US2004670A - Manufacture of soap powders - Google Patents
Manufacture of soap powders Download PDFInfo
- Publication number
- US2004670A US2004670A US602870A US60287032A US2004670A US 2004670 A US2004670 A US 2004670A US 602870 A US602870 A US 602870A US 60287032 A US60287032 A US 60287032A US 2004670 A US2004670 A US 2004670A
- Authority
- US
- United States
- Prior art keywords
- perborate
- soap
- sodium silicate
- manufacture
- magnesium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000843 powder Substances 0.000 title description 45
- 239000000344 soap Substances 0.000 title description 43
- 238000004519 manufacturing process Methods 0.000 title description 18
- 239000004115 Sodium Silicate Substances 0.000 description 26
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 26
- 229910052911 sodium silicate Inorganic materials 0.000 description 26
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 22
- 239000000395 magnesium oxide Substances 0.000 description 17
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 17
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 17
- 238000000034 method Methods 0.000 description 16
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 11
- 235000019341 magnesium sulphate Nutrition 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 159000000003 magnesium salts Chemical class 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 239000004615 ingredient Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 230000000087 stabilizing effect Effects 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 6
- 239000011777 magnesium Substances 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 239000000470 constituent Substances 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- 238000004061 bleaching Methods 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 2
- DSJNICGAALCLRF-UHFFFAOYSA-L magnesium;oxidooxy(oxo)borane Chemical compound [Mg+2].[O-]OB=O.[O-]OB=O DSJNICGAALCLRF-UHFFFAOYSA-L 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 229960001922 sodium perborate Drugs 0.000 description 2
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D9/00—Compositions of detergents based essentially on soap
- C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
- C11D9/06—Inorganic compounds
- C11D9/08—Water-soluble compounds
- C11D9/10—Salts
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D9/00—Compositions of detergents based essentially on soap
- C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
- C11D9/42—Per-compounds
Definitions
- This invention relates'to the manufacture of soap powders of the kind known as perborate soap powders.
- Such powders contain perborate (usually sodium perborate), soap and sodium silicataand as a rule sodium carbonate, minor proportions of other suitable ingredients being sometimes present.
- Methods of producing the powders are well known.
- the characteristic bleaching properties (as distinct from the purely detergent properties) of the powders are dependent upon their content of active or available oxygen. As hitherto manufactured they possess the disadvantage that under certain conditions of storage, particularly when packed in cartons as is usual, they suifer a progressive, more or less gradual, decomposition of the perborate with corresponding loss of active oxygen.
- The'invention is based on the discovery that .the loss of oxygen from a perborate soap powder containing sodium silicate is greatly decreased by the addition of a small percentage of a suitable salt of magnesium.
- perborate soap powders containing sodium silicate and magnesium salt losp oxygen far less readily than perborate soap powders containing magnesium salt but no sodium silicate, sodium silicate but no magnesium salt or perborate soap powders alone.
- magnesium sulphate 1% crystalline magnesium sulphate
- sodium silicate 4 3 Powder containing sodium silicate but no magnesium sulphate Powder containing neither sodium silicate nor magnesium sulphate 4 3
- Suitable salts of magnesium are the sulphate, chloride, and nitrate. Less soluble salts may also be employed, although to less advantage, provided that their fineness of subdivision'and thoroughness of incorporation allow their distribution throughout the product to be sufficiently intimate and uniform.
- magnesium salt to be employed varies to some extent with the nature and proportions of the other ingredients of the powder, but as a rule a quantity thereof equivalent to from about 0.1 per cent. to about 0.3 per cent. of magnesium oxide (MgO) has been found to be suitable.
- ingredients should be thorough and may be elfected in various ways. In order to minimize any loss of active oxygen during the process, it is best to avoid temperatures exceeding 50 C. when the perborate has been added.
- themagnesium compound employed is facilitated by adding it dissolved or suspended in a small quantity of water. It has been found advantageous first to mix the solution or suspension with the soap while the latter is in a pasty or molten condition and thereafter to incorporate the other ingredients, the perborate being preferably added last in order to the risk of loss of active oxygen.
- Example 1 lb. of soap (containing 63% fatty acids] in a pasty or molten condition are added, with thorough mixing, 1 lb. of crystallized magnesium sulphate dissolved in a small quantity of water, 10 lb. of sodium silicate Twad., and 22 lb. of anhydrous sodium carbonate, and to the resulting mixture, when at a temperature not exceeding 50 C., are added 9 /2 lb. of sodium-perborate, the whole being reduced to powder in the known manner.
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises incorporating with the other ingredients of the said soap powder a small proportion of a salt of magnesium.
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises incorporating with the other ingredients of the said soap powder a pro-' portion of magnesium salt substantially equivalent to 0.1 to 0.3 per cent of magnesium oxide (MgOJ 3.
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises incorporating with the other ingredients of said soap powder 0.6 to 1.8 per cent of crystallized magnesium sulphate (MgSOa'lHzO) 4.
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises dissolving a soluble magnesium salt in a small amount of water incorporating this solution with the soap when the latter is in the molten or semi-solid condition and thereafter adding the other constituents.
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises suspending a sparingly soluble salt of magnesium in a small amount of water, incorporating this suspension with the soap when the latter is in the molten or semisolid condition and thereafter adding the other constituents.
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises dissolving in a small amount of water an amount of magnesium salt equivalent to 0.1 to 0.3 per cent of magnesium oxide (MgO) on the weight of the soap powder,
- a process for the manufacture of a perborate soap powder containing sodium silicate which process comprises suspending in a small amount of water an amount of a sparingly soluble magnesium salt equivalent to 0.1 to 0.3 per cent of magnesium oxide (MgO) by weight on the soap powder, incorporating this solution with the soap when the latter is in the molten or semisolid condition and thereafter adding the other constituents.
- MgO magnesium oxide
- a perborate soap powder containing sodium silicate and as stabilizing substance a soluble or sparingly soluble magnesium salt in amount equivalent to 0.1 per cent to 0.3 per cent of magnesium oxide (MgO) on the weight of the soap powder intimately incorporated therewith.
- MgO magnesium oxide
- Patent No. 2,004,670 June 11, 1935.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
Description
Patented June 11, 1935 PATENT OFFICE MANUFACTURE or soar rowmins 'Oharles Watson Moore, Warring-ton,
and Horatio Ballantyne, England, assignors to Port Sunlight, England,
Britain Lancaster, Tadworth, Surrey, Lever Brothers Limited, a company of Great No Drawing. Application April 2, 1932, Serial No. 602,870. In Great Britain May 22, 1931 14 Claims.
This invention relates'to the manufacture of soap powders of the kind known as perborate soap powders. V
Such powders contain perborate (usually sodium perborate), soap and sodium silicataand as a rule sodium carbonate, minor proportions of other suitable ingredients being sometimes present. Methods of producing the powders are well known. The characteristic bleaching properties (as distinct from the purely detergent properties) of the powders are dependent upon their content of active or available oxygen. As hitherto manufactured they possess the disadvantage that under certain conditions of storage, particularly when packed in cartons as is usual, they suifer a progressive, more or less gradual, decomposition of the perborate with corresponding loss of active oxygen. Further, it has been found that when they are put into use for washing purposes the bleaching action is frequently affected by the composition of the water employed, being least when the water is very soft and generally, but not always, greatest when the water is moderately hard, hard waters from different sources exhibiting in some cases noteworthy differences in result.
It is the object of the present invention to provide an improved manufacture of the said perborate sodium silicate soap powders, whereby the powders as such will possess greater stability in terms of active oxygen and when used for washing purposes will exhibit greater uniformity of bleaching action whatever the degree of hardness of the water employed. I
The'invention is based on the discovery that .the loss of oxygen from a perborate soap powder containing sodium silicate is greatly decreased by the addition of a small percentage of a suitable salt of magnesium. Thus, it has been found that perborate soap powders containing sodium silicate and magnesium salt losp oxygen far less readily than perborate soap powders containing magnesium salt but no sodium silicate, sodium silicate but no magnesium salt or perborate soap powders alone. In specific tests we have found that if the loss in a given time of oxygen from a perborate soap powder containing sodium silicate and magnesium sulphate be taken as unity the loss of oxygen under s lar conditions from perborate soap powders containing magnesium sulphate but no sodium silicate, sodium silicate but no magnesium sulphate and perborate soap powder alone are as follows:-
Powder coni ..ining magnesium sulphate (1% crystalline magnesium sulphate) but no sodium silicate 4 3 Powder containing sodium silicate but no magnesium sulphate Powder containing neither sodium silicate nor magnesium sulphate 4 3 Suitable salts of magnesium are the sulphate, chloride, and nitrate. Less soluble salts may also be employed, although to less advantage, provided that their fineness of subdivision'and thoroughness of incorporation allow their distribution throughout the product to be sufficiently intimate and uniform.
The percentage of magnesium salt to be employed varies to some extent with the nature and proportions of the other ingredients of the powder, but as a rule a quantity thereof equivalent to from about 0.1 per cent. to about 0.3 per cent. of magnesium oxide (MgO) has been found to be suitable.
The incorporation of the ingredients should be thorough and may be elfected in various ways. In order to minimize any loss of active oxygen during the process, it is best to avoid temperatures exceeding 50 C. when the perborate has been added.
The incorporation of themagnesium compound employed is facilitated by adding it dissolved or suspended in a small quantity of water. It has been found advantageous first to mix the solution or suspension with the soap while the latter is in a pasty or molten condition and thereafter to incorporate the other ingredients, the perborate being preferably added last in order to the risk of loss of active oxygen.
Example To 50 lb. of soap (containing 63% fatty acids] in a pasty or molten condition are added, with thorough mixing, 1 lb. of crystallized magnesium sulphate dissolved in a small quantity of water, 10 lb. of sodium silicate Twad., and 22 lb. of anhydrous sodium carbonate, and to the resulting mixture, when at a temperature not exceeding 50 C., are added 9 /2 lb. of sodium-perborate, the whole being reduced to powder in the known manner.
We claim:
1. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises incorporating with the other ingredients of the said soap powder a small proportion of a salt of magnesium.
'2. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises incorporating with the other ingredients of the said soap powder a pro-' portion of magnesium salt substantially equivalent to 0.1 to 0.3 per cent of magnesium oxide (MgOJ 3. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises incorporating with the other ingredients of said soap powder 0.6 to 1.8 per cent of crystallized magnesium sulphate (MgSOa'lHzO) 4. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises dissolving a soluble magnesium salt in a small amount of water incorporating this solution with the soap when the latter is in the molten or semi-solid condition and thereafter adding the other constituents.
5. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises suspending a sparingly soluble salt of magnesium in a small amount of water, incorporating this suspension with the soap when the latter is in the molten or semisolid condition and thereafter adding the other constituents.
6. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises dissolving in a small amount of water an amount of magnesium salt equivalent to 0.1 to 0.3 per cent of magnesium oxide (MgO) on the weight of the soap powder,
incorporating this solution with the soap when the latter is in the molten .or semi-solid condition and thereafter adding the other constituents.
'7. A process for the manufacture of a perborate soap powder containing sodium silicate which process comprises suspending in a small amount of water an amount of a sparingly soluble magnesium salt equivalent to 0.1 to 0.3 per cent of magnesium oxide (MgO) by weight on the soap powder, incorporating this solution with the soap when the latter is in the molten or semisolid condition and thereafter adding the other constituents.
8. As an article of manufacture a perborate soap powder containing sodium silicate and a stabilizing substance consisting of a small proportion of a salt of magnesium.
9. As an article of manufacture a perborate soap powder containing sodium silicate and a stabilizing substance consisting of a salt of magnesium in amount equivalent to 0.1 per cent to 0.3.per cent of magnesium oxide (MgO) on the weight of the soap powder.
10. As an article of manufacture a perborate soap powder containing sodium silicate and as stabilizing substance a soluble or sparingly soluble magnesium salt in amount equivalent to 0.1 per cent to 0.3 per cent of magnesium oxide (MgO) on the weight of the soap powder intimately incorporated therewith.
11. As an article of manufacture a perborate soap powder containing sodium silicate and as stabilizing substance magnesium sulphate uniformly distributed therein in amount equivalent to 0.1 per cent to 0.3 per cent of magnesium oxide (MgO) on the weight of the soap powder.
12. As an article of manufacture a perborate soap powder containing sodium silicate and magnesium chloride uniformly distributed therein as stabilizing substance in amount equivalent to 0.1 per cent to 0.3 per 'cent of magnesium oxide (MgO) on the weight of the soap powder.
13. As an article of manufacture a perborate soap powder containing sodium silicate and as stabilizing substance magnesium nitrate uniformly distributed therein in amount equivalent to 0.1 per cent to 0.3 per cent of magnesium oxide (MgO) on the weight of the soap powder.
14. As an article of manufacture a perborate soap powder containing sodium silicate and as stabilizing substance crystallized magnesium sulphate uniformly distributed therein in amount equivalent to 0.6 to 1.8 per cent MgSOHHzO on the weight of the soap powder.
CHARLES WATSON MOORE. HORATIO BALLANTYNE.
' CERTIFICATE OF CORRECTION.
Patent No. 2,004,670.
the above numbered patent requiring correction as follows:
strike out the character d with this correction there case in the Patent Office.
ed this 14th day April, A. D. 1936.
column, line 53, ent should be rea the record of the (Seal) Signed and seal June 11, 1935 Page 1, first in that the same may conform Leslie Frazer Acting Commissioner of Patents.
and that the said Letters Pat- CERTIFICATE OF CORRECTION.
Patent No. 2,004,670) June 11, 1935.
CHARLES WATSON MOORE, ET AL.
It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction as follows: Page 1 first column, line 53, strike out the character a"; and that the said Letters Patent should be read with this correction therein that the same may conform to the record of the case in the Patent Office.
Signed and sealed this 14th day April, A. D. 1936.
Leslie Frazer (Seal) Acting Commissioner of Patents.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB15213/31A GB378973A (en) | 1931-05-22 | 1931-05-22 | Improvements in the manufacture of soap powders |
Publications (1)
Publication Number | Publication Date |
---|---|
US2004670A true US2004670A (en) | 1935-06-11 |
Family
ID=10055030
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US602870A Expired - Lifetime US2004670A (en) | 1931-05-22 | 1932-04-02 | Manufacture of soap powders |
Country Status (6)
Country | Link |
---|---|
US (1) | US2004670A (en) |
BE (1) | BE388131A (en) |
DE (1) | DE258393C (en) |
FR (1) | FR736024A (en) |
GB (1) | GB378973A (en) |
NL (1) | NL37608C (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE882741C (en) * | 1948-10-01 | 1953-07-13 | Henkel & Cie Gmbh | Soaking agent |
-
0
- NL NL37608D patent/NL37608C/xx active
- BE BE388131D patent/BE388131A/xx unknown
- DE DENDAT258393D patent/DE258393C/de active Active
-
1931
- 1931-05-22 GB GB15213/31A patent/GB378973A/en not_active Expired
-
1932
- 1932-04-02 US US602870A patent/US2004670A/en not_active Expired - Lifetime
- 1932-04-27 FR FR736024D patent/FR736024A/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
BE388131A (en) | |
GB378973A (en) | 1932-08-22 |
NL37608C (en) | 1900-01-01 |
FR736024A (en) | 1932-11-18 |
DE258393C (en) |
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