US20100108550A1 - Dispenser for swabs - Google Patents
Dispenser for swabs Download PDFInfo
- Publication number
- US20100108550A1 US20100108550A1 US12/264,350 US26435008A US2010108550A1 US 20100108550 A1 US20100108550 A1 US 20100108550A1 US 26435008 A US26435008 A US 26435008A US 2010108550 A1 US2010108550 A1 US 2010108550A1
- Authority
- US
- United States
- Prior art keywords
- side wall
- mouth edge
- flaps
- drawer
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/38—Drawer-and-shell type containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D83/00—Containers or packages with special means for dispensing contents
- B65D83/02—Containers or packages with special means for dispensing contents for dispensing rod-shaped articles, e.g. needles
Definitions
- Swabs are articles having an absorbent covering on at least one end of an elongated stem.
- Cotton is generally used as the absorbent covering.
- Stem materials are often of wood, rolled paper or plastic.
- Conventional swabs are typically constructed by applying the absorbent covering directly to the distal ends of the stem.
- a swab dispensing carton including:
- FIG. 3 is a top plan view of the drawer with surrounding housing and swabs absent therefrom;
- An advantage of utilizing a paperboard over a hardened plastic case is that the paperboard being initially a flat blank can receive print.
- Various designer graphics, logos and other aesthetically appealing features can be provided to outer surfaces of the housing. Differences in surface finishing may also add to the appeal of a paperboard construction.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
Abstract
A swab dispensing carton is provided which includes a housing defining a hollow receiving space and a drawer disposed within the receiving space, and containing multiple rows of swabs. The housing includes a pair of first side walls, a pair of second side walls, and a closure panel covering one end of the receiving space and being opposite an open mouth. The drawer includes a pair of first side panels, a pair of second side panels, and a floor opposite a dispensing opening. The floor is provided with at least three interleaved flaps having a strength to resist a pressure of at least 30 pounds of force. The dispensing opening is oriented to face one of the first or second side walls of the housing.
Description
- 1. Field of the Invention
- The invention concerns a container for storing multiple layers of swab articles in a protective system for their dispensing.
- 2. The Related Art
- Swabs are articles having an absorbent covering on at least one end of an elongated stem. Cotton is generally used as the absorbent covering. Stem materials are often of wood, rolled paper or plastic. Conventional swabs are typically constructed by applying the absorbent covering directly to the distal ends of the stem.
- A variety of containers have been used to dispense swab articles. A major consideration for an appropriate container is one that can keep the absorbent tip clean. Contamination from dust and microbes must be minimized. Nonetheless, the protective measures should not interfere with a consumer's ability to withdraw a swab from the container.
- Packaging systems are known which have sought to solve these problems. One example is found in U.S. Pat. No. 5,938,026 (Thorn). A reclosable dispenser is provided which includes an outer case having a cap hingedly attached to a rear wall of the case. A tray is fitted within and slidably removable from a pocket of the case. The reclosable dispenser serves as a travel case carrying relatively small numbers of the swabs. These are laid within the tray but protected by the relatively thick walled outer case.
- U.S. Pat. No. 5,549,200 (Cowan et al.) reports another swab dispenser system. It includes a reusable outer receptacle and a replaceable refill container insertable therewithin. Benefit of this system is the multiple layers of swabs that can be stored. Unfortunately this system tends to expose a significant number of the swabs during a single dispensing event.
- An advantage of the present invention is being not limited to travel amounts of swabs while protecting from contamination all but a top few during any single dispensing event.
- A swab dispensing carton including:
-
- a housing defining a hollow receiving space and including a pair of parallel oppositely disposed first side walls, a pair of second side walls orthogonally oriented to the first side walls, a closure panel covering one end of the receiving space and at an opposite end an open mouth defined by upper edges of each of the first and second side walls;
- a drawer disposed within the hollow receiving space of the housing, the drawer including a pair of parallel oppositely disposed first side panels, a pair of second side panels orthogonally oriented to the first side panels, a floor orthogonally oriented to each of the first and second side panels, the floor including at least three interleaved flaps, the first and second side panels having respective upper edges defining a dispensing opening, the opening being juxtaposed opposite the floor;
- an array of swabs arranged within a cavity of the drawer; and
- wherein the floor has a strength to resist a pressure of at least 30 pounds of force, the drawer being slideably movable from an open to a closed position, the open position having the drawer partially outside the receiving space, and the dispensing opening being oriented to face one of the first or second side walls.
- Further advantages, features and structures of our invention can be more fully appreciated from consideration of the drawing in which:
-
FIG. 1 is a perspective view of the swab dispensing carton illustrating the drawer in an open position partially outside the housing; -
FIG. 2 is a cross-sectional view along line 2-2 ofFIG. 1 showing an internal surface of a first wall of the housing; -
FIG. 3 is a top plan view of the drawer with surrounding housing and swabs absent therefrom; -
FIG. 4 is a top plan view of the carton housing in blank format; and -
FIG. 5 is a top plan view of the carton drawer in blank format. - Now we have devised a paperboard carton which allows dispensing of swabs from amongst a multi-row and multi-layer array yet minimizes contamination to the remaining non-dispensed bulk of swabs. The invention permits use of paperboard construction both for the outer housing and also the swab containing drawer. Exposure of the bulk of the swabs in a dispensing event is minimized by positioning the dispensing opening against a side wall of the housing rather than against the open mouth of the housing.
- Further, the invention has identified the need for a drawer floor formed by at least three interleaved flaps. The interleaved flap number may range from 3 to 8, preferably from 3 to 5, and optimally 4 interleaved flaps. The interleaved construction of the floor must be able to have a strength for resisting a pressure of at least 30 pounds of force, particularly between 30 and 80, and optimally between 30 and 50 pounds of force.
- An interleaved floor was found to insure a flat bottom surface upon which multiple rows/layers of swabs could be oriented without distortion of order. Although a single panel floor would have provided the same flat feature, this floor would have required a flap appendage folded and glued to a side panel. Test of this alternative (i.e. an “auto” bottom) resulted in hindered slidability. The glued flap caused hang-up in moving the drawer from the closed to the open position.
- Interleaved flap construction does not hinder slidability. Moreover, with a construction that can resist 30 pounds of force (i.e. an at least three flap interleave) sufficient rigidity is maintained without distortion of the multiple rows and layers of swabs. Advantageously the layers may range from 3 to 50, preferably from 10 to 25, and optimally from 15 to 20 layers. The rows may number from 5 to 50, preferably from 10 to 25, and optimally from 15 to 20 rows of swabs. The pressure of at least 30 pounds of force avoids disturbing uniformity of the array. Visual aesthetics is thereby maintained. Also avoided is any problem of movement amongst the array caused by interference during sliding motion of the drawer. Moreover, a non-level floor that disrupts uniformity of the array can cause jamming in the process equipment that loads the drawer with swabs.
- An advantage of utilizing a paperboard over a hardened plastic case is that the paperboard being initially a flat blank can receive print. Various designer graphics, logos and other aesthetically appealing features can be provided to outer surfaces of the housing. Differences in surface finishing may also add to the appeal of a paperboard construction.
-
FIG. 1 illustrates the dispensingcarton 2 according to the present invention. The carton is formed of ahousing 4 having a hollow receiving space 6 for slidably receiving adrawer 8. Within the drawer is an array ofswabs 10. - A better understanding of the carton's construction can be understood from the blanks which when assembled form the housing and drawer.
FIG. 4 illustrates via the housing blank the arrangement of the several walls that when assembled/glued together form the housing. Afirst wall 12 is flanked along parallelopposite fold lines second walls - Mouth edge flaps 22 and 24 are joined by
foot members respective fold lines second side walls curved window flaps respective side walls - Fold
line 38 separates thesecond side wall 20 from the otherfirst side wall 40. Further mouth edge flaps 42 and 44 are joined to respectivefirst side wall 12 andfirst side wall 40 alongrespective fold lines - A
closure wall 50 is hingedly attached viafold line 52 to thefirst side wall 40 opposite to that of the furthermouth edge flap 44. An end of theclosure wall 50 features atab 54 bendable alongfold line 56. Closure flaps 58 and 60 of mirror image shape to one another flank thesecond side walls hinge lines tab 66 joining thefirst side wall 40 along afold line 68. - Construction of the housing beginning with the flat blank occurs in the following manner. For definitional purposes the “top” surface is the surface shown in
FIGS. 4 and 5 ; the “bottom” surface is on the non-viewed side of the blanks. Adhesives are applied to the top surfaces offlaps respective fold lines second side walls - Thereafter, the fold lines 14, 16, 38 and 68 are bent at right angles to form the hollow receiving space. All top surfaces now form the interior surfaces of the receiving space.
Tab 66 is treated with an adhesive on its bottom surface. During the folding process,tab 66 will adhere to the top, now interior, surface of thesecond side wall 18. This will lock the three-dimensional housing configuration. - A closed end of the receiving space is created by the bending of the
closure wall 50,tab 54 and flaps 58, 60 at right angles inwardly toward the hollow receiving space.Closure wall 50 forms an outer perimeter of the housing with theflaps tab 54 oriented underneath. - Advantageously the bottom surface of all the flaps, first and second side walls and closure wall (which become exterior surfaces of the housing) can be coated with a gloss finish. Particularly preferred is an ultraviolet varnish finish. Advantageously, the gloss finish is characterized by a coefficient of friction allowing sheets to slide apart at an angle no higher than about 20 degrees. By contrast, the matte finish of the bottom surface of the drawer blank has a higher coefficient of friction allowing sheets to slide apart at an angle no less than about 25 degree.
- The test for coefficient to friction is performed in the following manner. A base sample (
size 70×100 mm) and a test sample (size 70×40 mm) are conditioned in a chamber with 50% relative humidity at 23° C. for 24 hours. Each test sample requires at least 10 duplicates. These are then evaluated on a Newton Instruments—“Torque and Friction Tester” having a Digital Level Meter or a TMI C.O.F. Tester 9825 with 1.65 lb., 2 inch×4 inch sled (or equivalent to provide 0.2 psi). Dependent upon the equipment, the angle of incline is recorded and tangent of angle is calculated (equals static coefficient to friction) or the C.O.F. is read directly from the Digital Level Meter. - Slidability of the
drawer 8 is improved by the presence of the mouth edge flaps 22 and 24. Even though all remaining surfaces within the hollow receiving space of the housing are of a matte finish (slide angle 25 degree), the high glossed flap surfaces are sufficient to reduce friction (slide angle of 20 degrees).FIG. 2 best illustrates this aspect of the invention. - A better understanding of the drawer construction can be derived from considering the blank paperboard from which it is constructed.
FIG. 5 illustrates the drawer blank. It features a pair offirst side panels second side panel 74 adjoins thefirst side panel 70 along afold line 76. A furthersecond side panel 78 connects to each of thefirst side panels respective fold lines first side panels fold lines flap 92 adjoins thesecond side panel 78 alongfold line 94. The lockingflap 92 features left andright arms fold line 94. Between the left and right arms is agap area 98. Afourth flap 100 adjoins thesecond side panel 74 alongfold line 102.Flap 100 features inward taperingedges truncated area 106. - A
flap 108 lies adjacent thefirst side panel 70 along afold line 110.Stop tab 112 adjoins thefirst side panel 72. A securingtab 114 adjoins thesecond side panel 74. - Assembly of the drawer may proceed as follows. A
swab storage cavity 116 is created by bending at 90 degree angles the fold lines 76, 80 and 82. Adhesive is applied to the bottom surface of receivingtab 112 to secure locking of the first and second side panel for constructing the swab storage cavity. Concomitantly afloor 118 is formed asfold lines FIG. 3 illustratesfloor 118 of the drawer. Here the interleaved flaps are shown in a preferred interlocking configuration.Truncated area 106 is received withingap area 98 and flaps 84 and 86 are similarly caused to lockingly interleave, the combination forming a securely held floor. Adhesive is applied onto the top surface offlap 108, the latter being bent 180 degree to adhere to the top surface of thefirst side panel 70. A dispensingopening 120 is formed as defined byedges panels fold lines
Claims (10)
1. A swab dispensing carton comprising:
a housing defining a hollow receiving space and comprising a pair of parallel oppositely disposed first side walls, a pair of second side walls orthogonally oriented to the first side walls, a closure panel covering one end of the receiving space and at an opposite end an open mouth defined by upper edges of each of the first and second side walls;
a drawer disposed within the hollow receiving space of the housing, the drawer comprising a pair of parallel oppositely disposed first side panels, a pair of second side panels orthogonally oriented to the first side panels, a floor orthogonally oriented to each of the first and second side panels, the floor comprising at least three interleaved flaps, the first and second side panels having respective upper edges defining a dispensing opening, the opening being juxtaposed opposite the floor;
an array of swabs arranged within a cavity of the drawer; and
wherein the floor has a strength to resist a pressure of at least 30 pounds of force, the drawer being slideably movable from an open to a closed position, the open position having the drawer partially outside the receiving space, and the dispensing opening being oriented to face one of the first or second side walls.
2. The carton according to claim 1 further comprising a mouth edge flap adhesively attached to an interior surface of the second side wall.
3. The carton according to claim 2 wherein the mouth edge flap has a coefficient of friction less than other areas of the interior surface of the second side wall.
4. The carton according to claim 3 wherein the mouth edge flap comprises a pair of foot members straddling a curved window.
5. The carton according to claim 1 wherein the array comprises from 10 to 25 layers and from 10 to 25 rows within each layer.
6. The carton according to claim 1 wherein the interleaved flaps are four in number.
7. The carton according to claim 6 wherein one of the interleaved flaps has a truncated area and is bounded by inward tapering edges.
8. The carton according to claim 1 wherein one of the interleaved flaps has left and right arms bordering a gap area.
9. A cardboard blank for a swab dispensing housing comprising:
a first side wall;
a second side wall adjoining the first side wall;
a further second side wall adjoining the first side wall;
a further first side wall adjoining the further second side wall;
a mouth edge flap comprising left and right foot members, the foot members adjoining the second side wall;
a curved window arranged between the mouth edge flap and the second side wall;
a further mouth edge flap comprising further left and right foot members adjoining the further second side wall;
a further curved window arranged between the further mouth edge flap and the further second side wall; and
a pair of connected mouth edge flaps, a first of the connected mouth edge flaps being attached to the first side wall and a second of the connected mouth edge flaps being attached to the further first side wall.
10. The cardboard blank according to claim 9 wherein a surface of the mouth edge flaps and connected mouth edge flaps are coated with a gloss finish.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/264,350 US20100108550A1 (en) | 2008-11-04 | 2008-11-04 | Dispenser for swabs |
CA2646640A CA2646640C (en) | 2008-11-04 | 2008-12-15 | Dispenser for swabs |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/264,350 US20100108550A1 (en) | 2008-11-04 | 2008-11-04 | Dispenser for swabs |
Publications (1)
Publication Number | Publication Date |
---|---|
US20100108550A1 true US20100108550A1 (en) | 2010-05-06 |
Family
ID=42130119
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/264,350 Abandoned US20100108550A1 (en) | 2008-11-04 | 2008-11-04 | Dispenser for swabs |
Country Status (2)
Country | Link |
---|---|
US (1) | US20100108550A1 (en) |
CA (1) | CA2646640C (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109502131A (en) * | 2018-11-23 | 2019-03-22 | 浙江华人数码科技有限公司 | A kind of production method of inner box of package box and inner box of package box |
US10363175B2 (en) | 2015-06-30 | 2019-07-30 | The Procter & Gamble Company | Carton with a reclosable opening |
US10442565B2 (en) * | 2016-06-03 | 2019-10-15 | Multi Packaging Solutions Uk Limited | Child resistant packaging |
Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3302844A (en) * | 1964-04-13 | 1967-02-07 | Film Ind Inc | Carton |
US3325001A (en) * | 1966-01-10 | 1967-06-13 | Parke Davis & Co | Package |
US3332600A (en) * | 1965-09-02 | 1967-07-25 | Creative Packaging Inc | Collapsible paperboard box |
US3365111A (en) * | 1966-03-21 | 1968-01-23 | Int Paper Co | Laminated container |
US3365134A (en) * | 1965-10-21 | 1968-01-23 | Crown Paper Box Corp | Container with locking cover feature |
US3684084A (en) * | 1970-12-22 | 1972-08-15 | James C Kanzelberger | Container |
US4311269A (en) * | 1980-05-30 | 1982-01-19 | Champion International Corporation | Multi-cell divider carton |
US4356950A (en) * | 1981-04-24 | 1982-11-02 | Champion International Corporation | Easy access dispensing carton with dust barrier |
US4572425A (en) * | 1983-08-01 | 1986-02-25 | Russell William S | Reusable container |
US5524815A (en) * | 1995-09-14 | 1996-06-11 | Triangle Container Corporation | Plural-compartment display carton with locking bottom and center support |
US5549200A (en) * | 1995-06-06 | 1996-08-27 | Chesebrough-Pond's Usa Co., Division Of Conopco, Inc. | Swab dispenser |
US5620095A (en) * | 1993-06-11 | 1997-04-15 | Minnesota Mining And Manufacturing Company | Orthopedic casting material and hermetic package |
US5693796A (en) * | 1996-08-14 | 1997-12-02 | Basf Corporation | Method for reducing the nitrosamine content of N-methylmorpholine-N-oxide |
US5938026A (en) * | 1998-03-02 | 1999-08-17 | Chesebrough-Pond's Usa Co. | Swab dispenser |
US7299968B2 (en) * | 2004-09-16 | 2007-11-27 | Altenloh, Brinck, & Co. Gmbh & Kg | Container |
US20080061071A1 (en) * | 2004-10-12 | 2008-03-13 | Tosho Inc. | Vibration-Based Ejection Cassette, Drug Dispensing Apparatus, Ptp Dispensing Apparatus, Pharmaceutical Product Storage Apparatus And Ptp Dispensing System |
US7377385B2 (en) * | 2002-06-24 | 2008-05-27 | G.D Societa' Per Azioni | Rigid carton of packets of cigarettes including finger hole |
US7770724B2 (en) * | 2005-09-12 | 2010-08-10 | G.D Societa'per Azioni | Rigid, slide-open package for tobacco articles |
US7866466B2 (en) * | 2006-11-30 | 2011-01-11 | Philip Morris Usa Inc. | Slide and shell container |
-
2008
- 2008-11-04 US US12/264,350 patent/US20100108550A1/en not_active Abandoned
- 2008-12-15 CA CA2646640A patent/CA2646640C/en active Active
Patent Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3302844A (en) * | 1964-04-13 | 1967-02-07 | Film Ind Inc | Carton |
US3332600A (en) * | 1965-09-02 | 1967-07-25 | Creative Packaging Inc | Collapsible paperboard box |
US3365134A (en) * | 1965-10-21 | 1968-01-23 | Crown Paper Box Corp | Container with locking cover feature |
US3325001A (en) * | 1966-01-10 | 1967-06-13 | Parke Davis & Co | Package |
US3365111A (en) * | 1966-03-21 | 1968-01-23 | Int Paper Co | Laminated container |
US3684084A (en) * | 1970-12-22 | 1972-08-15 | James C Kanzelberger | Container |
US4311269A (en) * | 1980-05-30 | 1982-01-19 | Champion International Corporation | Multi-cell divider carton |
US4356950A (en) * | 1981-04-24 | 1982-11-02 | Champion International Corporation | Easy access dispensing carton with dust barrier |
US4572425A (en) * | 1983-08-01 | 1986-02-25 | Russell William S | Reusable container |
US5620095A (en) * | 1993-06-11 | 1997-04-15 | Minnesota Mining And Manufacturing Company | Orthopedic casting material and hermetic package |
US5549200A (en) * | 1995-06-06 | 1996-08-27 | Chesebrough-Pond's Usa Co., Division Of Conopco, Inc. | Swab dispenser |
US5524815A (en) * | 1995-09-14 | 1996-06-11 | Triangle Container Corporation | Plural-compartment display carton with locking bottom and center support |
US5693796A (en) * | 1996-08-14 | 1997-12-02 | Basf Corporation | Method for reducing the nitrosamine content of N-methylmorpholine-N-oxide |
US5938026A (en) * | 1998-03-02 | 1999-08-17 | Chesebrough-Pond's Usa Co. | Swab dispenser |
US7377385B2 (en) * | 2002-06-24 | 2008-05-27 | G.D Societa' Per Azioni | Rigid carton of packets of cigarettes including finger hole |
US7299968B2 (en) * | 2004-09-16 | 2007-11-27 | Altenloh, Brinck, & Co. Gmbh & Kg | Container |
US20080061071A1 (en) * | 2004-10-12 | 2008-03-13 | Tosho Inc. | Vibration-Based Ejection Cassette, Drug Dispensing Apparatus, Ptp Dispensing Apparatus, Pharmaceutical Product Storage Apparatus And Ptp Dispensing System |
US7770724B2 (en) * | 2005-09-12 | 2010-08-10 | G.D Societa'per Azioni | Rigid, slide-open package for tobacco articles |
US7866466B2 (en) * | 2006-11-30 | 2011-01-11 | Philip Morris Usa Inc. | Slide and shell container |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10363175B2 (en) | 2015-06-30 | 2019-07-30 | The Procter & Gamble Company | Carton with a reclosable opening |
US10442565B2 (en) * | 2016-06-03 | 2019-10-15 | Multi Packaging Solutions Uk Limited | Child resistant packaging |
CN109502131A (en) * | 2018-11-23 | 2019-03-22 | 浙江华人数码科技有限公司 | A kind of production method of inner box of package box and inner box of package box |
Also Published As
Publication number | Publication date |
---|---|
CA2646640A1 (en) | 2010-05-04 |
CA2646640C (en) | 2012-05-29 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: CONOPCO, INC., D/B/A UNILEVER,NEW JERSEY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CESARE, SLAVICA;STERNTHAL, JOSHUA MICHAEL;FORREST, SCOT LAWRENCE;AND OTHERS;SIGNING DATES FROM 20081104 TO 20081107;REEL/FRAME:021896/0163 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- AFTER EXAMINER'S ANSWER OR BOARD OF APPEALS DECISION |