US20070134104A1 - Modular portable compressor - Google Patents
Modular portable compressor Download PDFInfo
- Publication number
- US20070134104A1 US20070134104A1 US11/299,407 US29940705A US2007134104A1 US 20070134104 A1 US20070134104 A1 US 20070134104A1 US 29940705 A US29940705 A US 29940705A US 2007134104 A1 US2007134104 A1 US 2007134104A1
- Authority
- US
- United States
- Prior art keywords
- frame module
- sub
- containment
- flanges
- compressor assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000013011 mating Effects 0.000 claims description 23
- 238000009423 ventilation Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/06—Mobile combinations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
Definitions
- the invention relates to portable compressor equipment, and more particularly to portable compressor equipment of modular design.
- portable compressors for compressing gas have a single integrated unit design.
- the various components for the compressor are mounted and assembled sequentially on a single chassis or frame. Because the compressor components mount onto the chassis or frame sequentially, it is impossible to assemble different portions of the compressor at the same time in order to reduce assembly time. Furthermore, mounting many components directly on the compressor chassis or frame is often difficult and physically challenging. Assembly in this manner may thereby cause unnecessary physical strain or injury to assemblers.
- the invention comprises a portable compressor package with a sub-frame module that comprises the mechanical components of an apparatus for ease of assembly in combination with associated structural modules for minimisation of assembly time and ease of assembly. More specifically, a compressor according to the invention comprises a sub-frame module that contains the machinery for the compressor, a containment frame module for supporting and transporting the sub-frame module and a canopy module for jacketing the machinery contained in the sub-frame module.
- the invention comprises a portable compressor assembly with machinery comprising at least a compressor driven by a prime mover, comprising: a sub-frame module comprising a sub-frame for mounting the machinery and a lifting bail; a containment frame module for supporting, protecting and transporting the machinery mounted on the sub-frame module; and a canopy module mounted on the containment frame that covers and protects the machinery mounted on the sub-frame module, comprising a plurality of ventilation louvers and access doors.
- FIGS. 1 and 2 are top and side views, respectively, of a sub-frame module ready to mount to a containment frame module for a portable compressor according to a possible embodiment of the invention.
- FIG. 3 is a detailed cut-away side view of one of a plurality of alignment guides useful for aligning the sub-frame module with the containment frame module during assembly of the portable compressor.
- FIGS. 4 and 5 are top and side views, respectively, of a sub-frame module mounted to a containment frame module for a portable compressor according to a possible embodiment of the invention.
- FIGS. 6 and 7 are top and side views, respectively, of a canopy module ready to mount to a sub-frame module and a containment frame module for a portable compressor according to a possible embodiment of the invention.
- FIGS. 8 and 9 are top and side views, respectively, of a canopy module mounted to a sub-frame module and a containment frame module for a portable compressor according to a possible embodiment of the invention.
- FIGS. 1 and 2 are top and side views, respectively, of a sub-frame module 2 ready to mount to a containment frame 4 module for a portable compressor according to a possible embodiment of the invention.
- the sub-frame module 2 preferably comprises a chassis for mounting most of the operating components for the compressor. These most commonly comprise a prime mover 6 , typically a diesel engine, a compressor 8 coupled to the prime mover 6 , an air cooling system 10 , such as a cooler module, an accumulator 12 , such as an air tank, a lifting bail 14 .
- the sub-frame module 2 also mounts sundry components associated with the aforementioned components, such as batteries, hose lines, hydraulic tubing lines and so forth.
- the sub-frame module 2 comprises a plurality of mounting pads or flanges 16 for mounting the sub-frame module 2 to the containment frame module 4 .
- the sub-frame module 2 It is convenient to mount the sub-frame module 2 on a movable platform, such as a scissor lift table, during assembly of the aforementioned components onto it. In this way, the position of the sub-frame module 2 is adjustable to any height desired to minimise physical strain whilst mounting the components.
- a movable platform such as a scissor lift table
- the containment frame module 4 comprises a containment barrier or shield 18 and support frame 18 for supporting the sub-frame module 2 .
- the containment shield 18 protects the ambient surroundings from any fluids, such as oil or fuel, that may drip from components mounted on the sub-frame module 2 .
- the containment shield 18 also protects the components mounted on the sub-frame module 2 from exposure to the ambient surroundings underneath the containment frame module 4 , such as flying rocks, splashing water and mud.
- the support frame 20 provides structural support for the sub-frame module 2 .
- the containment frame module 4 also comprises a plurality of mounting pads or flanges 22 that attach to the mounting flanges 16 on the sub-frame module 2 to hold the sub-frame module 2 in place once mounted.
- the containment frame module 4 may also comprise means for transporting the portable compressor, such as a plurality of wheel/axle assemblies 24 and a trailer hitch 26 .
- a plurality of assembly guides 28 assist mounting of the sub-frame module 2 to the containment frame module 4 .
- the assembly guides 28 comprise generally cylindrical elements that mount in sockets or apertures 30 in the containment frame module 4 .
- the apertures 30 are located in selected ones of the mounting flanges 22 , although they could be positioned otherwise, such as in various positions in the support frame 20 .
- two of the assembly guides 28 mount in apertures 30 that are located near opposite corners of the containment frame module 4 .
- the apertures 30 and insertion ends of the assembly guides 28 are threaded so that the assembly guides 28 screw into their mating apertures 30 for secure mounting.
- the apertures 30 may conveniently comprise threaded nuts fastened to their respective mounting flanges 22 .
- Flats 32 along the assembly guides 28 near their insertion ends assist screwing them into the apertures 30 .
- the sub-frame module 2 has a plurality of apertures 34 for receiving the assembly guides 28 during mounting of the sub-frame module 2 onto the containment frame module 4 .
- the apertures 34 are located in selected ones of the mounting flanges 16 , although they could be positioned otherwise, such as in various other positions in the sub-frame module 20 .
- the apertures 34 are aligned on the so that when they receive their mating assembly guides 28 , the sub-frame module 2 is correctly aligned for mounting onto the containment frame module 4 .
- the sub-frame module 2 With the sub-frame module 2 positioned over the containment frame module 4 , such as with a lifting crane (not shown) that attaches to the lifting bail 14 , the sub-frame module 2 starts to drop onto the containment frame module 4 .
- one of the assembly guides 28 is longer so that a simple rotation of the sub-frame module 2 as it drops allows it to engage first with its corresponding aperture 34 in the sub-frame module 2 , thus establishing initial alignment with the containment frame module 4 .
- a slight additional rotation of the sub-frame module 2 as needed allows another assembly guide 28 to engage with its corresponding aperture 34 in the sub-frame module 2 .
- FIG. 3 is a detailed side view of one of the alignment guides 28 inserted into its mating mounting flange 22 on the containment frame module 4 , and its mating mounting flange 16 on the sub-frame module 2 shown before engagement with the alignment rod 28 , after engagement with the alignment rod 28 and upon coming to rest on its respective mounting flange 22 , as indicated by mounting flanges 16 , 16 ′ and 16 ′′, respectively.
- the mounting flanges 16 and 22 have mating attachment points that may comprise additional apertures 38 and 40 or the apertures 30 and 34 themselves.
- Suitable fasteners 42 clamp the sub-frame module 2 to the containment frame module 4 to form a rigid assembly as shown in FIGS. 4 and 5 . It is convenient for the fasteners 42 to comprise threaded bolts and their mating apertures 40 to comprise mating threaded nuts that are fastened to their respective mounting flanges 16 .
- FIGS. 6 and 7 are top and side views, respectively, of a canopy module 44 ready to mount to the mounted sub-frame module 2 and the containment frame module 4 as shown in FIGS. 4 and 5 .
- the canopy module 44 comprises a cover 46 that typically comprises a plurality of louvers 48 for ventilation and a plurality of access doors 50 for maintenance and servicing of the aforementioned components mounted to the sub-frame module 2 .
- the canopy module 44 also comprises a plurality of mounting pads or flanges 52 that attach to a plurality of mounting pads or flanges 56 on the containment frame module 4 to mount the canopy module 44 over the sub-frame module 2 to the containment frame module 4 .
- the mounting flanges 52 and 54 have mating attachment points that may comprise apertures 56 and 58 respectively.
- Suitable fasteners 42 clamp the canopy module 44 to the containment frame module 4 to form the complete portable compressor assembly as shown in FIGS. 8 and 9 . It is convenient for the fasteners 42 to comprise threaded bolts and their mating apertures 58 to comprise mating threaded nuts that are fastened to their respective mounting flanges 54 .
- Described above is a portable compressor package with a sub-frame module that comprises the mechanical components of an apparatus for ease of assembly in combination with associated structural modules for minimisation of assembly time and ease of assembly.
- the described embodiment of the invention is only an illustrative implementation of the invention wherein changes and substitutions of the various parts and arrangement thereof are within the scope of the invention as set forth in the attached claims.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
- The invention relates to portable compressor equipment, and more particularly to portable compressor equipment of modular design.
- Traditionally, portable compressors for compressing gas, such as air and natural gases, have a single integrated unit design. The various components for the compressor are mounted and assembled sequentially on a single chassis or frame. Because the compressor components mount onto the chassis or frame sequentially, it is impossible to assemble different portions of the compressor at the same time in order to reduce assembly time. Furthermore, mounting many components directly on the compressor chassis or frame is often difficult and physically challenging. Assembly in this manner may thereby cause unnecessary physical strain or injury to assemblers.
- Although other industries have employed modular techniques to aid in assembly or servicing of equipment, such as the vehicular and industrial tool industries, such modular techniques have not addressed the modularisation of mechanical components of an apparatus for ease of assembly in combination with minimisation of assembly time.
- The invention comprises a portable compressor package with a sub-frame module that comprises the mechanical components of an apparatus for ease of assembly in combination with associated structural modules for minimisation of assembly time and ease of assembly. More specifically, a compressor according to the invention comprises a sub-frame module that contains the machinery for the compressor, a containment frame module for supporting and transporting the sub-frame module and a canopy module for jacketing the machinery contained in the sub-frame module.
- Generally, the invention comprises a portable compressor assembly with machinery comprising at least a compressor driven by a prime mover, comprising: a sub-frame module comprising a sub-frame for mounting the machinery and a lifting bail; a containment frame module for supporting, protecting and transporting the machinery mounted on the sub-frame module; and a canopy module mounted on the containment frame that covers and protects the machinery mounted on the sub-frame module, comprising a plurality of ventilation louvers and access doors.
-
FIGS. 1 and 2 are top and side views, respectively, of a sub-frame module ready to mount to a containment frame module for a portable compressor according to a possible embodiment of the invention. -
FIG. 3 is a detailed cut-away side view of one of a plurality of alignment guides useful for aligning the sub-frame module with the containment frame module during assembly of the portable compressor. -
FIGS. 4 and 5 are top and side views, respectively, of a sub-frame module mounted to a containment frame module for a portable compressor according to a possible embodiment of the invention. -
FIGS. 6 and 7 are top and side views, respectively, of a canopy module ready to mount to a sub-frame module and a containment frame module for a portable compressor according to a possible embodiment of the invention. -
FIGS. 8 and 9 are top and side views, respectively, of a canopy module mounted to a sub-frame module and a containment frame module for a portable compressor according to a possible embodiment of the invention. -
FIGS. 1 and 2 are top and side views, respectively, of asub-frame module 2 ready to mount to a containment frame 4 module for a portable compressor according to a possible embodiment of the invention. Thesub-frame module 2 preferably comprises a chassis for mounting most of the operating components for the compressor. These most commonly comprise aprime mover 6, typically a diesel engine, acompressor 8 coupled to theprime mover 6, anair cooling system 10, such as a cooler module, anaccumulator 12, such as an air tank, alifting bail 14. Thesub-frame module 2 also mounts sundry components associated with the aforementioned components, such as batteries, hose lines, hydraulic tubing lines and so forth. Lastly, thesub-frame module 2 comprises a plurality of mounting pads orflanges 16 for mounting thesub-frame module 2 to the containment frame module 4. - It is convenient to mount the
sub-frame module 2 on a movable platform, such as a scissor lift table, during assembly of the aforementioned components onto it. In this way, the position of thesub-frame module 2 is adjustable to any height desired to minimise physical strain whilst mounting the components. - The containment frame module 4 comprises a containment barrier or
shield 18 andsupport frame 18 for supporting thesub-frame module 2. Thecontainment shield 18 protects the ambient surroundings from any fluids, such as oil or fuel, that may drip from components mounted on thesub-frame module 2. Thecontainment shield 18 also protects the components mounted on thesub-frame module 2 from exposure to the ambient surroundings underneath the containment frame module 4, such as flying rocks, splashing water and mud. Thesupport frame 20 provides structural support for thesub-frame module 2. - The containment frame module 4 also comprises a plurality of mounting pads or
flanges 22 that attach to themounting flanges 16 on thesub-frame module 2 to hold thesub-frame module 2 in place once mounted. The containment frame module 4 may also comprise means for transporting the portable compressor, such as a plurality of wheel/axle assemblies 24 and atrailer hitch 26. - A plurality of
assembly guides 28 assist mounting of thesub-frame module 2 to the containment frame module 4. Theassembly guides 28 comprise generally cylindrical elements that mount in sockets orapertures 30 in the containment frame module 4. Typically, theapertures 30 are located in selected ones of themounting flanges 22, although they could be positioned otherwise, such as in various positions in thesupport frame 20. Preferably, two of theassembly guides 28 mount inapertures 30 that are located near opposite corners of the containment frame module 4. Preferably, theapertures 30 and insertion ends of theassembly guides 28 are threaded so that the assembly guides 28 screw into theirmating apertures 30 for secure mounting. Theapertures 30 may conveniently comprise threaded nuts fastened to theirrespective mounting flanges 22.Flats 32 along theassembly guides 28 near their insertion ends assist screwing them into theapertures 30. - The
sub-frame module 2 has a plurality ofapertures 34 for receiving theassembly guides 28 during mounting of thesub-frame module 2 onto the containment frame module 4. Typically, theapertures 34 are located in selected ones of themounting flanges 16, although they could be positioned otherwise, such as in various other positions in thesub-frame module 20. In any case, theapertures 34 are aligned on the so that when they receive theirmating assembly guides 28, thesub-frame module 2 is correctly aligned for mounting onto the containment frame module 4. - With the
sub-frame module 2 positioned over the containment frame module 4, such as with a lifting crane (not shown) that attaches to thelifting bail 14, thesub-frame module 2 starts to drop onto the containment frame module 4. Preferably, one of theassembly guides 28 is longer so that a simple rotation of thesub-frame module 2 as it drops allows it to engage first with itscorresponding aperture 34 in thesub-frame module 2, thus establishing initial alignment with the containment frame module 4. As thesub-frame module 2 continues to drop, a slight additional rotation of thesub-frame module 2 as needed allows anotherassembly guide 28 to engage with itscorresponding aperture 34 in thesub-frame module 2. This establishes correct positioning of thesub-frame module 2 onto the containment frame module 4 as thesub-frame module 2 comes to rest in place on the containment frame module 4 and themounting flanges 16 on thesub-frame module 2 engage theirrespective mounting flanges 22 on the containment frame module 4. - Removal of the
assembly guides 28 from theirmating apertures 34 is possible after thesub-frame module 2 comes to rest on the containment frame module 4.FIG. 3 is a detailed side view of one of thealignment guides 28 inserted into itsmating mounting flange 22 on the containment frame module 4, and itsmating mounting flange 16 on thesub-frame module 2 shown before engagement with thealignment rod 28, after engagement with thealignment rod 28 and upon coming to rest on itsrespective mounting flange 22, as indicated by mountingflanges -
Flats 36 along theassembly guides 28 near their free ends assist screwing them out of theapertures 30. Themounting flanges additional apertures apertures Suitable fasteners 42 clamp thesub-frame module 2 to the containment frame module 4 to form a rigid assembly as shown inFIGS. 4 and 5 . It is convenient for thefasteners 42 to comprise threaded bolts and theirmating apertures 40 to comprise mating threaded nuts that are fastened to theirrespective mounting flanges 16. -
FIGS. 6 and 7 are top and side views, respectively, of acanopy module 44 ready to mount to the mountedsub-frame module 2 and the containment frame module 4 as shown inFIGS. 4 and 5 . Thecanopy module 44 comprises acover 46 that typically comprises a plurality oflouvers 48 for ventilation and a plurality ofaccess doors 50 for maintenance and servicing of the aforementioned components mounted to thesub-frame module 2. Thecanopy module 44 also comprises a plurality of mounting pads orflanges 52 that attach to a plurality of mounting pads orflanges 56 on the containment frame module 4 to mount thecanopy module 44 over thesub-frame module 2 to the containment frame module 4. - The
mounting flanges apertures Suitable fasteners 42 clamp thecanopy module 44 to the containment frame module 4 to form the complete portable compressor assembly as shown inFIGS. 8 and 9 . It is convenient for thefasteners 42 to comprise threaded bolts and theirmating apertures 58 to comprise mating threaded nuts that are fastened to theirrespective mounting flanges 54. - Described above is a portable compressor package with a sub-frame module that comprises the mechanical components of an apparatus for ease of assembly in combination with associated structural modules for minimisation of assembly time and ease of assembly. The described embodiment of the invention is only an illustrative implementation of the invention wherein changes and substitutions of the various parts and arrangement thereof are within the scope of the invention as set forth in the attached claims.
Claims (30)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/299,407 US20070134104A1 (en) | 2005-12-12 | 2005-12-12 | Modular portable compressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/299,407 US20070134104A1 (en) | 2005-12-12 | 2005-12-12 | Modular portable compressor |
Publications (1)
Publication Number | Publication Date |
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US20070134104A1 true US20070134104A1 (en) | 2007-06-14 |
Family
ID=38139562
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/299,407 Abandoned US20070134104A1 (en) | 2005-12-12 | 2005-12-12 | Modular portable compressor |
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US (1) | US20070134104A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070130765A1 (en) * | 2005-12-13 | 2007-06-14 | Sullair Corporation | Method of assembling a modular portable compressor |
US20100071585A1 (en) * | 2008-09-19 | 2010-03-25 | Progress Rail Services Corporation | Locomotive power module installation and removal |
US20100071584A1 (en) * | 2008-09-19 | 2010-03-25 | Progress Rail Services Corporation | Roof structure for a locomotive power module |
WO2013037512A1 (en) | 2011-06-20 | 2013-03-21 | R.C.N. Italia Di Acciaro M. Lucia | Mobile apparatus for producing compressed air |
US20140161638A1 (en) * | 2011-04-13 | 2014-06-12 | Dresser-Rand Company | Compact package design for compression system |
CN109653986A (en) * | 2017-10-10 | 2019-04-19 | 喜开理株式会社 | Movable air compression supplies machine |
US11365675B2 (en) * | 2019-10-14 | 2022-06-21 | MTU Onsite Energy Corporation | Guiding mechanisms for modular generator set system |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070130765A1 (en) * | 2005-12-13 | 2007-06-14 | Sullair Corporation | Method of assembling a modular portable compressor |
US7669325B2 (en) * | 2005-12-13 | 2010-03-02 | Hamilton Sundstrand Corporation | Method of assembling a modular portable compressor |
US20100071585A1 (en) * | 2008-09-19 | 2010-03-25 | Progress Rail Services Corporation | Locomotive power module installation and removal |
US20100071584A1 (en) * | 2008-09-19 | 2010-03-25 | Progress Rail Services Corporation | Roof structure for a locomotive power module |
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