TWM620435U - Lamination manufactured material feeding abnormal sensing device - Google Patents
Lamination manufactured material feeding abnormal sensing device Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本創作係關於一種積層製造之給料異常感測裝置,係安裝於一積層製造機上,該積層製造機係設有於一列印平台上移動列印之一噴頭,包含至少一感應單元,係設置於該噴頭的側邊,藉以偵測該噴頭所輸出的一積層材料,是否正確的落於該列印平台上,並輸出一偵測值;一處理單元,係訊號連接至該感應單元,該處理單元係接收該偵測值,並於該積層材料未能正確的落於該列印平台上時,會輸出一警告訊號;一警告單元,其係訊號連接至該處理單元,以供接收該警告訊號,而產生一警告作用。藉以可隨時偵測積層材料的給料異常,以避免造成材料浪費。This creation is about a feed anomaly sensing device for layered manufacturing, which is installed on a layered manufacturing machine with a nozzle that moves and prints on a printing platform and includes at least one sensing unit. On the side of the print head, to detect whether a layered material output by the print head is correctly on the printing platform, and output a detection value; a processing unit, a signal connected to the sensing unit, the The processing unit receives the detection value and outputs a warning signal when the laminated material fails to land on the printing platform correctly; a warning unit is connected to the processing unit for receiving the signal Warning signal, which produces a warning effect. In this way, it is possible to detect the abnormal feeding of the laminated material at any time to avoid material waste.
Description
本創作係有關於一種可以隨時偵測積層材料的給料異常,以避免造成材料浪費之監控裝置。This creation is about a monitoring device that can detect abnormal feeding of laminated materials at any time to avoid waste of materials.
3D列印又稱為增材製造或積層製造(Additive Manufacturing,AM)。其構造如中華民國109年6月11日所公告之發明第I695775號「具撓性傳動機制之積層製造設備」專利案,其係揭露:包含:一主座體及一列印頭。該主座體包含一固定座及一列印平台,所述固定座包含複數側部,複數所述側部圍繞所述列印平台,以界定一第一空間,複數所述側部供一支架架設,所述支架包含一承座及複數支撐桿,複數所述支撐桿皆連接所述承座及所述側部,所述支架與所述固定座之間界定一空間。該列印頭包含一列印頭本體及一進給組件,該列印頭本體可動地安裝於該主座體上,以相對該主座體位移,該列印頭本體界定彼此連通之一進給空間及一出料口,該進給組件包含一進給件、一進給動力源及一撓性傳動件,該進給件活動地連接該列印頭本體,該進給件位於該進給空間,用以使一成型料輸出至該出料口,該進給動力源設置在該主座體且相對高於該列印頭本體,該撓性傳動件連接該進給動力源及該進給件。3D printing is also known as additive manufacturing or additive manufacturing (Additive Manufacturing, AM). Its structure is like the patent case No. I695775 "Laminated Manufacturing Equipment with Flexible Transmission Mechanism" announced on June 11, 109 of the Republic of China, which is disclosed: including: a main body and a print head. The main base body includes a fixing base and a printing platform, the fixing base includes a plurality of side parts, the plurality of side parts surround the printing platform to define a first space, and the plurality of side parts are used for a bracket to set up The support includes a support seat and a plurality of support rods, the support rods are all connected to the support seat and the side portion, and a space is defined between the support and the fixed seat. The print head includes a print head body and a feed assembly. The print head body is movably mounted on the main base body to be displaced relative to the main base body. The print head body defines a feed that communicates with each other. Space and a discharge port, the feeding assembly includes a feeding part, a feeding power source and a flexible transmission part, the feeding part is movably connected to the print head body, and the feeding part is located at the feeding part The space is used to output a molding material to the discharge port, the feed power source is arranged on the main base body and is relatively higher than the print head body, and the flexible transmission member connects the feed power source and the inlet Give pieces.
惟目前一般常見之積層製造裝置,容易因為噴頭堵塞、噴頭溫度異常、列印工件錯位等給料異常因素,導致機器空跑,不僅浪費料材、浪費時間,而影響到後續列印的進行,也導致印列成品失敗。However, the current common laminated manufacturing devices are prone to abnormal feeding factors such as nozzle clogging, abnormal nozzle temperature, and misalignment of the printed work piece, causing the machine to run empty, which not only wastes materials and time, but also affects the subsequent printing. Cause the printed product to fail.
因此有中華民國110年4月11日所公告之發明第I724921號「具即時監控3D列印裝置之系統」專利案,其係揭露:包括有一控制系統連線至一3D列印裝置,並可操控該3D列印裝置;一影像拍攝裝置可拍攝擷取該3D列印裝置之噴頭與列印物之影像;一處理系統電性連接該影像拍攝裝置、該控制系統,該處理系統接收該影像拍攝裝置拍攝的影像並對影像中噴頭與列印物之相對位置進行識別與判讀,當判讀出有異常時傳送訊號至該控制系統;藉此,該影像拍攝裝置持續拍攝擷取該3D列印裝置之噴頭與列印物之列印影像,該處理系統持續進行比對與判讀,當該3D列印裝置發生列印錯誤,可即時發出指令或信號給該控制系統停止該3D列印裝置。Therefore, there is a patent case of Invention No. I724921 "System with Real-time Monitoring 3D Printing Device" announced on April 11, 110 of the Republic of China, which discloses that it includes a control system connected to a 3D printing device and can Control the 3D printing device; an image capturing device can capture images of the nozzles and printed objects of the 3D printing device; a processing system is electrically connected to the image capturing device and the control system, and the processing system receives the image The image captured by the imaging device recognizes and interprets the relative position of the print head and the printed matter in the image, and sends a signal to the control system when an abnormality is determined; thereby, the imaging device continuously captures and captures the 3D print The processing system continuously compares and interprets the print image of the device's nozzle and the printed matter. When a printing error occurs in the 3D printing device, it can immediately issue an instruction or signal to the control system to stop the 3D printing device.
該專利前案是利用攝影模組進行攝影監控,但是對於微小的給料異常將難以辨識,又受限於拍攝的死角,對於各個不同位置所產生的給料異常難以察覺,因此於使用上並不盡理想。The previous patent case was to use a camera module for photographic monitoring, but it would be difficult to identify tiny feeding abnormalities, and was limited by the blind spots in the shooting. It is difficult to detect the feeding abnormalities generated in different positions, so it is not exhaustive in use. ideal.
爰此,有鑑於目前的積層製造裝置具有上述的缺點。故本創作提供一種積層製造之給料異常感測裝置,安裝於一積層製造機上,該積層製造機係設有於一列印平台上移動列印之一噴頭,該噴頭係設有一輸出口,該積層製造之給料異常感測裝置包含有:至少一感應單元,係設置於該噴頭的側邊,該感應單元係對準於該輸出口前方發出一偵測訊號,藉以偵測該輸出口所輸出的一積層材料,是否正確的落於該列印平台上形成為一列印件,並輸出一偵測值;一處理單元,係訊號連接至該感應單元,該處理單元係接收該偵測值,並於該積層材料未能正確的落於該列印平台以形成該列印件上時,會輸出一警告訊號;一警告單元,其係訊號連接至該處理單元,以供接收該警告訊號,而產生一警告作用。In view of this, in view of the above-mentioned shortcomings of the current build-up manufacturing apparatus. Therefore, this creation provides a feed abnormality sensing device for laminated manufacturing, which is installed on a laminated manufacturing machine. The laminated manufacturing machine is provided with a nozzle for moving and printing on a printing platform. The nozzle is provided with an output port. The feed abnormality sensing device manufactured by layered manufacturing includes: at least one sensing unit, which is arranged on the side of the nozzle, and the sensing unit is aligned in front of the output port to send out a detection signal to detect the output from the output port Whether a layered material of is correctly placed on the printing platform to form a printed piece and output a detection value; a processing unit is connected to the sensing unit by a signal, and the processing unit receives the detection value, And when the laminated material fails to land on the printing platform to form the print, a warning signal is output; a warning unit is connected to the processing unit for receiving the warning signal, It produces a warning effect.
上述設有二個該感應單元,該二感應單元係相距180度角,而相對傾斜設於該噴頭的側邊。The above-mentioned two sensing units are provided, and the two sensing units are arranged at an angle of 180 degrees apart, and are relatively inclined and arranged on the side of the spray head.
上述偵測值係為一距離值。The aforementioned detection value is a distance value.
上述處理單元係訊號連接至積層製造機,以自動控制該積層製造機啟動或停止給料。The above-mentioned processing unit is signally connected to the build-up manufacturing machine to automatically control the start-up or stop feeding of the build-up manufacturing machine.
上述處理單元係可供設置於該積層製造機上,或者是設置於一遠端的一伺服器電腦。The above-mentioned processing unit can be installed on the build-up manufacturing machine, or installed on a remote server computer.
上述警告單元係包含一燈具,該燈具於接收到該警告訊號後,則會發出燈光,藉以產生該警告作用。The above-mentioned warning unit includes a lamp, and after receiving the warning signal, the lamp will emit a light to generate the warning function.
上述警告單元係包含喇叭,該喇叭於接收到該警告訊號後,則會發出聲音,藉以產生該警告作用。The warning unit includes a horn, and the horn will emit a sound after receiving the warning signal to generate the warning function.
上述警告單元係分別設置於該積層製造機上,或者是設置於一遠端。The above-mentioned warning units are respectively arranged on the build-up manufacturing machine, or arranged on a remote end.
上述偵測訊號係為一雷射光、一紅外線或一超音波。The aforementioned detection signal is a laser beam, an infrared ray or an ultrasonic wave.
上述技術特徵具有下列之優點:The above technical features have the following advantages:
1.可以隨時監控積層材料的給料異常,以避免造成積層材料的浪費,以及避免使得列印件變成為不良品。1. Abnormal feeding of laminated materials can be monitored at any time to avoid the waste of laminated materials and prevent the printed parts from turning into defective products.
2.透過燈光或聲音產生警告作用,藉以可提醒操作者立即處置給料異常的故障。2. A warning function is generated through light or sound, which can remind the operator to immediately deal with abnormal feeding faults.
3.又如果警告作用經過一段時間後,該警告作用仍然持續著,並未解除故障問題時,則會自動控制該積層製造機停止,以避免材料浪費。3. If the warning function continues after a period of time, and the fault problem is not resolved, the laminated manufacturing machine will be automatically controlled to stop to avoid material waste.
4.透過感應單元可以偵測噴頭所輸出的積層材料,是否正確的落於列印平台上,可以改善習知積層製造機利用攝影模組進行攝影監控,對於微小的給料異常難以辨識,以及受限於拍攝的死角,對於各個不同位置所產生的給料異常難以察覺,或是容易產生辨識錯誤等缺點。4. Through the sensor unit, it can detect whether the laminated material output by the print head is correctly placed on the printing platform, which can improve the conventional laminated manufacturing machine using the camera module to perform camera monitoring. Limited to the blind spots in the shooting, it is difficult to detect the abnormal feeding of different positions, or it is easy to produce recognition errors and other shortcomings.
請參閱第一圖及第二圖所示,本創作實施例係配合安裝於一積層製造機A上,該積層製造機A係設有可於一列印平台A1上移動列印之一噴頭A2,該噴頭A2係設有一輸出口A3。該積層製造之給料異常感測裝置包含有:至少一感應單元1、處理單元2及警告單元3,其中:Please refer to the first and second figures. This creative embodiment is installed on a build-up manufacturing machine A. The build-up manufacturing machine A is equipped with a nozzle A2 that can move and print on a printing platform A1. The nozzle A2 is provided with an output port A3. The feeder abnormality sensing device manufactured by the layered manufacturing includes: at least one
至少一感應單元1,其係設置於該噴頭A2的側邊,該感應單元1係對準於該輸出口A3發出一偵測訊號,藉以偵測該輸出口A3所輸出的一積層材料B,是否正確的落於該列印平台A1上。本創作實施例係設有二個該感應單元1,該二感應單元1係相距180度角,而相對傾斜設於該列印平台A1的該噴頭A2的側邊〔如第三圖及第四圖所示〕,藉以偵測該噴頭A2所輸出的該積層材料B,是否正確的落於該列印平台A1上,並輸出一偵測值。該偵測訊號係為一雷射光、一紅外線或一超音波,該偵測值係為一距離值。At least one
處理單元2,其係訊號連接至該感應單元1及該積層製造機A,以自動控制該積層製造機A啟動或停止。該處理單元2係可供設置於該積層製造機A上,或者是設置於遠端的一伺服器電腦。該處理單元2係可供接收該感應單元1的偵測值,並於該感應單元1偵測該噴頭A2所輸出的該積層材料B,未能正確的落於該列印平台A1上時,該處理單元2發出一警告訊號。The
警告單元3,其係訊號連接至該處理單元2,以供接收該警告訊號,而產生一警告作用。該警告單元3係包含一燈具31及一喇叭32,可分別設置於該積層製造機A上,或者是設置於該遠端。該燈具31於接收到該警告訊號後,則會發出燈光,藉以產生該警告作用。該喇叭32於接收到該警告訊號後,則會發出聲音,藉以產生該警告作用。The
使用時,如第一圖及第四圖所示,該處理單元2係可控制該噴頭A2輸出該積層材料B於該列印平台A1上〔如第四圖所示〕,並且控制該噴頭A2於該列印平台A1上進行三維的往復移動列印〔如第五圖所示〕,使得該積層材料B於該列印平台A1上係為層層列印堆疊建構而成為一列印件。同時在列印的過程中,該感應單元1係對準於該輸出口A3發出該偵測訊號,藉以偵測該輸出口A3所輸出的該積層材料B,是否有正確的落於該列印平台A1上。一旦在列印的過程中,該噴頭A2因為堵塞,或是該噴頭A2溫度異常、該積層材料B錯位,或是該噴頭A2超出該列印平台A1之列印範圍〔如第六圖所示〕,使得該噴頭A2所輸出的該積層材料B,未能正確的落於該列印平台A1上,該感應單元1所發出的該偵測訊號,未能偵測到該積層材料B位於正確的位置,則會輸出該偵測值。該處理單元2於接收到該感應單元1的偵測值,該處理單元2則會輸出該警告訊號至該警告單元3,該警告單元3之該燈具31於接收到該警告訊號後,則會發出燈光,藉以產生該警告作用。該喇叭32於接收到該警告訊號後,則會發出聲音,藉以產生該警告作用,藉以可提醒操作者立即處置。又如果是經過一段時間後,該警告作用仍然持續著,並未解除故障問題時,該處理單元2則會自動控制該積層製造機A停止給料,藉以避免因為該噴頭A2的堵塞、該噴頭A2的溫度異常、該積層材料B錯位或是該噴頭A2超出該列印平台A1等等因素,導致機器空跑、浪費料材、浪費時間,而影響到後續列印的進行,也導致印列成品失敗。In use, as shown in the first and fourth figures, the
而且透過該感應單元1係對準於該輸出口A3,藉以偵測該輸出口A3所輸出的該積層材料B,是否正確的落於該列印平台A1上。可以改善習知積層製造機利用攝影模組進行攝影監控,因此對於微小的給料異常將難以辨識,以及受限於拍攝的死角,對於各個不同位置所產生的給料異常難以察覺,或是容易產生辨識錯誤等缺點。Moreover, the
綜合上述實施例之說明,當可充分瞭解本創作之操作、使用及本創作產生之功效,惟以上所述實施例僅係為本創作之較佳實施例,當不能以此限定本創作實施之範圍,即依本創作申請專利範圍及創作說明內容所作簡單的等效變化與修飾,皆屬本創作涵蓋之範圍內。Based on the description of the above-mentioned embodiments, when we can fully understand the operation, use and effects of this creation, but the above-mentioned embodiments are only the preferred embodiments of this creation, and the implementation of this creation cannot be limited by this. The scope, that is, simple equivalent changes and modifications made according to the scope of the patent application for this creation and the content of the creation description, are all within the scope of this creation.
1:感應單元 2:處理單元 3:警告單元 31:燈具 32:喇叭 A:積層製造機 A1:列印平台 A2:噴頭 A3:輸出口 B:積層材料1: Induction unit 2: processing unit 3: Warning unit 31: lamps 32: Horn A: Multilayer manufacturing machine A1: Printing platform A2: Nozzle A3: output port B: Laminated material
[第一圖]係為本創作實施例之立體外觀圖。[The first picture] is a three-dimensional appearance diagram of this creative embodiment.
[第二圖]係為本創作實施之組合剖視圖。[Second Picture] is a combined cross-sectional view of the implementation of this creation.
[第三圖]係為本創作實施例感應單元之位置示意圖。[Third Figure] is a schematic diagram of the location of the sensing unit in this creative embodiment.
[第四圖]係為本創作實施例感應單元之構造放大示意圖。[Fourth Figure] is an enlarged schematic diagram of the structure of the sensing unit of this creative embodiment.
[第五圖]係為本創作實施例感應單元偵測噴頭於列印平台上往復移動列印之示意圖。[Fifth Figure] is a schematic diagram of the sensor unit detecting the print head reciprocatingly printing on the printing platform of this creative embodiment.
[第六圖]係為本創作實施例感應單元偵測噴頭超出列印平台之列印範圍的示意圖。[Figure 6] is a schematic diagram of the sensor unit of this creative embodiment detecting that the nozzle is out of the printing range of the printing platform.
1:感應單元 1: Induction unit
2:處理單元 2: processing unit
3:警告單元 3: Warning unit
31:燈具 31: lamps
32:喇叭 32: Horn
A:積層製造機 A: Multilayer manufacturing machine
A1:列印平台 A1: Printing platform
A2:噴頭 A2: Nozzle
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110206646U TWM620435U (en) | 2021-06-09 | 2021-06-09 | Lamination manufactured material feeding abnormal sensing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110206646U TWM620435U (en) | 2021-06-09 | 2021-06-09 | Lamination manufactured material feeding abnormal sensing device |
Publications (1)
Publication Number | Publication Date |
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TWM620435U true TWM620435U (en) | 2021-12-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW110206646U TWM620435U (en) | 2021-06-09 | 2021-06-09 | Lamination manufactured material feeding abnormal sensing device |
Country Status (1)
Country | Link |
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TW (1) | TWM620435U (en) |
-
2021
- 2021-06-09 TW TW110206646U patent/TWM620435U/en not_active IP Right Cessation
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
MM4K | Annulment or lapse of a utility model due to non-payment of fees |