US20130256181A1 - Tray configured for packaging, packaged product assembly, and method for packaging a product - Google Patents
Tray configured for packaging, packaged product assembly, and method for packaging a product Download PDFInfo
- Publication number
- US20130256181A1 US20130256181A1 US13/443,570 US201213443570A US2013256181A1 US 20130256181 A1 US20130256181 A1 US 20130256181A1 US 201213443570 A US201213443570 A US 201213443570A US 2013256181 A1 US2013256181 A1 US 2013256181A1
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- US
- United States
- Prior art keywords
- tray
- substantially planar
- accessory unit
- rear cover
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/0413—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
- B65D77/0433—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton the inner container being a tray or like shallow container, not formed by folding or erecting one or more blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/28—Handles
- B65D25/2882—Integral handles
- B65D25/2891—Integral handles centraly located in open container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/002—Packaging other articles presenting special problems packaging of information carriers, e.g. records, CD, DVD
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
- B65B51/067—Applying adhesive tape to the closure flaps of boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/127—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using rigid or semi-rigid sheets of shock-absorbing material
- B65D81/133—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using rigid or semi-rigid sheets of shock-absorbing material of a shape specially adapted to accommodate contents, e.g. trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
Definitions
- the present disclosure relates generally to packaging for products, and more particularly to methods, apparatuses, and assemblies for packaging products.
- packaging should protect the product such that it is not damaged or deformed during shipping. Regardless of whether or not the deformation is reversible, a user may prefer that a product arrive in an undeformed condition. While many designs and techniques used to package products have generally worked well in the past, there is always a desire to improve packaging, such that improved functionality and/or appearance is provided.
- An accessory unit for a consumer electronic device may include a rear cover that may receive the consumer electronic device therein, and a front flap that pivots relative thereto to either allow for use of the consumer electronic device or protect a screen thereof.
- the recessed portion of the accessory unit may be formed from a flexible material such that it conforms to the shape of the consumer electronic device. However, during shipping or handling thereof it may be possible for the recessed portion of the rear cover to become deformed as a result of forces applied thereto.
- the present disclosure provides a tray that is configured for packaging an accessory unit.
- the tray may include a substantially planar portion and a curved perimeter portion that are respectively configured to support a bottom wall and a sidewall of the recessed portion of the accessory unit.
- the substantially planar portion and the curved perimeter portion may be sized and shaped similarly to the bottom wall and the sidewall of the recessed portion of the accessory unit.
- the curved perimeter portion may extend to a rim that engages a frame coupled to the recessed portion of the accessory unit such that the tray is retained in the recessed portion.
- the substantially planar portion of the tray may have cutout portions therein.
- the cutout portions may allow a consumer to view through the tray such that the consumer is quickly able to determine that the tray is a piece of packaging materials that should be discarded, as opposed to a portion of the accessory unit itself.
- the cutout portions may also extend through the curved perimeter portion of the tray such that the tray defines flaps that extend from a center section.
- score lines may be provided that extend between the cutout portions and facilitate folding of the flaps such that insertion and removal of the tray with respect to the recessed portion of the accessory unit may be facilitated.
- a handle feature such as a pull-tab or a raised portion with an aperture therethrough may also assist the user during insertion or removal of the tray.
- a packaging system for the accessory unit may include a box and lid, in addition to the tray. Thereby, the tray may be inserted into the recessed portion of the accessory unit, and the accessory unit may then be inserted into the box and the lid closed. Accordingly, a packaged product assembly may mitigate deformation of the recessed portion of the accessory unit that may otherwise occurring during shipping or handling of the accessory unit.
- FIG. 1 illustrates a top view of a tray configured for packaging comprising a pull-tab and cutout portions in a substantially planar portion according to a first example embodiment of the present disclosure
- FIG. 2 illustrates a side view of the tray of FIG. 1 ;
- FIG. 3 illustrates a top view of a tray configured for packaging comprising a raised portion with an aperture therethrough and cutout portions in a substantially planar portion according to a second example embodiment of the present disclosure
- FIG. 4 illustrates a top view of a tray configured for packaging comprising a raised portion with an aperture therethrough and cutout portions in a substantially planar portion and a curved perimeter portion according to a third example embodiment of the present disclosure
- FIG. 5 illustrates a bottom view of the tray of FIG. 4 ;
- FIG. 6 illustrates a perspective view of the tray of FIG. 4 in a folded configuration
- FIG. 7 illustrates a perspective view of an accessory unit that may be packaged in accordance with example embodiments of the present disclosure
- FIG. 8 illustrates a partial top view of the accessory unit of FIG. 7 with the tray of FIG. 4 received therein;
- FIG. 9 illustrates a sectional view through the accessory unit and tray of FIG. 8 ;
- FIG. 10 illustrates a perspective view of a packaging system including a box and a lid according to an example embodiment of the present disclosure
- FIG. 11 illustrates a top perspective view of a packaged product assembly including the packaging system of FIG. 10 in an open configuration and the accessory unit of FIG. 7 received therein according to an example embodiment of the present disclosure
- FIG. 12 illustrates a bottom perspective view of the packaged product assembly of FIG. 11 in a partially assembled configuration
- FIG. 13 illustrates a bottom view of the packaged product assembly of FIG. 11 in a fully assembled configuration
- FIG. 14 illustrates a method for packaging according to an example embodiment of the present disclosure
- FIG. 15 schematically illustrates a cross-sectional view through a tray comprising multiple layers of material in which an upper layer defines a handle feature according to a fourth example embodiment of the present disclosure
- FIG. 16 schematically illustrates a cross-sectional view through a tray comprising multiple layers of material in which a lower layer defines a handle feature according to a fifth example embodiment of the present disclosure.
- FIG. 17 illustrates a top schematic view of a tray in which a second layer is selectively included at desired locations according to a sixth example embodiment of the present disclosure.
- Improved packaging that protects a product is desirable.
- a consumer may be presented with a product in new and undamaged condition.
- Improved aesthetic appeal for packaging also remains desirable, particularly when the packaging is employed for retail sale of a product.
- packaging that simplifies the process for accessing the product may also be desirable to consumers.
- FIG. 1 illustrates a top view of a first embodiment of a tray 100 A configured for packaging.
- the tray 100 A may be configured to provide support to an accessory unit by acting as internal packaging therefor.
- the tray 100 A may comprise a substantially planar portion 102 A.
- One or more cutout portions 104 A may be defined in the substantially planar portion 102 A.
- the cutout portions 104 A decrease the weight of the tray 100 A so as to reduce the shipping cost associated with shipping the tray and any product supported thereby.
- the cutout portions 104 A allow a consumer to view through the tray 100 A. Accordingly, the consumer may be provided with an indication that the tray 100 A is a piece of packaging material, rather than a component of the accessory unit that the tray supports. Thus, a consumer may not improperly attempt to attach the accessory unit to a consumer electronic device with the tray still therein.
- the tray 100 A may further comprise a curved perimeter portion 106 A that extends from the substantially planar portion 102 A.
- the curved perimeter portion 106 A surrounds the substantially planar portion 102 A. Further, the curved perimeter portion 106 A extends to a rim 108 A.
- the tray 100 A may additionally include a handle feature 110 A.
- the handle feature 110 A may be configured for grasping the tray 100 A during insertion into, or removal from, an accessory unit.
- the handle feature 110 A comprises a pull-tab 112 A.
- the pull-tab 112 A may comprise a semicircular piece of material that is formed by cutting the substantially planar portion 102 A along a semicircular line 114 A.
- a corresponding debossed semicircle 116 A may be positioned next to the pull-tab 112 A.
- the pull-tab 112 A and the debossed semicircle 116 A may combine to form a circular shape.
- the cutout portions 104 A may define circular shapes of the same size as the circle defined by the pull-tab 112 A and the debossed semicircle 116 A in some embodiments.
- a score line 118 A may be provided between the debossed semicircle 116 A and the pull-tab 112 A. The score line 118 A may encourage the pull-tab 112 A to fold cleanly therealong.
- the rim 108 A may define a flange 120 A in some embodiments.
- the flange 120 A may be provided in order to simplify production of the tray 100 A.
- the flange 120 A may define a planar configuration that is more easily cut than a curved surface. Accordingly, the flange 120 A may reduce costs associated with production of the tray 100 A.
- the trays disclosed herein may not include a planar flange in all embodiments.
- the tray 100 A may be formed from a variety of materials. However, in one embodiment the tray 100 A may comprise a molded fiber material.
- the molded fiber material may define a smooth inner surface 122 A (see, e.g., FIG. 1 ), which may be aesthetically pleasing to a consumer.
- the molded fiber material may define a mesh pattern at an outer surface 124 A (see, e.g., FIG. 2 ) thereof.
- the patterned outer surface 124 A may be configured to engage the inner surface of an accessory unit such that the tray 100 A remains properly positioned therein.
- the mesh defining the patterned outer surface 124 A may also provide the molded fiber material with additional strength and rigidity.
- trays are also provided.
- the additional embodiments of trays may include many of the features of the first embodiment of a tray 100 A illustrated in FIGS. 1 and 2 . Accordingly, features that are substantially similar may not be discussed for purposes of brevity. Similar features are indicated by similar reference numerals.
- FIG. 3 illustrates a top view of a second embodiment of a tray 100 B configured for packaging.
- the tray 100 B differs from the above-described embodiment of a tray 100 A in the position and shape of the cutout portions 104 B in the substantially planar portion 102 B.
- the cutout portions 104 B may serve the same purpose of reducing weight and allowing a consumer to view through the tray 100 B portions.
- the handle feature 110 B of the tray 100 B also differs.
- the handle feature 110 B comprises a raised portion 126 B with an aperture 128 B therethrough.
- the raised portion 126 B may include a substantially planar ring 130 B that surrounds the aperture 128 B.
- the raised portion 126 B of the handle feature 110 B may define an annular pocket that is accessible through the aperture 128 B.
- a user may be able to grasp the tray 100 B my extending one or more fingers through the aperture 128 B and curl his or her fingers into contact with the outer surface 124 B of the tray (e.g., at the substantially planar ring 130 B of the raised portion 126 B).
- the user may press his or her thumb against the inner surface 122 B of the tray 100 B (e.g., at the raised portion 126 B or the substantially planar portion 100 B) in order to stabilize the tray while grasping the handle feature 110 B.
- FIG. 4 A third embodiment of a tray 100 C configured for packaging is illustrated in FIG. 4 .
- the tray 100 C includes many of the features discussed above with respect to the second embodiment of the tray 100 B.
- the tray 100 C includes an embodiment of the handle feature 110 C with a raised portion 126 C having a substantially planar ring 130 C that surrounds an aperture 128 C.
- the raised portion 126 C may define an annular pocket 132 C at the outer surface 124 C of the tray that is accessible through the aperture 128 C, as described above.
- the cutout portions 104 C of the tray 100 C differ from the above-described embodiments of cutout portions.
- the cutout portions 104 C extend not only through the substantially planar portion 102 C, but also through the curved perimeter portion 106 C. Extending the cutout portions 104 C through the curved perimeter portion 106 C may provide the tray 100 C with additional flexibility, which may assist a user in installing the tray in, and removing the tray from, an accessory unit.
- the tray 100 C additionally includes a plurality of score lines 134 C defined in the substantially planar portion 102 C. As illustrated, the score lines 134 C may extend between the cutout portions 104 C around the handle feature 110 C. Thus, the score lines 134 C may divide the substantially planar portion 102 C into a center section 136 C, which may surround the handle feature 110 C, and a plurality of flaps 138 C that are foldable relative to the center section. The flaps 138 C may also respectively include portions of the curved perimeter portion 106 C extending therefrom.
- the score lines 134 C may facilitate folding of the substantially planar portion 102 C therealong such that when the flaps 138 C are folded, the substantially planar portion 102 C may cleanly bend therealong.
- the folded configuration of the flaps 138 C illustrated in FIG. 6 may be employed to facilitate insertion of the tray 100 C into an accessory unit.
- FIG. 7 illustrates an example embodiment of an accessory unit 200 for a consumer electronic device that may be supported by the embodiments of the trays 100 A-C (collectively, “ 100 ”) disclosed herein.
- the accessory unit 200 may comprise an embodiment of an accessory unit disclosed in U.S. patent application entitled, “ACCESSORY UNITS FOR CONSUMER ELECTRONIC DEVICES AND RELATED ASSEMBLIES AND METHODS” by Balaji et. al. filed Mar. 6, 2012 having Application No. PCT/US2012/027921 which is incorporated herein by reference in its entirety.
- the trays 100 may be employed to support various other embodiments of accessory units.
- the accessory unit 200 may comprise a front flap 202 and a rear cover 204 .
- the front flap 202 may include a plurality of segments 206 and a folding region 208 positioned between each of the segments.
- the folding regions 208 may be configured to allow the segments 206 to fold with respect to each other.
- the front flap 202 may also include an end region 210 .
- the end region 210 hingedly couples the front flap 202 to the rear cover 204 .
- the rear cover 204 may include a recessed portion 212 and a frame 214 .
- the recessed portion 212 may include a plurality of sidewalls 216 and a bottom wall 218 that collectively define a chamber 220 .
- the frame 214 may be coupled to the recessed portion 212 and extend about an opening 222 of the chamber 220 .
- the recessed portion 212 of the rear cover 204 may be formed from a flexible material. Additionally, the frame 214 may be formed from a material that is more rigid than the flexible material of the recessed portion 212 . In this regard, the frame 214 of the rear cover 204 may be configured to retain a consumer electronic device in the chamber 220 .
- the recessed portion 212 of the rear cover 204 of the accessory unit 200 being formed from a flexible material, it may be possible for the recessed portion to collapse, dent, or otherwise become deformed when a consumer electronic device is not held therein. For example, during shipment of the accessory unit 200 , the accessory unit may be compressed or otherwise subjected to forces that affect the shape of the recessed portion 212 .
- FIG. 8 illustrates the accessory unit 200 with the front flap 202 in an open configuration and the third embodiment of the tray 100 C is received in the rear cover 204 .
- other embodiments of trays 100 may be employed to support the accessory unit 200 .
- the tray 100 C may be received in the recessed portion 212 of the rear cover 204 .
- the substantially planar portion 102 C and the curved perimeter portion 106 C of the tray 100 C may engage the recessed portion 212 of the rear cover 204 .
- the curved perimeter portion 106 C of the tray 100 C may engage and support the sidewalls 216 of the recessed portion 212 .
- the substantially planar portion 102 C may engage and support the bottom wall 218 of the recessed portion 212 .
- FIG. 9 illustrates a cross-sectional view through the accessory unit 200 when the tray 100 C is received therein and the front flap 202 is in a closed position.
- the rim 108 C of the curved perimeter portion 106 C may engage an inner edge 224 of the frame 214 .
- the frame 214 may retain the tray 100 C inside the recessed portion 212 of the rear cover 204 .
- each of the above-described embodiments of a tray 100 may function to support the accessory unit 200 by respectively engaging the bottom wall 218 and the sidewalls 216 of the recessed portion 212 of the rear cover 204 with the similarly shaped substantially planar portion 102 and curved perimeter portion 106 of the trays.
- each embodiment of the tray 100 may resist deformation of the recessed portion 212 of the rear cover 204 by providing support thereto.
- the frame 214 may retain the tray therein such that the recessed portion 212 remains supported.
- the rim 108 of the curved perimeter portion 106 may engage the inner edge 224 of the frame 214 .
- the third embodiment of the tray 100 C provides additional functionality.
- the score lines 134 C divide the substantially planar portion 102 C into the center section 136 C, which may surround the handle feature 110 C, and a plurality of flaps 138 C that are foldable relative to the center section.
- the flaps 138 C may also respectively include sections of the curved perimeter portion 106 C. As illustrated in FIG. 6 , each of the flaps 138 C may fold along the score lines 134 C. By facilitating folding in this manner, the score lines 134 C may make it easier to insert the tray 100 C through the frame 214 into the compartment 220 by allowing the tray to bend during insertion.
- the flaps 138 C may facilitate removal of the tray 100 C from the accessory unit 200 by allowing the flaps to fold in an opposite manner as a consumer withdraws the tray from the compartment 220 .
- the score lines 134 C may be particularly advantageous in embodiments of the tray 100 C that define dimensions greater than that of the opening 222 to the compartment 220 .
- the dimensions of the tray 100 C e.g., length and width
- the flaps may unfold into a substantially planar configuration.
- Use of oversized dimensions of the tray 100 may also function to retain the tray in the recessed portion 212 of the rear cover 204 of the accessory unit 200 when the accessory unit and the tray are subjected to changes in temperature. For example, changes in temperature may cause the tray 100 to shrink relative to the accessory unit 200 . Accordingly, use of oversized dimensions may allow the tray 100 to retain a sufficient size to remain engaged with the recessed portion 212 of the rear cover 204 despite the relative shrinkage.
- embodiments of the tray 100 including a handle feature 110 with a raised portion 126 may provide additional benefits.
- the raised portion 126 of the handle feature 110 may be provided with a height that is slightly greater than a height to which the curved perimeter portion 106 extends.
- FIG. 9 illustrates an embodiment of the tray 100 C in which the raised portion 126 C of the handle feature 110 C extends to a height 140 C that is slightly greater than a height 142 C to which the curved perimeter portion 106 C extends.
- the raised portion 126 C may contact the front flap 202 of the accessory unit when the front flap is in the closed configuration.
- the height 140 C of the handle feature 110 C may be greater than or equal to a height 226 of the rear cover 204 .
- the center section 136 C of the tray may be lifted slightly relative to the flaps 138 C and the bottom wall 218 of the recessed portion. This may assist in providing the raised portion 126 C with a greater height 140 C than the height 142 C of the curved perimeter portion 106 C. Further, this configuration may provide the tray 100 C with a spring bias that applies pressure to the bottom wall 218 of the rear cover 204 when the front flap 202 is closed and thereby brought into contact with the raised portion 126 C of the tray 100 C. Accordingly, the spring bias may further resist deformation of the recessed portion 212 .
- FIG. 10 illustrates an embodiment of a packaging system 300 in an open configuration.
- the packaging system 300 may incorporate some or all of the features of the embodiments of packaging systems disclosed in U.S. patent application entitled, “PACKAGING ASSEMBLY” by Akana et. al. filed Mar. 9, 2012 having application Ser. No. 13/416,855 which is incorporated herein by reference in its entirety.
- various other embodiments of packaging systems may be employed in other embodiments.
- the packaging system 300 may comprise a box 302 and a lid 304 .
- the packaging system 300 may also include an embodiment of the tray 100 , although not illustrated in FIG. 10 .
- the box 302 may comprise one or more layers of cardboard, paperboard, paper, and/or other materials that are folded, glued, and/or otherwise formed into a plurality of walls.
- the walls may include a bottom wall 306 and a plurality of sidewalls 308 .
- the sidewalls 308 and the bottom wall 306 may define an interior compartment 310 that is configured to receive a product such as the above-described accessory unit 200 .
- the sidewalls 308 may define an upper opening 312 to the interior compartment 310 opposite the bottom wall 306 .
- a slot 314 may be defined in the bottom wall 306 .
- the lid 304 may be hingedly coupled to the box 302 .
- the lid 304 and the box 302 may be integrally formed and/or formed from the same material.
- the lid 304 and the box 302 may be separate components formed from different materials.
- the lid 304 may comprise a plastic material such as polyethylene terephthalate (PET).
- PET polyethylene terephthalate
- Embodiments of plastic materials that are translucent or transparent may be advantageously employed to form all or a part of the lid 304 in embodiments of the packaging system 300 employed for retail sales, since consumers may thereby be able to view a product therethrough.
- the lid 304 may comprise a major panel 316 and a plurality of side panels 318 with score lines 320 therebetween, which may be formed by radio frequency (RF) scoring in some embodiments.
- RF radio frequency
- one of the side panels 318 of the lid may be coupled to one of the sidewalls 308 of the box. Accordingly, the lid 304 may pivot between an open configuration (see, e.g., FIG. 10 ) in which the upper opening 312 of the box 302 is open and a closed configuration (see, e.g., FIG. 11 ) in which the lid covers the upper opening.
- the lid 304 may additionally include a tab 322 in some embodiments.
- the tab 322 may extend from one of the side panels 318 that is opposite to the one of the side panels hingedly coupled to one of the sidewalls 308 of the box 302 . Accordingly, the tab 322 may align with the slot 314 in the bottom wall 306 of the box 302 when the lid 304 is folded to the closed configuration.
- the packaging system 300 may further comprise an adhesive member 324 coupled to the tab 322 defined by the lid 304 .
- the adhesive member 324 may comprise a first flap 326 (see, e.g., FIGS. 10 and 12 ) and a second flap 328 (see, e.g., FIG. 13 ) with adhesive on inner surfaces thereof that couple the flaps to the tab 322 .
- an extension 330 may extend from the first and second flaps 326 , 328 .
- FIG. 11 illustrates a packaged product assembly 400 comprising the packaging system 300 and the accessory unit 200 received in the interior compartment 310 of the box 302 .
- An embodiment of the tray 100 may be received in the rear cover 204 of the accessory unit 200 such that the recessed portion 212 thereof is supported by the substantially planar portion 102 and curved perimeter portion 106 of the tray.
- the front flap 202 of the accessory unit 200 may be configured in the closed configuration (see, e.g., FIG. 9 ).
- the lid 304 may be configured to the closed configuration illustrated in FIG. 11 in which the lid covers the upper opening 312 of the box.
- the tab 322 and the adhesive member 324 may align with the slot 314 defined in the bottom wall 306 of the box 302 as the lid and the box are pivoted toward one another. Accordingly, as illustrated in FIG. 12 , the tab 322 and the adhesive member 324 may extend through the slot 314 defined in the bottom wall 306 of the box 302 when the lid 304 is pivoted to the closed configuration.
- the adhesive member 324 may further comprise an adhesive at an outer surface 332 of the first flap 326 .
- the adhesive member 324 may also include an adhesive liner 334 , which is shown as partially removed in FIG. 12 , coupled to the adhesive at the outer surface 332 . The adhesive liner 334 may prevent the adhesive from adhering to the bottom wall 306 of the box 302 as the adhesive member 324 is inserted through the slot 314 .
- the adhesive liner 334 may be removed such that the adhesive at the outer surface 332 of the first flap 326 is exposed.
- the tab 322 may then be bent about a score line 336 (see, e.g., FIG. 10 ). Accordingly, the adhesive at the outer surface 332 of the first flap 326 of the adhesive member 324 may couple the tab 322 to an outer surface of the bottom wall 306 of the box 302 , as illustrated in FIG. 13 . Thereby, the lid 304 may be retained in the closed configuration.
- the various parts of the packaging system 300 cooperate to protect the accessory unit 200 from damage.
- the box 302 and the lid 304 may function to protect the accessory unit 200 from external damage.
- the tray 100 functions to prevent the recessed portion 312 of the rear cover 204 of the accessory unit 200 from deforming.
- the box 302 and the lid 304 may also assist in preventing deformation of the recessed portion 312 .
- the box 302 and the lid 304 may restrain movement of the front flap 202 relative to the rear cover 204 of the accessory unit 200 , such that the packaging assembly resists force transferred from the recessed portion 212 of the rear cover 204 through the tray 100 to the front flap such that the front flap remains in the closed configuration. Accordingly, the box 302 and the lid 304 assist in resisting deformation of the recessed portion 212 of the rear cover 204 of the accessory unit.
- a consumer may grasp the extension 330 of the adhesive member 324 , which is decoupled from the bottom wall 306 of the box 302 because it does not include an adhesive, in order to detach the adhesive member from the box. Thereafter, a consumer may perform the above-noted operations performed in assembling the packaged product assembly substantially in reverse order. However, various ones of the above-noted steps need not be conducted. For example, after the consumer detaches the adhesive member 324 from the bottom wall 306 of the box 302 , he or she may simply push the adhesive member and the tab 322 back through the slot 314 without detaching the adhesive member from the tab.
- the consumer may then pivot the lid 304 relative to the box 302 such that the lid reaches the open configuration in which the upper opening 312 to the interior compartment 310 of the box is open.
- the consumer may then remove the accessory unit 200 from the box 302 and pivot the front flap 202 to the open configuration.
- the handle feature 110 may then be employed to lift the tray 100 from accessory unit 200 . Accordingly, a user may unpackage the accessory unit 200 in a relatively simple manner. In this regard, scissors or other tools may not be required to retrieve the accessory unit 200 from the packaging system 300 or remove the tray 100 .
- a related method for packaging is also provided. As illustrated in FIG. 14 , the method may include providing an accessory unit at operation 502 .
- the accessory unit may comprise the above-described embodiment of an accessory unit 200 described above.
- the accessory unit may comprise a front flap and a rear cover.
- various other embodiments of accessory units may be packaged in other embodiments.
- the method may further comprise providing a tray at operation 502 .
- the tray may comprise one of the above-described trays 100 in some embodiments.
- the tray may comprise a substantially planar portion, a curved perimeter portion extending from the substantially planar portion, a plurality of cutout portions in the substantially planar portion, and a handle feature configured for grasping the tray.
- the method may additionally include inserting the tray into the rear cover of the accessory unit at operation 504 .
- Inserting the tray into the rear cover at operation 504 may comprise inserting the tray through a frame coupled to the rear portion of the accessory unit. Further, inserting the tray through the frame coupled to the recessed portion may comprise folding the substantially planar portion of the tray at a plurality of score lines extending between the cutout portions around the handle feature. As a result of insertion of the tray at operation 504 , the substantially planar portion and the curved perimeter portion of the tray may support the accessory unit by engaging the recessed portion of the rear cover.
- the method may also include pivoting the front flap relative to the rear cover to a closed configuration at operation 506 . Pivoting the front flap relative to the rear cover at operation 506 may comprise engaging the front flap with the handle feature of the tray.
- the method may additionally include providing a box comprising a plurality of walls defining an interior compartment and inserting the accessory unit in to the interior compartment of the box. Further, the method may include providing a lid coupled to one of the walls of the box and pivoting the lid relative to the box to a closed configuration in which the lid covers an upper opening of the box.
- the trays 100 described herein may comprise a single layer of the above-described molded fiber material.
- the trays 100 may comprise two or more layers of material (e.g., the molded fiber material) that are glued or otherwise coupled together.
- the two layers may define differing properties, such as material composition and/or geometry. Thereby, the properties of the tray 100 at the inner and outer surfaces may be separately controlled as desired.
- differing material properties of the two layers may be employed to provide the tray 100 with a balance of support and flexibility.
- some embodiments of materials may have limits with respect to the thickness of a single layer thereof. Thus, in order to make the tray 100 thicker, multiple layers of material may be required.
- FIG. 15 schematically illustrates a cross-sectional view through an embodiment of a tray 100 D comprising multiple layers 144 D, 146 D of material.
- the upper layer 144 D may define a handle feature 110 D with a raised portion 126 D having a substantially planar ring 130 D that surrounds an aperture 128 D. Accordingly, the tray 100 D may be lifted via the handle feature 110 D as discussed above.
- the lower layer 146 coupled thereto may be configured as needed to produce desired properties. For example, if more strength is required, the lower layer 146 D may be substantially continuous. Further, as illustrated, the lower layer 146 D may not include a raised portion, and thus the separation of the layers 144 D, 146 D at the handle features 110 D may define a three-dimensional structure that provides the tray 100 D with extra support.
- FIG. 16 schematically illustrates a cross-sectional view through an alternate embodiment of the tray 100 E in which the upper layer 144 E defines an aperture 148 E.
- the aperture 148 E in the upper layer 144 E may be configured to align with a handle feature 110 E defined by the lower layer 146 E.
- the raised portion 126 E of the lower layer 146 E may mate with the aperture 148 E in the upper layer 144 E to cause the two layers to self-align.
- FIG. 17 illustrates a top schematic view of an alternate embodiment of the tray 100 F in which a second layer is selectively included at desired locations.
- the tray 100 F may be provided with additional rigidity at the areas where the second layer is applied, and relatively greater flexibility where the second layer is not applied.
- the tray 100 F includes a lower layer 146 F with an upper layer 144 F applied at each of the flaps 138 F.
- each flap 138 F is individually stiffened, but each flap may still easily flex relative to the center section 136 F.
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Abstract
A tray configured for packaging is provided. The tray may include a substantially planar portion and a curved perimeter portion extending from the substantially planar portion. One or more cutout portions may be defined in the substantially planar portion. The tray may also include a handle that may be grasped during insertion into, or removal from a rear cover of an accessory unit. In this regard, the substantially planar portion and the curved perimeter portion of the tray may support a recessed portion of the rear cover of the accessory unit when received therein. Thus, issues with respect to deformation of the recessed portion, which may be formed from a flexible material, may be avoided. The tray may be part of a packaging system that further includes a box and a lid.
Description
- This application claims the benefit under 35 U.S.C. 119(e) of U.S. Provisional Application No. 61/618,523, filed Mar. 30, 2012, and entitled “TRAY CONFIGURED FOR PACKAGING, PACKAGED PRODUCT ASSEMBLY, AND METHOD FOR PACKAGING A PRODUCT,” and which is incorporated by reference herein in its entirety for all purposes.
- The present disclosure relates generally to packaging for products, and more particularly to methods, apparatuses, and assemblies for packaging products.
- Competition in the consumer products markets has led manufacturers to improve not only the products they sell, but also the packaging therefor. In this regard, appealing retail packaging may encourage purchase of products that a consumer may otherwise overlook. Accordingly, design considerations for packaging have become increasingly more important.
- In addition to having aesthetic appeal, packaging should protect the product such that it is not damaged or deformed during shipping. Regardless of whether or not the deformation is reversible, a user may prefer that a product arrive in an undeformed condition. While many designs and techniques used to package products have generally worked well in the past, there is always a desire to improve packaging, such that improved functionality and/or appearance is provided.
- An accessory unit for a consumer electronic device may include a rear cover that may receive the consumer electronic device therein, and a front flap that pivots relative thereto to either allow for use of the consumer electronic device or protect a screen thereof. The recessed portion of the accessory unit may be formed from a flexible material such that it conforms to the shape of the consumer electronic device. However, during shipping or handling thereof it may be possible for the recessed portion of the rear cover to become deformed as a result of forces applied thereto.
- Accordingly, the present disclosure provides a tray that is configured for packaging an accessory unit. In this regard, the tray may include a substantially planar portion and a curved perimeter portion that are respectively configured to support a bottom wall and a sidewall of the recessed portion of the accessory unit. For example, the substantially planar portion and the curved perimeter portion may be sized and shaped similarly to the bottom wall and the sidewall of the recessed portion of the accessory unit. The curved perimeter portion may extend to a rim that engages a frame coupled to the recessed portion of the accessory unit such that the tray is retained in the recessed portion.
- The substantially planar portion of the tray may have cutout portions therein. The cutout portions may allow a consumer to view through the tray such that the consumer is quickly able to determine that the tray is a piece of packaging materials that should be discarded, as opposed to a portion of the accessory unit itself. In some embodiments, the cutout portions may also extend through the curved perimeter portion of the tray such that the tray defines flaps that extend from a center section. Further, score lines may be provided that extend between the cutout portions and facilitate folding of the flaps such that insertion and removal of the tray with respect to the recessed portion of the accessory unit may be facilitated. A handle feature such as a pull-tab or a raised portion with an aperture therethrough may also assist the user during insertion or removal of the tray.
- A packaging system for the accessory unit may include a box and lid, in addition to the tray. Thereby, the tray may be inserted into the recessed portion of the accessory unit, and the accessory unit may then be inserted into the box and the lid closed. Accordingly, a packaged product assembly may mitigate deformation of the recessed portion of the accessory unit that may otherwise occurring during shipping or handling of the accessory unit.
- Other apparatuses, methods, features and advantages of the disclosure will be or will become apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the disclosure, and be protected by the accompanying claims.
- The included drawings are for illustrative purposes and serve only to provide examples of possible structures and arrangements for the disclosed trays, packaging systems, packaged product assemblies, and methods for packaging. These drawings in no way limit any changes in form and detail that may be made to the disclosure by one skilled in the art without departing from the spirit and scope of the disclosure.
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FIG. 1 illustrates a top view of a tray configured for packaging comprising a pull-tab and cutout portions in a substantially planar portion according to a first example embodiment of the present disclosure; -
FIG. 2 illustrates a side view of the tray ofFIG. 1 ; -
FIG. 3 illustrates a top view of a tray configured for packaging comprising a raised portion with an aperture therethrough and cutout portions in a substantially planar portion according to a second example embodiment of the present disclosure; -
FIG. 4 illustrates a top view of a tray configured for packaging comprising a raised portion with an aperture therethrough and cutout portions in a substantially planar portion and a curved perimeter portion according to a third example embodiment of the present disclosure; -
FIG. 5 illustrates a bottom view of the tray ofFIG. 4 ; -
FIG. 6 illustrates a perspective view of the tray ofFIG. 4 in a folded configuration; -
FIG. 7 illustrates a perspective view of an accessory unit that may be packaged in accordance with example embodiments of the present disclosure; -
FIG. 8 illustrates a partial top view of the accessory unit ofFIG. 7 with the tray ofFIG. 4 received therein; -
FIG. 9 illustrates a sectional view through the accessory unit and tray ofFIG. 8 ; -
FIG. 10 illustrates a perspective view of a packaging system including a box and a lid according to an example embodiment of the present disclosure; -
FIG. 11 illustrates a top perspective view of a packaged product assembly including the packaging system ofFIG. 10 in an open configuration and the accessory unit ofFIG. 7 received therein according to an example embodiment of the present disclosure; -
FIG. 12 illustrates a bottom perspective view of the packaged product assembly ofFIG. 11 in a partially assembled configuration; -
FIG. 13 illustrates a bottom view of the packaged product assembly ofFIG. 11 in a fully assembled configuration; -
FIG. 14 illustrates a method for packaging according to an example embodiment of the present disclosure; -
FIG. 15 schematically illustrates a cross-sectional view through a tray comprising multiple layers of material in which an upper layer defines a handle feature according to a fourth example embodiment of the present disclosure; -
FIG. 16 schematically illustrates a cross-sectional view through a tray comprising multiple layers of material in which a lower layer defines a handle feature according to a fifth example embodiment of the present disclosure; and -
FIG. 17 illustrates a top schematic view of a tray in which a second layer is selectively included at desired locations according to a sixth example embodiment of the present disclosure. - Exemplary applications of apparatuses, assemblies, systems, and methods according to the present disclosure are described in this section. These examples are being provided solely to add context and aid in the understanding of the disclosure. It will thus be apparent to one skilled in the art that the present disclosure may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail in order to avoid unnecessarily obscuring the present disclosure. Other applications are possible, such that the following examples should not be taken as limiting.
- Improved packaging that protects a product is desirable. Thus, a consumer may be presented with a product in new and undamaged condition. Improved aesthetic appeal for packaging also remains desirable, particularly when the packaging is employed for retail sale of a product. Further, packaging that simplifies the process for accessing the product may also be desirable to consumers.
- In this regard,
FIG. 1 illustrates a top view of a first embodiment of atray 100A configured for packaging. As discussed below, thetray 100A may be configured to provide support to an accessory unit by acting as internal packaging therefor. Thetray 100A may comprise a substantiallyplanar portion 102A. One or morecutout portions 104A may be defined in the substantiallyplanar portion 102A. Thecutout portions 104A decrease the weight of thetray 100A so as to reduce the shipping cost associated with shipping the tray and any product supported thereby. Further, thecutout portions 104A allow a consumer to view through thetray 100A. Accordingly, the consumer may be provided with an indication that thetray 100A is a piece of packaging material, rather than a component of the accessory unit that the tray supports. Thus, a consumer may not improperly attempt to attach the accessory unit to a consumer electronic device with the tray still therein. - The
tray 100A may further comprise acurved perimeter portion 106A that extends from the substantiallyplanar portion 102A. In the embodiment of the tray 100 illustrated inFIG. 1 , thecurved perimeter portion 106A surrounds the substantiallyplanar portion 102A. Further, thecurved perimeter portion 106A extends to arim 108A. - The
tray 100A may additionally include ahandle feature 110A. Thehandle feature 110A may be configured for grasping thetray 100A during insertion into, or removal from, an accessory unit. In the embodiment of thetray 100A illustrated inFIG. 1 , thehandle feature 110A comprises a pull-tab 112A. The pull-tab 112A may comprise a semicircular piece of material that is formed by cutting the substantiallyplanar portion 102A along asemicircular line 114A. To provide a pleasing aesthetic appearance, a corresponding debossedsemicircle 116A may be positioned next to the pull-tab 112A. Thus, the pull-tab 112A and the debossedsemicircle 116A may combine to form a circular shape. In this regard, thecutout portions 104A may define circular shapes of the same size as the circle defined by the pull-tab 112A and the debossedsemicircle 116A in some embodiments. Further, ascore line 118A may be provided between the debossedsemicircle 116A and the pull-tab 112A. Thescore line 118A may encourage the pull-tab 112A to fold cleanly therealong. - As illustrated in
FIG. 2 , which is a side view of the embodiment of thetray 100A illustrated inFIG. 1 , therim 108A may define aflange 120A in some embodiments. Theflange 120A may be provided in order to simplify production of thetray 100A. In this regard, theflange 120A may define a planar configuration that is more easily cut than a curved surface. Accordingly, theflange 120A may reduce costs associated with production of thetray 100A. However, the trays disclosed herein may not include a planar flange in all embodiments. - The
tray 100A may be formed from a variety of materials. However, in one embodiment thetray 100A may comprise a molded fiber material. The molded fiber material may define a smoothinner surface 122A (see, e.g.,FIG. 1 ), which may be aesthetically pleasing to a consumer. Further, the molded fiber material may define a mesh pattern at anouter surface 124A (see, e.g.,FIG. 2 ) thereof. The patternedouter surface 124A may be configured to engage the inner surface of an accessory unit such that thetray 100A remains properly positioned therein. The mesh defining the patternedouter surface 124A may also provide the molded fiber material with additional strength and rigidity. - Various other embodiments of trays are also provided. The additional embodiments of trays may include many of the features of the first embodiment of a
tray 100A illustrated inFIGS. 1 and 2 . Accordingly, features that are substantially similar may not be discussed for purposes of brevity. Similar features are indicated by similar reference numerals. -
FIG. 3 illustrates a top view of a second embodiment of atray 100B configured for packaging. In one aspect, thetray 100B differs from the above-described embodiment of atray 100A in the position and shape of thecutout portions 104B in the substantiallyplanar portion 102B. However, thecutout portions 104B may serve the same purpose of reducing weight and allowing a consumer to view through thetray 100B portions. - The
handle feature 110B of thetray 100B also differs. As illustrated, thehandle feature 110B comprises a raisedportion 126B with anaperture 128B therethrough. The raisedportion 126B may include a substantiallyplanar ring 130B that surrounds theaperture 128B. The raisedportion 126B of thehandle feature 110B may define an annular pocket that is accessible through theaperture 128B. Thereby, a user may be able to grasp thetray 100B my extending one or more fingers through theaperture 128B and curl his or her fingers into contact with the outer surface 124B of the tray (e.g., at the substantiallyplanar ring 130B of the raisedportion 126B). Additionally, the user may press his or her thumb against theinner surface 122B of thetray 100B (e.g., at the raisedportion 126B or the substantiallyplanar portion 100B) in order to stabilize the tray while grasping thehandle feature 110B. - A third embodiment of a
tray 100C configured for packaging is illustrated inFIG. 4 . Thetray 100C includes many of the features discussed above with respect to the second embodiment of thetray 100B. For example, thetray 100C includes an embodiment of thehandle feature 110C with a raisedportion 126C having a substantiallyplanar ring 130C that surrounds anaperture 128C. As illustrated inFIG. 5 , which is a rear perspective view of thetray 100C, the raisedportion 126C may define an annular pocket 132C at theouter surface 124C of the tray that is accessible through theaperture 128C, as described above. - However, the
cutout portions 104C of thetray 100C differ from the above-described embodiments of cutout portions. In particular, thecutout portions 104C extend not only through the substantiallyplanar portion 102C, but also through thecurved perimeter portion 106C. Extending thecutout portions 104C through thecurved perimeter portion 106C may provide thetray 100C with additional flexibility, which may assist a user in installing the tray in, and removing the tray from, an accessory unit. - The
tray 100C additionally includes a plurality ofscore lines 134C defined in the substantiallyplanar portion 102C. As illustrated, the score lines 134C may extend between thecutout portions 104C around thehandle feature 110C. Thus, the score lines 134C may divide the substantiallyplanar portion 102C into acenter section 136C, which may surround thehandle feature 110C, and a plurality offlaps 138C that are foldable relative to the center section. Theflaps 138C may also respectively include portions of thecurved perimeter portion 106C extending therefrom. - As illustrated in
FIG. 6 , the score lines 134C may facilitate folding of the substantiallyplanar portion 102C therealong such that when theflaps 138C are folded, the substantiallyplanar portion 102C may cleanly bend therealong. The folded configuration of theflaps 138C illustrated inFIG. 6 may be employed to facilitate insertion of thetray 100C into an accessory unit. - In this regard,
FIG. 7 illustrates an example embodiment of anaccessory unit 200 for a consumer electronic device that may be supported by the embodiments of thetrays 100A-C (collectively, “100”) disclosed herein. By way of example, theaccessory unit 200 may comprise an embodiment of an accessory unit disclosed in U.S. patent application entitled, “ACCESSORY UNITS FOR CONSUMER ELECTRONIC DEVICES AND RELATED ASSEMBLIES AND METHODS” by Balaji et. al. filed Mar. 6, 2012 having Application No. PCT/US2012/027921 which is incorporated herein by reference in its entirety. However, the trays 100 may be employed to support various other embodiments of accessory units. - As illustrated, the
accessory unit 200 may comprise afront flap 202 and arear cover 204. Thefront flap 202 may include a plurality ofsegments 206 and afolding region 208 positioned between each of the segments. Thefolding regions 208 may be configured to allow thesegments 206 to fold with respect to each other. Thefront flap 202 may also include anend region 210. Theend region 210 hingedly couples thefront flap 202 to therear cover 204. - The
rear cover 204 may include a recessedportion 212 and aframe 214. The recessedportion 212 may include a plurality ofsidewalls 216 and abottom wall 218 that collectively define achamber 220. Theframe 214 may be coupled to the recessedportion 212 and extend about anopening 222 of thechamber 220. The recessedportion 212 of therear cover 204 may be formed from a flexible material. Additionally, theframe 214 may be formed from a material that is more rigid than the flexible material of the recessedportion 212. In this regard, theframe 214 of therear cover 204 may be configured to retain a consumer electronic device in thechamber 220. - Due to the recessed
portion 212 of therear cover 204 of theaccessory unit 200 being formed from a flexible material, it may be possible for the recessed portion to collapse, dent, or otherwise become deformed when a consumer electronic device is not held therein. For example, during shipment of theaccessory unit 200, the accessory unit may be compressed or otherwise subjected to forces that affect the shape of the recessedportion 212. - Accordingly, the trays 100 discussed herein may be employed as packaging configured to support the
accessory unit 200. In this regard,FIG. 8 illustrates theaccessory unit 200 with thefront flap 202 in an open configuration and the third embodiment of thetray 100C is received in therear cover 204. However, as noted above, other embodiments of trays 100 may be employed to support theaccessory unit 200. - As illustrated in
FIG. 8 , thetray 100C may be received in the recessedportion 212 of therear cover 204. In particular, the substantiallyplanar portion 102C and thecurved perimeter portion 106C of thetray 100C may engage the recessedportion 212 of therear cover 204. For example, thecurved perimeter portion 106C of thetray 100C may engage and support thesidewalls 216 of the recessedportion 212. Further, the substantiallyplanar portion 102C may engage and support thebottom wall 218 of the recessedportion 212. -
FIG. 9 illustrates a cross-sectional view through theaccessory unit 200 when thetray 100C is received therein and thefront flap 202 is in a closed position. As illustrated, therim 108C of thecurved perimeter portion 106C may engage aninner edge 224 of theframe 214. Thus, theframe 214 may retain thetray 100C inside the recessedportion 212 of therear cover 204. - Accordingly, each of the above-described embodiments of a tray 100 may function to support the
accessory unit 200 by respectively engaging thebottom wall 218 and thesidewalls 216 of the recessedportion 212 of therear cover 204 with the similarly shaped substantially planar portion 102 and curved perimeter portion 106 of the trays. Thus, each embodiment of the tray 100 may resist deformation of the recessedportion 212 of therear cover 204 by providing support thereto. - In some embodiments it may be desirable to provide the trays 100 with dimensions that are greater than the dimensions of the
opening 222 to thechamber 220 defined in the recessedportion 212 of therear cover 204. Thus, when the tray 100 is received in thechamber 220, theframe 214 may retain the tray therein such that the recessedportion 212 remains supported. For example, as noted above, the rim 108 of the curved perimeter portion 106 may engage theinner edge 224 of theframe 214. - However, the third embodiment of the
tray 100C provides additional functionality. In this regard, as noted above, the score lines 134C divide the substantiallyplanar portion 102C into thecenter section 136C, which may surround thehandle feature 110C, and a plurality offlaps 138C that are foldable relative to the center section. Theflaps 138C may also respectively include sections of thecurved perimeter portion 106C. As illustrated inFIG. 6 , each of theflaps 138C may fold along the score lines 134C. By facilitating folding in this manner, the score lines 134C may make it easier to insert thetray 100C through theframe 214 into thecompartment 220 by allowing the tray to bend during insertion. Further, theflaps 138C may facilitate removal of thetray 100C from theaccessory unit 200 by allowing the flaps to fold in an opposite manner as a consumer withdraws the tray from thecompartment 220. In this regard, the score lines 134C may be particularly advantageous in embodiments of thetray 100C that define dimensions greater than that of theopening 222 to thecompartment 220. For example, when theflaps 138C are folded down and inwardly, the dimensions of thetray 100C (e.g., length and width) may be decreased such that the tray fits through theopening 222. As theflaps 138C are inserted through theframe 214, the flaps may unfold into a substantially planar configuration. - Use of oversized dimensions of the tray 100 may also function to retain the tray in the recessed
portion 212 of therear cover 204 of theaccessory unit 200 when the accessory unit and the tray are subjected to changes in temperature. For example, changes in temperature may cause the tray 100 to shrink relative to theaccessory unit 200. Accordingly, use of oversized dimensions may allow the tray 100 to retain a sufficient size to remain engaged with the recessedportion 212 of therear cover 204 despite the relative shrinkage. - Further, embodiments of the tray 100 (
e.g. tray 100B andtray 100C) including a handle feature 110 with a raised portion 126 may provide additional benefits. In this regard, the raised portion 126 of the handle feature 110 may be provided with a height that is slightly greater than a height to which the curved perimeter portion 106 extends. For example,FIG. 9 illustrates an embodiment of thetray 100C in which the raisedportion 126C of thehandle feature 110C extends to aheight 140C that is slightly greater than a height 142C to which thecurved perimeter portion 106C extends. Accordingly, whereas therim 108C of thecurved perimeter portion 106C comes into contact with theinner edge 224 of theframe 214 of theaccessory unit 200, the raisedportion 126C may contact thefront flap 202 of the accessory unit when the front flap is in the closed configuration. For example, in some embodiments theheight 140C of thehandle feature 110C may be greater than or equal to aheight 226 of therear cover 204. Thus, force applied to thebottom wall 218 of therear cover 204 may be transferred through thehandle feature 110C to thefront flap 202, due to the raisedportion 126C being in contact therewith. Thereby, deformation of the recessedportion 212 of theaccessory unit 200 may be avoided. - Further, in embodiments of the
tray 100C employing the score lines 134C and enlarged dimensions relative to thecompartment 220 defined by the recessedportion 212 of therear cover 204, thecenter section 136C of the tray may be lifted slightly relative to theflaps 138C and thebottom wall 218 of the recessed portion. This may assist in providing the raisedportion 126C with agreater height 140C than the height 142C of thecurved perimeter portion 106C. Further, this configuration may provide thetray 100C with a spring bias that applies pressure to thebottom wall 218 of therear cover 204 when thefront flap 202 is closed and thereby brought into contact with the raisedportion 126C of thetray 100C. Accordingly, the spring bias may further resist deformation of the recessedportion 212. - In order to further protect the
accessory unit 200 from damage, additional packaging may be provided. In this regard,FIG. 10 illustrates an embodiment of apackaging system 300 in an open configuration. Thepackaging system 300 may incorporate some or all of the features of the embodiments of packaging systems disclosed in U.S. patent application entitled, “PACKAGING ASSEMBLY” by Akana et. al. filed Mar. 9, 2012 having application Ser. No. 13/416,855 which is incorporated herein by reference in its entirety. However, various other embodiments of packaging systems may be employed in other embodiments. - Briefly, the
packaging system 300 may comprise abox 302 and alid 304. Thepackaging system 300 may also include an embodiment of the tray 100, although not illustrated inFIG. 10 . In one example embodiment thebox 302 may comprise one or more layers of cardboard, paperboard, paper, and/or other materials that are folded, glued, and/or otherwise formed into a plurality of walls. In particular, the walls may include abottom wall 306 and a plurality ofsidewalls 308. Thesidewalls 308 and thebottom wall 306 may define aninterior compartment 310 that is configured to receive a product such as the above-describedaccessory unit 200. Thesidewalls 308 may define anupper opening 312 to theinterior compartment 310 opposite thebottom wall 306. Further, aslot 314 may be defined in thebottom wall 306. - The
lid 304 may be hingedly coupled to thebox 302. In some embodiments thelid 304 and thebox 302 may be integrally formed and/or formed from the same material. However, in other embodiments thelid 304 and thebox 302 may be separate components formed from different materials. In this regard, in some embodiments thelid 304 may comprise a plastic material such as polyethylene terephthalate (PET). Embodiments of plastic materials that are translucent or transparent may be advantageously employed to form all or a part of thelid 304 in embodiments of thepackaging system 300 employed for retail sales, since consumers may thereby be able to view a product therethrough. Thelid 304 may comprise amajor panel 316 and a plurality ofside panels 318 withscore lines 320 therebetween, which may be formed by radio frequency (RF) scoring in some embodiments. In order to hingedly couple thelid 304 to thebox 302, one of theside panels 318 of the lid may be coupled to one of thesidewalls 308 of the box. Accordingly, thelid 304 may pivot between an open configuration (see, e.g.,FIG. 10 ) in which theupper opening 312 of thebox 302 is open and a closed configuration (see, e.g.,FIG. 11 ) in which the lid covers the upper opening. - The
lid 304 may additionally include atab 322 in some embodiments. Thetab 322 may extend from one of theside panels 318 that is opposite to the one of the side panels hingedly coupled to one of thesidewalls 308 of thebox 302. Accordingly, thetab 322 may align with theslot 314 in thebottom wall 306 of thebox 302 when thelid 304 is folded to the closed configuration. - The
packaging system 300 may further comprise anadhesive member 324 coupled to thetab 322 defined by thelid 304. In some embodiments theadhesive member 324 may comprise a first flap 326 (see, e.g.,FIGS. 10 and 12 ) and a second flap 328 (see, e.g.,FIG. 13 ) with adhesive on inner surfaces thereof that couple the flaps to thetab 322. Further, anextension 330 may extend from the first andsecond flaps -
FIG. 11 illustrates a packagedproduct assembly 400 comprising thepackaging system 300 and theaccessory unit 200 received in theinterior compartment 310 of thebox 302. An embodiment of the tray 100 may be received in therear cover 204 of theaccessory unit 200 such that the recessedportion 212 thereof is supported by the substantially planar portion 102 and curved perimeter portion 106 of the tray. Further, thefront flap 202 of theaccessory unit 200 may be configured in the closed configuration (see, e.g.,FIG. 9 ). After theaccessory unit 200 and tray 100 are received in theinterior compartment 310 of thebox 302, thelid 304 may be configured to the closed configuration illustrated inFIG. 11 in which the lid covers theupper opening 312 of the box. - As the
lid 304 is configured to the closed configuration, thetab 322 and theadhesive member 324 may align with theslot 314 defined in thebottom wall 306 of thebox 302 as the lid and the box are pivoted toward one another. Accordingly, as illustrated inFIG. 12 , thetab 322 and theadhesive member 324 may extend through theslot 314 defined in thebottom wall 306 of thebox 302 when thelid 304 is pivoted to the closed configuration. Theadhesive member 324 may further comprise an adhesive at anouter surface 332 of thefirst flap 326. Theadhesive member 324 may also include anadhesive liner 334, which is shown as partially removed inFIG. 12 , coupled to the adhesive at theouter surface 332. Theadhesive liner 334 may prevent the adhesive from adhering to thebottom wall 306 of thebox 302 as theadhesive member 324 is inserted through theslot 314. - After the
tab 322 and theadhesive member 324 are inserted through theslot 314 defined in thebottom wall 306 of thebox 302, theadhesive liner 334 may be removed such that the adhesive at theouter surface 332 of thefirst flap 326 is exposed. Thetab 322 may then be bent about a score line 336 (see, e.g.,FIG. 10 ). Accordingly, the adhesive at theouter surface 332 of thefirst flap 326 of theadhesive member 324 may couple thetab 322 to an outer surface of thebottom wall 306 of thebox 302, as illustrated inFIG. 13 . Thereby, thelid 304 may be retained in the closed configuration. - In the closed configuration, the various parts of the
packaging system 300 cooperate to protect theaccessory unit 200 from damage. In this regard, thebox 302 and thelid 304 may function to protect theaccessory unit 200 from external damage. Further, the tray 100 functions to prevent the recessedportion 312 of therear cover 204 of theaccessory unit 200 from deforming. Thebox 302 and thelid 304 may also assist in preventing deformation of the recessedportion 312. For example, in embodiments of the tray 100 including a handle feature 110 with a raised portion 126, thebox 302 and thelid 304 may restrain movement of thefront flap 202 relative to therear cover 204 of theaccessory unit 200, such that the packaging assembly resists force transferred from the recessedportion 212 of therear cover 204 through the tray 100 to the front flap such that the front flap remains in the closed configuration. Accordingly, thebox 302 and thelid 304 assist in resisting deformation of the recessedportion 212 of therear cover 204 of the accessory unit. - In order to access the
accessory unit 200 from the packagedproduct assembly 400, a consumer may grasp theextension 330 of theadhesive member 324, which is decoupled from thebottom wall 306 of thebox 302 because it does not include an adhesive, in order to detach the adhesive member from the box. Thereafter, a consumer may perform the above-noted operations performed in assembling the packaged product assembly substantially in reverse order. However, various ones of the above-noted steps need not be conducted. For example, after the consumer detaches theadhesive member 324 from thebottom wall 306 of thebox 302, he or she may simply push the adhesive member and thetab 322 back through theslot 314 without detaching the adhesive member from the tab. - The consumer may then pivot the
lid 304 relative to thebox 302 such that the lid reaches the open configuration in which theupper opening 312 to theinterior compartment 310 of the box is open. The consumer may then remove theaccessory unit 200 from thebox 302 and pivot thefront flap 202 to the open configuration. The handle feature 110 may then be employed to lift the tray 100 fromaccessory unit 200. Accordingly, a user may unpackage theaccessory unit 200 in a relatively simple manner. In this regard, scissors or other tools may not be required to retrieve theaccessory unit 200 from thepackaging system 300 or remove the tray 100. - A related method for packaging is also provided. As illustrated in
FIG. 14 , the method may include providing an accessory unit atoperation 502. The accessory unit may comprise the above-described embodiment of anaccessory unit 200 described above. In this regard, the accessory unit may comprise a front flap and a rear cover. However, various other embodiments of accessory units may be packaged in other embodiments. - The method may further comprise providing a tray at
operation 502. The tray may comprise one of the above-described trays 100 in some embodiments. In this regard, the tray may comprise a substantially planar portion, a curved perimeter portion extending from the substantially planar portion, a plurality of cutout portions in the substantially planar portion, and a handle feature configured for grasping the tray. - The method may additionally include inserting the tray into the rear cover of the accessory unit at
operation 504. Inserting the tray into the rear cover atoperation 504 may comprise inserting the tray through a frame coupled to the rear portion of the accessory unit. Further, inserting the tray through the frame coupled to the recessed portion may comprise folding the substantially planar portion of the tray at a plurality of score lines extending between the cutout portions around the handle feature. As a result of insertion of the tray atoperation 504, the substantially planar portion and the curved perimeter portion of the tray may support the accessory unit by engaging the recessed portion of the rear cover. - The method may also include pivoting the front flap relative to the rear cover to a closed configuration at
operation 506. Pivoting the front flap relative to the rear cover atoperation 506 may comprise engaging the front flap with the handle feature of the tray. - In some embodiments the method may additionally include providing a box comprising a plurality of walls defining an interior compartment and inserting the accessory unit in to the interior compartment of the box. Further, the method may include providing a lid coupled to one of the walls of the box and pivoting the lid relative to the box to a closed configuration in which the lid covers an upper opening of the box.
- In some embodiments the trays 100 described herein may comprise a single layer of the above-described molded fiber material. In another embodiment the trays 100 may comprise two or more layers of material (e.g., the molded fiber material) that are glued or otherwise coupled together. The two layers may define differing properties, such as material composition and/or geometry. Thereby, the properties of the tray 100 at the inner and outer surfaces may be separately controlled as desired. For example, differing material properties of the two layers may be employed to provide the tray 100 with a balance of support and flexibility. Further, some embodiments of materials may have limits with respect to the thickness of a single layer thereof. Thus, in order to make the tray 100 thicker, multiple layers of material may be required.
- In this regard,
FIG. 15 schematically illustrates a cross-sectional view through an embodiment of atray 100D comprisingmultiple layers upper layer 144D may define ahandle feature 110D with a raisedportion 126D having a substantiallyplanar ring 130D that surrounds anaperture 128D. Accordingly, thetray 100D may be lifted via thehandle feature 110D as discussed above. The lower layer 146 coupled thereto may be configured as needed to produce desired properties. For example, if more strength is required, thelower layer 146D may be substantially continuous. Further, as illustrated, thelower layer 146D may not include a raised portion, and thus the separation of thelayers tray 100D with extra support. -
FIG. 16 schematically illustrates a cross-sectional view through an alternate embodiment of thetray 100E in which theupper layer 144E defines anaperture 148E. Theaperture 148E in theupper layer 144E may be configured to align with ahandle feature 110E defined by thelower layer 146E. In this regard, during assembly of thetray 100E, the raisedportion 126E of thelower layer 146E may mate with theaperture 148E in theupper layer 144E to cause the two layers to self-align. -
FIG. 17 illustrates a top schematic view of an alternate embodiment of thetray 100F in which a second layer is selectively included at desired locations. Thereby, for example, thetray 100F may be provided with additional rigidity at the areas where the second layer is applied, and relatively greater flexibility where the second layer is not applied. In the illustrated embodiment, thetray 100F includes alower layer 146F with anupper layer 144F applied at each of theflaps 138F. Thereby, eachflap 138F is individually stiffened, but each flap may still easily flex relative to thecenter section 136F. - Although the foregoing disclosure has been described in detail by way of illustration and example for purposes of clarity and understanding, it will be recognized that the above described disclosure may be embodied in numerous other specific variations and embodiments without departing from the spirit or essential characteristics of the disclosure. Certain changes and modifications may be practiced, and it is understood that the disclosure is not to be limited by the foregoing details, but rather is to be defined by the scope of the appended claims.
Claims (22)
1. A tray configured for packaging, the tray comprising:
a substantially planar portion;
a curved perimeter portion extending from the substantially planar portion;
a plurality of cutout portions in the substantially planar portion; and
a handle feature configured for grasping,
wherein the substantially planar portion and the curved perimeter portion are configured to support an accessory unit comprising a front flap and a rear cover by engaging a recessed portion of the rear cover.
2. The tray of claim 1 , wherein the handle feature comprises a pull-tab.
3. The tray of claim 1 , wherein the handle feature comprises a raised portion with an aperture therethrough,
wherein the raised portion is configured to engage the front flap of the accessory unit when the front flap is in a closed configuration.
4. The tray of claim 3 , wherein the raised portion defines an annular pocket that is accessible through the aperture.
5. The tray of claim 1 , further comprising a plurality of score lines extending between the cutout portions around the handle feature.
6. The tray of claim 5 , wherein the score lines divide the substantially planar portion into a center section surrounding the handle feature and a plurality of flaps foldable relative to the center section.
7. The tray of claim 1 , wherein the cutout portions extend through the curved perimeter portion.
8. A packaged product assembly, comprising:
a box comprising a plurality of walls defining an interior compartment;
an accessory unit received in the interior compartment of the box, the accessory unit comprising a front flap and a rear cover having a recessed portion; and
a tray received in the rear cover of the accessory unit, the tray comprising:
a substantially planar portion;
a curved perimeter portion extending from the substantially planar portion;
a plurality of cutout portions in the substantially planar portion; and
a handle feature configured for grasping,
wherein the front flap is configured in a closed position and the substantially planar portion and the curved perimeter portion of the tray support the accessory unit by engaging the recessed portion of the rear cover.
9. The packaged product assembly of claim 8 , further comprising a lid coupled to one of the walls of the box and configured in a closed configuration in which the lid covers an upper opening of the box.
10. The packaged product assembly of claim 9 , further comprising an adhesive member coupled to a tab defined by the lid,
wherein the tab is received through a slot defined in a bottom wall of the box and the adhesive member is releasably engaged to an outer surface of the bottom wall such that the lid is retained in the closed configuration.
11. The packaged product assembly of claim 8 , wherein the handle feature comprises a pull-tab.
12. The packaged product assembly of claim 8 , wherein the handle feature comprises a raised portion with an aperture therethrough,
wherein the raised portion engages the front flap of the accessory unit.
13. The packaged product assembly of claim 12 , wherein the raised portion defines an annular pocket that is accessible through the aperture.
14. The packaged product assembly of claim 8 , further comprising a plurality of score lines extending between the cutout portions around the handle feature.
15. The packaged product assembly of claim 14 , wherein the score lines divide the substantially planar portion into a center section surrounding the handle feature and a plurality of flaps foldable relative to the center section.
16. The packaged product assembly of claim 8 , wherein the cutout portions extend through the curved perimeter portion.
17. A method for packaging, comprising:
providing an accessory unit comprising a front flap and a rear cover having a recessed portion;
providing a tray comprising:
a substantially planar portion;
a curved perimeter portion extending from the substantially planar portion;
a plurality of cutout portions in the substantially planar portion; and
a handle feature configured for grasping;
inserting the tray into the rear cover of the accessory unit such that the substantially planar portion and the curved perimeter portion support the accessory unit by engaging the recessed portion of the rear cover; and
pivoting the front flap relative to the rear cover to a closed configuration.
18. The method of claim 17 , further comprising providing a box comprising a plurality of walls defining an interior compartment; and
inserting the accessory unit into the interior compartment of the box.
19. The method of claim 18 , further comprising providing a lid coupled to one of the walls of the box; and
pivoting the lid relative to the box to a closed configuration in which the lid covers an upper opening of the box.
20. The method of claim 17 , wherein pivoting the front flap relative to the rear cover comprises engaging the front flap with the handle feature.
21. The method of claim 17 , wherein inserting the tray into the rear cover comprises inserting the tray through a frame coupled to the recessed portion.
22. The method of claim 21 , wherein inserting the tray through the frame coupled to the recessed portion comprises folding the substantially planar portion of the tray at a plurality of score lines extending between the cutout portions around the handle feature.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/443,570 US20130256181A1 (en) | 2012-03-30 | 2012-04-10 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
US14/549,198 US20150076146A1 (en) | 2012-03-30 | 2014-11-20 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201261618523P | 2012-03-30 | 2012-03-30 | |
US13/443,570 US20130256181A1 (en) | 2012-03-30 | 2012-04-10 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/549,198 Division US20150076146A1 (en) | 2012-03-30 | 2014-11-20 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
Publications (1)
Publication Number | Publication Date |
---|---|
US20130256181A1 true US20130256181A1 (en) | 2013-10-03 |
Family
ID=49233434
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/443,570 Abandoned US20130256181A1 (en) | 2012-03-30 | 2012-04-10 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
US14/549,198 Abandoned US20150076146A1 (en) | 2012-03-30 | 2014-11-20 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/549,198 Abandoned US20150076146A1 (en) | 2012-03-30 | 2014-11-20 | Tray configured for packaging, packaged product assembly, and method for packaging a product |
Country Status (1)
Country | Link |
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US (2) | US20130256181A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113226947A (en) * | 2018-12-14 | 2021-08-06 | 杜拉塞尔美国经营公司 | Battery package |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2732696A (en) * | 1956-01-31 | baker | ||
US3885728A (en) * | 1973-06-25 | 1975-05-27 | Keyes Fibre Co | Packaging tray with upper and lower viewing windows |
USD692296S1 (en) * | 2012-11-15 | 2013-10-29 | Typack S.A. | Container |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4984688A (en) * | 1989-07-14 | 1991-01-15 | E. I. Du Pont De Nemours & Co. | Film box |
US5680932A (en) * | 1995-12-15 | 1997-10-28 | Contico International, Inc. | Toolbox assembly |
-
2012
- 2012-04-10 US US13/443,570 patent/US20130256181A1/en not_active Abandoned
-
2014
- 2014-11-20 US US14/549,198 patent/US20150076146A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2732696A (en) * | 1956-01-31 | baker | ||
US3885728A (en) * | 1973-06-25 | 1975-05-27 | Keyes Fibre Co | Packaging tray with upper and lower viewing windows |
USD692296S1 (en) * | 2012-11-15 | 2013-10-29 | Typack S.A. | Container |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113226947A (en) * | 2018-12-14 | 2021-08-06 | 杜拉塞尔美国经营公司 | Battery package |
Also Published As
Publication number | Publication date |
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US20150076146A1 (en) | 2015-03-19 |
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AS | Assignment |
Owner name: APPLE INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BALAJI, SANTHANA KRISHNAN;BIRGERS, CHRISTOPHER J.;LAUDER, ANDREW;AND OTHERS;REEL/FRAME:028030/0258 Effective date: 20120409 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |