US20060237121A1

US20060237121A1 - Device for decorating objects, in particular container and the relative procedure

Info

Publication number: US20060237121A1
Application number: US10/888,412
Authority: US
Inventors: Claudio Maccaferri
Original assignee: GMC SNC DI MACCAFERRI G&C
Current assignee: GMC SNC DI MACCAFERRI G&C
Priority date: 2000-06-10
Filing date: 2004-07-09
Publication date: 2006-10-26
Also published as: WO2002042092A2; ES2250508T3; AU2002229554A1; ITMO20000246A0; EP1337402B1; DE60114226T2; US6893526B2; ITMO20000246A1; ATE307034T1; EP1337402A2; WO2002042092A3; DE60114226D1; US20030201063A1; IT1316947B1

Abstract

The device for decorating objects, in particular containers, utilizes a nonstick-film, one of the surfaces of the film acting as support for a plurality of images constituted only of dry thermoplastic inks deposited on the film. The nonstick-film is arranged in the device to run between a pressing element and an object to be decorated by the images and a heat air dispenser for directing heated air towards the nonstick film in order to transform the inks of the images into a semi-liquid plastic state and the pressing element and the objects to be decorated are at ambient temperature.

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation in part of U.S. application Ser. No. 10/441,995, filed May 20, 2003, which is a continuation of PCT/DE00/01913 filed Jun. 10, 2000 and claims priority from German application 299 10 816.3 filed Jun. 22, 1999.

BACKGROUND OF THE INVENTION

1. Technical Field
The present invention relates to a device for decorating objects, in particular containers, and the relative procedure.
2. Background Art
Various procedures are used to decorate, in particular but not exclusively, containers regardless of the shape of said containers. A first procedure is currently used which consists in the screen printing technique: in this decoration system the liquid ink is forced, by means of a spatula or similar, to pass through the thickness of an element, called a mesh, the surface of said mesh having portions which are blocked and others which are not. By alternating these blocked portions as necessary, the passage of the ink through the mesh is controlled and only permitted through clearly and intentionally defined areas of the said mesh, resulting in the decoration wanted.
A further commonly known procedure consists in the offset printing technique, which consists in a derivation of lithographic printing technique. Like in screen-printing, this procedure also uses ink made liquid by means of the addition of suitable solvents.
The said offset printing technique uses zinc and aluminum plates onto which the images to be printed onto the object to be decorated is reproduced. The decorative image is produced on the surface to be decorated by means of a rubberized fabric.
A further commonly known procedure consists in the buffer technique, wherein the decorative image is produced on the object by means of a buffer and also in this case, like in the other two cases described, a liquid ink is used.
A still further procedure currently used is the so-called “heat transfer” method: in this procedure the decorative image is transferred onto a backing which has been already treated with a suitable detachable material, the material, such as wax, being technically pointed out with the word “release” and, the transfer of the image being realized by means of either a screen printing procedure or a lithographic procedure: the printing of the image onto the object to be decorated occurs by the said backing being pressed against the object with the backing being heated contemporaneously.
All the commonly known procedures just described have drawbacks, some typical of a given procedure, others common to all the procedures.
In particular, one drawback of the screen-printed technique consists in the limited accuracy of the print, which is a direct consequence of the minimal possible dimensions of the mesh, or more precisely the minimal possible surface dimensions of the holes in the surface of the said mesh.
A further drawback of the current screen-printing technique, which also limits the accuracy of the decoration, is due to the need for the colour to be deposited in the sequence, in particular in the four-colour printing technique, and even more so in the six-colour printing technique, the said following colour depositions generating a non-uniform thickness of the decorative print.
A drawback which is common to the screen-printing, offset printing and the buffer procedures is the need to make the ink deposited on the object to be decorated dry as in all three cited procedures the ink used must be in a liquid state. This drawback leads to an increase in the production times and an increase in the decoration costs.
A first drawback common to all printing systems described earlier consists in the difficulty involved in the production of colour shading. This difficulty derives, in general, from the complexity of the plate regulation and, in the particular case of screen-printing, from the aforesaid limited surface dimensions that are possible for the holes in the mesh surface.
A second drawback common to all the printing systems described earlier is the complexity and the high cost of the preparation of the plates, this drawback generating, as a consequence, a further consistent need for a large quantity of objects to be decorated in order to amortize the production costs for the said plates.
A further drawback, which is common to all the printing systems described earlier, is the toxicity of the solvents used in both the ink dilution phase and also the equipment cleaning phase.
Further drawbacks are, in the case of images transferred from a support, both the presence of the aforesaid release and the application of adhesive material on the image's surface which is facing the object to be decorated.

BRIEF SUMMARY OF THE INVENTION

A first aim of the present invention is to produce decorations with a very high printing quality and accuracy with a the resolution of the images depending only on the quality of the electrostatic printer used that is of a kind commonly available.
A further aim of the present invention consists in the possibility to obtain colour variations and shading to keep the thickness of the print almost unchanged, all of which are prerogatives which depend only on the quality of the electrostatic printer used.
A further aim of the present invention is to obtain a reproduction of the decoration using dry inks, with no solvents.
A still further aim of the present invention consists in the absence of drying stations for the decorations which have just been printed and also the elimination of the minimum production quantity.
All of the aims listed above can be achieved regardless of the geometric configuration of the surfaces to be decorated and regardless of the dimensions of the object having the aforesaid surface.
In particular, the device in question in the present invention for decorating objects, in particular, containers in general, is of the type comprising at least two reels, at least one of which is motorized, to which the ends of a non-stick film are connected, the non-stick film being made of a paper material or a polyester material covered with silicon on both surfaces, one of the surfaces acting as a support for a plurality of images, at least two tension rollers for the non-stick film and at least one pressing element positioned between the tension rollers, at least one heat generator which has a heat dispenser directed towards the non-stick film is characterized by the fact that the pressing element and the object to be decorated are at room temperature or ambient temperature, and that the room or ambient temperature, in contrast with the higher temperature of the non-stick film and of the images on the film after the action of the flow of hot air, creates a thermal gradient which allows the adhesion of the images to the objects to be decorated and the solidification of the inks of the images.
According to one of the teachings of the present invention there is provided a device for decorating objects, in particular containers, utilizes a nonstick-film, one of the surfaces of the film acting as support for a plurality of images constituted only of dry thermoplastic inks deposited on the film. The nonstick-film is arranged in the device to run between a pressing element and an object to be decorated by the images and a heat air dispenser for directing heated air towards the nonstick film in order to transform the inks of the images into a semi-liquid plastic state and the pressing element and the objects to be decorated are at ambient temperature.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

The above and other characteristics of the invention will better emerge in the description that follows of one preferred embodiment illustrated, in the form of a non-limiting example, in the drawing figures attached, in which:
FIG. 1 shows a schematic view of a device for the application of decorations wherein a jet of hot air is directed towards the surface of a non-stick film onto which is deposited a plurality of images to be reproduced onto objects with surfaces to be decorated around the circumference of the objects.
FIG. 2 shows the contents of the previous figure wherein the jet of hot air is directed towards the surface of the non-stick film opposite to that on which the images are deposited.
FIG. 3 shows the contents of FIG. 2 wherein the object has surfaces to be decorated that are flat in shape.

DETAILED DESCRIPTION OF THE INVENTION

With reference to the figures, 1 is used to denote a non-stick film, designed to be reeled around a spool, composed of commonly known non-stick material, a paper, material covered with silicon or a polyester type material covered with silicon.
The film is contained between the two reels 2 of which at least one is motorized.
The film 1, in the gap between the two cited reels, is held taut by two tension rollers 3.
Positioned between the two rollers is a pressing element 4 at room or ambient temperature, capable of causing a springy, orthogonal movement with respect to the section of film 1 held taut between the two tension rollers 3.
The pressing element can have the pressing portion substantially cusp in shape.
An image 5, designed to be reproduced on the surface of an object 6, at room or ambient temperature, is deposited on the surface of the non-stick film 1 directed towards the exterior of the unit constituted of the two tension rollers 3 and the element 4 of one of the surfaces of backing 1.
Placed opposite the element 4, is the object 6, one of whose surfaces the image 5, is to be reproduced on.
A heat generator 7, generating, for example hot air, has a dispenser 8 whose outlet 9 is directed towards the backing 1.
In the FIG. 1, this hot air dispenser outlet is directed towards the surface of the film 1 onto the image 5 has already been deposited using a commonly known technique realized by means of a common electrostatic printer. The positioning of the outlet 9 illustrated in the figure is used to decorate oversized objects 6 capable of rotating around their own axis of rotation and which have rather consistent thicknesses that guarantee their resistance to the high temperatures and prevent deformations.
In FIGS. 2 and 3, however, the outlet 9 is directed towards the surface of the film opposite the surface onto which the image is deposited. This positioning of the outlet 9 corresponds, respectively, with the case of small objects and/or those of scarce thickness and objects with a flat or elliptic form.
There will now follow a description of the functioning of the system which is the object of present invention using the references indicated in the figures.
After positioning the object 6 to be decorated on a special base (not shown), when the reels 2 begin to rotate, the feeding of the image 5 towards the tension rollers 3 begins and the hot air released from the outlet 9 of the dispenser 8 begins to hit the film 1 in the portion of the film contained between the two tension rollers.
Contemporaneously, a pressing element 4 presses the non-stick film 1 against the object 6; such pressure ensures the feeding movement of the film causes the simultaneous rotation of the object if its surface is in contact with the non-stick film 1 whose surface is shaped around the circumference and is as illustrated in FIGS. 1 and 2.
By continuing the rotation of the reels 2, the image 5 begins to cover the contact zone of the pressing element 4 and the object 6.
The hot air jet transforms the dry thermoplastic colour powder into a semi-liquid plastic and, in this way, the colour in the plastic state is transferred, by heat, from the non-stick film 1 onto the surface of the object to be decorated. The pressure exerted by the pressing element 4 against the non-stick film 1 in position with the object 6, makes the colour adhere to the surface to be decorated.
Because both the pressing element and the objects to be decorated are at room temperature or ambient temperature, a thermal gradient is established between the room or ambient temperature and the higher temperature of the non-stick film and of the images which are exposed to the heating effect of the hot air, typically at 200° C to 260° C., flowing from the dispenser 8 and this thermal gradient is the element which allows the adhesion and the solidification of the inks on the objects to be decorated in the absence of both the release between the non-stick film and the images and the adhesive material on the exposed surface of the images. The hot air is typically at about 240° C. and the gradient is typically between approximately 150° C. and 190° C.
Thanks to the rotation of the object 6 contemporaneously with the feeding of the image 5, the decoration covers the entire portion of the surface of the object 6 required to be decorated.
If the surface of the object 6 to be decorated is substantially flat in shape, the pressing element 4 is capable of translating parallel with the portion of the non-stick film 1 held between the two tension rollers 3.
The possible conformation of the pressing portion of the pressing element 4, not spatulated but substantially cusp in shape, is allowed by the absence of adhesive material on the images and, consequently, a pressing element can be utilized that is more efficient than a spatula and without running the risk of ruining the images.
A first advantage of the present invention consists in the fact that no plate of kind is required for the production of the images since these are realized using electrostatic printers of a kind commonly available in sales outlets.
A further advantage is the fact that the present invention makes it possible to avoid using any kind of solvent, for both diluting the ink and cleaning the device. In fact, the inks uses are the dry kind and therefore do not need to be diluted and do not run during the printing phase.
A still further advantage, also derived from the use of dry inks, consists in the fact that the procedure in question in the present invention eliminates the need for working phases involving the drying of the ink used.
A still further advantage of the present invention consists in the possibility of obtaining notable color tonal variations and shading, together with an almost constant print thickness.
A still further advantage consists in the possibility of using the invention on the premises of manufacturers of containers designed for food product uses since there are absolutely no solvents in the inks used.
A further, but not last, advantage consists in the fact that the resolution and the type of the images depend solely on the quality of the electrostatic printer used, which is of a kind commonly available in the shops.
An important advantage consists in the considerable reduction in the production cost if the graphics of the image are changed: a consequence is the elimination of the minimum production quality obligation.
A further advantage is the economic character of the used non-stick film because it is devoid of the release and of the adhesive material on the images on the film.
All the aforesaid advantages can be obtained regardless of the shape of the surface of the object (6) to be decorated, which may be, for example, flat, cylindrical, a truncated cone, ellipsoidal or similar, regardless of the dimensions of the object itself.

Claims

1. A device for decorating objects, in particular containers, said device utilizing a nonstick-film, one of its surfaces acting as support for a plurality of images constituted only of dry thermoplastic inks deposited on said film, said nonstick-film being arranged in said device to run between a pressing element and an object to be decorated by said images and a heat air dispenser for directing heated air towards the nonstick film in order to transform said inks into a semi-liquid plastic state, characterized by the fact that said pressing element and the objects to be decorated are at ambient temperature.

2. A device according to claim 1, characterized in that said nonstick-film is devoid of “release” that is detachable materials, e.g. wax.

3. A device according to claim 1, characterized in that the images deposited on the nonstick-film have their exposed surface devoid of any adhesive material, their adhesion of the objects being ensured only by the combined action of the pressing element and of the heating due to air flowing from the heat air dispenser.

4. A device according to claim 1, characterized in that the pressing element has a pressing portion substantially cusp in shape, said shape being possible due to the absence of adhesive material on exposed surfaces of the images to be transferred.

5. A procedure for decorating objects, in particular a container, using the device of claim 1, characterized in that the contrast between the ambient temperature of the pressing element and the object to be decorated and the high temperature of the air flowing from the air dispenser to the images on the nonstick-film causes a thermal gradient which allows, together with the action of the pressing element, the adhesion of the images to the objects to be decorated and the solidification of the flowing from the air dispenser, from the chemical and physical characteristics of the object to be decorated and from the speed of the running of the non-stick film.

6. The procedure according to claim 5, characterized by the fact that the temperature of the heat air flowing from the air dispenser to the images on the non-stick film is approximately 240° C.

7. The procedure according to claim 5, characterized by the fact that the thermal gradient is between approximately 150° C. and 190° C.