US11999688B2 - Method for producing dicarboxylic acid - Google Patents
Method for producing dicarboxylic acid Download PDFInfo
- Publication number
- US11999688B2 US11999688B2 US17/253,779 US201817253779A US11999688B2 US 11999688 B2 US11999688 B2 US 11999688B2 US 201817253779 A US201817253779 A US 201817253779A US 11999688 B2 US11999688 B2 US 11999688B2
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- United States
- Prior art keywords
- reaction
- acid
- reactor
- cyclohexene
- catalyst
- Prior art date
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 claims abstract description 323
- 239000003054 catalyst Substances 0.000 claims abstract description 109
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 106
- 238000007259 addition reaction Methods 0.000 claims abstract description 102
- 239000000047 product Substances 0.000 claims abstract description 91
- -1 cyclic olefin Chemical class 0.000 claims abstract description 43
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 25
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 230000003647 oxidation Effects 0.000 claims abstract description 14
- 239000007800 oxidant agent Substances 0.000 claims abstract description 12
- 230000001590 oxidative effect Effects 0.000 claims abstract description 12
- 239000013067 intermediate product Substances 0.000 claims abstract description 9
- 238000007142 ring opening reaction Methods 0.000 claims abstract description 6
- 239000007809 chemical reaction catalyst Substances 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 51
- 239000002253 acid Substances 0.000 claims description 41
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 35
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 35
- 229910017604 nitric acid Inorganic materials 0.000 claims description 35
- 239000003456 ion exchange resin Substances 0.000 claims description 31
- 229920003303 ion-exchange polymer Polymers 0.000 claims description 31
- 150000007522 mineralic acids Chemical class 0.000 claims description 12
- 239000002808 molecular sieve Substances 0.000 claims description 12
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 10
- 150000008282 halocarbons Chemical group 0.000 claims description 10
- 150000002430 hydrocarbons Chemical group 0.000 claims description 10
- 239000003377 acid catalyst Substances 0.000 claims description 8
- 229910052736 halogen Inorganic materials 0.000 claims description 8
- 150000002367 halogens Chemical class 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 7
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 5
- 239000003729 cation exchange resin Substances 0.000 claims description 4
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 claims description 4
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 4
- 239000011964 heteropoly acid Substances 0.000 claims description 4
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(III) nitrate Inorganic materials [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 2
- 229910003206 NH4VO3 Inorganic materials 0.000 claims description 2
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 2
- 229940010552 ammonium molybdate Drugs 0.000 claims description 2
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 2
- 239000011609 ammonium molybdate Substances 0.000 claims description 2
- 239000011203 carbon fibre reinforced carbon Chemical group 0.000 claims description 2
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 claims description 2
- 229910000397 disodium phosphate Inorganic materials 0.000 claims description 2
- 235000019800 disodium phosphate Nutrition 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 claims description 2
- 229910000342 sodium bisulfate Inorganic materials 0.000 claims description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 274
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 228
- YYLLIJHXUHJATK-UHFFFAOYSA-N Cyclohexyl acetate Chemical compound CC(=O)OC1CCCCC1 YYLLIJHXUHJATK-UHFFFAOYSA-N 0.000 description 146
- 239000000203 mixture Substances 0.000 description 85
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 74
- 238000003756 stirring Methods 0.000 description 70
- 229910001220 stainless steel Inorganic materials 0.000 description 69
- 239000010935 stainless steel Substances 0.000 description 69
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 66
- 239000000376 reactant Substances 0.000 description 40
- 239000001361 adipic acid Substances 0.000 description 37
- 235000011037 adipic acid Nutrition 0.000 description 37
- 239000007795 chemical reaction product Substances 0.000 description 35
- 238000004817 gas chromatography Methods 0.000 description 35
- 238000004811 liquid chromatography Methods 0.000 description 35
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 34
- 239000006004 Quartz sand Substances 0.000 description 34
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 34
- 239000001384 succinic acid Substances 0.000 description 33
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 31
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 27
- CTMHWPIWNRWQEG-UHFFFAOYSA-N 1-methylcyclohexene Chemical compound CC1=CCCCC1 CTMHWPIWNRWQEG-UHFFFAOYSA-N 0.000 description 8
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 8
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 6
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- WMESBIIGHQQNDD-UHFFFAOYSA-N (1-chlorocyclohexyl) acetate Chemical compound CC(=O)OC1(Cl)CCCCC1 WMESBIIGHQQNDD-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 229910052681 coesite Inorganic materials 0.000 description 5
- 229910052906 cristobalite Inorganic materials 0.000 description 5
- KQPTVERBLKLHLD-UHFFFAOYSA-N cycloheptyl formate Chemical compound O=COC1CCCCCC1 KQPTVERBLKLHLD-UHFFFAOYSA-N 0.000 description 5
- MJNDVDVTLSBDLB-UHFFFAOYSA-N cyclohexyl 2,2,2-trifluoroacetate Chemical compound FC(F)(F)C(=O)OC1CCCCC1 MJNDVDVTLSBDLB-UHFFFAOYSA-N 0.000 description 5
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 5
- YFPCLQKFNXUAAK-UHFFFAOYSA-N cyclopentyl acetate Chemical compound CC(=O)OC1CCCC1 YFPCLQKFNXUAAK-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- IMXBRVLCKXGWSS-UHFFFAOYSA-N methyl 2-cyclohexylacetate Chemical compound COC(=O)CC1CCCCC1 IMXBRVLCKXGWSS-UHFFFAOYSA-N 0.000 description 5
- 229910052682 stishovite Inorganic materials 0.000 description 5
- 229910052905 tridymite Inorganic materials 0.000 description 5
- LNGQLHZIYFQUIR-UHFFFAOYSA-N 3-chlorocyclohexene Chemical compound ClC1CCCC=C1 LNGQLHZIYFQUIR-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 229920001429 chelating resin Polymers 0.000 description 4
- ZXIJMRYMVAMXQP-UHFFFAOYSA-N cycloheptene Chemical compound C1CCC=CCC1 ZXIJMRYMVAMXQP-UHFFFAOYSA-N 0.000 description 4
- 238000006703 hydration reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- GONOPSZTUGRENK-UHFFFAOYSA-N benzyl(trichloro)silane Chemical compound Cl[Si](Cl)(Cl)CC1=CC=CC=C1 GONOPSZTUGRENK-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 3
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000011973 solid acid Substances 0.000 description 3
- YZUPZGFPHUVJKC-UHFFFAOYSA-N 1-bromo-2-methoxyethane Chemical compound COCCBr YZUPZGFPHUVJKC-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- DHRLEVQXOMLTIM-UHFFFAOYSA-N phosphoric acid;trioxomolybdenum Chemical compound O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.OP(O)(O)=O DHRLEVQXOMLTIM-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- ROAMHGQDEBUBQV-UHFFFAOYSA-N 2-chlorohexanedioic acid Chemical compound OC(=O)CCCC(Cl)C(O)=O ROAMHGQDEBUBQV-UHFFFAOYSA-N 0.000 description 1
- WDBZEBXYXWWDPJ-UHFFFAOYSA-N 3-(2-methylphenoxy)propanoic acid Chemical compound CC1=CC=CC=C1OCCC(O)=O WDBZEBXYXWWDPJ-UHFFFAOYSA-N 0.000 description 1
- 241000208140 Acer Species 0.000 description 1
- 229910015667 MoO4 Inorganic materials 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000012707 chemical precursor Substances 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 208000012839 conversion disease Diseases 0.000 description 1
- 150000005675 cyclic monoalkenes Chemical class 0.000 description 1
- PWVHLUKAENFZIA-UHFFFAOYSA-N cyclohexanol;cyclohexanone Chemical compound OC1CCCCC1.O=C1CCCCC1 PWVHLUKAENFZIA-UHFFFAOYSA-N 0.000 description 1
- KDDXDCZUWXOADG-UHFFFAOYSA-N cyclohexene;hydrate Chemical compound O.C1CCC=CC1 KDDXDCZUWXOADG-UHFFFAOYSA-N 0.000 description 1
- DTNOERNOMHQUCN-UHFFFAOYSA-N cyclohexyl hexanoate Chemical compound CCCCCC(=O)OC1CCCCC1 DTNOERNOMHQUCN-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000007037 hydroformylation reaction Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- CGFYHILWFSGVJS-UHFFFAOYSA-N silicic acid;trioxotungsten Chemical compound O[Si](O)(O)O.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 CGFYHILWFSGVJS-UHFFFAOYSA-N 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/847—Vanadium, niobium or tantalum or polonium
- B01J23/8472—Vanadium
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/31—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting
- C07C51/316—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting with oxides of nitrogen or nitrogen-containing mineral acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/27—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with oxides of nitrogen or nitrogen-containing mineral acids
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/08—Silica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/20—Vanadium, niobium or tantalum
- B01J23/22—Vanadium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/06—Halogens; Compounds thereof
- B01J27/125—Halogens; Compounds thereof with scandium, yttrium, aluminium, gallium, indium or thallium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/188—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
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- C07C67/333—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton
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- C07C67/347—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by addition to unsaturated carbon-to-carbon bonds
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Definitions
- the present application relates to a method for producing dicarboxylic acid, which belongs to the new technical field of chemical production and manufacturing.
- Dicarboxylic acid is an important chemical precursor material in polymer chemical industry and organic synthesis.
- Adipic acid is a representative substance among dicarboxylic acids. At present, it is mainly produced through the oxidation of cyclohexanol/cyclohexanone. Representative production routes are as follows: 1) cyclohexane is oxidized to produce cyclohexanol-cyclohexanone (KA oil) which is then oxidized to produce adipic acid; 2) cyclohexene is hydrated to produce cyclohexanol which is then oxidized to produce adipic acid.
- the single-pass conversion rate of cyclohexane is low in the step of cyclohexane oxidation to KA oil, which is less than 6%, and the operating conditions of the reaction process are not easy to control which would easily incur accidents.
- the hydration of cyclohexene has significant advantages in operating safety of the reaction process.
- U.S. Pat. No. 5,166,421 disclosed a method for producing adipic acid by twice hydroformylation with butadiene as raw materials. The total yield of adipic acid by this route is not high, but the cost of the precious metal catalyst used is relatively high.
- GB1402480 disclosed a method of firstly carrying out an addition reaction between cyclic mono-olefin and saturated aliphatic dibasic acid containing from 4 to 12 carbon atoms to generate corresponding dibasic esters, and then oxidizing the resulted esters to produce dicarboxylic acids.
- reaction raw materials used in the addition reaction are solid-liquid two-phase, such method can only be operated intermittently, and thus the reaction efficiency is not high, and the final product and the raw materials are not easy to separate. Therefore, based on the current state of the art, it is still necessary to develop a new method for producing dicarboxylic acid, which should possess the characteristics of safe operating conditions, fast reaction rate, high reaction conversion rate and high atom utilization.
- a method for producing dicarboxylic acid comprises the following steps:
- the cyclic olefin is selected from the compound with the chemical formula represented by formula I, the compound with a chemical formula represented by formula II, the compound with the chemical formula represented by formula III, the compound with the chemical formula represented by formula IV, and any combination thereof:
- the lower monocarboxylic acid is selected from at least one compound with a chemical formula represented by formula V:
- the lower monocarboxylic acid especially acetic acid
- the cyclic olefin has better mutual solubility with the cyclic olefin.
- the contact between the reactants is thus better, and the ratio of reactants can be adjusted in a wider range, which can have higher reactivity and selectivity.
- the reaction mixture of acetic acid and cyclic olefin is liquid phase, and thus the reaction in the present invention can be continuously operated using a fixed bed, which has higher efficiency.
- the intermediate product (such as cyclohexyl acetate) of the addition reaction obtained by using the saturated monocarboxylic acid of the present invention as raw material is liquid.
- the use of liquid cyclohexyl acetate is more advantageous to the subsequent oxidation operation, the oxidation reaction step can be operated continuously, and the reaction speed is faster and the selectivity is higher.
- the dicarboxylic acid product obtained after the oxidation reaction of the present invention is easier to be separated from the saturated monocarboxylic acid.
- the saturated monocarboxylic acid used in the present invention is cheaper.
- the addition reaction catalyst in step 1) comprises at least one of a supported inorganic acid, a cation exchange resin and a molecular sieve.
- the acid catalyst is solid acid catalyst.
- the supported inorganic acid catalyst contains an inorganic acid and a support; the inorganic acid is selected from sodium hydrogen sulfate, sodium hydrogen phosphate, AlCl 3 , heteropoly acid and any combination thereof, and the support is selected from silica, diatomite, kaolin and any combination thereof, wherein the weight percentage of the inorganic acid in the supported inorganic acid ranges from 5% to 25%.
- the cation exchange resin is a sulfonic acid type-macroporous strong acid ion exchange resin whose Hammett index of acid strength is H 0 ⁇ 10, and the H + exchange capacity of the ion exchange resin is greater than 1.0 mmol/L;
- the molecular sieve is selected from HY, H ⁇ and HZSM-5 molecular sieves with topological structures of FAU, BEA, and MFI, and any combination thereof; and as measured by NH 3 chemisorption determination, the molecular sieve has a weak acid site density ranging from 0.005 mmol/g to 0.35 mmol/g, a medium-strength acid site density ranging from 0.01 mmol/g to 0.5 mmol/g, and a strong acid site density ranging from 0.003 mmol/g to 0.15 mmol/g.
- the molar ratio of the lower monocarboxylic acid to the cyclic olefin is in a range from 0.2 to 10.0, and the space velocity of the cyclic olefin is in a range from 0.6 to 3.0 g g ⁇ 1 ⁇ h ⁇ 1 .
- the molar ratio of the lower monocarboxylic acid to the cyclic olefin can be any value of 0.2, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 or any value in the range determined by any two of 0.2, 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10.
- the space velocity of the cyclic olefin can be 0.6 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 1 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 1.5 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 2.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 2.5 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 3.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 or any value in the range determined by any two of 0.6 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 1 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 1.5 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 2.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 2.5 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 , 3.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the addition reaction is carried out in one or more reactors, and the reactor is selected from a fixed bed reactor, a kettle-type reactor and combination thereof.
- the addition reaction is carried out under a pressure ranging from 0.1 to 2.0 MPa, and a reaction temperature ranging from 50 to 150° C.
- the pressure for carrying out the addition reaction may be any value of 0.1 MPa, 0.5 MPa, 1.0 MPa, 1.5 MPa, 2.0 MPa or any value in the range determined by any two of 0.1 MPa, 0.5 MPa, 1.0 MPa, 1.5 MPa, and 2.0 MPa.
- the lower limit of the temperature for carrying out the addition reaction is selected from a range from 50 to 60° C., any value within the range from 50 to 60° C. or any sub-range within the range from 50 to 60° C.
- the upper limit of the temperature for carrying out the addition reaction is selected from a range from 130 to 150° C., any value within the range from 130 to 150° C. or any sub-range within the range from 130 to 150° C.
- the oxidation reaction in step 2) is carried out at a reaction temperature ranging from 40 to 120° C., and a reaction pressure ranging from 0.1 to 0.5 MPa.
- the lower limit of the temperature for carrying out the oxidation reaction is selected from a range from 40 to 50° C., any value within a range from 40 to 50° C., or a sub-range within the range from 40 to 50° C.
- the upper limit of the temperature for carrying out the oxidation reaction is selected from a range from 100 to 120° C., any value within the range from 100 to 120° C., or any sub-range within the range from 100 to 120° C.
- the oxidant in step 2) is selected from HNO 3 , nitrite, hydrogen peroxide solution, and any combination thereof.
- the oxidation catalyst in step 2) is selected from NH 4 VO 3 , Cu(NO 3 ) 2 , Co(NO 3 ) 2 , Fe(NO 3 ) 3 , ammonium molybdate, ammonium tungstate, heteropoly acid and any combination thereof.
- the amount of the oxidation catalyst satisfies that: after the oxidation catalyst is added, the mass concentration of each oxidation catalyst in the oxidation reaction system ranges from 0.01% to 1.0%.
- each oxidant there can be one or more oxidants.
- the mass concentration of each oxidant is calculated separately.
- the intermediate product system comprising the cyclic carboxylic acid ester is a mixed system after the addition reaction is completed or only refers to the cyclic carboxylic acid ester.
- the method for producing dicarboxylic acid further comprises the step 3):
- the cyclic olefin and carboxylic acid as raw materials are separately fed into a fixed bed reactor loaded with a certain amount of solid catalyst.
- the reaction pressure ranges from 0.1 to 2.0 MPa
- the reaction temperature ranges from 50 to 150° C.
- the space velocity of cyclic olefin ranges from 0.6 to 3.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1
- the molar ratio of the lower monocarboxylic acid to the cyclic olefin ranges from 0.2 to 10.0.
- the reaction pressure ranges from 0.1 to 1.1 MPa
- the reaction temperature ranges from 70 to 125° C.
- the space velocity of the cyclic olefin ranges from 0.6 to 2.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1
- the molar ratio of the lower monocarboxylic acid to the cyclic olefin ranges from 1 to 6.
- the obtained product is separated by distillation to obtain a cyclic carboxylic acid ester product with purity thereof greater than 99.5% or a mixture of a cyclic carboxylic acid ester and a corresponding carboxylic acid.
- the steps of the oxidation reaction are as follows: a certain amount of oxidant is added to the kettle-type reactor and a certain amount of catalyst is added therein, which are then stirred and dissolved at a certain speed (in a range from 100 to 300 rmp/min).
- the mass concentration of each catalyst in the solution ranges from 0.01% to 1.0%.
- the temperature of the reactor is raised to the reaction temperature, and then the cyclic carboxylic acid ester or a mixture of the cyclic carboxylic acid ester and the corresponding carboxylic acid is added therein.
- the reaction temperature ranges from 40 to 120° C., and the molar ratio of nitric acid to cyclic carboxylic acid ester ranges from 3 to 15.
- the reaction is stopped.
- the resulted product is cooled, crystallized and separated, washed and purified to obtain the corresponding dicarboxylic acid.
- FIG. 1 shows the changes in the conversion rate of cyclohexene and the selectivity of cyclohexyl acetate over time in Example 32.
- Analysis of the product obtained from the addition reaction comprises: the composition of the collected product from the addition reaction is quantitatively analyzed by the Agilent 7890B gas chromatograph equipped with FID detector.
- the gas chromatographic column is selected from FFAP chromatographic column.
- n-butanol is used as the internal standard for quantitative analysis of the product.
- the composition of the collected product from the oxidation reaction is quantitatively analyzed by the Maple S6000 liquid chromatography.
- the liquid chromatographic column is selected from HSS-T3 chromatographic column for analysis.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 145.5 g of 65% nitric acid is added to a 250 ml reactor, and 5.5 g of copper nitrate trihydrate and 0.17 g of ammonium metavanadate as catalysts were added therein respectively.
- the temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 121.2 g of 65% nitric acid was added to a 250 ml reactor, and 3.7 g of copper nitrate trihydrate and 0.11 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography. The conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 96.6%, the yield of glutaric acid was 3.1%, and the yield of succinic acid was 0.1%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 105.0 g of 60% nitric acid is added to a 250 ml reactor, and 2.2 g of copper nitrate trihydrate and 0.07 g of ammonium metavanadate as catalysts were added therein respectively.
- the temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution.
- the reaction was performed under stirring conditions for 40 minutes.
- the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography. The conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 96.1%, the yield of glutaric acid was 3.5%, and the yield of succinic acid was 0.1%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 78.8 g of 60% nitric acid was added to a 250 ml reactor, and 0.6 g of copper nitrate trihydrate and 0.02 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 63.1 g of 50% nitric acid was added to a 250 ml reactor, and 1.0 g of copper nitrate trihydrate and 0.04 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction are as follows: 87.5 g of 45% nitric acid was added to a 250 ml reactor, and 1.7 g of copper nitrate trihydrate and 0.04 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 60 minutes.
- DA330 macroporous strong acid ion exchange resin
- the temperature of the reactor was raised to 90° C., and the reaction pressure was 0.1 MPa.
- the cyclohexene and acetic acid as reactants were fed into the reactor respectively, wherein the molar ratio of acetic acid to cyclohexene was 4:1.
- the space velocity of cyclohexene was 1.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the reaction was continuously run for 250 hours.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction are as follows: 110.3 g of 50% nitric acid is added to a 250 ml reactor, and 1.7 g of copper nitrate trihydrate and 0.08 g of ammonium metavanadate as catalysts are added therein respectively.
- the temperature of the reactor was raised to 50° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 60 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 40° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 60 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid is added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 60° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- HNV-8 macroporous strong acid ion exchange resin
- the temperature of the reactor was raised to 90° C., and the reaction pressure was 0.1 MPa.
- the cyclohexene and acetic acid as reactants were fed into the reactor respectively, wherein the molar ratio of acetic acid to cyclohexene is 4:1.
- the space velocity of cyclohexene was 1.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the reaction was continuously run for 250 hours. After the reaction product was collected, the composition thereof was analyzed by gas chromatography.
- the conversion rate of cyclohexene was 84.6%, and the selectivity of cyclohexyl acetate was 98.3%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid is added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 80° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 30 minutes.
- 60 ml of the supported phosphotungstic acid catalyst HPW/SiO 2 was loaded into the middle of a stainless steel tubular fixed bed reactor, and the upper and lower parts of the middle of the stainless steel tubular fixed bed reactor where the catalyst was located were filled with quartz sand respectively.
- the temperature of the reactor was raised to 100° C., and the reaction pressure was 2.0 MPa.
- the cyclohexene and acetic acid as reactants were fed into the reactor respectively, wherein the molar ratio of acetic acid to cyclohexene is 4:1.
- the space velocity of cyclohexene was 1.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the reaction was continuously run for 250 hours. After the reaction product was collected, the composition thereof was analyzed by gas chromatography.
- the conversion rate of cyclohexene was 80.7%, and the selectivity of cyclohexyl acetate was 97.8%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 90° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 30 minutes.
- the conversion rate of cyclohexene was 81.2%, and the selectivity of cyclohexyl acetate was 97.6%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 100° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution.
- the reaction was performed under stirring conditions for 30 minutes. Then the temperature of the reactor was lowered to room temperature to stop the reaction. The composition of the product obtained from the reaction was analyzed by liquid chromatography. The conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 92.1%, the yield of glutaric acid was 4.6%, and the yield of succinic acid was 0.7%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction are as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 120° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution.
- the reaction was performed under stirring conditions for 20 minutes. Then the temperature of the reactor was lowered to room temperature to stop the reaction. The composition of the product obtained from the reaction was analyzed by liquid chromatography. The conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 90.8%, the yield of glutaric acid was 4.8%, and the yield of succinic acid was 1.0%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 3.3 g of cobalt nitrate hexahydrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate is further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.9 g of ferric nitrate and 0.1 g of ammonium metavanadate as catalysts were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- HY molecular sieve catalyst 60 m was loaded into the middle of a stainless steel tubular fixed bed reactor, and the upper and lower parts of the middle of the stainless steel tubular fixed bed reactor where the catalyst was located were filled with quartz sand respectively.
- the temperature of the reactor was raised to 80° C., and the reaction pressure was 0.1 MPa.
- the cyclohexene and acetic acid as reactants were fed into the reactor respectively, wherein the molar ratio of acetic acid to cyclohexene was 4:1.
- the space velocity of cyclohexene was 1.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the reaction was continuously run for 250 hours. After the reaction product was collected, the composition thereof was analyzed by gas chromatography.
- the conversion rate of cyclohexene was 62.3%, and the selectivity of cyclohexyl acetate was 98.4%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 99.2 g of 20% hydrogen peroxide was added to a 250 ml reactor, and 2.3 g of phosphomolybdic acid was added therein. The temperature of the reactor was raised to 80° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 60 minutes. Then the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography.
- the conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 85.6%, the yield of glutaric acid was 9.8%, and the yield of succinic acid was 2.3%.
- HZSM-5 molecular sieve catalyst 60 m of HZSM-5 molecular sieve catalyst was loaded into the middle of a stainless steel tubular fixed-bed reactor, and the upper and lower parts of the middle of the stainless steel tubular fixed bed reactor where the catalyst was located were filled with quartz sand respectively.
- the temperature of the reactor was raised to 80° C., and the reaction pressure was 0.1 MPa.
- the cyclohexene and acetic acid as reactants were fed into the reactor respectively, wherein the molar ratio of acetic acid to cyclohexene was 4:1.
- the space velocity of cyclohexene was 1.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the reaction was continuously run for 250 hours. After the reaction product was collected, the composition thereof was analyzed by gas chromatography.
- the conversion rate of cyclohexene was 71.4%, and the selectivity of cyclohexyl acetate was 98.9%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 99.2 g of 20% hydrogen peroxide was added to a 250 ml reactor, and 3.8 g of ammonium tungstate was added therein. The temperature of the reactor was raised to 80° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 60 minutes. Then the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography.
- the conversion rate of cyclohexyl acetate was 100%
- the yield of adipic acid was 82.1%
- the yield of glutaric acid was 10.4%
- the yield of succinic acid was 3.6%.
- the unreacted cyclohexene was separated from the product obtained from the addition reaction to obtain a mixture mainly comprising acetic acid and cyclohexyl acetate, wherein the molar ratio of acetic acid to cyclohexyl acetate was 3.7.
- the mixture of acetic acid/cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst.
- the unreacted cyclohexene was separated from the product obtained from the addition reaction to obtain a mixture mainly comprising acetic acid and cyclohexyl acetate, wherein the molar ratio of acetic acid to cyclohexyl acetate was 6.4.
- the mixture of acetic acid/cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction.
- the specific steps of the reaction were as follows: 110.3 g of 50% nitric acid was added into a 250 ml reactor, and 1.1 g (NH 4 ) 6 Mo 7 O 24 and 0.1 g ammonium metavanadate were added therein respectively.
- the temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution.
- the reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction.
- the specific steps of the reaction were as follows: 110.3 g of 50% nitric acid was added into a 250 ml reactor, and 1.4 g (NH 4 ) 2 MoO 4 and 0.1 g ammonium metavanadate were added therein respectively.
- the temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution.
- the reaction was performed under stirring conditions for 40 minutes.
- DA330 macroporous strong acid ion exchange resin
- the temperature of the reactor was increased to 100° C., and the reaction pressure was 2.0 MPa.
- the cyclohexene and acetic acid as reactants were fed into the reactor respectively, wherein the molar ratio of acetic acid to cyclohexene was 2:1.
- the space velocity of cyclohexene was 2.0 g ⁇ g ⁇ 1 ⁇ h ⁇ 1 .
- the reaction was continuously run for 250 hours. After the reaction product was collected, the composition thereof was analyzed by gas chromatography.
- the conversion rate of cyclohexene was 76.5%, and the selectivity of cyclohexyl acetate was 98.6%.
- the unreacted cyclohexene was separated from the product obtained from the addition reaction to obtain a mixture mainly comprising acetic acid and cyclohexyl acetate, wherein the molar ratio of acetic acid to cyclohexyl acetate was 1.6.
- the mixture of acetic acid/cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate was added therein. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes. Then the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography.
- the conversion rate of cyclohexyl acetate was 100%
- the yield of adipic acid was 83.3%
- the yield of glutaric acid was 12.4%
- the yield of succinic acid was 2.5%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 0.1 g of ammonium metavanadate was added therein. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes. Then the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography.
- the conversion rate of cyclohexyl acetate was 100%
- the yield of adipic acid was 81.2%
- the yield of glutaric acid was 13.5%
- the yield of succinic acid was 2.6%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography. The conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 96.7%, the yield of glutaric acid was 2.7%, and the yield of succinic acid was 0.1%.
- the product obtained from the addition reaction was distilled to obtain cyclopentyl acetate with a purity greater than 99.5%.
- the cyclopentyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 16.0 g of cyclopentyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 78.8 g of 50% nitric acid was added to a 250 ml reactor, and 0.96 g of copper nitrate trihydrate and 0.07 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cycloheptyl formate with a purity greater than 99.5%.
- the cycloheptyl formate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cycloheptyl formate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography.
- the conversion rate of cycloheptyl formate was 100%, the yield of pimelic acid was 95.6%, the yield of adipic acid was 3.4%, and the yield of glutaric acid was 0.5%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acrylate with a purity greater than 99.5%.
- the cyclohexyl acrylate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 19.3 g of cyclohexyl acrylate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography.
- the conversion rate of cyclohexyl acrylate was 100%, the yield of adipic acid was 95.1%, the yield of glutaric acid was 3.5%, and the yield of succinic acid was 0.6%.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl trifluoroacetate with a purity greater than 99.5%.
- the cyclohexyl trifluoroacetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 24.5 g of cyclohexyl trifluoroacetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain chlorocyclohexyl acetate with a purity greater than 99.5%.
- the chlorocyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 22.1 g of chlorocyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain methylcyclohexyl acetate with a purity greater than 99.5%.
- the methylcyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 19.5 g of methylcyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 78.8 g of 50% nitric acid was added to a 250 ml reactor, and 0.48 g of copper nitrate trihydrate and 0.07 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 60° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 60 minutes.
- the product obtained from the addition reaction was distilled to obtain cyclohexyl acetate with a purity greater than 99.5%.
- the cyclohexyl acetate was further subjected to an oxidation reaction, and the specific steps of the oxidation reaction were as follows: 110.3 g of 50% nitric acid was added to a 250 ml reactor, and 2.5 g of copper nitrate trihydrate and 0.1 g of ammonium metavanadate were added therein respectively. The temperature of the reactor was raised to 70° C. Vigorous stirring was performed to dissolve the catalyst. 17.8 g of cyclohexyl acetate obtained from the addition reaction was added to the reaction solution. The reaction was performed under stirring conditions for 40 minutes.
- the temperature of the reactor was lowered to room temperature to stop the reaction.
- the composition of the product obtained from the reaction was analyzed by liquid chromatography. The conversion rate of cyclohexyl acetate was 100%, the yield of adipic acid was 96.8%, the yield of glutaric acid was 2.6%, and the yield of succinic acid was 0.1%.
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