US20100270525A1 - Fence rail bracket with push fasteners - Google Patents
Fence rail bracket with push fasteners Download PDFInfo
- Publication number
- US20100270525A1 US20100270525A1 US12/436,208 US43620809A US2010270525A1 US 20100270525 A1 US20100270525 A1 US 20100270525A1 US 43620809 A US43620809 A US 43620809A US 2010270525 A1 US2010270525 A1 US 2010270525A1
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- United States
- Prior art keywords
- rail
- mounting
- post
- bracket
- fence
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
- E04F11/18—Balustrades; Handrails
- E04F11/181—Balustrades
- E04F11/1817—Connections therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H17/00—Fencing, e.g. fences, enclosures, corrals
- E04H17/14—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts
- E04H17/1413—Post-and-rail fences, e.g. without vertical cross-members
- E04H17/1447—Details of connections between rails and posts
- E04H17/1488—Brackets for connections between rails and posts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H17/00—Fencing, e.g. fences, enclosures, corrals
- E04H17/14—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts
- E04H17/1413—Post-and-rail fences, e.g. without vertical cross-members
- E04H17/1417—Post-and-rail fences, e.g. without vertical cross-members with vertical cross-members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H17/00—Fencing, e.g. fences, enclosures, corrals
- E04H17/14—Fences constructed of rigid elements, e.g. with additional wire fillings or with posts
- E04H17/1413—Post-and-rail fences, e.g. without vertical cross-members
- E04H17/1447—Details of connections between rails and posts
- E04H17/1452—Details of connections between rails and posts the ends of the rails are fixed on the lateral sides of the posts
Definitions
- the present invention relates generally to fence systems and, in particular, to mounting brackets for attaching fence rails to fence posts.
- Typical fence systems include vertical posts, horizontal rails extending between the posts, and sometimes vertical pickets mounted to the rails.
- Fence systems with these components molded of vinyl or another plastic have become popular because of their durability and low cost.
- plastic brackets are mounted to the posts to support the rails.
- the brackets are usually mounted to the posts by metal screws, and then metal screws are inserted through holes in the brackets and into the rails to secure the rails to the brackets.
- the bottom walls of the brackets support the weight of the rails, the sidewalls of the brackets hold the rails in place on the bottom walls, and the screws that secure the rails to the brackets keep the rails from being upwardly dislodged from the brackets.
- These screws are typically made of very high grade aluminum so that they will not corrode and stain the fencing. But such screws add significant costs to the fencing system—just one of the screws can cost more than the bracket.
- the present invention in one aspect provides a fence rail bracket assembly for mounting a fence rail to a fence post.
- the bracket assembly includes a mounting bracket, post-mounting push fasteners, and rail-mounting push fasteners.
- the mounting bracket supports the weight of the rail, includes one or more post-mounting apertures, and includes one or more rail-mounting apertures.
- the post-mounting apertures receive the post-mounting push fasteners to mount the bracket to the post.
- the rail-mounting apertures receive the rail-mounting push fasteners to secure the rail to the bracket. In this way, the rail can be mounted to the post without using any high-grade aluminum or other metal screws.
- the bracket assembly may be provided with the post-mounting push fasteners and with conventional screws or other fasteners for mounting the rail to the bracket, or with the rail-mounting push fasteners and with conventional screws or other fasteners for mounting the bracket to the post.
- the rail-mounting push fasteners are selected with a length such that they extend into, but not all the way through, the rail.
- the rail-mounting push fasteners are similar to those of the first embodiment but instead they are selected with a length such that they extend all the way through the rail and out the other side of the bracket.
- the rail-mounting push fasteners may have a segment with wing elements for restraining the push fasteners in place and a segment without wing elements adjacent the rail-mounting aperture on the other side of the bracket for aesthetics.
- the rail-mounting push fasteners are similar to those of the second embodiment but additionally they include a cross-sectionally square segment for engaging parallel opposing edges of the rail-mounting apertures of the brackets to prevent rotation of the push fasteners.
- these rail-mounting push fasteners include a threaded segment that extends out of the other side of the bracket and that engages with a rail-mounting nut to help hold the push fasteners in place.
- the present invention includes a fence system including the fence posts, the fence rails, and the fence rail bracket assemblies described herein.
- the present invention provides a method of mounting a fence rail to a fence post using the fence rail bracket assemblies described herein.
- the method includes the steps of mounting the mounting bracket to the post, positioning the fence rail on the bracket, forming one or more rail-mounting apertures in the rail in alignment with the rail-mounting aperture in the bracket, and inserting the rail-mounting push fasteners into the aligned rail-mounting apertures of the rail and the bracket to secure the rail to the bracket.
- the step of mounting the mounting bracket to the post preferably includes drilling one or more post-mounting apertures in the post and inserting the post-mounting push fasteners through the post-mounting apertures in the bracket and into the post-mounting apertures in the post.
- the step of forming the rail-mounting apertures preferably includes drilling one or more rail-mounting apertures in the rail. In this way, the fence installer drills the apertures for the push fasteners and then manually pushes the push fasteners into the drilled apertures, instead of screwing metal screws into the rail and the post.
- FIG. 1 is a side view of a fence rail bracket assembly according to a first example embodiment of the present invention, with a cutaway portion showing a bracket mounted to a fence post by push fasteners and showing a fence rail supported by the bracket.
- FIG. 2 is a cross-sectional view of the bracket assembly taken at line 2 - 2 of FIG. 1 , showing the fence rail secured to the bracket by push fasteners.
- FIG. 3 is a side view of a fence rail bracket assembly according to a second example embodiment of the present invention, showing a bracket mounted to a fence post and a fence rail supported by the bracket.
- FIG. 4 is a cross-sectional view of the bracket assembly taken at line 4 - 4 of FIG. 3 , showing the fence rail secured to the bracket by modified push fasteners.
- FIG. 5 is a side view of a fence rail bracket assembly according to a third example embodiment of the present invention, showing a bracket mounted to a fence post and a fence rail supported by the bracket.
- FIG. 6 is a cross-sectional view of the bracket assembly taken at line 6 - 6 of FIG. 5 , showing the fence rail secured to the bracket by another modified push fastener.
- FIG. 7 is an end view of the modified push fastener of FIG. 6 .
- FIGS. 1 and 2 illustrate a fence bracket assembly 10 according to a first example embodiment of the present invention.
- the bracket assembly 10 is shown in use in a fence system 12 to mount a lateral fence rail 14 to a generally vertical fence post 16 , the rail and the post both being molded of vinyl or another plastic. It will be understood, however, that the bracket assembly 10 can be adapted for use in other types of fence systems, including banisters, handrails, picket fences, and fence systems made of wood, metal, and/or other materials.
- the bracket assembly 10 includes a mounting bracket 18 , post-mounting push fasteners 20 , and rail-mounting push fasteners 22 .
- the mounting bracket 18 , the post-mounting push fasteners 20 , and the rail-mounting push fasteners 22 can be packaged together and sold as a kit, or they can be provided individually.
- the mounting bracket 18 may be a conventional fence rail bracket 18 molded of vinyl or another plastic. Such conventional fence rail brackets are made by U.S. Fence and sold nationwide at The Home Depot.
- the mounting bracket 18 includes two generally vertical sidewalls 24 , a rear wall 26 extending at least partially between the sidewalls, and a bottom wall 28 extending at least partially between the two sidewalls.
- the bottom wall 28 has a support surface 30 that supports the weight of the rail 14 and any vertical loading applied to the rail.
- the sidewalls 24 receive the rail 14 between them to hold the rail in place on the support surface 30 .
- the rear wall 26 has two post-mounting apertures 32 and the sidewalls 24 each have two rail-mounting apertures 34 .
- the rail-mounting apertures 34 of each sidewall 24 are aligned with the rail-mounting apertures of the other sidewall.
- the mounting bracket has more or fewer of the rail-mounting and post-mounting apertures, the rail-mounting and post-mounting apertures are provided in other portions of the mounting bracket, the sidewalls and bottom wall of the mounting bracket form a curve or other shape for use in mounting a curved or other-shaped rail to it, the rear wall of the mounting bracket forms a curve or other shape for use in mounting to a curved or other-shaped post, and/or the mounting bracket is made of wood, metal, or another material.
- the depicted mounting bracket has dimensions of about 2 inches by 3 inches for use with a rail having cross-sectional dimensions of about 2 inches by 3 inches.
- the rail and bracket have actual dimensions of about 1-3 ⁇ 4 inches by 2-3 ⁇ 4 inches, as is common in the industry).
- the mounting bracket has other shapes and sizes that are selected based on the shapes and sizes of the rails and posts the mounting bracket is to be used with.
- the post-mounting push fasteners 20 and the rail-mounting push fasteners 22 may be provided by conventional “push-in,” “drive,” or “Christmas tree” fasteners (collectively referred to as “push” fasteners).
- Such conventional push fasteners are made by Illinois Tool Works (Glenview, Ill.) and Micro Plastics, Inc. (Flippin, Ark.), among others.
- One example type of conventional push fastener is disclosed by U.S. Pat. No. 4,728,238 to Chisholm et al., which is hereby incorporated by reference in its entirety.
- the push fasteners 20 and 22 are molded of nylon or another plastic material.
- the post-mounting push fasteners 20 are sized to be received through the post-mounting apertures 32 of the mounting bracket 18 and into the post 16 to secure the bracket to the post.
- the rail-mounting push fasteners 22 are sized to be received through the rail-mounting apertures 34 of the mounting bracket 18 and into the rail 14 to secure the rail to the bracket.
- the push fasteners 20 and 22 have resilient wing elements 36 that deflect when pushed through the apertures 34 and 32 , respectively, and into the rail 14 and the post 16 , respectively, then resiliently return to their original positions.
- the rail 14 and the post 16 are hollow and have peripheral walls, and the push fasteners 20 and 22 are extended into, but not all of the way through, the rail 14 and the post 16 , respectively. So when the push fasteners 20 and 22 have been pushed into place, the wing elements 36 engage the inside surface of the peripheral walls of the rail 14 and the post 16 , respectively.
- the rail-mounting push fasteners 20 preferably have a length of about 1 ⁇ 2 to 1 inch.
- the wing elements of conventional push fasteners will support some tension loading (loads parallel to the axis of the fastener shaft). But they are typically used primarily for supporting shear loads (loads perpendicular to the axis of the fastener shaft).
- the rail-mounting push fastener 20 generally only “locates” the rail 14 relative to the bracket 18 , as the bottom wall support surface 30 of the bracket carries the vertical shear load on the rail. So there is almost no vertical shear load or tension load on the post-mounting push fasteners 22 , and there is very little horizontal shear load (along the length of the rail) on the rail-mounting push fasteners.
- the post-mounting push fasteners 22 carry the vertical shear load of the brackets 18 and rails 14 , and this can result in some tension loading on the post-mounting push fasteners.
- the rails 14 may be solid, have solid end-pieces, have an internal blocking structure that runs substantially the length of the rail, or be provided with end caps that can be inserted onto the rail ends, to the block the push fasteners from “backing out” into the hollow rail ends under tension loading after the bracket assembly 10 has been installed.
- the bracket assembly 10 is provided with the rail-mounting push fasteners 20 and with conventional screw-in or other fasteners for mounting the bracket to the post.
- the bracket assembly 10 is provided with the post-mounting push fasteners 22 and with conventional screw-in or other fasteners for mounting the rail to the bracket.
- the bracket 18 is provided without the bottom wall 28 for supporting the rail, and the number, position, and strength of the rail-mounting push fasteners 20 are selected for supporting the entire shear loading from the rail 14 .
- FIGS. 3 and 4 illustrate a fence bracket assembly 10 a according to a second example embodiment of the present invention.
- the bracket assembly 10 a is very similar to that of the first example embodiment.
- the bracket assembly 10 a includes the mounting bracket 18 and the post-mounting push fasteners 22 , and can be used to mount the plastic fence rail 14 to the plastic fence post 16 .
- the bracket assembly 10 a includes rail-mounting push fasteners 20 a having a length selected for extending all the way through the rail 14 and the aligned rail-mounting apertures 34 of the mounting bracket 18 .
- the rail-mounting push fasteners 20 a preferably have a length of about 2 inches.
- the rail-mounting push fasteners 20 a have a segment 38 a with the wing elements 36 and a segment 40 a without any of the wing elements.
- the segment 38 a with the wing elements 36 is adjacent the head 42 of the push fastener 20 a and the segment 40 a without wing elements is adjacent the leading tip 44 of the push fastener.
- the wing-element segment 38 a engages the rail 14 adjacent one of the aligned rail-mounting apertures 34 to retain the push fastener 20 a in place, and the no-wing-element segment 40 a extends through the opposite one of the rail-mounting apertures to help support the shear loading from the rail without any of the wing elements 36 being visible.
- the wing-element segment 38 a and the no-wing-element segment 40 a are switched with the no-wing-element segment adjacent the fastener head 42 and the wing-element segment adjacent the fastener leading tip 44 .
- the rail-mounting push fasteners 20 a have the wing elements 36 along substantially their entire lengths.
- FIGS. 5-7 illustrate a fence bracket assembly 10 b according to a third example embodiment of the present invention.
- the bracket assembly 10 b is very similar to that of the second example embodiment.
- the bracket assembly 10 b includes a slightly modified mounting bracket 18 b, the post-mounting push fasteners 22 , and modified rail-mounting push fasteners 20 b, and it can be used to mount the plastic fence rail 14 to the plastic fence post 16 .
- the bracket assembly 10 b includes innovative rail-mounting push fasteners 20 b that are not known to be commercially available.
- the rail-mounting push fasteners 20 b have a length selected for extending all the way through the rail 14 and the aligned rail-mounting apertures 34 b of the mounting bracket 18 , and have a segment 38 b with the wing elements 36 , similarly to the mounting push fasteners 20 a of the second embodiment.
- the segment 38 b with the wing elements 36 is adjacent the fastener head 42 to secure the push fastener 20 b to the rail 14 once inserted into place.
- the rail-mounting apertures 34 b is square, and the rail-mounting push fasteners 20 b each include a segment 48 b with a square cross-section that is received in the square rail-mounting aperture. This prevents rotation of the rail-mounting push fastener 20 b once inserted into place.
- the rail-mounting push fastener 20 b includes a segment 46 b that is threaded, with the threaded segment adjacent the fastener leading tip 44 .
- the bracket assembly 10 b further includes a rail-mounting nut 50 b with threading that mates with the threaded segment 46 b of the push fastener 20 b.
- the nut 50 b screws onto the threaded segment 46 b of the push fastener 20 b to better retain the fastener in place. Because of the engagement of the square segment 46 b in the square aperture 34 b, the installer does not need to hold the push fastener head 42 to tighten the nut 50 b on it.
- the rail-mounting aperture is not square but still has two parallel opposing edges that engage the fastener square segment.
- the bracket may have slotted rail-mounting apertures with two opposing edges that are linear and parallel and with the other two opposing edges being curved, or with rectangular slotted rail-mounting apertures.
- the rail-mounting aperture 34 b has two parallel opposing edges 35 b that engage the fastener square segment 46 b to prevent rotation of the push fastener 20 b.
- the invention includes the fence system 12 with one or more of the fence posts 16 , one or more of the fence rails 14 , and one or more of the fence rail bracket assemblies 10 , 10 a, and 10 b described herein.
- These fence system 12 components, or only some of them, may be packaged together and sold as kits, or they may each be provided individually.
- the invention provides a method of mounting a fence rail 14 to a fence post 16 using the fence rail bracket assemblies 10 , 10 a, and 10 b described herein.
- the method includes the steps of mounting the mounting bracket 18 to the post 16 , positioning the fence rail 14 on the bracket, forming one or more rail-mounting apertures 52 in the rail in alignment with the rail-mounting apertures 34 in the bracket, and inserting the rail-mounting push fasteners 20 into the aligned rail-mounting apertures of the rail and the bracket to secure the rail to the bracket.
- the rails 14 are typically cut to length during the installation of the fence system 12 , and using conventional installation techniques the installer drills pilot apertures in the rails using a power drill, inserts metal screws through the rail-mounting apertures 34 in the brackets 18 and into the pilot apertures, and then uses a power screwdriver to drive the metal screws into the rails.
- the present method includes the step of forming the rail-mounting apertures 52 in the rail 14 , preferably by drilling the apertures in the rail, without the need for a screwdriver.
- the rail-mounting push fasteners 20 are then manually pushed through the aligned rail-mounting apertures 52 and 34 of the rail 14 and the bracket 18 , respectively, to secure the rail to the bracket, without the need for a screwdriver.
- the installer drills a pilot aperture in the posts 16 using a power drill, inserts metal screws through the post-mounting apertures 32 in the brackets 18 and the pilot apertures, and then uses a power screwdriver to drive the metal screws into the posts 16 .
- the step of mounting the mounting bracket 18 to the post 16 preferably includes drilling one or more post-mounting apertures 54 in the post and inserting the post-mounting push fasteners 22 through the post-mounting apertures in the bracket and into the post-mounting apertures in the post to secure the bracket to the post, without the need for a screwdriver.
- the method is very similar. Differences include that the rail-mounting push fasteners 20 a are only inserted into the bracket 18 and the rail 14 from one side and fewer of the rail-mounting push fasteners may be needed, as the push fasteners of this embodiment extend all the way through the rail 14 and bracket 18 .
- the method is similar to when using the bracket assembly 10 b of the second embodiment.
- the method includes the steps of grasping the rail-mounting push fastener 20 b, inserting the push fastener into the rail-mounting aperture 34 b, all the way through the rail 14 , and out the opposite side of the bracket 18 b, releasing the push fastener, and installing the threaded nut 50 b onto the push fastener without manually restraining the push fastener against rotation.
- the fastener square segment 48 b is engaged by the parallel opposing edges 35 b of the rail-mounting aperture 34 b to prevent rotation of the push fastener
- the fastener wing-element segment 38 b engages the rail to secure the push fastener in place
- the fastener threaded segment 46 b extends out of the opposite side of the bracket. So the installer can simply push the rail-mounting push fastener 20 b into place from one side and then, without manually restraining the fastener head 42 against rotation, twist on the nut 50 b from the other side until it is tight.
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Abstract
A fence rail bracket assembly for mounting a fence rail to a fence post includes a mounting bracket and one or more push fasteners. The mounting bracket has two sidewalls, a bottom wall, and a rear wall. The bottom wall supports the weight of the rail. The rear wall includes one or more post-mounting apertures that receive one or more post-mounting push fasteners to mount the bracket to the post. And the two sidewalls receive the rail between them and include one or more rail-mounting apertures that receive one or more rail-mounting push fasteners to secure the rail to the bracket. Other aspects of the invention include a fence system including the fence rail bracket assembly, and a method of mounting a fence rail to a fence post using the fence rail bracket assembly.
Description
- The benefit of the filing date of U.S. provisional patent application Ser. No. 61/172,052, filed Apr. 23, 2009, entitled FENCE RAIL BRACKET WITH PUSH FASTENERS, is hereby claimed, and the specification thereof is incorporated herein by this reference.
- The present invention relates generally to fence systems and, in particular, to mounting brackets for attaching fence rails to fence posts.
- Typical fence systems include vertical posts, horizontal rails extending between the posts, and sometimes vertical pickets mounted to the rails. Fence systems with these components molded of vinyl or another plastic have become popular because of their durability and low cost. In such fence systems, plastic brackets are mounted to the posts to support the rails. The brackets are usually mounted to the posts by metal screws, and then metal screws are inserted through holes in the brackets and into the rails to secure the rails to the brackets. The bottom walls of the brackets support the weight of the rails, the sidewalls of the brackets hold the rails in place on the bottom walls, and the screws that secure the rails to the brackets keep the rails from being upwardly dislodged from the brackets. These screws are typically made of very high grade aluminum so that they will not corrode and stain the fencing. But such screws add significant costs to the fencing system—just one of the screws can cost more than the bracket.
- Accordingly, it can be seen that there is a need in the art for a better way to mount fence rails to fence posts. It is to the provision of a solution meeting these and other needs that the present invention is primarily directed.
- Generally described, the present invention in one aspect provides a fence rail bracket assembly for mounting a fence rail to a fence post. The bracket assembly includes a mounting bracket, post-mounting push fasteners, and rail-mounting push fasteners. The mounting bracket supports the weight of the rail, includes one or more post-mounting apertures, and includes one or more rail-mounting apertures. The post-mounting apertures receive the post-mounting push fasteners to mount the bracket to the post. And the rail-mounting apertures receive the rail-mounting push fasteners to secure the rail to the bracket. In this way, the rail can be mounted to the post without using any high-grade aluminum or other metal screws. Alternatively, the bracket assembly may be provided with the post-mounting push fasteners and with conventional screws or other fasteners for mounting the rail to the bracket, or with the rail-mounting push fasteners and with conventional screws or other fasteners for mounting the bracket to the post.
- In a first example embodiment, the rail-mounting push fasteners are selected with a length such that they extend into, but not all the way through, the rail. In a second example embodiment, the rail-mounting push fasteners are similar to those of the first embodiment but instead they are selected with a length such that they extend all the way through the rail and out the other side of the bracket. For example, the rail-mounting push fasteners may have a segment with wing elements for restraining the push fasteners in place and a segment without wing elements adjacent the rail-mounting aperture on the other side of the bracket for aesthetics. And in a third example embodiment, the rail-mounting push fasteners are similar to those of the second embodiment but additionally they include a cross-sectionally square segment for engaging parallel opposing edges of the rail-mounting apertures of the brackets to prevent rotation of the push fasteners. In addition, these rail-mounting push fasteners include a threaded segment that extends out of the other side of the bracket and that engages with a rail-mounting nut to help hold the push fasteners in place.
- In another aspect, the present invention includes a fence system including the fence posts, the fence rails, and the fence rail bracket assemblies described herein.
- In still another aspect, the present invention provides a method of mounting a fence rail to a fence post using the fence rail bracket assemblies described herein. The method includes the steps of mounting the mounting bracket to the post, positioning the fence rail on the bracket, forming one or more rail-mounting apertures in the rail in alignment with the rail-mounting aperture in the bracket, and inserting the rail-mounting push fasteners into the aligned rail-mounting apertures of the rail and the bracket to secure the rail to the bracket. The step of mounting the mounting bracket to the post preferably includes drilling one or more post-mounting apertures in the post and inserting the post-mounting push fasteners through the post-mounting apertures in the bracket and into the post-mounting apertures in the post. In addition, the step of forming the rail-mounting apertures preferably includes drilling one or more rail-mounting apertures in the rail. In this way, the fence installer drills the apertures for the push fasteners and then manually pushes the push fasteners into the drilled apertures, instead of screwing metal screws into the rail and the post.
- The specific techniques and structures employed by the invention to improve over the drawbacks of the prior art and accomplish the advantages described herein will become apparent from the following detailed description of example embodiments of the invention and the appended drawings and claims.
-
FIG. 1 is a side view of a fence rail bracket assembly according to a first example embodiment of the present invention, with a cutaway portion showing a bracket mounted to a fence post by push fasteners and showing a fence rail supported by the bracket. -
FIG. 2 is a cross-sectional view of the bracket assembly taken at line 2-2 ofFIG. 1 , showing the fence rail secured to the bracket by push fasteners. -
FIG. 3 is a side view of a fence rail bracket assembly according to a second example embodiment of the present invention, showing a bracket mounted to a fence post and a fence rail supported by the bracket. -
FIG. 4 is a cross-sectional view of the bracket assembly taken at line 4-4 ofFIG. 3 , showing the fence rail secured to the bracket by modified push fasteners. -
FIG. 5 is a side view of a fence rail bracket assembly according to a third example embodiment of the present invention, showing a bracket mounted to a fence post and a fence rail supported by the bracket. -
FIG. 6 is a cross-sectional view of the bracket assembly taken at line 6-6 ofFIG. 5 , showing the fence rail secured to the bracket by another modified push fastener. -
FIG. 7 is an end view of the modified push fastener ofFIG. 6 . - Referring to the drawings,
FIGS. 1 and 2 illustrate afence bracket assembly 10 according to a first example embodiment of the present invention. Thebracket assembly 10 is shown in use in afence system 12 to mount alateral fence rail 14 to a generallyvertical fence post 16, the rail and the post both being molded of vinyl or another plastic. It will be understood, however, that thebracket assembly 10 can be adapted for use in other types of fence systems, including banisters, handrails, picket fences, and fence systems made of wood, metal, and/or other materials. - The
bracket assembly 10 includes amounting bracket 18,post-mounting push fasteners 20, and rail-mounting push fasteners 22. Themounting bracket 18, thepost-mounting push fasteners 20, and the rail-mounting push fasteners 22 can be packaged together and sold as a kit, or they can be provided individually. - The
mounting bracket 18 may be a conventionalfence rail bracket 18 molded of vinyl or another plastic. Such conventional fence rail brackets are made by U.S. Fence and sold nationwide at The Home Depot. In the depicted embodiment, themounting bracket 18 includes two generallyvertical sidewalls 24, arear wall 26 extending at least partially between the sidewalls, and abottom wall 28 extending at least partially between the two sidewalls. Thebottom wall 28 has asupport surface 30 that supports the weight of therail 14 and any vertical loading applied to the rail. Thesidewalls 24 receive therail 14 between them to hold the rail in place on thesupport surface 30. In addition, therear wall 26 has twopost-mounting apertures 32 and thesidewalls 24 each have two rail-mounting apertures 34. Preferably, the rail-mounting apertures 34 of eachsidewall 24 are aligned with the rail-mounting apertures of the other sidewall. - In alternative embodiments, the mounting bracket has more or fewer of the rail-mounting and post-mounting apertures, the rail-mounting and post-mounting apertures are provided in other portions of the mounting bracket, the sidewalls and bottom wall of the mounting bracket form a curve or other shape for use in mounting a curved or other-shaped rail to it, the rear wall of the mounting bracket forms a curve or other shape for use in mounting to a curved or other-shaped post, and/or the mounting bracket is made of wood, metal, or another material. The depicted mounting bracket has dimensions of about 2 inches by 3 inches for use with a rail having cross-sectional dimensions of about 2 inches by 3 inches. (In practice, the rail and bracket have actual dimensions of about 1-¾ inches by 2-¾ inches, as is common in the industry). In other alternative embodiments, the mounting bracket has other shapes and sizes that are selected based on the shapes and sizes of the rails and posts the mounting bracket is to be used with.
- The
post-mounting push fasteners 20 and the rail-mounting push fasteners 22 may be provided by conventional “push-in,” “drive,” or “Christmas tree” fasteners (collectively referred to as “push” fasteners). Such conventional push fasteners are made by Illinois Tool Works (Glenview, Ill.) and Micro Plastics, Inc. (Flippin, Ark.), among others. One example type of conventional push fastener is disclosed by U.S. Pat. No. 4,728,238 to Chisholm et al., which is hereby incorporated by reference in its entirety. Preferably, thepush fasteners post-mounting push fasteners 20 are sized to be received through thepost-mounting apertures 32 of the mountingbracket 18 and into thepost 16 to secure the bracket to the post. Similarly, the rail-mountingpush fasteners 22 are sized to be received through the rail-mountingapertures 34 of the mountingbracket 18 and into therail 14 to secure the rail to the bracket. - The
push fasteners resilient wing elements 36 that deflect when pushed through theapertures rail 14 and thepost 16, respectively, then resiliently return to their original positions. In the depicted embodiment, therail 14 and thepost 16 are hollow and have peripheral walls, and thepush fasteners rail 14 and thepost 16, respectively. So when thepush fasteners wing elements 36 engage the inside surface of the peripheral walls of therail 14 and thepost 16, respectively. For use with the depicted 2- by 3-inch mounting bracket 18, for example, the rail-mountingpush fasteners 20 preferably have a length of about ½ to 1 inch. - The wing elements of conventional push fasteners will support some tension loading (loads parallel to the axis of the fastener shaft). But they are typically used primarily for supporting shear loads (loads perpendicular to the axis of the fastener shaft). The rail-mounting
push fastener 20 generally only “locates” therail 14 relative to thebracket 18, as the bottomwall support surface 30 of the bracket carries the vertical shear load on the rail. So there is almost no vertical shear load or tension load on thepost-mounting push fasteners 22, and there is very little horizontal shear load (along the length of the rail) on the rail-mounting push fasteners. Thepost-mounting push fasteners 22 carry the vertical shear load of thebrackets 18 and rails 14, and this can result in some tension loading on the post-mounting push fasteners. In order to help retain thepost-mounting push fasteners 22 in place, therails 14 may be solid, have solid end-pieces, have an internal blocking structure that runs substantially the length of the rail, or be provided with end caps that can be inserted onto the rail ends, to the block the push fasteners from “backing out” into the hollow rail ends under tension loading after thebracket assembly 10 has been installed. - In an alternative embodiment, the
bracket assembly 10 is provided with the rail-mountingpush fasteners 20 and with conventional screw-in or other fasteners for mounting the bracket to the post. In another alternative embodiment, thebracket assembly 10 is provided with thepost-mounting push fasteners 22 and with conventional screw-in or other fasteners for mounting the rail to the bracket. And in still another alternative embodiment, thebracket 18 is provided without thebottom wall 28 for supporting the rail, and the number, position, and strength of the rail-mountingpush fasteners 20 are selected for supporting the entire shear loading from therail 14. -
FIGS. 3 and 4 illustrate afence bracket assembly 10 a according to a second example embodiment of the present invention. Thebracket assembly 10 a is very similar to that of the first example embodiment. In fact, thebracket assembly 10 a includes the mountingbracket 18 and thepost-mounting push fasteners 22, and can be used to mount theplastic fence rail 14 to theplastic fence post 16. - In this embodiment, however, the
bracket assembly 10 a includes rail-mountingpush fasteners 20 a having a length selected for extending all the way through therail 14 and the aligned rail-mountingapertures 34 of the mountingbracket 18. For use with the depicted 2- by 3-inch mounting bracket 18, for example, the rail-mountingpush fasteners 20 a preferably have a length of about 2 inches. In some embodiments, the rail-mountingpush fasteners 20 a have asegment 38 a with thewing elements 36 and asegment 40 a without any of the wing elements. In the depicted embodiment, thesegment 38 a with thewing elements 36 is adjacent thehead 42 of thepush fastener 20 a and thesegment 40 a without wing elements is adjacent the leadingtip 44 of the push fastener. In this way, the wing-element segment 38 a engages therail 14 adjacent one of the aligned rail-mountingapertures 34 to retain thepush fastener 20 a in place, and the no-wing-element segment 40 a extends through the opposite one of the rail-mounting apertures to help support the shear loading from the rail without any of thewing elements 36 being visible. In an alternative embodiment, the wing-element segment 38 a and the no-wing-element segment 40 a are switched with the no-wing-element segment adjacent thefastener head 42 and the wing-element segment adjacent thefastener leading tip 44. In some other embodiments, the rail-mountingpush fasteners 20 a have thewing elements 36 along substantially their entire lengths. -
FIGS. 5-7 illustrate afence bracket assembly 10 b according to a third example embodiment of the present invention. Thebracket assembly 10 b is very similar to that of the second example embodiment. Thebracket assembly 10 b includes a slightly modified mountingbracket 18 b, thepost-mounting push fasteners 22, and modified rail-mountingpush fasteners 20 b, and it can be used to mount theplastic fence rail 14 to theplastic fence post 16. - In this embodiment, the
bracket assembly 10 b includes innovative rail-mountingpush fasteners 20 b that are not known to be commercially available. The rail-mountingpush fasteners 20 b have a length selected for extending all the way through therail 14 and the aligned rail-mountingapertures 34 b of the mountingbracket 18, and have asegment 38 b with thewing elements 36, similarly to the mountingpush fasteners 20 a of the second embodiment. In the depicted embodiment, thesegment 38 b with thewing elements 36 is adjacent thefastener head 42 to secure thepush fastener 20 b to therail 14 once inserted into place. In addition, at least one of the rail-mountingapertures 34 b is square, and the rail-mountingpush fasteners 20 b each include asegment 48 b with a square cross-section that is received in the square rail-mounting aperture. This prevents rotation of the rail-mountingpush fastener 20 b once inserted into place. Furthermore, the rail-mountingpush fastener 20 b includes asegment 46 b that is threaded, with the threaded segment adjacent thefastener leading tip 44. And thebracket assembly 10 b further includes a rail-mountingnut 50 b with threading that mates with the threadedsegment 46 b of thepush fastener 20 b. Thenut 50 b screws onto the threadedsegment 46 b of thepush fastener 20 b to better retain the fastener in place. Because of the engagement of thesquare segment 46 b in thesquare aperture 34 b, the installer does not need to hold thepush fastener head 42 to tighten thenut 50 b on it. - In an alternative embodiment, the rail-mounting aperture is not square but still has two parallel opposing edges that engage the fastener square segment. For example, the bracket may have slotted rail-mounting apertures with two opposing edges that are linear and parallel and with the other two opposing edges being curved, or with rectangular slotted rail-mounting apertures. In any case, the rail-mounting
aperture 34 b has two parallel opposingedges 35 b that engage thefastener square segment 46 b to prevent rotation of thepush fastener 20 b. - In another aspect, the invention includes the
fence system 12 with one or more of the fence posts 16, one or more of the fence rails 14, and one or more of the fencerail bracket assemblies fence system 12 components, or only some of them, may be packaged together and sold as kits, or they may each be provided individually. - In still another aspect, the invention provides a method of mounting a
fence rail 14 to afence post 16 using the fencerail bracket assemblies rail bracket assembly 10 of the first embodiment, the method includes the steps of mounting the mountingbracket 18 to thepost 16, positioning thefence rail 14 on the bracket, forming one or more rail-mountingapertures 52 in the rail in alignment with the rail-mountingapertures 34 in the bracket, and inserting the rail-mountingpush fasteners 20 into the aligned rail-mounting apertures of the rail and the bracket to secure the rail to the bracket. - The
rails 14 are typically cut to length during the installation of thefence system 12, and using conventional installation techniques the installer drills pilot apertures in the rails using a power drill, inserts metal screws through the rail-mountingapertures 34 in thebrackets 18 and into the pilot apertures, and then uses a power screwdriver to drive the metal screws into the rails. The present method includes the step of forming the rail-mountingapertures 52 in therail 14, preferably by drilling the apertures in the rail, without the need for a screwdriver. The rail-mountingpush fasteners 20 are then manually pushed through the aligned rail-mountingapertures rail 14 and thebracket 18, respectively, to secure the rail to the bracket, without the need for a screwdriver. - In addition, with conventional installation techniques the installer drills a pilot aperture in the
posts 16 using a power drill, inserts metal screws through thepost-mounting apertures 32 in thebrackets 18 and the pilot apertures, and then uses a power screwdriver to drive the metal screws into theposts 16. In the present method, the step of mounting the mountingbracket 18 to thepost 16 preferably includes drilling one or morepost-mounting apertures 54 in the post and inserting thepost-mounting push fasteners 22 through the post-mounting apertures in the bracket and into the post-mounting apertures in the post to secure the bracket to the post, without the need for a screwdriver. - When using the fence
rail bracket assembly 10 b of the second embodiment, the method is very similar. Differences include that the rail-mountingpush fasteners 20 a are only inserted into thebracket 18 and therail 14 from one side and fewer of the rail-mounting push fasteners may be needed, as the push fasteners of this embodiment extend all the way through therail 14 andbracket 18. - When using the fence
rail bracket assembly 10 b of the third embodiment, the method is similar to when using thebracket assembly 10 b of the second embodiment. With thisbracket assembly 10 b, however, the method includes the steps of grasping the rail-mountingpush fastener 20 b, inserting the push fastener into the rail-mountingaperture 34 b, all the way through therail 14, and out the opposite side of thebracket 18 b, releasing the push fastener, and installing the threadednut 50 b onto the push fastener without manually restraining the push fastener against rotation. With the rail-mountingpush fasteners 20 b inserted into place all the way through therails 14 and thebrackets 18 b, thefastener square segment 48 b is engaged by the parallel opposingedges 35 b of the rail-mountingaperture 34 b to prevent rotation of the push fastener, the fastener wing-element segment 38 b engages the rail to secure the push fastener in place, and the fastener threadedsegment 46 b extends out of the opposite side of the bracket. So the installer can simply push the rail-mountingpush fastener 20 b into place from one side and then, without manually restraining thefastener head 42 against rotation, twist on thenut 50 b from the other side until it is tight. - It is to be understood that this invention is not limited to the specific devices, methods, conditions, and/or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only. Thus, the terminology is intended to be broadly construed and is not intended to be unnecessarily limiting of the claimed invention. In addition, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, plural forms include the singular, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Furthermore, any methods described herein are not intended to be limited to the sequence of steps described but can be carried out in other sequences, unless expressly stated otherwise herein.
- Moreover, while certain embodiments are described above with particularity, these should not be construed as limitations on the scope of the invention. It should be understood, therefore, that the foregoing relates only to exemplary embodiments of the present invention, and that numerous changes may be made therein without departing from the spirit and scope of the invention as defined by the following claims.
Claims (20)
1. A fence system, comprising:
at least one generally vertical post;
at least one rail that is laterally arranged relative to the post;
at least one bracket that mounts to the post, wherein the bracket defines at least one rail-mounting aperture; and
at least one rail-mounting push fastener that extends through the rail-mounting aperture and into the rail to secure the rail to the bracket.
2. The fence system of claim 1 , wherein the at least one rail-mounting push fastener extends into but not all the way through the rail.
3. The fence system of claim 2 , wherein the bracket includes two generally vertical sidewalls, the at least one rail-mounting aperture comprises four rail-mounting apertures with each of the sidewalls defining two of the rail-mounting apertures, and the at least one rail-mounting push fastener comprises four rail-mounting push fasteners.
4. The fence system of claim 1 , wherein the at least one rail-mounting push fastener extends all the way through the rail.
5. The fence system of claim 4 , wherein the bracket includes two generally vertical sidewalls, the at least one rail-mounting aperture comprises at least two rail-mounting apertures with each of the sidewalls defining one of the rail-mounting apertures and with the rail-mounting apertures aligned with each other, and the at least one rail-mounting push fastener extends all the way through the rail and through the aligned rail-mounting apertures.
6. The fence system of claim 5 , wherein the at least one rail-mounting push fastener includes a segment with resilient wing elements and a segment without resilient wing elements.
7. The fence system of claim 5 , wherein the at least one rail-mounting aperture has two parallel opposing edges, wherein the at least one rail-mounting push fastener includes a segment with a square cross-section that is received in the rail-mounting aperture and engages the parallel edges to prevent rotation of the rail-mounting push fastener, a segment with resilient wing elements that engage the rail to secure the rail-mounting push fastener to the rail, and a segment with threading, and further comprising a rail-mounting nut with threading that mates with the threaded segment of the rail-mounting push fastener.
8. The fence system of claim 7 , wherein the at least one rail-mounting push fastener includes a head and a leading tip opposite the head, the square cross-section segment is adjacent the head, and the threaded segment is adjacent the leading tip.
9. The fence system of claim 1 , wherein the bracket includes a rear sidewall that defines at least one post-mounting aperture, and further comprising at least one post-mounting push fastener that extends through the post-mounting aperture and into the post to secure the bracket to the post.
10. A fence system, comprising:
at least one generally vertical post;
at least one rail that is laterally arranged relative to the post;
at least one bracket adapted to support the rail, wherein the bracket defines at least one post-mounting aperture; and
at least one post-mounting push fastener that extends through the post-mounting aperture and into the post to secure the bracket to the post.
11. The fence system of claim 10 , wherein the bracket includes at least one generally vertical rear wall that defines the at least one post-mounting aperture.
12. The fence system of claim 10 , wherein the at least one post-mounting push fastener extends into but not all the way through the post.
13. The fence system of claim 12 , wherein the bracket defines at least one rail-mounting aperture, and further comprising at least one rail-mounting push fastener that extends through the rail-mounting aperture and into the rail to secure the rail to the bracket.
14. A fence bracket assembly for use with a fence system including at least one generally vertical post and at least one rail that is laterally arranged relative to the post, the bracket assembly comprising:
two generally vertical sidewalls that receive the rail therebetween, wherein at least one of the sidewalls defines at least one rail-mounting aperture;
a rear wall extending at least partially between the two sidewalls and defining at least one post-mounting aperture;
a bottom wall extending at least partially between the two sidewalls and defining a support surface that supports the rail;
at least one post-mounting push fastener that extends through the post-mounting aperture and into the post to secure the bracket to the post; and
at least one rail-mounting push fastener that extends through the rail-mounting aperture and into the rail to secure the rail to the bracket.
15. The fence bracket assembly of claim 14 , wherein the at least one rail-mounting push fastener includes a segment with resilient wing elements and a segment without resilient wing elements.
16. The fence bracket assembly of claim 14 , wherein the at least one rail-mounting aperture has two parallel opposing edges, wherein the at least one rail-mounting push fastener includes a segment with a square cross-section that is received in the rail-mounting aperture and engages the parallel edges to prevent rotation of the rail-mounting push fastener, a segment with resilient wing elements that engage the rail to secure the rail-mounting push fastener to the rail, and a segment with threading, and further comprising a rail-mounting nut with threading that mates with the threaded segment of the rail-mounting push fastener.
17. A method of mounting a fence rail to a fence post, comprising:
mounting a fence rail bracket to the post;
positioning a fence rail on the bracket;
forming at least one rail-mounting aperture in the rail in alignment with a rail-mounting aperture in the bracket; and
inserting a rail-mounting push fastener into the aligned rail-mounting apertures of the rail and the bracket to secure the rail to the bracket, without the need for a screwdriver.
18. The bracket-mounting method of claim 17 , wherein the step of forming at least one rail-mounting aperture in the rail comprises drilling at least one rail-mounting aperture in the rail.
19. The bracket-mounting method of claim 17 , wherein the rail-mounting aperture in the bracket has two parallel opposing edges, and wherein the step of inserting a rail-mounting push fastener comprises:
grasping a rail-mounting push fastener;
inserting the rail-mounting push fastener into the rail-mounting aperture, all the way through the rail, and out an opposite side of the bracket so that a square segment of the rail-mounting push fastener is engaged by the parallel opposing edges of the rail-mounting aperture to prevent rotation of the rail-mounting push fastener, a segment of the rail-mounting push fastener with resilient wing elements engages the rail to secure the rail-mounting push fastener to the rail, and a segment of the rail-mounting push fastener with threading extends out of the opposite side of the bracket;
releasing the rail-mounting push fastener; and
installing a threaded nut onto the threaded segment of the rail-mounting push fastener without manually restraining the rail-mounting push fastener against rotation.
20. The bracket-mounting method of claim 17 , wherein the step of mounting a fence rail bracket to the post comprises drilling at least one post-mounting aperture in the post and inserting a post-mounting push fastener through a post-mounting aperture in the bracket and into the post-mounting aperture in the post, without the need for a screwdriver.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/436,208 US20100270525A1 (en) | 2009-04-23 | 2009-05-06 | Fence rail bracket with push fasteners |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US17205209P | 2009-04-23 | 2009-04-23 | |
US12/436,208 US20100270525A1 (en) | 2009-04-23 | 2009-05-06 | Fence rail bracket with push fasteners |
Publications (1)
Publication Number | Publication Date |
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US20100270525A1 true US20100270525A1 (en) | 2010-10-28 |
Family
ID=42991314
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/436,208 Abandoned US20100270525A1 (en) | 2009-04-23 | 2009-05-06 | Fence rail bracket with push fasteners |
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US (1) | US20100270525A1 (en) |
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US20100107544A1 (en) * | 2006-12-05 | 2010-05-06 | In2Image Pty Ltd | Bracket for spigot or telescoping type joints between members |
US20120285917A1 (en) * | 2010-12-15 | 2012-11-15 | O'quinn Taft | Shelving system upright assembly |
GB2495305A (en) * | 2011-10-03 | 2013-04-10 | Douglas Rimington | Fence incorporating bracket for connecting upright post to horizontal cross rail |
US20180135330A1 (en) * | 2016-11-16 | 2018-05-17 | Innovative Fencing Products | Methods and Systems for Providing an Accessible Fence Gate with Efficient Separability of Fencing Railing from Support Posts |
GB2561140A (en) * | 2016-09-07 | 2018-10-10 | Supreme Concrete Ltd | Fence post and clip system |
US10253524B2 (en) * | 2016-06-10 | 2019-04-09 | Barrette Outdoor Living, Inc. | Combination bracket and rail for mounting a deck board |
US10716726B2 (en) | 2015-11-09 | 2020-07-21 | Corindus, Inc. | System and apparatus for reacting moments on a bed rail |
US20220322635A1 (en) * | 2021-04-07 | 2022-10-13 | Joseph Mccormick | Hygienic slow feeding bowl |
US11859400B2 (en) | 2021-04-30 | 2024-01-02 | Nez Khan, L.L.C. | Adaptable fence bracing |
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US10253524B2 (en) * | 2016-06-10 | 2019-04-09 | Barrette Outdoor Living, Inc. | Combination bracket and rail for mounting a deck board |
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US20180135330A1 (en) * | 2016-11-16 | 2018-05-17 | Innovative Fencing Products | Methods and Systems for Providing an Accessible Fence Gate with Efficient Separability of Fencing Railing from Support Posts |
US20220322635A1 (en) * | 2021-04-07 | 2022-10-13 | Joseph Mccormick | Hygienic slow feeding bowl |
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