US20070020441A1 - Core for a sandwich panel manufactured by deep drawing and a sandwich panel thereby - Google Patents

Core for a sandwich panel manufactured by deep drawing and a sandwich panel thereby Download PDF

Info

Publication number
US20070020441A1
US20070020441A1 US11/372,190 US37219006A US2007020441A1 US 20070020441 A1 US20070020441 A1 US 20070020441A1 US 37219006 A US37219006 A US 37219006A US 2007020441 A1 US2007020441 A1 US 2007020441A1
Authority
US
United States
Prior art keywords
sandwich panel
core
deep drawing
metal plate
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/372,190
Inventor
Byung Kim
Bok Park
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HONGSEONG INDUSTRIAL Co Ltd
Hongseong Ind Co Ltd
Original Assignee
Hongseong Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020050066531A external-priority patent/KR20050080178A/en
Application filed by Hongseong Ind Co Ltd filed Critical Hongseong Ind Co Ltd
Assigned to HONGSEONG INDUSTRIAL CO., LTD. reassignment HONGSEONG INDUSTRIAL CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KIM, BYUNG SHIK, PARK, BOK MAN
Publication of US20070020441A1 publication Critical patent/US20070020441A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/18—Layered products comprising a layer of metal comprising iron or steel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
    • E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/06—Coating on the layer surface on metal layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B32B2255/205—Metallic coating
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E04C2002/3411—Dimpled spacer sheets
    • E04C2002/3433—Dimpled spacer sheets with dimples extending from both sides of the spacer sheet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
    • Y10T428/24322—Composite web or sheet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628—Nonplanar uniform thickness material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628—Nonplanar uniform thickness material
    • Y10T428/24669—Aligned or parallel nonplanarities
    • Y10T428/24678—Waffle-form

Definitions

  • the present invention relates to a deep drawing core for a sandwich panel being manufactured by a deep drawing process and a sandwich panel for decorating a structure using it, more particularly to a deep drawing core obtained by forming a great number of a sort of hollow part selected from conical, elliptic conical, or pyramidal hollow parts in any one surface of the upper or lower directions of a metal plate, or in both surfaces thereof by a deep drawing process using a drawing die and a sandwich panel for decorating a structure manufactured in accordance with the conventional process for preparing a sandwich panel by using said obtained deep drawing core.
  • a sandwich panel for decorating a structure has been manufactured by layering adhesive layers 3 , 3 ′ on the upper and lower surfaces of any one of core selected from plastic sheet cores such as a foaming or unfoaming polyethylene sheet cores, a honeycomb core 5 as shown in FIG. 7 or a corrugation core 5 as shown in FIG. 8 , by layering metal or nonmetal plates 4 , 4 ′ thereon, and then by hot-pressing the resulting layered object.
  • plastic sheet cores such as a foaming or unfoaming polyethylene sheet cores, a honeycomb core 5 as shown in FIG. 7 or a corrugation core 5 as shown in FIG. 8 .
  • a sandwich panel is manufactured by using said honeycomb core or corrugation cores 5 , when a certain part of the panel is cut in V type groove vertically or horizontally and then the grooved part is bent in order to carry out on bent part of a structure, due to structural defect of a core forming the sandwich panel the panel is not cut or bent precisely.
  • the honeycomb core 5 is inserted in the sandwich panel, as shown in FIG. 7 , because the upper and lower metal or nonmetal plates 4 , 4 ′ and the core 5 are adhered by linear adherend 12 having weak adhesion, when the panel is cut in V type groove and the grooved part is bent the linear adherend 12 is damaged or separated easily. Accordingly function of the sandwich panel lowers. Also the sandwich panel having the honeycomb core 5 has fault that the cutting process is more difficult than that of flat plates owing to continuous honeycomb structure.
  • the core 5 corrugates, when the V type groove 8 ′ is formed in the sandwich panel having the corrugation core 5 , since it corresponds to bent groove 10 of the corrugation core 5 supporting function of the upper and lower plate 4 , 4 ′ by the core 5 lowers remarkably.
  • the sandwich panel inserted the corrugation core 5 is not cut and not bent freely vertically or horizontally but the groove 8 is formed entirely only in vertical direction to the corrugation to give smooth outer surface by bending.
  • the present invention is to solve the problems of conventional sandwich panels using honeycomb or corrugation cores.
  • the object of present invention is to provide a core for a sandwich panel and a sandwich panel using the core that on the sandwich panel a V type groove can be cut and bent easily when the bent sandwich panel is made to carry out on bent portion of a structure.
  • the present invention is characterized that any one kind of metal plate selected from metal plates such as an aluminum plate, a tin coating plate, a zinc coating plate, a stainless steel plate is pressed by means of a deep drawing process using a drawing die to form a great number of any one kind of hollow part selected from conical, elliptic conical, or pyramidal hollow parts such as trigonal tetragonal or octagonal pyramidal hollow parts having a flat bottom on the metal plate, wherein said hollow parts are sunk only in any one direction of the upper or lower directions of the metal plate, e.g. downwardly, or alternately downwardly and upwardly therefrom, to give a core for a sandwich panel, and using the resulting core a sandwich panel is manufactured by conventional process for preparation thereof.
  • metal plates such as an aluminum plate, a tin coating plate, a zinc coating plate, a stainless steel plate
  • a drawing die to form a great number of any one kind of hollow part selected from conical, elliptic conical, or
  • FIG. 1 a represents a plane view of a core for a sandwich panel in accordance with the present invention.
  • FIG. 1 b represents a plane view of the other core for a sandwich panel in accordance with the present invention.
  • FIG. 2 a represents a perspective view seen from the upside of a core for a sandwich panel in accordance with the present invention.
  • FIG. 2 b represents a perspective view seen from the upside of the other core for a sandwich panel in accordance with the present invention.
  • FIG. 3 a represents a perspective view seen from the downside of Fig a.
  • FIG. 3 b represents a perspective view seen from the upside of Fig. b.
  • FIG. 4 b represents a perspective view of a sandwich panel used other core for a sandwich panel in accordance with the present invention.
  • FIG. 5 a represents a perspective view of a core for sandwich panel in accordance with the present invention formed vertical or horizontal grooves for bending.
  • FIG. 6 b represent a section view showing state molding other core by a drawing die for preparing a core in accordance with the present invention.
  • FIG. 7 represent a conventional sandwich panel inserted honeycomb core, formed vertical or horizontal grooves for bending.
  • any one kind of metal plate 1 selected from metal plates such as an aluminum plate, a tin coating plate, a zinc coating plate or a stainless steel plate is pressed by means of a deep drawing process using a drawing die 100 consisting of a puncher 101 and a die 102 , to form a great number of any one kind of hollow part selected from various type of hollow parts such as conical, elliptic conical or pyramidal hollow parts, e, g, trigonal, tetragonal, or octagonal pyramidal hollow parts having a flat bottom 9 on the metal plate 1 , wherein a great number of a kind of hollow part 2 are sunk, in a certain space, only in any one direction of the upper and lower surfaces of the metal plate 1 , or a great number of a kind of the upper hollow part 2 and the lower hollow part 2 ′ are sunk in a certain space, alternately downwardly and upwardly, to give a
  • the metal plate 1 is pressed by means of the deep drawing process using the drawing die 100 , to form a great number of any one kind of hollow part selected from conical, elliptic conical or pyramidal hollow parts having the flat bottoms 9 on the metal plate 1 , wherein a great number of a kind of hollow part 2 are sunk, definite space, only downwardly or upwardly, or a great number of a kind of the upper hollow part 2 and the lower hollow part 2 ′ are sunk, in a definite space, alternately downwardly and upwardly,

Abstract

In a sandwich panel for decorating structure that the upper and lower adhesive layers 3,3′ are layered on the upper and lower surfaces of any one core 5 selected from honeycomb or corrugation cores, and the upper and lower metallic or non metallic plates 4,4′ are layered thereon and then the obtained object is hot-pressed to give a sandwich panel,
the present invention is characterized in that a metal plate 1 is pressed by a deep drawing process using a drawing die 100 consisted of a puncher 101 and a die 102, to form, in definite spaces, a great number of a kind of hollow part selected from conical, elliptic conical, or pyramidal hollow parts, having flat bottoms 9 on the metal plate 1, wherein the hollow parts 2 are formed in only any one surface of the upper or lower directions of the metal plate 1, or the upper and lower hollow parts 2, 2′ are formed alternately in both directions thereof, to give a deep drawing core 6, and that the upper and lower adhesive layers 3, 3′ are layered on the upper and lower surfaces of said obtained core 6 instead of said conventional core 5, and then said layered object is hot-pressed in accordance with the conventional process for preparating a sandwich panel to give a sandwich panel for decorating structure.

Description

    CROSS REFERENCE TO RELATED DOCUMENTS
  • This application claims priority benefit of Korean Patent Application No. 10-2005-66531 field on Jul. 22, 2005 and Korean Patent Application No. 10-2005-81671 field on Sep. 2, 2005 to Byung-Shik Kim, which is hereby in corporated herein by reference.
    • FIELD OF THE INVENTION
  • The present invention relates to a deep drawing core for a sandwich panel being manufactured by a deep drawing process and a sandwich panel for decorating a structure using it, more particularly to a deep drawing core obtained by forming a great number of a sort of hollow part selected from conical, elliptic conical, or pyramidal hollow parts in any one surface of the upper or lower directions of a metal plate, or in both surfaces thereof by a deep drawing process using a drawing die and a sandwich panel for decorating a structure manufactured in accordance with the conventional process for preparing a sandwich panel by using said obtained deep drawing core.
    • DESCRIPTION OF THE PRIOR ART
  • Up to now, a sandwich panel for decorating a structure has been manufactured by layering adhesive layers 3,3′ on the upper and lower surfaces of any one of core selected from plastic sheet cores such as a foaming or unfoaming polyethylene sheet cores, a honeycomb core 5 as shown in FIG. 7 or a corrugation core 5 as shown in FIG. 8, by layering metal or nonmetal plates 4,4′ thereon, and then by hot-pressing the resulting layered object.
  • However in case that a sandwich panel is manufactured by a plastic sheet core, because the plastic sheet core is melted or burned easily by heat, in result, poisonous gases are generated, and thus they are not suitable as an incombustible construction material needed actually.
  • In case that the a sandwich panel is manufactured by using said honeycomb core or corrugation cores 5, when a certain part of the panel is cut in V type groove vertically or horizontally and then the grooved part is bent in order to carry out on bent part of a structure, due to structural defect of a core forming the sandwich panel the panel is not cut or bent precisely.
  • For examples, in case that the honeycomb core 5 is inserted in the sandwich panel, as shown in FIG. 7, because the upper and lower metal or nonmetal plates 4, 4′ and the core 5 are adhered by linear adherend 12 having weak adhesion, when the panel is cut in V type groove and the grooved part is bent the linear adherend 12 is damaged or separated easily. Accordingly function of the sandwich panel lowers. Also the sandwich panel having the honeycomb core 5 has fault that the cutting process is more difficult than that of flat plates owing to continuous honeycomb structure.
  • In case that the corrugation core 5 is inserted in the sandwich panel, as shown in FIG. 8, because bending portion of the core 5 and the upper and lower plates 4, 4′ also are adhered by linear adherend 12 their adhension is weak, accordingly when the panel is cut and bent the linear adherend 12 is separated easily and thereby the function of the panel is damaged and lowers.
  • Also because the core 5 corrugates, when the V type groove 8′ is formed in the sandwich panel having the corrugation core 5, since it corresponds to bent groove 10 of the corrugation core 5 supporting function of the upper and lower plate 4, 4′ by the core 5 lowers remarkably.
  • Accordingly its bent outer surface also is not smart or smooth.
  • Furthermore when the bending portion corresponds to hill 12 of the corrugation since the whole of the corrugated portion 11 are cut the bending portion and its outer surface are not smooth.
  • Therefore, the sandwich panel inserted the corrugation core 5 is not cut and not bent freely vertically or horizontally but the groove 8 is formed entirely only in vertical direction to the corrugation to give smooth outer surface by bending.
    • SUMMARY OF INVENTION
  • The present invention is to solve the problems of conventional sandwich panels using honeycomb or corrugation cores.
  • Particularly, the object of present invention is to provide a core for a sandwich panel and a sandwich panel using the core that on the sandwich panel a V type groove can be cut and bent easily when the bent sandwich panel is made to carry out on bent portion of a structure.
  • More particularly, the present invention is characterized that any one kind of metal plate selected from metal plates such as an aluminum plate, a tin coating plate, a zinc coating plate, a stainless steel plate is pressed by means of a deep drawing process using a drawing die to form a great number of any one kind of hollow part selected from conical, elliptic conical, or pyramidal hollow parts such as trigonal tetragonal or octagonal pyramidal hollow parts having a flat bottom on the metal plate, wherein said hollow parts are sunk only in any one direction of the upper or lower directions of the metal plate, e.g. downwardly, or alternately downwardly and upwardly therefrom, to give a core for a sandwich panel, and using the resulting core a sandwich panel is manufactured by conventional process for preparation thereof.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 a represents a plane view of a core for a sandwich panel in accordance with the present invention.
  • FIG. 1 b represents a plane view of the other core for a sandwich panel in accordance with the present invention.
  • FIG. 2 a represents a perspective view seen from the upside of a core for a sandwich panel in accordance with the present invention.
  • FIG. 2 b represents a perspective view seen from the upside of the other core for a sandwich panel in accordance with the present invention.
  • FIG. 3 a represents a perspective view seen from the downside of Fig a.
  • FIG. 3 b represents a perspective view seen from the upside of Fig. b.
  • FIG. 4 a represents a perspective view of a sandwich panel used a core for a sandwich panel in accordance with the present invention.
  • FIG. 4 b represents a perspective view of a sandwich panel used other core for a sandwich panel in accordance with the present invention.
  • FIG. 5 a represents a perspective view of a core for sandwich panel in accordance with the present invention formed vertical or horizontal grooves for bending.
  • FIG. 5 b represents a perspective view of other core for sandwich panel in accordance with the present invention formed vertical or horizontal grooves for bending.
  • FIG. 6 a represent a section view showing state molding a core by a drawing die for preparing a core in accordance with the present invention.
  • FIG. 6 b represent a section view showing state molding other core by a drawing die for preparing a core in accordance with the present invention.
  • FIG. 7 represent a conventional sandwich panel inserted honeycomb core, formed vertical or horizontal grooves for bending.
  • FIG. 8 represent a conventional sandwich panel inserted corrugation core, formed vertical or horizontal grooves for bending.
    • DESCRIPTION OF PREFERRED EMBODIMENTS
  • Now, the present invention is described in detail referring to the drawings accompanying herein as follows;
  • In a sandwich panel for decorating a structure that the upper and lower adhesive layers 3, 3′ are layered on the upper and lower surfaces of any one of metal core 5 selected from honeycomb or corrugation cores, metal or nonmetal plates 4, 4′ are layered thereon and then the resulting object is hot-pressed, to give a sandwich panel,
  • a deep drawing core 6 and a sandwich panel using the resulting core 6 characterized in that any one kind of metal plate 1 selected from metal plates such as an aluminum plate, a tin coating plate, a zinc coating plate or a stainless steel plate is pressed by means of a deep drawing process using a drawing die 100 consisting of a puncher 101 and a die 102, to form a great number of any one kind of hollow part selected from various type of hollow parts such as conical, elliptic conical or pyramidal hollow parts, e, g, trigonal, tetragonal, or octagonal pyramidal hollow parts having a flat bottom 9 on the metal plate 1, wherein a great number of a kind of hollow part 2 are sunk, in a certain space, only in any one direction of the upper and lower surfaces of the metal plate 1, or a great number of a kind of the upper hollow part 2 and the lower hollow part 2′ are sunk in a certain space, alternately downwardly and upwardly, to give a core 6 for a sandwich panel, and that using said obtained deep drawing core 6 instead of said conventional core 5, on the upper and lower surfaces of said cores 6 any one kind of the upper and lower adhesive layers 3, 3′ selected from adhesives of a thermosetting resin such as an epoxy resin or thermoplastic resins such as a hot-melt type polyethylene, vinyl acetate, ethylene vinyl acetate copolymer resins are layered, then any one kind of plates 4, 4′ selected from metal plates such as aluminum, stainless steel or titanium plates, or nonmetal plates such as phenol, melamine, urea resin plates or a fibre glass reinforced plastic (FRP) plate are layered thereon and the resulting layered object is hot-pressed to give a sandwich panel.
  • Since in the above-mentioned deep drawing core 6 for the sandwich panel manufactured by the deep drawing process using the drawing die 100 the metal plate 1 is pressed by means of the deep drawing process using the drawing die 100, to form a great number of any one kind of hollow part selected from conical, elliptic conical or pyramidal hollow parts having the flat bottoms 9 on the metal plate 1, wherein a great number of a kind of hollow part 2 are sunk, definite space, only downwardly or upwardly, or a great number of a kind of the upper hollow part 2 and the lower hollow part 2′ are sunk, in a definite space, alternately downwardly and upwardly,
  • when the sandwich panel is manufactured using said core 6 since adherend of the core 6 and the metal or nonmetal plates 4, 4′ adhered thereon is broad the core 6 and the plates 4, 4′ are not separated and are kept hardly.
  • Furthermore, in the sandwich panels in accordance with the present invention since multiple hollow parts 2, 2′ are configured in vertical, horizontal and diagonal directions, in definite space, when on the sandwich panel of the present invention V type grooves 7 or 7′ are formed and they are bent to adhere on bent portions of a structure, the grooving process is achieved easily in all of directions such as vertical or horizontal, forms of the cut grooves 7 or 7′ are uniform.

Claims (7)

1. A deep drawing core characterized in that a metal plate 1 is pressed by means of the deep drawing process using drawing die 100 consisting of a puncher 101 and a die 102 to form a great number of any one kind of hollow part selected from various type of hollow parts having flat bottoms 9 on the metal plate, wherein a great number of a kind of hollow part 2 are sunk, in a certain space, only in any one direction of the upper and lower surfaces of metal plate 1, or a great number of a kind of the upper hollow part 2 and the lower hollow part 2′, are sunk, in a certain space, alternately upwardly and downwardly, to give a core 6.
2. A sandwich panel using a deep drawing core characterized in that according to the conventional process for preparing the sandwich panel, the upper and lower adhesive layers 3, 3′ made from any one of resin selected from thermosetting or thermoplastic resins are layered on the upper and lower surfaces of said core 6 in accordance with claim 1, the upper and lower plates 4, 4′ made of any one of plate selected from metal or nonmetal plates are layered on said adhesive layers 3, 3′ and then the resulting object is hot-pressed to give a sandwich panel.
3. A deep drawing core in accordance with claim 1, wherein said metal plate 1 is any one of metal plate selected from aluminum, tin coating, zinc coating and stainless steel plates.
4. A deep drawing core in accordance with claim 1, wherein the various type of hollow parts 2, 2′ are any one of hollow part selected from a conical, an elliptic conical hollow parts or pyramidal hollow parts such as a trigonal, a tetragonal or an octagonal pyramidal hollow parts.
5. A sandwich panel using a deep drawing core in accordance with claim 2, wherein said thermosetting resin is an epoxy resin and thermoplastic resin is any one of resin selected from a hot-melt type polyethylene, a vinyl acetate, or an ethylene vinyl acetate copolymer resins.
6. A sandwich panel using a deep drawing core in accordance with claim 2, wherein said metal plate is any one of plate selected from aluminum, stainless steel or titanium plates.
7. A sandwich panel using a deep drawing core in accordance with claim 2, wherein said nonmetal plate is any one of plate selected from phenol, melamine, urea resin plates, or fiberglass reinforced plastic plates.
US11/372,190 2005-07-22 2006-03-10 Core for a sandwich panel manufactured by deep drawing and a sandwich panel thereby Abandoned US20070020441A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR1020050066531A KR20050080178A (en) 2005-07-22 2005-07-22 Core for a sandwich panal manufactured by deep drawing and a sandwich panal thereof
KR10-2005-0066531 2005-07-22
KR10-2005-0081671 2005-09-02
KR1020050081671A KR100666845B1 (en) 2005-07-22 2005-09-02 Core for a sandwich panel manufactured by deep drawing and a sandwich panel thereof

Publications (1)

Publication Number Publication Date
US20070020441A1 true US20070020441A1 (en) 2007-01-25

Family

ID=37575807

Family Applications (1)

Application Number Title Priority Date Filing Date
US11/372,190 Abandoned US20070020441A1 (en) 2005-07-22 2006-03-10 Core for a sandwich panel manufactured by deep drawing and a sandwich panel thereby

Country Status (3)

Country Link
US (1) US20070020441A1 (en)
JP (1) JP2007032258A (en)
DE (1) DE102006000697A1 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009034226A1 (en) 2007-09-11 2009-03-19 Outokumpu Oyj Panel structure
US20090101195A1 (en) * 2007-10-18 2009-04-23 Glenn Alan Reynolds Mini-truss thin-sheet panel assembly
US20110094502A1 (en) * 2009-10-23 2011-04-28 Glenn Alan Reynolds Thin mirror with truss backing and mounting arrangement therefor
CN103256474A (en) * 2013-05-24 2013-08-21 李雪飞 Energy-saving strengthened three-dimensional mesh board and assembling method thereof
WO2014176801A1 (en) * 2013-04-28 2014-11-06 Zhang Ruiyang Lightweight high-strength bowl for instant noodles
WO2014209548A1 (en) * 2013-06-28 2014-12-31 Noble Environmental Technologies Corporation Composite structural panels and components
CN104309199A (en) * 2014-10-30 2015-01-28 济南鑫杰机械制造有限公司 Steel-based alloy composite piece
WO2016176435A1 (en) * 2015-04-28 2016-11-03 Solarreserve, Llc Light reflecting devices incorporating composite reflecting structures
US20190017270A1 (en) * 2017-07-13 2019-01-17 The Pro Design Group Structural panel

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103027506A (en) * 2012-10-29 2013-04-10 冯中宇 Stainless steel cabinet board and forming mould
CN112689594B (en) * 2018-09-14 2023-09-22 日本制铁株式会社 Panel member

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1154254A (en) * 1909-11-05 1915-09-21 Universal Electric Welding Co Sheet-metal panel-work.
US2391997A (en) * 1942-03-26 1946-01-01 Lilly Florence Shirley Noble Composite slab sheet or plate
US2441476A (en) * 1944-08-10 1948-05-11 Glenn L Martin Co Reinforced structural sheet
US2481046A (en) * 1947-11-13 1949-09-06 Western Engineering Associates Panel structure
US2858247A (en) * 1955-08-04 1958-10-28 Swart Dev Company De Panel material
US3013641A (en) * 1957-04-29 1961-12-19 Thompson Ramo Wooldridge Inc Structural element
US3227598A (en) * 1960-12-02 1966-01-04 Wayne F Robb Core structure
US3525663A (en) * 1967-03-09 1970-08-25 Jesse R Hale Anticlastic cellular core structure having biaxial rectilinear truss patterns
US3876492A (en) * 1973-05-21 1975-04-08 Lawrence A Schott Reinforced cellular panel construction
US5244745A (en) * 1992-04-16 1993-09-14 Aluminum Company Of America Structural sheet and panel
US6939599B2 (en) * 1996-09-13 2005-09-06 Brian H. Clark Structural dimple panel

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1154254A (en) * 1909-11-05 1915-09-21 Universal Electric Welding Co Sheet-metal panel-work.
US2391997A (en) * 1942-03-26 1946-01-01 Lilly Florence Shirley Noble Composite slab sheet or plate
US2441476A (en) * 1944-08-10 1948-05-11 Glenn L Martin Co Reinforced structural sheet
US2481046A (en) * 1947-11-13 1949-09-06 Western Engineering Associates Panel structure
US2858247A (en) * 1955-08-04 1958-10-28 Swart Dev Company De Panel material
US3013641A (en) * 1957-04-29 1961-12-19 Thompson Ramo Wooldridge Inc Structural element
US3227598A (en) * 1960-12-02 1966-01-04 Wayne F Robb Core structure
US3525663A (en) * 1967-03-09 1970-08-25 Jesse R Hale Anticlastic cellular core structure having biaxial rectilinear truss patterns
US3876492A (en) * 1973-05-21 1975-04-08 Lawrence A Schott Reinforced cellular panel construction
US5244745A (en) * 1992-04-16 1993-09-14 Aluminum Company Of America Structural sheet and panel
US6939599B2 (en) * 1996-09-13 2005-09-06 Brian H. Clark Structural dimple panel

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8615956B2 (en) * 2007-09-11 2013-12-31 Outokumpu Oyj Panel structure
US20100186336A1 (en) * 2007-09-11 2010-07-29 Outokumpu Oyj Panel structure
WO2009034226A1 (en) 2007-09-11 2009-03-19 Outokumpu Oyj Panel structure
US20090101195A1 (en) * 2007-10-18 2009-04-23 Glenn Alan Reynolds Mini-truss thin-sheet panel assembly
US8327604B2 (en) 2007-10-18 2012-12-11 Gossamer Space Frames Mini-truss thin-sheet panel assembly
US20110094502A1 (en) * 2009-10-23 2011-04-28 Glenn Alan Reynolds Thin mirror with truss backing and mounting arrangement therefor
US8132391B2 (en) 2009-10-23 2012-03-13 Gossamer Space Frames Thin mirror with truss backing and mounting arrangement therefor
WO2014176801A1 (en) * 2013-04-28 2014-11-06 Zhang Ruiyang Lightweight high-strength bowl for instant noodles
WO2014176800A1 (en) * 2013-04-28 2014-11-06 Zhang Ruiyang Improved suitcase
CN103256474A (en) * 2013-05-24 2013-08-21 李雪飞 Energy-saving strengthened three-dimensional mesh board and assembling method thereof
WO2014209548A1 (en) * 2013-06-28 2014-12-31 Noble Environmental Technologies Corporation Composite structural panels and components
US20150004371A1 (en) * 2013-06-28 2015-01-01 Noble Environmental Technologies Corporation Composite structural panels and components
CN104309199A (en) * 2014-10-30 2015-01-28 济南鑫杰机械制造有限公司 Steel-based alloy composite piece
WO2016176435A1 (en) * 2015-04-28 2016-11-03 Solarreserve, Llc Light reflecting devices incorporating composite reflecting structures
US20190017270A1 (en) * 2017-07-13 2019-01-17 The Pro Design Group Structural panel
US10794058B2 (en) * 2017-07-13 2020-10-06 The Pro Design Group Structural panel

Also Published As

Publication number Publication date
DE102006000697A1 (en) 2007-01-25
JP2007032258A (en) 2007-02-08

Similar Documents

Publication Publication Date Title
US20070020441A1 (en) Core for a sandwich panel manufactured by deep drawing and a sandwich panel thereby
RU2366579C2 (en) Method forming laminar material with filleted joint
US20150174881A1 (en) Rf node welding of corrugated honeycomb core
JPH1044281A (en) Composite board and manufacture thereof
US10794058B2 (en) Structural panel
EP2517856A1 (en) Multi-layer laminate structure with reversible bonding
JP2015508467A (en) Composite corner bead
US4701232A (en) Method of manufacturing structural elements
JP6478142B2 (en) Heat shield
JP2019188823A (en) Decorative panel
US20070273967A1 (en) Visual Communication Panel And Method For Manufacturing It
PL227144B1 (en) Method for producing light structural bracket and the light structural bracket
KR101261623B1 (en) Panel assembly having paper tube wound with corrugated paper strip and method thereof
KR102214969B1 (en) Wide aluminum composite sheet
CN209521366U (en) A kind of hollow corrugation packaging material of foaming laminating adhesive
KR20050080178A (en) Core for a sandwich panal manufactured by deep drawing and a sandwich panal thereof
JPS59192554A (en) Honeycomb structure
JP6007073B2 (en) Reinforcement laminate
WO2013114386A1 (en) 3d fiber composite
JPH0740480A (en) Corrugated fiberboard and interior base material
JPH0848193A (en) Interior trim material for automobile
CN215674715U (en) Hollow plate
CN212767610U (en) Environmental protection packing carton that water-proof effects is good
JPH06312473A (en) Honeycomb core and manufacture thereof
JPH0146665B2 (en)

Legal Events

Date Code Title Description
AS Assignment

Owner name: HONGSEONG INDUSTRIAL CO., LTD., KOREA, REPUBLIC OF

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KIM, BYUNG SHIK;PARK, BOK MAN;REEL/FRAME:017674/0555

Effective date: 20060310

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION