US20090001844A1 - Motor adopting improved mechanism - Google Patents
Motor adopting improved mechanism Download PDFInfo
- Publication number
- US20090001844A1 US20090001844A1 US12/213,342 US21334208A US2009001844A1 US 20090001844 A1 US20090001844 A1 US 20090001844A1 US 21334208 A US21334208 A US 21334208A US 2009001844 A1 US2009001844 A1 US 2009001844A1
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- US
- United States
- Prior art keywords
- sleeve
- section
- hub
- outer circumferential
- circumferential surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/167—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings
- H02K5/1677—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
- H02K1/30—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures using intermediate parts, e.g. spiders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
- Y10T29/49012—Rotor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49021—Magnetic recording reproducing transducer [e.g., tape head, core, etc.]
- Y10T29/49025—Making disc drive
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49481—Wheel making
- Y10T29/49492—Land wheel
- Y10T29/49533—Hub making
- Y10T29/49536—Hub shaping
Definitions
- This invention relates to a motor adopting an improved mechanism, particularly, relates to a motor of which hub is formed from a metal plate through a press working.
- a motor is commonly installed in a disc driving unit that drives a disc such as a hard disc and an optical disc to rotate.
- a rotor hub of the motor was produced from a rod stock of aluminum through a cutting process.
- a limit to thinning in thickness and lowering in price there has been a limit to thinning in thickness and lowering in price.
- a rotor hub is generically referred to as “hub” in some cases.
- the motors disclosed in the Japanese publication of unexamined patent applications No. 2003-338102 and No. 2001-245461 are a so-called shaft rotating type motor.
- a radial bearing section such as a sleeve that supports a shaft axially is fixed to a stator side.
- both the shaft which is supported by the radial bearing section so as to be rotatable freely
- a rotor hub which is fixed to an outer circumferential surface of the shaft, rotate as a rotor.
- the rotor hub that is formed by the press working is fixed to the outer circumferential surface of the shaft, it is essential for the rotor hub to be provided with some amounts of engaging length with respect to the shaft along an axis of revolution of the shaft so as to obtain prescribed fixing strength between the rotor hub and the shaft or a prescribed degree of orthogonality with respect to the shaft.
- a through hole having a protruding section in a cylindrical shape is formed in the center of the rotor hub so as to engage the through hole of the rotor hub with the outer circumferential surface of the shaft.
- a bearing or an outer peripheral section of a sleeve is engaged with the through hole of the rotor hub.
- a projected holding part 1 c (see Abstract, FIG. 3 and paragraph [0019] in column 5) is equivalent to the above-mentioned protruding section of the rotor hub.
- FIG. 7 is a cross sectional view of a conventional motor according to the prior art or the Japanese publication of unexamined patent applications No. 2001-245461.
- a holding section 106 in a cylindrical shape which is formed on a rotor hub 105 and engages with a shaft 102 , is equivalent to the above-mentioned protruding section of the rotor hub.
- the rotor hub is provided with a flat surface on which a disc is mounted directly or through a member such as a sheet (hereinafter the “flat surface” is referred to as “disc mounting surface”.
- a location of the disc mounting surface in an axial direction affects a position of a disc surface directly, so that the location of the disc mounting surface must be positioned with a high degree of accuracy.
- a disk receiver 1 b is exhibited as the disc mounting surface.
- a flat surface 107 is shown as the disc mounting surface in FIG. 7 .
- the protruding section is formed by a burring process during the press working, so that an interval between a top surface of a flat section of the disc mounting surface and a tip of the protruded section is hardly obtained with a high degree of accuracy.
- a height or a location in the axial direction of the hub having the disc mounting surface is desirable for a high degree of accuracy.
- an object of the present invention is to provide a motor adopting an improved mechanism, which enables to be thinned in thickness and lowered in price, and further the motor never diminishes dynamic characteristics or shortens life of the motor.
- the present invention provides, according to an aspect thereof, a motor adopting an improved mechanism comprising: a stator having a shaft; and a rotor provided with a sleeve into which the shaft is inserted and a hub fixed on an outer circumferential surface of the sleeve, wherein the rotor rotates with centering an axis of the shaft, and wherein the outer circumferential surface of the sleeve is provided with a first outer circumferential surface having a first diameter, a second outer circumferential surface having a second diameter that is larger than the first diameter, and a receiving surface that links between the first outer circumferential surface and the second outer circumferential surface and intersects with the shaft at right angles, and wherein the hub is provided with a base section that extends in a direction intersecting with an axis of the shaft at right angles, a through hole that is formed in the center of the base section and engages with the outer circumferential surface of the sleeve, and a
- FIG. 1 is a cross sectional view of a motor adopting an improved mechanism according to a first embodiment of the present invention showing just one side of the motor symmetrical to an axis of revolution.
- FIG. 2 is an enlarged cross sectional view in part of a major part of the motor shown in FIG. 1 .
- FIG. 3 a is a cross sectional drawing for explaining a first step of forming a hub through a press working.
- FIG. 3 b is a cross sectional drawing for explaining a second step of forming the hub through the press working.
- FIG. 3 c is a cross sectional drawing for explaining a third step of forming the hub through the press working.
- FIG. 4 is an enlarged cross sectional drawing in part showing a right side of the third step of forming the hub shown in FIG. 3 c.
- FIG. 5 is a cross sectional view of the motor shown in FIG. 1 when a disc is loaded thereon.
- FIG. 6 is a cross sectional view of a motor adopting an improved mechanism according to a second embodiment of the present invention showing a disc loaded thereon.
- FIG. 7 is a cross sectional view of a conventional motor according to a prior art.
- a rotor hub is defined as “hub”.
- a motor according to the first embodiment of the present invention is a disc driving motor, which is installed in a disc driving unit and drives a hard disc to rotate.
- FIG. 1 is a cross sectional view of a motor adopting an improved mechanism according to a first embodiment of the present invention.
- FIG. 2 is an enlarged cross sectional view in part of a major part of the motor shown in FIG. 1 .
- FIGS. 3 a - 3 c are cross sectional drawings for explaining each step of forming a hub through a press working.
- FIG. 4 is an enlarged cross sectional drawing in part showing a right side of the third step of forming the hub shown in FIG. 3 c.
- FIG. 5 is a cross sectional view of the motor shown in FIG. 1 when a disc is loaded thereon.
- FIGS. 1 , 2 and 5 a cross section of a motor adopting an improved mechanism is symmetrical to an axis CL of revolution, so that each drawing shows just right half of the motor and is generically referred to as a cross sectional view of the motor.
- a motor 50 is composed of a stator 50 S and a rotor 50 R.
- the stator 50 S is further composed of a motor base 1 , a shaft 2 , a coil 3 , a core 4 and a thrust ring 9 .
- the shaft 2 is force fitted into a through hole 1 a provided on the motor base 1 .
- the coil 3 is wound around the core 4 .
- the core 4 is fixed to an outer circumferential surface of an annular wall section 1 b formed on the motor base 1 .
- the thrust ring 9 is fixed to one tip end portion of the shaft 2 opposite to the motor base 1 side.
- the motor base 1 is formed from aluminum through a diecasting process and the shaft 2 is produced from a stainless steel material through a cutting process.
- the thrust ring 9 is also produced from a stainless steel material through a cutting process.
- the rotor 50 R is further composed of a sleeve 5 having a through hole 5 a , a hub 6 , a ring magnet 7 and a counter plate 8 .
- the hub 6 is glued to an outer circumferential surface 5 b of the sleeve 5 or glued to the sleeve 5 after the sleeve 5 is force fitted in a through hole 6 ka of the hub 6 .
- the ring magnet 7 is fixed on an inner wall surface of a circumferential wall 6 a of the hub 6 , wherein the circumferential wall 6 a extends downward from an outer circumference of a base section 6 k of the hub 6 .
- the counter plate 8 is installed on a stepped section 5 a 2 having a plurality of steps that is provided on a top end portion of the sleeve 5 so as to plug an opening hole of the through hole 5 a.
- the sleeve 5 is produced from a copper based material, a stainless steel material or an aluminum based material through a cutting process.
- the hub 6 is produced from a one-millimeter-thick metal plate of a magnetic body such as an iron based material and a magnetic stainless steel material through a press working.
- the counter plate 8 is produced from a stainless steel material through a cutting process.
- a sheet 11 made from resin is affixed on a top surface 6 k 1 of the base section 6 k of the hub 6 .
- the sheet 11 is provided for preventing a disc from being scratched by the hub 6 when the disc is loaded on the motor 50 .
- the sheet 11 can be made from a polyester resin film having a thickness of 0.1 mm, for instance.
- one pair of radial dynamic pressure grooves RD 1 and RD 2 is formed on an outer circumferential surface 2 a of the shaft 2 , wherein the dynamic pressure grooves RD 1 and RD 2 are disposed so as to be apart from each other in an axial direction of the axis CL of revolution.
- thrust dynamic pressure grooves SD 1 and SD 2 are formed on top and bottom surfaces of the thrust ring 9 respectively.
- the above-mentioned components of the motor 50 are assembled such that the shaft 2 is inserted into the through hole 5 a of the sleeve 5 .
- the thrust ring 9 is sandwiched between the counter plate 8 and the sleeve 5 so as to remain a gap (second gap) between the bottom surface of the thrust ring 9 and a base surface 5 a 3 of the stepped section 5 a 2 of the sleeve 5 and another gap (fourth gap) between a bottom surface 8 a of the counter plate 8 and the top surface of the thrust ring 9 .
- lubricant 10 is filled in a gap route that goes from a taper seal section TS to a gap between a top surface 2 b of the shaft 2 and the bottom surface 8 a of the counter plate 8 as a remotest section of the gap route through a first gap between the outer circumferential surface 2 a of the shaft 2 including the radial dynamic pressure grooves RD 1 and RD 2 and an inner circumferential surface of the sleeve 5 , the second gap between the base surface 5 a 3 of the sleeve 5 and the bottom surface of the thrust ring 9 including a thrust dynamic pressure groove SD 2 , a third gap between the sleeve 5 and an outer circumferential surface of the thrust ring 9 and the fourth gap between the top surface of the thrust ring 9 including a thrust dynamic pressure groove SD 1 and the bottom surface 8 a of the counter plate 8 as the remotest section of the gap route.
- the taper seal section TS is a sealing section for preventing the lubricant 10 from leaking out from the gap route by means of physical action such as the capillary phenomenon.
- a fluid level 10 a of the lubricant 10 is designated to be positioned in the middle of the taper seal section TS.
- radial dynamic pressure bearing sections RB 1 and RB 2 are constituted by the radial dynamic pressure grooves RD 1 and RD 2 and their confronting surface of the sleeve 5 , that is, the inner circumferential surface of the through hole 5 a of the sleeve 5 and the lubricant 10 filled in the first gap between them.
- a first thrust dynamic pressure bearing section SB 1 is constituted by the thrust dynamic pressure groove SD 1 and its confronting surface, that is, the top surface of the thrust ring 9 formed with the thrust dynamic pressure groove SD 1 and the bottom surface 8 a of the counter plate 8 and the lubricant 10 filled in the fourth gap between them.
- a second thrust dynamic pressure bearing section SB 2 is constituted by the thrust dynamic pressure groove SD 2 and its confronting surface, that is, the bottom surface of the thrust ring 9 formed with the thrust dynamic pressure groove SD 2 and the base surface 5 a 3 of the sleeve 5 and the lubricant 10 filled in the second gap between them.
- the rotor 50 R starts to rotate when prescribed electricity is supplied to the coil 3 from outside of the motor 50 .
- the rotor 50 R is supported so as to be rotatable freely with respect to the stator 50 S while the rotor 50 R is floated by dynamic pressure generated by each of the thrust and radial dynamic pressure bearing sections RB 1 , RB 2 , SB 1 and SB 2 as the rotor 50 R rotates.
- FIG. 2 shows partially a major part of the motor 50 in FIG. 1 .
- ⁇ A denotes a first outer diameter of a first outer circumferential surface 5 b 1 of the sleeve 5
- ⁇ B denotes a second outer diameter of a second outer circumferential surface 5 b 2 of the sleeve 5
- ⁇ C denotes an inner diameter of the through hole 5 a of the sleeve 5
- Lt 1 denotes a total length in the axis CL direction of the sleeve 5 .
- the outer circumferential surface 5 b is constituted by the first outer circumferential surface 5 b 1 having the first outer diameter ⁇ A and the second outer circumferential surface 5 b 2 having the second outer diameter ⁇ B, wherein the second outer diameter ⁇ B is larger than the first outer diameter ⁇ A by a difference d 3 .
- a location of a boundary section between the first and second outer circumferential surfaces 5 b 1 and 5 b 2 of the sleeve 5 is positioned at a distance Lt 2 from a bottom end surface 5 t of the sleeve 5 .
- the boundary section is a stepped section 5 c having a receiving surface 5 c 1 , which intersects with the axis CL at right angles.
- a circumferential groove 5 d is formed on the top end portion of the sleeve 5 opposite to the bottom end surface 5 t confronting with the motor base 1 .
- a length or a width in the axis CL direction of a deepest section of the circumferential groove 5 d is “L 1 ” and a depth of the circumferential groove 5 d from the first outer circumferential surface 5 b 1 is “d 1 ”.
- a wall surface 5 d 1 is provided at an upper edge portion of the circumferential groove 5 d as a slanted surface, wherein the wall surface 5 d 1 is inclined so as to increase a width in the axis CL direction of the circumferential groove 5 d in accordance with a distance from the deepest section toward the first outer circumferential surface 5 b 1 .
- An angle of gradient of the wall surface 5 d 1 is 45 degrees, for instance, with respect to the axis CL.
- the hub 6 is provided with the through hole 6 ka in the center, wherein the through hole 6 ka tightly engages with the first outer circumferential surface 5 b 1 having the first outer diameter ⁇ A of the sleeve 5 .
- first protruded section 6 c a protruded section 6 c (hereinafter referred to as “first protruded section 6 c ”), which protrudes downward from the base section 6 k of the hub 6 in the through hole 6 ka side in parallel with the shaft 2 .
- an inner circumferential surface 6 b of the first protruded section 6 c also tightly engages with the first outer circumferential surface 5 b 1 having the first outer diameter ⁇ A of the sleeve 5 .
- the first protruded section 6 c is formed by a burring process during a press working.
- the forming process of the first protruded section 6 c will be detailed.
- a stepped section 6 d having a shape corresponding to the stepped section 5 c of the sleeve 5 is formed on a tip end portion of the first protruded section 6 c.
- the tip end portion of the first protruded section 6 c which is a surface that intersects with the axis CL at right angles, is provided with a hitting surface 6 d 1 , which contacts with the receiving surface 5 c 1 of the sleeve 5 , and a thin cladding section 6 hn (hereinafter referred to as “second protruded section 6 hn ”), which protrudes downward toward the motor base 1 from the hitting surface 6 d 1 .
- an inner diameter of an inner circumferential surface of the second protruded section 6 hn is “ ⁇ B 6 ”.
- the inner diameter ⁇ B 6 is larger than the second outer diameter ⁇ B of the second outer circumferential surface 5 b 2 of the sleeve 5 .
- the inner circumferential surface of the second protruded section 6 hn is separated from the second outer circumferential surface 5 b 2 of the sleeve 5 .
- the thickness of the second protruded section 6 hn is thinner than that of the first protruded section 6 c.
- a length in the axis CL direction of the first protruded section 6 c from the hitting surface 6 d 1 to the tip end of the second protruded section 6 hn is “d 2 ”.
- the second protruded section 6 hn protrudes downward from the hitting surface 6 d 1 by the distance “d 2 ”.
- a length Lk in the axis CL direction of the first protruded section 6 c is equivalent to a length in the axis CL direction of an area in which the hub 6 engages with the first outer circumferential surface 5 b 1 of the sleeve 5 , wherein the inner circumferential surface 6 b of the first protruded section 6 c maintains the first outer diameter ⁇ A within the area.
- the length Lk is an engaging length of the hub 6 with respect to the sleeve 5 .
- FIGS. 3 a - 3 c are cross sectional drawings for explaining each step of forming the first protruded section 6 c of the hub 6 through a press working and FIG. 4 is an enlarged cross sectional drawing in part showing a right side of the third step of the forming process through the press working shown in FIG. 3 c.
- a prepared hole 6 M 1 with centering on an axis CL 1 is formed on a sheet metal 6 M through a piercing process, and then the sheet metal 6 M having the prepared hole 6 M 1 is sandwiched between female dies 61 and 62 (first step).
- a burring punch 63 is force fitted into the prepared hole 6 M 1 in an arrow direction along the center axis CL 1 so as to form a protruded section 6 M 2 (hereinafter referred to as “first protruded section 6 M 2 ”) through a so called burring process (second step).
- the first and second steps are the same processes as the normal burring process.
- the sheet metal 6 M having the first protruded section 6 M 2 is sandwiched between a female die 64 and a male die 65 .
- the female and male dies 64 and 65 securely fasten the sheet metal 6 M by sandwiching inner and outer surfaces of the first protruded section 6 M 2 along its contour between them.
- a stepped section (shown as “ 6 d ” in FIG. 2 ) is formed on a tip end surface at an innermost side of the first protruded section 6 M 2 by punching a male die 66 having an annular punching section 66 P into the tip end surface in an arrow D 66 direction (third step).
- a tip of the annular punching section 66 P is formed in a specific shape that corresponds to the hitting surface 6 d 1 of the stepped section 6 d of the hub 6 shown in FIG. 2 .
- the punching process makes the tip of the first protruded section 6 M 2 ( 6 c ) result in plastic deformation, and the second protruded section 6 hn is formed thereon.
- the hitting surface 6 d 1 is formed by punching the tip end surface of the first protruded section 6 c ( 6 M 2 ) by means of the male die 66 while both the inner circumferential surface 6 b of the first protruded section 6 c ( 6 M 2 ) and the top surface 6 k 1 of the base section 6 k are securely fastened by the male die 65 .
- the forming process can achieve exceptional effect such that dimensions of the first inner diameter ⁇ A of the inner circumferential surface 6 b and a distance Lc from the top surface 6 k 1 of the base section 6 k to the hitting surface 6 d 1 are formed with a high degree of accuracy.
- the projected holding part 1 c and the holding section 106 (hereinafter referred to as “protruded section”) were just formed by the burring process as the same process as shown in FIG. 3 b , so that the tip end portion of the protruded sections 1 c and 106 were not restricted in dimensions.
- the length in the axial direction of the protruded sections 1 c and 106 that corresponds to the distance Lc in FIG. 4 is hardly regulated with a high degree of accuracy, and resulting in failing to achieve the above-mentioned exceptional effect to be realized by the present invention.
- the hub 6 is tightly engaged with the sleeve 5 in the radial direction between the first outer circumferential surface 5 b 1 of the sleeve 5 and the inner circumferential surface 6 b of the hub 6 within the range of the distance Lk in the axis CL direction.
- the hitting surface 6 d 1 of the hub 6 tightly contacts with the receiving surface 5 c 1 of the sleeve 5 in the thrust direction.
- the hub 6 can be positioned in extremely higher accuracy with respect to the sleeve 5 in the axis CL direction.
- FIG. 5 is a cross sectional view of the motor 50 when a disc is loaded thereon.
- a disc D is a platter having a center hole Da in the center and placed on the sheet 11 of the motor 50 , wherein the motor 50 is placed such that the motor base 1 is located at the bottom.
- the disc D is fixed to the motor 50 by means of a clamper 12 .
- the clamper 12 is produced from aluminum through a cutting process and formed in a ring shape.
- the shape of the clamper 12 is designed for having some degree of elasticity.
- a chamfered corner section 12 a is formed at a lower edge section of an outer circumference of the clamper 12 .
- the chamfered corner section 12 a contacts with a corner edge of the center hole Da of the disc D.
- an inner diameter ⁇ K of a center hole of the clamper 12 is formed so as to be slightly smaller than the first outer diameter ⁇ A of the first outer circumferential surface 5 b 1 of the sleeve 5 .
- the clamper 12 is force fitted or shrink fitted into the circumferential groove 5 d of the sleeve 5 and clamps down the disc D placed on the sheet 11 by sandwiching the disc D between the clamper 12 and the sheet 11 .
- a top corner edge 12 b of an inner circumference of the clamper 12 contacts with the slanted wall surface 5 d 1 of the circumferential groove 5 d , and resulting in automatically centering the clamper 12 .
- the disc D is also centered automatically as the clamper 12 is automatically centered.
- the location of the hub 6 in the axis CL direction is maintained in position with a high degree of accuracy.
- FIG. 6 is a cross sectional view of a motor 50 A according to a second embodiment of the present invention showing a disc loaded thereon.
- the motor 50 A according to the second embodiment of the present invention is identical to the motor 50 according to the first embodiment of the present invention except for the sleeve 5 , the hub 6 and a clamping mechanism for a disc. Therefore, the same components as the motor 50 are denoted by the same reference signs and their descriptions are omitted.
- a sleeve 5 A and a hub 6 A of the motor 50 A according to the second embodiment of the present invention are different in their shapes from the sleeve 5 and the hub 6 of the motor 50 according to the first embodiment of the present invention.
- a shape and a material of a clamper 12 A for clamping a disc D is also different from the clamper 12 of the motor 50 .
- the sleeve 5 A of the motor 50 A is not provided with the circumferential groove 5 d on an outer circumferential surface of the sleeve 5 A.
- the hub 6 A is provided with a raised section 6 At, which tightly engages with a center hole Da of the disc D without any rattling.
- an outer circumferential surface 6 At 1 of the raised section 6 At of the hub 6 A tightly engages with the center hole Da of the disc D, and resulting in centering the disc D.
- the clamper 12 A is produced from a metal thin plate having springiness and provided with a center hole 12 Ab that engages with the sleeve 5 A and a recessed section 12 Aa that is dented circumferentially.
- a material for the clamper 12 A is a stainless steel material having a thickness of 0.6 mm.
- the clamper 12 A that engages with the sleeve 5 A is depressed by a stop ring 13 so as not to come out from the sleeve 5 A.
- the stop ring 13 is force fitted on an outer circumferential surface 5 Ab of the sleeve 5 A and fixed thereto in such a way that the recessed section 12 Aa of the clamper 12 A contacts with the disc D and depress the disc D downward.
- the position of the recessed section 12 Aa contacting with the disc D is designated to be a position on the disc D opposite to the sheet 11 affixed on the hub 6 A so as not to warp the disc D.
- the sleeve 5 A it is not necessary for the sleeve 5 A to be provided with a circumferential groove, so that the sleeve 5 A can be manufactured in lower cost.
- a length LAK of a first protruded section 6 Ac of the hub 6 A that is a range of engaging the first protruded section 6 Ac with the sleeve 5 A in the axis CL direction can be enlarged by an amount of protrusion of the raised section 6 At.
- the raised section 6 At can enlarge an engaging length (LAK).
- a motor can be thinned in thickness and lowered in price.
- the motor achieves excellent effects such that dynamic characteristics of the motor never diminished, life of the motor never shortened and a disc loaded on the motor is positioned in the axial direction with a high degree of accuracy.
- a method of forming the hitting surface 6 d 1 in the second protruded section 6 d of the hub 6 or 6 A is not limited to the above-mentioned press working.
- the hitting surface 6 d 1 can be formed through a cutting process in such a way that the outer circumference of the tip of the first protruded section 6 c is cut off based on the top surface 6 k 1 or a bottom surface of the base section 6 k of the hub 6 after the first protruded section 6 c is formed by the burring process.
- the location in the axis CL direction of the hitting surface 6 d 1 can be positioned with a high degree of accuracy.
- the hub 6 can be produced from a metal block through a cutting process totally.
- the location in the axis CL direction of the hub 6 can be positioned with a high degree of accuracy by contacting the hitting surface 6 d 1 of the hub 6 formed through the cutting process with the receiving surface 5 c 1 of the sleeve 5 .
- the hitting surface 6 d 1 of the hub 6 is desirable for the hitting surface 6 d 1 of the hub 6 to be formed through the above-mentioned press working from the viewpoint of suppressing the rise of manufacturing cost.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Motor Or Generator Frames (AREA)
Abstract
A motor adopting an improved mechanism is composed of a stator having a shaft and a rotor provided with a sleeve and a hub, wherein the shaft is inserted into the hub and the hub is fixed on an outer circumferential surface of the sleeve. The outer circumferential surface of the sleeve is provided with a first outer circumferential surface, a second outer circumferential surface and a receiving surface that links between the first and second outer circumferential surfaces. The hub is provided with a base section, a through hole and a first protruded section protruding downward from the base section. A tip end portion of the first protruded section is provided with a hitting surface that contacts with the receiving surface of the sleeve and a second protruded section that links to the contacting surface and protrudes downward from the contacting surface.
Description
- 1. Field of the Invention
- This invention relates to a motor adopting an improved mechanism, particularly, relates to a motor of which hub is formed from a metal plate through a press working.
- 2. Description of the Related Art
- A motor is commonly installed in a disc driving unit that drives a disc such as a hard disc and an optical disc to rotate.
- It has been strongly required for such a disc driving unit to be thinner in thickness and lower in price as a portable disc driving unit such as a portable disc drive and a portable music player has been popularized recently.
- As a matter of course, such a requirement has been also directed toward a motor to be installed in such a disc driving unit.
- It has been commonly applied for a conventional motor that a rotor hub of the motor was produced from a rod stock of aluminum through a cutting process. In this regard, there has been a limit to thinning in thickness and lowering in price. In this connection, a rotor hub is generically referred to as “hub” in some cases.
- Accordingly, in order to contribute to the above-mentioned market demand, various technologies for producing a rotor hub from a thin metal plate through a press working have been proposed. Some examples of such a technology are disclosed in the Japanese publication of unexamined patent applications No. 2003-338102 and No. 2001-245461 that was filed by the same inventor as the present invention.
- The motors disclosed in the Japanese publication of unexamined patent applications No. 2003-338102 and No. 2001-245461 are a so-called shaft rotating type motor. In such a shaft rotating type motor, a radial bearing section such as a sleeve that supports a shaft axially is fixed to a stator side.
- Further, both the shaft, which is supported by the radial bearing section so as to be rotatable freely, and a rotor hub, which is fixed to an outer circumferential surface of the shaft, rotate as a rotor.
- In the meantime, when the rotor hub that is formed by the press working is fixed to the outer circumferential surface of the shaft, it is essential for the rotor hub to be provided with some amounts of engaging length with respect to the shaft along an axis of revolution of the shaft so as to obtain prescribed fixing strength between the rotor hub and the shaft or a prescribed degree of orthogonality with respect to the shaft.
- In order to achieve an enough amount of engaging length, a through hole having a protruding section in a cylindrical shape is formed in the center of the rotor hub so as to engage the through hole of the rotor hub with the outer circumferential surface of the shaft.
- Further, a bearing or an outer peripheral section of a sleeve is engaged with the through hole of the rotor hub.
- More specifically, in the case of the Japanese publication of unexamined patent applications No. 2003-338102, a projected holding part 1 c (see Abstract, FIG. 3 and paragraph [0019] in column 5) is equivalent to the above-mentioned protruding section of the rotor hub.
-
FIG. 7 is a cross sectional view of a conventional motor according to the prior art or the Japanese publication of unexamined patent applications No. 2001-245461. - Further, in the case of the Japanese publication of unexamined patent applications No. 2001-245461, as shown in
FIG. 7 , aholding section 106 in a cylindrical shape, which is formed on arotor hub 105 and engages with ashaft 102, is equivalent to the above-mentioned protruding section of the rotor hub. - In such a structure of the rotor hub in which the protruding section of the rotor hub engages with the outer circumferential surface of the shaft, increasing an engaging length between the protruding section and the shaft is one method for improving the engaging strength and for obtaining the degree of orthogonality with a high degree of accuracy. However, the structure of the rotor hub creates a problem such that the motor results in increasing in total thickness.
- On the contrary, in case of increasing the engaging length between the protruding section and the shaft without increasing total thickness of the motor, an engaging length between a radial bearing and a shaft is obliged to be shortened, and resulting in generating another problem such that the radial bearing fails to exhibit its primary performance and life of the bearing is shortened.
- In other words, the other problem deteriorates dynamic characteristics of the motor and results in shortening the life of the motor.
- Further, the rotor hub is provided with a flat surface on which a disc is mounted directly or through a member such as a sheet (hereinafter the “flat surface” is referred to as “disc mounting surface”. A location of the disc mounting surface in an axial direction affects a position of a disc surface directly, so that the location of the disc mounting surface must be positioned with a high degree of accuracy.
- With respect to the disc mounting surface, in the Japanese publication of unexamined patent applications No. 2003-338102, a
disk receiver 1 b is exhibited as the disc mounting surface. In the case of the Japanese publication of unexamined patent applications No. 2001-245461, aflat surface 107 is shown as the disc mounting surface inFIG. 7 . - However, the protruding section is formed by a burring process during the press working, so that an interval between a top surface of a flat section of the disc mounting surface and a tip of the protruded section is hardly obtained with a high degree of accuracy.
- Accordingly, it is difficult to determine the location of the rotor hub in the axial direction in relation to the shaft with a high degree of accuracy.
- Generally, in a disc driving unit, it is essential for an optical pickup or a head to be disposed without slanting with respect to a disc mounted thereon as far as possible. In this regard, it is desirable for a height or a location in the axial direction of the hub having the disc mounting surface to be determined with a high degree of accuracy.
- Accordingly, in consideration of the above-mentioned problems of the prior arts, an object of the present invention is to provide a motor adopting an improved mechanism, which enables to be thinned in thickness and lowered in price, and further the motor never diminishes dynamic characteristics or shortens life of the motor.
- In order to achieve the above object, the present invention provides, according to an aspect thereof, a motor adopting an improved mechanism comprising: a stator having a shaft; and a rotor provided with a sleeve into which the shaft is inserted and a hub fixed on an outer circumferential surface of the sleeve, wherein the rotor rotates with centering an axis of the shaft, and wherein the outer circumferential surface of the sleeve is provided with a first outer circumferential surface having a first diameter, a second outer circumferential surface having a second diameter that is larger than the first diameter, and a receiving surface that links between the first outer circumferential surface and the second outer circumferential surface and intersects with the shaft at right angles, and wherein the hub is provided with a base section that extends in a direction intersecting with an axis of the shaft at right angles, a through hole that is formed in the center of the base section and engages with the outer circumferential surface of the sleeve, and a first protruded section that protrudes downward from the base section in the through hole side in parallel with the axis of the shaft, and further wherein a tip end portion of the first protruded section is a surface intersecting with the axis of the shaft at right angles and provided with a hitting surface that contacts with the receiving surface of the sleeve and a second protruded section that links to the contacting surface and protrudes downward from the contacting surface in an opposite direction toward the base section.
- Other object and further features of the present invention will be apparent from the following detailed description when read in conjunction with the accompanying drawings.
-
FIG. 1 is a cross sectional view of a motor adopting an improved mechanism according to a first embodiment of the present invention showing just one side of the motor symmetrical to an axis of revolution. -
FIG. 2 is an enlarged cross sectional view in part of a major part of the motor shown inFIG. 1 . -
FIG. 3 a is a cross sectional drawing for explaining a first step of forming a hub through a press working. -
FIG. 3 b is a cross sectional drawing for explaining a second step of forming the hub through the press working. -
FIG. 3 c is a cross sectional drawing for explaining a third step of forming the hub through the press working. -
FIG. 4 is an enlarged cross sectional drawing in part showing a right side of the third step of forming the hub shown inFIG. 3 c. -
FIG. 5 is a cross sectional view of the motor shown inFIG. 1 when a disc is loaded thereon. -
FIG. 6 is a cross sectional view of a motor adopting an improved mechanism according to a second embodiment of the present invention showing a disc loaded thereon. -
FIG. 7 is a cross sectional view of a conventional motor according to a prior art. - In the present invention, a rotor hub is defined as “hub”.
- In reference to
FIGS. 1-5 , a motor adopting an improved mechanism according to a first embodiment of the present invention is described in detail. - A motor according to the first embodiment of the present invention is a disc driving motor, which is installed in a disc driving unit and drives a hard disc to rotate.
-
FIG. 1 is a cross sectional view of a motor adopting an improved mechanism according to a first embodiment of the present invention. -
FIG. 2 is an enlarged cross sectional view in part of a major part of the motor shown inFIG. 1 . -
FIGS. 3 a-3 c are cross sectional drawings for explaining each step of forming a hub through a press working. -
FIG. 4 is an enlarged cross sectional drawing in part showing a right side of the third step of forming the hub shown inFIG. 3 c. -
FIG. 5 is a cross sectional view of the motor shown inFIG. 1 when a disc is loaded thereon. - In
FIGS. 1 , 2 and 5, a cross section of a motor adopting an improved mechanism is symmetrical to an axis CL of revolution, so that each drawing shows just right half of the motor and is generically referred to as a cross sectional view of the motor. - In
FIG. 1 , amotor 50 is composed of astator 50S and arotor 50R. - As shown in
FIG. 1 , thestator 50S is further composed of amotor base 1, ashaft 2, acoil 3, acore 4 and athrust ring 9. Theshaft 2 is force fitted into athrough hole 1 a provided on themotor base 1. Thecoil 3 is wound around thecore 4. Thecore 4 is fixed to an outer circumferential surface of anannular wall section 1 b formed on themotor base 1. Thethrust ring 9 is fixed to one tip end portion of theshaft 2 opposite to themotor base 1 side. - Further, the
motor base 1 is formed from aluminum through a diecasting process and theshaft 2 is produced from a stainless steel material through a cutting process. - Furthermore, the
thrust ring 9 is also produced from a stainless steel material through a cutting process. - On the other hand, the
rotor 50R is further composed of asleeve 5 having a throughhole 5 a, ahub 6, aring magnet 7 and acounter plate 8. Thehub 6 is glued to an outercircumferential surface 5 b of thesleeve 5 or glued to thesleeve 5 after thesleeve 5 is force fitted in a throughhole 6 ka of thehub 6. Thering magnet 7 is fixed on an inner wall surface of acircumferential wall 6 a of thehub 6, wherein thecircumferential wall 6 a extends downward from an outer circumference of abase section 6 k of thehub 6. Thecounter plate 8 is installed on a steppedsection 5 a 2 having a plurality of steps that is provided on a top end portion of thesleeve 5 so as to plug an opening hole of the throughhole 5 a. - Further, the
sleeve 5 is produced from a copper based material, a stainless steel material or an aluminum based material through a cutting process. Thehub 6 is produced from a one-millimeter-thick metal plate of a magnetic body such as an iron based material and a magnetic stainless steel material through a press working. Thecounter plate 8 is produced from a stainless steel material through a cutting process. - Furthermore, a
sheet 11 made from resin is affixed on atop surface 6k 1 of thebase section 6 k of thehub 6. Thesheet 11 is provided for preventing a disc from being scratched by thehub 6 when the disc is loaded on themotor 50. Thesheet 11 can be made from a polyester resin film having a thickness of 0.1 mm, for instance. - More, one pair of radial dynamic pressure grooves RD1 and RD2 is formed on an outer
circumferential surface 2 a of theshaft 2, wherein the dynamic pressure grooves RD1 and RD2 are disposed so as to be apart from each other in an axial direction of the axis CL of revolution. - Moreover, thrust dynamic pressure grooves SD1 and SD2 are formed on top and bottom surfaces of the
thrust ring 9 respectively. - The above-mentioned components of the
motor 50 are assembled such that theshaft 2 is inserted into the throughhole 5 a of thesleeve 5. - Further, the
thrust ring 9 is sandwiched between thecounter plate 8 and thesleeve 5 so as to remain a gap (second gap) between the bottom surface of thethrust ring 9 and abase surface 5 a 3 of the steppedsection 5 a 2 of thesleeve 5 and another gap (fourth gap) between abottom surface 8 a of thecounter plate 8 and the top surface of thethrust ring 9. - Hereupon,
lubricant 10 is filled in a gap route that goes from a taper seal section TS to a gap between atop surface 2 b of theshaft 2 and thebottom surface 8 a of thecounter plate 8 as a remotest section of the gap route through a first gap between the outercircumferential surface 2 a of theshaft 2 including the radial dynamic pressure grooves RD1 and RD2 and an inner circumferential surface of thesleeve 5, the second gap between thebase surface 5 a 3 of thesleeve 5 and the bottom surface of thethrust ring 9 including a thrust dynamic pressure groove SD2, a third gap between thesleeve 5 and an outer circumferential surface of thethrust ring 9 and the fourth gap between the top surface of thethrust ring 9 including a thrust dynamic pressure groove SD1 and thebottom surface 8 a of thecounter plate 8 as the remotest section of the gap route. - The taper seal section TS is a sealing section for preventing the
lubricant 10 from leaking out from the gap route by means of physical action such as the capillary phenomenon. In this connection, afluid level 10 a of thelubricant 10 is designated to be positioned in the middle of the taper seal section TS. - Further, radial dynamic pressure bearing sections RB1 and RB2 are constituted by the radial dynamic pressure grooves RD1 and RD2 and their confronting surface of the
sleeve 5, that is, the inner circumferential surface of the throughhole 5 a of thesleeve 5 and thelubricant 10 filled in the first gap between them. - Furthermore, a first thrust dynamic pressure bearing section SB1 is constituted by the thrust dynamic pressure groove SD1 and its confronting surface, that is, the top surface of the
thrust ring 9 formed with the thrust dynamic pressure groove SD1 and thebottom surface 8 a of thecounter plate 8 and thelubricant 10 filled in the fourth gap between them. - More, a second thrust dynamic pressure bearing section SB2 is constituted by the thrust dynamic pressure groove SD2 and its confronting surface, that is, the bottom surface of the
thrust ring 9 formed with the thrust dynamic pressure groove SD2 and thebase surface 5 a 3 of thesleeve 5 and thelubricant 10 filled in the second gap between them. - In the
motor 50 in which thestator 50S and therotor 50R are assembled as mentioned above, therotor 50R starts to rotate when prescribed electricity is supplied to thecoil 3 from outside of themotor 50. - In this regard, the
rotor 50R is supported so as to be rotatable freely with respect to thestator 50S while therotor 50R is floated by dynamic pressure generated by each of the thrust and radial dynamic pressure bearing sections RB1, RB2, SB1 and SB2 as therotor 50R rotates. - In reference to
FIG. 2 , a structure of fixing thehub 6 to thesleeve 5 is described in detail next. -
FIG. 2 shows partially a major part of themotor 50 inFIG. 1 . - In
FIG. 2 , “ΦA” denotes a first outer diameter of a first outercircumferential surface 5b 1 of thesleeve 5, “ΦB” denotes a second outer diameter of a second outercircumferential surface 5b 2 of thesleeve 5, “ΦC” denotes an inner diameter of the throughhole 5 a of thesleeve 5 and “Lt1” denotes a total length in the axis CL direction of thesleeve 5. - Further, as shown in
FIG. 2 , the outercircumferential surface 5 b is constituted by the first outercircumferential surface 5b 1 having the first outer diameter ΦA and the second outercircumferential surface 5b 2 having the second outer diameter ΦB, wherein the second outer diameter ΦB is larger than the first outer diameter ΦA by a difference d3. - Furthermore, a location of a boundary section between the first and second outer
circumferential surfaces 5 b 1 and 5 b 2 of thesleeve 5 is positioned at a distance Lt2 from abottom end surface 5 t of thesleeve 5. The boundary section is a steppedsection 5 c having a receivingsurface 5c 1, which intersects with the axis CL at right angles. - More, a
circumferential groove 5 d is formed on the top end portion of thesleeve 5 opposite to thebottom end surface 5 t confronting with themotor base 1. - More specifically, a length or a width in the axis CL direction of a deepest section of the
circumferential groove 5 d is “L1” and a depth of thecircumferential groove 5 d from the first outercircumferential surface 5b 1 is “d1”. - Moreover, a
wall surface 5d 1 is provided at an upper edge portion of thecircumferential groove 5 d as a slanted surface, wherein thewall surface 5d 1 is inclined so as to increase a width in the axis CL direction of thecircumferential groove 5 d in accordance with a distance from the deepest section toward the first outercircumferential surface 5b 1. An angle of gradient of thewall surface 5d 1 is 45 degrees, for instance, with respect to the axis CL. - Typical values of the above-mentioned dimensions, for instance, are as follows:
- “ΦA”=10.0 mm, “ΦB”=11.0 mm, “ΦC”=3 mm, “L1”=0.7 mm, “d1”=0.4 mm, “Lt1”=9.8 mm and “Lt2”=3 mm.
- On the other hand, as shown in
FIG. 2 , thehub 6 is provided with the throughhole 6 ka in the center, wherein the throughhole 6 ka tightly engages with the first outercircumferential surface 5b 1 having the first outer diameter ΦA of thesleeve 5. - Further, the
hub 6 is provided with aprotruded section 6 c (hereinafter referred to as “first protrudedsection 6 c”), which protrudes downward from thebase section 6 k of thehub 6 in the throughhole 6 ka side in parallel with theshaft 2. - Furthermore, an inner
circumferential surface 6 b of the first protrudedsection 6 c also tightly engages with the first outercircumferential surface 5b 1 having the first outer diameter ΦA of thesleeve 5. - More, the first protruded
section 6 c is formed by a burring process during a press working. The forming process of the first protrudedsection 6 c will be detailed. - Moreover, a stepped section 6 d having a shape corresponding to the stepped
section 5 c of thesleeve 5 is formed on a tip end portion of the first protrudedsection 6 c. - More specifically, the tip end portion of the first protruded
section 6 c, which is a surface that intersects with the axis CL at right angles, is provided with a hitting surface 6d 1, which contacts with the receivingsurface 5c 1 of thesleeve 5, and athin cladding section 6 hn (hereinafter referred to as “second protrudedsection 6 hn”), which protrudes downward toward themotor base 1 from the hitting surface 6d 1. - Further, an inner diameter of an inner circumferential surface of the second protruded
section 6 hn is “ΦB6”. - Furthermore, the inner diameter ΦB6 is larger than the second outer diameter ΦB of the second outer
circumferential surface 5b 2 of thesleeve 5. - Accordingly, the inner circumferential surface of the second protruded
section 6 hn is separated from the second outercircumferential surface 5b 2 of thesleeve 5. - Further, the thickness of the second protruded
section 6 hn is thinner than that of the first protrudedsection 6 c. - Furthermore, a length in the axis CL direction of the first protruded
section 6 c from the hitting surface 6d 1 to the tip end of the second protrudedsection 6 hn is “d2”. In other words, the second protrudedsection 6 hn protrudes downward from the hitting surface 6d 1 by the distance “d2”. - More, a length Lk in the axis CL direction of the first protruded
section 6 c is equivalent to a length in the axis CL direction of an area in which thehub 6 engages with the first outercircumferential surface 5b 1 of thesleeve 5, wherein the innercircumferential surface 6 b of the first protrudedsection 6 c maintains the first outer diameter ΦA within the area. As a matter of fact, the length Lk is an engaging length of thehub 6 with respect to thesleeve 5. - Typical values of the above-mentioned dimensions, for instance, are as follows:
- “ΦB6”=11.1 mm, “d2”=0.2 mm, “Lk”=3.4 mm and “d3”=(ΦB−ΦA)/2=0.5 mm.
- In reference to
FIGS. 3 a-4, the forming process of the first protrudedsection 6 c is described in detail next. -
FIGS. 3 a-3 c are cross sectional drawings for explaining each step of forming the first protrudedsection 6 c of thehub 6 through a press working andFIG. 4 is an enlarged cross sectional drawing in part showing a right side of the third step of the forming process through the press working shown inFIG. 3 c. - Firstly, as shown in
FIG. 3 a, a prepared hole 6M1 with centering on an axis CL1 is formed on asheet metal 6M through a piercing process, and then thesheet metal 6M having the prepared hole 6M1 is sandwiched between female dies 61 and 62 (first step). - Secondly, as shown in
FIG. 3 b, a burringpunch 63 is force fitted into the prepared hole 6M1 in an arrow direction along the center axis CL1 so as to form a protruded section 6M2 (hereinafter referred to as “first protruded section 6M2”) through a so called burring process (second step). - Hereupon, the first and second steps are the same processes as the normal burring process.
- Thirdly, as shown in
FIG. 3 c, thesheet metal 6M having the first protruded section 6M2 is sandwiched between afemale die 64 and amale die 65. - More specifically, the female and male dies 64 and 65 securely fasten the
sheet metal 6M by sandwiching inner and outer surfaces of the first protruded section 6M2 along its contour between them. - Then, a stepped section (shown as “6 d” in
FIG. 2 ) is formed on a tip end surface at an innermost side of the first protruded section 6M2 by punching amale die 66 having anannular punching section 66P into the tip end surface in an arrow D66 direction (third step). In this connection, a tip of theannular punching section 66P is formed in a specific shape that corresponds to the hitting surface 6d 1 of the stepped section 6 d of thehub 6 shown inFIG. 2 . - The punching process makes the tip of the first protruded section 6M2 (6 c) result in plastic deformation, and the second protruded
section 6 hn is formed thereon. - According to the above-mentioned forming process of the second protruded
section 6 hn, as shown inFIG. 4 , the hitting surface 6d 1 is formed by punching the tip end surface of the first protrudedsection 6 c (6M2) by means of the male die 66 while both the innercircumferential surface 6 b of the first protrudedsection 6 c (6M2) and thetop surface 6k 1 of thebase section 6 k are securely fastened by the male die 65. - Accordingly, the forming process can achieve exceptional effect such that dimensions of the first inner diameter ΦA of the inner
circumferential surface 6 b and a distance Lc from thetop surface 6k 1 of thebase section 6 k to the hitting surface 6d 1 are formed with a high degree of accuracy. - As a matter of course, since the second protruded
section 6 hn is formed as relief of the plastic deformation, a distance Ld from atip end surface 6hn 1 of the second protrudedsection 6 hn to thetop surface 6k 1 results in being formed with a low degree of accuracy. However, there is really very little chance that the second protrudedsection 6 hn contributes to functions of themotor 50, so that the second protrudedsection 6 hn never affects functions or characteristics of themotor 50. - On the contrary, in the case of the Japanese publication of unexamined patent applications No. 2003-338102 and No. 2001-245461 as the prior arts, the projected holding part 1 c and the holding section 106 (hereinafter referred to as “protruded section”) were just formed by the burring process as the same process as shown in
FIG. 3 b, so that the tip end portion of the protrudedsections 1 c and 106 were not restricted in dimensions. - Accordingly, the length in the axial direction of the protruded
sections 1 c and 106 that corresponds to the distance Lc inFIG. 4 is hardly regulated with a high degree of accuracy, and resulting in failing to achieve the above-mentioned exceptional effect to be realized by the present invention. - In the above-mentioned structure of fixing the
hub 6 to thesleeve 5 shown inFIG. 2 , thehub 6 is tightly engaged with thesleeve 5 in the radial direction between the first outercircumferential surface 5b 1 of thesleeve 5 and the innercircumferential surface 6 b of thehub 6 within the range of the distance Lk in the axis CL direction. - Further, the hitting surface 6
d 1 of thehub 6 tightly contacts with the receivingsurface 5c 1 of thesleeve 5 in the thrust direction. - Accordingly, the
hub 6 can be positioned in extremely higher accuracy with respect to thesleeve 5 in the axis CL direction. - In reference to
FIG. 5 , a state of loading a disc on themotor 50 according to the first embodiment of the present invention is described next. -
FIG. 5 is a cross sectional view of themotor 50 when a disc is loaded thereon. - In
FIG. 5 , a disc D is a platter having a center hole Da in the center and placed on thesheet 11 of themotor 50, wherein themotor 50 is placed such that themotor base 1 is located at the bottom. - Then the disc D is fixed to the
motor 50 by means of aclamper 12. - More specifically, the
clamper 12 is produced from aluminum through a cutting process and formed in a ring shape. The shape of theclamper 12 is designed for having some degree of elasticity. - Further, a
chamfered corner section 12 a is formed at a lower edge section of an outer circumference of theclamper 12. The chamferedcorner section 12 a contacts with a corner edge of the center hole Da of the disc D. - Furthermore, an inner diameter ΦK of a center hole of the
clamper 12 is formed so as to be slightly smaller than the first outer diameter ΦA of the first outercircumferential surface 5b 1 of thesleeve 5. - More, the
clamper 12 is force fitted or shrink fitted into thecircumferential groove 5 d of thesleeve 5 and clamps down the disc D placed on thesheet 11 by sandwiching the disc D between theclamper 12 and thesheet 11. - When the disc D is clamped down by the
clamper 12, atop corner edge 12 b of an inner circumference of theclamper 12 contacts with the slantedwall surface 5d 1 of thecircumferential groove 5 d, and resulting in automatically centering theclamper 12. The disc D is also centered automatically as theclamper 12 is automatically centered. - When the
clamper 12 is installed on thesleeve 5, downward force F1 is applied to thehub 6 through the disc D and thesheet 11. However, since the hitting surface 6d 1 of thehub 6 tightly contacts with the receivingsurface 5c 1 of thesleeve 5 as mentioned above, thehub 6 never moves downward toward themotor base 1 side. - In other words, the location of the
hub 6 in the axis CL direction is maintained in position with a high degree of accuracy. - In reference to
FIG. 5 , a motor adopting an improved mechanism according to a second embodiment of the present invention is described next. -
FIG. 6 is a cross sectional view of amotor 50A according to a second embodiment of the present invention showing a disc loaded thereon. - The
motor 50A according to the second embodiment of the present invention is identical to themotor 50 according to the first embodiment of the present invention except for thesleeve 5, thehub 6 and a clamping mechanism for a disc. Therefore, the same components as themotor 50 are denoted by the same reference signs and their descriptions are omitted. - In
FIG. 6 , asleeve 5A and ahub 6A of themotor 50A according to the second embodiment of the present invention are different in their shapes from thesleeve 5 and thehub 6 of themotor 50 according to the first embodiment of the present invention. - Further, a shape and a material of a
clamper 12A for clamping a disc D is also different from theclamper 12 of themotor 50. - More specifically, the
sleeve 5A of themotor 50A is not provided with thecircumferential groove 5 d on an outer circumferential surface of thesleeve 5A. - Further, the
hub 6A is provided with a raised section 6At, which tightly engages with a center hole Da of the disc D without any rattling. - Furthermore, an outer circumferential surface 6At1 of the raised section 6At of the
hub 6A tightly engages with the center hole Da of the disc D, and resulting in centering the disc D. - On the other hand, the
clamper 12A according to the second embodiment of the present invention is produced from a metal thin plate having springiness and provided with a center hole 12Ab that engages with thesleeve 5A and a recessed section 12Aa that is dented circumferentially. One example of a material for theclamper 12A is a stainless steel material having a thickness of 0.6 mm. - The
clamper 12A that engages with thesleeve 5A is depressed by astop ring 13 so as not to come out from thesleeve 5A. Thestop ring 13 is force fitted on an outer circumferential surface 5Ab of thesleeve 5A and fixed thereto in such a way that the recessed section 12Aa of theclamper 12A contacts with the disc D and depress the disc D downward. - Further, the position of the recessed section 12Aa contacting with the disc D is designated to be a position on the disc D opposite to the
sheet 11 affixed on thehub 6A so as not to warp the disc D. - According to the clamping mechanism of the
motor 50A based on the second embodiment of the present invention, it is not necessary for thesleeve 5A to be provided with a circumferential groove, so that thesleeve 5A can be manufactured in lower cost. - Further, a length LAK of a first protruded section 6Ac of the
hub 6A that is a range of engaging the first protruded section 6Ac with thesleeve 5A in the axis CL direction can be enlarged by an amount of protrusion of the raised section 6At. In other words, the raised section 6At can enlarge an engaging length (LAK). - Accordingly, fixing strength of the
hub 6A against thesleeve 5A can be improved furthermore. - As mentioned above, according to the present invention, a motor can be thinned in thickness and lowered in price.
- Further, the motor achieves excellent effects such that dynamic characteristics of the motor never diminished, life of the motor never shortened and a disc loaded on the motor is positioned in the axial direction with a high degree of accuracy.
- While the invention has been described above with reference to a specific embodiment thereof, it is apparent that many changes, modifications and variations in configuration, materials and the arrangement of equipment and devices can be made without departing from the invention concept disclosed herein.
- For instance, a method of forming the hitting surface 6
d 1 in the second protruded section 6 d of thehub hub 6 as a representative of thehubs d 1 can be formed through a cutting process in such a way that the outer circumference of the tip of the first protrudedsection 6 c is cut off based on thetop surface 6k 1 or a bottom surface of thebase section 6 k of thehub 6 after the first protrudedsection 6 c is formed by the burring process. By the cutting process, the location in the axis CL direction of the hitting surface 6d 1 can be positioned with a high degree of accuracy. - Further, the
hub 6 can be produced from a metal block through a cutting process totally. In this case, the location in the axis CL direction of thehub 6 can be positioned with a high degree of accuracy by contacting the hitting surface 6d 1 of thehub 6 formed through the cutting process with the receivingsurface 5c 1 of thesleeve 5. - In any cases, however, there is fear that forming the
hub 6 through the cutting process raises manufacturing cost of thehub 5. - Accordingly, it is desirable for the hitting surface 6
d 1 of thehub 6 to be formed through the above-mentioned press working from the viewpoint of suppressing the rise of manufacturing cost. - In addition thereto, it will be apparent to those skilled in the art that various modifications and variations could be made in the bearing device and the motor mounted with the bearing device in the present invention without departing from the scope of the invention.
Claims (4)
1. A motor adopting an improved mechanism comprising:
a stator having a shaft; and
a rotor provided with a sleeve into which the shaft is inserted and a hub fixed on an outer circumferential surface of the sleeve,
wherein the rotor rotates with centering an axis of the shaft, and
wherein the outer circumferential surface of the sleeve is provided with a first outer circumferential surface having a first diameter, a second outer circumferential surface having a second diameter that is larger than the first diameter, and a receiving surface that links between the first outer circumferential surface and the second outer circumferential surface and intersects with the shaft at right angles, and
wherein the hub is provided with a base section that extends in a direction intersecting with an axis of the shaft at right angles, a through hole that is formed in the center of the base section and engages with the outer circumferential surface of the sleeve, and a first protruded section that protrudes downward from the base section in the through hole side in parallel with the axis of the shaft, and
further wherein a tip end portion of the first protruded section is a surface intersecting with the axis of the shaft at right angles and provided with a hitting surface that contacts with the receiving surface of the sleeve and a second protruded section that links to the contacting surface and protrudes downward from the contacting surface in an opposite direction toward the base section.
2. The motor adopting an improved mechanism as claimed in claim 1 , wherein an inner circumferential surface of the second protruded section is separated from the second outer circumferential surface of the sleeve.
3. The motor adopting an improved mechanism as claimed in claim 1 , wherein a thickness of the second protruded section is thinner than that of the first protruded section.
4. The motor adopting an improved mechanism as claimed in claim 1 , wherein the hub is formed from a metal substance through a press working.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/656,593 US8250735B2 (en) | 2007-06-29 | 2010-02-04 | Motor adopting improved mechanism |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2007-171969 | 2007-06-29 | ||
JP2007171969A JP2009011114A (en) | 2007-06-29 | 2007-06-29 | Motor |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/656,593 Division US8250735B2 (en) | 2007-06-29 | 2010-02-04 | Motor adopting improved mechanism |
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US20090001844A1 true US20090001844A1 (en) | 2009-01-01 |
Family
ID=40159546
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/213,342 Abandoned US20090001844A1 (en) | 2007-06-29 | 2008-06-18 | Motor adopting improved mechanism |
US12/656,593 Expired - Fee Related US8250735B2 (en) | 2007-06-29 | 2010-02-04 | Motor adopting improved mechanism |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/656,593 Expired - Fee Related US8250735B2 (en) | 2007-06-29 | 2010-02-04 | Motor adopting improved mechanism |
Country Status (2)
Country | Link |
---|---|
US (2) | US20090001844A1 (en) |
JP (1) | JP2009011114A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100192378A1 (en) * | 2009-02-04 | 2010-08-05 | Alphana Technology Co., Ltd. | Method for manufacturing a fluid dynamic bearing, a fluid dynamic bearing, a motor, and a disk drive device |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012023944A (en) * | 2010-06-15 | 2012-02-02 | Alphana Technology Co Ltd | Rotary apparatus |
KR20150127780A (en) * | 2012-03-19 | 2015-11-18 | 삼성전기주식회사 | Rotating part assembly and motor including the same |
JP2015050788A (en) * | 2013-08-30 | 2015-03-16 | サムスン電機ジャパンアドバンスドテクノロジー株式会社 | Rotary apparatus |
Citations (7)
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US20010045782A1 (en) * | 1999-12-17 | 2001-11-29 | Lieu Dennis K. | Spindle motor with encapsulated stator and method of making same |
US20020117909A1 (en) * | 2001-01-25 | 2002-08-29 | Masato Gomyo | Motor provided with flexible circuit board |
US20040104634A1 (en) * | 2001-09-13 | 2004-06-03 | Nidec Corporation | Spindle motor and disk drive utilizing the spindle motor |
US6787954B2 (en) * | 2001-05-22 | 2004-09-07 | Matsushita Electric Industrial Co., Ltd. | Spindle motor |
US20040184188A1 (en) * | 2002-12-02 | 2004-09-23 | Matsushita Electric Industrial Co., Ltd. | Hydrodynamic bearing and disk recording/reproducing apparatus |
US20060267434A1 (en) * | 2005-05-30 | 2006-11-30 | Victor Company Of Japan, Limited | Spindle motor having dynamic pressure fluid bearing |
US7372663B2 (en) * | 2004-03-19 | 2008-05-13 | Seagate Technology Llc | Lubricated limiter for fluid dynamic bearing motor |
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JP3135553B2 (en) * | 1990-09-01 | 2001-02-19 | 日本電産株式会社 | Spindle motor |
JP2001187920A (en) * | 1998-12-24 | 2001-07-10 | Nsk Ltd | Spindle motor |
JP2001245461A (en) | 2000-02-29 | 2001-09-07 | Victor Co Of Japan Ltd | Spindle motor |
JP2003338102A (en) | 2002-05-20 | 2003-11-28 | Matsushita Electric Ind Co Ltd | Spindle motor for hard disk |
-
2007
- 2007-06-29 JP JP2007171969A patent/JP2009011114A/en active Pending
-
2008
- 2008-06-18 US US12/213,342 patent/US20090001844A1/en not_active Abandoned
-
2010
- 2010-02-04 US US12/656,593 patent/US8250735B2/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010045782A1 (en) * | 1999-12-17 | 2001-11-29 | Lieu Dennis K. | Spindle motor with encapsulated stator and method of making same |
US20020117909A1 (en) * | 2001-01-25 | 2002-08-29 | Masato Gomyo | Motor provided with flexible circuit board |
US6787954B2 (en) * | 2001-05-22 | 2004-09-07 | Matsushita Electric Industrial Co., Ltd. | Spindle motor |
US20040104634A1 (en) * | 2001-09-13 | 2004-06-03 | Nidec Corporation | Spindle motor and disk drive utilizing the spindle motor |
US20040184188A1 (en) * | 2002-12-02 | 2004-09-23 | Matsushita Electric Industrial Co., Ltd. | Hydrodynamic bearing and disk recording/reproducing apparatus |
US7372663B2 (en) * | 2004-03-19 | 2008-05-13 | Seagate Technology Llc | Lubricated limiter for fluid dynamic bearing motor |
US20060267434A1 (en) * | 2005-05-30 | 2006-11-30 | Victor Company Of Japan, Limited | Spindle motor having dynamic pressure fluid bearing |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100192378A1 (en) * | 2009-02-04 | 2010-08-05 | Alphana Technology Co., Ltd. | Method for manufacturing a fluid dynamic bearing, a fluid dynamic bearing, a motor, and a disk drive device |
US8776377B2 (en) * | 2009-02-04 | 2014-07-15 | Samsung Electro-Mechanics Japan Advanced Technology Co., Ltd. | Method for manufacturing a fluid dynamic bearing, a fluid dynamic bearing, a motor, and a disk drive device |
Also Published As
Publication number | Publication date |
---|---|
US20100146772A1 (en) | 2010-06-17 |
US8250735B2 (en) | 2012-08-28 |
JP2009011114A (en) | 2009-01-15 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ALPHANA TECHNOLOGY CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KODAMA, MITSUO;OMURA, YUJI;REEL/FRAME:021168/0364 Effective date: 20080609 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |