US20020148719A1 - Water purification system - Google Patents

Water purification system Download PDF

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Publication number
US20020148719A1
US20020148719A1 US10/068,694 US6869402A US2002148719A1 US 20020148719 A1 US20020148719 A1 US 20020148719A1 US 6869402 A US6869402 A US 6869402A US 2002148719 A1 US2002148719 A1 US 2002148719A1
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United States
Prior art keywords
water
flow passage
tank
inlet port
port
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US10/068,694
Inventor
Tyler Adam
Robert Haney
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INNOWAVE USA LLC
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Individual
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Priority to US10/068,694 priority Critical patent/US20020148719A1/en
Assigned to INNOWAVE, INC. reassignment INNOWAVE, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ADAM, TYLER L., HANEY, ROBERT W.
Publication of US20020148719A1 publication Critical patent/US20020148719A1/en
Assigned to INNOWAVE USA LLC reassignment INNOWAVE USA LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: INNOWAVE INCORPORATED
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/42Regulation; Control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0057Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
    • B01D5/0072Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes with filtration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/18Transportable devices to obtain potable water
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • C02F9/20Portable or detachable small-scale multistage treatment devices, e.g. point of use or laboratory water purification systems
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/008Control or steering systems not provided for elsewhere in subclass C02F
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S203/00Distillation: processes, separatory
    • Y10S203/19Sidestream
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7303Control of both inflow and outflow of tank
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/731With control fluid connection at desired liquid level
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7358By float controlled valve
    • Y10T137/7413Level adjustment or selection means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/86276Movable tank

Definitions

  • the invention disclosed herein relates to portable water purification systems. More particularly, the invention disclosed herein relates to an improved portable water purification system with improved leak detection and improved auto draining mechanisms.
  • distillation involves boiling water to generate steam, and then condensing the steam to form water with a reduced amount of contaminants.
  • the contaminants which have a vaporization temperature higher than that of water, remain in the boiler, while solvents having a boiling point lower than water may be separated from the steam by venting prior to condensation.
  • the distilled water tank can overflow and lead to water spillage.
  • the location of the filter is less than optimal, since the parts of the system must be designed to allow the filter to be accessible from outside the housing of the distilling unit.
  • the invention provides an improved portable water purification system with reduced leaks and the capability of automatic draining of a boiling tank, as well as a method of preventing water spillage from a portable water purification system and a method of draining a boiling tank of a portable water purification system.
  • a manifold for a water purification system having a boiling tank includes a body having a water inlet port for connection to a water supply, a water exit port, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port for connection to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and means for creating a venturi effect in the second flow passage to produce a suction in the second flow passage and on the drain inlet port
  • the means for creating a venturi effect comprises a third flow passage connecting the first flow passage with the second flow passage.
  • a water purification system for purifying water from a water supply.
  • the system comprises a boiling tank for boiling water from the water supply, a condenser connected to the boiling tank for receiving steam from the boiling tank and for condensing the steam to form distilled water, and a distilled water tank connected to the condenser for collecting distilled water from the condenser.
  • a manifold is disposed between the water supply and the boiling tank.
  • the manifold includes a body having a water inlet port configured for connection to the water supply, a water exit port connected to the boiling tank, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port connected to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and a third flow passage connecting the first flow passage with the second flow passage.
  • FIG. 1 is a perspective view of a portable water purification system according to the invention.
  • FIGS. 2 is an exploded view of the components forming the portable water purification system.
  • FIG. 3 is a diagrammatic view of the water purification system.
  • FIG. 4 is a schematic illustration of another version of the water purification system equipped for automatic draining of the boiling tank.
  • FIG. 5 is a schematic illustration of yet another embodiment of a water purification system according to the present invention.
  • FIG. 6 is a top view of the manifold used in the water purification system of FIG. 5.
  • FIG. 7 illustrates the ports and flow passages within the manifold.
  • FIG. 1 illustrates a portable water purification system 10 according to the invention.
  • the system 10 is designed to be portable to enable the system to be transported from one location to another location where water purification is desired.
  • the system 10 is preferably designed to rest upon a generally flat surface, such as a countertop, adjacent a source of water which is to be purified.
  • the system 10 can also rest upon a water cooler dispensing unit as a replacement for the conventional water bottle.
  • the system 10 includes a housing 12 with a distilled water tank 14 mounted on the housing 12 and disposed at the front thereof.
  • a display panel 16 and a plurality of input buttons 18 are provided on the front of the housing 12 adjacent the top thereof.
  • the input buttons 18 permit control inputs controlling operation of the system 10 , with the display panel 16 displaying a variety of system information, such as an operating state of the system 10 .
  • the housing 12 is formed from three housing portions 20 a , 20 b , 20 c .
  • the housing portion 20 a forms a base upon which the remainder of the system 10 rests, with the housing portion 20 a designed to rest upon a suitable support surface, such as a countertop.
  • the housing portion 20 b connects to the housing portion 20 a and defines the central portion of the housing, and forms an enclosure for a number of the components of the system 10 , including a control tank 22 , a boiling tank 24 , and various pipes, fittings and control circuitry of the system 10 .
  • the housing portion 20 c connects to the top of the housing portion 20 b and defines a separate enclosure for a condenser 26 and cooling fan 28 .
  • FIG. 2 illustrates a plate 30 that separates the enclosure defined by the housing portion 20 b from the enclosure defined by the housing portion 20 c .
  • a plate 32 extends upwardly from the plate 30 to divide the enclosure of the housing portion 20 c into a rear enclosure containing the condenser 26 and cooling fan 28 , and a front enclosure containing a removable lid 34 on the tank 14 that permits access to the interior of the water tank 14 as well containing a circuit board associated with the display panel 16 and input buttons 18 .
  • the condenser 26 itself is held between two insulating pieces 36 , 38 , and the cooling fan 28 fits within a hole 40 defined in the insulating piece 38 so that the fan 28 is disposed within the circumference of the condenser 26 to provide effective heat dissipation from the condenser 26 .
  • a cover 42 connects to the housing portion 20 c and closes off the housing 12 and defines the top thereof.
  • the cover 42 includes a grill 44 located above the fan 28 to permit air flow out of the housing portion 20 c .
  • the housing portion 20 c is provided with vents 46 to permit air to enter the enclosure defined by the housing portion 20 c.
  • FIG. 3, illustrates in schematic fashion the connection between the elements within the system 10 .
  • An inlet water supply line 50 enters the housing 12 , preferably through the rear thereof, and connects to an inlet water control valve 52 , preferably a solenoid valve.
  • a flow line 54 leads from the control valve 52 to the control tank 22 .
  • a flow line 56 connects the control tank 22 to the boiling tank 24 .
  • a flow line 58 connects the boiling tank 24 to the condenser 26
  • a flow line 60 connects the condenser 26 to the water tank 14 .
  • a drain valve 62 such as a manually operated spigot valve, connects to the flow line 56 to permit draining of the boiling tank 24 .
  • an overflow line 68 connects to the top of the water tank 14 and discharges into the control tank 22 .
  • the flow into the system can be controlled by a mechanical float valve assembly 70 , 72 , 74 to be later described, or by the valve 52 .
  • a distilled water outlet line 64 extends from the water tank 14 , with flow through the line 64 monitored by a total dissolved solids (TDS) probe 66 connected to the valve 52 to control operation of the valve 52 .
  • the TDS probe 66 monitors the purity of the water by measuring the conductivity thereof which provides an indication of the amount of total dissolved solids in the water. In one implementation, the TDS probe 66 and its related software sample the water quality every 1 second. However, other sampling intervals, either longer or shorter than 1 second, could be used. If the purity of the water, as measured by the TDS probe 66 is not sufficient, the valve 52 is closed. On the other hand, if the purity of the water measured by the TDS probe 66 is acceptable, the valve 52 is open.
  • the TDS probe 66 and the valve 52 are preferably connected to a controller 78 which controls operation thereof.
  • the TDS probe 66 preferably measures the water purity on a predetermined periodic basis, controlled by the controller 78 .
  • Other means for measuring water purity such as a pH sensor, could be used in place of or in addition to, the TDS probe 66 .
  • the system 10 utilizes a filter 84 , such as a carbon filter, that is placed in the outlet line 64 , downstream from the TDS probe 66 , and which is located outside of the housing 12 .
  • a filter 84 such as a carbon filter
  • the system 10 can also optionally include a delivery pump 86 and a ultraviolet (UV) light sanitizer 88 in the outlet line 64 , as illustrated in FIG. 3.
  • the pump 86 is preferably mounted inside the housing 12
  • the UV light sanitizer 88 is preferably mounted on a rear panel of the housing 12 on the exterior of the housing.
  • the UV light sanitizer could be disposed in the interior of the housing 12 as well.
  • the pump 86 which is preferably controlled by the controller 78 , facilitates delivery of water from the system 10 , particularly in those instances when the location of the system 10 during use prevents adequate gravity feed of the water.
  • the system 10 can also be utilized without the pump 86 , instead relying on gravity to deliver water.
  • the pump 86 is preferably a demand pump that turns on and operates to keep the outline line 64 pressurized when a dispensing valve (not illustrated) located at the end of the outlet line 64 is opened by a user to dispense water.
  • the pump operation is preferably controlled by a float (not illustrated) in the water tank 14 that indicates water availability in the water tank 14 . The float prevents operation of the pump 86 if insufficient water is present in the water tank 14 .
  • the UV light sanitizer exposes the water prior to delivery to UV light for sanitizing the stored water in the tank 14 from microbe contaminants.
  • the UV light sanitizer 88 is optional.
  • the UV light stays on continuously to prevent bulb and starter wear and tear.
  • the UV light could be operated on a demand basis, rather than continuously.
  • other mechanisms capable of sanitizing water could be used in place of or in addition to the UV light sanitizer, including, but not limited to, ozonation, ultra-filtration, and chemical sanitizers.
  • the control tank 22 is designed to regulate the inflow of water to the boiling tank 24 and control the water level within the boiling tank. Included within the control tank 22 is a float 70 connected to an end of an arm 72 , with the opposite end of the arm 72 connected to a valve member 74 . When the level of water in the control tank 22 reaches a predetermined level, the valve member 74 is actuated to shut the flow of water from the flow line 54 into the control tank 22 . In addition, the control tank 22 includes a float switch 76 therein that is electrically connected, via the controller 78 , to the control valve 52 .
  • the float switch 76 acts as a safety feature to prevent overfilling of the control tank 22 and the boiling tank 24 and water tank 14 downstream from the control tank 22 , in the event of a failure in one of the float 70 , arm 72 and valve member 74 . If the valve member 74 fails to shut the flow of water, the water level in the control tank 22 will increase, eventually actuating the float switch 76 . The float switch 76 , when actuated, sends a signal through the controller 78 to the control valve 52 to close the control valve 52 and thereby prevent further inflow of water to the control tank 22 .
  • the boiling tank 24 receives water from the control tank 22 and boils the water to remove contaminants therefrom as is well-known in the art.
  • the boiling tank 24 includes a heating element 80 therein for accomplishing the boiling of the water.
  • steam that is generated by the boiling of water exits the top of the boiling tank 24 and enters the condenser 26 , where the steam is condensed back into water, with the water flowing through the flow line 60 into the tank 14 .
  • Boiling of the water separates contaminants from the water, with steam having contaminants removed therefrom exiting the boiler to the condenser and the contaminants remaining behind in the boiling tank 24 . Since contaminants remain in the boiling tank 24 , it is necessary to periodically drain the boiling tank 24 thereby removing the contaminants and preventing build-up thereof. As shown in FIG. 3, draining of the boiling tank 24 is accomplished manually by opening the drain valve 62 .
  • the water tank 14 is also provided with measures to prevent overfilling of the tank 14 , thereby preventing water spillage from the system 10 .
  • the overflow line 68 leads from the top of the tank 14 back to the control tank 22 .
  • excess water will flow from the tank 14 through the overflow line 68 back to the control tank 22 .
  • This excess water will contribute to filling of the control tank 22 and actuation of the float switch 76 to close the inlet valve 52 .
  • the tank 14 includes a float switch 82 associated with the lid 34 of the tank 14 that actuates when the water level in the tank 14 becomes too high. When the float switch 82 is actuated, a signal is sent, via the controller 78 , to the inlet valve 52 to close the valve and prevent further water inflow into the system 10 .
  • the inlet valve 52 , the float switches 76 , 82 and the overflow line 68 each act to prevent water spillage from the system 10 , by preventing overfilling of the control tank 22 , the boiling tank 24 and the water tank 14 .
  • the construction of the system 10 is simplified compared with conventional systems, such as those found in U.S. Pat. Nos. 5,281,309 and 5,464,531 which utilize both a feedwater tank and a water level control tank/housing upstream of the boiler.
  • the use of a feedwater tank takes up space, and provides additional apparatus that can fail and needs to be cleaned.
  • a feedwater tank permits buildup of bacteria and/or algae and like contamination, particularly when water has been stagnant in the feedwater tank for a period of time.
  • the system 10 shown in FIGS. 1 - 3 eliminates the use of a feedwater tank and the detriments thereof.
  • the inlet water supply line 50 which is preferably connected to a continuous water supply source such as a household or building water supply line, connects directly to the control tank 22 via the inlet valve 52 .
  • a continuous water supply source such as a household or building water supply line
  • FIG. 4 an alternative portable water purification system 100 is illustrated. Elements within the system 100 that correspond to elements within the system 10 are referenced by the same reference numerals.
  • the system 100 is provided with the capability for automatic draining of the boiling tank 24 as well as cooling of the water that is to be drained.
  • a line 102 extends from the flow line 56 .
  • a drain valve 104 such as a solenoid valve, is disposed within the line 102 for controlling flow therethrough.
  • a cooling water line 106 extends from the line 54 to the line 102 , with flow through the line 106 controlled by a valve 108 , such as a solenoid valve.
  • a valve 108 such as a solenoid valve
  • valves 104 , 108 are controlled by the controller 78 , with the float switches 76 , 82 providing inputs to the controller 78 .
  • the controller 78 preferably includes a timer mechanism that can be set by a user, using the input buttons 18 to select the desired time interval(s) between draining operations, so that the valve 104 opens at periodic intervals in order to drain the boiling tank 24 .
  • the drain valve 62 can be opened manually when it is desired to drain the boiling tank 24 .
  • the valve 108 is opened by the controller 78 , thereby allowing cool water from the inlet supply line 50 to mix with the hot water from the boiling tank 24 in the line 102 before the water exits the line 102 to the drain. Connecting the line 50 to the line 102 eliminates the need to add cooling water directly into the boiling tank 24 . This is especially important when the boiling tank is at its maximum capacity of water, as dictated by the control tank which prevents further introduction of water when the boiling tank is full.
  • the embodiment described in FIG. 4 permits cooling of the water in a full boiling tank, since the cooling water is introduced in the line 102 .
  • the water in the boiling tank which is typically at a high temperature, is cooled by the water from the inlet water supply which is typically at a lower temperature, to produce drain water at a temperature generally between the boiling tank water temperature and the inlet supply water temperature.
  • the cooling water line 106 is preferably connected to the line 102 by a two-way flow divider 110 .
  • the flow divider 110 is preferably a Y-shaped flow divider, although a three-way (or more) flow divider, with extra flow paths closed off to leave two flow-paths, could be used as well.
  • the drain line 102 pulls a slight vacuum during draining due to the venturi effect. The slight vacuum pulls water from the boiling tank 24 and the control tank 22 , and facilitates complete removal of contaminants from the boiling tank 24 , as well as from the control tank 22 .
  • FIG. 4 The system 100 in FIG. 4 is shown without the overflow line 68 between the tank 14 and the control tank 22 . However, it is to be realized that the system 100 could be utilized with the overflow line 68 shown in FIG. 3 if desired.
  • the system 10 can be provided with a moisture sensor 114 as illustrated in FIG. 2.
  • the moisture sensor 114 is mounted on or within the housing portion 20 a for detecting water spillage or leaks from the system 10 .
  • the sensor 114 is preferably connected to the valve 52 , via the controller 78 , for closing the valve 52 when water spillage is detected.
  • FIGS. 5 - 7 an alternative embodiment of a water purification system 150 is illustrated. Elements within the system 150 that correspond to elements within the system 10 , 100 are referenced by the same reference numerals. .
  • the system 150 includes a manifold 152 that combines the functions of, and replaces, the inlet valve 52 , the valves 104 , 108 , and the flow divider 110 discussed above in the embodiment shown in FIG. 4, all in a single assembly.
  • the system 150 is therefore simpler in construction than the system 100 .
  • the manifold 152 comprises a rectangular shaped body that is made from a suitable material, preferably plastic. As shown in FIG. 7, the body includes first and second end surfaces 154 , 156 , first and second side surfaces 158 , 160 , a top surface 162 , and a bottom surface (not shown). Manifold shapes other than rectangular could be used, as long as the internal flow features discussed below are achieved.
  • water from the water supply line 50 enters the manifold 152 via a water inlet port 164 in one of the end surfaces, preferably the end surface 154 .
  • a water exit port 166 formed in one of the side surfaces, preferably the side surface 160 is in flow communication with the control tank 22 via the line 54 .
  • a valve 168 such as a solenoid valve, controls flow between the inlet port 164 and the exit port 166 .
  • a drain inlet port 170 formed in one of the top and bottom surfaces, preferably the top surface 162 is in flow communication with the boiling tank 24 and the control tank 22 via the flow lines 172 a , 172 b , 172 c .
  • Drain material that enters the drain inlet port 170 exits the manifold 152 through a drain exit port 174 formed in one of the end surfaces, preferably the end surface 154 , with flow being controlled by a valve 176 , such as a solenoid valve.
  • a further valve 178 is used to cool the temperature of the drain material that exits the drain exit port 174 in a manner described below.
  • FIG. 7 illustrates internal flow passages that are formed within the manifold 152 .
  • a first flow passage 180 connects the inlet port 164 with the exit port 166 .
  • the first passage 180 includes a primary portion 180 a that extends from the inlet port 164 over the majority of the length of the manifold body, and a branch portion 180 b that extends from the primary portion 180 a to the exit port 166 .
  • the branch portion 180 b is disposed substantially at a right angle to the primary portion 180 a.
  • the valve 168 cooperates with a valve port 182 formed in the manifold body for controlling flow between the inlet 164 and the exit 166 .
  • a valve port 182 formed in the manifold body for controlling flow between the inlet 164 and the exit 166 .
  • water from the supply line 50 flows from the inlet 164 to the exit 166 and on to the control tank 22 .
  • Water is also able to flow past the valve 168 along the primary portion 180 a to the valve 178 .
  • the valve 168 is closed, water is prevented from flowing from the inlet 164 to the exit 166 , but water is still able to flow past the valve 168 to the valve 178 via the primary portion 180 a.
  • a second flow passage 184 formed in the manifold body connects the drain inlet port 170 to the drain outlet port 174 .
  • the passage 184 does not intersect the branch portion 180 b , so that fluid in the passage 184 dos not mix with water in the branch portion 180 b .
  • the passage 184 extends over the majority of the length of the manifold body along a longitudinal axis.
  • the valve 176 cooperates with a valve port 186 formed in the manifold body for controlling flow between the inlet 170 and the outlet 174 .
  • the valve 176 When the valve 176 is open, water from the lines 172 a - c flows from the inlet 170 to the outlet 174 .
  • the valve 176 is closed, water does not drain from the boiling tank 24 and the control tank 22 .
  • a third flow passage 188 formed in the manifold body extends between and interconnects the first flow passage 180 and the second flow passage 184 .
  • the flow passage 188 communicates, at one end thereof, to the first flow passage 180 at the end of the primary portion 180 a .
  • the opposite end of the flow passage 188 merges with the second flow passage 184 near the outlet port 174 .
  • a valve port 190 receives the valve 178 which controls flow through the passage 188 between the primary portion 180 a and the passage 184 .
  • valve 178 When the valve 178 is open, water from the inlet supply 50 is able to flow through the passage 188 and mix with the drain water in the passage 184 in order to cool the drain water. When the valve 178 is closed, inlet water does not flow through the passage 188 .
  • the flow passage 188 is preferably angled relative to the flow passage 184 , so that when water flows through the passage 188 and enters the passage 184 , a slight vacuum is created during draining due to the venturi effect. The slight vacuum pulls water from the boiling tank 24 and the control tank 22 , and facilitates complete removal of contaminants from the boiling tank 24 , as well as from the control tank 22 .
  • the longitudinal axis of the passage 188 is inclined at a relatively shallow angle ⁇ to the longitudinal axis of the passage 184 .
  • the angle ⁇ is between about 7.5 degrees to about 8.5 degrees, and more preferably the angle is about 8 degree.
  • the system 150 further includes a low water float switch 192 , in addition to the float switch 82 , for sensing low water levels in the water tank 14 .
  • the switch 192 is activated, which sends a signal to the controller 78 to shut down the system 150 until the water level in the tank 14 is increased back up to certain level. This prevents burn out of the pump 86 .

Abstract

An improved portable water purification system with reduced leaks and the capability of automatic draining of its boiling tank. The system includes a manifold that is used to control the inlet of water to the system, as well as to control draining of the boiling tank. The manifold is designed to create a suction in the drain line to enhance draining of the boiling tank.

Description

    CROSS-REFERENCE TO RELATED APPLICATION
  • This application is a continuation-in-part of Ser. No. 09/670,758, filed on Sep. 27, 2000, which is currently pending.[0001]
  • FIELD
  • The invention disclosed herein relates to portable water purification systems. More particularly, the invention disclosed herein relates to an improved portable water purification system with improved leak detection and improved auto draining mechanisms. [0002]
  • BACKGROUND
  • One known water treatment method to improve the purity and taste of drinking water is distillation. Distillation involves boiling water to generate steam, and then condensing the steam to form water with a reduced amount of contaminants. The contaminants, which have a vaporization temperature higher than that of water, remain in the boiler, while solvents having a boiling point lower than water may be separated from the steam by venting prior to condensation. [0003]
  • Previous attempts at forming portable distillation systems for use in purifying drinking water are known from U.S. Pat. Nos. 5,281,309 and 5,464,531. The devices in these patents are adapted to be directly mounted onto a water cooler dispensing unit as a replacement for the conventional water bottle. These devices utilize a control mechanism disposed between the feed tank and the boiler to prevent backflow from the boiler to the feed tank and to control the water level within the boiler. In addition, these devices utilize a filter between the condenser coil and the distilled water tank to filter the water before the water enters the distilled water tank. A float switch disposed in the distilled water tank prevents overfilling of the tank. However, in the event of failure of the float switch, the distilled water tank can overflow and lead to water spillage. Further, the location of the filter is less than optimal, since the parts of the system must be designed to allow the filter to be accessible from outside the housing of the distilling unit. [0004]
  • There is, however, a continuing need for improved portable distillation systems that are simpler in design and which prevent water spillage and leaks. [0005]
  • SUMMARY
  • The invention provides an improved portable water purification system with reduced leaks and the capability of automatic draining of a boiling tank, as well as a method of preventing water spillage from a portable water purification system and a method of draining a boiling tank of a portable water purification system. [0006]
  • In one aspect of the invention, a manifold for a water purification system having a boiling tank is provided. The manifold includes a body having a water inlet port for connection to a water supply, a water exit port, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port for connection to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and means for creating a venturi effect in the second flow passage to produce a suction in the second flow passage and on the drain inlet port [0007]
  • In the preferred embodiment, the means for creating a venturi effect comprises a third flow passage connecting the first flow passage with the second flow passage. [0008]
  • In yet another aspect of the invention, a water purification system for purifying water from a water supply is provided. The system comprises a boiling tank for boiling water from the water supply, a condenser connected to the boiling tank for receiving steam from the boiling tank and for condensing the steam to form distilled water, and a distilled water tank connected to the condenser for collecting distilled water from the condenser. A manifold is disposed between the water supply and the boiling tank. The manifold includes a body having a water inlet port configured for connection to the water supply, a water exit port connected to the boiling tank, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port connected to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and a third flow passage connecting the first flow passage with the second flow passage. [0009]
  • These and various other advantages and features of novelty which characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof. However, for a better understanding of the invention, its advantages and objects obtained by its use, reference should be made to the drawings which form a further part hereof, and to the accompanying description, in which there is described a preferred embodiment of the invention.[0010]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view of a portable water purification system according to the invention. [0011]
  • FIGS. [0012] 2 is an exploded view of the components forming the portable water purification system.
  • FIG. 3 is a diagrammatic view of the water purification system. [0013]
  • FIG. 4 is a schematic illustration of another version of the water purification system equipped for automatic draining of the boiling tank. [0014]
  • FIG. 5 is a schematic illustration of yet another embodiment of a water purification system according to the present invention. [0015]
  • FIG. 6 is a top view of the manifold used in the water purification system of FIG. 5. [0016]
  • FIG. 7 illustrates the ports and flow passages within the manifold.[0017]
  • DETAILED DESCRIPTION
  • FIG. 1 illustrates a portable [0018] water purification system 10 according to the invention. The system 10 is designed to be portable to enable the system to be transported from one location to another location where water purification is desired. The system 10 is preferably designed to rest upon a generally flat surface, such as a countertop, adjacent a source of water which is to be purified. The system 10 can also rest upon a water cooler dispensing unit as a replacement for the conventional water bottle.
  • The [0019] system 10 includes a housing 12 with a distilled water tank 14 mounted on the housing 12 and disposed at the front thereof. A display panel 16 and a plurality of input buttons 18 are provided on the front of the housing 12 adjacent the top thereof. The input buttons 18 permit control inputs controlling operation of the system 10, with the display panel 16 displaying a variety of system information, such as an operating state of the system 10.
  • With reference now to FIG. 2, the details of the [0020] system 10 will be discussed. The housing 12 is formed from three housing portions 20 a, 20 b, 20 c. The housing portion 20a forms a base upon which the remainder of the system 10 rests, with the housing portion 20 a designed to rest upon a suitable support surface, such as a countertop. The housing portion 20 b connects to the housing portion 20 a and defines the central portion of the housing, and forms an enclosure for a number of the components of the system 10, including a control tank 22, a boiling tank 24, and various pipes, fittings and control circuitry of the system 10. The housing portion 20 c connects to the top of the housing portion 20 b and defines a separate enclosure for a condenser 26 and cooling fan 28.
  • As is evident from FIGS. 1 and 2, the [0021] housing portion 20 b is recessed relative to the housing portions 20 a, 20 c thereby defining an area in which the water tank 14 fits between the housing portions 20 a, 20 c. FIG. 2 illustrates a plate 30 that separates the enclosure defined by the housing portion 20 b from the enclosure defined by the housing portion 20 c. A plate 32 extends upwardly from the plate 30 to divide the enclosure of the housing portion 20 c into a rear enclosure containing the condenser 26 and cooling fan 28, and a front enclosure containing a removable lid 34 on the tank 14 that permits access to the interior of the water tank 14 as well containing a circuit board associated with the display panel 16 and input buttons 18.
  • The [0022] condenser 26 itself is held between two insulating pieces 36, 38, and the cooling fan 28 fits within a hole 40 defined in the insulating piece 38 so that the fan 28 is disposed within the circumference of the condenser 26 to provide effective heat dissipation from the condenser 26. A cover 42 connects to the housing portion 20 c and closes off the housing 12 and defines the top thereof. The cover 42 includes a grill 44 located above the fan 28 to permit air flow out of the housing portion 20 c. In addition, the housing portion 20 c is provided with vents 46 to permit air to enter the enclosure defined by the housing portion 20 c.
  • Attention is now directed to FIG. 3, along with FIG. 2, which illustrates in schematic fashion the connection between the elements within the [0023] system 10. An inlet water supply line 50 enters the housing 12, preferably through the rear thereof, and connects to an inlet water control valve 52, preferably a solenoid valve. A flow line 54 leads from the control valve 52 to the control tank 22. Likewise, a flow line 56 connects the control tank 22 to the boiling tank 24. A flow line 58 connects the boiling tank 24 to the condenser 26, and a flow line 60 connects the condenser 26 to the water tank 14. A drain valve 62, such as a manually operated spigot valve, connects to the flow line 56 to permit draining of the boiling tank 24. As is further evident from FIG. 3, an overflow line 68 connects to the top of the water tank 14 and discharges into the control tank 22. The flow into the system can be controlled by a mechanical float valve assembly 70, 72, 74 to be later described, or by the valve 52.
  • In addition, a distilled [0024] water outlet line 64 extends from the water tank 14, with flow through the line 64 monitored by a total dissolved solids (TDS) probe 66 connected to the valve 52 to control operation of the valve 52. The TDS probe 66 monitors the purity of the water by measuring the conductivity thereof which provides an indication of the amount of total dissolved solids in the water. In one implementation, the TDS probe 66 and its related software sample the water quality every 1 second. However, other sampling intervals, either longer or shorter than 1 second, could be used. If the purity of the water, as measured by the TDS probe 66 is not sufficient, the valve 52 is closed. On the other hand, if the purity of the water measured by the TDS probe 66 is acceptable, the valve 52 is open. The TDS probe 66 and the valve 52 are preferably connected to a controller 78 which controls operation thereof. The TDS probe 66 preferably measures the water purity on a predetermined periodic basis, controlled by the controller 78. Other means for measuring water purity, such as a pH sensor, could be used in place of or in addition to, the TDS probe 66.
  • In addition, with reference to FIGS. 2 and 3, the [0025] system 10 utilizes a filter 84, such as a carbon filter, that is placed in the outlet line 64, downstream from the TDS probe 66, and which is located outside of the housing 12. By placing the filter 84 on the outlet line 64, the need to run additional lines from the condenser to the filter and from the filter back to the distilled water tank, as is required in the systems disclosed in U.S. Pat. Nos. 5,281,309 and 5,464,531, is eliminated.
  • The [0026] system 10 can also optionally include a delivery pump 86 and a ultraviolet (UV) light sanitizer 88 in the outlet line 64, as illustrated in FIG. 3. The pump 86 is preferably mounted inside the housing 12, while the UV light sanitizer 88 is preferably mounted on a rear panel of the housing 12 on the exterior of the housing. However, the UV light sanitizer could be disposed in the interior of the housing 12 as well.
  • The [0027] pump 86, which is preferably controlled by the controller 78, facilitates delivery of water from the system 10, particularly in those instances when the location of the system 10 during use prevents adequate gravity feed of the water. However, the system 10 can also be utilized without the pump 86, instead relying on gravity to deliver water. The pump 86 is preferably a demand pump that turns on and operates to keep the outline line 64 pressurized when a dispensing valve (not illustrated) located at the end of the outlet line 64 is opened by a user to dispense water. In addition, the pump operation is preferably controlled by a float (not illustrated) in the water tank 14 that indicates water availability in the water tank 14. The float prevents operation of the pump 86 if insufficient water is present in the water tank 14.
  • The UV light sanitizer exposes the water prior to delivery to UV light for sanitizing the stored water in the [0028] tank 14 from microbe contaminants. Like the pump 86, the UV light sanitizer 88 is optional. In the preferred embodiment, the UV light stays on continuously to prevent bulb and starter wear and tear. However, it is contemplated that the UV light could be operated on a demand basis, rather than continuously. Moreover, other mechanisms capable of sanitizing water could be used in place of or in addition to the UV light sanitizer, including, but not limited to, ozonation, ultra-filtration, and chemical sanitizers.
  • The [0029] control tank 22 is designed to regulate the inflow of water to the boiling tank 24 and control the water level within the boiling tank. Included within the control tank 22 is a float 70 connected to an end of an arm 72, with the opposite end of the arm 72 connected to a valve member 74. When the level of water in the control tank 22 reaches a predetermined level, the valve member 74 is actuated to shut the flow of water from the flow line 54 into the control tank 22. In addition, the control tank 22 includes a float switch 76 therein that is electrically connected, via the controller 78, to the control valve 52. The float switch 76 acts as a safety feature to prevent overfilling of the control tank 22 and the boiling tank 24 and water tank 14 downstream from the control tank 22, in the event of a failure in one of the float 70, arm 72 and valve member 74. If the valve member 74 fails to shut the flow of water, the water level in the control tank 22 will increase, eventually actuating the float switch 76. The float switch 76, when actuated, sends a signal through the controller 78 to the control valve 52 to close the control valve 52 and thereby prevent further inflow of water to the control tank 22.
  • The boiling [0030] tank 24 receives water from the control tank 22 and boils the water to remove contaminants therefrom as is well-known in the art. The boiling tank 24, as illustrated in FIG. 2, includes a heating element 80 therein for accomplishing the boiling of the water. As is understood in the art, steam that is generated by the boiling of water exits the top of the boiling tank 24 and enters the condenser 26, where the steam is condensed back into water, with the water flowing through the flow line 60 into the tank 14. Boiling of the water separates contaminants from the water, with steam having contaminants removed therefrom exiting the boiler to the condenser and the contaminants remaining behind in the boiling tank 24. Since contaminants remain in the boiling tank 24, it is necessary to periodically drain the boiling tank 24 thereby removing the contaminants and preventing build-up thereof. As shown in FIG. 3, draining of the boiling tank 24 is accomplished manually by opening the drain valve 62.
  • The [0031] water tank 14 is also provided with measures to prevent overfilling of the tank 14, thereby preventing water spillage from the system 10. As mentioned previously, the overflow line 68 leads from the top of the tank 14 back to the control tank 22. In the event that the water level in the tank 14 gets to high, excess water will flow from the tank 14 through the overflow line 68 back to the control tank 22. This excess water will contribute to filling of the control tank 22 and actuation of the float switch 76 to close the inlet valve 52. In addition, the tank 14 includes a float switch 82 associated with the lid 34 of the tank 14 that actuates when the water level in the tank 14 becomes too high. When the float switch 82 is actuated, a signal is sent, via the controller 78, to the inlet valve 52 to close the valve and prevent further water inflow into the system 10.
  • It is to be realized that the [0032] inlet valve 52, the float switches 76, 82 and the overflow line 68 each act to prevent water spillage from the system 10, by preventing overfilling of the control tank 22, the boiling tank 24 and the water tank 14. In addition, the construction of the system 10 is simplified compared with conventional systems, such as those found in U.S. Pat. Nos. 5,281,309 and 5,464,531 which utilize both a feedwater tank and a water level control tank/housing upstream of the boiler. The use of a feedwater tank takes up space, and provides additional apparatus that can fail and needs to be cleaned. In addition, a feedwater tank permits buildup of bacteria and/or algae and like contamination, particularly when water has been stagnant in the feedwater tank for a period of time.
  • The [0033] system 10 shown in FIGS. 1-3 eliminates the use of a feedwater tank and the detriments thereof. The inlet water supply line 50, which is preferably connected to a continuous water supply source such as a household or building water supply line, connects directly to the control tank 22 via the inlet valve 52. Thus, presuming that the water in the water supply line is fresh, the water entering the control tank 22 is fresh as well.
  • With reference now to FIG. 4, an alternative portable [0034] water purification system 100 is illustrated. Elements within the system 100 that correspond to elements within the system 10 are referenced by the same reference numerals. The system 100 is provided with the capability for automatic draining of the boiling tank 24 as well as cooling of the water that is to be drained. As shown in FIG. 4, a line 102 extends from the flow line 56. A drain valve 104, such as a solenoid valve, is disposed within the line 102 for controlling flow therethrough. In addition, a cooling water line 106 extends from the line 54 to the line 102, with flow through the line 106 controlled by a valve 108, such as a solenoid valve. It is to be noted that the drain spigot 62 is still present in this embodiment, in order to permit manual draining of the boiling tank 24.
  • Operation of the [0035] valves 104, 108, as well as the valve 52 and the TDS probe 66, and other electronic components, are controlled by the controller 78, with the float switches 76, 82 providing inputs to the controller 78. The controller 78 preferably includes a timer mechanism that can be set by a user, using the input buttons 18 to select the desired time interval(s) between draining operations, so that the valve 104 opens at periodic intervals in order to drain the boiling tank 24. Alternatively, as indicated above, the drain valve 62 can be opened manually when it is desired to drain the boiling tank 24.
  • Often times the water being drained from the boiling tank is extremely hot and needs to be cooled before the water can be discharged through [0036] line 102 to a drain. In order to accomplish cooling of the drain water, the valve 108 is opened by the controller 78, thereby allowing cool water from the inlet supply line 50 to mix with the hot water from the boiling tank 24 in the line 102 before the water exits the line 102 to the drain. Connecting the line 50 to the line 102 eliminates the need to add cooling water directly into the boiling tank 24. This is especially important when the boiling tank is at its maximum capacity of water, as dictated by the control tank which prevents further introduction of water when the boiling tank is full. If the boiling tank is full, no cooling water can be introduced because the control tank prevents further flow of water to the boiling tank. The embodiment described in FIG. 4 permits cooling of the water in a full boiling tank, since the cooling water is introduced in the line 102. The water in the boiling tank, which is typically at a high temperature, is cooled by the water from the inlet water supply which is typically at a lower temperature, to produce drain water at a temperature generally between the boiling tank water temperature and the inlet supply water temperature.
  • The [0037] cooling water line 106 is preferably connected to the line 102 by a two-way flow divider 110. The flow divider 110 is preferably a Y-shaped flow divider, although a three-way (or more) flow divider, with extra flow paths closed off to leave two flow-paths, could be used as well. As a result of this connection, the drain line 102 pulls a slight vacuum during draining due to the venturi effect. The slight vacuum pulls water from the boiling tank 24 and the control tank 22, and facilitates complete removal of contaminants from the boiling tank 24, as well as from the control tank 22.
  • The [0038] system 100 in FIG. 4 is shown without the overflow line 68 between the tank 14 and the control tank 22. However, it is to be realized that the system 100 could be utilized with the overflow line 68 shown in FIG. 3 if desired.
  • As an added safety feature, the [0039] system 10 can be provided with a moisture sensor 114 as illustrated in FIG. 2. The moisture sensor 114 is mounted on or within the housing portion 20 a for detecting water spillage or leaks from the system 10. The sensor 114 is preferably connected to the valve 52, via the controller 78, for closing the valve 52 when water spillage is detected.
  • Turning now to FIGS. [0040] 5-7, an alternative embodiment of a water purification system 150 is illustrated. Elements within the system 150 that correspond to elements within the system 10, 100 are referenced by the same reference numerals. .
  • The [0041] system 150 includes a manifold 152 that combines the functions of, and replaces, the inlet valve 52, the valves 104, 108, and the flow divider 110 discussed above in the embodiment shown in FIG. 4, all in a single assembly. The system 150 is therefore simpler in construction than the system 100.
  • The [0042] manifold 152 comprises a rectangular shaped body that is made from a suitable material, preferably plastic. As shown in FIG. 7, the body includes first and second end surfaces 154, 156, first and second side surfaces 158, 160, a top surface 162, and a bottom surface (not shown). Manifold shapes other than rectangular could be used, as long as the internal flow features discussed below are achieved.
  • With reference to FIGS. 5 and 6, water from the [0043] water supply line 50 enters the manifold 152 via a water inlet port 164 in one of the end surfaces, preferably the end surface 154. A water exit port 166 formed in one of the side surfaces, preferably the side surface 160, is in flow communication with the control tank 22 via the line 54. A valve 168, such as a solenoid valve, controls flow between the inlet port 164 and the exit port 166. In addition, a drain inlet port 170 formed in one of the top and bottom surfaces, preferably the top surface 162, is in flow communication with the boiling tank 24 and the control tank 22 via the flow lines 172 a, 172 b, 172 c. Drain material that enters the drain inlet port 170 exits the manifold 152 through a drain exit port 174 formed in one of the end surfaces, preferably the end surface 154, with flow being controlled by a valve 176, such as a solenoid valve. A further valve 178, preferably a solenoid valve, is used to cool the temperature of the drain material that exits the drain exit port 174 in a manner described below.
  • FIG. 7 illustrates internal flow passages that are formed within the [0044] manifold 152. As shown, a first flow passage 180 connects the inlet port 164 with the exit port 166. The first passage 180 includes a primary portion 180 a that extends from the inlet port 164 over the majority of the length of the manifold body, and a branch portion 180 b that extends from the primary portion 180 a to the exit port 166. The branch portion 180 b is disposed substantially at a right angle to the primary portion 180 a.
  • The [0045] valve 168 cooperates with a valve port 182 formed in the manifold body for controlling flow between the inlet 164 and the exit 166. When the valve 168 is open, water from the supply line 50 flows from the inlet 164 to the exit 166 and on to the control tank 22. Water is also able to flow past the valve 168 along the primary portion 180 a to the valve 178. When the valve 168 is closed, water is prevented from flowing from the inlet 164 to the exit 166, but water is still able to flow past the valve 168 to the valve 178 via the primary portion 180 a.
  • With continued reference to FIG. 7, a second flow passage [0046] 184 formed in the manifold body connects the drain inlet port 170 to the drain outlet port 174. The passage 184 does not intersect the branch portion 180 b, so that fluid in the passage 184 dos not mix with water in the branch portion 180 b. The passage 184 extends over the majority of the length of the manifold body along a longitudinal axis. The valve 176 cooperates with a valve port 186 formed in the manifold body for controlling flow between the inlet 170 and the outlet 174. When the valve 176 is open, water from the lines 172 a-c flows from the inlet 170 to the outlet 174. When the valve 176 is closed, water does not drain from the boiling tank 24 and the control tank 22.
  • As discussed above, the water being drained from the boiling tank is often extremely hot and needs to be cooled before the water can be discharged. To accomplish cooling, a [0047] third flow passage 188 formed in the manifold body extends between and interconnects the first flow passage 180 and the second flow passage 184. The flow passage 188 communicates, at one end thereof, to the first flow passage 180 at the end of the primary portion 180 a. The opposite end of the flow passage 188 merges with the second flow passage 184 near the outlet port 174. A valve port 190 receives the valve 178 which controls flow through the passage 188 between the primary portion 180 a and the passage 184. When the valve 178 is open, water from the inlet supply 50 is able to flow through the passage 188 and mix with the drain water in the passage 184 in order to cool the drain water. When the valve 178 is closed, inlet water does not flow through the passage 188.
  • The [0048] flow passage 188 is preferably angled relative to the flow passage 184, so that when water flows through the passage 188 and enters the passage 184, a slight vacuum is created during draining due to the venturi effect. The slight vacuum pulls water from the boiling tank 24 and the control tank 22, and facilitates complete removal of contaminants from the boiling tank 24, as well as from the control tank 22. Preferably, the longitudinal axis of the passage 188 is inclined at a relatively shallow angle α to the longitudinal axis of the passage 184. Preferably, the angle α is between about 7.5 degrees to about 8.5 degrees, and more preferably the angle is about 8 degree.
  • The [0049] system 150 further includes a low water float switch 192, in addition to the float switch 82, for sensing low water levels in the water tank 14. When the water level becomes too low, the switch 192 is activated, which sends a signal to the controller 78 to shut down the system 150 until the water level in the tank 14 is increased back up to certain level. This prevents burn out of the pump 86.
  • The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended. [0050]

Claims (21)

We claim:
1. A manifold for a water purification system having a boiling tank, comprising:
a body having a water inlet port for connection to a water supply, a water exit port, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port for connection to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and a third flow passage connecting the first flow passage with the second flow passage.
2. The manifold according to claim 1, wherein the second flow passage includes a longitudinal axis, and the third flow passage has a longitudinal axis that is disposed at an angle to the longitudinal axis of the second flow passage.
3. The manifold according to claim 2, wherein the angle is about 8 degrees.
4. The manifold according to claim 1, further including a valve connected to the body and configured to selectively control flow in the first fluid passage between the water inlet port and the water exit port.
5. The manifold according to claim 1, further including a valve connected to the body and configured to selectively control flow in the second fluid passage between the drain inlet port and the drain outlet port.
6. The manifold according to claim 1, further including a valve connected to the body and configured to selectively control flow in the third fluid passage between the first flow passage and the second flow passage.
7. The manifold according to claim 1, wherein the body includes first and second end surfaces, first and second side surfaces, and top and bottom surfaces; and the water inlet port is formed in one of the first and second end surfaces, and the water exit port is formed in one of the first and second side surfaces.
8. The manifold according to claim 7, wherein the drain inlet port is formed in one of the top and bottom surfaces, and the drain outlet port is formed in one of the first and second end surfaces.
9. The manifold according to claim 8, wherein the drain outlet port and the water inlet port are formed in the same end surface.
10. A manifold for a water purification system having a boiling tank, comprising:
a body having a water inlet port for connection to a water supply, a water exit port, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port for connection to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and means for creating a venturi effect in the second flow passage to produce a suction in the second flow passage and on the drain inlet port.
11. The manifold according to claim 10, wherein the means for creating a venturi comprises a third flow passage connecting the first flow passage with the second flow passage.
12. The manifold according to claim 11, wherein the second flow passage includes a longitudinal axis, and the third flow passage has a longitudinal axis that is disposed at an angle to the longitudinal axis of the second flow passage.
13. The manifold according to claim 12, wherein the angle is about 8 degrees.
14. A water purification system for purifying water from a water supply, comprising:
a boiling tank for boiling water from the water supply;
a condenser connected to said boiling tank for receiving steam from said boiling tank and for condensing the steam to form distilled water;
a distilled water tank connected to said condenser for collecting distilled water from said condenser; and
a manifold disposed between the water supply and said boiling tank, said manifold comprising a body having a water inlet port configured for connection to the water supply, a water exit port connected to the boiling tank, a first fluid passage connecting the water inlet port to the water exit port, a drain inlet port connected to the boiling tank, a drain outlet port, a second flow passage connecting the drain inlet port to the drain outlet port, and a third flow passage connecting the first flow passage with the second flow passage.
15. The water purification system according to claim 14, further including a control tank having an inlet connected to the water exit port and an outlet connected to the boiling tank.
16. The water purification system according to claim 15, wherein the outlet of the control tank is connected to the drain inlet port of the manifold.
17. The water purification system according to claim 14, wherein the second flow passage includes a longitudinal axis, and the third flow passage has a longitudinal axis that is disposed at an angle to the longitudinal axis of the second flow passage.
18. The water purification system according to claim 17, wherein the angle is about 8 degrees.
19. The water purification system according to claim 14, further including a valve connected to the body and configured to selectively control flow in the first fluid passage between the water inlet port and the water exit port.
20. The water purification system according to claim 14, further including a valve connected to the body and configured to selectively control flow in the second fluid passage between the drain inlet port and the drain outlet port.
21. The water purification system according to claim 14, further including a valve connected to the body and configured to selectively control flow in the third fluid passage between the first flow passage and the second flow passage.
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AU2001285009A1 (en) 2002-04-08
WO2002026642A3 (en) 2002-06-27

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