US20140109963A1 - Single junction type cigs thin film solar cell and method for manufacturing the thin film solar cell - Google Patents
Single junction type cigs thin film solar cell and method for manufacturing the thin film solar cell Download PDFInfo
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- US20140109963A1 US20140109963A1 US14/135,621 US201314135621A US2014109963A1 US 20140109963 A1 US20140109963 A1 US 20140109963A1 US 201314135621 A US201314135621 A US 201314135621A US 2014109963 A1 US2014109963 A1 US 2014109963A1
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- 239000010409 thin film Substances 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title description 21
- 238000004519 manufacturing process Methods 0.000 title description 11
- 230000031700 light absorption Effects 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 17
- 239000010408 film Substances 0.000 claims abstract description 12
- 230000002265 prevention Effects 0.000 claims abstract description 11
- 229910052733 gallium Inorganic materials 0.000 claims description 6
- 229910052738 indium Inorganic materials 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 150000001340 alkali metals Chemical class 0.000 description 5
- 238000000151 deposition Methods 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 238000010549 co-Evaporation Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 150000003346 selenoethers Chemical class 0.000 description 4
- VPQBLCVGUWPDHV-UHFFFAOYSA-N sodium selenide Chemical compound [Na+].[Na+].[Se-2] VPQBLCVGUWPDHV-UHFFFAOYSA-N 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000005566 electron beam evaporation Methods 0.000 description 2
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 231100000701 toxic element Toxicity 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 229920001646 UPILEX Polymers 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- VDQVEACBQKUUSU-UHFFFAOYSA-M disodium;sulfanide Chemical compound [Na+].[Na+].[SH-] VDQVEACBQKUUSU-UHFFFAOYSA-M 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 229910052730 francium Inorganic materials 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 229910000833 kovar Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000005546 reactive sputtering Methods 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000007704 wet chemistry method Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/032—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
- H01L31/0322—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/02168—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/036—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
- H01L31/0392—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
- H01L31/03923—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate including AIBIIICVI compound materials, e.g. CIS, CIGS
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/068—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/541—CuInSe2 material PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a single junction type CIGS (Cu (In, Ga) Se 2 ) thin film solar cell and a method for manufacturing the single junction type CIGS thin film solar cell, and more particularly, to a single junction type CIGS thin film solar cell including a CIGS light absorption layer manufactured using a single junction, and a method for manufacturing the single junction type CIGS thin film solar cell.
- CIGS Cu (In, Ga) Se 2
- Solar cells which absorb sunlight to convert it to electricity, are classified into solar heat cells that use solar heat to generate steam for rotating a turbine, and photovoltaic cells that use the nature of a semiconductor to convert the energy of sunlight into electrical energy.
- solar cells are referred to as photovoltaic cells (hereinafter, solar cells).
- Embodiments of the present invention are directed to a single junction type CIGS thin film solar cell including a single junction CIGS light absorption layer having a P type CIGS semiconductor layer and an N type CIGS semiconductor layer, and a method for manufacturing the single junction type CIGS thin film solar cell.
- Embodiments of the present invention are also directed to a single junction type CIGS thin film solar cell that includes a light absorption layer having a P type CIGS layer and an N type CIGS layer coupled to the P type CIGS layer to form a single junction, and a method for manufacturing the single junction type CIGS thin film solar cell, which make it possible to prevent surface and interface contamination due to a buffer layer and environmental pollutions due to a toxic element, and to improve the performance of the solar cell.
- a single junction type CIGS (Cu (In, Ga) Se 2 ) thin film solar cell includes: a substrate; a back contact disposed on the substrate; a light absorption layer disposed on the back contact and comprising a single junction diode comprising a CIGS thin film; and a reflection prevention film disposed on the light absorption layer.
- the light absorption layer may include: a P type CIGS layer disposed on the back contact; and an N type CIGS layer disposed on the P type CIGS layer using a single junction.
- the single junction type CIGS thin film solar cell may further include a window layer disposed on the N type CIGS layer between the light absorption layer and the reflection prevention film.
- a method for manufacturing a single junction type CIGS (Cu (In, Ga) Se 2 ) thin film solar cell includes: preparing a substrate; depositing a back contact of molybdenum (Mo) on the substrate by using a sputtering method; depositing an P type CIGS layer on the back contact by using a co-evaporation method; depositing an N type CIGS layer on the P type CIGS layer; and depositing a reflection prevention film of MgF 2 on the N type CIGS layer by using an electron-beam evaporation method.
- Mo molybdenum
- the depositing of the N type CIGS layer may include mixing an alkali metal with a selenide, and using a co-evaporation method.
- the alkali metal may include natrium (Na).
- the selenide may include Na 2 Se.
- FIG. 1 illustrates a schematic view of a single junction type CIGS thin film solar cell according to an embodiment of the present invention.
- FIG. 2 illustrates a schematic view of a single junction type CIGS thin film solar cell according to another embodiment of the present invention.
- FIG. 1 illustrates a schematic view of a single junction type CIGS thin film solar cell according to an embodiment of the present invention.
- FIG. 2 illustrates a schematic view of a single junction type CIGS thin film solar cell according to another embodiment of the present invention.
- a single junction type CIGS thin film solar cell includes a substrate 1 , a back contact 2 deposited on the substrate 1 , a light absorption layer 3 , and a reflection prevention film 4 deposited on the light absorption layer 3 .
- the light absorption layer 3 includes a P type CIGS layer 31 and an N type CIGS layer 32 , which are coupled to each other to form a single junction and are deposited on the back contact 2 .
- the substrate 1 is formed of sodalime glass.
- the substrate 1 may be a ceramic substrate including alumina or quartz; a metal substrate including stainless steel, Cu tape, Cr steel, Kovar (Ni/Fe alloys), Ti, ferritic steel, or Mo; or a polymer including Kapton, Upilex, or ETH-PI.
- the back contact 2 is formed of Mo. This is because Mo has high electrical conductivity, can be in ohmic contact with CIGS, and has high temperature stability in Se atmosphere.
- a Mo thin film is formed using a direct current (DC) sputtering method.
- the Mo thin film has low resistivity as an electrode, and great adhering force to the substrate 1 to prevent peeling due to a difference in thermal expansion coefficient.
- An impurity diffusion barrier film (not shown) may be disposed between the substrate 1 and the back contact 2 .
- the light absorption layer 3 includes the P type CIGS layer 31 and the N type CIGS layer 32 , which are coupled to each other form a single junction.
- the P type CIGS layer 31 is formed through a CuInGaSe 2 thin film forming process, and the N type CIGS layer 32 is formed by mixing an alkali metal and a selenide.
- CuInGaSe 2 thin film forming methods include an evaporation method as a physical method, a sputtering/selenization method, and an electroplating method as a chemical method. Each method may employ various manufacturing methods according to the type of a starting material (such as a metal or a binary compound).
- nano-particles such as powder and colloid
- a Mo substrate may be synthesized on a Mo substrate, and be mixed with solvent, and be processed using screen printing and reaction sintering to manufacture a light absorption layer.
- Na as an alkali metal is mixed with Na 2 Se as a selenide to deposit the N type CIGS layer 32 using the co-evaporation method.
- Na and Na 2 Se are used in the current embodiment, a group IA element such as K, Rb, Cs, and Fr as alkali metals having similar characteristics, and NaF, Na 2 S, or Na 2 Se may be used in another embodiment of the present Invention.
- the reflection prevention film 4 is formed of MgF 2 using an electron-beam evaporation method as a physical thin film manufacturing method.
- the reflection prevention film 4 reduces a reflection loss of sunlight absorbed by the solar cell to increase the efficiency of the solar cell by approximately 1%.
- a grid electrode 5 for collecting a current on a surface of the solar cell is formed of Al or Ni/Al.
- the grid electrode 5 is disposed at a side of the reflection prevention film 4 .
- a window layer 6 may be deposited on the N type CIGS layer 32 between the light absorption layer 3 and the reflection prevention film 4 .
- the window layer 6 functions as a transparent electrode on a front surface of the solar cell, the window layer 6 has high light transmissivity and high electrical conductivity.
- a ZnO thin film used as a transparent electrode has an energy band gap of approximately 3.3 eV and a high light transmissivity of approximately 80% or greater. Furthermore, the ZnO thin film may be doped with Al or B to have a low resistance of approximately 10 -4 ⁇ cm or less. When the ZnO thin film is doped with B, light transmissivity increases in a near infrared region to increase a short circuit current.
- the ZnO thin film may be deposited using a radio frequency (RF) sputtering method with a ZnO target, or using a reactive sputtering method with a Zn target, or using a metal organic chemical vapor deposition method.
- RF radio frequency
- a double structure that an indium tin oxide (ITO) thin film having excellent electro-optical characteristics is deposited on a ZnO thin film may be used.
- ITO indium tin oxide
- a solar cell according to an embodiment of the present invention will now be compared with a solar cell in the related art.
- a light absorption layer of the solar cell in the related art includes only a CuInGaSe 2 thin film that is a P type semiconductor forms a PN junction with a ZnO thin film that is an N-type semiconductor and is used as a window layer.
- the buffer layer is formed of CdS.
- Cd is poisonous, and a wet chemical process is used for the buffer layer, unlike other thin films.
- the P type CIGS layer 31 is coupled to the N-type CIGS layer 32 to form a single junction, the quality of the thin film is improved, and thus, the performance of the solar cell is improved.
- CdS constituting a buffer layer is not used, environmental pollutions can be prevented.
- the P type CIGS layer 31 is coupled to the N-type CIGS layer 32 to form the solar cell including the light absorption layer 3 in a single junction structure, and thus, surface and interface contamination due to a buffer layer and environmental pollutions due to a toxic element can be prevented, and the performance of the solar cell can be improved.
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Abstract
Provided is a single junction type GIGS thin film solar cell, which includes a CIGS light absorption layer manufactured using a single junction. The single junction type GIGS thin film solar cell includes a substrate, a back contact deposited on the substrate, a light absorption layer deposited on the back contact and including a P type GIGS layer and an N type GIGS layer coupled to the P type CIGS layer using a single junction, and a reflection prevention film deposited on the light absorption layer.
Description
- This is a Divisional of U.S. application Ser. No. 13/207,825, filed on Aug. 11, 2011, and allowed on Sep. 25, 2013, the subject matter of which is incorporated herein by reference. The parent application Ser. No. 13/207,825 claims the benefit of Korean patent application number 10-2010-0108880, filed on Nov. 3, 2010, the disclosure of which is incorporated herein in its entirety by reference.
- The present invention relates to a single junction type CIGS (Cu (In, Ga) Se2) thin film solar cell and a method for manufacturing the single junction type CIGS thin film solar cell, and more particularly, to a single junction type CIGS thin film solar cell including a CIGS light absorption layer manufactured using a single junction, and a method for manufacturing the single junction type CIGS thin film solar cell.
- In recent years, interest in solar cells is increasing because of energy and environmental issues.
- Solar cells, which absorb sunlight to convert it to electricity, are classified into solar heat cells that use solar heat to generate steam for rotating a turbine, and photovoltaic cells that use the nature of a semiconductor to convert the energy of sunlight into electrical energy.
- In general, solar cells are referred to as photovoltaic cells (hereinafter, solar cells).
- The above description relates to the related art for clarifying the present invention, and the related art is distinct from the prior art.
- Embodiments of the present invention are directed to a single junction type CIGS thin film solar cell including a single junction CIGS light absorption layer having a P type CIGS semiconductor layer and an N type CIGS semiconductor layer, and a method for manufacturing the single junction type CIGS thin film solar cell.
- Embodiments of the present invention are also directed to a single junction type CIGS thin film solar cell that includes a light absorption layer having a P type CIGS layer and an N type CIGS layer coupled to the P type CIGS layer to form a single junction, and a method for manufacturing the single junction type CIGS thin film solar cell, which make it possible to prevent surface and interface contamination due to a buffer layer and environmental pollutions due to a toxic element, and to improve the performance of the solar cell.
- In one embodiment, a single junction type CIGS (Cu (In, Ga) Se2) thin film solar cell includes: a substrate; a back contact disposed on the substrate; a light absorption layer disposed on the back contact and comprising a single junction diode comprising a CIGS thin film; and a reflection prevention film disposed on the light absorption layer.
- The light absorption layer may include: a P type CIGS layer disposed on the back contact; and an N type CIGS layer disposed on the P type CIGS layer using a single junction.
- The single junction type CIGS thin film solar cell may further include a window layer disposed on the N type CIGS layer between the light absorption layer and the reflection prevention film.
- in another embodiment, a method for manufacturing a single junction type CIGS (Cu (In, Ga) Se2) thin film solar cell includes: preparing a substrate; depositing a back contact of molybdenum (Mo) on the substrate by using a sputtering method; depositing an P type CIGS layer on the back contact by using a co-evaporation method; depositing an N type CIGS layer on the P type CIGS layer; and depositing a reflection prevention film of MgF2 on the N type CIGS layer by using an electron-beam evaporation method.
- The depositing of the N type CIGS layer may include mixing an alkali metal with a selenide, and using a co-evaporation method.
- The alkali metal may include natrium (Na).
- The selenide may include Na2Se.
-
FIG. 1 illustrates a schematic view of a single junction type CIGS thin film solar cell according to an embodiment of the present invention. -
FIG. 2 illustrates a schematic view of a single junction type CIGS thin film solar cell according to another embodiment of the present invention. - Hereinafter, a single junction type CIGS (Cu (In, Ga) Se2) thin film solar cell and a method for manufacturing the single junction type CIGS thin film solar cell in accordance with the present invention will be described in detail with reference to the accompanying drawings.
- Hereinafter, the present invention will be described in more detail through embodiments. The embodiments are merely for exemplifying the present invention, and the right protection scope of the present invention is not limited by the embodiments.
- In the drawings, the thicknesses of lines or the sizes of elements may be exaggeratedly illustrated for clarity and convenience of description. Moreover, the terms used henceforth have been defined in consideration of the functions of the present invention, and may be altered according to the intent of a user or operator, or conventional practice. Therefore, the terms should be defined on the basis of the entire content of this specification.
-
FIG. 1 illustrates a schematic view of a single junction type CIGS thin film solar cell according to an embodiment of the present invention.FIG. 2 illustrates a schematic view of a single junction type CIGS thin film solar cell according to another embodiment of the present invention. - Referring to
FIG. 1 , a single junction type CIGS thin film solar cell according to an embodiment of the present invention includes a substrate 1, a back contact 2 deposited on the substrate 1, a light absorption layer 3, and a reflection prevention film 4 deposited on the light absorption layer 3. The light absorption layer 3 includes a P type CIGS layer 31 and an Ntype CIGS layer 32, which are coupled to each other to form a single junction and are deposited on the back contact 2. - The substrate 1 is formed of sodalime glass. Alternatively, the substrate 1 may be a ceramic substrate including alumina or quartz; a metal substrate including stainless steel, Cu tape, Cr steel, Kovar (Ni/Fe alloys), Ti, ferritic steel, or Mo; or a polymer including Kapton, Upilex, or ETH-PI.
- The back contact 2 is formed of Mo. This is because Mo has high electrical conductivity, can be in ohmic contact with CIGS, and has high temperature stability in Se atmosphere.
- A Mo thin film is formed using a direct current (DC) sputtering method. The Mo thin film has low resistivity as an electrode, and great adhering force to the substrate 1 to prevent peeling due to a difference in thermal expansion coefficient.
- An impurity diffusion barrier film (not shown) may be disposed between the substrate 1 and the back contact 2.
- As described above, the light absorption layer 3 includes the P type CIGS layer 31 and the N
type CIGS layer 32, which are coupled to each other form a single junction. - The P type CIGS layer 31 is formed through a CuInGaSe2 thin film forming process, and the N
type CIGS layer 32 is formed by mixing an alkali metal and a selenide. - CuInGaSe2 thin film forming methods include an evaporation method as a physical method, a sputtering/selenization method, and an electroplating method as a chemical method. Each method may employ various manufacturing methods according to the type of a starting material (such as a metal or a binary compound).
- According to the current embodiment, four metal elements Cu, In, Ga, and Se are used as starting materials in a co-evaporation method. Unlike physical/chemical thin film manufacturing methods in the related art, nano-particles (such as powder and colloid) may be synthesized on a Mo substrate, and be mixed with solvent, and be processed using screen printing and reaction sintering to manufacture a light absorption layer.
- Na as an alkali metal is mixed with Na2Se as a selenide to deposit the N
type CIGS layer 32 using the co-evaporation method. Although Na and Na2Se are used in the current embodiment, a group IA element such as K, Rb, Cs, and Fr as alkali metals having similar characteristics, and NaF, Na2S, or Na2Se may be used in another embodiment of the present Invention. - The reflection prevention film 4 is formed of MgF2 using an electron-beam evaporation method as a physical thin film manufacturing method. The reflection prevention film 4 reduces a reflection loss of sunlight absorbed by the solar cell to increase the efficiency of the solar cell by approximately 1%.
- A grid electrode 5 for collecting a current on a surface of the solar cell is formed of Al or Ni/Al.
- Since the amount of absorbed sunlight is decreased by the area of the grid electrode 5, the efficiency of the solar cell may be decreased. Thus, the grid electrode 5 is disposed at a side of the reflection prevention film 4.
- Referring to
FIG. 2 , a window layer 6 may be deposited on the Ntype CIGS layer 32 between the light absorption layer 3 and the reflection prevention film 4. - Since the window layer 6 functions as a transparent electrode on a front surface of the solar cell, the window layer 6 has high light transmissivity and high electrical conductivity.
- A ZnO thin film used as a transparent electrode has an energy band gap of approximately 3.3 eV and a high light transmissivity of approximately 80% or greater. Furthermore, the ZnO thin film may be doped with Al or B to have a low resistance of approximately 10-4 Ωcm or less. When the ZnO thin film is doped with B, light transmissivity increases in a near infrared region to increase a short circuit current.
- The ZnO thin film may be deposited using a radio frequency (RF) sputtering method with a ZnO target, or using a reactive sputtering method with a Zn target, or using a metal organic chemical vapor deposition method.
- A double structure that an indium tin oxide (ITO) thin film having excellent electro-optical characteristics is deposited on a ZnO thin film may be used.
- A solar cell according to an embodiment of the present invention will now be compared with a solar cell in the related art.
- A light absorption layer of the solar cell in the related art includes only a CuInGaSe2 thin film that is a P type semiconductor forms a PN junction with a ZnO thin film that is an N-type semiconductor and is used as a window layer.
- However, since the CuInGaSe2 thin film is quite different from the ZnO thin film in lattice constant and energy band, a buffer layer is necessary therebetween for a junction without a defect.
- The buffer layer is formed of CdS. However, Cd is poisonous, and a wet chemical process is used for the buffer layer, unlike other thin films.
- Thus, toxic materials are used for removing surface and interface contamination due to a hetero junction, and the solar cell may be degraded.
- In the light absorption layer 3 of the solar cell according to the embodiment of the present invention, since the P type CIGS layer 31 is coupled to the N-
type CIGS layer 32 to form a single junction, the quality of the thin film is improved, and thus, the performance of the solar cell is improved. In addition, since CdS constituting a buffer layer is not used, environmental pollutions can be prevented. - As described above, according to the embodiment of the present invention, the P type CIGS layer 31 is coupled to the N-
type CIGS layer 32 to form the solar cell including the light absorption layer 3 in a single junction structure, and thus, surface and interface contamination due to a buffer layer and environmental pollutions due to a toxic element can be prevented, and the performance of the solar cell can be improved. - While the present invention has been described with respect to the specific embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.
Claims (3)
1. A single junction type GIGS (Cu (In, Ga) Se2) thin film solar cell comprising:
a substrate;
a back contact disposed on the substrate;
a light absorption layer disposed on the back contact and comprising a single junction diode comprising a GIGS thin film; and
a reflection prevention film disposed on the light absorption layer.
2. The single junction type GIGS thin film solar cell of claim 1 , wherein the light absorption layer comprises:
a P type GIGS layer disposed on the back contact; and
an N type GIGS layer disposed on the P type GIGS layer using a single junction.
3. The single junction type GIGS thin film solar cell of claim 1 , further comprising a window layer disposed on the N type GIGS layer between the light absorption layer and the reflection prevention film.
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US14/135,621 US20140109963A1 (en) | 2010-11-03 | 2013-12-20 | Single junction type cigs thin film solar cell and method for manufacturing the thin film solar cell |
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KR1020100108880A KR101426821B1 (en) | 2010-11-03 | 2010-11-03 | THIN FILM SOLAR CELL USING SINGLE JUNCTION Cu(In,Ga)Se2 AND METHOD FOR MANUFACTURING THEREOF |
KR10-2010-0108880 | 2010-11-03 | ||
US13/207,825 US8637765B2 (en) | 2010-11-03 | 2011-08-11 | Single junction type cigs thin film solar cell and method for manufacturing the thin film solar cell |
US14/135,621 US20140109963A1 (en) | 2010-11-03 | 2013-12-20 | Single junction type cigs thin film solar cell and method for manufacturing the thin film solar cell |
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Cited By (2)
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US9634166B2 (en) | 2015-06-26 | 2017-04-25 | International Business Machines Corporation | Thin film photovoltaic cell with back contacts |
US10650262B2 (en) | 2016-11-09 | 2020-05-12 | Clicpic, Inc. | Electronic system for comparing positions of interest on media items |
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US9705018B2 (en) * | 2012-11-20 | 2017-07-11 | Kabushiki Kaisha Toshiba | Photoelectric conversion element, method for manufacturing photoelectric conversion element, and solar cell |
KR101459039B1 (en) * | 2013-03-04 | 2014-11-10 | 엘에스엠트론 주식회사 | Thin film solar cell and Method of fabricating the same |
JP6071690B2 (en) * | 2013-03-26 | 2017-02-01 | 株式会社東芝 | Solar cell |
JP2015061062A (en) * | 2013-09-20 | 2015-03-30 | 株式会社東芝 | Photoelectric conversion element manufacturing method |
JP2017017218A (en) * | 2015-07-02 | 2017-01-19 | 三菱マテリアル株式会社 | Method of manufacturing photoelectric conversion element and photoelectric conversion element |
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KR20120047162A (en) | 2012-05-11 |
US8637765B2 (en) | 2014-01-28 |
US20120103418A1 (en) | 2012-05-03 |
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