US1677438A - Apparatus for producing meshed sheet metal, flat bars, and hoop iron - Google Patents

Apparatus for producing meshed sheet metal, flat bars, and hoop iron Download PDF

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US1677438A
US1677438A US748877A US74887724A US1677438A US 1677438 A US1677438 A US 1677438A US 748877 A US748877 A US 748877A US 74887724 A US74887724 A US 74887724A US 1677438 A US1677438 A US 1677438A
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expanders
notches
blank
sheet metal
fingers
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US748877A
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Frohnhauser Heinrich
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/04Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
    • B21D31/046Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal making use of rotating cutters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/18Expanded metal making
    • Y10T29/185Expanded metal making by use of reciprocating perforator

Definitions

  • the meshed sheet metal maybe trimmed, cut, rolled, bent, corrugated or otherwise shaped just like other plain sheet.
  • This peculiarity makes the meshed sheet metal particularly adapted for its employmentin reinforced concrete-work for the construction of columns, frame-work, walls, ceilings and so forth. Aside from this the meshed sheet metal can be pressed, drawn and punched in the same manner as an ordinary plain sheet, for which reason it may be used for the production of a variety of hollow wares, which need not be watertight, as for instance boxes, baskets and the like.
  • Meshed sheet metal of greater thickness thus produced may be utiized for gang-ways on cranes and in connection .with other machines, or as a coverin for stair-landings and stair-steps, or as a filling of balustrades, or as partition walls and the like,
  • the meshed flat bars and hoop-iron produced in the same manner are primarily intended to take up the tensional strain in brick-work and concrete-work, to which end they are placed either in the joints of the brick-work or at suitable points in the concrete-work. They may also be embedded with advantage in the foundations of'buildings to uniformly distribute theweight of the latter over the foundation-ground and thus prevent an uneven settling of the buildings and prevent subsequent cracks or fissures therein.
  • cement or concrete enters the meshes of said bars and thus acts like rivets or bolts, for,
  • the most important feature of the apparatus employed for producing meshes in sheet metal, flat bars andhoop-iron is embodied in the cooperating pairs of expanders always operating simultaneously in opposite directions to, each other and each provided with individual fingers arranged like the prongs of a fork in such a manner that the fingers of one expander will enter into the interstices of the cooperating expander, and vice versa.
  • the plate of sheet metal to be provided with meshes-according to my present invention must previously to its engagement with the individual fingers of said expander-s be provided with linear notches arranged in rows in such a manner that the notches arranged in the one row are offset against the notches of the adjacent row or rows to a length equal to one half the interval between two adjacent notches.
  • notches are preferably produced simultaneously on both sides of the sheet metal and driven to a depth to keep them separated by a very thin web.
  • this web is slit and the strip of metal bordering the top-side of each notch will assume bow-shape in conformity with the joint cross-section of the cooperating fingers of said expanders.
  • the approxi- 0 matel triangular'hole thus formed will be trans 'orlned into an approximately diamond-shaped mesh, when in the next row of notches the two adjacent notches have been slit and expanded, whereas the meshes, perforations or eyes of flat bars and hoop-iron v will attain their approximately diamondshaped form during one and the same operation.
  • the simultaneous action of the individual fingers from opposite sides upon the severed material compels the latter to remain in the original plane of v the sheet metal or bar, so that the resulting product leaves the apparatuses smooth and even as the material employed for its manufacture.
  • Figure 1 is a plan view of my improved apparatus for roducing meshed sheet metal from previous y notched blanks.
  • Figure 2 is a sectional view taken on line 2-2 of Figure 1.
  • Figure 3 is a similar View taken on line 3'-3 of Figure 1.
  • Figure 4 is a. horizontal sectional view taken on line 4.-4 of Figure 2.
  • Figure 5 is a sectional view of the expanders ready for introducing their individual fingers simultaneously from opposite sides into the notched sheet metal blank.
  • Figure 6 is a sectional view similar to Figure 5 showing the individual fingers just after the formation of the upper half of the top row of meshes.
  • Figure 7 is a plan view of the different exp anders in their retracted position.
  • i re8 is a plan view of a piece of commercial sheet metal.
  • Figure 9 is a similar view of the notched blank.
  • FIGS 10 to 12 inclusive show the blank at various stages ofmanufacture.
  • Figures 13 to 15 inclusive show plan views and the corres ndi-iig sectional views of a flat bar at di erent stages of manufacture.
  • Figure 16 is a plan view of a pair of expanders showing their individual fingers ready for entering into the notches of a flat bar from opposite sides.
  • Figure 17 is an elevation of the expanders still in engagement after finishing the mesh.
  • Figure 18 is a cross-sectional view of cooperating individual fingers in their interlaced position in the finished mesh.
  • Figure 19 is a side elevation and Figure 20 is an end view of guide rollers for a flat bar or hoop-iron.
  • Figure 21 is a side elevation and Figure 22 a front elevation of a plurality of notching discs employed for notching sheet metal blanks.
  • Figure 23 is a diagrammatical elevation of a notching apparatus for notching and meshing fiat bars and hoop-iron.
  • Figure'24 is a sectional view taken on line 24- 24 of Figure 23.
  • Figure 25 is a similar sectional View taken online 2525 of the Figure 23.
  • FIG. 26 is an elevation of a running ratchet gearing adapted to cause an intermittent advance of a flat bar or a hoop-iron to obtain the. temporary rest necessary for expanding the notches into meshes.
  • a driving shaft 2 is journaled in brackets 3 and rotated by means of a pulley 4.
  • the driving shaft transmits its rotary motion by means of conical gear wheels 5 and. 6 to lateral'shafts 7 journaled in side brackets 8.
  • a sliding frame 10 is guided in T-shaped slots 11 at right angles to the driving shaft 2 by the aid of guide heads 10', as indicated in Figures 2 and 3.
  • two auxiliary frames 12 are slidably mounted to move in directions parallel to the shaft 2, each of said frames 12 carrying a plurality of expanders 13 composed of a number'of individual fingers 14 separated by interstices 15 of the same width as the fingers 14.
  • brackets 23 Below the driving shaft2-anotl1er shaft 22 is journaled parallel therewithin brackets 23 and receives its motion by 'means of a spur wheel 24 in mesh with a spur wheel 25 seated upon the driving shaft 2.
  • the shaft 22 carries a cam 26, which acts upon a roller 27 of a longitudinally slotted bar 28 slidingly arranged in the frame 1 and steadily pressed against the cam 26 by a helical spring 29. WVithin the slot 30 of the bar 28 are seated two pawls 31 adapted to cooperate with ratchet wheels 32 seated upon screw-spindles 33 as shown in Fig. 4.
  • the lower ends of the latter pass through apertures of a beam 34; either forming'an integral part of the frame 1 or rigidly connected therewith, whereas the upper ends of said screw-spindles are; secured to the under face of a blank carrier 35.
  • the latter is provided with clamps 36 adapted to effectively take hold of the lower edge of a notched blank B preparatory to its transformation into a meshed article of manufacture.
  • the gripping power of said clamps is attained by the aid of a plurality of laterally projecting screws 37,
  • the commercial plate 38 To prepare a plate of sheet metal for the reception of the meshes the commercial plate 38, or any suitable part thereof, shown in Figure 8, must be provided with registering linear notches 39. This is accomplished by a convenient number of notching discs 40 seated upon power-driven arbors 41. These discs are preferably punched out of sheetsteel and after their teeth 42 have been ground they are hardened. The desired pitch or spacing of the rows of notches is secured by placing between the notching discs 40 annular distance pieces 40, as shown in Figure 22. To obtain the alternate positions of the linear notches in the different rows of notches the teeth of every second notching disc must show an angular advance of half the pitch of the teeth, as indicated in Figure 22.
  • a device for notching a blank in accordance with Figure 9 may be of any convenient design, provided it fulfils the conditions enumerated above. Such a device might be combined with, or attached to the stationary frame 1, or it may be built as a separate device, which solution should have the preference when blanks of considerable dimensions are to be prepared.
  • a blank B thus prepared is fastened to the blank carrier 35, as shown in Figure 3, and passes through said transverse slot 9 of the top-plate 9.
  • said blank has been adjusted to place the notches of the top-row notches placed in front of them.
  • the knife-edged individual fingers 14 come into contact with the thin webs 43 they will slit them and gradually pass through said slits and thereby open them under the pressure exerted upon 'them by the auxiliary frames until the inward stroke of the latter has come to a close. This takes place when theexpanders 13 have attained the position shown in Figure 6, at which moment the members 44 have reached their final bow shape and form theexternal boundary of the first half of the mcshes45.
  • the blank B must after the withdrawal of the cnpanders 13 not only be raised to bring the next lower row of notches on a level with the individual fingers 14 but must also be laterally shifted to a length equal to one half of the pitch-of the linear notches 239.
  • These movements are automatically executed by means of the cams 16 and 19-propcrly positioned on their shafts 2 and 7 respectively andby the ratio the wheels 5 and (3 bear to each other.
  • the top row of the meshes 45 is completely formed and the latter appear in their final shape shown in Figure 11.
  • the bottom faces of these plates are chamfered in conformity with the individual fingers l-t' meshing such bars the coni niratirelysimple' device shown in Figures 23 to 26 inclusive is hit) suflicient.
  • This device may form an integral part of the machine described above, or it may form an attachmentthereto, or it may form a machine wholly independent thereof as represented in said figures.
  • the frame 48 of this. machine chiefly consists of a base provided with two walls wherein a driving shaft 49 is journaled and rotated by a beltdriven pulley 50.
  • This shaft carries a spur wheel 51, which imparts the motion of the shaft 49 to a spur wheel 52 seated upon a shaft 53 and to a similar wheel 54 carried by an intermediate shaft 55.
  • the wheel 54 meshes with a spur wheel 56 of a shaft 57, which like the shaft 53 carries at one end a small crank disc 58 and at the other end a larger crank disc 59.
  • a connecting rod 61 To the crank pin 60 of each of said crank discs 58 is linked a connecting rod 61, the other end of which is connected with a cross-head 62 slidingly arranged between the cross-head guides 63.
  • a set of individual fingers 64 is secured and thus form expanders 65 similar in construction as the expanders 12. Between the fingers 64 interstices 64 of exactly the same width are arranged in such a manner that the fingers of the upper expander can enter into the interstices of the ower expander, and vice versa. as indicated on a larger scale in Figure 16.
  • crank pins 66 of the larger crank discs 59 are inged connecting rods 67, which at their other end are pivoted to double'rocker-arms 68 loosely seated upon shafts 69, which on their one end carry a notchingdisc 70 and on the other end a ratchet wheel 71.
  • These ratchet-wheels are provided with as many ratchet-teeth as the notching-discs have notching teeth 72, so that during each complete oscillation of the rocker-arms 68 a new pair of coo rating notching teeth is brought into operatlve position.
  • two sets of ide rollers 74 and- 75 are provided of whic the former is seated upon shafts 76 and the latter upon shafts 77, as indicated in Figure 23.
  • brackets 78 two guide plates 79 provided with openings 80 for the passage of said individual fin rs.
  • An apparatus for producing perforated sheet metal, flat bars and hoop-iron comprising a frame, means for sustaining a notched blank in working position, two cooperating expanding means both movable relatively to said sustaining means and notches in opposite directions to form per-' forations in the blank, means for initiating the working stroke of said expanding means, and means for retracting said expanding means from the perforations.
  • Anapparatus for producing perforated sheet metal, flat bars and hoop-iron comprising a stationary frame, means for sustaining in working position a blank provided in its opposite faces with registering linear notches separated by a web, two cooperating expanding means both movable relatively to said sustaining means and adapted to be simultaneously entered into said notches and driven through said web in opposite directions, means for introducing.
  • said expanding means into said notches and driving them through said web to form perforations in the blank, and means for retracting said expanding means from the perforations.
  • An apparatus for producing meshed sheet metal, flat bars and hoop-iron comprising a stationary frame having a topplate, means for sustaining. in working position a blank provided in its opposite faces with registering linear notches penetrating into said blank to such a depth as to keep them separated by a web, two cooperating expanders both movable relatively to said sustaining means and each consisting of individual fingers adapted to be simultaneously inserted into said notches and driven through said web in opposite directions, auxiliary frames each adapted to unite into a group one half of the number of said expanders and to move them at right angles to said blank, means for moving said auxiliary frames simultaneously to- 'ward each other for inserting said individual fingers into said notches and-to drive them through said web to form meshes, and
  • An apparatus for producing meshed sheet metal, flat bars and hoop-iron comprising a stationary frame having a top plate provided with a slot, an adjustable carrier ada ted to sustain in working osition a bla provided in its opposite aces ,with registering linear notches alternately arranged in rows and penetrating from opposite sides to a depth to leave between them a thin web',.
  • a sliding frame ided in said top-plate parallel with said 5 ot means for moving said sliding frame in one direction, means for retracting said sliding frame, cooperating expanders consisting each of individual fingers and arranged laterally of said slot in groups, auxiliary frames carrying said groups of expanders and slidably mounted in said slid ng frame" at right angles to said slot, means for moving said auxiliary frames simultaneously in opposite directions and driving said expanders car-.
  • An apparatus for producing meshed sheet metal, flat bars and hoop-iron comprising a stationary frame having a top plate rovided with a 'slot,va vertically adjustab e carrier adapted to support in working position a blank provided in its opposite faces with registering linear notches alternately arranged in rows and penetrating to a predetermined depth into said blank, a sliding frame guided in said top-plate parallel with said slot, auxiliary frames slidably mounted on said sliding frame at right angles to 'said transverse slot, 'cooperating expanders arranged one to another at the same pitch as said notches and consisting each of individual fingers separated one from another by interstices to let the fingers of each expander enterinto the interstices of an expander cooperating therewith means for moving said sliding frame and said auxiliary frames carrying said expanders in one direction after the notches of one row have been expanded,
  • auxiliary vframes and means for rais- 1ng said blank carrier after the expansion of each row of notches to a distance equal ranged in rows, a sliding frame compulsorily guided in said top plate, parallel with said slot, expanders cooperating in pairs and terminating in individual fin'gers separated by interstices adapted tOIBCGIVG the fingers of the cooperating expanders,- auxiliary frames slidably mounted on said sliding frame to move at right a les to said slot and each adapted to carry t e same number of expanders, cams for moving said auxiliary frames simultaneously inward to drive said individual fingers through the linear notches lad sheet meta of said blank, springs retracting said expanders from themeshes, a cam adapted to move said sliding frame in one direction to place said expanders opposite the linear notches'of one row, a springl ear notches arranged alternately in' rowsintermittentliv through said slot, a sliding frame guide in said top plate of said frame parallel with said slot, expanders arranged in two oups and terminat
  • An apparatusfor producing meshed sheet metal, fiat bafrs and hoop-iron comprising a stationary frame rovided with a top plate having a slot, a b ank carrier, adjustand- runm'ng ratchet i r I I u: 000 ratin with saidscrew spindl es for said lank-, 7 'bn of a row of notches to a height; equal to the pitchpf said 7 rows of notches.
  • V a stationary frame'having a top plate provided with a slot, a blank carrier
  • a machine of the class described comprising a blank carrier expanders located to be on opposite sides of a blank held by said y carrier, said expanders having fingers movable relatively ,to said carrier toward and from the blank, thelfin'gers of the expanders on," one side of theblank being movable in paths diflerent from those of the fingers of the expanders on the other side of the blank, and mechanism for moving said expanders simultaneously in opposite directions, first ilto and through the, blank, and then out o it.
  • the method of producing expanded metal which consists in first producing registering notches or recesses inopposite faces of a blank so as to leave between "such recesses, webs of a thickness smaller tlianthe original thickness of the blank, and then perforating said Webs and expanding the blank at the perforations thus made.
  • a machine of the class described comprising a stationary frame, a blank guideway formed thereon, expanders located on opposite sides of said guideway and moreable relatively thereto, means for delivering,

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Description

July 17, 1928.. 1,677,438
H. FRQHNHAUSER APPARQTUS FOR PRODUCING MESHED SHEET METAL, FLAT BARS, HOOP IRON Filed Nov. 10, 1924 s Sheets-Sheet 1 witnesses: ln emor."
July 17, 1928.
H. FROHNHAUSE R APPARATUS FOR PRODUCING MESHED SHEET METAL, FLAT BARS, AND HOOP IRON 5 Sheet- Sheet 2 Filed NOV. 10, 1924 9 1 a A L 2. 2 Zmi 5 wk v .9 T w E w w I v fl balk/pl an umn Ullm wizizessesi fizz/en tor: WM
July 17, 1928. 1,677,438
H. FROHNHAUSER APPARATUS FOR PRODUCING MESHED SHEET METAL, FLAT BARS, AND HQOP IRON Filed Nov. 10. 1924 5 Sheets-Sheet 3 fl w @w July 17, 1928. 1,677,438,
H. FRoHNHAusE APPARATUS FOR PRODUCING MESI -IED SHEET METAL, FLAT BARS, AND HOOP IRON Filed Nov. 10, 1924 5 Sheets-Sheet 4 229.8. 10 4a i J- /I 1,
ll l/ANMIJUII 1 IIIIL ullllll'L.
llfz'tnesses: J/ inventor:
July 17, 1928.
1,677,438 H. FROHNHAUSER APPARATUS FOR PRODUCINGMESHED SHEET METAL, FLAT BARS, AND HOOP IRON Filed Nov, '10. 1924 5 Sheets-Sheet I v /////i////////fi/ Z/fizneases Patented July 17, M28,
barren HEINRICH FEOHNHAUSER, OF DOBTMUND, WESTJPHALIA, GERMANY.
AEPARATUS FQR PRODUCING MESHED SHEET METAL, FLAT BARS, AND H001? IRON.
Application area November 10, 1924, Serial No. 748,877, and in Germany February 26, 1924.
The meshed or foraminated sheet metal, fiat bars and hoop-iron produced according to my present invention remain, in comparison with the well known expanded metal,
perfectly flat and even, they lose nothing of their original strength, since their crosssections are simply split, and there is no loss.
of material whatever. y
In consequence of these properties the meshed sheet metal maybe trimmed, cut, rolled, bent, corrugated or otherwise shaped just like other plain sheet. This peculiarity makes the meshed sheet metal particularly adapted for its employmentin reinforced concrete-work for the construction of columns, frame-work, walls, ceilings and so forth. Aside from this the meshed sheet metal can be pressed, drawn and punched in the same manner as an ordinary plain sheet, for which reason it may be used for the production of a variety of hollow wares, which need not be watertight, as for instance boxes, baskets and the like. Meshed sheet metal of greater thickness thus produced may be utiized for gang-ways on cranes and in connection .with other machines, or as a coverin for stair-landings and stair-steps, or as a filling of balustrades, or as partition walls and the like,
The meshed flat bars and hoop-iron produced in the same manner are primarily intended to take up the tensional strain in brick-work and concrete-work, to which end they are placed either in the joints of the brick-work or at suitable points in the concrete-work. They may also be embedded with advantage in the foundations of'buildings to uniformly distribute theweight of the latter over the foundation-ground and thus prevent an uneven settling of the buildings and prevent subsequent cracks or fissures therein.
In comparison with the round iron bars hitherto employed to strengthen architectural workmore particularly concreteworkthese meshed flat bars or hoop iron possess the great advantage that the mortar,
cement or concrete enters the meshes of said bars and thus acts like rivets or bolts, for,
which reason such portions of the mortar or the like must be shorn off before said bars can lose their hold on the building-material,
This event is, however, prevented not only by the well-known adhesion of the binding material to thesurface of said bars but also by that part of the binding material which enters into the lateral indentations formed by the outlines of two consecutive meshes and the intermediate portion of the bar.
The most important feature of the apparatus employed for producing meshes in sheet metal, flat bars andhoop-iron is embodied in the cooperating pairs of expanders always operating simultaneously in opposite directions to, each other and each provided with individual fingers arranged like the prongs of a fork in such a manner that the fingers of one expander will enter into the interstices of the cooperating expander, and vice versa. The plate of sheet metal to be provided with meshes-according to my present invention must previously to its engagement with the individual fingers of said expander-s be provided with linear notches arranged in rows in such a manner that the notches arranged in the one row are offset against the notches of the adjacent row or rows to a length equal to one half the interval between two adjacent notches. These notches are preferably produced simultaneously on both sides of the sheet metal and driven to a depth to keep them separated by a very thin web. By the simultaneous insertion of the knife-edged fingers of said expanders from opposite directions this web is slit and the strip of metal bordering the top-side of each notch will assume bow-shape in conformity with the joint cross-section of the cooperating fingers of said expanders. The approxi- 0 matel triangular'hole thus formed will be trans 'orlned into an approximately diamond-shaped mesh, when in the next row of notches the two adjacent notches have been slit and expanded, whereas the meshes, perforations or eyes of flat bars and hoop-iron v will attain their approximately diamondshaped form during one and the same operation. In both instances the simultaneous action of the individual fingers from opposite sides upon the severed material compels the latter to remain in the original plane of v the sheet metal or bar, so that the resulting product leaves the apparatuses smooth and even as the material employed for its manufacture. p
The difference between the expanders employed in the production of meshes in :sheet metal and the expanders utilized for stance it has the appearance of a lens. The
number of simultaneously employed expanders provided with individual fingers is for the production of meshed sheet metal determined by the width of the sheet and by the length or pitch of the meshes, whereas for the production of meshed flat bars and hoopiron one pair of cooperating expanders will be sufiicient, but a plurality of pairs may be employed if deemed advisable.
In the accompanying drawings Figure 1 is a plan view of my improved apparatus for roducing meshed sheet metal from previous y notched blanks.
Figure 2 is a sectional view taken on line 2-2 of Figure 1.
. Figure 3 is a similar View taken on line 3'-3 of Figure 1. I
Figure 4 is a. horizontal sectional view taken on line 4.-4 of Figure 2.
Figure 5 is a sectional view of the expanders ready for introducing their individual fingers simultaneously from opposite sides into the notched sheet metal blank.
Figure 6 is a sectional view similar to Figure 5 showing the individual fingers just after the formation of the upper half of the top row of meshes.
Figure 7 is a plan view of the different exp anders in their retracted position.
i re8 is a plan view of a piece of commercial sheet metal. i
Figure 9 is a similar view of the notched blank.
Figures 10 to 12 inclusive show the blank at various stages ofmanufacture.
Figures 13 to 15 inclusive show plan views and the corres ndi-iig sectional views of a flat bar at di erent stages of manufacture.
Figure 16 is a plan view of a pair of expanders showing their individual fingers ready for entering into the notches of a flat bar from opposite sides.
Figure 17 is an elevation of the expanders still in engagement after finishing the mesh. Figure 18 is a cross-sectional view of cooperating individual fingers in their interlaced position in the finished mesh.
Figure 19 is a side elevation and Figure 20 is an end view of guide rollers for a flat bar or hoop-iron.
Figure 21 is a side elevation and Figure 22 a front elevation of a plurality of notching discs employed for notching sheet metal blanks.
Figure 23 is a diagrammatical elevation of a notching apparatus for notching and meshing fiat bars and hoop-iron.
Figure'24 is a sectional view taken on line 24- 24 of Figure 23.
Figure 25 is a similar sectional View taken online 2525 of the Figure 23.
- Figure 26 is an elevation of a running ratchet gearing adapted to cause an intermittent advance of a flat bar or a hoop-iron to obtain the. temporary rest necessary for expanding the notches into meshes.
In the stationary frame 1 of the machine a driving shaft 2 is journaled in brackets 3 and rotated by means of a pulley 4. The driving shaft transmits its rotary motion by means of conical gear wheels 5 and. 6 to lateral'shafts 7 journaled in side brackets 8. In the top plate 9 of the frame 1 a sliding frame 10 is guided in T-shaped slots 11 at right angles to the driving shaft 2 by the aid of guide heads 10', as indicated in Figures 2 and 3. In this frame two auxiliary frames 12 are slidably mounted to move in directions parallel to the shaft 2, each of said frames 12 carrying a plurality of expanders 13 composed of a number'of individual fingers 14 separated by interstices 15 of the same width as the fingers 14. The
two groups of expanders thus formed are arranged on opposite sides of a transverse slot 9 of the top-plate 9, so that cooperating pairs of expanders are formed, in which the individual thorns 14 of the one expander can enter into the interstices 15 of the 00- operating expander, and vice Versa, as shown more particularly in Figures 1 and 7. The simultaneous motion of the frame 10 and the two auxiliary fram'es'12 at right angles to the driving-shaft 2 is accomplished by means of a cam 16 seated on said driving shaft, whereby a helical spring 17 is compressed, which returns said frames to their starting point, as soon as the roller 18 is' cleared by said cam and comes into contact with the hub of the latter, as shown in Figure 2. In a similar manner the auxiliary frames 12 are moved simultaneously inward,
i. e. at right angles to said transverse slot-. 9,
.by means'of the cams 19 seated upon the lateralshaft 7, said cams acting upon the rollers 20 of said auxiliary frames 12, which are returned to their starting pointby helical springs 21, as indicated in Figure 3. During the movements of the auxiliary frames 12, the sliding frame 10 which carries them is at rest, as will be more fully explained later on. I
Below the driving shaft2-anotl1er shaft 22 is journaled parallel therewithin brackets 23 and receives its motion by 'means of a spur wheel 24 in mesh with a spur wheel 25 seated upon the driving shaft 2. The shaft 22 carries a cam 26, which acts upon a roller 27 of a longitudinally slotted bar 28 slidingly arranged in the frame 1 and steadily pressed against the cam 26 by a helical spring 29. WVithin the slot 30 of the bar 28 are seated two pawls 31 adapted to cooperate with ratchet wheels 32 seated upon screw-spindles 33 as shown in Fig. 4. The lower ends of the latter pass through apertures of a beam 34; either forming'an integral part of the frame 1 or rigidly connected therewith, whereas the upper ends of said screw-spindles are; secured to the under face of a blank carrier 35. The latter is provided with clamps 36 adapted to effectively take hold of the lower edge of a notched blank B preparatory to its transformation into a meshed article of manufacture. The gripping power of said clamps is attained by the aid of a plurality of laterally projecting screws 37,
- as indicated in Figure 3.
To prepare a plate of sheet metal for the reception of the meshes the commercial plate 38, or any suitable part thereof, shown in Figure 8, must be provided with registering linear notches 39. This is accomplished by a convenient number of notching discs 40 seated upon power-driven arbors 41. These discs are preferably punched out of sheetsteel and after their teeth 42 have been ground they are hardened. The desired pitch or spacing of the rows of notches is secured by placing between the notching discs 40 annular distance pieces 40, as shown in Figure 22. To obtain the alternate positions of the linear notches in the different rows of notches the teeth of every second notching disc must show an angular advance of half the pitch of the teeth, as indicated in Figure 22. It is evident that in order to obtain registering linear notches the teeth of the cooperating notching discs 40 must in all positions correspond in every particular. The depth to which the teeth penetrate from both sides simultaneously into the blank depends on the distance from centre to centre of said arbors, whereby incidentally the thickness of the intervening web 43 is also determined, as shown on a larger scale I in Figures 5, 6 and 7. To be in a position to alter the distance from centre to centre of said arbors at will the latter are preferably mounted in adjustable bearings (not shown). A device for notching a blank in accordance with Figure 9 may be of any convenient design, provided it fulfils the conditions enumerated above. Such a device might be combined with, or attached to the stationary frame 1, or it may be built as a separate device, which solution should have the preference when blanks of considerable dimensions are to be prepared.
A blank B thus prepared is fastened to the blank carrier 35, as shown in Figure 3, and passes through said transverse slot 9 of the top-plate 9. After said blank has been adjusted to place the notches of the top-row notches placed in front of them. When the knife-edged individual fingers 14 come into contact with the thin webs 43 they will slit them and gradually pass through said slits and thereby open them under the pressure exerted upon 'them by the auxiliary frames until the inward stroke of the latter has come to a close. This takes place when theexpanders 13 have attained the position shown in Figure 6, at which moment the members 44 have reached their final bow shape and form theexternal boundary of the first half of the mcshes45. To complete these meshes the blank B must after the withdrawal of the cnpanders 13 not only be raised to bring the next lower row of notches on a level with the individual fingers 14 but must also be laterally shifted to a length equal to one half of the pitch-of the linear notches 239. These movements are automatically executed by means of the cams 16 and 19-propcrly positioned on their shafts 2 and 7 respectively andby the ratio the wheels 5 and (3 bear to each other. After the notches similar manner as explained above, the top row of the meshes 45 is completely formed and the latter appear in their final shape shown in Figure 11. It will be noticed that on opening the notches of the second row the metal bounding each notch on the top-side is bulged upward and thus forms the border of the lower half of the meshes 45. The two operations described above are now executed alternately until the blank B has been wholly transformed into a meshed article of manufacture without the slightest loss of material. The meshed article thus produced is perfectly flat as the blank was on entering the apparatus but of a considerably greater length. In order to facilitate the meshing operation and guide the meshed end of the blank angular arms 46 are secured to the sliding frame 10 and provided with vertical extensions, on which guide-plates 47 are arranged to slide in a vertical direction. The bottom faces of these plates are chamfered in conformity with the individual fingers l-t' meshing such bars the coni niratirelysimple' device shown in Figures 23 to 26 inclusive is hit) suflicient. This device may form an integral part of the machine described above, or it may form an attachmentthereto, or it may form a machine wholly independent thereof as represented in said figures. The frame 48 of this. machine chiefly consists of a base provided with two walls wherein a driving shaft 49 is journaled and rotated by a beltdriven pulley 50. This shaft carries a spur wheel 51, which imparts the motion of the shaft 49 to a spur wheel 52 seated upon a shaft 53 and to a similar wheel 54 carried by an intermediate shaft 55. The wheel 54 meshes with a spur wheel 56 of a shaft 57, which like the shaft 53 carries at one end a small crank disc 58 and at the other end a larger crank disc 59. To the crank pin 60 of each of said crank discs 58 is linked a connecting rod 61, the other end of which is connected with a cross-head 62 slidingly arranged between the cross-head guides 63. To each cross-head 62 a set of individual fingers 64 is secured and thus form expanders 65 similar in construction as the expanders 12. Between the fingers 64 interstices 64 of exactly the same width are arranged in such a manner that the fingers of the upper expander can enter into the interstices of the ower expander, and vice versa. as indicated on a larger scale in Figure 16. To the crank pins 66 of the larger crank discs 59 are inged connecting rods 67, which at their other end are pivoted to double'rocker-arms 68 loosely seated upon shafts 69, which on their one end carry a notchingdisc 70 and on the other end a ratchet wheel 71. These ratchet-wheels are provided with as many ratchet-teeth as the notching-discs have notching teeth 72, so that during each complete oscillation of the rocker-arms 68 a new pair of coo rating notching teeth is brought into operatlve position. To guide the flat a1 73 during the different stages of manufacture two sets of ide rollers 74 and- 75 are provided of whic the former is seated upon shafts 76 and the latter upon shafts 77, as indicated in Figure 23. Between the expanders are arranged on brackets 78 two guide plates 79 provided with openings 80 for the passage of said individual fin rs.
On starting the machine t e bar 73- is pushed through the guide-rollers 74 until it reaches the notching-discs 70. As soon as the first pair of notching teeth 72 has taken hold of the bar the latter is drawn intermittently forward by said notching teeth. Each time the rocker arms 68 are moved outward by the connectin rods 67 through the angle of oscillation indicated in Figure 23 the bar is advanced toward the right to' a distance equal to the pitch of-the notching teeth 72,
but as soon as the rocker-arms 68 commence their back stroke the spring-actuated pawls 81 shown in Figure 26 will slide back on the teeth which. carry them and thus bring the bar 73 to a stop. During the period of rest, which follows this-interruption of the movement of the bar, the expanders 65 approach each other and in case the bar 73 has been already sufiiciently advanced, their individual fingers 64 will enter into the linear notches 82 previously formed by the notching teeth 72, split the web 83 left standing between the registering notches 82 and continue their movement until they have reached their position shown in Figure 17, at which moment the mesh. or eye 84 is finished. Figure 18 represents the cross sectional area of the cooperating fingers 64 at the moment the mesh or eye 84 has attained its final shape. The fingers of the two expanders are now retracted, and during this movement the guide plates .79 protect the bars 73 against bending in \case frictional contact should tend to move the bar upward or downward. After the fingers 64 have been completely retracted the idle movement of the pawls 81 comes to a close after they have slipped behind the next tooth of their ratchet wheels During the following outward movement of the rocker arms 68 a new pair of notching teeth will act upon the bar 73 and at the same time push it forward to a predetermined extent as explained above. The operations describedabove may then be repeated in due succession until the entire bar is provided with meshes placed at a given distance one from another.
It is evident that the arrangement of parts of the devices shown and described may be varied to suit different conditions and purposes. It would for instance be possible to produce with the aid of one and thesame machine sheet metal plates with meshes of different sizes by simply advancing the individual fingers of the expanders to different depths into the linear notches, which might be attained by means of stepped or conical cams adjustably mounted on the shafts whereon they are seated. It would likewlse be possible to let the blank advance horizontally through the machine instead of v'ertically as shown. It would furthermorebe possible to notch andmesh heavier plates and bars while in a warm condition, to which end they might be heated in the machine by gas or electricity while kee ing the temperature of the tools down y water-cooling. Finally itwould be suflicient to notch thin material on one side only, in which case the notching disc or discs might press the material against the face of a cooperating smoothfaced roller.
I claim 1. An apparatus for producing perforated sheet metal, flat bars and hoop-iron, comprising a frame, means for sustaining a notched blank in working position, two cooperating expanding means both movable relatively to said sustaining means and notches in opposite directions to form per-' forations in the blank, means for initiating the working stroke of said expanding means, and means for retracting said expanding means from the perforations.
3. Anapparatus for producing perforated sheet metal, flat bars and hoop-iron, comprising a stationary frame, means for sustaining in working position a blank provided in its opposite faces with registering linear notches separated by a web, two cooperating expanding means both movable relatively to said sustaining means and adapted to be simultaneously entered into said notches and driven through said web in opposite directions, means for introducing.
said expanding means into said notches and driving them through said web to form perforations in the blank, and means for retracting said expanding means from the perforations.
4. An apparatus for producing meshed sheet metal, flat bars and hoop-iron, comprising a stationary frame having a topplate, means for sustaining. in working position a blank provided in its opposite faces with registering linear notches penetrating into said blank to such a depth as to keep them separated by a web, two cooperating expanders both movable relatively to said sustaining means and each consisting of individual fingers adapted to be simultaneously inserted into said notches and driven through said web in opposite directions, auxiliary frames each adapted to unite into a group one half of the number of said expanders and to move them at right angles to said blank, means for moving said auxiliary frames simultaneously to- 'ward each other for inserting said individual fingers into said notches and-to drive them through said web to form meshes, and
means forretracting said expanders from the meshes. I
5. An apparatus for producing meshed sheet metal, flat bars and hoop-iron, comprising a stationary frame having a top plate provided with a slot, an adjustable carrier ada ted to sustain in working osition a bla provided in its opposite aces ,with registering linear notches alternately arranged in rows and penetrating from opposite sides to a depth to leave between them a thin web',.a sliding frame ided in said top-plate parallel with said 5 ot, means for moving said sliding frame in one direction, means for retracting said sliding frame, cooperating expanders consisting each of individual fingers and arranged laterally of said slot in groups, auxiliary frames carrying said groups of expanders and slidably mounted in said slid ng frame" at right angles to said slot, means for moving said auxiliary frames simultaneously in opposite directions and driving said expanders car-.
ried thereby through said notches and Webs to form meshes while said sliding frame sustaining them is at rest, and means for retracting said expanders from the meshes.
6. An apparatus for producing meshed sheet metal, flat bars and hoop-iron, comprising a stationary frame having a top plate rovided with a 'slot,va vertically adjustab e carrier adapted to support in working position a blank provided in its opposite faces with registering linear notches alternately arranged in rows and penetrating to a predetermined depth into said blank, a sliding frame guided in said top-plate parallel with said slot, auxiliary frames slidably mounted on said sliding frame at right angles to 'said transverse slot, 'cooperating expanders arranged one to another at the same pitch as said notches and consisting each of individual fingers separated one from another by interstices to let the fingers of each expander enterinto the interstices of an expander cooperating therewith means for moving said sliding frame and said auxiliary frames carrying said expanders in one direction after the notches of one row have been expanded,
means for retracting said sliding frame and.
said auxiliary vframes, and means for rais- 1ng said blank carrier after the expansion of each row of notches to a distance equal ranged in rows, a sliding frame compulsorily guided in said top plate, parallel with said slot, expanders cooperating in pairs and terminating in individual fin'gers separated by interstices adapted tOIBCGIVG the fingers of the cooperating expanders,- auxiliary frames slidably mounted on said sliding frame to move at right a les to said slot and each adapted to carry t e same number of expanders, cams for moving said auxiliary frames simultaneously inward to drive said individual fingers through the linear notches lad sheet meta of said blank, springs retracting said expanders from themeshes, a cam adapted to move said sliding frame in one direction to place said expanders opposite the linear notches'of one row, a springl ear notches arranged alternately in' rowsintermittentliv through said slot, a sliding frame guide in said top plate of said frame parallel with said slot, expanders arranged in two oups and terminating each in in divid fingers alternating with interstices of the same width to rmit the fingers of one expander toenter into the intersticeswf another expander cooperating therewith, an auxiliary frame rovided for each group of expanders and shdably mounted on said sliding frame at right angles to saidslot, cams for moving both'groups of expanders simultaneously in opposite directions toward each other to enter into and drive them through the linear notches of said blank, helical springs for said auxiliary frames,
in theopposite notches of the follonipg a cam for moving said slidingframe and said auxiliary frames in one dlrection for 'cal spring 'for said frames dll'ech' mxpanding the row, screwvcarr er,
spindles attached to said 'b carrier after the 9. An a para for producing meshed sheet -l'netal: and. hoop-iron, ,com-
' a longitudinally movable bar guided in said stationary frame, 'pawls seated in said bar and he tin mesh with said ratchet wheels,
means or moving said bar for intermittently rotating said ratchet wheels 'by means of said pawls, means for retracting said rod and pawls, expanders arran in both sides of said'slot an provi ed with individual fingers separated by interstices of the same'width, means for introducing e linear notches mova-ble guide-bars adapted to take the meshed endlof said blank between them and to be raised by the individual fingers of said expanders.
10. An apparatusfor producing meshed sheet metal, fiat bafrs and hoop-iron, comprising a stationary frame rovided with a top plate having a slot, a b ank carrier, adjustand- runm'ng ratchet i r I I u: 000 ratin with saidscrew spindl es for said lank-, 7 'bn of a row of notches to a height; equal to the pitchpf said 7 rows of notches.
V a stationary frame'having a top plate provided with a slot, a blank carrier,
groups at 'able clamps on said'blank carrier for gripping thebottom edge of a blank provided in it opposite faces with registering linear notches arranged alternately in rows, screwspindles secured to said blank carrier, 8. ratchet-wheel seated on each of said screwspindles, a longitudinally movable slotted bar guided in said stationaryframe, pawls seated in said slotted bar and meshing with said ratchet-wheels, a cam for actuating said.
her and said pawls for operating said ratchet-wheels, a coiled spring for retract- I ing said bar and pawls, a sliding frame adapted to move parallel with said slot, auxlliary frames slidably mounted on said sliding frame to move at right angles to said slot,;expanders carried by said auxiliary frames in cooperating "pairs and provided with individualfingers separated by interstices of equal width, means for pushing the fingers of one expander into the interstices of the cooperating expander of the same pair,
means for retracting said expanders, sup-' ports mounted on said sliding frame, and expanding said hnear notches of one row,
guide-bars vertically m'ovable'on said sup ports and adapted to be raised by the into saidcarrier tower and from the 1-2. A machine of the class described, comprising a blank carrier expanders located to be on opposite sides of a blank held by said y carrier, said expanders having fingers movable relatively ,to said carrier toward and from the blank, thelfin'gers of the expanders on," one side of theblank being movable in paths diflerent from those of the fingers of the expanders on the other side of the blank, and mechanism for moving said expanders simultaneously in opposite directions, first ilto and through the, blank, and then out o it. r
13. The method of producing expanded metal, which consists in first producing registering notches or recesses inopposite faces of a blank so as to leave between "such recesses, webs of a thickness smaller tlianthe original thickness of the blank, and then perforating said Webs and expanding the blank at the perforations thus made.
14. A machine of the class described, comprising a stationary frame, a blank guideway formed thereon, expanders located on opposite sides of said guideway and moreable relatively thereto, means for delivering,
a blank with a plurality of registering de- 10 expanders siinultancously'in opposite direetions, first through the depressions in the blank and then out of them.
Signed by, me at Cologne, Germany this 15th day of October 1924.
HEINRICH FROHNHAUSER.
US748877A 1924-02-26 1924-11-10 Apparatus for producing meshed sheet metal, flat bars, and hoop iron Expired - Lifetime US1677438A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2596997A (en) * 1945-09-21 1952-05-20 Flex O Glass Inc Cutting and forming machine
US2828792A (en) * 1951-10-12 1958-04-01 Globe Company Reticulating apparatus
US4502315A (en) * 1980-12-10 1985-03-05 Gosadarstvenny Sojuzny Nauchno-Issledovatelsky Traktorny Institut Device for corrugating sheet material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2596997A (en) * 1945-09-21 1952-05-20 Flex O Glass Inc Cutting and forming machine
US2828792A (en) * 1951-10-12 1958-04-01 Globe Company Reticulating apparatus
US4502315A (en) * 1980-12-10 1985-03-05 Gosadarstvenny Sojuzny Nauchno-Issledovatelsky Traktorny Institut Device for corrugating sheet material

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