US1331884A - Sheet-metal forming and setting machine - Google Patents
Sheet-metal forming and setting machine Download PDFInfo
- Publication number
- US1331884A US1331884A US84550A US8455016A US1331884A US 1331884 A US1331884 A US 1331884A US 84550 A US84550 A US 84550A US 8455016 A US8455016 A US 8455016A US 1331884 A US1331884 A US 1331884A
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- US
- United States
- Prior art keywords
- blank
- punching
- tape
- feeding
- jaws
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/46—Making other particular articles haberdashery, e.g. buckles, combs; pronged fasteners, e.g. staples
- B21D53/50—Making other particular articles haberdashery, e.g. buckles, combs; pronged fasteners, e.g. staples metal slide-fastener parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S83/00—Cutting
- Y10S83/921—Slide fastener cutting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/30—Foil or other thin sheet-metal making or treating
Definitions
- This invention relates to a machine for forming and setting metal punchings, and has particular reference to a special form of power press with automatic blank feeding means whereby punchings are formed from a strip blank and Set on a carrying element.
- the machine illustrated herein is intended for forming the fastener members shown in myy Patent 1,219,881, dated-March 20, 1917, and afiixing them to the corded fabric tape shown therein.
- the fastener members consist of ⁇ separated jaws and an interlocking member having a recess on one side and a head on the other, these respective recesses and heads being arranged on a pair 0f tapes so as to alternately interlock..
- the machine of the present invention has for its object to form and set these fastener members on the tape wit?" one handling of the material, and a further object of the invention is to enable the machine'to automatically set these interlocking members in separated groups of .a predetermined num- ⁇ ber each, so that the tape can be cut apart to rovide fasteners of desired length.
- he present invention is not limited in its broad aspects to the production of the particular fastener members referred to, nor to the setting of such members on tapes, but is of general a plication wherever it is desired to automatically and cheaply form large numbers of like parts, and to set them on a suitable carrier element.
- a feature of novelty in the invention resides in the construction whereby the punching is completely separated from the blank and is then immediately replaced therein so that it can be further fed fr the subseuent operations, of shaping and settin or t e latter alone, bythe blank feed wit out applying the setting tools' directly to the y punching.
- the residue of the blank is fed out in one place and the carrier element having the jaw members affixed thereto is fed out in another direction.
- the avoidance of tool markson the jaw members themselves is of decided advantage, since it chea'pens the subsequent finishing required in the finished fastener.
- Fig. 2 is a front elevation
- Fig'. 3 is aV plan View showing the die and die block
- Fig. 4 is a vertical section on the line 4 4 of Fig. 3;
- Figs. 5, 6, 6, 7 and 7a are details of the top or stri per plate, which holds the blank down on e dies;
- Fig. 8 is a cross-section on the line 8 8 of Fig. 3 showing the passageway for the blank
- Figs. 9 and '10 are side and front elevations, respectively, showing the movements by which the punching is pressed hack into the blank as the punchers are withdrawn;
- Fig. 11 is a side view of the tape feeding x, mechanism
- Fig. 12 is a front view of the tape feedingzmechansm ig. 13 is a side elevation showing a further detail of the tape feed;
- Fig. 14.- is a further detail front view
- Figs. 15 and 16 are additional detail side views of the tape feed
- Fig. 17 is a front view of Figi 15;
- Fig. 18 is a plan view of the tape tension
- Fig. 19 is a plan view on an enlarged scale showing the blank and the punchings in different stages of progress;
- Fig. 20 is an enlarged top View showing the blank under a yielding presser plate permitting the punchings to be fed forward with the blank without disengagement;
- Fig. 21 shows an additional detail of the tape feed
- Fig. 22 is a timing diagram.
- t e blank 1 enters guide2and passes through feed rolls 3,3. then through guide 9 to the die unit 10, and between the side guide plate 11 (see Figs. 3 and V8).V The guide lates 11 are controlled by wedges 12 (see ig's. 3 and 8).
- the wedges 12 are operated-through a slide 13 (see Figs. 3 and 4), and cam plates 14 by the punch head Y15, held in the slide 16 (see Figs. 9 and 10) and moved up and down through connecting rod 17 and crank 18 on the main shaft 8.
- the ,feed rolls 3, 3 are operated by ratchet 4, pawl 5 and connecting rod 6 from eccentric 7 mounted on the main shaft 8 (see Figs. 1 and 2).
- Figs. 3 and 4 show the position at the mo- 4easy and free movement of the blank.
- the Atwo plates hold the matenial firmly against spreading and distortion either of the punching or of the blank. This enables the subsequent operations on the punching to be cortrolledthrough the blank, and insures such perfect shape of Vthe finished punchings and correct positioning thereof in the dies, as to produce a highly uniform and s minetrical fastener member and product.
- the guide plates 11 draw tight around the blank 1, they not only bring the blank into a central position over the dies, but force the punchmgs, if they should happen to get out of place, vinto correct position lengthwise of the blank.
- the guide plates spread apart during the feed and allow alu t also allows the interlocking or projecting end of the fastener punching to lift up out of the recess 39 (see Fig. 4) in die unit 10 after the impression of punch 38.
- Rod 28 in ad' ition to s ring 27 exerts pressure on sleeve 26 thus orcing the punching into its place in the blank.
- Rod 28 is acted upon through screw 29 iu lever 30 (see Figs.
- a yielding presser or floater 4Q (see Figs. 5, 6, 7, 20) which is mounted in stripper late 21 and bears down on the jaws 35 of t e punching, and on theblank 1, by means of springs 41 (see Fig. 4) and plunger 42.
- This plunger 42 is timed and adjusted to commence pressurc ⁇ as soon' as the forward movement of the blank stops, and can be adjusted to exert a,
- the floater or resser 40 yields upwardly so as to permit t e projection of the fastener member to lift out of the die recess 39 so that it can be carried forward into recess 43 (Figs. 3 and 4) ready to be set.
- the lift of the ielding presser 40 is limited as shown in ig. 7". Figs. 6 and 6 show the presser 40 at its lowest position and Figs. 7 and 7 show it at its hi hest position.
- Each of the side tools 46 which set the jaw members on the carrier element, tape, or Stringer, is held in and moved through the slide 47 which is connected at 48 by leverI 49, rock punch block 15 (see Fig. 2).
- the tape feeds up and lifts the jaw member clam ed to its corded edge, out of the residue o ⁇ the blank 1, 'the tape and attached jaw member passing through slot 53 in floater 40 (see Fi 5).
- the blank 1 ony the two edges, which are fed through the tubes 54 (see Figs. 3 and 4) and cut into small pieces by knives 55 connected to the i actuating heads 48 of the side tools, the,l
- the movements of the tape are controlled by the disk 63 on shaft 66.
- Shaft 66 is driven by ratchet 67 (see' Figs. 17, 11 and 12) through pawl 68, bell crank 69 and pitman 70 connected to crank plate 71 by radially adjustable crank pin 97 mounted on the main shaftS.
- the grip of'disk 63 on the tape isproduced by the sliding shoe '72 (see Figs. 15, 16 and ⁇ 17) which presses they tape against a knurled or rou hened peripheryof disk 63.
- the grip is a so obtained by pressure of the tape on the lknurled disk 63 produced b the tension 61,
- Disk 63 has a groove 73 for the jaw members on the Stringer
- oove serves as a leader and presprings 74, whose tensioni is released by lever 75 in the position shown in Fig. 16.
- the springs 74 are made of such length as to permit the shoe 72 tobe lifted out of contact with the disk 63, (see Fig. 16) to facilitate the threading or removal of the ta e between the disk and the shoe.
- ig. 21 shows the position of the shoe 72 re ativelyto the disk 63.
- the tape tends to fo low the direction of edge 76, or to work itself over to the side.
- the corde'd edge of the tape, with or without metal is slidin with considerable ressure against the e ges 98 of the shoe 2, and the edges of the groove in disk 63,
- the corded tape is made so that the corded edge is shorter than the free edge, the latter being wavy, so that the corded edge thus takes practically all of the strain of the feed. It is therefore necessary in order to secure even and uniform spacing of the 'aw members, that the tape be. gripped in eeding close to the corded edge.
- the clamping of thejaw members on the ta e produces some elongation of the corded e ge of the tape.
- the slanting edge 76 has the additional function of preventing puckering or doubling up of the tape in front of shoe 72. This is because thepoint of shoe 72 slides over the tape near the corded edge, at a oint where the tape is not only taut but is lield firmly by its attachment to the cord, so that as the tape glides in under the shoe, the edge 76 flattens out any wrinkles in the same manner as the divergent edges of' a Hat iron would do. 4
- a sli htly conical idler roller having its high ge engaging the corded edge of the tape can be u sed to press the tape against the knurled periphery of disk 63.
- This idler roller being controlled by springs 74.
- T e tape tension 61 (see Figs. 15v and 18) comprises two tension plates 77 having grooves for the cord which provide guiding means as well as friction surface. These plates are mounted loosely on the ends of Jaws 61 which are pivotally connected at 103 and normally pressed apart by spring 197 mounted between screw bushings 79 which can be turned so as to vary the spring pressure at plates 77. The pressure on the )aws is transmitted throughthe screw 78 disposed at about the center of the plates 77,
- the plates 77 at the lower or entering end are tapered or cut away so as to smooth out a. puckered or wrinkled tape in the same manner as above described with respect to edge 76 of shoe 72.
- the tape tension is not fastened to the machine, but is held in place by the friction of the tape which in its upward motion holds the tension against the lower side of die unit 10.
- 80 is a brake holding the shaft 66 and tape roll 63 against movement except through ratchet 67.
- pawl 68 Figs. 11 andv 12 The throw of pawl 68 Figs. 11 andv 12 which drives the tape eeding shaft 66 through ratchet 67 is made longer than is necessary to feed' the required length of tape for proper spacing.
- a shield 81 is rovided which prevents the awl 68 from ropping lon the teeth of rat/c et 67 until the desired throw of shaft 66 has been lprovided.
- the spring 82 pushes the pawl into engagement ,with the teeth as soon as y:the pawl clears the shield 81.
- the shield 81 is adjustable around shaft 66 so as to control the number of teeth pawl 68 will feed.
- the present machine is designed to x a predetermined number of equally spaced Jaw members on a given length of tape, and then to feed ⁇ a blank length of tape to enable the fasteners to be cut apart to receive the additional sliding member not shown herein and 'also end stop devices.
- the -pawl 68 automatically feeds the excess length of tape required for this purpose, through a second pawl 83' (see Figs; 13 and 14) ivoted on p-in 84 and held ainst pin 85 y spring 86.
- Pawl 83 is mounted on the friction ratchet 87, mounted between ratchet 67 and shield 81 pawl
- the spring 86 (see Fig. 13) yields to the pressure o pawl 68, allowing the secondary pawl 83 to swing until its forward edge eugages the teeth of ratchet 67.
- the swinging movement being arrested, continued pressure of 41pawl 68 carries with it the sec ondary aw 83 the two ratchets 87 and 67, the sha 66 and the tape.
- the ratchet 87 is moved by ring 98 (see Fig. 13) through rolls 90 and spring 91.
- Arm 92 which operates ring 98 is operated by the spring 93 and the pin 94 in clamp 95 attached to the connecting rod 6, and operated by eccentric 7.
- the stroke on arm 92 is adliustable by the micrometer head 96 in brac et 97 (see Fig. 14) attached.y to the frame of the machine.A
- the adjustment ranges from a maximum length equal to the throw o'f connecting rod 6 to a very small minimum.
- the secondary pawl 83 carried around by the friction ratchet 87, is ⁇ made to complete a. single revolution during a predetermined number of o erations of the machine according to t e setting of micrometer 96. Then the seconda pawl 83 is eiective, it will be seen that a ong throw will be iven the tape feed, equal to the full stro e of pawl 68.
- the friction ratchet with secondary p-awl 83 can be dispensed with.
- the ratchet 67 is provided with a high tooth 99 (see Fig. 11) which,will project up above the surface of shield 81 so as to be caught by pawl 82 during each revolution of ratchet .67.
- the throwy of pawl 68 the length of the metal part of may require further finishing 4 means for feeding a carrier, and means -nal the fastenerI can be varied to a limited extent without changing the over-all length including the tape ends.
- the number of teeth in the ratchet 67 can be Varied, and also the diameter of feed disk 63.
- the fastener members as affixed to the tape to remove burs, but this can be done after the members are attached to the tape much more cheaply than by additional finishing operations in the machine before the members are pressed on the tape.
- the combination with blank feeding means, of punching means means for compressing the blank edgewise, means for replacing the punching in the blank, means for shaping 'the punching and cooperating means for holding it and the blank against lateral distortion, and means for feeding a Stringer and setting the shaped punching thereo 10.
- clamping means for holding the said elements and setting means for the jaws, o! means for feeding accordinged tape to receive said jaws on the corded portion of said tape, and tension means engaging the corded portion of said tape.
- testimon w ereof I allx my signature, in presence o two witnesses.
- This invention relates to a machine for forming and setting metall punchings, and has' particular reference to a special form of power press with automatic blank feeding means whereby punchngs are formed from a strip blank and set on a carrying element. (p. 1, lines 10 to 16.) L
- the resent invention is not limited in its broad aspects to the production of the particu ar fastener members referred to, nor to the setting of such members on tapes, but is of general application wherever it is desired to automatically and cheaply form large numbers of like parts, and to set them on a suitable carrier element?,A (p. 1, lines 36 to 43.)
- a nd yopr petitioner further disclaims from the scope of each of claims 1 to 33, inclusive, 35, 36,V 37, and 39 to 44 inclusive, any combination except one for formmg and aiiixmg to a. tape carrier, slide fastener members such as are described in the sentence beginning atline 21 of page 1 of the specification and reading as follows:
- the fastener members consist.A of separated 'aws and an interlocking member having a recess on one side and a head on the 'o er, these respective recesses and heads being arranged on a pair of tapes so as to alternately interlock.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Slide Fasteners (AREA)
Description
G. SUNDBACK.
SHEEI METAL FonMmG Arm SETTING MACHINE.
AFPLICATIDN FILED MMI. I6 IBIS.
Patented Feb. 24, 1920.
I l SHEETS-SHEET l.
vwawtoz m 4-, attendus# G. SUNDBACK. SHEET METAL FOHMING AND SETTING MACHINE. APPLlcATIoN FILED mm. ls. me.
1,331,884. Patented Feb. 24,1920.
l I SHEETS-SHEET 2.
n l l l u n il G. SUNDBACK.
SHEET METAL FOHMING AND SETTING MACHINE.
APPLICATION FILED IMIT. I6. 1916.
Patented Feb. 24,1920.
I I SHEETS-SHEET 3.
I'IIIL EDITH W4 wn@ G. SUNDBACK.
SHEET METAL FORMING AND SETTING MACHINE.
APPLICATION mso ma. 16. 1916.
1,331,884. Patented Feb. 24,1920.
Il SHEETS-SHEET 4.
fag-4.
` e. s-uNnBAcK. SHEET METAL FORMING AND SETTING MACHINE.
APPucATln msu MAR. 1s. me.
Patented Feb. 24,1920.
Il sH'EErs-SHEET 5.
G. SUNDBACK. SHEET METAL FURMTNG AND SETTING MACHINE.
1,331,884 APPLICATION FILED MAR. I6. |918. Patented Feb. 24.
Il SHEETS-SHEET 6.
G. SUNDBACK. SHEET METAL FORMING AND SETTING MACHINE. Arnlcnlon msn mn. 16. Isle.
1,331,884. Patented Feb. 24,1920.
l I SHEETS-SHEET I.
Q0 T Q I ":j' I be T N e G. SUNDBACK. SHEET METAL ronMvNG Aun SETTING MAcHmE.
APPLICATION FILED MAR. IE. IBI- v0. We. .INU E .n.w ma w. ,wn .m m D..
G. SUNDBACK. SHEET METAL FORMING AND SETTING MACHINE. APPLICATION FILED MAR. I6. |916. 1,331,884. Patented Feb. 24,1920.
Il SHEETS-SHEET 9.
i I I 'Il lll/1 5 mnu/toc G. SUNDBACK. SHEET METAL FORMING AND SETTING MACHINE.
APPLICATIQM FILED MMI. I6. ISIS. 1,331,884. Patented Feb. 24.1920.
I Il SHEETS-SHEET I0.
G. SUNDBACK. SHEET METAL FORMING AND SETTING MACHINE.
Patented Feb. 24. 1920.
\ APPLICATION FILED MAR. I6. WIS. 1,331,884.
UNITED STATES PATENT OFFICE.
GIDEON SUNDBACK, OF MEADVILLE, PENNSYLVANIA, ASSIGNOR 'I'O HOOKLESS FASTENER COMPANY, A CORPORATION OF PENNSYLVANIA.
SHEET-METAL FORMING AND SETTING MACHINE.
Specication of Letters Patent.
Patented Feb. 24, 1920.
Application led March 16, 1916. Serial No. 84,550.
To rall whom t may Concern.'
Be it known that I, GInEoN SUNDBACK, a subject of the King of Sweden, residin at Meadville, in the county of Crawfor and State of Pennsylvania, have invented certain new and useful Improvements in Sheet-Metal Forminv and Setting Machines, of which the following is a full, clear, and exact specification.
This invention relates to a machine for forming and setting metal punchings, and has particular reference to a special form of power press with automatic blank feeding means whereby punchings are formed from a strip blank and Set on a carrying element.
The machine illustrated herein is intended for forming the fastener members shown in myy Patent 1,219,881, dated-March 20, 1917, and afiixing them to the corded fabric tape shown therein. The fastener members consist of `separated jaws and an interlocking member having a recess on one side and a head on the other, these respective recesses and heads being arranged on a pair 0f tapes so as to alternately interlock..
The machine of the present invention has for its object to form and set these fastener members on the tape wit?" one handling of the material, and a further object of the invention is to enable the machine'to automatically set these interlocking members in separated groups of .a predetermined num-` ber each, so that the tape can be cut apart to rovide fasteners of desired length.
he present invention is not limited in its broad aspects to the production of the particular fastener members referred to, nor to the setting of such members on tapes, but is of general a plication wherever it is desired to automatically and cheaply form large numbers of like parts, and to set them on a suitable carrier element.
A feature of novelty in the invention resides in the construction whereby the punching is completely separated from the blank and is then immediately replaced therein so that it can be further fed fr the subseuent operations, of shaping and settin or t e latter alone, bythe blank feed wit out applying the setting tools' directly to the y punching.. Owing to the 'necessit of making the fastener Amembers as neai` y alike as possible, in order that they will lock and unlock properly when set on the tapes, it is necessary to have the utmost accuracy in the shaping and setting operations subsequently to the punching out from the blank, and by causing the punching to be replaced in the blank and controlled thereby, it is possible to apply pressure to the punchin through the blank so as tohold the punc iing firmly during the shaping operation, and then by a further side punching operation through the blank, the jaws are firmly set on the carrier element or tape without leaving any tool marks upon the jaw members themselves. After the jaw members are set, the residue of the blank is fed out in one place and the carrier element having the jaw members affixed thereto is fed out in another direction. The avoidance of tool markson the jaw members themselves is of decided advantage, since it chea'pens the subsequent finishing required in the finished fastener.
In carrying out the invention, various novel combinations and sub-combinations in the controlling, feeding, punching, pressing and setting mechanisms have been secured, all of which will be more fully understood in connection with the description of the accompanying drawings, wherein Figure 1 is a side elevation of a machine;
Fig. 2 is a front elevation;
Fig'. 3 is aV plan View showing the die and die block;
Fig. 4 is a vertical section on the line 4 4 of Fig. 3; A
Figs. 5, 6, 6, 7 and 7a are details of the top or stri per plate, which holds the blank down on e dies;
Fig. 8 is a cross-section on the line 8 8 of Fig. 3 showing the passageway for the blank;
Figs. 9 and '10 are side and front elevations, respectively, showing the movements by which the punching is pressed hack into the blank as the punchers are withdrawn;
Fig. 11 is a side view of the tape feeding x, mechanism; i
Fig. 12 is a front view of the tape feedingzmechansm ig. 13 is a side elevation showing a further detail of the tape feed;
Fig. 14.- is a further detail front view;
Figs. 15 and 16 are additional detail side views of the tape feed;
Fig. 17 is a front view of Figi 15;
Fig. 18 is a plan view of the tape tension;
Fig. 19 is a plan view on an enlarged scale showing the blank and the punchings in different stages of progress;
Fig. 20 is an enlarged top View showing the blank under a yielding presser plate permitting the punchings to be fed forward with the blank without disengagement;
Fig. 21 shows an additional detail of the tape feed, and
Fig. 22 is a timing diagram.
1 represents a metal blank, which is preferably in the form of a fiat strip, and is fed into the machine from the rear toward the front. The machine is applicable to separate blanks as well as to a continuous strip, but in making very small fasteners such as herein shown, which are approximately oneeighth inch long f and one sixteenth inch wide when fastened and applied tothe tape,y it is preferable to emplo a strip. Referring yto Figs. 1 and 4, t e blank 1 enters guide2and passes through feed rolls 3,3. then through guide 9 to the die unit 10, and between the side guide plate 11 (see Figs. 3 and V8).V The guide lates 11 are controlled by wedges 12 (see ig's. 3 and 8). The wedges 12 are operated-through a slide 13 (see Figs. 3 and 4), and cam plates 14 by the punch head Y15, held in the slide 16 (see Figs. 9 and 10) and moved up and down through connecting rod 17 and crank 18 on the main shaft 8. The ,feed rolls 3, 3 are operated by ratchet 4, pawl 5 and connecting rod 6 from eccentric 7 mounted on the main shaft 8 (see Figs. 1 and 2).
22 is the blanking punch which punches out the entire member'and the piece 34 into die 23 (see Figs. 3 and 4). lAs the punch 22 draws out of the die, the lunger2'y carried by plunger holder 25 andl sleeve 26, is actuated by spring 27 to press the punchings back into original lace in the metal blank 1. The piece 34 ig. 19) lies in the` blank between the jaws 35 of the punching. This scrap piece 34 is pushed out of 'the blank 1 by punch 36 (see Fig. 4) into th(` hole 37 in die unit 10. The next step is to press or form the punching in its final form ready to be clam ed on the tape, and this is effected by punc 38 and recess 39 in di(` unit 10 (Figs. 4 and 5).
On the downstroke of slide 16, as the punches are nearing the blank, the cani plates 14 (see Fig. 3) draw the wedges 12 toward the back, ressing the guide plates 11 toward each ot er with theblank 1n between, thus holding the blank firmly inplacc until released by the forward movement of the wedges 12 on the up stroke of slide 16. Figs. 3 and 4 show the position at the mo- 4easy and free movement of the blank.
ment'theclamping movement of the guid.
^ vital importance. At the time of punching.l
the Atwo plates hold the matenial firmly against spreading and distortion either of the punching or of the blank. This enables the subsequent operations on the punching to be cortrolledthrough the blank, and insures such perfect shape of Vthe finished punchings and correct positioning thereof in the dies, as to produce a highly uniform and s minetrical fastener member and product.
hen the guide plates 11 draw tight around the blank 1, they not only bring the blank into a central position over the dies, but force the punchmgs, if they should happen to get out of place, vinto correct position lengthwise of the blank. The guide plates spread apart during the feed and allow alu t also allows the interlocking or projecting end of the fastener punching to lift up out of the recess 39 (see Fig. 4) in die unit 10 after the impression of punch 38.
At this time the blank l, after reaching die unit 10 is confined between die unit 10 on the bottom and stripper plate 21 on th(` top (see Fig. 8).
n order to avoid reliance solely upon spring 27 to lpress the punching back intfv its orlginal p ace in the blank as punch 22 withdraws, a ositive ymovement is provided. Rod 28 in ad' ition to s ring 27 exerts pressure on sleeve 26 thus orcing the punching into its place in the blank. Rod 28 is acted upon through screw 29 iu lever 30 (see Figs.
9 and 10) and connecting links 31, 32 from eccentric 33 on main shaft 8. Upon the return of the punching to its proper place in the blank and with the coperation of the side guides 11, top of die unit 10 and strip er plate 21, the punching can now be fed or ward by the blank feed rolls 3, 3, without any danger of becoming di laced. A displacement at this time wou d cause much by dpunch 38 to form the interlocking recess projection., At this time, it is neces- .sary to hold the blank and punching down onto theface of the die unit 10 and also to hold it against lateral spreading by contraction of the side ides 11. The strippe; plate 21 partly per orms this function, but
positive pressure upon the blank and punching by contacting with a lug on punch block 15 when the punches are in their lowest position. Thus the blank and punching are iirml held in position While the transverse y elongated recess and projection are formed by the punch 38 and die recess 39.
When the blank 1 still carrying the fastener member, which is now finished and ready to be pressed on the tape, is again fed forward, the floater or resser 40 yields upwardly so as to permit t e projection of the fastener member to lift out of the die recess 39 so that it can be carried forward into recess 43 (Figs. 3 and 4) ready to be set. To prevent the fastener member punching `from lifting out of the blank 1 altogether, the lift of the ielding presser 40 is limited as shown in ig. 7". Figs. 6 and 6 show the presser 40 at its lowest position and Figs. 7 and 7 show it at its hi hest position.
he finished punching is now carried forward by the next motions of the feed rolls 3, 3 until it reaches the position where Vthe jaws 35 straddle the corded edge of the tape 44 (see Fig. 19). The tape 44 is fed intrmittently u ward and at right angles to the blank fee` through the hole and slot 45 (see Figs. 3 "and 4) in die unit 10. In this position the jaws 35 are clamped around the corded edge of the tape by side tools 46 (see Figs. 3 and 19) which simultaneously pressy toward each other on the outside of theiblank 1, while the formed jaw nember is being held between the top of the die unit 10 and the resilient presser 40 (see4 Figs. 3 and 4). Each of the side tools 46, which set the jaw members on the carrier element, tape, or Stringer, is held in and moved through the slide 47 which is connected at 48 by leverI 49, rock punch block 15 (see Fig. 2). When the clamping movement is completed, the tape feeds up and lifts the jaw member clam ed to its corded edge, out of the residue o `the blank 1, 'the tape and attached jaw member passing through slot 53 in floater 40 (see Fi 5). There now remains of the blank 1 ony the two edges, which are fed through the tubes 54 (see Figs. 3 and 4) and cut into small pieces by knives 55 connected to the i actuating heads 48 of the side tools, the,l
pieces falling down through chute 56.
Incrder to prevent slipping of the feed,
which vents t e tape from lateral displacement 4while passing around the disk 63. Sliding shoe 72 is pressed against the disk 63 by `passageway under the bed of the machine and up through tension 61 (see Figs. 15 and 17 also assing through the hole and slot 45 (see ig. 3) in the die unit 10. The tape then passes `between the sides of Vthe blank 1 where the interlocking members are clamped around the corded edge, and then leads through slot 62 in the punch holder and then around disk 63 (see Figs. 15 and 17). Then the StringerA or tape leads to spool 64 (see Figs. 1 and 2) on which it is wound up by belt 65 driven from the main. shaft.-
The movements of the tape are controlled by the disk 63 on shaft 66. Shaft 66 is driven by ratchet 67 (see' Figs. 17, 11 and 12) through pawl 68, bell crank 69 and pitman 70 connected to crank plate 71 by radially adjustable crank pin 97 mounted on the main shaftS. The grip of'disk 63 on the tape isproduced by the sliding shoe '72 (see Figs. 15, 16 and` 17) which presses they tape against a knurled or rou hened peripheryof disk 63. The grip is a so obtained by pressure of the tape on the lknurled disk 63 produced b the tension 61,
whose function 1s to hold t e tape taut between the die unit 10` `and vthe tape feed control at disk 63. Disk 63 has a groove 73 for the jaw members on the Stringer,
oove serves as a leader and presprings 74, whose tensioni is released by lever 75 in the position shown in Fig. 16. The springs 74 are made of such length as to permit the shoe 72 tobe lifted out of contact with the disk 63, (see Fig. 16) to facilitate the threading or removal of the ta e between the disk and the shoe.
ig. 21 shows the position of the shoe 72 re ativelyto the disk 63. By reason'of the shoe being pointed at theltape entering end, roducing friction between the slanting e ge`76 and the ta e sliding under shoe 72, the tape tends to fo low the direction of edge 76, or to work itself over to the side. Thus the corde'd edge of the tape, with or without metal, is slidin with considerable ressure against the e ges 98 of the shoe 2, and the edges of the groove in disk 63,
thus placing t grip on the tape close to the corded edge. The corded tape is made so that the corded edge is shorter than the free edge, the latter being wavy, so that the corded edge thus takes practically all of the strain of the feed. It is therefore necessary in order to secure even and uniform spacing of the 'aw members, that the tape be. gripped in eeding close to the corded edge. The clamping of thejaw members on the ta e produces some elongation of the corded e ge of the tape.
The slanting edge 76 has the additional function of preventing puckering or doubling up of the tape in front of shoe 72. This is because thepoint of shoe 72 slides over the tape near the corded edge, at a oint where the tape is not only taut but is lield firmly by its attachment to the cord, so that as the tape glides in under the shoe, the edge 76 flattens out any wrinkles in the same manner as the divergent edges of' a Hat iron would do. 4
Instead of the shoe 72, a sli htly conical idler roller having its high ge engaging the corded edge of the tape can be u sed to press the tape against the knurled periphery of disk 63. This idler roller being controlled by springs 74.
T e tape tension 61 (see Figs. 15v and 18) comprises two tension plates 77 having grooves for the cord which provide guiding means as well as friction surface. These plates are mounted loosely on the ends of Jaws 61 which are pivotally connected at 103 and normally pressed apart by spring 197 mounted between screw bushings 79 which can be turned so as to vary the spring pressure at plates 77. The pressure on the )aws is transmitted throughthe screw 78 disposed at about the center of the plates 77,
so that the plates can rock slightly on the4 ends of the screws and adjust t emselves to irre ularities in the tape without aifecting the riction. In order to prevent puckering, the plates 77 at the lower or entering end are tapered or cut away so as to smooth out a. puckered or wrinkled tape in the same manner as above described with respect to edge 76 of shoe 72. The tape tension is not fastened to the machine, but is held in place by the friction of the tape which in its upward motion holds the tension against the lower side of die unit 10. 80 (see Fig. 17) is a brake holding the shaft 66 and tape roll 63 against movement except through ratchet 67.
The throw of pawl 68 Figs. 11 andv 12) which drives the tape eeding shaft 66 through ratchet 67 is made longer than is necessary to feed' the required length of tape for proper spacing. To regulate the spacing, (see Fig. 11) a shield 81 is rovided which prevents the awl 68 from ropping lon the teeth of rat/c et 67 until the desired throw of shaft 66 has been lprovided. The spring 82 pushes the pawl into engagement ,with the teeth as soon as y:the pawl clears the shield 81. The shield 81 is adjustable around shaft 66 so as to control the number of teeth pawl 68 will feed.
The present machine is designed to x a predetermined number of equally spaced Jaw members on a given length of tape, and then to feed` a blank length of tape to enable the fasteners to be cut apart to receive the additional sliding member not shown herein and 'also end stop devices. The -pawl 68 automatically feeds the excess length of tape required for this purpose, through a second pawl 83' (see Figs; 13 and 14) ivoted on p-in 84 and held ainst pin 85 y spring 86.
If not much variation in the lengths of fasteners Jis required, the friction ratchet with secondary p-awl 83 can be dispensed with.- In this case the ratchet 67 is provided with a high tooth 99 (see Fig. 11) which,will project up above the surface of shield 81 so as to be caught by pawl 82 during each revolution of ratchet .67. By changing the throwy of pawl 68, the length of the metal part of may require further finishing 4 means for feeding a carrier, and means -nal the fastenerI can be varied to a limited extent without changing the over-all length including the tape ends. To materially change the length of the fastener the number of teeth in the ratchet 67 can be Varied, and also the diameter of feed disk 63.
The fastener members as affixed to the tape to remove burs, but this can be done after the members are attached to the tape much more cheaply than by additional finishing operations in the machine before the members are pressed on the tape.
While the machine has been described with reference to lthe making of the members from a strip, the novel principles of the invention are applicable to the feeding of separate pieces, and it will be obvious that in applying these broad features of the invention to other machines some of the parts herein described may be modified or omitted entirely without departing from the invention, and all such modifications will be within the scope of the appended claims.
Having thus described my invention, I declare that what I claim as new and desire to secure by Letters Patent, is
1. The combination of means for cutting a flat member having separated compressible jaws at one end, means for forming a recess and head on the other end, means for feeding the jaw end astride a carrier, means for feeding the carrier, and means for pressing the jaws together on the carrier.
2. The combination of means for cutting a flat member having separated compressible jaws at one end, means for forming a recess and head on the other end, means for feeding the jaw member adjacent a carrier, and means for pressing the jaws together on the carrier through interposed means preventing member.
3. The combinaltion with means for p'unching out a blank, of means for replacing the punching in the blank, means for feeding the blank and punching forward, means for shaping the punching, means for clamping the punching to a carrier, and means for separately feeding out the blank.
4. The combination with blank feeding means of complete punching out means, means for replacing the punching in origiposition in the blank to permit it to be further fed by said blank feeding meafns,
setting the punching on the carrier by pressure through the blank after the punchlng has been replaced-in the blank and fed away from said punching out means.
5. The combination with blank feeding means, of means for punching out and replacing in the blank a jaw member, means for shaping said jaw member, means for feeding a carrier member between the jaws tool marking of the jaw` of said shaped member while held in the blank, and means acting on said blank for setting said jaw member on said carrier member.
6. The combination with blank feeding means, of means for punching'out and replacing in the blank a jaw member, means for shaping said jaw member, means for feeding a carrier between the jaws of said shaped member while held lin the blank, means acting on said blank for setting said jaw member on said carrier member, and means for feeding the carrier member and the attached `jaw member away from the blank. Y
7. The combination with means for feeding a blank, of means for forming and replacing a punching in the blank, means for shaping the punching and simultaneously applying pressure to opposite ed es of the blank, and means for feeding out t e punching and the blank.
8. The combination with blank feeding means, of punching means, means for compressing the blank edgewise, means for replacing the punching in the blank, and means for shaping the punching and cooperating means for holding it and Ythe blank against lateral distortion.
9. The combination with blank feeding means, of punching means, means for compressing the blank edgewise, means for replacing the punching in the blank, means for shaping 'the punching and cooperating means for holding it and the blank against lateral distortion, and means for feeding a Stringer and setting the shaped punching thereo 10. The combination with blank feeding means, of punching means, means for replacing tbe punching in the blank, means for feeding a carrier element transversely of the blank and the replaced punching, and means for setting the punching on said carrier element.
11. The combination with blank feeding means, of means for punching out a member to be set on a carrier element, means for feeding a carrier element to the point'of attachment, and setting means acting through an interposed waste part of said blank.
12. The combination with a blank and blank feeding means, of means for punching out a member from said blank in condition to be compressed, a compressing tool, said feeding means -interposing a portion of the blank between the tool and the punched out member to be compressed.
13. The combination with means for feeding a member to a compressing tool, and a compressing tool, of means for guiding a protective piece between the tool and the member to be compressed.
14. The combination with a blank and blank feeding means, of a die unitand a e movable side guides,
spaced stripper plate, interposed movable side guides, means for punching said blank and means for actuating the guides toward each other to compress the blank at the moment of punching.A
15. The combination with a blank and intermittent blank feeding means, of a die unit and a spaced stripper plate, interposed means for punching said blank and means for actuating the ides toward each other to compress the lank at the moment of unchin and for spreading the guides whi e the eed is effective. i
16. The combination with intermittent blank feeding means, of punching means, and movable means or clampin the blank against sidewise spreading w ile being punched and releasing the blank during the lank feeding.
17. The combination with intermittent blank feeding means, of com ressing means, means for punching out an re lacin the punching in the blank, means or ho ding said punching under transverse compression while said punching and replacing takes place, means for relievin the compression or the next feed, means or forming a pro- 'ection on the replaced punching, and yielding means permitting passage of the projection out of its die without displacing it from its blank, upon further feed of the blank.
18. The combination with blank feeding means, of means for punching out a member from the blank, die means forv forming a projection on said member simultaneously with means holding the member under side and face compression, and means for relieving both of said compressions to eriit said blank feeding means to feed said member out of the projection forming die.
19. The combination with blank feeding means, of a punch for cutting out a member having jaws, means for replacin the punching in the blank and for feeding stepwise forward, a second punch for ejecting a waste piece adjacent the jaws of said. member, means for forming aprojection in said membei', and means for feeding the. punching out of the machine.
20. The combination with means for cutting a member having jaws, means for forming a socket in said member., of means for feeding a carrier element transversely between said jaws, and side punches for automatically ressing the jaws toward each other on t e edge of said element.
21. The combination with means for cutting a member having jaws, means for forming a socket in said member, of means for feeding a tape between said jaws, and means forgiressing the jaws on the edge of the tape.
2 The combination with means for cutting a member having jaws, means for forining a socket in said member, of means for feeding a continuous carrier element between said jaws, means for pressing said jaw members on said carrier element, and means for varying the feed of said continuous carrier element to vary the spacing of said jaw members.
23. The combination with means for cutting a member having jaws and means for formin a socket in said member, of means for fee in a tape between said jaws means for contro ling the tape tension, an means for automatically pressing the jaws on the edge of said tape.
24. The combination with means for feeding attachable jaw and socket elements,
clamping means for holding the said elements and setting means for the jaws, o! means for feeding acorded tape to receive said jaws on the corded portion of said tape, and tension means engaging the corded portion of said tape.
25. The combination with means for unching out a blank, of means for replacing the punching in the blank, means for feeding the blank and punching forward, means foi` clamping the punching to a carrier, and means for separating the blank and the attached punchings. A j
26. TheV combination with intermittent blankfeeding means, of complete punching out means, means for replacing the punching in original position, and movable means for clampin the blank Aagainst sidewise spreading w ile said` replacement of the punching takes place.
27. The combination with blank feeding means, of punch and die mechanism for cutting out4 a jaw member and a waste piece adjacent the jaws \of said member, means for replacing the unchings in the blank for the purpose of geding stepwise forward and means for usliing out said waste piece. 28. The com ination with blank feeding means, of means for punching out pieces, comprising a piece having jaws and a waste. metal piece, means for replacing the pieces in original position in the blank for further feeding by said blank feeding means, means the blank and pieces, means for forming one of said pieces while held in the blank, and
means for pushing out the other piece.
30. The combination with means for feeding a sheet metal blank, of means for punching out of said blank and replacing therein a. punching having separated jaws at its forward end, and means for attaching 'said jaws to a carrier element.
31. The combination with means for feeding a sheet metal blank, of means for punching out of said blank and replacing therein a punching having separated jaws at its forward end, and means for transversel `compressln said jaws around a carrier e ement.
32. he combination with means for feeding a sheet metal blank, of means for punching out of said blank and replacing therein a punching having separated jaws at its forward end in a common plane, and means moving parallel to said plane for compressing said jaws toward each other around ,a carrier element. j,
33. The combination with means for formin a socket and a projection adjacent the enti!) for feeding a carrier element between. said jaws. and means for automatically pressing the jaws on said element.
34. The combination with means `for feeding a member having jaws at its advancing end, of means for intermittently feeding the edge of a carrier element transversely and between said jaws, and means for setting the jaws on the edge of saidelement.
35. The combination with means for feeding a socket member having jaws at its advancing end, of means for intermittently feeding a tape transversely between said jaws, and means for setting the jaws on said tape.
36. The combination with means for aliX- ing a member to a strip, of means for feeding the strip at one rate to space the members, and means periodically varying the strip feed to group the spaced members.
37. The combination with means for forming and aixing a member to a strip, of means for feeding the strip at one rate to space the members. and means periodically varying the strip feed to group the spaced members.
3S. The combination with means for affixing members to a strip, of means for feeding the strip, and means for varying the of a member having jaws, of means j strip feed to vary the spacing between the members. i
39. The combination with means for affixing groups of members to a strip, of means for varying the' spacin between members of a group by varying t e feed of the strip.
4f). The combination with means for affixing groups of members to a strip, and strip feedlng means, of means for feeding an increased length of strip between grou s, and means for regulating the number o members in a grou .4 A y j 41. The com ination with means for aixing groups of members to a strip, of means for ceding an increased length of strip betweengroups, and means for regulating the spacin of the members in a group.
42. hecombination with means.y for feeding a strip and means for axin fastening members on the edge thereof, o actuatin means for electin normal spacing of sai members, and ad itional means for effecting an increased strip feed after a predetermined number of members are ailixed.
43. The combination with means for successively aflixing jaw members to a corded tape, means for feeding the corded tape between the jaws, means acting on the corded part of the tape to carry the feeding strain, and tension means also acting on the corded part of the tape.
44. The combination with means for feeding a fabric strip step by step, of means for feeding jaw members to and compressmg same on the edge of said strip, tension means for the strip, and a ne adjustment for controlling the strip feed for maintaining accuracy of spacin of said jaw members.
In testimon w ereof I allx my signature, in presence o two witnesses.
GIDEON SUN DBACK. Witnesses:
- Nonil PoUx,
ALGER F. RUSSELL.
DISCLAIMER 1,331,884.-G'deon Sundback, Meadvi1le,'Pa. SHEET-METAL FomnNo Nn SETTING MAcmNE. Patent dated February 24, `1920. Disclaimer led January 30, 1933, by the assignee, Hookless Fosfemr Company.
Therefore disclaims: A
(a.) From the scope of the claim numbered 34, any combination except one in which the member having jaws at its advancing end i's a slide fastener member of the character described in Sundback patent No. 1,2}9,881, and which hns means for automatically supplying such members to the feedmg means.
(b) The claim numbered 38 in foto. f
[Ojic'ial Gazette February 21, 1983.]
DISCLAIMER *1,331,884r-G'ideon Su'ndbackLMeadville, Pa. SHEET-METAL FoamNG AND SETTXNG MACHINE. Patent dated February 24, -1920. Disclaimer filed January 17, 1934, by the assignee, Hookless Fastener Oaman'y, Y Y Herebyenters this disclaimer to that part o( said specification whi h is in the t following Words, t'o'wit:
This invention relates to a machine for forming and setting metall punchings, and has' particular reference to a special form of power press with automatic blank feeding means whereby punchngs are formed from a strip blank and set on a carrying element. (p. 1, lines 10 to 16.) L
The resent invention is not limited in its broad aspects to the production of the particu ar fastener members referred to, nor to the setting of such members on tapes, but is of general application wherever it is desired to automatically and cheaply form large numbers of like parts, and to set them on a suitable carrier element?,A (p. 1, lines 36 to 43.)
A nd yopr petitioner further disclaims from the scope of each of claims 1 to 33, inclusive, 35, 36, V 37, and 39 to 44 inclusive, any combination except one for formmg and aiiixmg to a. tape carrier, slide fastener members such as are described in the sentence beginning atline 21 of page 1 of the specification and reading as follows:
The fastener members consist.A of separated 'aws and an interlocking member having a recess on one side and a head on the 'o er, these respective recesses and heads being arranged on a pair of tapes so as to alternately interlock.
{O cial Gaztte February 6', 1984.] J
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US84550A US1331884A (en) | 1916-03-16 | 1916-03-16 | Sheet-metal forming and setting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US84550A US1331884A (en) | 1916-03-16 | 1916-03-16 | Sheet-metal forming and setting machine |
Publications (1)
Publication Number | Publication Date |
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US1331884A true US1331884A (en) | 1920-02-24 |
Family
ID=22185678
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US84550A Expired - Lifetime US1331884A (en) | 1916-03-16 | 1916-03-16 | Sheet-metal forming and setting machine |
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Country | Link |
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US (1) | US1331884A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2486941A (en) * | 1947-07-30 | 1949-11-01 | Graf Arthur | Method of making slide fastener elements |
US2714210A (en) * | 1950-05-29 | 1955-08-02 | Slidelock International Ltd | Combination die for clamping separators to slide fastener tapes |
US3376634A (en) * | 1965-10-19 | 1968-04-09 | Western Electric Co | Methods of and apparatus for punch forming and separating pieces from a strip of material |
-
1916
- 1916-03-16 US US84550A patent/US1331884A/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2486941A (en) * | 1947-07-30 | 1949-11-01 | Graf Arthur | Method of making slide fastener elements |
US2714210A (en) * | 1950-05-29 | 1955-08-02 | Slidelock International Ltd | Combination die for clamping separators to slide fastener tapes |
US3376634A (en) * | 1965-10-19 | 1968-04-09 | Western Electric Co | Methods of and apparatus for punch forming and separating pieces from a strip of material |
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