US1914526A - Paper manufacture - Google Patents

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US1914526A
US1914526A US534462A US53446231A US1914526A US 1914526 A US1914526 A US 1914526A US 534462 A US534462 A US 534462A US 53446231 A US53446231 A US 53446231A US 1914526 A US1914526 A US 1914526A
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web
alkaline filler
paper
filler
mix
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US534462A
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Rafton Harold Robert
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Raffold Process Corp
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Raffold Process Corp
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/64Alkaline compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/675Oxides, hydroxides or carbonates

Definitions

  • the principal object of this invention is to provide a method whereby a material chemically incompatible with alkaline filler, such as acidic material, may retain its effect in a paper containing alkaline filler.
  • a further object is to prepare substantially foam free paper containing alkaline filler.
  • a further object is to provide a method for the production of sized paper containing alkaline filler.
  • alkaline filler which always is present in the stock from which paper filled with alkaline filler is made in great stoichiometrical excess over the acidic constituent, acts upon the acidic constituent to the ultimate destruction thereof and/or the destruction of the effect maintained by such constituent.
  • the acidic constituent so-called may be one which is actually acid and/or one which such as a size precipitate is capable of being affected or deteriorated by an alkaline filler).
  • the action just referred to has been found to depend upon the time of contact of the acidic and alkaline constituents Serial No. 534,462.
  • I may withgreat advantage introduce other materials in the web, particularly alkaline filler.
  • the acidic constituent may be introduced previously into the paper mix, or may be simultaneously introduced in the web with the alkaline filler or may be applied to the web previously or subsequentthereto, but in any case the conditions obtaining are as explained above, such that the acidic material and/or effect produced thereby is substantially undeteriorated by the alkaline filler, though the alkaline filler is present in great stoichiometrical excess over the acidic constituent.
  • the preferred practice of my invention is as follows: I first prepare in the customary apparatus a paper mix containing suitable fibrous ingredients together with alum.
  • the alum may be present in an amount governed by the quality of the paper to be made and machine conditions, but in general, while I do not restrict myself thereto, approximately 2% onthe dry weight of the furnish will be found to be suitable Under some conditions the alum may be added in the beater but if there be present in the fibrous constituents alkaline filler, this will cause the destruction of the alum, and under these conditions it is preferable to add the alum at the wet end of the paper machine as set forth in my copending application Serial N 0.
  • alkaline filler is introduced into-the web, or alkaline filler may be applied to one or both sides of the web by suitable known means at the presses or elsewhere on the machine before the paper is completely dried. In the latter instance the alkaline filler will penetrate the webto some extent but will not be substantially uniformly distributed throughout as will be more nearly the case if it be added during the course of web formation.
  • the amount of alkaline filler which which may be introduced on the webforming device may be any amount desired up to that amount which the fibrous material will have the strength to carry, but usually considerably less is employed when it is applied to the formed we
  • a modification of the above procedure is where alum may be added to the forming or already formed web, to which alkaline filler the paper mac is also introduced or applied as just described.
  • the alum may be applied by any suitable means such as a spray, applicator roll, or the like.
  • the preferred practice of my invention is as follows: I prepare a paper mix in the customary apparatus with fibrous material, size, and alum in the usual manner, and lead the mixto the web-forming device. On the web forming device or subsequent thereto, as explained above, alkaline filler is added. If there be alkaline filler in the fibrous material employed, the process disclosed in my copending application Serial N 0. 304,168, filed September 5, 1928, now matured into Patent N 0.
  • 1,803,643, issued May 5, 1931 may be used to restore the deteriorated size precipitate by the addition of alum at the wet end of the paper machine, or the alum, or alum and size (may be added at the Wet end of the paper machine as disclosed in my copending application Serial No. 304,172, filed September 5, 1928, now matured into Patent No. 1,803,647, issued May 5, 1.93.
  • alum at the wet end of the paper machine or the alum, or alum and size
  • alum alone may 'be added in the paper mix and the size and the alkaline filler added on the paper machine thereafter, or size alone may be added in the fibrous mix and alum and alkalinefiller added on the paper machine thereafter, or if desired, both the alum and size, or precipitated sizing, and alkaline filler may be added on the paper machine.
  • the amounts of size and alum used will be substantially the amounts normally used in sizing papers containing filler, and as will be apparent will vary with degree of sizing de sired, nature of fibrous materials, machine conditions, and the like, but in general, while not limiting my practice in any way thereto, it will be found that approximately 2% size and 3% alum on the weight of the furnish will be suitable.
  • the size and alum may be applied by suitable applying devices such as sprays, applying rolls, or the like. The matter of applyin size and size precipitant on ine has been fully discussed in my copending application Serial No. 501,-
  • alkaline filler sizeand/or alum are to be added
  • alkaline filler and alum are added mixed together, but in such case the both to be added, these maybe mixture should take place immediately before the addition of the alkaline filler, a suitable method for this and the reasons therefor being described in my copending application Serial No. 428,231 filed February 13, 1930, to which reference is hereby made.
  • both the size and the alum may be added to the alkaline filler, but here again the alum must be added just before the alkaline filler is utilized in order not to deteriorate substantially the size precipitate, and in this connection cross reference is hereby made to my copending application Serial No. 533,571, filed April 28, 1931, wherein a method of preparing a so-called temporarily protected alkaline filler for immediate inclusion in a paper mix is disclosed. Likewise precipitated sizing and alkaline filler may be added premixed.
  • the alkaline filler is suitably added continuously and proportionately in water suspension, at a concentration which may vary with conditions, but which may conveniently be 1 to 3 lbs. per gallon.
  • Alum and/0r size when employed on the paper machine may likewise be added continuously and proportionately in solution, for example, alum suitably at about 2% concentration, while a similar concentration of size solution or emulsion is convenient.
  • the types of papermachines widely employed at the present time are the so-called Fourdrinier and cylinder machines.
  • the Fourdrinier machines are normally employed for the better grades of paper whereas the cylinder machines are employed on the less expensive grades, especially for the manufacture of multi-ply paper.
  • the introduction of the alkaline filler may be effected at any place on the wire,suitably by flowing on a continuous broad stream from a known device placed across and above the web,but it is most suitably effected in the vicinity of the first suction box.
  • the web is still in relatively fluid condition, and at this point a filler may be introduced and incorporated with reasonable uniformity throughout the web with however but little passing into the white water.
  • the amount of filler may be regulated as desired.
  • the application 0 the filler after web formation to the already formed web may take place suitably on the press rolls or smooth rolls of the machine. Known devices are available which may be used for applying the filler at these points.
  • the alkaline filler may be introduced on the surface of the web on the cylinder, or on the surface of the web after it has left the cylinder, by a device similar to that mentioned in connection with the Fourdrinier machine above. If multiply paper is being produced, the alkaline filler may suitably be introduced between two or more plies, and/or if desired on one or more of the outer surfaces of the multi-ply paper. It is of course apparent that only one ply, or a selected number of plies, of a multi-ply sheet may have alkaline filler applied thereto or in. Application of alkaline filler later on a cylinder machine may take place as on a Fourdrinier machine, as explained above.
  • the web-forming element of such machines comprises substantially a suction roll over an arc of the surface of which runs a short Fourdrinier wire or other web conveying means.
  • the paper mix is fed by a suitable device such as an inlet or headbox on to the surface of the wire at a point where the wire contacts with the suction roll, and the suction of the suction roll causes a continuous web to form on the moving wire.
  • the web is subsequently removed from the wire usually by a second suction roll, over which may suitably run a conveying felt.
  • suction compartment there is usually more than one suction compartment in the forming suction roll and where this type of machine is used with my invention, it is suitable to apply the alkaline filler either after the formation 'of the web at a point over the first suction chamber, or over the second suction chamber.
  • Any suitable device for introducing the alkaline filler to the web at this point may be used, suitably a second head or feed box spacedly disposed from the first. It will be recognized that the suction chamber or chambers of the suction roll on this type of machine act promptly to form the sheet and dewater it, so that a slight change in the point of application of the alkaline filler may change considerably the depth of penetration of the alkaline filler into the web.
  • the alkaline filler on the web at a point where substantially no alkaline filler will be drawn into the white water coming from the machine, i. e. where substantially all of it will be filtered out by the web, in order that substantially no alkaline filler may be mixed with the white water, which is returned to the stock system, and thus be mixed with the stock to be fed into the machine.
  • the white water of such alkaline filler mix may be used as part or the entire source of alkaline filler to be introduced in the forming or already formed web.
  • Such paper machines as referred to above may operate as individual machines, or as multi-ply machines, combining the webs either wire to wire side, top side i. e. felt side to felt side, or felt side to wire side, as desired.
  • the individual or combined webs may then be treated on presses and driers substantially as on the ordinary type of paper-making machines. It is apparent that my invention may be practiced either on the web-forming device or later with this type of machine, just as with the more common types of paper machines.
  • fibrous material may be admixed with the alkaline filler in its incorporation into or application to the web.
  • Such fibrous material may, in certain cases where it is not desired to introduce alkaline filler into the paper mix feeding the paper machine, comprise alkaline filler containing fibrous material such as the trim and/or effluents and/or broke from the paper machine, such broke being'suitably defibred and diluted prior to admixture with the alkaline filler.
  • alkaline filler distributed substantially or reasonably uniformly throughout, may be produced, which is very similar to paper filled with alkaline filler, produced by addition of alakaline filler to the paper mix.
  • the paper produced will naturally have a concentration of filler on one of its surfaces if filler is applied to only one surface, or a concentration of filler on both surfaces if the filler be so applied. If the amount of filler applied to the surface be relatively a small percentage by weight in comparison with the total furnish, satisfactorily sized papers may be produced.
  • the introduction of the filler on the surface of the web, or the introduction of the filler with fibre on the surface of the web serves a very useful purpose in one adaptation of my invention.
  • a sized stock which is being run on a machine may have a substantial layer of alkaline filler or alkaline filler and fibre applied to the already formed web, and a similar web from another web-forming device may be joined therewith, suitably filler side to filler side, that is, felt side to felt side, and the two webs joined as usual on multi-ply paper machines.
  • the result may be a multi-ply sized paper filled with alkaline filler with the two wire sides outermost, the wire sides thus being adequately sized for the purpose intended whereas the inner layer of filler, or filler and fibre may be substantially unsized.
  • a multi-ply paper may be produced em loying alkaline filler, wherein no alkaline ller or paper machine effluents, wastes or broke containing alkaline filler or broke need come into contact with or be associated with the sized fibrous mix, as such wastes may suitablybe diverted to and admixed with the alkaline filler applied continuously to the web surface.
  • the process may be reversed and two webs, each having alkaline filler on one side, may be united with the wire sides together, in which case of course very different surface characteristics may be obtained. but in general the sizing will not be so hard in such papers as in the papers where the felt sides are united.
  • alkaline filler-fibre mixes substantially unsized if desired, may be run as the interior ply or plies of a multi-ply sized sheet.
  • the resulting paper may have one or both outside plies sized, producing suitably in the former case a paper sized on one side, and in the latter, on both.
  • Another variation of this procedure is to run the alkaline filler-fibre mixture as the main web and superpose a sized fibrous layer on top on suitably the same forming wire from a second head or feed box.
  • This constitutes theintroduction of alkaline filler in a forming or on a formed web, 0111 in this case the alkaline filler is subposed rather than superposed on the sized web.
  • alum may suitably be added on the paper machine during or after web. formation to a web made from a paper mix containing alkaline filler.
  • rosin size or any size which may be used as a substitute therefor in the paper industry, such as saponified fatty acids or the like, or emulsions of various materials such as paraflin, or emulsions of other materials which may, for example, be substantially unaffected by alkaline filler.
  • alum instead of alum, with a certain measure of success, I may use alone or in combination acidic materials, such as a mineral or other acids, particularly metallic salts such as compounds of aluminum, zinc, tin, or the like.
  • acidic materials such as a mineral or other acids, particularly metallic salts such as compounds of aluminum, zinc, tin, or the like.
  • paper mix as used herein is intended to mean a mix of various constituents including fibre from which paper may be made, either alone or after the addition of other ingredients.
  • alkaline filler I mean substantially water insoluble filler which when agitated in contact with freshly boiled distilled water, say for'an hour, will impart a pH value to such water greater than 7.0, that is, which will be on the alkaline side of the neutral point.
  • fillers included in this group may be mentioned calcium carbonate, of which lime mud from the .causticizing process is one form, calcium carbonate magnesium basic carbonate employed in the paper disclosed in my U. S. Patent No. 1,595,416 of August 10, 1926, calcium carbonate magnesium hydroxide disclosed in my U. S. Patent No.
  • wet end of the paper machine I intend to include those instrumentalities employed in paper manufacture by which and/or in which a relatively concentrated paper mix is diluted, and treated, conveyed or fed up to the point of web-formation, such as the mixing box, regulating and proportioning devices, rifllers, troughs, screens, head boxes, inlets and the like, in-
  • alkaline filler and/or other materials such as size, alum, fibre and like
  • a paper Web I mean the process of including an already existing alkaline filler such as described in detail above and/or other materials in the forming web and/or applying it or them to the surface or surfaces of the formed web, on a paper machine prior to the completion of the drying of said web.
  • steps in a method of manufacturing a fibrous sheet containing alkaline filler comprising preparing a fibrous mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler thereto.
  • steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler and size thereto.
  • steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mixto a web-forming device, forming a web and adding alkaline filler, size and alum thereto.
  • steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a Web-forming device, forming a web and adding alkaline filler and acidic material thereto.
  • a paper which comprises a fibrous layer comprising fibrous material and alkaline filler incorporated therewith, and a layer comprising alkaline filler combined with, i
  • plies having a concentration of alkaline filler at one surface thereof.
  • a multi-ply paper having, a concentration of alkaline filler at both surfaces thereof, said paper comprising two plies, each of said plies having a concentration of alkaline filler at the side opposite its Wire side, said concentration diminishing toward the wire side, said plies being united Wire side to Wire side.

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Description

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Patented June 20, 1933 UNITED STATES PATENT OFFICE HAROLD ROBERT RAFTON, OF ANDOVER, MASSACHUSETTS, ASSIGNOR TO RAFFOLD PROCESS CORPORATION, A CORPORATION OF MASSACHUSETTS PAPER MANUFACTURE This invention concerns the manufacture I of paper containing alkaline filler.
The principal object of this invention is to provide a method whereby a material chemically incompatible with alkaline filler, such as acidic material, may retain its effect in a paper containing alkaline filler.
A further object is to prepare substantially foam free paper containing alkaline filler.
A further object is to provide a method for the production of sized paper containing alkaline filler.
Other objects and advantages of this invention will become apparent during the course of the following description.
In my copending applications Serial No. 304,167, filed September 5, 1928, now matured into Patent No. 1,803,642, issued May 5, 1931, and Serial No. 321,753 and No. 321,- 754, both filed November 24, 1928, now matured into Patents Nos. 1,808,070 and 1,808,- 071 respectively, both issued June 2, 1931, I have described methods whereby both sized and unsized paper filled with an alkaline filler may be made by the addition of an alkaline filler to a paper mix under conditionsfavoring the minimizing of the time and/or intimacy of contact of the constituents of the mix. In various other of my copending applications I have also described methods whereby alum, size, and other in gredients may similarly be added. The principle on which materials are so added to a paper mix has been thoroughly discussed in my copending applications, and briefly summarized, may be described as being based on the fact that alkaline filler which always is present in the stock from which paper filled with alkaline filler is made in great stoichiometrical excess over the acidic constituent, acts upon the acidic constituent to the ultimate destruction thereof and/or the destruction of the effect maintained by such constituent. (The acidic constituent so-called may be one which is actually acid and/or one which such as a size precipitate is capable of being affected or deteriorated by an alkaline filler). The action just referred to has been found to depend upon the time of contact of the acidic and alkaline constituents Serial No. 534,462.
and also upon the intimacy of contact of these constituents. Agitation such as normally occurs in paper-making procedure in stuff chests, or the like, accelerates the rate of reaction, but agitation at low concentrations while having some effect is not nearly so deleterious.
4 Based on this principle the practical adaptations thereof disclosed in my copending applications have been developed whereby, by minimizing the time and/or intimacy of contact of the alkaline and acidic constituents, the acidic constituent and/or the effect produced thereby is substantially preserved in an alkaline filler mix. With the present types of paper machines and the present arrangement of apparatus employed in paper machine operation, the contact of the acidic material and the alkalineconstituent at any time prior to the passage of the stock from the last stuffchest, which is commonly called the machine chest, results in great deterioration or complete destruction of the acidic material. Addition of one or both of these constituents at a point subsequent to the pascopending application Serial No.
501,674 filed December 11, 1930, I have dis- 7 closed that satisfactory sizing may be obtained in a paper containing alkaline filler, providing that the introduction of a size p ecipitate is effected in the forming web o in the already formed web. This is preferably accomplished by addition of size and/or size precipitant at a suitable point on the paper machine. As will be understood this is in harmony with the general principle set forth above, as the time of contact of the acidic and alkaline constituents of the paper in the wet condition is thereby greatly minimized: and although the intimacy of contact is'not diminished, its effect is minimized by the fact that there is practically no agitation of the constituents with respect to one another except at the beginning of the web formation, and as such agtation takes place in relatively dilute suspension its effect is relatively slight.
I have also found that instead of the introduction in the paper web of the size and/or size precipitant as described in my above cited copending application, I may withgreat advantage introduce other materials in the web, particularly alkaline filler. The acidic constituent may be introduced previously into the paper mix, or may be simultaneously introduced in the web with the alkaline filler or may be applied to the web previously or subsequentthereto, but in any case the conditions obtaining are as explained above, such that the acidic material and/or effect produced thereby is substantially undeteriorated by the alkaline filler, though the alkaline filler is present in great stoichiometrical excess over the acidic constituent.
IfIdesire to make substantiallyunsized pa: per containing alkaline filler, the preferred practice of my invention is as follows: I first prepare in the customary apparatus a paper mix containing suitable fibrous ingredients together with alum. The alum may be present in an amount governed by the quality of the paper to be made and machine conditions, but in general, while I do not restrict myself thereto, approximately 2% onthe dry weight of the furnish will be found to be suitable Under some conditions the alum may be added in the beater but if there be present in the fibrous constituents alkaline filler, this will cause the destruction of the alum, and under these conditions it is preferable to add the alum at the wet end of the paper machine as set forth in my copending application Serial N 0. 304,171, filed September 5, 1928, now matured into Patent No. 1,803,646, issued May 5, 1931. The papermix containing alum is led to the web-forming device of a paper machine, and .on the web-forming device by any suitable. known means alkaline filler is introduced into-the web, or alkaline filler may be applied to one or both sides of the web by suitable known means at the presses or elsewhere on the machine before the paper is completely dried. In the latter instance the alkaline filler will penetrate the webto some extent but will not be substantially uniformly distributed throughout as will be more nearly the case if it be added during the course of web formation. The amount of alkaline filler which which may be introduced on the webforming device may be any amount desired up to that amount which the fibrous material will have the strength to carry, but usually considerably less is employed when it is applied to the formed we A modification of the above procedure is where alum may be added to the forming or already formed web, to which alkaline filler the paper mac is also introduced or applied as just described. The alum may be applied by any suitable means such as a spray, applicator roll, or the like.
If I desire to produce sized paper containing alkaline filler, the preferred practice of my invention is as follows: I prepare a paper mix in the customary apparatus with fibrous material, size, and alum in the usual manner, and lead the mixto the web-forming device. On the web forming device or subsequent thereto, as explained above, alkaline filler is added. If there be alkaline filler in the fibrous material employed, the process disclosed in my copending application Serial N 0. 304,168, filed September 5, 1928, now matured into Patent N 0. 1,803,643, issued May 5, 1931, may be used to restore the deteriorated size precipitate by the addition of alum at the wet end of the paper machine, or the alum, or alum and size (may be added at the Wet end of the paper machine as disclosed in my copending application Serial No. 304,172, filed September 5, 1928, now matured into Patent No. 1,803,647, issued May 5, 1.93. By these procedures substantially undeteriorated sizing will be present in the paper mix fed to the web-forming device.
Several alternative modifications may be used in connection with this form of my invention, e. g. the alum alone may 'be added in the paper mix and the size and the alkaline filler added on the paper machine thereafter, or size alone may be added in the fibrous mix and alum and alkalinefiller added on the paper machine thereafter, or if desired, both the alum and size, or precipitated sizing, and alkaline filler may be added on the paper machine.
The amounts of size and alum used will be substantially the amounts normally used in sizing papers containing filler, and as will be apparent will vary with degree of sizing de sired, nature of fibrous materials, machine conditions, and the like, but in general, while not limiting my practice in any way thereto, it will be found that approximately 2% size and 3% alum on the weight of the furnish will be suitable. The size and alum may be applied by suitable applying devices such as sprays, applying rolls, or the like. The matter of applyin size and size precipitant on ine has been fully discussed in my copending application Serial No. 501,-
674 cited above, and reference is made thereto in this connection.
Where more than one constituent is to be added on the paper machine, i. e. where for example alkaline filler, sizeand/or alum are to be added, it is suitable to mix the alkaline filler with the size and add this mixture as this provides one less ingredient to be handled. Where alkaline filler and alum are added mixed together, but in such case the both to be added, these maybe mixture should take place immediately before the addition of the alkaline filler, a suitable method for this and the reasons therefor being described in my copending application Serial No. 428,231 filed February 13, 1930, to which reference is hereby made. Also both the size and the alum may be added to the alkaline filler, but here again the alum must be added just before the alkaline filler is utilized in order not to deteriorate substantially the size precipitate, and in this connection cross reference is hereby made to my copending application Serial No. 533,571, filed April 28, 1931, wherein a method of preparing a so-called temporarily protected alkaline filler for immediate inclusion in a paper mix is disclosed. Likewise precipitated sizing and alkaline filler may be added premixed.
In practicing my invention, the alkaline filler is suitably added continuously and proportionately in water suspension, at a concentration which may vary with conditions, but which may conveniently be 1 to 3 lbs. per gallon. Alum and/0r size when employed on the paper machine may likewise be added continuously and proportionately in solution, for example, alum suitably at about 2% concentration, while a similar concentration of size solution or emulsion is convenient.
The types of papermachines widely employed at the present time are the so-called Fourdrinier and cylinder machines. The Fourdrinier machines are normally employed for the better grades of paper whereas the cylinder machines are employed on the less expensive grades, especially for the manufacture of multi-ply paper. If a Fourdrinier machine be employed in the practice of my invention, the introduction of the alkaline filler may be effected at any place on the wire,suitably by flowing on a continuous broad stream from a known device placed across and above the web,but it is most suitably effected in the vicinity of the first suction box. Here the web is still in relatively fluid condition, and at this point a filler may be introduced and incorporated with reasonable uniformity throughout the web with however but little passing into the white water. The amount of filler ma be regulated as desired. The application 0 the filler after web formation to the already formed web may take place suitably on the press rolls or smooth rolls of the machine. Known devices are available which may be used for applying the filler at these points.
If a cylinder machine be employed with the common type of cylinder where the only suction is that induced by gravity, the alkaline filler may be introduced on the surface of the web on the cylinder, or on the surface of the web after it has left the cylinder, by a device similar to that mentioned in connection with the Fourdrinier machine above. If multiply paper is being produced, the alkaline filler may suitably be introduced between two or more plies, and/or if desired on one or more of the outer surfaces of the multi-ply paper. It is of course apparent that only one ply, or a selected number of plies, of a multi-ply sheet may have alkaline filler applied thereto or in. Application of alkaline filler later on a cylinder machine may take place as on a Fourdrinier machine, as explained above.
There have recently come into commercial use several other types of paper machines with which the practice of my invention is particularly suitable. In connection with certain heavy paper or board machines, it is now customary to use a rotary suction filter for the web-forming element. In such case, the continuous application of a thin transverse stream of alkaline filler, particularly to the web on the surface of the filter, preferably a short time after the web leaves the liquid stock in the filter tank, at which point the suction is preferably still being applied to the web, serves to incorporate the alkaline filler satisfactorily into the web without substantially drawing it through into the White water.
There is another general type of paper machine, somewhat similar to the Fourdrinier machine, which has been recently developed to a commercial basis. Examples are the socalled Millspaugh machine and others of analogous construction. The web-forming element of such machines comprises substantially a suction roll over an arc of the surface of which runs a short Fourdrinier wire or other web conveying means. The paper mix is fed by a suitable device such as an inlet or headbox on to the surface of the wire at a point where the wire contacts with the suction roll, and the suction of the suction roll causes a continuous web to form on the moving wire. The web is subsequently removed from the wire usually by a second suction roll, over which may suitably run a conveying felt. There is usually more than one suction compartment in the forming suction roll and where this type of machine is used with my invention, it is suitable to apply the alkaline filler either after the formation 'of the web at a point over the first suction chamber, or over the second suction chamber. Any suitable device for introducing the alkaline filler to the web at this point may be used, suitably a second head or feed box spacedly disposed from the first. It will be recognized that the suction chamber or chambers of the suction roll on this type of machine act promptly to form the sheet and dewater it, so that a slight change in the point of application of the alkaline filler may change considerably the depth of penetration of the alkaline filler into the web.
I prefer to add the alkaline filler on the web at a point where substantially no alkaline filler will be drawn into the white water coming from the machine, i. e. where substantially all of it will be filtered out by the web, in order that substantially no alkaline filler may be mixed with the white water, which is returned to the stock system, and thus be mixed with the stock to be fed into the machine. However if desired, especially in the case where an alkaline filler paper mix is being run on the machine, the white water of such alkaline filler mix may be used as part or the entire source of alkaline filler to be introduced in the forming or already formed web.
Such paper machines as referred to above may operate as individual machines, or as multi-ply machines, combining the webs either wire to wire side, top side i. e. felt side to felt side, or felt side to wire side, as desired. The individual or combined webs may then be treated on presses and driers substantially as on the ordinary type of paper-making machines. It is apparent that my invention may be practiced either on the web-forming device or later with this type of machine, just as with the more common types of paper machines.
It will thus be apparent that the application of my invention is not limited to any specific type of papermaking machine, and the illustratiy e examples noted above will enable one skilled in the art to apply it to any type of papermaking machine now existing or which may be developed.
It is of course apparent that if desired fibrous material may be admixed with the alkaline filler in its incorporation into or application to the web. Such fibrous material may, in certain cases where it is not desired to introduce alkaline filler into the paper mix feeding the paper machine, comprise alkaline filler containing fibrous material such as the trim and/or effluents and/or broke from the paper machine, such broke being'suitably defibred and diluted prior to admixture with the alkaline filler.
It is'apparent from the above description that several varieties of paper may be produced in the practice of my invention. In
. the first place either a sized or nnsized paper,
filled with alkaline filler distributed substantially or reasonably uniformly throughout, may be produced, which is very similar to paper filled with alkaline filler, produced by addition of alakaline filler to the paper mix. On the other hand where the alkaline filler as added to the already formed web, the paper produced will naturally have a concentration of filler on one of its surfaces if filler is applied to only one surface, or a concentration of filler on both surfaces if the filler be so applied. If the amount of filler applied to the surface be relatively a small percentage by weight in comparison with the total furnish, satisfactorily sized papers may be produced. But it will be evident as the concentration of the filler in creases on the surface, that the sizing will be relatively poorer, except in such instances as noted above where sizing is actually inporporated into the web on the machine along with the alkaline filler.
However the introduction of the filler on the surface of the web, or the introduction of the filler with fibre on the surface of the web, serves a very useful purpose in one adaptation of my invention. For example a sized stock which is being run on a machine may have a substantial layer of alkaline filler or alkaline filler and fibre applied to the already formed web, and a similar web from another web-forming device may be joined therewith, suitably filler side to filler side, that is, felt side to felt side, and the two webs joined as usual on multi-ply paper machines. The result may be a multi-ply sized paper filled with alkaline filler with the two wire sides outermost, the wire sides thus being adequately sized for the purpose intended whereas the inner layer of filler, or filler and fibre may be substantially unsized. Thus a multi-ply paper may be produced em loying alkaline filler, wherein no alkaline ller or paper machine effluents, wastes or broke containing alkaline filler or broke need come into contact with or be associated with the sized fibrous mix, as such wastes may suitablybe diverted to and admixed with the alkaline filler applied continuously to the web surface.
On the other hand, the process may be reversed and two webs, each having alkaline filler on one side, may be united with the wire sides together, in which case of course very different surface characteristics may be obtained. but in general the sizing will not be so hard in such papers as in the papers where the felt sides are united.
Another adaptation of my invention is where on a muti-cylinder or other multi webforming machine, alkaline filler-fibre mixes, substantially unsized if desired, may be run as the interior ply or plies of a multi-ply sized sheet. This constitutes another means of applying alkaline filler to a web, in this case as an interposed layer, the alkaline fillerfibre layer or web being combined with the sized fibre web in the customary manner. Then the broke and machine wastes or eflluents may be returned to the feed for the alkaline filler ply or plies and the sized fibrous plies may therefore be made free from alkaline filler, or alkaline filler-containing materials if desired. In this adaptation, the resulting paper may have one or both outside plies sized, producing suitably in the former case a paper sized on one side, and in the latter, on both.
Another variation of this procedure, particularly adapted to the Millspaugh type machine, is to run the alkaline filler-fibre mixture as the main web and superpose a sized fibrous layer on top on suitably the same forming wire from a second head or feed box. This, as will be readily appreciated, constitutes theintroduction of alkaline filler in a forming or on a formed web, 0111 in this case the alkaline filler is subposed rather than superposed on the sized web.
As will be apparent any suitable combinations of the above described variations of my invention may be employed.
In connection with the invention disclosed herein cross reference is hereby made to several other of my copending applications, not hitherto referred to herein, as follows: Serial No. 304,174, filed September 5, 1928, now matured into Patent No. 1,803,649, issued May 5, 1931; Serial No. 325,405, filed December 11, 1928, now matured into Patent No. 1,812,832, issued June 30,1931; and Serial No. 426,189, filed February 5, 1930, now matured into Patent No. 1,834,903, issued December 1, 1931.
I am aware that it has been previously proposed to add filler to the forming or already formed web, and that devices exist by which this may be suitably accomplished. How'- ever it has not hitherto been recognized that it is possible to apply these procedures to alkaline fillers because of the known incompatibility of alkaline fillers with acidic constituents. It is only by applying the previously explained concept of minimizing the time of contact of the alkaline filler with the acidic constituents of the web that the practice of this procedure has been made available in the use of alkaline filler, contrary to the hitherto supposed limitations thereon.
It will be further noted that another limitation previously imposed on such practices of so employing alkaline filler was the disposal, of the machine eflluents and/or wastes containing alkaline filler. Such wastes, the same as alkaline filler itself, are incompatible with acidic materials in paper mixes and will destroy the same when mixed with them in the furnish, as they would be in a mill operation conducted in the customary manner. By the various cycles described herein it will be seen that such efiiuents and wastes may now be suitably diverted back into the alkaline filler to be added in or to the web, which practice produces a highly practical solution of this hitherto difficult problem.
It will be apparent also. according to the general principle set out herein, that alum may suitably be added on the paper machine during or after web. formation to a web made from a paper mix containing alkaline filler.
For size I may use rosin size, or any size which may be used as a substitute therefor in the paper industry, such as saponified fatty acids or the like, or emulsions of various materials such as paraflin, or emulsions of other materials which may, for example, be substantially unaffected by alkaline filler.
Instead of alum, with a certain measure of success, I may use alone or in combination acidic materials, such as a mineral or other acids, particularly metallic salts such as compounds of aluminum, zinc, tin, or the like.
The term paper mix as used herein is intended to mean a mix of various constituents including fibre from which paper may be made, either alone or after the addition of other ingredients.
By the term alkaline filler I mean substantially water insoluble filler which when agitated in contact with freshly boiled distilled water, say for'an hour, will impart a pH value to such water greater than 7.0, that is, which will be on the alkaline side of the neutral point. Among fillers included in this group may be mentioned calcium carbonate, of which lime mud from the .causticizing process is one form, calcium carbonate magnesium basic carbonate employed in the paper disclosed in my U. S. Patent No. 1,595,416 of August 10, 1926, calcium carbonate magnesium hydroxide disclosed in my U. S. Patent No. 1,415,391 of May 9, 1922; and other substantially water insoluble normal or basic carbonates of alkaline earth metals (which expression is herein intended to include magnesium), or compounds, double salts, or physically associated mixtures of these with one or more other acid soluble materials of a substantially water insoluble nature.
When I use the word paper herein, I use it in the broad sense to include products of manufacture of all types and of all weights and thicknesses, which contain as an essential constituent a considerable amount of prepared fibre and which are capable of being produced on a Fourdrinier, cylinder, or other forming, felting, shaping or molding machine.
When I use the expression wire side, I use it in the ordinarily accepted papermaking sense of the term to mean that side of the web which has been adjacent the web-forming means, i. e. the wire cloth or other means serving the equivalent purpose.
By the term wet end of the paper machine, I intend to include those instrumentalities employed in paper manufacture by which and/or in which a relatively concentrated paper mix is diluted, and treated, conveyed or fed up to the point of web-formation, such as the mixing box, regulating and proportioning devices, rifllers, troughs, screens, head boxes, inlets and the like, in-
cluding also instrumentalities used in the white water cycle.
Where in the claims I use the word web, I mean to include not only the already formed web, after it has left the Web-forming device, but also the forming web as it exists at any point on the web-forming device.
\Vhere in the claims I use the word adding in reference to alkaline filler and/or other materials (such as size, alum, fibre and like) and a paper Web, I mean the process of including an already existing alkaline filler such as described in detail above and/or other materials in the forming web and/or applying it or them to the surface or surfaces of the formed web, on a paper machine prior to the completion of the drying of said web.
It is to be understood that my invention is not dependent upon or limited by any theory expressed herein.
Vhile I have described in detail the preferred embodiments of my invention, it is to be understood that the details of procedure, the proportions of ingredients, and the arrangement of steps may be widely varied without departing from the spirit of my invention or the scope of the subjoined claims.
I claim:
1. The steps in a method of manufacturing a fibrous sheet containing alkaline filler comprising preparing a fibrous mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler thereto.
2. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix containing alkaline filler, delivering said mix to a webforming device, forming a web and adding alkaline filler thereto.
3. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a Web-forming device, forming a web and adding alkaline filler comprising calcium carbonate thereto.
4. The steps in a method of manufacturing a fibrous sheet containing alkaline filler comprising preparing a fibrous mix containing alkaline filler comprising calcium carbonate, delivering said mix to a web-formmg device, forming a Web and adding alkaline filler comprising calcium carbonate thereto. 5. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a Web and adding alkaline filler comprising calcium carbonate and magnesium hydroxide thereto.
6. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler and size thereto.
7. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a Web-forming device, forming a web and adding alkaline filler, size, and size precipitant thereto.
8. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler, size and acidic material thereto.
9. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mixto a web-forming device, forming a web and adding alkaline filler, size and alum thereto.
10. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a Web and adding alkaline filler and size precipitant thereto.
11. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a Web-forming device, forming a web and adding alkaline filler and acidic material thereto.
12. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler and alum thereto.
13. The steps in a method of manufacturing paper containing alkaline filler comprising mixing fibrous material and acidic material, delivering said mix to a web-forming device, forming a web and adding alkaline filler thereto.
14. The steps in a method of manufacturing paper containing alkaline filler comprising mixing fibrous material and metallic salt, delivering said mix to a. web-forming device, forming a web and adding alkaline filler thereto.
15. The steps in a method of manufacturing paper containing alkaline filler comprising mixing fibrous material and alum, delivering said mix to a web-forming device, fprming a web and adding alkaline filler thereto.
16. The steps in a method of manufacturing paper containing alkaline filler comprising mixing fibrous material, size and size precipitant, delivering said mix to a webforming device, forming a web and adding alkaline filler thereto.
17. The steps in a method of manufacturing paper containing alkaline filler comprising mixing fibrous material, size and acidic material, delivering said mix to a webforming device, forming a. web and adding alkaline filler thereto.
18. The steps in a method of manufacturing paper containing alkaline filler comprising mixing fibrous material, size and alum, delivering said mix to a web-forming device, forming a web and adding alkaline filler thereto.
19. The steps in a method of manufacturing a fibrous sheet containing alkaline filler comprising preparing a fibrous mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler to said web prior to the passage of said web from said web-forming device.
20. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix containlng alkaline filler, delivering said mix to a webforming device, forming a web and adding alkaline filler to said web prior to the passageof said web from said web-forming device.
21. The steps in a method of manufacturing paper containing alkaline filler compr sing preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler comprislng calcium carbonate to said Web prior to the passage of said web from said web-forming device.
22. The steps in a method of manufacturing a fibrous sheet containing alkaline filler comprising preparing a fibrous mix containing alkaline filler comprising calcium carbonate, delivering said mix to a web-forming device, forming a. web and adding alkaline filler comprising calcium carbonate to said web prior to the passage of said web from said web-forming device.
23. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler comprising cal cium carbonate and magnesium hydroxide to said web prior to the passage of said web from said web-forming device.
24. The steps in a n ethod of manufacturing paper containing alkaline filler compr sing preparing a paper mix, delivering sald mix to a web-forming device, forming a web and adding alkaline filler and size prec1p 1- tant to said web prior to the passage of said web from said web-forming device.
25. The steps in a method of manufacturing paper containing alkaline filler compr sing preparing a paper mix, delivering said mix to a web-forming device, form 1n g a web and. adding alkaline filler and a idic material to said web prior to the passage of said web from said web-forming device.
26. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mlx, dehvering said mix to a web-forming device, forming a. web and adding alkaline filler and alum to said web prior to the passage of said web from said a eb-forming device.
27. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler and size to said Web prior to the passage of said web from said web-forming device.
28. The steps in a method of manufacturing paper containing alkaline filler comprising prcparlng a paper mix, delivering said mix to a web-forming device, forming a web and adding alkaline filler, size, and size precipitant to said web prior to the passage of said web from said web-forming device.
29. The steps in a methods of manufacturing paper containing alkaline filler comprising preparing a fibrous mix, preparing a second fibrous mix containing alkaline filler, and combining said mixes on a web-forming device in the form of substantially independent layers of a unitary web.
30. The steps in a method of manufacturing paper containing alkaline filler comprising preparing a fibrous mix delivering said mix to a web-forming device, forming a web and adding alkaline filler and fibre thereto.
31. The steps in a method of manufacturing paper containing alkaline filler, comprising preparing a paper mix including fibrous material and alkaline filler, delivering said mix to a web-forming device. forming a web,
and applying to said web white water which contains alkaline filler.
32. The cyclic procedure in a method of manufacturing paper containing alkaline filler. comprising preparing a paper mix including fibrous material and alkaline filler,
delivering said mix to a web-forming device. forming a web, and applying to said web white water which contains alkaline filler, said white water being derived from said web-forming device during the formation thereon of said web.
33. A paper which comprises a fibrous layer comprising fibrous material and alkaline filler incorporated therewith, and a layer comprising alkaline filler combined with, i
plies having a concentration of alkaline filler at one surface thereof.
36. A multi-ply paper having, a concentration of alkaline filler at both surfaces thereof, said paper comprising two plies, each of said plies having a concentration of alkaline filler at the side opposite its Wire side, said concentration diminishing toward the wire side, said plies being united Wire side to Wire side.
In testimony whereof I aflix my signature.
HAROLD ROBERT RAFTON.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5525296A (en) * 1992-03-30 1996-06-11 William K. Hollinger, Jr. Article and method for archival preservation with an organophilic, hydrophobic or acid-resistant molecular sieve
US5714120A (en) * 1992-03-30 1998-02-03 Conversation Resources International, Inc. Method for preserving an archival document or object
US6551455B2 (en) 2001-02-27 2003-04-22 The Mead Corporation Multi-layer printable wear resistant papers including particle rich interior layer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5525296A (en) * 1992-03-30 1996-06-11 William K. Hollinger, Jr. Article and method for archival preservation with an organophilic, hydrophobic or acid-resistant molecular sieve
US5683662A (en) * 1992-03-30 1997-11-04 Conservation Resources International, Inc. Article and method for archival preservation with an organophilic, hydrophobic or acid-resistant molecular sieve
US5693384A (en) * 1992-03-30 1997-12-02 Conservation Resources International, Inc. Article and method for preserving an archival article
US5714120A (en) * 1992-03-30 1998-02-03 Conversation Resources International, Inc. Method for preserving an archival document or object
US6551455B2 (en) 2001-02-27 2003-04-22 The Mead Corporation Multi-layer printable wear resistant papers including particle rich interior layer

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