US20090000218A1 - Land rig - Google Patents
Land rig Download PDFInfo
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- US20090000218A1 US20090000218A1 US11/823,854 US82385407A US2009000218A1 US 20090000218 A1 US20090000218 A1 US 20090000218A1 US 82385407 A US82385407 A US 82385407A US 2009000218 A1 US2009000218 A1 US 2009000218A1
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- Prior art keywords
- top part
- substructure
- mast
- winch
- base
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- 238000005553 drilling Methods 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 24
- 230000008901 benefit Effects 0.000 description 8
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 210000001015 abdomen Anatomy 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
Definitions
- This invention is directed to land rigs; such rigs for wellbore drilling; such rigs with an erectable mast and/or substructure portion; and methods of their use.
- land rigs are delivered to a site, assembled and then disassembled. It is important that land rig components be easily transported and assembled. Costs associated with land rigs and associated equipment, can be calculated on a per hour or per day basis, and, therefore, efficient takedown, transport, and setup operations are desirable.
- U.S. Pat. No. 3,922,825 discloses a rig with a stationary substructure base and a movable substructure base mounted thereon which is coupled to the stationary base and swings upright into an elevated position on a series of struts that are connected to the stationary base with swivel connections at each end.
- the movable base is otherwise stationary since neither the stationary base nor the movable base are mobile or repositionable without the use of an auxiliary crane or the like.
- the movable substructure base and the drill mast are raised with a winch mounted on an auxiliary winch truck.
- U.S. Pat. No. 3,942,593 discloses a mobile well drilling rig apparatus which has a trailerable telescoping mast and a separate sectionable substructure assembly with a rig base, a working floor, and a rail structure.
- the mast is conveyed to the top of the substructure by rollers and is raised by hydraulic raising apparatus to an upright position.
- the mast assembly can be relatively long when transporting it and the mast can be unstable during raising.
- This system uses drawlines and winch apparatus to raise the mast onto the working floor.
- U.S. Pat. No. 6,634,436 discloses a mobile land drilling apparatus and method.
- the rig has a mobile telescoping substructure box.
- a lifting apparatus selectively supports the mobile telescoping substructure box unit in a raised position and lowered position.
- An extension cylinder further extends the mobile telescoping substructure box unit in telescopic extension.
- a stationary frame member and a telescoping frame member have a plurality of cables attached thereto for supporting the telescoping frame member when extended.
- a trolley winch allows completion of the rig assembly without an external crane.
- the present invention in certain aspects, provides a land rig with an erectable mast and substructure, with part of the upper substructure and the mast raised by movement apparatus (e.g. winch apparatus, one, two, or more winches; hydraulic cylinder apparatus, electrical movement apparatus, powered screw jacks, or air/hydraulic apparatuses).
- movement apparatus e.g. winch apparatus, one, two, or more winches; hydraulic cylinder apparatus, electrical movement apparatus, powered screw jacks, or air/hydraulic apparatuses.
- the present invention discloses a land rig in which a height-adjustable A-frame system is used in erecting the mast and raising part of the substructure.
- the present invention provides a land rig for erecting a mast and raising a substructure in which main lines need not be unhooked and repositioned during raising operations.
- the present invention discloses a land rig with a movable and repositionable sheave assembly which facilitates operations.
- the present invention discloses a land rig in which lines used for mast erection and raising of part of a substructure need not be unpinned or moved during drilling operations.
- the present invention discloses land rigs in which the apparatus for erecting a mast and raising part of a substructure are located apart from a drilling area of the rig once the mast is erected so that the apparatus does not interfere with rig operations.
- hydraulic winches one, two, three, four, or more
- model No. 750-123 from Lantec Company
- the present invention discloses a land rig with a mast; a substructure beneath the mast, the substructure having a top part; movement apparatus connected to the substructure, and connected to the mast; the movement apparatus for moving the mast and for moving the top part of the substructure.
- the present invention discloses methods for erecting a land rig, the land rig having a mast, a substructure beneath the mast, the substructure having a top part, movement apparatus connected to the substructure and to the mast, the movement apparatus for moving the mast and for moving the top part of the substructure, the method including: erecting the mast with the movement apparatus; and raising the top part of the substructure with the movement apparatus.
- the present invention includes features and advantages which are believed to enable it to advance land rig technology. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments and referring to the accompanying drawings.
- New, useful, unique, efficient, non-obvious land rigs apparatus for raising parts of a land rig (mast and/or part of substructure), and methods of their use;
- mast erecting apparatus and/or substructure portion raising apparatus is located away from a drilling end of a rig
- FIG. 1 is a front perspective schematic view of a land rig according to the present invention.
- FIG. 2 is a rear perspective schematic view of a land rig according to the present invention.
- FIG. 3 is a side view of the land rig of FIG. 1 .
- FIG. 4A is an enlargement of part of the land rig of FIG. 1 .
- FIG. 4B is a top view of part of the land rig of FIG. 1 .
- FIG. 4C is a perspective view of part of the land rig of FIG. 1 .
- FIG. 4D is a cross-section view along line 4 D- 4 D of FIG. 4A .
- FIG. 5A is a side view showing a step in a method for making part of the land rig of FIG. 1 .
- FIG. 5B is a side view showing a step in a method for making part of the land rig of FIG. 1 .
- FIG. 5C is a side view showing a step in a method for making part of the land rig of FIG. 1 .
- FIG. 5D is a side view showing a step in a method for making part of the land rig of FIG. 1 .
- FIG. 5E is a side view showing a step in a method for making part of the land rig of FIG. 1 .
- FIG. 5F is an enlargement of part of the system of FIG. 5A .
- FIGS. 1 , 2 and 3 show a land rig 10 according to the present invention which includes an A-frame apparatus 20 mounted on a substructure 40 and a mast system 60 (with a mast 11 ) movable from a generally horizontal position (as shown, e.g. in FIGS. 3 and 5A ) to an erect, upright position (as shown, e.g. in FIGS. 5D , 5 E).
- the land rig 10 may include any and all the typical associated equipment, controls, hoists, drawworks, apparatuses, devices and systems used with any known land rig.
- the land rig 10 includes tubular rotation apparatus (e.g. a top drive system 12 and/or a rotary apparatus 13 ) on the mast 11 ; a crown sheave or block 14 ; a travelling block 15 (see FIG. 3 ); a raising sheave 16 ; an optional racking board 17 ; mast ends 18 , two of which, 18 a , pivot on a top part 43 of a substructure 40 and two of which, 18 b , are selectively connectible to the top part 43 ; and a drawworks system 19 .
- tubular rotation apparatus e.g. a top drive system 12 and/or a rotary apparatus 13
- a crown sheave or block 14 e.g. a rotary apparatus 13
- a travelling block 15 see FIG. 3
- a raising sheave 16 e.g. a top drive
- the mast 11 may be any suitable known mast (single-piece, multi-piece, and/or telescoping). As shown the mast 11 includes two parts 11 a and 11 b with part 11 b movable up from part 11 a.
- the substructure 40 includes a base 41 ; movable support apparatus 42 ; and the top 43 (the rig floor) supported in certain positions by a movable support apparatus 42 .
- the movable support apparatus 42 includes a series of spaced-apart support beams or struts 44 each of whose ends are pivotably connected to the top 43 or the base 41 of the substructure 40 .
- There are two A-frame apparatuses 20 one on each side of the rig as shown in FIG. 2 with a total of four winches. It is within the scope of the present invention to use one or at least one winch; e.g. a single winch centered in the rig, e.g. useful in smaller, lighter and/or mobile rig systems.
- Each A-frame apparatus 20 includes two A-frame sections 20 a , 20 b each with two legs ( 21 , 22 , A-frame 20 a ; 23 , 24 , A-frame 20 b ) each with two parts ( 21 a , 21 b and 22 a , 22 b , 23 a , 23 b and 24 a , 24 b ; 23 a , 23 b , 24 a , 24 b not shown.
- the parts telescope with respect to each other, one inside the other, to provide height adjustability for the A-frame apparatus 20 .
- Each A-frame 20 has a winch 25 a ; an idler sheave 26 a ; a frame sheave 27 a , a winch 25 b ; and idler sheave 26 b ; a frame sheave 27 b , raising apparatuses 28 a , 28 b which raise and lower the A-frame as the legs ( 21 , 22 ; 23 , 24 ) extend (raising) or retract (lowering).
- Any suitable raising apparatus may be used, e.g. hydraulic cylinders, air cylinders, piston/cylinder apparatuses, and electric screw jacks.
- the raising apparatuses 28 a , 28 b are telescoping hydraulic piston/cylinder apparatuses.
- FIG. 4D shows the movable sheave 16 a with wheels 81 connected to a sheave body 82 The wheels 81 move in a trolley guide track 11 A of the mast 11 .
- Pins 84 releasably pin the sheave body 82 to parts 11 p of the mast 11 .
- pins through holes 86 in the body 82 releasably connect the body 82 to the top 43 of the substructure 40 .
- the movable sheave 16 a has recesses 16 r for six lines.
- FIG. 5F shows a typical kickover cylinder apparatus 90 which provides starting force to move the top 43 toward a lowered position.
- the apparatus 91 has a mounting structure 92 for mounting a movement apparatus 91 to the body 82 . Via a member 93 force from the movement apparatus 91 is transferred to the top 43 of the substructure 40 .
- the kickover cylinder apparatus 90 exerts force against the top 43 moving the top 43 forward, resulting in certain of the legs 44 (which are initially vertical) moving so that they are at an angle to the top 43 .
- the raising apparatus 28 a has raised the A-frame 20 (as shown).
- the legs 21 , 22 , 23 , 24 have been extended with parts pinned or otherwise locked together.
- the A-frame apparatus is now in position to raise the mast 11 .
- the winches 25 a , 25 b have raised the mast 11 (by taking in lines 29 a , 29 b ), the mast has pivoted on the mast ends 18 a , and the mast ends 18 b have been connected to the top 43 of the substructure 40 (e.g. with removable pins extending through the mast ends 18 b into eyes on the top 43 .
- the legs 21 , 22 , 23 , and 24 have been locked in an extended position with pins through the leg parts.
- the racking board 17 has moved into the position shown in FIG. 5B and is held in place by lines 17 a , 17 b connected between the racking board 17 and the mast 11 (line 17 a ) and between the racking board 17 and a belly board 17 c .
- the racking board 17 can be movably attached to the mast 11 initially (e.g. before the step of FIG. 5A ) or it can be connected to the mast 11 at any time.
- the movable sheaves 16 a , 16 b have been moved down on channel-shaped guides 39 (see FIG. 4A ) to the position shown in FIG. 5C and are then releasably connected to the top 43 of the substructure 40 .
- the sheaves 16 a , 16 b are moved up and down, e.g., by an auxiliary winch 70 . It is within the scope of the present invention to move the movable sheaves 16 a , 16 b using any suitable movement apparatus, including, but not limited to, hydraulic cylinder apparatus, pneumatic cylinder apparatus, and/or electric motor(s).
- the raising apparatuses 28 a , 28 b have lowered the A-frames 20 (so the angle for the lines 29 is correct so that the winches 25 a , 25 b can raise the top 43 of the substructure 40 to the position of FIG. 5E .
- the lower ends of the raising apparatuses pivotably connected to the top 43 of the substructure.
- the winches 25 a , 25 b are located relatively far away from the mast 11 and from operations associated with the rig.
- the winches 25 a , 25 b then take in lines 29 to raise the top 43 of the substructure 40 as shown in FIG. 5E .
- the lines 29 are positioned as shown in FIG. 5E relative to the items on the top 43 , i.e., out of the way of a variety of items on the top 43 so that movement on and operations on the top 43 are not impeded by the lines 29 , and so that operations of the rig, particularly around the mast, are not impeded.
- the movable sheaves 16 a , 16 b are connected at a point on the top 43 of the substructure 40 which is closer to the center of the top 43 (center as viewed in 5 E) than to the end (left end as viewed in FIG. 5E ) of the top 43 .
- the A-frames remain in place during rig operations, with lines attached and extending between sheaves so that systems are in place to lower the top 43 and lower the mast 11 when desired.
- the movable sheave assemblies move down on the tracks until eyes in them are aligned with corresponding eyes of the mast through which pins are releasably inserted while the wheels remain connected to the movable sheave assemblies.
- the winches are located away from a drilling end of the rig (e.g. FIGS. 1 , 3 ) so that the winches, lines, and associated apparatuses and parts are subjected to less corrosion and contamination as compared to a location closer to the drilling end of the rig.
- the present invention therefore, provides in some, but not in necessarily all, embodiments a land rig for wellbore operations, the land rig including: a mast; a substructure beneath the mast, the substructure having a top part; movement apparatus connected to the substructure, and connected to the mast; the movement apparatus for moving the mast and for moving the top part of the substructure.
- Such a land rig may one or some, in any possible combination, of the following: the substructure including a top part and a base, the top part movably connected to the base, the mast pivotably connected to the top part of the substructure; the movement apparatus having at least one winch apparatus including winch lines; movable line apparatus connected to the mast and movable up and down on a portion of the mast, the movement apparatus including winch lines passing through the movable line apparatus; the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure; the substructure including a top part and a base, the top part connected to the base, the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus, and the movable line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base; support structure connecting the top part
- the present invention therefore, provides in some, but not in necessarily all, embodiments a land rig for wellbore operations, the land rig including: a mast, a substructure beneath the mast, the substructure having a top part, the top part having a top part center; movement apparatus connected to the substructure, and to the mast; the movement apparatus for moving the mast and for moving the top part of the substructure; the mast pivotably connected to the top part of the substructure; the substructure including a base, the top part movably connected to the base; the movement apparatus is at least one winch apparatus including winch lines; movable line apparatus connected to the mast and movable up and down on a portion of the mast; the movement apparatus including winch lines passing through the movable line apparatus; the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure; the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus; the line apparatus positionable
- the present invention therefore, provides in some, but not in necessarily all, embodiments methods for land rig operations including erecting a land rig, the land rig as any according to the present invention, the methods including: erecting a mast with a movement apparatus, and raising part of a rig substructure with the movement apparatus.
- Such methods may include one or some, in any possible combination, of the following: wherein the mast is pivotably connected to a top part of the substructure, the substructure includes a top part and a base, the top part movably connected to the base, movable line apparatus connected to the mast and movable up and down on a portion of the mast, the movement apparatus including winch lines passing through the movable line apparatus, the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure, the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus, the line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base, the movement apparatus including at least one winch apparatus including winch lines, and the method further including erecting the mast using the at least one winch apparatus with winch lines passing through the movable line
- a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. ⁇ 112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.
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Abstract
A land rig including a mast, a substructure beneath the mast, the substructure having a top part, movement apparatus connected to the substructure, the movement apparatus connected to the mast, the movement apparatus for moving the mast and for moving the top part of the substructure. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 CFR 1.72(b).
Description
- 1. Field of the Invention
- This invention is directed to land rigs; such rigs for wellbore drilling; such rigs with an erectable mast and/or substructure portion; and methods of their use.
- 2. Description of Related Art
- The prior art discloses a variety of rigs used in drilling and various wellbore operations; for example, and not by way of limitation, U.S. Pat. Nos. 3,340,938; 3,807,109; 3,922,825; 3,942,593; 4,269,395; 4,290,495; 4,368,602; 4,489,526; 4,569,168; 4,837,992; 6,634,436; 6,523,319 and the references cited in these patents—all these patents incorporated fully herein for all purposes.
- In many land drilling operations, land rigs are delivered to a site, assembled and then disassembled. It is important that land rig components be easily transported and assembled. Costs associated with land rigs and associated equipment, can be calculated on a per hour or per day basis, and, therefore, efficient takedown, transport, and setup operations are desirable.
- U.S. Pat. No. 3,922,825 discloses a rig with a stationary substructure base and a movable substructure base mounted thereon which is coupled to the stationary base and swings upright into an elevated position on a series of struts that are connected to the stationary base with swivel connections at each end. The movable base is otherwise stationary since neither the stationary base nor the movable base are mobile or repositionable without the use of an auxiliary crane or the like.
- The movable substructure base and the drill mast are raised with a winch mounted on an auxiliary winch truck.
- U.S. Pat. No. 3,942,593 discloses a mobile well drilling rig apparatus which has a trailerable telescoping mast and a separate sectionable substructure assembly with a rig base, a working floor, and a rail structure. The mast is conveyed to the top of the substructure by rollers and is raised by hydraulic raising apparatus to an upright position. With such a system the mast assembly can be relatively long when transporting it and the mast can be unstable during raising. This system uses drawlines and winch apparatus to raise the mast onto the working floor.
- U.S. Pat. No. 6,634,436 discloses a mobile land drilling apparatus and method. The rig has a mobile telescoping substructure box. A lifting apparatus selectively supports the mobile telescoping substructure box unit in a raised position and lowered position. An extension cylinder further extends the mobile telescoping substructure box unit in telescopic extension. A stationary frame member and a telescoping frame member have a plurality of cables attached thereto for supporting the telescoping frame member when extended. A trolley winch allows completion of the rig assembly without an external crane.
- The present invention, in certain aspects, provides a land rig with an erectable mast and substructure, with part of the upper substructure and the mast raised by movement apparatus (e.g. winch apparatus, one, two, or more winches; hydraulic cylinder apparatus, electrical movement apparatus, powered screw jacks, or air/hydraulic apparatuses).
- In certain aspects, the present invention discloses a land rig in which a height-adjustable A-frame system is used in erecting the mast and raising part of the substructure.
- In certain aspects, the present invention provides a land rig for erecting a mast and raising a substructure in which main lines need not be unhooked and repositioned during raising operations.
- In certain aspects, the present invention discloses a land rig with a movable and repositionable sheave assembly which facilitates operations.
- In certain aspects, the present invention discloses a land rig in which lines used for mast erection and raising of part of a substructure need not be unpinned or moved during drilling operations.
- In certain aspects, the present invention discloses land rigs in which the apparatus for erecting a mast and raising part of a substructure are located apart from a drilling area of the rig once the mast is erected so that the apparatus does not interfere with rig operations.
- In certain particular aspects hydraulic winches (one, two, three, four, or more) such as model No. 750-123 from Lantec Company are used in embodiments of the present invention.
- In certain aspects, the present invention discloses a land rig with a mast; a substructure beneath the mast, the substructure having a top part; movement apparatus connected to the substructure, and connected to the mast; the movement apparatus for moving the mast and for moving the top part of the substructure.
- In certain aspects, the present invention discloses methods for erecting a land rig, the land rig having a mast, a substructure beneath the mast, the substructure having a top part, movement apparatus connected to the substructure and to the mast, the movement apparatus for moving the mast and for moving the top part of the substructure, the method including: erecting the mast with the movement apparatus; and raising the top part of the substructure with the movement apparatus.
- Accordingly, the present invention includes features and advantages which are believed to enable it to advance land rig technology. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments and referring to the accompanying drawings.
- Certain embodiments of this invention are not limited to any particular individual feature disclosed here, but include combinations of them distinguished from the prior art in their structures, functions, and/or results achieved. Features of the invention have been broadly described so that the detailed descriptions that follow may be better understood, and in order that the contributions of this invention to the arts may be better appreciated. There are, of course, additional aspects of the invention described below and which may be included in the subject matter of the claims to this invention. Those skilled in the art who have the benefit of this invention, its teachings, and suggestions will appreciate that the conceptions of this disclosure may be used as a creative basis for designing other structures, methods and systems for carrying out and practicing the present invention. The claims of this invention are to be read to include any legally equivalent devices or methods which do not depart from the spirit and scope of the present invention.
- What follows are some of, but not all, the objects of this invention. In addition to the specific objects stated below for at least certain preferred embodiments of the invention, there are other objects and purposes which will be readily apparent to one of skill in this art who has the benefit of this invention's teachings and disclosures. It is, therefore, an object of at least certain preferred embodiments of the present invention to provide the embodiments and aspects listed above and:
- New, useful, unique, efficient, non-obvious land rigs, apparatus for raising parts of a land rig (mast and/or part of substructure), and methods of their use; and
- Such systems in which mast erecting apparatus and/or substructure portion raising apparatus is located away from a drilling end of a rig;
- Such a rig with one or more height-adjustable A-frames as pat of the mast erection apparatus.
- The present invention recognizes and addresses the problems and needs in this area and provides a solution to those problems and a satisfactory meeting of those needs in its various possible embodiments and equivalents thereof. To one of skill in this art who has the benefits of this invention's realizations, teachings, disclosures, and suggestions, various purposes and advantages will be appreciated from the following description of preferred embodiments, given for the purpose of disclosure, when taken in conjunction with the accompanying drawings. The detail in these descriptions is not intended to thwart this patent's object to claim this invention no matter how others may later attempt to disguise it by variations in form or additions of further improvements.
- The Abstract that is part hereof is to enable the U.S. Patent and Trademark Office and the public generally, and scientists, engineers, researchers, and practitioners in the art who are not familiar with patent terms or legal terms of phraseology to determine quickly from a cursory inspection or review the nature and general area of the disclosure of this invention. The Abstract is neither intended to define the invention, which is done by the claims, nor is it intended to be limiting of the scope of the invention or of the claims in any way.
- It will be understood that the various embodiments of the present invention may include one, some, or all of the disclosed, described, and/or enumerated improvements and/or technical advantages and/or elements in claims to this invention.
- A more particular description of embodiments of the invention briefly summarized above may be had by references to the embodiments which are shown in the drawings which form a part of this specification. These drawings illustrate certain preferred embodiments and are not to be used to improperly limit the scope of the invention which may have other equally effective or equivalent embodiments.
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FIG. 1 is a front perspective schematic view of a land rig according to the present invention. -
FIG. 2 is a rear perspective schematic view of a land rig according to the present invention. -
FIG. 3 is a side view of the land rig ofFIG. 1 . -
FIG. 4A is an enlargement of part of the land rig ofFIG. 1 . -
FIG. 4B is a top view of part of the land rig ofFIG. 1 . -
FIG. 4C is a perspective view of part of the land rig ofFIG. 1 . -
FIG. 4D is a cross-section view alongline 4D-4D ofFIG. 4A . -
FIG. 5A is a side view showing a step in a method for making part of the land rig ofFIG. 1 . -
FIG. 5B is a side view showing a step in a method for making part of the land rig ofFIG. 1 . -
FIG. 5C is a side view showing a step in a method for making part of the land rig ofFIG. 1 . -
FIG. 5D is a side view showing a step in a method for making part of the land rig ofFIG. 1 . -
FIG. 5E is a side view showing a step in a method for making part of the land rig ofFIG. 1 . -
FIG. 5F is an enlargement of part of the system ofFIG. 5A . - Presently preferred embodiments of the invention are shown in the above-identified figures and described in detail below. Various aspects and features of embodiments of the invention are described below and some are set out in the dependent claims. Any combination of aspects and/or features described below or shown in the dependent claims can be used except where such aspects and/or features are mutually exclusive. It should be understood that the appended drawings and description herein are of preferred embodiments and are not intended to limit the invention or the appended claims. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the appended claims. In showing and describing the preferred embodiments, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
- As used herein and throughout all the various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof mean one or more embodiment, and are not intended to mean the claimed invention of any particular appended claim(s) or all of the appended claims. Accordingly, the subject or topic of each such reference is not automatically or necessarily part of, or required by, any particular claim(s) merely because of such reference. So long as they are not mutually exclusive or contradictory any aspect or feature or combination of aspects or features of any embodiment disclosed herein may be used in any other embodiment disclosed herein.
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FIGS. 1 , 2 and 3 show aland rig 10 according to the present invention which includes anA-frame apparatus 20 mounted on asubstructure 40 and a mast system 60 (with a mast 11) movable from a generally horizontal position (as shown, e.g. inFIGS. 3 and 5A ) to an erect, upright position (as shown, e.g. inFIGS. 5D , 5E). - The
land rig 10 may include any and all the typical associated equipment, controls, hoists, drawworks, apparatuses, devices and systems used with any known land rig. As shown theland rig 10 includes tubular rotation apparatus (e.g. atop drive system 12 and/or a rotary apparatus 13) on themast 11; a crown sheave or block 14; a travelling block 15 (seeFIG. 3 ); a raising sheave 16; anoptional racking board 17; mast ends 18, two of which, 18 a, pivot on atop part 43 of asubstructure 40 and two of which, 18 b, are selectively connectible to thetop part 43; and adrawworks system 19. - The
mast 11 may be any suitable known mast (single-piece, multi-piece, and/or telescoping). As shown themast 11 includes twoparts part 11 b movable up frompart 11 a. - The
substructure 40 includes abase 41;movable support apparatus 42; and the top 43 (the rig floor) supported in certain positions by amovable support apparatus 42. Themovable support apparatus 42 includes a series of spaced-apart support beams or struts 44 each of whose ends are pivotably connected to the top 43 or thebase 41 of thesubstructure 40. There are twoA-frame apparatuses 20, one on each side of the rig as shown inFIG. 2 with a total of four winches. It is within the scope of the present invention to use one or at least one winch; e.g. a single winch centered in the rig, e.g. useful in smaller, lighter and/or mobile rig systems. - Each
A-frame apparatus 20 includes twoA-frame sections A-frame 20 a; 23, 24, A-frame 20 b) each with two parts (21 a, 21 b and 22 a, 22 b, 23 a, 23 b and 24 a, 24 b; 23 a, 23 b, 24 a, 24 b not shown. The parts telescope with respect to each other, one inside the other, to provide height adjustability for theA-frame apparatus 20. - Each A-frame 20 has a
winch 25 a; anidler sheave 26 a; aframe sheave 27 a, awinch 25 b; andidler sheave 26 b; aframe sheave 27 b, raisingapparatuses 28 a, 28 b which raise and lower the A-frame as the legs (21, 22; 23, 24) extend (raising) or retract (lowering). Any suitable raising apparatus may be used, e.g. hydraulic cylinders, air cylinders, piston/cylinder apparatuses, and electric screw jacks. As shown, the raisingapparatuses 28 a, 28 b are telescoping hydraulic piston/cylinder apparatuses. -
Lines winches sheaves sheave 16 a shown; raisingsheave 16 b not shown). - The movable sheaves are movable in trolley guide tracks on the mast.
FIG. 4D shows themovable sheave 16 a withwheels 81 connected to asheave body 82 Thewheels 81 move in a trolley guide track 11A of themast 11.Pins 84 releasably pin thesheave body 82 toparts 11 p of themast 11. Similarly, pins throughholes 86 in thebody 82 releasably connect thebody 82 to the top 43 of thesubstructure 40. As shown themovable sheave 16 a has recesses 16 r for six lines. -
FIG. 5F shows a typicalkickover cylinder apparatus 90 which provides starting force to move the top 43 toward a lowered position. Theapparatus 91 has a mountingstructure 92 for mounting amovement apparatus 91 to thebody 82. Via amember 93 force from themovement apparatus 91 is transferred to the top 43 of thesubstructure 40. Thekickover cylinder apparatus 90 exerts force against the top 43 moving the top 43 forward, resulting in certain of the legs 44 (which are initially vertical) moving so that they are at an angle to the top 43. - As shown in
FIG. 5A , the raisingapparatus 28 a has raised the A-frame 20 (as shown). Thelegs mast 11. - As shown in
FIG. 5B thewinches lines legs - The racking
board 17 has moved into the position shown inFIG. 5B and is held in place bylines 17 a, 17 b connected between the rackingboard 17 and the mast 11 (line 17 a) and between the rackingboard 17 and abelly board 17 c. The rackingboard 17 can be movably attached to themast 11 initially (e.g. before the step ofFIG. 5A ) or it can be connected to themast 11 at any time. - As illustrated in
FIG. 5C , themovable sheaves FIG. 4A ) to the position shown inFIG. 5C and are then releasably connected to the top 43 of thesubstructure 40. Thesheaves auxiliary winch 70. It is within the scope of the present invention to move themovable sheaves - As shown in
FIG. 5D , the raisingapparatuses 28 a, 28 b have lowered the A-frames 20 (so the angle for the lines 29 is correct so that thewinches substructure 40 to the position ofFIG. 5E . The lower ends of the raising apparatuses pivotably connected to the top 43 of the substructure. Also thewinches mast 11 and from operations associated with the rig. - The
winches substructure 40 as shown inFIG. 5E . In this position the lines 29 are positioned as shown inFIG. 5E relative to the items on the top 43, i.e., out of the way of a variety of items on the top 43 so that movement on and operations on the top 43 are not impeded by the lines 29, and so that operations of the rig, particularly around the mast, are not impeded. - As shown in
FIG. 5E , for efficiency of movement and for efficient lifting forces when themovable sheaves substructure 40, themovable sheaves substructure 40 which is closer to the center of the top 43 (center as viewed in 5E) than to the end (left end as viewed inFIG. 5E ) of the top 43. Also as shown inFIG. 5E , the A-frames remain in place during rig operations, with lines attached and extending between sheaves so that systems are in place to lower the top 43 and lower themast 11 when desired. The movable sheave assemblies move down on the tracks until eyes in them are aligned with corresponding eyes of the mast through which pins are releasably inserted while the wheels remain connected to the movable sheave assemblies. - As shown in the various drawings the winches are located away from a drilling end of the rig (e.g.
FIGS. 1 , 3) so that the winches, lines, and associated apparatuses and parts are subjected to less corrosion and contamination as compared to a location closer to the drilling end of the rig. - The present invention, therefore, provides in some, but not in necessarily all, embodiments a land rig for wellbore operations, the land rig including: a mast; a substructure beneath the mast, the substructure having a top part; movement apparatus connected to the substructure, and connected to the mast; the movement apparatus for moving the mast and for moving the top part of the substructure. Such a land rig may one or some, in any possible combination, of the following: the substructure including a top part and a base, the top part movably connected to the base, the mast pivotably connected to the top part of the substructure; the movement apparatus having at least one winch apparatus including winch lines; movable line apparatus connected to the mast and movable up and down on a portion of the mast, the movement apparatus including winch lines passing through the movable line apparatus; the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure; the substructure including a top part and a base, the top part connected to the base, the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus, and the movable line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base; support structure connecting the top part to the base; wherein the support structure includes a plurality of spaced-apart support members each support member with a first end pivotably connected to the top part and a second end pivotably connected to the base; the at least one winch apparatus is at least one A-frame structure and at least one winch and winch lines, the at least one A-frame structure having an A-frame top with a top sheave apparatus for the winch lines, and an A-frame movement device for moving the A-frame top up and down so that the winch lines are alternately positionable for movement of the mast and for movement of the top part of the substructure; wherein the at least one A-frame structure is a plurality of spaced-apart A-frame structures; wherein the at least one A-frame structure has a plurality of lockable telescoping legs; wherein the at least one winch apparatus is a plurality of spaced-apart winch apparatuses each with associated winch lines; the substructure including a top part and a base, the top part having a top part center and movably connected to the base, and the movement apparatus including lines connectible near the center of the top part; the substructure including a top part and a base, the top part having a top part center and movably connected to the base, and wherein the movable line apparatus is movable to a position near the center of the top part to facilitate raising of the top part with respect to the base; wherein the substructure includes a drilling end and a second end spaced-apart from the drilling end, the movement apparatus closer to the second end than to the drilling end; and/or wherein the winch lines can remain connected to the movable line apparatus during drilling by the land rig.
- The present invention, therefore, provides in some, but not in necessarily all, embodiments a land rig for wellbore operations, the land rig including: a mast, a substructure beneath the mast, the substructure having a top part, the top part having a top part center; movement apparatus connected to the substructure, and to the mast; the movement apparatus for moving the mast and for moving the top part of the substructure; the mast pivotably connected to the top part of the substructure; the substructure including a base, the top part movably connected to the base; the movement apparatus is at least one winch apparatus including winch lines; movable line apparatus connected to the mast and movable up and down on a portion of the mast; the movement apparatus including winch lines passing through the movable line apparatus; the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure; the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus; the line apparatus positionable adjacent the top part of the substructure; the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base; support structure connecting the top part to the base; wherein the support structure includes a plurality of spaced-apart support members each support member with a first end pivotably connected to the top part and a second end pivotably connected to the base; the at least one winch apparatus comprising at least one A-frame structure and at least one winch and winch lines; the at least one A-frame structure having an A-frame top with a top sheave apparatus for the winch lines; an A-frame movement device for moving the A-frame top up and down so that the winch lines are positionable for movement of the mast and for movement of the top part of the substructure; wherein the at least one winch apparatus is a plurality of spaced-apart winch apparatuses each with associated winch lines; wherein the substructure includes a drilling end and a second end spaced-apart from the drilling end; the movement apparatus closer to the second end than to the drilling end; and wherein the winch lines can remain connected to the movable line apparatus during drilling by the land rig.
- The present invention, therefore, provides in some, but not in necessarily all, embodiments methods for land rig operations including erecting a land rig, the land rig as any according to the present invention, the methods including: erecting a mast with a movement apparatus, and raising part of a rig substructure with the movement apparatus. Such methods may include one or some, in any possible combination, of the following: wherein the mast is pivotably connected to a top part of the substructure, the substructure includes a top part and a base, the top part movably connected to the base, movable line apparatus connected to the mast and movable up and down on a portion of the mast, the movement apparatus including winch lines passing through the movable line apparatus, the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure, the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus, the line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base, the movement apparatus including at least one winch apparatus including winch lines, and the method further including erecting the mast using the at least one winch apparatus with winch lines passing through the movable line apparatus, moving the movable line apparatus adjacent the top part of the substructure and releasably connecting the movable line apparatus to the top part of the substructure, and raising the top part of the substructure with respect to the base; wherein the top part has a top part center and the movable line apparatus is connected to the top part near the top part center; wherein the substructure includes a drilling end and a second end spaced-apart from the drilling end, the movement apparatus closer to the second end than to the drilling end, and wherein the winch lines can remain connected to movable line apparatus during drilling by the land rig, the top part having a top part center, the method including drilling with the land rig while the winch lines are connected to the movable line apparatus, the movable line apparatus connected to the top part near the top part center during drilling.
- In conclusion, therefore, it is seen that the present invention and the embodiments disclosed herein and those covered by the appended claims are well adapted to carry out the objectives and obtain the ends set forth. Certain changes can be made in the subject matter without departing from the spirit and the scope of this invention. It is realized that changes are possible within the scope of this invention and it is further intended that each element or step recited in any of the following claims is to be understood as referring to the step literally and/or to all equivalent elements or steps. The following claims are intended to cover the invention as broadly as legally possible in whatever form it may be utilized. The invention claimed herein is new and novel in accordance with 35 U.S.C. § 102 and satisfies the conditions for patentability in § 102. The invention claimed herein is not obvious in accordance with 35 U.S.C. § 103 and satisfies the conditions for patentability in § 103. This specification and the claims that follow are in accordance with all of the requirements of 35 U.S.C. § 112. The inventors may rely on the Doctrine of Equivalents to determine and assess the scope of their invention and of the claims that follow as they may pertain to apparatus not materially departing from, but outside of, the literal scope of the invention as set forth in the following claims. All patents and applications identified herein are incorporated fully herein for all purposes. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. § 112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.
Claims (21)
1. A land rig comprising
a mast,
a substructure beneath the mast, the substructure having a top part,
movement apparatus connected to the substructure, and connected to the mast,
the movement apparatus for moving the mast and for moving the top part of the substructure.
2. The land rig of claim 1 further comprising
the substructure including a top part and a base, the top part movably connected to the base,
the mast pivotably connected to the top part of the substructure.
3. The land rig of claim 1 further comprising
the movement apparatus comprising at least one winch apparatus including winch lines.
4. The land rig of claim 3 further comprising
movable line apparatus connected to the mast and movable up and down on a portion of the mast,
the movement apparatus including winch lines passing through the movable line apparatus.
5. The land rig of claim 4 further comprising
the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure.
6. The land rig of claim 5 further comprising
the substructure including a top part and a base, the top part connected to the base,
the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus, and
the movable line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base.
7. The land rig of claim 2 further comprising
support structure connecting the top part to the base.
8. The land rig of claim 7 wherein the support structure includes a plurality of spaced-apart support members each support member with a first end pivotably connected to the top part and a second end pivotably connected to the base.
9. The land rig of claim 3 further comprising
the at least one winch apparatus comprising at least one A-frame structure and at least one winch and winch lines,
the at least one A-frame structure having an A-frame top with a top sheave apparatus for the winch lines, and
an A-frame movement device for moving the A-frame top up and down so that the winch lines are alternately positionable for movement of the mast and for movement of the top part of the substructure.
10. The land rig of claim 9 wherein the at least one A-frame structure is a plurality of spaced-apart A-frame structures.
11. The land rig of claim 9 wherein the at least one A-frame structure has a plurality of lockable telescoping legs.
12. The land rig of claim 3 wherein the at least one winch apparatus is a plurality of spaced-apart winch apparatuses each with associated winch lines.
13. The land rig of claim 3 further comprising
the substructure including a top part and a base, the top part having a top part center and movably connected to the base, and
the movement apparatus including lines connectible near the center of the top part.
14. The land rig of claim 4
the substructure including a top part and a base, the top part having a top part center and movably connected to the base, and
wherein the movable line apparatus is movable to a position near the center of the top part to facilitate raising of the top part with respect to the base.
15. The land rig of claim 1 wherein the substructure includes a drilling end and a second end spaced-apart from the drilling end,
the movement apparatus closer to the second end than to the drilling end.
16. The land rig of claim 4 wherein the winch lines can remain connected to the movable line apparatus during drilling by the land rig.
17. A land rig comprising
a mast,
a substructure beneath the mast, the substructure having a top part, the top part having a top part center,
movement apparatus connected to the substructure, and to the mast,
the movement apparatus for moving the mast and for moving the top part of the substructure,
the mast pivotably connected to the top part of the substructure,
the substructure including a base, the top part movably connected to the base,
the movement apparatus comprising at least one winch apparatus including winch lines,
movable line apparatus connected to the mast and movable up and down on a portion of the mast,
the movement apparatus including winch lines passing through the movable line apparatus,
the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure,
the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus,
the line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base,
support structure connecting the top part to the base,
wherein the support structure includes a plurality of spaced-apart support members each support member with a first end pivotably connected to the top part and a second end pivotably connected to the base,
the at least one winch apparatus comprising at least one A-frame structure and at least one winch and winch lines,
the at least one A-frame structure having an A-frame top with a top sheave apparatus for the winch lines,
an A-frame movement device for moving the A-frame top up and down so that the winch lines are positionable for movement of the mast and for movement of the top part of the substructure,
wherein the at least one winch apparatus is a plurality of spaced-apart winch apparatuses each with associated winch lines,
wherein the substructure includes a drilling end and a second end spaced-apart from the drilling end,
the movement apparatus closer to the second end than to the drilling end, and
wherein the winch lines can remain connected to the movable line apparatus during drilling by the land rig.
18. A method for erecting a land rig, the land rig comprising a mast, a substructure beneath the mast, the substructure having a top part, movement apparatus connected to the substructure and to the mast, the movement apparatus for moving the mast and for moving the top part of the substructure, the method including
erecting the mast with the movement apparatus, and
raising the top part of the substructure with the movement apparatus.
19. The method of claim 18
wherein the mast is pivotably connected to the top part of the substructure, the substructure includes a top part and a base, the top part movably connected to the base, movable line apparatus connected to the mast and movable up and down on a portion of the mast, the movement apparatus including winch lines passing through the movable line apparatus, the movable line apparatus movable down toward the top part of the substructure and releasably connectible to the top part of the substructure, the movable line apparatus positionable at a point on the mast to facilitate erection of the mast by the movement apparatus, the line apparatus positionable adjacent the top part of the substructure, the movable line apparatus releasably connectible to the top part to facilitate raising of the top part with respect to the base, the movement apparatus including at least one winch apparatus including winch lines,
the method further including
erecting the mast using the at least one winch apparatus with winch lines passing through the movable line apparatus,
moving the movable line apparatus adjacent the top part of the substructure and releasably connecting the movable line apparatus to the top part of the substructure, and
raising the top part of the substructure with respect to the base.
20. The method of claim 19 wherein the top part has a top part center and the movable line apparatus is connected to the top part near the top part center.
21. The method of claim 19 wherein the substructure includes a drilling end and a second end spaced-apart from the drilling end, the movement apparatus closer to the second end than to the drilling end, and wherein the winch lines can remain connected to movable line apparatus during drilling by the land rig, the top part having a top part center, the method including
drilling with the land rig while the winch lines are connected to the movable line apparatus, the movable line apparatus connected to the top part near the top part center during drilling.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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US11/823,854 US20090000218A1 (en) | 2007-06-28 | 2007-06-28 | Land rig |
CN200880022446.7A CN101809248B (en) | 2007-06-28 | 2008-06-25 | Inland rig |
CA2703803A CA2703803C (en) | 2007-06-28 | 2008-06-25 | Land rig |
PCT/GB2008/050492 WO2009001133A2 (en) | 2007-06-28 | 2008-06-25 | Land rig |
CN201310254472.5A CN103321581B (en) | 2007-06-28 | 2008-06-25 | Inland rig |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US11/823,854 US20090000218A1 (en) | 2007-06-28 | 2007-06-28 | Land rig |
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Also Published As
Publication number | Publication date |
---|---|
CA2703803C (en) | 2014-03-25 |
CN103321581B (en) | 2015-10-28 |
CN103321581A (en) | 2013-09-25 |
WO2009001133A3 (en) | 2010-04-29 |
CN101809248A (en) | 2010-08-18 |
CA2703803A1 (en) | 2008-12-31 |
WO2009001133A2 (en) | 2008-12-31 |
CN101809248B (en) | 2015-08-19 |
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