US20070077423A1 - Kapok fabric and use thereof - Google Patents
Kapok fabric and use thereof Download PDFInfo
- Publication number
- US20070077423A1 US20070077423A1 US11/163,091 US16309105A US2007077423A1 US 20070077423 A1 US20070077423 A1 US 20070077423A1 US 16309105 A US16309105 A US 16309105A US 2007077423 A1 US2007077423 A1 US 2007077423A1
- Authority
- US
- United States
- Prior art keywords
- kapok
- fibers
- fabric
- spun
- cotton
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/042—Blended or other yarns or threads containing components made from different materials all components being made from natural material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
Definitions
- the present invention relates generally to fabrics made of natural fibers and, more particularly, to a fabric made from kapok and use thereof.
- Natural fabrics include those made from cotton, angora, linen, silk, and other fibers.
- artificial or synthetic fabrics include those made from acrylic, nylon, polyester, vinyl, rayon, polytrimethylene terephthalate (PTT), and others.
- PTT polytrimethylene terephthalate
- Kapok is the fine, silkily lustrous fruit fibers from the fruit walls of the capsules, 10-20 cm in length and approximately 3 cm in thickness, of the kapok tree (Ceiba pentandra).
- the kapok tree is a member of the bombax family (Bombacaceae).
- Other common names for the kapok tree include the silk cotton tree, viba, Java cotton, and Java kapok, etc.
- kapok trees are among the tallest of tropical rain forest trees.
- the kapok floss or fibers are brittle and lustrous.
- the fibers are thermally insulating and water-repellent, and are thus traditionally used as a stuffing in life jackets.
- Kapok fibers may be white, light gray, and yellowish to brown.
- Kapok has a density of 0.4-0.7 dtex, which is approximately half of the density of cotton.
- a kapok fiber has a hollow interior that constitutes 80% of its entire volume (see FIGS. 3 and 4 ), which makes it an ideal thermal insulator.
- the cost of kapok is less than half of the cost of cotton.
- the present invention discloses a fabric made from kapok fibers and using kapok fibers to make various types of fabrics.
- a fabric made from kapok contains fibers that include 1 to 100% kapok.
- FIG. 1 is an elevated view of an open fruit capsule of a kapok tree
- FIG. 2 is an elevated view of burst fruit capsules of a kapok tree
- FIG. 3 is a microscopic image of kapok fibers enlarged 300 times
- FIG. 4 is a microscopic image of a kapok fiber enlarged 3000 times
- kapok fibers are harvested and separated from fruit capsules of kapok trees.
- the harvested kapok fibers are a mix of lignin and cellulose, and are light, buoyant, resilient and lustrous. Due to the lignification and lustrous exteriors of kapok fibers, carding and spinning machines must be adjusted to operate at a low speed in order to spin the fibers into yarns, which is discussed in further details below.
- the general process of turning kapok fibers into yarns and then into fabrics, including using pure kapok fibers and blends of different natural and/or synthetic fibers that include kapok, is the same as the process for making cotton or cotton-blended fabrics. Such a process is well known in the art.
- Kapok can be used alone or in combination with any other natural and/or synthetic fibers in manufacturing fabrics with desired physical properties.
- Cotton is absorbent. Linen is extremely durable. Polyester is resistant to wrinkles.
- Silk has a high tensile strength and resists abrasion.
- Spandex is highly elastic. Vinyl is waterproof. Wool retains warmth even when wet, and tends to cease burning when removed from a source of flame.
- kapok alone or blend it with any other fiber or fibers in making the desired fabric.
- Examples of natural fibers that can be blended with kapok include angora, cotton, hemp, linen, ramie, silk, wool, and other natural fibers.
- Examples of artificial fibers that can be blended with kapok include acetate, acrylic, lyocell, nylon, olefin, polyester, rayon, spandex, vinyl, and others.
- a kapok fabric In general, the manufacturing process of a kapok fabric is much like that of a cotton fabric.
- Raw kapok fibers need to first go through a plucker and a carding machine in order to comb the fibers into alignment with each other. Once carded, the fibers are spun or twisted together to form a yarn.
- At least two types of spinning equipments well known in the art can be used for spinning kapok fibers into a yarn: break spinning and ring spinning machines. To avoid fiber breakage, the speed of these spinning equipments must be adjusted to a low setting in comparison with the speed suitable for spinning cotton and other natural fibers. The exact speed is dependent on the type of machines used, and is readily apparent to one skilled in the art via trial and error.
- Kapok has a density of 0.4-0.7 dtex, which is approximately half of the density of cotton.
- a kapok fiber has a hollow interior that constitutes 80% of its entire volume, which makes it an ideal thermal insulator superior to cotton and other natural or synthetic fibers.
- synthetic fibers can only achieve a percentage void of up to 35 to 40%.
- Cotton on the other hand, has a market price lower than that of most synthetic and other natural fibers.
- the low cost and superior physical properties of kapok therefore, make kapok an excellent raw material for the textile industry.
- kapok was blended with other natural or synthetic fibers in a 55 to 45 ratio (i.e., 55% kapok) and spun into yarns in counts at and below 50s.
- kapok was blended with other natural or synthetic fibers in a 70 to 30 ratio (i.e., 70% kapok) and spun into yarns in counts of 40s and below.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
A fabric made from fibers containing 1 to 100% of kapok.
Description
- The present invention relates generally to fabrics made of natural fibers and, more particularly, to a fabric made from kapok and use thereof.
- Many different natural and artificial fabrics are currently available. Examples of natural fabrics include those made from cotton, angora, linen, silk, and other fibers. Examples of artificial or synthetic fabrics include those made from acrylic, nylon, polyester, vinyl, rayon, polytrimethylene terephthalate (PTT), and others. Different fibers have different properties. In general, natural fibers breathe, and are thus usually cool in warm weather and warm in cold weather. In contrast, synthetic fibers do not breathe well, and therefore are not very comfortable in warm weather.
- Kapok is the fine, silkily lustrous fruit fibers from the fruit walls of the capsules, 10-20 cm in length and approximately 3 cm in thickness, of the kapok tree (Ceiba pentandra). The kapok tree is a member of the bombax family (Bombacaceae). Other common names for the kapok tree include the silk cotton tree, ceiba, Java cotton, and Java kapok, etc. Originally native to South America, it can now be found in all tropical countries. Growing to a height of 50 meters, kapok trees are among the tallest of tropical rain forest trees.
- The kapok floss or fibers, approximately 10-35 mm in length, are brittle and lustrous. The fibers are thermally insulating and water-repellent, and are thus traditionally used as a stuffing in life jackets. Kapok fibers may be white, light gray, and yellowish to brown.
- Kapok has a density of 0.4-0.7 dtex, which is approximately half of the density of cotton. A kapok fiber has a hollow interior that constitutes 80% of its entire volume (see
FIGS. 3 and 4 ), which makes it an ideal thermal insulator. - In addition to its superior physical properties when compared with those of other natural or synthetic fibers, the cost of kapok is less than half of the cost of cotton.
- The present invention discloses a fabric made from kapok fibers and using kapok fibers to make various types of fabrics.
- In accordance with the present invention, a fabric made from kapok contains fibers that include 1 to 100% kapok.
- The foregoing and other objects, aspects and advantages will be better understood from the following description of a preferred embodiment in accordance with the present invention with reference to the accompanying drawings, in which like numerals reference like elements, and wherein:
-
FIG. 1 is an elevated view of an open fruit capsule of a kapok tree; -
FIG. 2 is an elevated view of burst fruit capsules of a kapok tree; -
FIG. 3 is a microscopic image of kapok fibers enlarged 300 times; -
FIG. 4 is a microscopic image of a kapok fiber enlarged 3000 times; - Turning first to
FIGS. 1 and 2 , kapok fibers are harvested and separated from fruit capsules of kapok trees. The harvested kapok fibers are a mix of lignin and cellulose, and are light, buoyant, resilient and lustrous. Due to the lignification and lustrous exteriors of kapok fibers, carding and spinning machines must be adjusted to operate at a low speed in order to spin the fibers into yarns, which is discussed in further details below. The general process of turning kapok fibers into yarns and then into fabrics, including using pure kapok fibers and blends of different natural and/or synthetic fibers that include kapok, is the same as the process for making cotton or cotton-blended fabrics. Such a process is well known in the art. - Kapok can be used alone or in combination with any other natural and/or synthetic fibers in manufacturing fabrics with desired physical properties. For example, Cotton is absorbent. Linen is extremely durable. Polyester is resistant to wrinkles. Silk has a high tensile strength and resists abrasion. Spandex is highly elastic. Vinyl is waterproof. Wool retains warmth even when wet, and tends to cease burning when removed from a source of flame. Depending on the desired physical properties of the fabric, one skilled in the art can easily use kapok alone or blend it with any other fiber or fibers in making the desired fabric.
- Examples of natural fibers that can be blended with kapok include angora, cotton, hemp, linen, ramie, silk, wool, and other natural fibers. Examples of artificial fibers that can be blended with kapok include acetate, acrylic, lyocell, nylon, olefin, polyester, rayon, spandex, vinyl, and others.
- In general, the manufacturing process of a kapok fabric is much like that of a cotton fabric. Raw kapok fibers need to first go through a plucker and a carding machine in order to comb the fibers into alignment with each other. Once carded, the fibers are spun or twisted together to form a yarn. At least two types of spinning equipments well known in the art can be used for spinning kapok fibers into a yarn: break spinning and ring spinning machines. To avoid fiber breakage, the speed of these spinning equipments must be adjusted to a low setting in comparison with the speed suitable for spinning cotton and other natural fibers. The exact speed is dependent on the type of machines used, and is readily apparent to one skilled in the art via trial and error.
- Referring now to
FIGS. 3 and 4 , Kapok has a density of 0.4-0.7 dtex, which is approximately half of the density of cotton. A kapok fiber has a hollow interior that constitutes 80% of its entire volume, which makes it an ideal thermal insulator superior to cotton and other natural or synthetic fibers. For example, synthetic fibers can only achieve a percentage void of up to 35 to 40%. - The following table shows a cost comparison between cotton and kapok:
FIBER CLASS PRICE (per ton) Cotton 1-3 $1,600-$1,850 Kapok 1-3 $750-$950 - Cotton, on the other hand, has a market price lower than that of most synthetic and other natural fibers. The low cost and superior physical properties of kapok, therefore, make kapok an excellent raw material for the textile industry.
- 1. Using a break spinning equipment, fibers that contained 100% kapok were spun into a yarn in counts 7s to 32s.
- 2. Using a break spinning equipment, kapok was blended with other natural or synthetic fibers in a 55 to 45 ratio (i.e., 55% kapok) and spun into yarns in counts at and below 50s.
- 3. Using a ring spinning equipment with a roving frame, kapok was blended with other natural or synthetic fibers in a 55 to 45 ratio and spun into yarns in counts 60s and below.
- 4. Using a ring spinning equipment with a roving frame, kapok was blended with other natural or synthetic fibers in a 70 to 30 ratio (i.e., 70% kapok) and spun into yarns in counts of 40s and below.
- Although the invention herein has been described with reference to a particular embodiment, it is to be understood that the embodiment is merely illustrative of the principles and application of the present invention. It is therefore to be understood that various modifications may be made to the above mentioned embodiment and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. For example, the present invention applies to all species of kapok, including the lower-grade Indian kapok.
Claims (19)
1. A fabric made from fibers comprising kapok.
2. The fabric of claim 1 , wherein the fibers comprise 1-100% kapok.
3. The fabric of claim 2 , wherein the fibers is 100% kapok and are spun into a yarn in counts 7s to 32s.
4. The fabric of claim 3 , wherein the fibers are spun by a break spinning machine.
5. The fabric of claim 2 , wherein the fibers comprise 1-55% kapok and are spun into a yarn in counts below or at 50s.
6. The fabric of claim 5 , wherein the fibers are spun by a break spinning machine.
7. The fabric of claim 2 , wherein the fibers comprise 1-75% kapok.
8. The fabric of claim 7 , wherein the fibers comprise 1-70% kapok and are spun into a yarn in counts below or at 40s.
9. The fabric of claim 8 , wherein the fibers are spun by a ring spinning machine.
10. The fabric of claim 7 , wherein the fibers comprise 1-55% kapok and are spun into a yarn in counts below or at 60s.
11. The fabric of claim 10 , wherein the fibers are spun by a ring spinning machine.
12. The fabric of claim 1 , said fibers further comprising at least one other natural fiber.
13. The fabric of claim 12 , wherein the at least one other natural fiber comprises at least one member of the group consisting of cotton, angora, linen, silk, hemp, ramie, and wool.
14. The fabric of claim 1 , said fibers further comprising at least one artificial fiber.
15. The fabric of claim 14 , wherein the at least one artificial fiber comprises at least one member of the group consisting of acetate, acrylic, lyocell, nylon, olefin, polyester, vinyl, rayon, spandex and polytrimethylene terephthalate.
16. The fabric of claim 1 , said fibers further comprising at least one other natural fiber and at least one artificial fiber.
17. The fabric of claim 16 , wherein the at least one other natural fiber comprises at least one member of the group consisting of cotton, angora, linen, silk, hemp, ramie, and wool; and wherein the at least one artificial fiber comprises at least one member of the group consisting of acetate, acrylic, lyocell, nylon, olefin, polyester, vinyl, rayon, spandex and polytrimethylene terephthalate.
18. A yarn comprising kapok.
19. An article of clothing made from the fabric of claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/163,091 US20070077423A1 (en) | 2005-10-04 | 2005-10-04 | Kapok fabric and use thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/163,091 US20070077423A1 (en) | 2005-10-04 | 2005-10-04 | Kapok fabric and use thereof |
Publications (1)
Publication Number | Publication Date |
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US20070077423A1 true US20070077423A1 (en) | 2007-04-05 |
Family
ID=37902260
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/163,091 Abandoned US20070077423A1 (en) | 2005-10-04 | 2005-10-04 | Kapok fabric and use thereof |
Country Status (1)
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Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070082574A1 (en) * | 2003-07-08 | 2007-04-12 | Axel Oberschelp | Mixed fiber fleece or fabric |
US20080053477A1 (en) * | 2006-07-03 | 2008-03-06 | Legrande W E | Dental Floss Formed From Botanic Fiber |
US20090188521A1 (en) * | 2008-01-17 | 2009-07-30 | Evazynajad Ali M | Dental Floss Formed from Botanic and Botanically Derived Fiber |
US20090235951A1 (en) * | 2008-03-18 | 2009-09-24 | Legrande W E | Environmentally Responsible Dental Floss and Packaging |
KR100959026B1 (en) | 2008-01-30 | 2010-05-24 | 주식회사 삼광염직 | Kapok/Cotton Blended Spun Yarn And Process Of Spinning Thereof |
US20110297181A1 (en) * | 2009-08-18 | 2011-12-08 | Michael Soloway | Dental Hygenic Aids Having Natural Antimicrobial Properties |
CN103233316A (en) * | 2013-04-27 | 2013-08-07 | 高密市富源印染有限公司 | Tencel fiber and spun silk fiber blended mercerizing fabric and production process |
CN103952825A (en) * | 2014-05-21 | 2014-07-30 | 张家港市玮美纺织有限公司 | Blending yarn |
CN105887279A (en) * | 2016-05-19 | 2016-08-24 | 长兴宝福织造有限公司 | Non-ironing shirt fabric and method for manufacturing same |
CN105951242A (en) * | 2016-07-25 | 2016-09-21 | 太仓市璜泾镇佳梦化纤厂 | Environment-friendly and comfortable blend fiber |
CN106637564A (en) * | 2017-01-19 | 2017-05-10 | 武汉纺织大学 | Kapok/fine staple cotton ring spinning blended yarn and production method and use thereof |
CN107268153A (en) * | 2017-08-17 | 2017-10-20 | 南通新天地纺织品印染有限公司 | A kind of comfortable thermal fabric and its processing technology |
CN107938074A (en) * | 2017-12-18 | 2018-04-20 | 浙江华利锦纺织有限公司 | The Yarn spinning method of middle long acrylic fibers Persian synthetic fibre polyester polyamide wool metallized thread 16N mixed yarns |
CN108823736A (en) * | 2018-07-09 | 2018-11-16 | 江苏阳光股份有限公司 | A kind of preparation method of warm-keeping wool kapok blended yarn weaved fabric |
WO2020111940A1 (en) * | 2018-11-27 | 2020-06-04 | Flocus B.V. | Kapok fibre spinning process |
CN112481760A (en) * | 2020-10-27 | 2021-03-12 | 南通明富纺织品有限公司 | Antibacterial and antifouling organic cotton and kapok blended yarn and preparation method thereof |
US11413795B1 (en) * | 2021-08-12 | 2022-08-16 | King Abdulaziz University | Method of making composite from green material |
WO2024043274A1 (en) * | 2022-08-26 | 2024-02-29 | ユニチカトレーディング株式会社 | Two-layer-structure spun yarn and woven or knitted fabric |
US12006596B2 (en) | 2018-11-27 | 2024-06-11 | Flocus B.V. | Kapok fibre spinning process |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2142160A (en) * | 1936-03-02 | 1939-01-03 | Joseph D Swoyer | Process of treating kapok |
US20030124937A1 (en) * | 2001-09-21 | 2003-07-03 | Williams Freddie Wayne | Composite structures |
US6620507B2 (en) * | 2000-03-14 | 2003-09-16 | Kabushiki Kaisha Kobe Seiko Sho | Fiber-reinforced thermoplastic resin pellets and manufacturing method thereof |
-
2005
- 2005-10-04 US US11/163,091 patent/US20070077423A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2142160A (en) * | 1936-03-02 | 1939-01-03 | Joseph D Swoyer | Process of treating kapok |
US6620507B2 (en) * | 2000-03-14 | 2003-09-16 | Kabushiki Kaisha Kobe Seiko Sho | Fiber-reinforced thermoplastic resin pellets and manufacturing method thereof |
US20030124937A1 (en) * | 2001-09-21 | 2003-07-03 | Williams Freddie Wayne | Composite structures |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070082574A1 (en) * | 2003-07-08 | 2007-04-12 | Axel Oberschelp | Mixed fiber fleece or fabric |
US20080053477A1 (en) * | 2006-07-03 | 2008-03-06 | Legrande W E | Dental Floss Formed From Botanic Fiber |
US20090188521A1 (en) * | 2008-01-17 | 2009-07-30 | Evazynajad Ali M | Dental Floss Formed from Botanic and Botanically Derived Fiber |
KR100959026B1 (en) | 2008-01-30 | 2010-05-24 | 주식회사 삼광염직 | Kapok/Cotton Blended Spun Yarn And Process Of Spinning Thereof |
US20090235951A1 (en) * | 2008-03-18 | 2009-09-24 | Legrande W E | Environmentally Responsible Dental Floss and Packaging |
US20110297181A1 (en) * | 2009-08-18 | 2011-12-08 | Michael Soloway | Dental Hygenic Aids Having Natural Antimicrobial Properties |
CN103233316A (en) * | 2013-04-27 | 2013-08-07 | 高密市富源印染有限公司 | Tencel fiber and spun silk fiber blended mercerizing fabric and production process |
CN103952825A (en) * | 2014-05-21 | 2014-07-30 | 张家港市玮美纺织有限公司 | Blending yarn |
CN105887279A (en) * | 2016-05-19 | 2016-08-24 | 长兴宝福织造有限公司 | Non-ironing shirt fabric and method for manufacturing same |
CN105951242A (en) * | 2016-07-25 | 2016-09-21 | 太仓市璜泾镇佳梦化纤厂 | Environment-friendly and comfortable blend fiber |
CN106637564A (en) * | 2017-01-19 | 2017-05-10 | 武汉纺织大学 | Kapok/fine staple cotton ring spinning blended yarn and production method and use thereof |
CN107268153A (en) * | 2017-08-17 | 2017-10-20 | 南通新天地纺织品印染有限公司 | A kind of comfortable thermal fabric and its processing technology |
CN107938074A (en) * | 2017-12-18 | 2018-04-20 | 浙江华利锦纺织有限公司 | The Yarn spinning method of middle long acrylic fibers Persian synthetic fibre polyester polyamide wool metallized thread 16N mixed yarns |
CN108823736A (en) * | 2018-07-09 | 2018-11-16 | 江苏阳光股份有限公司 | A kind of preparation method of warm-keeping wool kapok blended yarn weaved fabric |
WO2020111940A1 (en) * | 2018-11-27 | 2020-06-04 | Flocus B.V. | Kapok fibre spinning process |
NL2022081B1 (en) * | 2018-11-27 | 2020-06-09 | Flocus B V | Kapok fibre spinning process |
JP2022510173A (en) * | 2018-11-27 | 2022-01-26 | フロカス ベスローデン フエンノートシャップ | Kapok fiber spinning method |
US12006596B2 (en) | 2018-11-27 | 2024-06-11 | Flocus B.V. | Kapok fibre spinning process |
CN112481760A (en) * | 2020-10-27 | 2021-03-12 | 南通明富纺织品有限公司 | Antibacterial and antifouling organic cotton and kapok blended yarn and preparation method thereof |
US11413795B1 (en) * | 2021-08-12 | 2022-08-16 | King Abdulaziz University | Method of making composite from green material |
WO2024043274A1 (en) * | 2022-08-26 | 2024-02-29 | ユニチカトレーディング株式会社 | Two-layer-structure spun yarn and woven or knitted fabric |
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