TWM628295U

TWM628295U - Refrigerated Air Dryer Water Curtain Condensing Cooling Device

Info

Publication number: TWM628295U
Application number: TW111201830U
Authority: TW
Inventors: 張文進; 許辰邦
Original assignee: 聯美智控科技有限公司
Priority date: 2022-02-22
Filing date: 2022-02-22
Publication date: 2022-06-11

Abstract

本創作係揭露一種冷凍式空氣乾燥機水簾式冷凝冷却裝置，包括一機架、一蒸發室、至少一蒸發器、一壓縮機、一冷卻器、至少一風扇、一冷凝器、至少一水簾片、一花灑、一儲液器、及一泵。該機架具有至少一風道。該蒸發室組設於機架。該蒸發器組設於蒸發室內。該壓縮機組設於機架並與蒸發器連通。該冷卻器與該風扇分設於風道兩端。該冷凝器毗鄰風扇配置於風道中並與壓縮機連通。該水簾片組設於風道並配置於冷卻器與冷凝器之間。該花灑對應水簾片上方設置。該儲液器組設於機架。該泵分別與花灑及儲液器連通。藉由上述構件之組成，用以對一壓縮氣體進行氣、液分離，並藉由水簾片等相關構件，確保冷卻器與冷凝器之熱交換效率。 This creation discloses a water curtain condensation cooling device for a refrigerated air dryer, which includes a rack, an evaporation chamber, at least one evaporator, a compressor, a cooler, at least one fan, a condenser, and at least one water heater. curtain, a shower, a reservoir, and a pump. The rack has at least one air duct. The evaporation chamber is assembled on the rack. The evaporator group is arranged in the evaporation chamber. The compressor unit is arranged on the frame and communicated with the evaporator. The cooler and the fan are arranged at both ends of the air duct. The condenser is disposed in the air duct adjacent to the fan and communicated with the compressor. The water curtain set is arranged in the air duct and arranged between the cooler and the condenser. The shower is set above the water curtain. The liquid storage unit is arranged on the rack. The pump is communicated with the shower and the liquid reservoir respectively. The composition of the above components is used to separate the gas and liquid of a compressed gas, and the heat exchange efficiency of the cooler and the condenser is ensured by the related components such as the water curtain.

Description

冷凍式空氣乾燥機水簾式冷凝冷却裝置 Refrigerated Air Dryer Water Curtain Condensing Cooling Device

本創作係與供氣設備相關之技術領域，尤其是指一種冷凍式空氣乾燥機水簾式冷凝冷却裝置。 The present invention belongs to the technical field related to air supply equipment, and in particular refers to a water curtain condensation cooling device for a refrigerated air dryer.

按，壓縮氣體在製造業常作為驅動動力與清潔等用途，又我國為海島環境空氣濕度較高，生成壓縮氣體時會富含較高的水分，而這些水分會造成壓縮氣體運用上的困擾，故必需透過相關設備將壓縮氣體中的水分去除，例如冷凍式空氣乾燥機。 According to press, compressed gas is often used as driving power and cleaning in the manufacturing industry, and my country has a high humidity in the island environment, and when compressed gas is generated, it will be rich in high moisture, and this moisture will cause problems in the use of compressed gas. Therefore, it is necessary to remove the moisture in the compressed gas through related equipment, such as a refrigerated air dryer.

而冷凍式空氣乾燥機之組成，如圖7所示大致包括一蒸發室91、一設於蒸發室91內之蒸發器92、一與蒸發器92連通之壓縮機93、一與蒸發室91連通之冷卻器94、及一與壓縮機連通之冷凝器95。 The composition of the refrigerated air dryer, as shown in FIG. 7 , generally includes an evaporation chamber 91 , an evaporator 92 disposed in the evaporation chamber 91 , a compressor 93 communicated with the evaporator 92 , and a communication with the evaporation chamber 91 . a cooler 94, and a condenser 95 in communication with the compressor.

壓縮氣體先進入冷卻器94進行熱交換後再進入蒸發室91，與蒸發室91內之蒸發器92進行熱交換降溫至預設溫度，藉以分離壓縮氣體中的水分，取得乾燥之壓縮氣體。 The compressed gas first enters the cooler 94 for heat exchange and then enters the evaporating chamber 91, and exchanges heat with the evaporator 92 in the evaporating chamber 91 to lower the temperature to a predetermined temperature, thereby separating the moisture in the compressed gas and obtaining dry compressed gas.

上述冷卻器94係對壓縮氣體進行前置冷卻，而冷凝器95則對壓縮機93之冷煤進行冷卻，雖然個自獨立之設計結構具有較好的熱交換效率，但相對會增加設備成本與設備整體才積。 The above-mentioned cooler 94 pre-cools the compressed gas, and the condenser 95 cools the cold coal of the compressor 93. Although the independent design structure has good heat exchange efficiency, it will relatively increase the equipment cost and cost. The equipment as a whole is accumulated.

為解決此一缺失，如圖8所示，曾有先進將冷卻器鰭片組941與冷凝器鰭片組951一體毗鄰設置，並共同一個風扇96。這樣的設計可以減少相關構件以及才積。 In order to solve this deficiency, as shown in FIG. 8 , the cooler fin group 941 and the condenser fin group 951 are integrated and adjacent to each other, and share a fan 96 . Such a design can reduce related components and capacity.

然而，上述的設計反而產生若干缺失： However, the above-mentioned design produces several deficiencies:

1.熱源的疊加：冷卻器鰭片組941與冷凝器鰭片組951，兩者原本需因應的溫度本就不同，當兩者毗鄰設置時，反造成冷凝器鰭片組951加熱冷卻器鰭片組941，導致冷卻器的熱交換效率降低。 1. Superposition of heat sources: The cooler fin group 941 and the condenser fin group 951 have different temperatures originally to be dealt with. When the two are placed adjacent to each other, the condenser fin group 951 will heat the cooler fins. The plate group 941 causes the heat exchange efficiency of the cooler to decrease.

2.負載增加：冷卻器鰭片組941對壓縮氣體熱交換效率降低，造成壓縮機93負載的增加，而增加能耗的成本。也造成冷凝器鰭片組951負載增加。 2. Increased load: The heat exchange efficiency of the cooler fin group 941 for the compressed gas is reduced, resulting in an increase in the load of the compressor 93 and an increase in the cost of energy consumption. It also causes the condenser fin bank 951 load to increase.

3.冷凝水的浪費：上述冷凍式空氣乾燥機自壓縮氣體中分離出的水分，一般都直接當作廢水排放，但這些水分溫度低於環境溫度，不能作為熱交換冷煤十分浪費。 3. Waste of condensed water: The water separated from the compressed gas by the above-mentioned refrigerated air dryer is generally directly discharged as waste water, but the temperature of this water is lower than the ambient temperature, so it is very wasteful that it cannot be used as heat exchange cold coal.

有鑑於上述先前技術之問題與缺失，本創作之主要目的，乃在於提供一種冷凍式空氣乾燥機水簾式冷凝冷却裝置，透過結構之創新設計解決先前技術之缺失。 In view of the above problems and deficiencies of the prior art, the main purpose of this creation is to provide a water curtain condensation cooling device for a refrigerated air dryer, which solves the deficiencies of the prior art through innovative design of the structure.

根據本創作上述目的，本創作係揭露一種冷凍式空氣乾燥機水簾式冷凝冷却裝置，包括一機架、一蒸發室、至少一蒸發器、一壓縮機、一冷卻器、至少一風扇、一冷凝器、至少一水簾片、一花灑、一儲液器、及一泵。該機架具有至少一風道。該蒸發室組設於機架。該蒸發器組設於蒸發室內。該壓縮機組設於機架並與蒸發器連通。該冷卻器與該風扇分設於風道兩端。該冷凝器毗鄰風扇配置於風道中並與壓縮機連通。該水簾片組設於風道並配置於冷卻器與冷凝器之間。該花灑對應水簾片上方設置。該儲液器組設於機架。該泵分別與花灑及儲液器連通。藉由上述構件之組成，用以對一壓縮氣體進行氣、液分離，並藉由水簾片等相關構件，確保冷卻器與冷凝器之熱交換效率。 According to the above purpose of the present invention, the present invention discloses a water curtain condensation cooling device for a refrigerated air dryer, comprising a rack, an evaporation chamber, at least one evaporator, a compressor, a cooler, at least one fan, a Condenser, at least one water curtain, one shower, one accumulator, and one pump. The rack has at least one air duct. The evaporation chamber is assembled on the rack. The evaporator group is arranged in the evaporation chamber. The compressor unit is arranged on the frame and communicated with the evaporator. The cooler and the fan are arranged at both ends of the air duct. The condenser is disposed in the air duct adjacent to the fan and communicated with the compressor. The water curtain set is arranged in the air duct and arranged between the cooler and the condenser. The shower is set above the water curtain. The liquid storage unit is arranged on the rack. The pump is communicated with the shower and the liquid reservoir respectively. By the composition of the above components, it is used to separate the gas and liquid of a compressed gas, and the cooling is ensured by the water curtain and other related components. The heat exchange efficiency between the condenser and the condenser.

10:機架 10: Rack

11:支架 11: Bracket

12:板件 12: Plates

13:風道 13: Air duct

14:剖槽 14: Slotting

15:側鎖片 15: Side lock piece

21:蒸發室 21: Evaporation Chamber

211:排水口 211: drain

212:自動排水器 212: Automatic Drainer

22:蒸發器 22: Evaporator

23:壓縮機 23: Compressor

24:冷卻器 24: Cooler

25:風扇 25: Fan

26:冷凝器 26: Condenser

30:水簾片 30: Water curtain sheet

31:花灑 31: Shower

32:集水盤 32: Drain pan

33:儲液器 33: Reservoir

34:泵 34: Pump

<先前技藝> <Previous Art>

91:蒸發室 91: Evaporation Chamber

92:蒸發器 92: Evaporator

93:壓縮機 93: Compressor

94:冷卻器 94: Cooler

95:冷凝器 95: Condenser

941:冷卻器鰭片組 941: Cooler Fin Set

951:冷凝器鰭片組 951: Condenser Fin Set

96:風扇 96: Fan

〔圖1〕係本創作實施例方塊示意圖。 [Fig. 1] is a block diagram of an embodiment of the present invention.

〔圖2〕係圖1所示實施例局部構件立體示意圖。 [Fig. 2] is a three-dimensional schematic view of the partial components of the embodiment shown in Fig. 1. [Fig.

〔圖3〕係圖2所示實施例另一視角示意圖。 [FIG. 3] is a schematic diagram of the embodiment shown in FIG. 2 from another perspective.

〔圖4〕係圖2所示實施例局部構件示意圖。 [Fig. 4] is a schematic diagram of the partial components of the embodiment shown in Fig. 2. [Fig.

〔圖5〕係圖4所示實施例局部透視示意圖。 [Fig. 5] is a partial perspective schematic view of the embodiment shown in Fig. 4. [Fig.

〔圖6〕係圖5所示實施例分解示意圖。 [Fig. 6] is an exploded schematic view of the embodiment shown in Fig. 5. [Fig.

〔圖7〕係先前技藝中冷凍式空氣乾燥機方塊示意圖。 [Fig. 7] is a schematic block diagram of a refrigerated air dryer in the prior art.

〔圖8〕係先前技藝中冷凍式空氣乾燥機另一方塊示意圖。 [FIG. 8] is another block schematic diagram of the refrigerated air dryer in the prior art.

以下請參照相關圖式進一步說明本創作冷凍式空氣乾燥機水簾式冷凝冷却裝置實施例。實施例中各種不同物件係按適用於說明之比例、尺寸、變形量或位移量而描繪，而非按實際元件的比例繪製，合先敘明。且餘下實施例中相同和對稱配置之元件皆以相同的編號來表示。另外，下文所列各實施例說明中「前、後、左、右、上、下、內、外」等方向性術語，是按照指定之視圖方向做表示，不能作為對本創作限制之解釋。 Hereinafter, please refer to the relevant drawings to further describe the embodiment of the water curtain condensation cooling device for the refrigerated air dryer of the present invention. Various objects in the embodiments are drawn according to the scale, size, deformation or displacement suitable for the description, rather than the scale of the actual element, which will be described first. In the remaining embodiments, the same and symmetrically arranged elements are denoted by the same numerals. In addition, the directional terms such as "front, rear, left, right, up, down, inner, outer" in the description of each embodiment listed below are expressed in accordance with the specified view direction, and cannot be used as an interpretation of the limitations of this creation.

請參閱圖1至6所示，有關本創作冷凍式空氣乾燥機水簾式冷凝冷却裝置，包括一機架10、一蒸發室21、至少一蒸發器22、一壓縮機23、一冷卻器24、至少一風扇25、一冷凝器26、至少一水簾片30、一花灑31、一集水盤32、一儲液器33、及一泵34。 Please refer to FIGS. 1 to 6 , the water curtain condensation cooling device for a refrigerated air dryer of the present invention includes a rack 10 , an evaporation chamber 21 , at least one evaporator 22 , a compressor 23 , and a cooler 24 , at least one fan 25 , one condenser 26 , at least one water curtain 30 , one shower 31 , one water collecting tray 32 , one liquid reservoir 33 , and one pump 34 .

上述機架10，係由複數支架11及板件12所組成之預設輪廓，並界定出至少一風道13。實施時，風道13一側壁面選擇性開設有一剖槽14，連通風道13內外側，且配合一側鎖片15可選擇性鎖設於風道外側壁，以封閉剖槽14。 The above-mentioned frame 10 is a pre-set outline composed of a plurality of brackets 11 and plates 12 , and defines at least one air duct 13 . During implementation, one side wall of air duct 13 is selected A slit 14 is formed to connect the inner and outer sides of the air duct 13 , and a locking piece 15 on one side can be selectively locked on the outer side wall of the air duct to close the slit 14 .

上述蒸發室21，係組設於機架10預設處，具有一排水口211串接一自動排水器212。 The above-mentioned evaporation chamber 21 is assembled at a predetermined position of the rack 10 , and has a water outlet 211 connected to an automatic drain 212 in series.

上述蒸發器22，係組設於蒸發室21內。 The above evaporator 22 is assembled in the evaporation chamber 21 .

上述壓縮機23，係組設於機架10預設處，並與蒸發器22連通。 The above-mentioned compressor 23 is assembled at a preset position of the rack 10 and communicated with the evaporator 22 .

上述冷卻器24，係組設於機架10並配置於風道13入風端，提供壓縮氣體進入進行熱交換。實施時，冷卻器24可選自銅管熱交換器。 The above-mentioned cooler 24 is assembled on the rack 10 and disposed at the air inlet end of the air duct 13 to provide compressed gas to enter for heat exchange. When implemented, the cooler 24 may be selected from a copper tube heat exchanger.

上述風扇25，係組設於機架10並配置於風道13出風端，用以對風道13內側提供一吸力。 The above-mentioned fan 25 is assembled on the rack 10 and disposed at the air outlet end of the air duct 13 to provide a suction force to the inside of the air duct 13 .

上述冷凝器26，係組設於機架10且毗鄰風扇25配置於風道13，並與壓縮機23連通。實施時，冷凝器26選自微通道熱交換器。 The above-mentioned condenser 26 is assembled in the rack 10 and disposed in the air duct 13 adjacent to the fan 25 , and communicates with the compressor 23 . When implemented, the condenser 26 is selected from a microchannel heat exchanger.

上述水簾片30，係組設於機架10(風道13)並配置於冷卻器24與冷凝器26之間。實施時，水簾片30可藉由剖槽14***配置於風道13中，方便後續水簾片30維修與更換。 The above-mentioned water curtain sheet 30 is assembled on the rack 10 (air duct 13 ) and arranged between the cooler 24 and the condenser 26 . During implementation, the water curtain sheet 30 can be inserted into the air duct 13 through the slit 14 to facilitate subsequent maintenance and replacement of the water curtain sheet 30 .

上述花灑31，係設置於機架10並配置於水簾片30上方。 The above-mentioned shower head 31 is installed on the rack 10 and arranged above the water curtain 30 .

上述集水盤32，對應水簾片30下方設置於機架。 The above-mentioned water collecting tray 32 is disposed on the frame corresponding to the lower part of the water curtain sheet 30 .

上述儲液器33，係組設於機架10預設處，並與蒸發室之自動排水器，以及集水盤32連通，提供一冷卻液儲存。 The above-mentioned liquid accumulator 33 is assembled at a preset position of the frame 10 and communicated with the automatic drainer of the evaporation chamber and the water collecting pan 32 to provide a cooling liquid storage.

上述泵34，係組設於機架10預設處，並與花灑31及儲液器33連通。 The above-mentioned pump 34 is assembled at a preset position of the frame 10 and communicated with the shower head 31 and the liquid reservoir 33 .

是以，上述即為本創作所提供一較佳實施例冷凍式空氣乾燥機水簾式冷凝冷却裝置各部構件及組裝方式之介紹，茲再將本創作之實施例作動特點介紹如下。 Therefore, the above is a preferred embodiment of the refrigerated air conditioner provided by this creation. The introduction of the components and assembly methods of the water curtain condensing cooling device of the air dryer is described below.

壓縮氣體先進入冷卻器24進行前置熱交換後，進入蒸發室21中，再被蒸發室21中之蒸發器22冷卻至預設溫度，俾以分離壓縮氣體中的水份。 The compressed gas first enters the cooler 24 for pre-heat exchange, then enters the evaporation chamber 21, and is then cooled to a predetermined temperature by the evaporator 22 in the evaporation chamber 21, so as to separate the water in the compressed gas.

自壓縮氣體中分離出來的水份，匯集在蒸發室21底部，經由排水口211(自動排水器212)排出，或依需求回收至儲液器33中。 The water separated from the compressed gas is collected at the bottom of the evaporation chamber 21 and discharged through the water outlet 211 (automatic drain 212 ), or recovered into the liquid storage tank 33 as required.

壓縮機23將冷煤輸送至蒸發器22進行熱交換後，會再輸送至冷凝器26進行熱交換。 The compressor 23 sends the cold coal to the evaporator 22 for heat exchange, and then to the condenser 26 for heat exchange.

上述作動中，冷卻器24與冷凝器26分別對壓縮氣體以及冷煤進行熱交換，故會形成溫升。觸發泵34自儲液器33汲取冷卻液至花灑31濕潤水簾片30，配合風扇25讓環境大氣自風道13進風端進入形成冷卻風，並逐一對冷卻器24、水簾片30及冷凝器26進行熱交換。 During the above operation, the cooler 24 and the condenser 26 exchange heat with the compressed gas and the cold coal, respectively, so that a temperature rise occurs. Trigger the pump 34 to draw the cooling liquid from the accumulator 33 to the shower 31 to wet the water curtain 30, cooperate with the fan 25 to let the ambient air enter from the air inlet end of the air duct 13 to form cooling air, and pair the cooler 24 and the water curtain 30 one by one and the condenser 26 for heat exchange.

由於冷卻器24與冷凝器26之間設有水簾片30，不再毗鄰配置，故彼此之間不會形成熱干擾，又冷卻風與冷卻器24熱交換後形成溫升，但經過水簾片30進行熱交後形成溫降，如此就不會降低後續與冷凝器26熱換交之效率。 Since there is a water curtain 30 between the cooler 24 and the condenser 26, they are no longer adjacent to each other, so there is no thermal interference between each other, and the cooling air and the cooler 24 heat exchange to form a temperature rise, but after the water curtain The sheet 30 forms a temperature drop after the heat exchange, so that the efficiency of the subsequent heat exchange with the condenser 26 will not be reduced.

又，儲液器33中的冷卻液部分來自蒸發室21，溫度低於環境溫度，能進一步的對穿經水簾片30之冷卻風形成降溫的效果。 In addition, part of the cooling liquid in the accumulator 33 comes from the evaporation chamber 21 , and the temperature is lower than the ambient temperature, which can further reduce the temperature of the cooling air passing through the water curtain 30 .

以上所述說明，僅為本創作的較佳實施方式而已，意在明確本創作的特徵，並非用以限定本創作實施例的範圍，本技術領域內的一般技術人員根據本創作所作的均等變化，以及本領域內技術人員熟知的改變，仍應屬本創作涵蓋的範圍。 The above descriptions are only preferred implementations of this creation, and are intended to clarify the characteristics of this creation, but are not intended to limit the scope of the embodiments of this creation. Those skilled in the art make equal changes according to this creation. , and changes well known to those skilled in the art should still fall within the scope of this creation.

13:風道 13: Air duct

21:蒸發室 21: Evaporation Chamber

211:排水口 211: drain

212:自動排水器 212: Automatic Drainer

22:蒸發器 22: Evaporator

23:壓縮機 23: Compressor

24:冷卻器 24: Cooler

25:風扇 25: Fan

26:冷凝器 26: Condenser

30:水簾片 30: Water curtain sheet

31:花灑 31: Shower

32:集水盤 32: Drain pan

33:儲液器 33: Reservoir

34:泵 34: Pump

Claims

一種冷凍式空氣乾燥機水簾式冷凝冷却裝置，其包括： A water curtain condensation cooling device for a refrigerated air dryer, comprising:

一機架，係由複數支架及板件所組成，並界定出至少一風道； a frame, which is composed of a plurality of brackets and plates, and defines at least one air duct;

一蒸發室，係組設於該機架預設處； an evaporation chamber, which is arranged at a preset position of the frame;

至少一蒸發器，係組設於該蒸發室內； At least one evaporator is assembled in the evaporation chamber;

一壓縮機，係組設於該機架並與該蒸發器連通； a compressor, which is assembled on the frame and communicated with the evaporator;

一冷卻器，係組設於該機架並配置於該風道入風端，提供一壓縮氣體進入進行熱交換； a cooler assembled on the rack and disposed at the air inlet end of the air duct to provide a compressed gas entry for heat exchange;

至少一風扇，係組設於該機架並配置於該風道出風端； At least one fan is assembled on the rack and disposed at the air outlet end of the air duct;

一冷凝器，係組設於該機架且毗鄰該風扇配置於該風道，並與該壓縮機連通； a condenser, assembled on the rack and adjacent to the fan and arranged in the air duct, and communicated with the compressor;

至少一水簾片，係組設於該機架並置於該冷卻器與該冷凝器之間； At least one water curtain is assembled on the rack and placed between the cooler and the condenser;

一花灑，係設置於該機架並置於該水簾片上方； a shower, which is arranged on the rack and placed above the water curtain;

一儲液器，係組設於該機架用以儲存一冷卻液；以及 a liquid accumulator assembled on the rack for storing a cooling liquid; and

一泵，係組設於該機架並與花灑及儲液器連通。 A pump is assembled on the frame and communicated with the shower and the liquid accumulator.

如請求項1所述冷凍式空氣乾燥機水簾式冷凝冷却裝置，其中該冷凝器選自微通道熱交換器。 The water curtain condensation cooling device for a refrigerated air dryer as claimed in claim 1, wherein the condenser is selected from a microchannel heat exchanger.

如請求項1所述冷凍式空氣乾燥機水簾式冷凝冷却裝置，其中該冷卻器自銅管熱交換器。 The water curtain condensation cooling device for a refrigerated air dryer according to claim 1, wherein the cooler is a copper tube heat exchanger.

如請求項1所述冷凍式空氣乾燥機水簾式冷凝冷却裝置，其中該風道一側壁面匹配該水簾片位置，開設有一剖槽，且配合一側鎖片鎖設該風道外側壁，而選擇性的封閉該剖槽。 The water curtain condensation cooling device for a refrigerated air dryer as claimed in claim 1, wherein a side wall surface of the air duct matches the position of the water curtain sheet, a slit is formed, and the One side locking piece locks the outer side wall of the air duct, and selectively closes the slot.

如請求項1所述冷凍式空氣乾燥機水簾式冷凝冷却裝置，其中該機架對應該水簾片下方設有一集水盤。 The water curtain condensation cooling device for a refrigerated air dryer according to claim 1, wherein the rack is provided with a water collecting tray corresponding to the water curtain.

如請求項5所述冷凍式空氣乾燥機水簾式冷凝冷却裝置，其中該集水盤與儲液器連通。 The water curtain condensation cooling device for a refrigerated air dryer as claimed in claim 5, wherein the water collecting tray communicates with the liquid accumulator.

如請求項1所述冷凍式空氣乾燥機水簾式冷凝冷却裝置，其中該蒸發室與該儲液器連通。 The water curtain condensation cooling device for a refrigerated air dryer as claimed in claim 1, wherein the evaporation chamber communicates with the liquid reservoir.