wherein

first and second control variables and, which are dependent as input variables on the work to be performed by the motor of the hydraulic pump arrangement, are defined for the load-dependent control of the hydraulic pump arrangement,

the first control variable is assigned the first threshold value at which switching over from the non-load state into the load state takes place, and

the second control variable is assigned the second threshold value at which switching over from the load state into the non-load state takes place.

7. The method as claimed in claim 5,

wherein

after the switching on of the hydraulic pump arrangement but still without movement of the tool the control system keeps the supply of the motor with energy from the electrical energy source at the second low electrical energy supply,

at the start of the movement of the tool the control system switches over the supply of the motor with energy from the electrical energy source to the first high electrical energy supply without an external load effect.

8. The method as claimed in claim 1,

wherein

when movement of the tool stops under the load effect switching over takes place from the load state into the non-load state, and when the movement of the tool continues switching over takes place in turn from the non-load state into the load state.

9. The method as claimed in claim 1,

wherein

the second threshold value is a variable value and is updated during operation.

10. The method as claimed in claim 1,

wherein

the control variable is assigned a third threshold value, and switching over from the load state into the non-load state takes place as a function of the second threshold value and the third threshold value.

11. The method as claimed in claim 1,

wherein

the control variable is the motor current.

12. The method as claimed in claim 1,

wherein

the control variable is the pressure and/or the motor torque.

13. The method as claimed in claim 1,

wherein

the control variable is a time-related value.

14. A hydraulic pump arrangement for driving an, in particular, portable hydraulic tool, comprising:

a housing,

a hydraulic pump,

an electric motor for driving the hydraulic pump,

a clutch device for connecting the hydraulic pump to flexible connecting lines for supplying the hydraulic tool with hydraulic fluid,

a control device for load-dependent control of rotational speed of the motor, wherein

the hydraulic pump arrangement is operable with a power supply, which can be connected to a generator by an electrical cable, or by a battery,

wherein

the hydraulic pump arrangement is operated optionally with a power supply for connecting an electrical cable to a generator or to a battery.

15. The hydraulic pump arrangement as claimed in claim 14,

wherein

the battery and the power supply have a corresponding receptacle geometry for the receptacle shaft such that during use the hydraulic pump arrangement is optionally supplied with electrical energy either via the battery or via the power supply.

16. The hydraulic pump device as claimed in claim 14,

wherein

the power supply has a housing,

the battery has a housing,

the shape of the housing of the power supply and the shape of the housing of the battery are identical at least over part of the housing.

17. The hydraulic pump device as claimed in claim 14,

wherein

the receptacle is located on a rear of the hydraulic pump arrangement.

18. The hydraulic pump device as claimed in claim 14,

wherein

in the state of use at least half the depth of the respective housing is located inside a rear contour line of the housing of the hydraulic pump arrangement in the receptacle on the rear of the hydraulic pump arrangement.

19. The hydraulic pump device as claimed in claim 14,

further comprising:

means for detecting at least one control variable, which is dependent as an input variable on the work to be performed by the motor of the hydraulic pump arrangement,

means for comparing the detected control variable with a first threshold value,

means for comparing the detected control variable with a second threshold value, and

means for switching over the energy supply of the motor for a load state or non-load state as a function of the detected control variable.

20. The hydraulic pump arrangement as claimed in claim 14,

wherein

a tank and a tank window are provided on the housing of the hydraulic pump arrangement and an interior of the tank is illuminated.