US20130300225A1 - Molded motor - Google Patents
Molded motor Download PDFInfo
- Publication number
- US20130300225A1 US20130300225A1 US13/981,518 US201213981518A US2013300225A1 US 20130300225 A1 US20130300225 A1 US 20130300225A1 US 201213981518 A US201213981518 A US 201213981518A US 2013300225 A1 US2013300225 A1 US 2013300225A1
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- United States
- Prior art keywords
- shaft
- stator
- bearings
- dielectric layer
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/01—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for shielding from electromagnetic fields, i.e. structural association with shields
- H02K11/014—Shields associated with stationary parts, e.g. stator cores
- H02K11/0141—Shields associated with casings, enclosures or brackets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/40—Structural association with grounding devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/08—Insulating casings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/173—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
- H02K5/1732—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotary shaft at both ends of the rotor
Definitions
- the present invention relates to a molded motor having a stator and a bracket molded integrally with a resin.
- the invention relates to an improved molded motor to suppress development of electrolytic corrosion in a bearing.
- a method of driving motors employed recently in a growing number is the inverter control that uses pulse width modulation method (hereinafter referred to as “PWM method”) because of the advantages of variable-speed performance and high efficiency of the motors.
- PWM method pulse width modulation method
- shaft voltage an electric potential at a neutral point of a winding does not stay at 0 (zero) volt.
- the shaft voltage includes a high-frequency component attributable to switching operation. If the shaft voltage reaches a breakdown voltage of an oil film present in the bearing, a micro electric current flows inside the bearing. This flow of the micro electric current causes electrolytic corrosion in the bearing. When the electrolytic corrosion progresses, a phenomenon of wavy wear appears on the inner ring, the outer ring or balls of the bearing. The phenomenon of wavy wear makes the bearing liable to produce abnormal noise which becomes one of the main causes of troubles with the motor.
- motors used mainly for driving blowers of home appliances be low in noise and vibration.
- Molded motors of a type having a stator core and a winding molded integrally with a resin have become predominant in order to satisfy this demand.
- Some of the molded motors also have circuit boards and the like with electronic components mounted on them, which are placed inside the molded motors.
- Any molded motor made with a resin as the molding material lacks the strength necessary to secure the bearings.
- the molded motor made with a resin as the molding material also lacks dimensional accuracy because it is the resin that forms the motor.
- the molded motor if lacking the dimensional accuracy becomes liable to creep attributed to a slipping phenomenon between the bearings and a bracket due to a force produced in a radial direction by a transmitted load.
- it is a general practice to secure the bearings in advance by using a metal bracket processed from a steel sheet.
- the metal bracket can provide excellent dimensional accuracy.
- a molded motor provided with a metal bracket has a stator insulated from the bracket. Impedance on the stator side increases, and a difference in voltage rises between an outer ring and an inner ring of the bearing when the stator is insulated from the bracket. In other words, the shaft voltage becomes higher.
- the molded motor provided with the metal bracket holds the stator and the bracket independent of each other. When the stator and the bracket are independent, the shaft voltage is liable to change easy depending on an external environment in which the motor is installed.
- the electrolytic corrosion means a phenomenon that a material of the bearing becomes damaged due to arc discharges. The reason of this is due to a shaft current that flows through a path from the inner ring to balls and to the outer ring of the bearing arising from the shaft voltage produced between the inner ring and the outer ring of the bearing.
- the following measures are conceivable to suppress the electrolytic corrosion:
- One specific method of the above item (1) is to reduce the shaft voltage by electrically shorting a stator core to the metal bracket having electrical conductivity and changing an electrostatic capacitance between them (refer to patent literature 1, for example).
- Another method, in a structural viewpoint of the molded motor, is a construction to establish an electrical continuity between the stator core and the metal bracket having electrical conductivity (refer to patent literature 2, for example).
- a specific method of the above item (2) is to replace steel balls disposed inside of the bearing with non-conductive ceramic balls. This method has a very high effect of suppressing formation of electrolytic corrosion. However, it is difficult to adopt this method for general-purpose motors because of high costs.
- a conventional method such as the one shown in patent literature 3 is effective for a motor having small overall impedance like that of a sheet-steel motor.
- electrolytic corrosion is likely to occur since it is unable to prevent the shaft current sufficiently.
- variations occur in manufacturing when a dielectric body is formed by coating. If variations occur in the manufacturing, they may increase variations in the impedance or cause the coating to come off the dielectric body during assembling.
- a molded motor of the present invention comprises a stator having a stator core wound with a winding and molded with a molding resin, a rotor including a rotary body having a permanent magnet disposed in a circumferential direction to confront the stator and a shaft penetrating through an axial center of the rotary body, a pair of bearings for supporting the shaft, a pair of electrically-conductive brackets for securing the bearings, and a connecting part that electrically connects the pair of brackets.
- the rotor is provided with a first dielectric layer between the shaft and an outer peripheral surface of the rotary body, and a second dielectric layer between the shaft and the bearings.
- this provision of the first dielectric layer and the second dielectric layer makes it equivalent to a configuration having an electrostatic capacitance of the first dielectric layer and another electrostatic capacitance of the second dielectric layer connected in series.
- impedance on the rotor side With this increase, the impedance on the rotor side can be approximated to impedance on the stator side having a high value.
- these impedances can be balanced in a manner to equalize high-frequency electric potentials between an inner ring side and an outer ring side of the bearing.
- FIG. 1 is a structural drawing showing a sectioned view of a brushless motor according to a first exemplary embodiment of the present invention.
- FIG. 2 is a graphic chart showing a shaft voltage waveform of a brushless motor of embodied sample 1 according to the present invention.
- FIG. 3 is another graphic chart showing a shaft voltage waveform of a brushless motor of reference sample 1.
- FIG. 1 is a structural drawing showing a sectioned view of a brushless motor according to the first exemplary embodiment of this invention.
- Description provided here is an example in which the brushless motor according to the first embodiment of this invention is used for a blower fan.
- This blower fan is adapted for mounting in an air conditioner or the like device representing an electric apparatus.
- the motor illustrated and described is an inner-rotor type motor having a rotor disposed rotatably to an inner peripheral side of a stator.
- stator 10 has stator winding 12 wound around stator core 11 , and molded with a molding resin designated as insulation resin 13 .
- Stator core 11 has resin 21 , which is an insulator for insulating stator core 11 from stator winding 12 .
- Stator winding 12 is wound around stator core 11 through resin 21 .
- Stator core 11 is molded together with other stationary members within insulation resin 13 . These members are integrally molded with the molding resin, thus forming stator 10 of generally cylindrical in outer shape.
- Rotor 14 is inserted in stator 10 with a gap between them.
- Rotor 14 includes rotary body 30 and shaft 16 that penetrates through an axial center of this rotary body 30 .
- Rotary body 30 has ferrite resin magnet 32 , which is a permanent magnet disposed in a circumferential direction in a manner to confront the inner peripheral side of stator 10 .
- Rotary body 30 is a disc-like shape and includes rotor core 31 . Description is provided in details by referring to FIG. 1 .
- Rotary body 30 includes outer core 31 a that constitutes an outer portion of rotor core 31 , first dielectric layer 50 , and inner core 31 b that constitutes an inner portion of rotor core 31 , which are arranged in this order from ferrite resin magnet 32 at the outermost side toward shaft 16 at the interior side.
- rotary body 30 in the first embodiment has rotor core 31 , first dielectric layer 50 and ferrite resin magnet 32 , which are integrally molded together.
- rotary body 30 is so disposed that its outer peripheral side confronts the inner peripheral side of stator 10 .
- a pair of bearings 15 support shaft 16 . These two bearings 15 for supporting shaft 16 are mounted to shaft 16 of rotor 14 .
- Bearings 15 are cylindrically-shaped bearings, each of which has a plurality of steel balls.
- An inner ring side of each bearing 15 is fixed to shaft 16 .
- One end of shaft 16 protruding from a main body of the brushless motor is defined as an output-shaft side, and the other end is defined as an anti-output-shaft side.
- the output-shaft side of the shaft is shown on the left side, and the anti-output-shaft side is shown on the right side.
- Shaft 16 is supported by bearing 15 a at the output-shaft side and bearing 15 b at the anti-output-shaft side.
- a pair of electrically conductive brackets 17 and 19 secure bearings 15 (i.e., 15 a and 15 b ).
- the outer ring sides of bearings 15 are fixed to corresponding metal brackets 17 and 19 .
- bearing 15 a at the output-shaft side is fixed to bracket 17
- bearing 15 b at the anti-output-shaft side is fixed to bracket 19 .
- Conductive pins 22 and 23 representing connecting parts electrically connect the pair of brackets 17 and 19 .
- Conductive pin 22 is electrically connected to bracket 19 in advance, as shown in FIG. 1 .
- End portion 22 a of conductive pin 22 is connected to flange portion 19 b of bracket 19 .
- Conductive pin 22 is disposed within insulation resin 13 .
- Conductive pin 22 is molded integrally with insulation resin 13 in the same manner as bracket 19 .
- Conductive pin 22 is extended within insulation resin 13 from flange portion 19 b toward the outer periphery of the brushless motor.
- Conductive pin 22 is bent at or near the outer periphery of the brushless motor in a direction generally in parallel to shaft 16 , and conductive pin 22 is extended further toward the output-shaft side of shaft 16 .
- Conductive pin 23 is connected with end portion 22 b .
- Conductive pin 23 is to make an electrical connection between conductive pin 22 and bracket 17 .
- bracket 17 is press-fitted to stator 10
- conductive pin 23 comes into contact with bracket 17 to secure an electrical continuity of conductive pin 23 with bracket 17 .
- Rotor 14 is provided with first dielectric layer 50 and second dielectric layers 51 (i.e., 51 a and 51 b ).
- First dielectric layer 50 is located between shaft 16 and the outer peripheral surface of rotary body 30 .
- Second dielectric layer 51 a is located between shaft 16 and bearing 15 a .
- Second dielectric layer 51 b is located between shaft 16 and another bearing 15 b.
- Brackets 17 and 19 are electrically connected through conductive pins 22 and 23 . Brackets 17 and 19 are insulated from stator core 11 by insulation resin 13 .
- conductive pin 22 is disposed inside of the motor, i.e. within insulation resin 13 , conductive pin 22 can be protected from corrosion, external forces, and the like.
- the reliability of the electric connections of two brackets 17 and 19 is improved against the effects of use environment, external stress, and the like.
- first dielectric layer 50 and second dielectric layer 51 provided within rotor 14 of low impedance make the structure equivalent to a configuration having an electrostatic capacitance of first dielectric layer 50 and another electrostatic capacitance of second dielectric layer 51 connected in series.
- impedance of the rotor 14 side it is possible to increase impedance of the rotor 14 side. With this increase, the impedance of the rotor 14 side can be approximated to impedance of the stator 10 side having a high value. Accordingly, these impedances can be balanced in a manner to equalize high-frequency electric potentials between an inner ring side and an outer ring side of bearing 15 .
- the molded motor of the first embodiment of this invention can provide the following advantages. That is, the impedances of two brackets 17 and 19 generally become equal without a significant decrease.
- the impedance of rotor 14 side i.e., the inner ring side of the bearing
- the impedance of rotor 14 side and the impedances of two brackets 17 and 19 on the stator 10 side i.e., the outer ring side of the bearing
- come to approximate to each other thereby getting them balanced in the high frequency electric potentials between the inner ring side and the outer ring side of bearing 15 .
- the motor in which electrolytic corrosion is prevented from being developed in bearing 15 .
- the brushless motor of the first embodiment is equipped internally with printed circuit board 18 .
- This printed circuit board 18 has a drive circuit including a control circuit mounted on it. After printed circuit board 18 is built into the motor, bracket 17 is press-fitted to stator 10 . The brushless motor is thus made up.
- Connecting wires 20 includes lead wires for supplying printed circuit board 18 with power supply voltage Vdc for the winding, power supply voltage Vcc for the control circuit, and control voltage Vsp for controlling a rotation speed. Connecting wires 20 also include a grounding wire of the control circuit.
- a zero potential point on printed circuit board 18 carrying the drive circuit is isolated from both the earth ground and a primary-side (power supply) circuit.
- the zero potential point therefore remains in a floating condition with respect to electric potentials of the earth ground and the primary-side (power supply) circuit.
- the zero potential point denotes a wiring conductor carrying an electric potential of 0 volt which becomes a reference potential on printed circuit board 18 .
- the zero potential point generally refers to a grounding conductor, which is called earth ground.
- the grounding wire included in connecting wires 20 is connected to this zero potential point, that is, the grounding conductor.
- a drive circuit is mounted on printed circuit board 18 .
- a power supply circuit for supplying a power voltage to the winding connected with printed circuit board 18 , a power supply circuit for supplying a power voltage to the control circuit, a lead wire for applying a control voltage, a grounding wire of the control circuit, and the like components are electrically isolated from all of a primary-side (power supply) circuit of the power supply circuit supplying the power voltage to the winding, a primary-side (power supply) circuit of the power supply circuit supplying the power voltage to the control circuit, an earth ground connected with these primary-side (power supply) circuits and an independently grounded earth ground.
- the drive circuit mounted on printed circuit board 18 is in a condition isolated electrically from the electric potential of the primary-side (power supply) circuits as well as the electric potential of the earth ground.
- the electric potential therefore stays in a floating condition.
- This condition is also expressed as a condition that the electric potential is floated, as is well-known.
- the power supply circuit supplying the power voltage to the winding connected with printed circuit board 18 and the power supply circuit supplying the power voltage to the control circuit are also called floating power supplies, which is also well-known.
- a drive current to be supplied to stator winding 12 is produced by the drive circuit mounted on printed circuit board 18 according to the individually supplied power supply voltages and the control signal.
- the drive current supplied to stator winding 12 generates a magnetic field from stator core 11 .
- the magnetic field generated from stator core 11 and magnetic field produced from ferrite resin magnet 32 generate an attractive force and a repulsive force depending on polarities of these magnetic fields.
- Rotor 14 rotates about shaft 16 by the effect of these attractive and repulsive forces.
- the molded motor of the first embodiment has larger impedance between shaft 16 and bearing 15 than that between shaft 16 and the outer peripheral surface of rotary body 30 .
- the impedance of the stator 10 side and the impedance of the rotor 14 side are at high levels. Therefore, electric potentials of both the inner ring side and the outer ring side of bearing 15 are balanced at low levels. As a result, it becomes possible to reduce the shaft voltage and prevent the shaft current from flowing without being influenced by the environment, etc. in which the molded motor is used.
- first dielectric layer 50 and second dielectric layer 51 is constructed of a molded form of a dielectric resin.
- First dielectric layer 50 is disposed between shaft 16 and the outer peripheral surface of rotary body 30 .
- Second dielectric layer 51 is disposed between shaft 16 and bearings 15 which support shaft 16 .
- Rotary body 30 constructed in this manner achieves a structure that can be manufactured easily and steadily, thereby improving the productivity of rotor 14 having the impedance increased on the rotor 14 side.
- the brushless motor has shaft 16 supported by two bearings 15 , as described above.
- Each of bearings 15 is fixed to and supported by brackets 17 and 19 .
- each of bearings 15 is so composed as to be fixed by metal brackets having electrical conductivity in order avoid a failure due to creep. That is, the electrically conductive brackets of excellent dimensional accuracy are fabricated in advance with a sheet steel and used to fix bearings 15 . It is especially preferable to provide such a structure when a high power is required from the motor.
- bracket 19 of an outer diameter generally equal to that of bearing 15 b is used to fix bearing 15 b on the anti-output-shaft side.
- This bracket 19 is molded integrally with insulation resin 13 .
- a shape of insulation resin 13 on the anti-output-shaft side is so formed as to have main protrusion 13 a that protrudes in a direction of the anti-output shaft from a main body of the brushless motor, as shown in FIG. 1 .
- Bracket 19 is disposed to an interior side of the main part of this main protrusion 13 a , as an inner bracket.
- Bracket 19 is molded integrally with insulation resin 13 .
- Bracket 19 has a cup-like shape that forms a hollow cylindrical geometry.
- bracket 19 has cylindrical portion 19 a and flange portion 19 b , and one side of cylindrical portion 19 a is opened.
- Flange portion 19 b has a ring-like shape that extends only by a small extent toward the outer circumference from the opened edge of cylindrical portion 19 a .
- An inner diameter of cylindrical portion 19 a is nearly equal to an outer diameter of bearing 15 b .
- An outer diameter of flange portion 19 b is slightly larger than the outer diameter of bearing 15 b .
- the outer diameter of flange portion 19 b is so formed as to be larger than the outer diameter of bearing 15 b , and at least smaller than an outer diameter of rotary body 30 .
- Bracket 19 formed into this shape can reduce an amount of usage of the costly metallic material as compared to flange portion 19 b of such a structure, for instance, that it extends beyond the outer circumference of rotary body 30 toward stator 10 .
- an outer shell of bracket 19 of which a surface area is reduced, can be molded integrally in such a manner that it is covered with insulation resin 13 . As a result, the noise arising from bearing 15 b can be suppressed.
- Bracket 17 is fixed to the main body of the brushless motor with bracket 17 .
- An outer diameter of bracket 17 is generally equal to that of stator 10 .
- Bracket 17 of a plate-like form is generally circular in shape. Bracket 17 has a protruding portion of a diameter nearly equal to an outer diameter of bearing 15 a in a center portion of the circular plate. An interior side of this protruding portion is hollow.
- Bearing 15 a is press-fitted into the interior side of the above-mentioned protruding portion provided on bracket 17 , after printed circuit board 18 is disposed in the vicinity of stator 10 .
- Bracket 17 is press-fitted to stator 10 in such a manner that a connector terminal attached to an outer periphery of bracket 17 and another connector terminal on stator 10 engage with each other.
- the brushless motor in this embodiment of the invention is completed as a result of the above structure.
- An assembling process can be simplified according to the brushless motor in this embodiment of the invention.
- failures attributed to creep can be prevented according to this brushless motor since the outer ring side of bearing 15 a is fixed to metal bracket 17 .
- FIG. 1 shows a specific brushless motor pertaining to the structure illustrated above.
- This brushless motor has the following structure.
- Rotor 14 includes rotary body 30 and shaft 16 penetrating through the axial center of this rotary body 30 .
- Rotor 14 is also provided with first dielectric layer 50 and second dielectric layers 50 ( 51 a and 51 b ).
- First dielectric layer 50 is located between shaft 16 and an outer peripheral surface of rotary body 30 .
- PBT resin is used for first dielectric layer 50 .
- First dielectric layer 50 has a resin thickness of 2.5 mm.
- Each of second dielectric layers 51 ( 51 a and 51 b ) is located between shaft 16 and corresponding one of bearings 15 ( 15 a and 15 b ) that support shaft 16 .
- An epoxy resin is used for second dielectric layers 51 .
- Each of second dielectric layers 51 has a resin thickness of 0.5 mm.
- the brushless motor is constructed by assembling such rotor 14 and the resin-molded stator. By using
- Bearings 15 used are type 608 , which are ball bearings specified in the Japanese Industrial Standard (“JIS”).
- JIS Japanese Industrial Standard
- the ball bearings have 8 mm in inner diameter, 22 mm in outer diameter and 7 mm in width.
- Grease used is 240 in consistency.
- a same stator has been used for both embodied sample 1 and reference sample 1. That is, when measuring the shaft voltage, a stator described in embodied sample 1 was exchanged with a rotor described in reference sample 1, as will be detailed later.
- Lubricant oil insulates an inner ring from an outer ring of bearing 15 when bearing 15 rotates.
- the brushless motor is controlled by a PWM drive that generates a driving waveform from a carrier of high frequency.
- An induced voltage originated from the high frequency career is generated in brackets 17 and 19 , and shaft 16 of this brushless motor. This induced voltage can be observed when the insulation of bearing 15 is maintained.
- arc discharges occur between the inner ring and the outer ring of bearing 15 if the insulation of bearing 15 cannot be maintained, which results in electrolytic corrosion. In other words, it can be known that a short path has occurred between the inner ring and the outer ring of bearing 15 when no induced voltage is observed.
- FIG. 2 shows a waveform of the shaft voltage in the brushless motor provided with the stator described in the embodied sample 1. It has been confirmed from this waveform of the shaft voltage that there has been no disorder in the career voltage waveform, which becomes a reference of the PWM drive, and that no shaft current has flowed. It is hence known that the insulation is maintained in the bearings.
- a rotor used in reference sample 1 has same external dimensions as those of the rotor used in embodied sample 1.
- outer core 31 a is not insulated from inner core 31 b .
- a shaft is not insulated from bearings that support the shaft. Both the shaft and the bearings used in reference sample 1 have same external dimensions as those of the shaft and the bearings used in embodied sample 1.
- the brushless motor used as reference sample 1 is provided with the rotor, shaft and bearings of such structures. The brushless motor used as reference sample 1 has been evaluated according to a similar method as the brushless motor used as embodied sample 1.
- FIG. 3 shows a waveform of the shaft voltage in the brushless motor described in the reference sample 1. It has been confirmed from this waveform of the shaft voltage that there has been disorder in the career voltage waveform, which becomes a reference of the PWM drive, and that a shaft current has flowed. It is hence known that the insulation has not been maintained in the bearings.
- the molded motor according to the first exemplary embodiment of the present invention comprises a stator having a stator core wound with a winding which is molded with a molding resin, a rotor including a rotary body having a permanent magnet disposed in a circumferential direction to confront the stator and a shaft penetrating through an axial center of the rotary body, a pair of bearings for supporting the shaft, a pair of electrically-conductive brackets for securing the bearings, and a connecting part that electrically connects the pair of brackets.
- the rotor is provided with a first dielectric layer between the shaft and an outer peripheral surface of the rotary body, and a second dielectric layer between the shaft and the bearings.
- the first dielectric layer provided between the shaft and the outer peripheral surface of the rotary body that impedance on the rotor side can be increased.
- impedance on the rotor side can be increased.
- their balance can be maintained in a manner to equalize high-frequency electric potentials between an inner ring side and an outer ring side of the bearing.
- impedance between the shaft and bearing is higher than that between the shaft and the stator core within the stator. It is therefore unlikely for the motor to receive any influence even when impedance of a load coupled to the output side of the shaft changes.
- the molded motor provided here can prevent electrolytic corrosion from being developed in the bearing even when any change occurs in an external load on the brushless motor or in the environment where the brushless motor is used.
- the molded motor according to the first exemplary embodiment of this invention when built into an electric apparatus, can provide the electric apparatus with the molded motor featuring protection from development of electrolytic corrosion in the bearings.
- the motor of the present invention decreases a shaft voltage, and prevents development of electrolytic corrosion in bearings. It is therefore effective for motors to be mounted to electrical apparatuses, of which cost-cutting and long serviceable life is primarily desired.
- electrical apparatuses of which cost-cutting and long serviceable life is primarily desired.
- Indoor units and outdoor units of air conditioners, water heaters and air cleaners are some examples of the main electrical apparatuses.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Motor Or Generator Frames (AREA)
- Brushless Motors (AREA)
Abstract
Description
- The present invention relates to a molded motor having a stator and a bracket molded integrally with a resin. In particular, the invention relates to an improved molded motor to suppress development of electrolytic corrosion in a bearing.
- A method of driving motors employed recently in a growing number is the inverter control that uses pulse width modulation method (hereinafter referred to as “PWM method”) because of the advantages of variable-speed performance and high efficiency of the motors.
- When inverter control of the PWM method is used, however, an electric potential at a neutral point of a winding does not stay at 0 (zero) volt. As a result, a difference in the electric potential occurs between an outer ring and an inner ring of a bearing (hereinafter referred to as “shaft voltage”). The shaft voltage includes a high-frequency component attributable to switching operation. If the shaft voltage reaches a breakdown voltage of an oil film present in the bearing, a micro electric current flows inside the bearing. This flow of the micro electric current causes electrolytic corrosion in the bearing. When the electrolytic corrosion progresses, a phenomenon of wavy wear appears on the inner ring, the outer ring or balls of the bearing. The phenomenon of wavy wear makes the bearing liable to produce abnormal noise which becomes one of the main causes of troubles with the motor.
- It is strongly demanded that motors used mainly for driving blowers of home appliances be low in noise and vibration. Molded motors of a type having a stator core and a winding molded integrally with a resin have become predominant in order to satisfy this demand. Some of the molded motors also have circuit boards and the like with electronic components mounted on them, which are placed inside the molded motors.
- Any molded motor made with a resin as the molding material lacks the strength necessary to secure the bearings. The molded motor made with a resin as the molding material also lacks dimensional accuracy because it is the resin that forms the motor. The molded motor, if lacking the dimensional accuracy becomes liable to creep attributed to a slipping phenomenon between the bearings and a bracket due to a force produced in a radial direction by a transmitted load. To improve such troubles of the molded motor, it is a general practice to secure the bearings in advance by using a metal bracket processed from a steel sheet. The metal bracket can provide excellent dimensional accuracy.
- On the other hand, a molded motor provided with a metal bracket has a stator insulated from the bracket. Impedance on the stator side increases, and a difference in voltage rises between an outer ring and an inner ring of the bearing when the stator is insulated from the bracket. In other words, the shaft voltage becomes higher. In addition, the molded motor provided with the metal bracket holds the stator and the bracket independent of each other. When the stator and the bracket are independent, the shaft voltage is liable to change easy depending on an external environment in which the motor is installed.
- The electrolytic corrosion means a phenomenon that a material of the bearing becomes damaged due to arc discharges. The reason of this is due to a shaft current that flows through a path from the inner ring to balls and to the outer ring of the bearing arising from the shaft voltage produced between the inner ring and the outer ring of the bearing. The following measures are conceivable to suppress the electrolytic corrosion:
-
- (1) to reduce the shaft voltage between the inner ring and the outer ring of the bearing; and
- (2) to reduce the shaft current from the inner ring of the bearing to the balls and from the balls to the outer ring of the bearing.
- One specific method of the above item (1) is to reduce the shaft voltage by electrically shorting a stator core to the metal bracket having electrical conductivity and changing an electrostatic capacitance between them (refer to patent literature 1, for example).
- Another method, in a structural viewpoint of the molded motor, is a construction to establish an electrical continuity between the stator core and the metal bracket having electrical conductivity (refer to patent literature 2, for example).
- A specific method of the above item (2) is to replace steel balls disposed inside of the bearing with non-conductive ceramic balls. This method has a very high effect of suppressing formation of electrolytic corrosion. However, it is difficult to adopt this method for general-purpose motors because of high costs.
- There are other methods, in a case of sheet-steel motor having a metal frame and a metal bracket, such as coating an insulating material on any of interfacing portions from a rotor to a bearing and the bearing to the metal frame. Such a structure means that an electrostatic capacitance of the coating is connected in series to another electrostatic capacitance in the bearing. Hence the shaft voltage applied to the bearing can be reduced (refer to patent literature 3 for example).
- Here, impedance is given by the relational expression of Z=1/jωC+R when an electrostatic capacitance and a resistance are connected in parallel, where Z, j, ω, C and R denote impedance, imaginary number, angular frequency, electrostatic capacitance and resistance, respectively. It is known from this expression that the impedance decreases with increase in capacitance and decrease in resistance. Or, the impedance increases with decrease in capacitance and increase in resistance, according to this expression.
- In a conventional method such as that of patent literature 1, however, it is not possible to adjust the impedance since this method makes a short circuit between the stator core and the metal bracket having electrical conductivity. There arises a possibility that the shaft voltage increases depending on a material and a structure of the magnet used in the rotor.
- In addition, the conventional method like that of patent literature 1 lowers the impedance. It therefore becomes necessary to maintain a balance between the inner ring and the outer ring of the bearing at all times under a condition of high electric potential. There are cases, however, that the balance of impedance comes undone due to an environment in which the motor is used, a variation in the accuracy resulting from assembling of the stator and the rotor, and the like reasons. In such cases, electrolytic corrosion is considered likely to occur because the shaft voltage becomes excessively high.
- A conventional method such as the one shown in patent literature 3 is effective for a motor having small overall impedance like that of a sheet-steel motor. However, in the case of a motor having large overall impedance like the molded motor, electrolytic corrosion is likely to occur since it is unable to prevent the shaft current sufficiently. In addition, variations occur in manufacturing when a dielectric body is formed by coating. If variations occur in the manufacturing, they may increase variations in the impedance or cause the coating to come off the dielectric body during assembling.
- PTL 1: Japanese Patent Unexamined Publication No. 2007-159302
- PTL2: Japanese Patent No. 3775370
- PTL3: Japanese Patent Unexamined Publication No. 2005-198374
- A molded motor of the present invention comprises a stator having a stator core wound with a winding and molded with a molding resin, a rotor including a rotary body having a permanent magnet disposed in a circumferential direction to confront the stator and a shaft penetrating through an axial center of the rotary body, a pair of bearings for supporting the shaft, a pair of electrically-conductive brackets for securing the bearings, and a connecting part that electrically connects the pair of brackets.
- The rotor is provided with a first dielectric layer between the shaft and an outer peripheral surface of the rotary body, and a second dielectric layer between the shaft and the bearings.
- In the rotor of low impedance, this provision of the first dielectric layer and the second dielectric layer makes it equivalent to a configuration having an electrostatic capacitance of the first dielectric layer and another electrostatic capacitance of the second dielectric layer connected in series. In other words, it is possible to increase impedance on the rotor side. With this increase, the impedance on the rotor side can be approximated to impedance on the stator side having a high value. As a result, these impedances can be balanced in a manner to equalize high-frequency electric potentials between an inner ring side and an outer ring side of the bearing.
-
FIG. 1 is a structural drawing showing a sectioned view of a brushless motor according to a first exemplary embodiment of the present invention. -
FIG. 2 is a graphic chart showing a shaft voltage waveform of a brushless motor of embodied sample 1 according to the present invention. -
FIG. 3 is another graphic chart showing a shaft voltage waveform of a brushless motor of reference sample 1. - Description will be provided hereinafter of a motor according to the present invention by referring to the accompanying drawings.
-
FIG. 1 is a structural drawing showing a sectioned view of a brushless motor according to the first exemplary embodiment of this invention. Description provided here is an example in which the brushless motor according to the first embodiment of this invention is used for a blower fan. This blower fan is adapted for mounting in an air conditioner or the like device representing an electric apparatus. In the first embodiment, the motor illustrated and described is an inner-rotor type motor having a rotor disposed rotatably to an inner peripheral side of a stator. - In
FIG. 1 ,stator 10 has stator winding 12 wound aroundstator core 11, and molded with a molding resin designated asinsulation resin 13.Stator core 11 hasresin 21, which is an insulator for insulatingstator core 11 from stator winding 12. Stator winding 12 is wound aroundstator core 11 throughresin 21.Stator core 11 is molded together with other stationary members withininsulation resin 13. These members are integrally molded with the molding resin, thus formingstator 10 of generally cylindrical in outer shape. -
Rotor 14 is inserted instator 10 with a gap between them.Rotor 14 includesrotary body 30 andshaft 16 that penetrates through an axial center of thisrotary body 30.Rotary body 30 hasferrite resin magnet 32, which is a permanent magnet disposed in a circumferential direction in a manner to confront the inner peripheral side ofstator 10.Rotary body 30 is a disc-like shape and includesrotor core 31. Description is provided in details by referring toFIG. 1 .Rotary body 30 includesouter core 31 a that constitutes an outer portion ofrotor core 31,first dielectric layer 50, andinner core 31 b that constitutes an inner portion ofrotor core 31, which are arranged in this order fromferrite resin magnet 32 at the outermost side towardshaft 16 at the interior side. In other words,rotary body 30 in the first embodiment hasrotor core 31,first dielectric layer 50 andferrite resin magnet 32, which are integrally molded together. As illustrated,rotary body 30 is so disposed that its outer peripheral side confronts the inner peripheral side ofstator 10. - A pair of
bearings 15support shaft 16. These twobearings 15 for supportingshaft 16 are mounted toshaft 16 ofrotor 14.Bearings 15 are cylindrically-shaped bearings, each of which has a plurality of steel balls. An inner ring side of each bearing 15 is fixed toshaft 16. One end ofshaft 16 protruding from a main body of the brushless motor is defined as an output-shaft side, and the other end is defined as an anti-output-shaft side. InFIG. 1 , the output-shaft side of the shaft is shown on the left side, and the anti-output-shaft side is shown on the right side.Shaft 16 is supported by bearing 15 a at the output-shaft side and bearing 15 b at the anti-output-shaft side. - A pair of electrically
conductive brackets bearings 15 are fixed to correspondingmetal brackets FIG. 1 , bearing 15 a at the output-shaft side is fixed tobracket 17, and bearing 15 b at the anti-output-shaft side is fixed tobracket 19. -
Conductive pins brackets Conductive pin 22 is electrically connected tobracket 19 in advance, as shown inFIG. 1 .End portion 22 a ofconductive pin 22 is connected toflange portion 19 b ofbracket 19.Conductive pin 22 is disposed withininsulation resin 13.Conductive pin 22 is molded integrally withinsulation resin 13 in the same manner asbracket 19.Conductive pin 22 is extended withininsulation resin 13 fromflange portion 19 b toward the outer periphery of the brushless motor.Conductive pin 22 is bent at or near the outer periphery of the brushless motor in a direction generally in parallel toshaft 16, andconductive pin 22 is extended further toward the output-shaft side ofshaft 16. Anotherend portion 22 b ofconductive pin 22 is exposed from an end surface on the output-shaft side ofinsulation resin 13.Conductive pin 23 is connected withend portion 22 b.Conductive pin 23 is to make an electrical connection betweenconductive pin 22 andbracket 17. Whenbracket 17 is press-fitted tostator 10,conductive pin 23 comes into contact withbracket 17 to secure an electrical continuity ofconductive pin 23 withbracket 17. -
Rotor 14 is provided with firstdielectric layer 50 and second dielectric layers 51 (i.e., 51 a and 51 b). Firstdielectric layer 50 is located betweenshaft 16 and the outer peripheral surface ofrotary body 30.Second dielectric layer 51 a is located betweenshaft 16 and bearing 15 a.Second dielectric layer 51 b is located betweenshaft 16 and anotherbearing 15 b. - Since
shaft 16 is supported by twobearings 15 in the above structure,rotor 14 is freely rotatable. Twobrackets conductive pins Brackets stator core 11 byinsulation resin 13. Whenconductive pin 22 is disposed inside of the motor, i.e. withininsulation resin 13,conductive pin 22 can be protected from corrosion, external forces, and the like. Thus, the reliability of the electric connections of twobrackets - Furthermore,
first dielectric layer 50 and seconddielectric layer 51 provided withinrotor 14 of low impedance make the structure equivalent to a configuration having an electrostatic capacitance of firstdielectric layer 50 and another electrostatic capacitance of seconddielectric layer 51 connected in series. In other words, it is possible to increase impedance of therotor 14 side. With this increase, the impedance of therotor 14 side can be approximated to impedance of thestator 10 side having a high value. Accordingly, these impedances can be balanced in a manner to equalize high-frequency electric potentials between an inner ring side and an outer ring side of bearing 15. - As a result, the molded motor of the first embodiment of this invention can provide the following advantages. That is, the impedances of two
brackets rotor 14 side (i.e., the inner ring side of the bearing) increases. The impedance ofrotor 14 side and the impedances of twobrackets stator 10 side (i.e., the outer ring side of the bearing) come to approximate to each other, thereby getting them balanced in the high frequency electric potentials between the inner ring side and the outer ring side of bearing 15. Hence provided is the motor in which electrolytic corrosion is prevented from being developed in bearing 15. - In addition, the brushless motor of the first embodiment is equipped internally with printed
circuit board 18. This printedcircuit board 18 has a drive circuit including a control circuit mounted on it. After printedcircuit board 18 is built into the motor,bracket 17 is press-fitted tostator 10. The brushless motor is thus made up. - Printed
circuit board 18 is connected with connectingwires 20. Connectingwires 20 includes lead wires for supplying printedcircuit board 18 with power supply voltage Vdc for the winding, power supply voltage Vcc for the control circuit, and control voltage Vsp for controlling a rotation speed. Connectingwires 20 also include a grounding wire of the control circuit. - A zero potential point on printed
circuit board 18 carrying the drive circuit is isolated from both the earth ground and a primary-side (power supply) circuit. The zero potential point therefore remains in a floating condition with respect to electric potentials of the earth ground and the primary-side (power supply) circuit. The zero potential point denotes a wiring conductor carrying an electric potential of 0 volt which becomes a reference potential on printedcircuit board 18. The zero potential point generally refers to a grounding conductor, which is called earth ground. The grounding wire included in connectingwires 20 is connected to this zero potential point, that is, the grounding conductor. - A drive circuit is mounted on printed
circuit board 18. A power supply circuit for supplying a power voltage to the winding connected with printedcircuit board 18, a power supply circuit for supplying a power voltage to the control circuit, a lead wire for applying a control voltage, a grounding wire of the control circuit, and the like components are electrically isolated from all of a primary-side (power supply) circuit of the power supply circuit supplying the power voltage to the winding, a primary-side (power supply) circuit of the power supply circuit supplying the power voltage to the control circuit, an earth ground connected with these primary-side (power supply) circuits and an independently grounded earth ground. In other words, the drive circuit mounted on printedcircuit board 18 is in a condition isolated electrically from the electric potential of the primary-side (power supply) circuits as well as the electric potential of the earth ground. The electric potential therefore stays in a floating condition. This condition is also expressed as a condition that the electric potential is floated, as is well-known. In addition, the power supply circuit supplying the power voltage to the winding connected with printedcircuit board 18 and the power supply circuit supplying the power voltage to the control circuit are also called floating power supplies, which is also well-known. - Individual power supply voltages and a control signal are supplied to the brushless motor having the above structure through connecting
wires 20. A drive current to be supplied to stator winding 12 is produced by the drive circuit mounted on printedcircuit board 18 according to the individually supplied power supply voltages and the control signal. The drive current supplied to stator winding 12 generates a magnetic field fromstator core 11. The magnetic field generated fromstator core 11 and magnetic field produced fromferrite resin magnet 32 generate an attractive force and a repulsive force depending on polarities of these magnetic fields.Rotor 14 rotates aboutshaft 16 by the effect of these attractive and repulsive forces. - Furthermore, the molded motor of the first embodiment has larger impedance between
shaft 16 and bearing 15 than that betweenshaft 16 and the outer peripheral surface ofrotary body 30. In other words, the impedance of thestator 10 side and the impedance of therotor 14 side are at high levels. Therefore, electric potentials of both the inner ring side and the outer ring side of bearing 15 are balanced at low levels. As a result, it becomes possible to reduce the shaft voltage and prevent the shaft current from flowing without being influenced by the environment, etc. in which the molded motor is used. - Moreover, in the molded motor of the first embodiment, at least one of first
dielectric layer 50 and seconddielectric layer 51 is constructed of a molded form of a dielectric resin. Firstdielectric layer 50 is disposed betweenshaft 16 and the outer peripheral surface ofrotary body 30.Second dielectric layer 51 is disposed betweenshaft 16 andbearings 15 which supportshaft 16.Rotary body 30 constructed in this manner achieves a structure that can be manufactured easily and steadily, thereby improving the productivity ofrotor 14 having the impedance increased on therotor 14 side. - Next, description is provided in more detail about the brushless motor according to the first embodiment of this invention.
- The brushless motor has
shaft 16 supported by twobearings 15, as described above. Each ofbearings 15 is fixed to and supported bybrackets bearings 15 is so composed as to be fixed by metal brackets having electrical conductivity in order avoid a failure due to creep. That is, the electrically conductive brackets of excellent dimensional accuracy are fabricated in advance with a sheet steel and used to fixbearings 15. It is especially preferable to provide such a structure when a high power is required from the motor. - Specifically,
bracket 19 of an outer diameter generally equal to that of bearing 15 b is used to fixbearing 15 b on the anti-output-shaft side. Thisbracket 19 is molded integrally withinsulation resin 13. A shape ofinsulation resin 13 on the anti-output-shaft side is so formed as to havemain protrusion 13 a that protrudes in a direction of the anti-output shaft from a main body of the brushless motor, as shown inFIG. 1 .Bracket 19 is disposed to an interior side of the main part of thismain protrusion 13 a, as an inner bracket.Bracket 19 is molded integrally withinsulation resin 13.Bracket 19 has a cup-like shape that forms a hollow cylindrical geometry. More specifically,bracket 19 hascylindrical portion 19 a andflange portion 19 b, and one side ofcylindrical portion 19 a is opened.Flange portion 19 b has a ring-like shape that extends only by a small extent toward the outer circumference from the opened edge ofcylindrical portion 19 a. An inner diameter ofcylindrical portion 19 a is nearly equal to an outer diameter of bearing 15 b. When bearing 15 b is press-fitted intocylindrical portion 19 a, bearing 15 b is rigidly secured toinsulation resin 13 viabracket 19. Because of this structure, in which the outer ring side of bearing 15 b is fixed tometal bracket 19, the brushless motor can avoid any failure attributed to creep. - An outer diameter of
flange portion 19 b is slightly larger than the outer diameter of bearing 15 b. In other words, the outer diameter offlange portion 19 b is so formed as to be larger than the outer diameter of bearing 15 b, and at least smaller than an outer diameter ofrotary body 30.Bracket 19 formed into this shape can reduce an amount of usage of the costly metallic material as compared toflange portion 19 b of such a structure, for instance, that it extends beyond the outer circumference ofrotary body 30 towardstator 10. In addition, an outer shell ofbracket 19, of which a surface area is reduced, can be molded integrally in such a manner that it is covered withinsulation resin 13. As a result, the noise arising from bearing 15 b can be suppressed. -
Bearing 15 a on the output-shaft side is fixed to the main body of the brushless motor withbracket 17. An outer diameter ofbracket 17 is generally equal to that ofstator 10.Bracket 17 of a plate-like form is generally circular in shape.Bracket 17 has a protruding portion of a diameter nearly equal to an outer diameter of bearing 15 a in a center portion of the circular plate. An interior side of this protruding portion is hollow.Bearing 15 a is press-fitted into the interior side of the above-mentioned protruding portion provided onbracket 17, after printedcircuit board 18 is disposed in the vicinity ofstator 10.Bracket 17 is press-fitted tostator 10 in such a manner that a connector terminal attached to an outer periphery ofbracket 17 and another connector terminal onstator 10 engage with each other. - The brushless motor in this embodiment of the invention is completed as a result of the above structure. An assembling process can be simplified according to the brushless motor in this embodiment of the invention. Moreover, failures attributed to creep can be prevented according to this brushless motor since the outer ring side of bearing 15 a is fixed to
metal bracket 17. -
FIG. 1 shows a specific brushless motor pertaining to the structure illustrated above. This brushless motor has the following structure.Rotor 14 includesrotary body 30 andshaft 16 penetrating through the axial center of thisrotary body 30.Rotor 14 is also provided with firstdielectric layer 50 and second dielectric layers 50 (51 a and 51 b). Firstdielectric layer 50 is located betweenshaft 16 and an outer peripheral surface ofrotary body 30. PBT resin is used for firstdielectric layer 50. Firstdielectric layer 50 has a resin thickness of 2.5 mm. Each of second dielectric layers 51 (51 a and 51 b) is located betweenshaft 16 and corresponding one of bearings 15 (15 a and 15 b) thatsupport shaft 16. An epoxy resin is used for second dielectric layers 51. Each of second dielectric layers 51 has a resin thickness of 0.5 mm. The brushless motor is constructed by assemblingsuch rotor 14 and the resin-molded stator. By using the brushless motor of such a structure, a shaft voltage has been measured. -
Bearings 15 used are type 608, which are ball bearings specified in the Japanese Industrial Standard (“JIS”). The ball bearings have 8 mm in inner diameter, 22 mm in outer diameter and 7 mm in width. Grease used is 240 in consistency. In the measurement of shaft voltages, a same stator has been used for both embodied sample 1 and reference sample 1. That is, when measuring the shaft voltage, a stator described in embodied sample 1 was exchanged with a rotor described in reference sample 1, as will be detailed later. Lubricant oil insulates an inner ring from an outer ring of bearing 15 when bearing 15 rotates. - The brushless motor is controlled by a PWM drive that generates a driving waveform from a carrier of high frequency. An induced voltage originated from the high frequency career is generated in
brackets shaft 16 of this brushless motor. This induced voltage can be observed when the insulation of bearing 15 is maintained. On the other hand, arc discharges occur between the inner ring and the outer ring of bearing 15 if the insulation of bearing 15 cannot be maintained, which results in electrolytic corrosion. In other words, it can be known that a short path has occurred between the inner ring and the outer ring of bearing 15 when no induced voltage is observed. -
FIG. 2 shows a waveform of the shaft voltage in the brushless motor provided with the stator described in the embodied sample 1. It has been confirmed from this waveform of the shaft voltage that there has been no disorder in the career voltage waveform, which becomes a reference of the PWM drive, and that no shaft current has flowed. It is hence known that the insulation is maintained in the bearings. - A rotor used in reference sample 1 has same external dimensions as those of the rotor used in embodied sample 1. In the rotor used in reference sample 1,
outer core 31 a is not insulated frominner core 31 b. A shaft is not insulated from bearings that support the shaft. Both the shaft and the bearings used in reference sample 1 have same external dimensions as those of the shaft and the bearings used in embodied sample 1. The brushless motor used as reference sample 1 is provided with the rotor, shaft and bearings of such structures. The brushless motor used as reference sample 1 has been evaluated according to a similar method as the brushless motor used as embodied sample 1. -
FIG. 3 shows a waveform of the shaft voltage in the brushless motor described in the reference sample 1. It has been confirmed from this waveform of the shaft voltage that there has been disorder in the career voltage waveform, which becomes a reference of the PWM drive, and that a shaft current has flowed. It is hence known that the insulation has not been maintained in the bearings. - As described above, the molded motor according to the first exemplary embodiment of the present invention comprises a stator having a stator core wound with a winding which is molded with a molding resin, a rotor including a rotary body having a permanent magnet disposed in a circumferential direction to confront the stator and a shaft penetrating through an axial center of the rotary body, a pair of bearings for supporting the shaft, a pair of electrically-conductive brackets for securing the bearings, and a connecting part that electrically connects the pair of brackets.
- The rotor is provided with a first dielectric layer between the shaft and an outer peripheral surface of the rotary body, and a second dielectric layer between the shaft and the bearings.
- It becomes possible by virtue of the first dielectric layer provided between the shaft and the outer peripheral surface of the rotary body that impedance on the rotor side can be increased. When the impedance of the rotor is increased, their balance can be maintained in a manner to equalize high-frequency electric potentials between an inner ring side and an outer ring side of the bearing. In addition, impedance between the shaft and bearing is higher than that between the shaft and the stator core within the stator. It is therefore unlikely for the motor to receive any influence even when impedance of a load coupled to the output side of the shaft changes. Furthermore, the molded motor provided here can prevent electrolytic corrosion from being developed in the bearing even when any change occurs in an external load on the brushless motor or in the environment where the brushless motor is used. The molded motor according to the first exemplary embodiment of this invention, when built into an electric apparatus, can provide the electric apparatus with the molded motor featuring protection from development of electrolytic corrosion in the bearings.
- The motor of the present invention decreases a shaft voltage, and prevents development of electrolytic corrosion in bearings. It is therefore effective for motors to be mounted to electrical apparatuses, of which cost-cutting and long serviceable life is primarily desired. Indoor units and outdoor units of air conditioners, water heaters and air cleaners are some examples of the main electrical apparatuses.
- 10 Stator
- 11 Stator core
- 12 Stator winding
- 13 Insulation resin
- 13 a Main protrusion
- 14 Rotor
- 15, 15 a, 15 b Bearing
- 16 Shaft
- 17 Bracket (output-shaft side)
- 18 Printed circuit board
- 19 Bracket (anti-output-shaft side)
- 19 a Cylindrical portion
- 19 b Flange portion
- 20 Connecting wire
- 21 Resin (insulator)
- 22 Conductive pin (bracket side or anti-output-shaft side)
- 22 a, 22 b End portion
- 23 Conductive pin (bracket side or output-shaft side)
- 30 Rotary body
- 31 Rotor core
- 31 a Outer core
- 31 b Inner core
- 32 Ferrite resin magnet (permanent magnet)
- 50 First dielectric layer
- 51, 51 a, 51 b Second dielectric layer
Claims (4)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2011019477 | 2011-02-01 | ||
JP2011-019477 | 2011-08-29 | ||
PCT/JP2012/000482 WO2012105193A1 (en) | 2011-02-01 | 2012-01-26 | Molded motor |
Publications (1)
Publication Number | Publication Date |
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US20130300225A1 true US20130300225A1 (en) | 2013-11-14 |
Family
ID=46602420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US13/981,518 Abandoned US20130300225A1 (en) | 2011-02-01 | 2012-01-26 | Molded motor |
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US (1) | US20130300225A1 (en) |
JP (1) | JPWO2012105193A1 (en) |
CN (1) | CN103339837A (en) |
WO (1) | WO2012105193A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160028289A1 (en) * | 2013-03-15 | 2016-01-28 | Panasonic Intellectual Property Management Co., Tld. | Electric motor and electrical device equipped with electric motor |
US11088587B2 (en) | 2016-10-26 | 2021-08-10 | Nidec Sankyo Corporation | Motor |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6042302B2 (en) * | 2012-12-07 | 2016-12-14 | 日本電産テクノモータ株式会社 | motor |
CN103872833B (en) * | 2012-12-07 | 2017-07-14 | 日本电产高科电机株式会社 | Motor and air conditioner |
CN105264751B (en) * | 2013-07-04 | 2018-01-16 | 松下知识产权经营株式会社 | Motor and the electrical equipment for possessing the motor |
DE102019117948B3 (en) * | 2019-07-03 | 2020-06-18 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Electrical machine |
JP7474932B2 (en) * | 2019-07-17 | 2024-04-26 | パナソニックIpマネジメント株式会社 | Molded Motor |
CN112311127B (en) * | 2019-07-26 | 2021-10-01 | 广东威灵电机制造有限公司 | Brushless motor and electrical equipment |
JP6937423B1 (en) * | 2020-12-09 | 2021-09-22 | Wolongモーター制御技術株式会社 | Motors and electrical equipment equipped with them |
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US7332841B2 (en) * | 2005-07-05 | 2008-02-19 | Sam Hsu | Computer cooler with light emitting arrangement |
WO2010098123A1 (en) * | 2009-02-26 | 2010-09-02 | パナソニック株式会社 | Motor and electrical equipment equipped with same |
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US4126933A (en) * | 1977-07-14 | 1978-11-28 | Carrier Corporation | Method for assembling a permanent magnet rotor |
JP2008263698A (en) * | 2007-04-11 | 2008-10-30 | Daikin Ind Ltd | Electromotor |
US8525374B2 (en) * | 2007-06-25 | 2013-09-03 | Panasonic Corporation | Electric motor, and electric device having the motor |
-
2012
- 2012-01-26 WO PCT/JP2012/000482 patent/WO2012105193A1/en active Application Filing
- 2012-01-26 CN CN2012800073783A patent/CN103339837A/en active Pending
- 2012-01-26 US US13/981,518 patent/US20130300225A1/en not_active Abandoned
- 2012-01-26 JP JP2012555732A patent/JPWO2012105193A1/en active Pending
Patent Citations (3)
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US7332841B2 (en) * | 2005-07-05 | 2008-02-19 | Sam Hsu | Computer cooler with light emitting arrangement |
WO2010098123A1 (en) * | 2009-02-26 | 2010-09-02 | パナソニック株式会社 | Motor and electrical equipment equipped with same |
US20120038229A1 (en) * | 2009-02-26 | 2012-02-16 | Panasonic Corporation | Motor and electrical equipment equipped with same |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160028289A1 (en) * | 2013-03-15 | 2016-01-28 | Panasonic Intellectual Property Management Co., Tld. | Electric motor and electrical device equipped with electric motor |
US9929617B2 (en) * | 2013-03-15 | 2018-03-27 | Panasonic Intellectual Property Management Co., Ltd. | Electric motor and electrical device equipped with electric motor |
US11088587B2 (en) | 2016-10-26 | 2021-08-10 | Nidec Sankyo Corporation | Motor |
Also Published As
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JPWO2012105193A1 (en) | 2014-07-03 |
WO2012105193A1 (en) | 2012-08-09 |
CN103339837A (en) | 2013-10-02 |
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