US10128909B2 - Subsea contactless connector system and method with extremely high data transfer rate - Google Patents

Subsea contactless connector system and method with extremely high data transfer rate Download PDF

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US10128909B2
US10128909B2 US15/375,250 US201615375250A US10128909B2 US 10128909 B2 US10128909 B2 US 10128909B2 US 201615375250 A US201615375250 A US 201615375250A US 10128909 B2 US10128909 B2 US 10128909B2
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data
solid state
contactless connectivity
subsea
state contactless
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US20170170876A1 (en
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David Wesley Weaver
Thomas Knight Tolman
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Oceaneering International Inc
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Oceaneering International Inc
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Assigned to WELLS FARGO BANK, NATIONAL ASSOCIATION reassignment WELLS FARGO BANK, NATIONAL ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GRAYLOC PRODUCTS, L.L.C., MARINE PRODUCTION SYSTEMS, LTD., OCEANEERING CANADA LIMITED, OCEANEERING INTERNATIONAL, INC.
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B5/00Near-field transmission systems, e.g. inductive or capacitive transmission systems
    • H04B5/70Near-field transmission systems, e.g. inductive or capacitive transmission systems specially adapted for specific purposes
    • H04B5/72Near-field transmission systems, e.g. inductive or capacitive transmission systems specially adapted for specific purposes for local intradevice communication
    • H04B5/0031
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3604Rotary joints allowing relative rotational movement between opposing fibre or fibre bundle ends
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C5/00Registering or indicating the working of vehicles
    • G07C5/008Registering or indicating the working of vehicles communicating information to a remotely located station
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C5/00Registering or indicating the working of vehicles
    • G07C5/08Registering or indicating performance data other than driving, working, idle, or waiting time, with or without registering driving, working, idle or waiting time
    • G07C5/0841Registering performance data
    • G07C5/085Registering performance data using electronic data carriers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00Rotary current collectors, distributors or interrupters
    • H01R39/02Details for dynamo electric machines
    • H01R39/08Slip-rings
    • H01R39/12Slip-rings using bearing or shaft surface as contact surface
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • H02J50/12Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B13/00Transmission systems characterised by the medium used for transmission, not provided for in groups H04B3/00 - H04B11/00
    • H04B13/02Transmission systems in which the medium consists of the earth or a large mass of water thereon, e.g. earth telegraphy
    • H04B5/0037
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B5/00Near-field transmission systems, e.g. inductive or capacitive transmission systems
    • H04B5/70Near-field transmission systems, e.g. inductive or capacitive transmission systems specially adapted for specific purposes
    • H04B5/79Near-field transmission systems, e.g. inductive or capacitive transmission systems specially adapted for specific purposes for data transfer in combination with power transfer
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q9/00Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/80Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W52/00Power management, e.g. TPC [Transmission Power Control], power saving or power classes
    • H04W52/04TPC
    • H04W52/30TPC using constraints in the total amount of available transmission power
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/18Rotary transformers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q2209/00Arrangements in telecontrol or telemetry systems
    • H04Q2209/40Arrangements in telecontrol or telemetry systems using a wireless architecture

Definitions

  • Underwater vehicles can collect large amounts of data during the time they are deployed. Downloading this data typically requires plugging in an external connector or the data recorder has to be removed and the data downloaded elsewhere. Either approach can take a long time and negatively impacts the available operational time. Further, wet mate underwater connectors are expensive and prone to failure.
  • ROV remotely operated vehicle
  • AUV autonomously operated vehicle
  • AUV is battery powered and spending a long period of time downloading data has an impact on its operational time.
  • FIG. 1 is a block diagram of an exemplary connector
  • FIG. 2 is a block diagram of an exemplary system
  • FIG. 3 is a block diagram of a first exemplary slip ring system
  • FIG. 4 is a block diagram of a second exemplary slip ring system.
  • pinless connector 1 for subsea data communications comprises contactless connectivity data transmitter coupler 10 and contactless connectivity data receiver coupler 20 which can allow for rapid collection and/or download data from subsea vehicles or sensors without having to plug in an external connector or physically remove the data recorder from the unit.
  • Contactless connectivity data transmitter coupler 10 typically comprises first environmentally sealed housing 11 which has no exposed metal.
  • First solid state contactless connectivity data transmitter 14 which may be a transceiver, is typically at least partially disposed within first environmentally sealed housing 11 .
  • first solid state contactless connectivity data transmitter 14 is configured to be operative at a low power level, e.g. less than or around 50 milliwatts, at an extremely high data transfer rate.
  • Contactless connectivity data receiver coupler 20 typically comprises second environmentally sealed housing 21 which has no exposed metal.
  • First solid state contactless connectivity data receiver 24 which may be a transceiver, is disposed at least partially within second environmentally sealed housing 21 and is typically configured to be operative at the low power level and at the extremely high data transfer rate when first solid state contactless connectivity data transmitter 24 is disposed proximate first environmentally sealed housing 11 , typically at a distance of no more than around 1 meter from first solid state contactless connectivity data transmitter 14 .
  • first environmentally sealed housing 11 and second environmentally sealed housing 21 are in contact, although first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 need not be.
  • First environmentally sealed housing 11 and second environmentally sealed housing 21 are configured for use subsea, which can include being configured for use at depths of up to around 12000 feet or at full ocean depth, and each typically comprises a material suitable for use subsea, e.g. first environmentally sealed housing 11 comprises a first material and second environmentally sealed housing 21 comprises a second material which may be the same as the first material.
  • the first and second materials suitable for use subsea may comprise a plastic, rubber, ceramic, glass, or the like, or a combination thereof.
  • first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 are adapted to exchange data using a point to point data communications pathway. Keyssa, Inc. of Campbell, Calif. makes exemplary solid state contactless connectivity data transmitters and solid state contactless connectivity data receivers. In most configurations, first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 are adapted to exchange data without requiring critical alignment of first solid state contactless connectivity data transmitter 14 with the first solid state contactless connectivity data receiver 24 .
  • the extremely high data transfer rate may be around 5 Gbits/second.
  • first environmentally sealed housing 11 and second environmentally sealed housing 21 are configured to mate cooperatively but do not have to mate at all, i.e., in various embodiments first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 are operative to transfer data without being in physical contact with each other. However, in other contemplated embodiments first environmentally sealed housing 11 and second environmentally sealed housing 21 are configured to allow the first solid state contactless connectivity data transmitter 14 and the first solid state contactless connectivity data receiver 24 to come into physical contact with each other.
  • first solid state contactless connectivity data transmitter 14 may comprise a plurality of first solid state contactless connectivity data transmitters 14 a , 14 b and/or first solid state contactless connectivity receiver 24 may comprise a plurality of first solid state contactless connectivity receivers 24 a , 24 b .
  • the plurality of first solid state contactless connectivity receivers 24 a , 24 b are operatively coupled to corresponding first solid state contactless connectivity data transmitters 14 a , 14 b of the plurality of first solid state contactless connectivity data transmitters and do not required critical alignment between the plurality of first solid state contactless connectivity data transmitters 14 a , 14 b and the first solid state contactless connectivity receivers 24 a , 24 b .
  • Use of a plurality of first solid state contactless connectivity data transmitters 14 a , 14 b and a plurality of first solid state contactless connectivity receivers 24 a , 24 b can allow data to be downloaded quicker by using multiple transmit/receive devices at the same time, either independently or cooperatively.
  • a subsea system comprises first subsea device 100 and second subsea device 200 .
  • These devices can include structures such as blowout preventers, manifolds, Christmas trees, remotely operated vehicles, autonomously operated vehicles, or the like, or a combination thereof.
  • Current subsea connectors are expensive due to the high tolerance required to ensure a watertight seal and are also the primary source of equipment failure due to water intrusion, misalignment, and the like.
  • First subsea device 100 comprises one or more first data collectors 12 and contactless connectivity data transmitter coupler 10 , which is as described above.
  • Second subsea device 200 comprises contactless connectivity data receiver coupler 20 which is as described above and which may be operatively in communication with second data collector 22 .
  • a data collector may comprise a sensor, a data logger, other electrical and/or optic devices, or the like, or a combination thereof.
  • first electromagnetic inductive signal transmitter 15 which may be a resonant electromagnetic inductive signal transmitter, may be disposed at least partially within contactless connectivity data transmitter coupler 10 and a complimentary first electromagnetic inductive signal receiver 25 , which may be a resonant electromagnetic inductive signal receiver, may be disposed at least partially within contactless connectivity data receiver coupler 20 .
  • First electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 are typically operative to unidirectionally or bidirectionally transmit a signal such as a power signal when contactless connectivity data transmitter coupler 10 is disposed proximate contactless connectivity data receiver coupler 20 . It will be understood by one or ordinary skill in electromechanical arts that bidirectional transmission requires first electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 to effectively be electromagnetic inductive signal transceivers.
  • current subsea fiber optic connectors are very expensive due to the high tolerance required to ensure alignment of the fibers. Alignment of fibers is critical and any misalignment can cause failure or significantly lower the operating capacity of the connector. These connectors have a limited number of mate and de-mate cycles.
  • current cables used in subsea applications can be molded or pressure balanced oil filled (PBOF). Making each cable can be time consuming and expensive to ensure there is no water intrusion when submerged. Cables can deteriorate due to age, exceeding the bend radius, etc. causing equipment failures and requiring replacement which can be costly.
  • the subsea system may comprise one or more physical data pathways 30 which are operatively disposed intermediate first solid state data transmitter 14 and first solid state data receiver 24 where the one or more physical data pathways 30 are configured to provide a data communication path between first solid state data transmitter 14 and first solid state contactless connectivity receiver 24 at the extremely high data rate at a distance of no more than around one meter subsea.
  • Each physical data pathway 30 may comprise a subsea fiber optic pathway, a subsea copper pathway, a plastic cable configured to act as a wave guide for a high frequency radio frequency signal, or the like, or a combination thereof.
  • cable 30 including plastic cable 30 , acts as a wave guide for the high frequency RF signals being transmitted and may only need to be jacketed to prevent the RF signal from leaking off or being interfered with by the environment.
  • plastic cable 30 may be used with one or more plastic connectors to provide a low cost method for providing high speed data transmission from point to point.
  • Plastic cable 30 may also be used to replace the fiber optic cable used in umbilicals/tethers on subsea vehicles. If a plastic cable is used, it typically comprises a jacket configured to prevent a radio frequency data signal from leaking off or being interfered with by the subsea environment.
  • physical data pathway 30 is configured to provide a data communication path between first solid state data transmitter 14 a , 14 b and first solid state contactless connectivity receiver 24 a , 24 b without requiring physical contact between physical data pathway 30 and at least one of first solid state data transmitter 14 a , 14 b and first solid state contactless connectivity receiver 24 a , 24 b .
  • first solid state data transmitter 14 a , 14 b may be one or more first solid state data transmitters 14 and first solid state contactless connectivity receiver 24 a , 24 b may be one or more first solid state contactless connectivity receivers 24 as described herein.
  • fiber optic connectors may be replaced with similar connectors having the same advantages as copper based signal connector. These can further operate to eliminate fiber optic connections and loss issues. Additionally, 100% plastic wet cabling and connectors may be for communications, e.g. plastic core cable used as waveguide to carry signal. Use of this technology and the connectors can allow use of extremely fast data ports and provide for rapid downloading of data to or from AUVs and remote sensors.
  • slip ring system 300 comprises one or more first solid state contactless connectivity transmitters 314 mounted to or on one or more rotatable rings 322 and one or more non-contact stationary sensors, e.g. first solid state contactless connectivity receivers 324 .
  • Slip rings which are widely used in numerous applications winches, cable reels, alternators, and the like, are an electromechanical device that allows the transmission of power and electrical signals from a stationary structure to which a stationary non-contact sensor may be fixed, to a rotating structure.
  • a slip ring typically consists of a stationary contact point that rubs against the outside diameter of a rotating metal ring. Also known as rotary joints, slip rings are used in any electromechanical system that needs to rotate while transmitting power or signals.
  • fiber-optic slip rings may be replaced with slip ring 300 which can provide a non-contact method to transmit data between stationary part 310 and moving part 320 .
  • slip ring 300 which can provide a non-contact method to transmit data between stationary part 310 and moving part 320 .
  • slip ring 322 is fabricated without any contact parts to fail or wear out as well as the ability to rapidly transfer gigabyte amounts of data from an AUV or remote sensor in just seconds.
  • Each rotatable ring 320 typically comprises one or more sensor triggers 312 and first solid state contactless connectivity transmitters 314 , which can be transceivers, operatively coupled to one or more sensor triggers 312 which are operatively in communication with one or more first electric circuits 352 , where first solid state contactless connectivity transmitters 314 are configured to be operative at an extremely high data transfer rate.
  • Each non-contact stationary sensor can comprise one or more first solid state contactless connectivity receivers 324 which are typically responsive to one or more sensor triggers 312 and disposed at a predetermined position proximate an outside diameter of rotatable ring 320 .
  • a non-contact stationary sensor comprises one or more first solid state contactless connectivity receivers 324 configured to exchange data, either uni- or bidirectionally, with one or more first solid state contactless connectivity transmitters 314 at a low power level, typically less than or around 50 milliwatts, at the extremely high data transfer rate when disposed proximate to first solid state contactless connectivity transmitter 314 without the first solid state contactless connectivity transmitter having to physically contact the first solid state contactless connectivity receiver.
  • a plurality of first solid state contactless connectivity transmitters 314 may be disposed about shaft 320 and associated with one or more stationary mounted first solid state contactless connectivity receivers 324 and with one or more second electric circuits 350 .
  • data may be obtained from one or more subsea data collector by disposing first subsea device 100 and second subsea device 200 subsea, where each is as described above.
  • First subsea device 100 and second subsea device 200 are maneuvered into a position closely proximate each other subsea and contactless connectivity data transmitter coupler 10 positioned proximate contactless connectivity data receiver coupler 20 at a separation distance of not more than around one meter subsea.
  • first environmentally sealed housing 11 may be selectively and cooperatively mated with second environmentally sealed housing 21 , but need not be.
  • first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 24 may be placed into physical contact.
  • first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 14 are used to communicate data at the extremely high data transfer rate, such as by using a point to point data communication pathway which can include a physical pathway such as physical data pathway 30 .
  • first solid state contactless connectivity data transmitter 14 may comprise a plurality of first solid state contactless connectivity data transmitters 14 a , 14 b ( FIG. 2 ) and first solid state contactless connectivity receiver may comprise a plurality of solid state contactless connectivity receivers 24 a , 24 b ( FIG. 2 ).
  • first solid state contactless connectivity receivers 24 a , 24 b may be operatively coupled to corresponding ones of the plurality of first solid state contactless connectivity data transmitters 14 a , 14 b .
  • the plurality of first solid state contactless connectivity data transmitters 14 a , 14 b and the plurality of first solid state contactless connectivity receivers 24 a , 24 b may be used to unidirectionally or bidirectionally exchange data, whether synchronously or concurrently or independently, without a need for critically aligning the plurality of first solid state contactless connectivity data transmitters 14 a , 14 b and the plurality of first solid state contactless connectivity receivers 24 a , 24 b .
  • Data communication may comprise using an industry standard data exchange protocol such as at an extremely high frequency data rate of around 5 Gbits/second.
  • first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 24 are configured to connect automatically when they are in close proximity to one another and to and disconnect when the separation distance exceeds a maximum separation distance, e.g. more than around one meter.
  • first electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 are present, a signal such as a power signal may be exchanged between first electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 , either uni- or bi-directionally, when contactless connectivity data transmitter coupler 10 is disposed proximate contactless connectivity data receiver coupler 20 at a separation distance of not more than around one meter subsea.
  • a signal may be transmitted from a relatively stationary device, e.g. housing 310 , to a rotating ring such as slip ring 320 , by disposing a rotatable ring, e.g. one or more first solid state contactless connectivity transmitters 314 , on rotatable member 320 such that rotation of rotatable member 320 creates a corresponding rotation of first solid state contactless connectivity transmitters 324 operatively coupled to one or more sensor triggers 312 and operative at an extremely high data transfer rate.
  • Sensor trigger 312 is as described herein and comprises one or more first solid state contactless connectivity transmitters 324 at a predetermined relatively stationary position proximate an outside diameter of rotatable shaft 320 .
  • First solid state contactless connectivity transmitter 314 and first solid state contactless connectivity receiver 324 are used to transmit a signal such as a data signal between the non-contact sensor and rotatable ring using a point-to-point connection at the extremely high data transfer rate, e.g. around 5 GBits per second, without first solid state contactless connectivity transmitter 314 having to physically contact first solid state contactless connectivity receiver 324 .
  • Transmission of the signal may comprise using an industry standard data exchange protocol.
  • first solid state contactless connectivity transmitter 314 and first solid state contactless connectivity receiver 324 connect and disconnect automatically when they are in close proximity to one another.

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Optics & Photonics (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

A pinless connector for subsea data communications comprises contactless connectivity data transmitter coupler, comprising one or more first solid state contactless connectivity data transmitters, and contactless connectivity data receiver coupler, comprising one or more first solid state contactless connectivity data receivers, which can allow for rapid collection and/or download data from subsea vehicles or sensors without having to plug in an external connector or physically remove the data recorder from the unit. Typically, these are operative at a low power level, e.g. less than or around 50 milliwatts, at an extremely high data transfer rate or around 5 GBits/second. The connectors may be incorporated into a subsea system comprising two subsea devices. A slip ring system may similarly comprise one or more first solid state contactless connectivity data transmitters and one or more first solid state contactless connectivity data receivers.

Description

RELATIONSHIP TO PRIOR APPLICATIONS
This application claims the benefit of U.S. Provisional Application 62/266,267 filed on Dec. 11, 2016.
BACKGROUND
Underwater vehicles can collect large amounts of data during the time they are deployed. Downloading this data typically requires plugging in an external connector or the data recorder has to be removed and the data downloaded elsewhere. Either approach can take a long time and negatively impacts the available operational time. Further, wet mate underwater connectors are expensive and prone to failure.
Moreover, underwater sensors that are not connected to a surface recorder or collector need to have their data downloaded. A remotely operated vehicle (ROV) or autonomously operated vehicle (AUV) can be used, but depending on the volume of data to be downloaded, it may take an inordinate amount of time. While a ROV is not powered limited, the AUV is battery powered and spending a long period of time downloading data has an impact on its operational time.
FIGURES
The various drawings supplied herein describe and are representative of exemplary embodiments of the invention and are described as follows:
FIG. 1 is a block diagram of an exemplary connector;
FIG. 2 is a block diagram of an exemplary system;
FIG. 3 is a block diagram of a first exemplary slip ring system; and
FIG. 4 is a block diagram of a second exemplary slip ring system.
BRIEF DESCRIPTION OF EMBODIMENTS
Referring now to FIG. 1, in a first embodiment pinless connector 1 for subsea data communications comprises contactless connectivity data transmitter coupler 10 and contactless connectivity data receiver coupler 20 which can allow for rapid collection and/or download data from subsea vehicles or sensors without having to plug in an external connector or physically remove the data recorder from the unit.
Contactless connectivity data transmitter coupler 10 typically comprises first environmentally sealed housing 11 which has no exposed metal. First solid state contactless connectivity data transmitter 14, which may be a transceiver, is typically at least partially disposed within first environmentally sealed housing 11. Typically, first solid state contactless connectivity data transmitter 14 is configured to be operative at a low power level, e.g. less than or around 50 milliwatts, at an extremely high data transfer rate.
Contactless connectivity data receiver coupler 20 typically comprises second environmentally sealed housing 21 which has no exposed metal. First solid state contactless connectivity data receiver 24, which may be a transceiver, is disposed at least partially within second environmentally sealed housing 21 and is typically configured to be operative at the low power level and at the extremely high data transfer rate when first solid state contactless connectivity data transmitter 24 is disposed proximate first environmentally sealed housing 11, typically at a distance of no more than around 1 meter from first solid state contactless connectivity data transmitter 14. Typically, however, first environmentally sealed housing 11 and second environmentally sealed housing 21 are in contact, although first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 need not be.
First environmentally sealed housing 11 and second environmentally sealed housing 21 are configured for use subsea, which can include being configured for use at depths of up to around 12000 feet or at full ocean depth, and each typically comprises a material suitable for use subsea, e.g. first environmentally sealed housing 11 comprises a first material and second environmentally sealed housing 21 comprises a second material which may be the same as the first material. The first and second materials suitable for use subsea may comprise a plastic, rubber, ceramic, glass, or the like, or a combination thereof.
In certain embodiments, first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 are adapted to exchange data using a point to point data communications pathway. Keyssa, Inc. of Campbell, Calif. makes exemplary solid state contactless connectivity data transmitters and solid state contactless connectivity data receivers. In most configurations, first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 are adapted to exchange data without requiring critical alignment of first solid state contactless connectivity data transmitter 14 with the first solid state contactless connectivity data receiver 24.
As used herein, the extremely high data transfer rate may be around 5 Gbits/second.
In certain embodiments, first environmentally sealed housing 11 and second environmentally sealed housing 21 are configured to mate cooperatively but do not have to mate at all, i.e., in various embodiments first solid state contactless connectivity data transmitter 14 and first solid state contactless connectivity data receiver 24 are operative to transfer data without being in physical contact with each other. However, in other contemplated embodiments first environmentally sealed housing 11 and second environmentally sealed housing 21 are configured to allow the first solid state contactless connectivity data transmitter 14 and the first solid state contactless connectivity data receiver 24 to come into physical contact with each other.
Referring additionally to FIG. 2, in certain embodiments, first solid state contactless connectivity data transmitter 14 may comprise a plurality of first solid state contactless connectivity data transmitters 14 a,14 b and/or first solid state contactless connectivity receiver 24 may comprise a plurality of first solid state contactless connectivity receivers 24 a,24 b. Typically, the plurality of first solid state contactless connectivity receivers 24 a,24 b are operatively coupled to corresponding first solid state contactless connectivity data transmitters 14 a,14 b of the plurality of first solid state contactless connectivity data transmitters and do not required critical alignment between the plurality of first solid state contactless connectivity data transmitters 14 a,14 b and the first solid state contactless connectivity receivers 24 a,24 b. Use of a plurality of first solid state contactless connectivity data transmitters 14 a,14 b and a plurality of first solid state contactless connectivity receivers 24 a,24 b can allow data to be downloaded quicker by using multiple transmit/receive devices at the same time, either independently or cooperatively.
Referring still to FIG. 2, in a further embodiment a subsea system comprises first subsea device 100 and second subsea device 200. These devices can include structures such as blowout preventers, manifolds, Christmas trees, remotely operated vehicles, autonomously operated vehicles, or the like, or a combination thereof. Current subsea connectors are expensive due to the high tolerance required to ensure a watertight seal and are also the primary source of equipment failure due to water intrusion, misalignment, and the like.
First subsea device 100 comprises one or more first data collectors 12 and contactless connectivity data transmitter coupler 10, which is as described above.
Second subsea device 200 comprises contactless connectivity data receiver coupler 20 which is as described above and which may be operatively in communication with second data collector 22. As used herein, a data collector may comprise a sensor, a data logger, other electrical and/or optic devices, or the like, or a combination thereof.
In certain embodiments, first electromagnetic inductive signal transmitter 15, which may be a resonant electromagnetic inductive signal transmitter, may be disposed at least partially within contactless connectivity data transmitter coupler 10 and a complimentary first electromagnetic inductive signal receiver 25, which may be a resonant electromagnetic inductive signal receiver, may be disposed at least partially within contactless connectivity data receiver coupler 20. First electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 are typically operative to unidirectionally or bidirectionally transmit a signal such as a power signal when contactless connectivity data transmitter coupler 10 is disposed proximate contactless connectivity data receiver coupler 20. It will be understood by one or ordinary skill in electromechanical arts that bidirectional transmission requires first electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 to effectively be electromagnetic inductive signal transceivers.
Referring still to FIG. 2, current subsea fiber optic connectors are very expensive due to the high tolerance required to ensure alignment of the fibers. Alignment of fibers is critical and any misalignment can cause failure or significantly lower the operating capacity of the connector. These connectors have a limited number of mate and de-mate cycles. In addition, current cables used in subsea applications can be molded or pressure balanced oil filled (PBOF). Making each cable can be time consuming and expensive to ensure there is no water intrusion when submerged. Cables can deteriorate due to age, exceeding the bend radius, etc. causing equipment failures and requiring replacement which can be costly.
In a further embodiment, in addition to first subsea device 100 and second subsea device 200, which are as described above, the subsea system may comprise one or more physical data pathways 30 which are operatively disposed intermediate first solid state data transmitter 14 and first solid state data receiver 24 where the one or more physical data pathways 30 are configured to provide a data communication path between first solid state data transmitter 14 and first solid state contactless connectivity receiver 24 at the extremely high data rate at a distance of no more than around one meter subsea.
Each physical data pathway 30 may comprise a subsea fiber optic pathway, a subsea copper pathway, a plastic cable configured to act as a wave guide for a high frequency radio frequency signal, or the like, or a combination thereof. Typically, cable 30, including plastic cable 30, acts as a wave guide for the high frequency RF signals being transmitted and may only need to be jacketed to prevent the RF signal from leaking off or being interfered with by the environment.
If plastic cable 30 is used to transmit data signals, plastic cable 30 may be used with one or more plastic connectors to provide a low cost method for providing high speed data transmission from point to point. Plastic cable 30 may also be used to replace the fiber optic cable used in umbilicals/tethers on subsea vehicles. If a plastic cable is used, it typically comprises a jacket configured to prevent a radio frequency data signal from leaking off or being interfered with by the subsea environment.
In embodiments, physical data pathway 30 is configured to provide a data communication path between first solid state data transmitter 14 a,14 b and first solid state contactless connectivity receiver 24 a,24 b without requiring physical contact between physical data pathway 30 and at least one of first solid state data transmitter 14 a,14 b and first solid state contactless connectivity receiver 24 a,24 b. It is understood that first solid state data transmitter 14 a,14 b may be one or more first solid state data transmitters 14 and first solid state contactless connectivity receiver 24 a,24 b may be one or more first solid state contactless connectivity receivers 24 as described herein.
In embodiments, fiber optic connectors may be replaced with similar connectors having the same advantages as copper based signal connector. These can further operate to eliminate fiber optic connections and loss issues. Additionally, 100% plastic wet cabling and connectors may be for communications, e.g. plastic core cable used as waveguide to carry signal. Use of this technology and the connectors can allow use of extremely fast data ports and provide for rapid downloading of data to or from AUVs and remote sensors.
Referring now to FIGS. 3 and 4, in a further embodiment slip ring system 300 comprises one or more first solid state contactless connectivity transmitters 314 mounted to or on one or more rotatable rings 322 and one or more non-contact stationary sensors, e.g. first solid state contactless connectivity receivers 324. Slip rings, which are widely used in numerous applications winches, cable reels, alternators, and the like, are an electromechanical device that allows the transmission of power and electrical signals from a stationary structure to which a stationary non-contact sensor may be fixed, to a rotating structure. A slip ring typically consists of a stationary contact point that rubs against the outside diameter of a rotating metal ring. Also known as rotary joints, slip rings are used in any electromechanical system that needs to rotate while transmitting power or signals.
In embodiments fiber-optic slip rings may be replaced with slip ring 300 which can provide a non-contact method to transmit data between stationary part 310 and moving part 320. By not having to use any direct contact method there are no parts to wear out which will greatly improve the reliability and overall performance of the slip ring.
Typically, slip ring 322 is fabricated without any contact parts to fail or wear out as well as the ability to rapidly transfer gigabyte amounts of data from an AUV or remote sensor in just seconds.
Each rotatable ring 320 typically comprises one or more sensor triggers 312 and first solid state contactless connectivity transmitters 314, which can be transceivers, operatively coupled to one or more sensor triggers 312 which are operatively in communication with one or more first electric circuits 352, where first solid state contactless connectivity transmitters 314 are configured to be operative at an extremely high data transfer rate.
Each non-contact stationary sensor can comprise one or more first solid state contactless connectivity receivers 324 which are typically responsive to one or more sensor triggers 312 and disposed at a predetermined position proximate an outside diameter of rotatable ring 320. A non-contact stationary sensor comprises one or more first solid state contactless connectivity receivers 324 configured to exchange data, either uni- or bidirectionally, with one or more first solid state contactless connectivity transmitters 314 at a low power level, typically less than or around 50 milliwatts, at the extremely high data transfer rate when disposed proximate to first solid state contactless connectivity transmitter 314 without the first solid state contactless connectivity transmitter having to physically contact the first solid state contactless connectivity receiver. As illustrated in FIG. 4, a plurality of first solid state contactless connectivity transmitters 314 may be disposed about shaft 320 and associated with one or more stationary mounted first solid state contactless connectivity receivers 324 and with one or more second electric circuits 350.
In the operation of exemplary embodiments, referring generally to FIG. 2, data may be obtained from one or more subsea data collector by disposing first subsea device 100 and second subsea device 200 subsea, where each is as described above. First subsea device 100 and second subsea device 200 are maneuvered into a position closely proximate each other subsea and contactless connectivity data transmitter coupler 10 positioned proximate contactless connectivity data receiver coupler 20 at a separation distance of not more than around one meter subsea. When positioned, first environmentally sealed housing 11 may be selectively and cooperatively mated with second environmentally sealed housing 21, but need not be. Typically, data may be exchanged between first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 24 without requiring physical contact between first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 24. However, in contemplated embodiments first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 24 may be placed into physical contact.
Once positioned, first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 14 are used to communicate data at the extremely high data transfer rate, such as by using a point to point data communication pathway which can include a physical pathway such as physical data pathway 30.
As described above, first solid state contactless connectivity data transmitter 14 may comprise a plurality of first solid state contactless connectivity data transmitters 14 a,14 b (FIG. 2) and first solid state contactless connectivity receiver may comprise a plurality of solid state contactless connectivity receivers 24 a,24 b (FIG. 2). In these embodiments, once positioned the plurality of solid state contactless connectivity receivers 24 a,24 b may be operatively coupled to corresponding ones of the plurality of first solid state contactless connectivity data transmitters 14 a,14 b. The plurality of first solid state contactless connectivity data transmitters 14 a,14 b and the plurality of first solid state contactless connectivity receivers 24 a,24 b may be used to unidirectionally or bidirectionally exchange data, whether synchronously or concurrently or independently, without a need for critically aligning the plurality of first solid state contactless connectivity data transmitters 14 a,14 b and the plurality of first solid state contactless connectivity receivers 24 a,24 b. Data communication may comprise using an industry standard data exchange protocol such as at an extremely high frequency data rate of around 5 Gbits/second.
In certain embodiments, first solid state contactless connectivity transmitter 14 and first solid state contactless connectivity receiver 24 are configured to connect automatically when they are in close proximity to one another and to and disconnect when the separation distance exceeds a maximum separation distance, e.g. more than around one meter.
Where first electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25 are present, a signal such as a power signal may be exchanged between first electromagnetic inductive signal transmitter 15 and first electromagnetic inductive signal receiver 25, either uni- or bi-directionally, when contactless connectivity data transmitter coupler 10 is disposed proximate contactless connectivity data receiver coupler 20 at a separation distance of not more than around one meter subsea.
Referring to FIGS. 3 and 4, a signal may be transmitted from a relatively stationary device, e.g. housing 310, to a rotating ring such as slip ring 320, by disposing a rotatable ring, e.g. one or more first solid state contactless connectivity transmitters 314, on rotatable member 320 such that rotation of rotatable member 320 creates a corresponding rotation of first solid state contactless connectivity transmitters 324 operatively coupled to one or more sensor triggers 312 and operative at an extremely high data transfer rate. Sensor trigger 312 is as described herein and comprises one or more first solid state contactless connectivity transmitters 324 at a predetermined relatively stationary position proximate an outside diameter of rotatable shaft 320. First solid state contactless connectivity transmitter 314 and first solid state contactless connectivity receiver 324 are used to transmit a signal such as a data signal between the non-contact sensor and rotatable ring using a point-to-point connection at the extremely high data transfer rate, e.g. around 5 GBits per second, without first solid state contactless connectivity transmitter 314 having to physically contact first solid state contactless connectivity receiver 324. Transmission of the signal may comprise using an industry standard data exchange protocol.
In embodiments, first solid state contactless connectivity transmitter 314 and first solid state contactless connectivity receiver 324 connect and disconnect automatically when they are in close proximity to one another.
It will be understood that various changes in the details, materials, and arrangements of the parts which have been described and illustrated above in order to explain the nature of this invention may be made by those skilled in the art without departing from the principle and scope of the invention as recited in the appended claims.

Claims (33)

What is claimed is:
1. A pinless connector for subsea data communications, comprising:
a. a contactless connectivity data transmitter coupler, comprising:
i. a first environmentally sealed housing with no exposed metal, the first environmentally sealed housing comprising a first material suitable for use subsea; and
ii. a first solid state contactless connectivity data transmitter at least partially disposed within the first environmentally sealed housing, the first solid state contactless connectivity data transmitter configured to be operative at a low power level of less than around 50 milliwatts at an extremely high data transfer rate of at least around 5 Gbits/second; and
b. a contactless connectivity data receiver coupler, comprising:
i. a second environmentally sealed housing with no exposed metal, the second environmentally sealed housing comprising a second material suitable for use subsea; and
ii. a first solid state contactless connectivity data receiver disposed at least partially within the second environmentally sealed housing, the first solid state contactless connectivity data receiver configured to be operative at the low power level and at the extremely high data transfer rate when the first solid state contactless connectivity data transmitter is disposed proximate the first housing disposed at a distance of no more than around 1 meter from the first solid state contactless connectivity data transmitter.
2. The pinless connector for subsea data communications of claim 1, wherein the first material suitable for use subsea and/or the second material suitable for use subsea comprises a plastic.
3. The pinless connector for subsea data communications of claim 1, wherein the first environmentally sealed housing and the second environmentally sealed housing are configured for use subsea at depths of up to around 12000 feet.
4. The pinless connector for subsea data communications of claim 1, wherein the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver are adapted to exchange data using a point to point data communications pathway.
5. The pinless connector for subsea data communications of claim 1, wherein the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver are adapted to exchange data without requiring critical alignment of the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver.
6. The pinless connector for subsea data communications of claim 1, wherein:
a. the first solid state contactless connectivity data transmitter comprises a first transceiver; and
b. the first solid state contactless connectivity data receiver comprises a second transceiver.
7. The pinless connector for subsea data communications of claim 1, wherein the first environmentally sealed housing and the second environmentally sealed housing are configured to mate cooperatively.
8. The pinless connector for subsea data communications of claim 1, wherein the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver are operative to transfer data without being in physical contact with each other.
9. The pinless connector for subsea data communications of claim 1, wherein the first environmentally sealed housing and the second environmentally sealed housing are configured to allow the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver to come into physical contact with each other.
10. A subsea system, comprising:
a. a first subsea device comprising:
i. a first data collector; and
ii. a contactless connectivity data transmitter coupler, comprising:
1. a first environmentally sealed housing with no exposed metal, the first environmentally sealed housing comprising a first material suitable for use subsea; and
2. a plurality of first solid state contactless connectivity data transmitters at least partially disposed within the first environmentally sealed housing, each first solid state contactless connectivity data transmitter configured to be operative at a low power level of less than around 50 milliwatts and at an extremely high data transfer rate of at least around 5 Gbits/second; and
b. a second subsea device, comprising a contactless connectivity data receiver coupler, the contactless connectivity data receiver coupler comprising:
i. a second environmentally sealed housing with no exposed metal, the first environmentally sealed housing comprising a second material suitable for use subsea; and
ii. a plurality of first solid state contactless connectivity data receivers disposed at least partially within the second environmentally sealed housing, each first solid state contactless connectivity data receiver operatively coupled to a corresponding first solid state contactless connectivity data transmitter of the the plurality of first solid state contactless connectivity data transmitters without requiring critical alignment between the plurality of first solid state contactless connectivity data transmitters and the first solid state contactless connectivity receivers, each first solid state contactless connectivity data receiver configured to be operative at the low power level and at the extremely high data transfer rate when its corresponding first solid state contactless connectivity data transmitter is disposed at a distance of no more than one meter from that first solid state contactless connectivity data transmitter.
11. The subsea system of claim 10, wherein the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver are operative to exchange data without requiring physical contact between the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver.
12. The subsea system of claim 10, wherein each of the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver comprises a transceiver.
13. The subsea system of claim 10, wherein the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver are adapted to exchange data without requiring critical alignment of the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver.
14. The subsea system of claim 10, wherein the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver are adapted to exchange data when physical contact exists between the first environmentally sealed housing and the second environmentally sealed housing.
15. The subsea system of claim 10, wherein the first environmentally sealed housing and the second environmentally sealed housing each comprises a plastic.
16. The subsea system of claim 10, wherein the first environmentally sealed housing and the second environmentally sealed housing are configured for use subsea at depths of up to around 12000 feet.
17. The subsea system of claim 10, wherein the first environmentally sealed housing is configured to cooperatively mate with the second environmentally sealed housing.
18. The subsea system of claim 10, wherein the extremely high data transfer rate is around 5 Gbits per second.
19. The subsea system of claim 10, wherein the low power level comprises a power level of less than or around 50 milliwatts.
20. The subsea system of claim 10, further comprising:
a. a first electromagnetic inductive signal transmitter disposed within the contactless connectivity data transmitter coupler; and
b. a first electromagnetic inductive signal receiver disposed within the contactless connectivity data receiver coupler.
21. The subsea system of claim 20, wherein the signal comprises a power signal.
22. The subsea system of claim 20, wherein:
a. the first electromagnetic inductive signal transmitter comprises a first resonant electromagnetic inductive signal transmitter; and
b. the first electromagnetic inductive signal receiver comprises a first resonant electromagnetic inductive signal receiver.
23. The subsea system of claim 10, further comprising a physical data pathway comprising a plastic cable, the plastic cable comprising a jacket configured to prevent a radio frequency data signal from leaking off or being interfered with by the subsea environment, the physical data pathway operatively disposed intermediate the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity data receiver and configured to provide a data communication path between the first solid state data transmitter and the first solid state contactless connectivity receiver at the extremely high data rate.
24. The subsea system of claim 23, wherein the physical data pathway comprises a subsea fiber optic pathway.
25. The subsea system of claim 23, wherein the physical data pathway comprises a subsea copper pathway.
26. The subsea system of claim 23, wherein the plastic cable is configured to act as a wave guide for a high frequency radio frequency signal.
27. The subsea system of claim 23, wherein the physical data pathway is configured to provide a data communication path between the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity receiver without requiring physical contact between the physical data pathway and at least one of the first solid state contactless connectivity data transmitter and the first solid state contactless connectivity receiver.
28. A method of obtaining data from a subsea data collector, comprising:
a. disposing a first subsea device subsea, the first subsea device comprising:
iii. a first data collector; and
iv. a contactless connectivity data transmitter coupler, comprising:
1. a first environmentally sealed housing with no exposed metal;
2. a plurality of first solid state contactless connectivity data transmitters, each first solid state contactless connectivity data transmitter at least partially disposed within the first environmentally sealed housing and operatively in communication with the first data collector, each first solid state contactless connectivity data transmitter configured to be operative at a low power level of less than around 50 milliwatts using an extremely high frequency data transfer rate of at least around 5 Gbits/second;
b. disposing a second subsea device subsea, the second subsea device comprising:
v. a second data collector; and
vi. a contactless connectivity data receiver coupler, comprising:
1. a second environmentally sealed housing with no exposed metal; and
2. a plurality of first solid state contactless connectivity data receivers disposed at least partially within the second environmentally sealed housing and operatively coupled to corresponding ones of the plurality of first solid state contactless connectivity data transmitters, each first solid state contactless connectivity data receiver configured to be operative at the low power level using the extremely high data transfer rate when disposed proximate to the contactless connectivity data transmitter coupler at a distance of no more than around one meter;
c. positioning at least one of the first subsea device and the second subsea device into a position closely proximate each other subsea;
d. positioning the contactless connectivity data transmitter coupler proximate the contactless connectivity data receiver coupler at a separation distance of not more than around one meter sub sea; and
e. using the first solid state contactless connectivity transmitter and the first solid state contactless connectivity receiver to communicate and exchange data at the extremely high data transfer rate using a point to point data communication pathway without a need for critically aligning the plurality of first solid state contactless connectivity data transmitters and the plurality of first solid state contactless connectivity receivers.
29. The method of obtaining data from a subsea data collector of claim 28, wherein communication of the data at the extremely high data transfer rate comprises using an industry standard data exchange protocol.
30. The method of obtaining data from a subsea data collector of claim 28, wherein the first solid state contactless connectivity transmitter and the first solid state contactless connectivity receiver connect and disconnect automatically when they are in close proximity to one another.
31. The method of obtaining data from a subsea data collector of claim 28, wherein disposing the second subsea device subsea comprises cooperatively mating the first environmentally sealed housing and the second environmentally sealed housing.
32. The method of obtaining data from a subsea data collector of claim 28, wherein data are exchanged between the first solid state contactless connectivity transmitter and the first solid state contactless connectivity receiver without requiring physical contact between the first solid state contactless connectivity transmitter and the first solid state contactless connectivity receiver.
33. The method of obtaining data from a subsea data collector of claim 28, further comprising:
a. disposing a first electromagnetic inductive signal transmitter within the contactless connectivity data transmitter coupler;
b. disposing a first electromagnetic inductive signal receiver within the contactless connectivity data receiver coupler; and
c. exchanging a signal between the first electromagnetic inductive signal transmitter and the first electromagnetic inductive signal receiver when the contactless connectivity data transmitter coupler is disposed proximate the contactless connectivity data receiver coupler.
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