TWM630370U - Automatic processing integration system with graphical modularization function - Google Patents
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Abstract
一種圖形模組化自動加工整合系統，包括一人機介面控制裝置連接一加工機之X軸、Y軸、Z軸移動裝置及一加工頭裝置；該加工頭裝置得驅動所選擇刀具依要求轉速進行加工，該Y軸移動裝置得設一夾具固定管件或桿件進行加工，人機介面控制裝置上預設一以上的加工圖形按鈕於顯示面板中，該加工圖形按鈕可依需求進行增減，使用者進行加工時，可依該加工圖形按鈕配合所選擇刀具的進給速率及所需規格進行加工，該加工圖形按鈕直接連結相對應的加工形狀，只需再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後，即可進行快速加工，達客製化快速加工交付者。 A graphic modularized automatic processing integration system, comprising a man-machine interface control device connected to a X-axis, Y-axis, Z-axis moving device of a processing machine and a processing head device; the processing head device can drive the selected tool to rotate according to the required speed For processing, the Y-axis moving device must be equipped with a fixture to fix the pipe or rod for processing. More than one processing graphic button is preset on the man-machine interface control device in the display panel. The processing graphic button can be increased or decreased as required. When processing, the processing graphic button can be used to match the feed rate and required specifications of the selected tool for processing. The processing graphic button is directly connected to the corresponding processing shape, and it is only necessary to simply input the work origin to the graphic reference point. After the coordinates and the necessary data such as the length, width, depth, quantity, and interval of the graphics, rapid processing can be carried out, reaching the deliverer of customized rapid processing.
Description
本創作係提供一種管、桿件加工機之技術領域，尤指其技術上提供一種圖形模組化自動加工整合系統，其主要先預設一以上的加工圖形按鈕於顯示面板中，加工時得依需求先選擇所需刀具後，按壓加工圖形按鈕，再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後，即可進行快速加工，達客製化快速加工交付者。 The present invention provides the technical field of a pipe and rod processing machine, in particular, it provides a graphic modular automatic processing integration system, which mainly pre-sets one or more processing graphic buttons on the display panel, and then obtains After selecting the required tool according to the needs, press the machining graphics button, and then simply input the coordinates of the work origin to the graphics reference point and the necessary data such as the length, width, depth, quantity, and interval of the graphics. A fast-processing delivery provider.
按，加工依其精密程度有各式各樣，像晶元加工其精密程度需要超高倍顯微鏡才可有辦法進行檢查，因此其加工機數百數千億元的金額仍有可能無法購得，再其現今相當多機械廠普遍使用的CNC綜合切削加工機，其亦可進行一些精密加工，同樣的其設備成本就較一些不需精密加工的加工機高出相當多的金額。由上可知，加工精度需求與其加工機設備金額成同比例增減，因此如果在粗加工的產業，購買精密加工的CNC綜合切削加工機則將是非明智之舉。另一方面，精密加工的CNC綜合切削加工機需要搭配 程式進行加工，加工人員需要先進行程式撰寫教育，並在養成之後，針對其一加工程序撰寫對應的加工程式，再以其加工程式進行加工，因此小匹量、客製化的工件，以其CNC綜合切削加工機加工，其需要寫程式，且加工成本太高、也太費時及太麻煩，需要等待的時間也更長，加工人員也需要進行程式撰寫的教育訓練與加工技能培養，小匹量根本不可能生產，加工費用太高客戶也不願支付，而如果以傳統加工機進行人力加工的話，作業前皆需先丈量尺寸畫線後再進行後續加工，如此不僅辛苦且人力成本也高，加上如果少量多樣的話，做錯的機率也會增加且效率變低，實有改進的必要者。 Press, there are various types of processing according to the degree of precision. For example, the precision of wafer processing requires an ultra-high magnification microscope to be able to inspect it. Therefore, the amount of processing machines worth tens of hundreds of billions of yuan may still not be available. In addition, the CNC comprehensive cutting machine commonly used by many machinery factories can also perform some precision machining. Similarly, the equipment cost is considerably higher than that of some machining machines that do not require precision machining. It can be seen from the above that the demand for machining accuracy increases or decreases in proportion to the amount of machining equipment. Therefore, in the rough machining industry, it would be unwise to purchase a CNC comprehensive machining machine for precision machining. On the other hand, the precision machining CNC comprehensive cutting machine needs to be matched with For program processing, the processing personnel need to be educated in programming first, and after developing, write a corresponding processing program for one of the processing programs, and then process with its processing program, so small and customized workpieces are CNC comprehensive cutting machining requires programming, and the processing cost is too high, time-consuming and troublesome, and the waiting time is longer. The processing personnel also need to carry out programming training and processing skills training. It is impossible to produce in large quantities, and the processing cost is too high, and the customer is unwilling to pay. If the traditional processing machine is used for manual processing, it is necessary to measure the size and draw the line before the subsequent processing, which is not only laborious but also high in labor costs. , and if there is a small amount of variety, the probability of making mistakes will increase and the efficiency will become lower, so there is a need for improvement.
是以，針對上述習知結構所存在之問題點，如何開發一種更具理想實用性之創新結構，實消費者所殷切企盼，亦係相關業者須努力研發突破之目標及方向。 Therefore, in view of the problems existing in the above-mentioned conventional structure, how to develop a more ideal and practical innovative structure, which is eagerly expected by consumers, is also the goal and direction that the relevant industry must strive to develop breakthroughs.
有鑑於此，創作人本於多年從事相關產品之製造開發與設計經驗，針對上述之目標，詳加設計與審慎評估後，終得一確具實用性之本創作。 In view of this, the creator has been engaged in the manufacturing, development and design of related products for many years. In view of the above goals, after detailed design and careful evaluation, he finally got a practical creation.
本創作之主要目的在於提供一種圖形模組化自動加工整合系統，其主要先預設一以上的加工圖形按鈕於顯示面板中，加工時得依需求先選擇所需刀具後，按壓加工圖形按鈕，再簡單輸入工作原點至圖形基準點座標及 圖形長、寬、深、數量、間隔等必要數據後，即可進行快速加工，達客製化快速加工交付者。 The main purpose of this creation is to provide a graphics modular automatic processing integration system, which mainly presets more than one processing graphics button on the display panel. Then simply input the work origin to the graphics reference point coordinates and After the necessary data such as the length, width, depth, quantity, and interval of the graphics are obtained, rapid processing can be performed, reaching the deliverer of customized rapid processing.
為達上述目的，本創作提供一種圖形模組化自動加工整合系統，係包含有：一人機介面控制裝置連接加工機台上設置之一以上的X軸移動裝置、一以上的Y軸移動裝置、一Z軸移動裝置及一加工頭裝置，前述加工頭裝置得供裝卸及帶動一刀具依要求速度轉動進行加工，前述Y軸移動裝置上得設有一夾具用以固定管或桿狀工件，人機介面控制裝置上得設一顯示面板，前述顯示面板上得預設一以上的加工圖形按鈕，且得以換頁以顯示更多加工圖形按鈕，前述加工圖形按鈕並可依需求進行增減，加工圖形按鈕於實際加工過程亦可累加兩種以上的加工圖形按鈕進行加工，加工圖形按鈕直接連結相應的加工形狀，如此加工時只需先選擇所需刀具然後按壓其一加工圖形按鈕，再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後，即可進行快速加工，免除撰寫加工程式的繁瑣與複雜，不僅適用於小匹量製作更可達客製化快速加工交付者。 In order to achieve the above-mentioned purpose, this creation provides a graphics modularized automatic processing integration system, which includes: a one-man-machine interface control device is connected to one or more X-axis moving devices, one or more Y-axis moving devices, A Z-axis moving device and a processing head device. The processing head device can be used for loading and unloading and driving a tool to rotate at the required speed for processing. The Y-axis moving device must be provided with a fixture to fix the pipe or rod-shaped workpiece. A display panel shall be set on the interface control device, and more than one processing graphic button shall be preset on the aforementioned display panel, and pages can be changed to display more processing graphic buttons. The aforementioned processing graphic buttons can be increased or decreased as required, and the processing graphic buttons In the actual machining process, two or more machining graphics buttons can be accumulated for processing. The machining graphics buttons are directly connected to the corresponding machining shapes. In this way, when machining, you only need to select the desired tool, press one of the machining graphics buttons, and then simply input the work source. After the point to the graphic reference point coordinates and the necessary data such as the length, width, depth, quantity, and interval of the graphic, rapid processing can be performed, eliminating the tedious and complicated writing of processing programs. It is not only suitable for small-scale production, but also can be customized. Fast processing deliverer.
有關本創作所採用之技術、手段及其功效，茲舉一較佳實施例並配合圖式詳細說明於後，相信本創作上述之目的、構造及特徵，當可由之得一深入而具體的瞭解。 Regarding the techniques, means and effects used in this creation, a preferred embodiment is given and explained in detail in conjunction with the drawings. It is believed that the above-mentioned purpose, structure and characteristics of this creation can be used to gain an in-depth and specific understanding. .
10:機台 10: Machine
20:人機介面控制裝置 20: Human-machine interface control device
21:顯示面板 21: Display panel
22:加工圖形按鈕 22: Processing graphics button
221:圓孔 221: round hole
222:長方孔 222: Rectangular hole
223:橢圓孔 223: Oval hole
224:凸肚型孔 224: Convex belly hole
225:四方帶R角孔 225: Square with R corner hole
226:子彈型孔 226: bullet hole
23:必要加工數據 23: Necessary processing data
24:圖形基準點 24: Graphic reference point
25:工作原點 25: Working origin
30:X軸移動裝置 30: X-axis moving device
40:Y軸移動裝置 40: Y-axis moving device
41:夾具 41: Fixtures
50:Z軸移動裝置 50: Z-axis moving device
60:加工頭裝置 60: Processing head device
70:刀具 70: Knives
80:工件 80: Workpiece
90:工作原點歸零開始 90: The work origin is reset to zero
91:將工件放至夾具原點位置夾緊 91: Put the workpiece at the origin of the fixture and clamp it
92:啟動刀具旋轉 92: Start tool rotation
93:刀具與工件右側接觸X軸按鈕壓教導歸零 93: The tool is in contact with the right side of the workpiece and the X-axis button is pressed to teach and reset to zero
94:刀具與工件後側接觸Y軸按鈕壓教導歸零 94: The tool is in contact with the back side of the workpiece, and the Y-axis button is pressed to teach and reset to zero.
95:刀具與工件上側接觸Z軸按鈕壓教導歸零 95: The tool is in contact with the upper side of the workpiece, and the Z-axis button is pressed to teach and reset to zero
96:刀具X軸移至(加刀具半徑距離)X軸按鈕壓教導歸零 96: The tool X axis moves to (add tool radius distance) X axis button press to teach zero
97:刀具Y軸移至(加刀具半徑距離)Y軸按鈕壓教導歸零 97: Move the tool Y axis to (add tool radius distance) Y axis button press to teach to zero
98:更換工件或刀具時Z軸重新校正原點歸零X及Y軸不變 98: When the workpiece or tool is replaced, the Z axis re-calibrates the origin, and the X and Y axes remain unchanged.
99:原點歸零結束 99: end of zero return
a:工作開始 a: work starts
b:輸入速度與刀具直徑 b: Input speed and tool diameter
c:選擇加工圖形按鈕 c: Select the processing graphics button
d:輸入基準點位置數據及必要加工數據 d: Input the reference point position data and the necessary processing data
e:重覆相同加工則需要X或Y方向數量及間隔數據 e: The number of X or Y directions and interval data are required to repeat the same processing
f:輸入結束 f: end of input
g:進行實際加工動作 g: Carry out the actual machining action
h:結束 h: end
X:X軸 X: X axis
Y:Y軸 Y: Y axis
Z:Z軸 Z: Z axis
〔第1圖〕係為本創作其一實施例之左側方向立體示意圖。 [Fig. 1] is a three-dimensional schematic view of the left direction of an embodiment of the present invention.
〔第2圖〕係為本創作其一實施例之俯視方向平面示意圖。 [Fig. 2] is a schematic plan view in the top view direction of an embodiment of the present invention.
〔第3圖〕係為本創作其一實施例之右側方向立體示意圖。 [FIG. 3] is a three-dimensional schematic diagram of the right direction of an embodiment of the present invention.
〔第4圖〕係為本創作其一實施例之人機介面控制裝置平面示意圖。 [Fig. 4] is a schematic plan view of a human-machine interface control device according to an embodiment of the present invention.
〔第5圖〕係為本創作其一實施例之工作原點歸零流程圖。 [Fig. 5] is a flow chart of the work origin zeroing in one embodiment of the present invention.
〔第6圖〕係為本創作其一實施例之加工動作流程圖。 [Fig. 6] is a flow chart of the processing operation of one embodiment of the present invention.
〔第7圖〕係為本創作其一實施例之加工圖形及累加圖形示意圖。 [Fig. 7] is a schematic diagram of the processing graphics and the accumulated graphics according to an embodiment of the present creation.
本創作係提供一種圖形模組化自動加工整合系統之設計者。 This creation department provides a designer of a graphics modularized automatic processing integrated system.
為使 貴審查委員對本創作之目的、特徵及功效能夠有更進一步之瞭解與認識，茲配合實施方式及圖式詳述如後： In order to enable your reviewers to have a further understanding and understanding of the purpose, features and effects of this creation, the detailed description is as follows in conjunction with the implementation methods and drawings:
參閱第1至第7圖所示，本創作提供一種圖形模組化自動加工整合系統，係包含有： Referring to Figures 1 to 7, this creation provides a graphics modularized automatic processing integration system, which includes:
一人機介面控制裝置20連接控制一機台10上設置之一以上的X軸移動裝置30、一以上的Y軸移動裝置40、一Z軸移動裝置50及一加工頭裝置60，前述加工頭裝置60得供裝卸及帶動一刀具70依要求速度轉動進行加工，前述每一
Y軸移動裝置40上得設有一夾具41用以固定管或桿狀工件80；其特徵在於：
The man-machine
前述人機介面控制裝置20上得設一顯示面板21，得預設一個以上的加工圖形按鈕22於前述顯示面板21中，前述顯示面板21得以換頁以顯示更多前述加工圖形按鈕22，前述加工圖形按鈕22並可依需求進行增減，前述加工圖形按鈕22於實際加工過程亦可累加兩種以上的前述加工圖形按鈕22進行加工，前述加工圖形按鈕22直接連結相應的加工形狀，只需對應前述加工圖形按鈕22輸入一組必要加工數據23，包含每一圖形基準點24至一工作原點25數據及每一圖形加工數據，前述工作原點25為前述工件80右後上邊角點，而如果需要重覆相同圖形加工，則只需輸入X或Y方向數量及間隔數據，輸入完成即可進行實際加工動作，免除撰寫加工程式的繁瑣與複雜，不僅適用於小匹量製作更可達客製化快速加工交付者。
A
參閱第1、5圖所示，所述之圖形模組化自動加工整合系統，其中前述工件80固定至前述夾具41之後，需先進行前述工作原點25歸零之動作。其中包括：工作原點歸零開始90，將工件放至夾具原點位置夾緊91，啟動刀具旋轉92，刀具與工件右側接觸X軸按鈕壓教導歸零93，刀具與工件後側接觸Y軸按鈕壓教導歸零94，刀具與工件上側接觸Z軸按鈕壓教導歸零95，刀具X軸移至(加刀具半徑距離)X軸按
鈕壓教導歸零96，刀具Y軸移至(加刀具半徑距離)Y軸按鈕壓教導歸零97，更換工件或刀具時Z軸重新校正原點歸零X及Y軸不變98，原點歸零結束99。
Referring to Figures 1 and 5, in the graphic modular automatic processing integrated system, after the
參閱第4、6圖所示，所述之圖形模組化自動加工整合系統，其中選擇前述加工圖形按鈕22之前，需先輸入速度(mm/sec)與前述刀具70直徑。
Referring to Figures 4 and 6, in the graphics modularized automatic processing integrated system, before selecting the
參閱第7圖所示，所述之圖形模組化自動加工整合系統，其中前述加工圖形按鈕22為圓孔221，前述圖形基準點24在前述圓孔221中心點，前述圓孔221直徑等於前述刀具70直徑，則前述圓孔221前述圖形加工數據包括深度；前述加工圖形按鈕22為圓孔221，直徑大於前述刀具70直徑，則前述圓孔221前述圖形加工數據包括直徑及深度。
Referring to FIG. 7, the graphic modular automatic processing integration system, wherein the processing
參閱第7圖所示，所述之圖形模組化自動加工整合系統，其中前述加工圖形按鈕22為長方孔222，前述圖形基準點24在右側邊中點，前述長方孔222前述圖形加工數據包括長度、寬度及深度。
Referring to FIG. 7, the graphic modular automatic processing integration system, wherein the processing
參閱第7圖所示，所述之圖形模組化自動加工整合系統，其中前述加工圖形按鈕22為橢圓孔223，前述圖形基準點24在右側弧邊中點，前述橢圓孔223前述圖形加工數據包括長度、寬度及深度。
Referring to Fig. 7, the graphic modular automatic processing integration system, wherein the processing
參閱第7圖所示，所述之圖形模組化自動加工整合系統，其中前述加工圖形按鈕22為凸肚型孔224，前述
圖形基準點24在右側弧邊中點，前述凸肚型孔224前述圖形加工數據包括最長長度、最短長度、最寬寬度、最窄寬度及深度。
Referring to FIG. 7, the graphic modularized automatic processing integration system, wherein the processing
參閱第7圖所示，所述之圖形模組化自動加工整合系統，其中前述加工圖形按鈕22為四方帶R角孔225，前述圖形基準點24在右側直角處，前述四方帶R角孔225前述圖形加工數據包括長度、寬度、深度、R角半徑及方向。
Referring to Fig. 7, the graphic modular automatic processing integration system, wherein the processing
參閱第7圖所示，所述之圖形模組化自動加工整合系統，其中前述加工圖形按鈕22為子彈型孔226，前述圖形基準點24在右側直角處，前述子彈型孔226前述圖形加工數據包括長度、寬度、深度及方向。
Referring to FIG. 7, the graphic modular automatic processing integration system, wherein the processing
參閱第6圖所示，其加工動作流程包括：工作開始(a)，輸入速度與刀具直徑(b)，選擇加工圖形按鈕(c)，輸入基準點位置數據及必要加工數據(d)，重覆相同加工則需要X或Y方向數量及間隔數據(e)，輸入結束(f)，進行實際加工動作(g)，結束(h)。 Referring to Figure 6, the machining action flow includes: starting the work (a), inputting the speed and tool diameter (b), selecting the machining graphics button (c), inputting the reference point position data and the necessary machining data (d), repeating Overwriting the same processing requires X or Y direction quantity and interval data (e), input the end (f), carry out the actual processing action (g), and end (h).
由其上述可知，本創作之圖形模組化自動加工整合系統，確為業界首見而符合新型專利之新穎性要件者，而其全面性之創新設計，符合新型專利之進步性要件，而其主要先預設一以上的加工圖形按鈕於控制面板中，可依該加工圖形按鈕配合所選擇刀具的進給速率及所需規格進行加工，該加工圖形按鈕直接連結相對應的加工形狀， 只需按壓加工圖形按鈕，再簡單輸入工作原點至圖形基準點座標及圖形長、寬、深、數量、間隔等必要數據後，即可進行快速加工，達客製化快速加工交付，符合較佳之產業利用性者。 From the above, it can be seen that the graphic modular automatic processing and integration system of this creation is indeed the first in the industry and meets the novelty requirements of the new patent, and its comprehensive innovative design meets the progressive requirements of the new patent. Mainly pre-set more than one processing graphic button in the control panel, and the processing graphic button can be processed according to the feed rate and required specifications of the selected tool. The processing graphic button is directly connected to the corresponding processing shape. Just press the processing graphics button, and then simply input the coordinates of the work origin to the graphics reference point and the necessary data such as the length, width, depth, quantity, and interval of the graphics, and then the rapid processing can be carried out, and the customized rapid processing and delivery can be achieved. Good industrial utilization.
前文係針對本創作之較佳實施例為本創作之技術特徵進行具體之說明；惟，熟悉此項技術之人士當可在不脫離本創作之精神與原則下對本創作進行變更與修改，而該等變更與修改，皆應涵蓋於如下申請專利範圍所界定之範疇中。 The foregoing is a specific description of the technical features of this creation with respect to the preferred embodiments of this creation; however, those who are familiar with this technology can make changes and modifications to this creation without departing from the spirit and principles of this creation. Such changes and modifications shall be covered by the scope defined by the following patent application scope.
綜上所述，本創作係提供一種圖形模組化自動加工整合系統，其確已達到本創作之所有目的，另其組合結構之空間型態未見於同類產品，亦未曾公開於申請前，已符合專利法之規定，爰依法提出申請。 To sum up, this creation provides a graphic modular automatic processing and integration system, which has indeed achieved all the purposes of this creation, and the spatial pattern of its combined structure has not been found in similar products, nor has it been disclosed before the application. In compliance with the provisions of the Patent Law, the application shall be filed in accordance with the law.
10:機台 10: Machine
20:人機介面控制裝置 20: Human-machine interface control device
21:顯示面板 21: Display panel
25:工作原點 25: Working origin
30:X軸移動裝置 30: X-axis moving device
40:Y軸移動裝置 40: Y-axis moving device
41:夾且 41: clip and
50:Z軸移動裝置 50: Z-axis moving device
60:加工頭裝置 60: Processing head device
70:刀具 70: Knives
80:工件 80: Workpiece
X:X軸 X: X axis
Y:Y軸 Y: Y axis
Z:Z軸 Z: Z axis
Claims (9)
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