TWM619427U - Resin content testing equipment - Google Patents
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Abstract
本創作有關於一種樹脂含量檢測設備，包括：至少一電容式感測裝置，係包含一感測探頭，該感測探頭係產生或接收一電流，該感測探頭係非接觸一含有樹脂之非金屬被測物之一表面；至少一電容式對應感測裝置，係接收或產生該電流；以及一訊號控制處理模組，該訊號控制處理模組計算所取得之一第二電壓與一第一電壓之一電壓差值，並獲取該電壓差值所對應於一第一非線性檢測曲線圖中之一含膠量數值。以及另外提供一種樹脂含量檢測方法，透過非接觸的方式即時地感測含有樹脂之非金屬被測物，以避免造成非金屬被測物表面的痕跡或損傷。This creation relates to a resin content detection equipment, including: at least one capacitive sensing device, including a sensing probe, the sensing probe generates or receives an electric current, the sensing probe is non-contact a non-resin containing non-contact A surface of the metal object to be measured; at least one capacitive corresponding sensing device that receives or generates the current; and a signal control processing module, the signal control processing module calculates a second voltage and a first A voltage difference value of the voltage is obtained, and a glue content value corresponding to a first non-linear detection curve graph corresponding to the voltage difference value is obtained. In addition, a resin content detection method is provided, which can sense non-metallic test objects containing resin in real time through a non-contact method, so as to avoid causing traces or damages on the surface of the non-metallic test objects.
Description
本創作係有關於一種樹脂含量檢測的技術領域，特別是有關於一種採用電容式感測裝置、電容式對應感測裝置與訊號控制處理模組以非接觸的方式感測含有樹脂之非金屬被測物的樹脂含量檢測設備。This creation is related to the technical field of resin content detection, especially a method that uses capacitive sensing devices, capacitive corresponding sensing devices and signal control processing modules to sense non-metallic resin-containing resins in a non-contact manner. Test equipment for the resin content of the test substance.
印刷電路板（Printed circuit board, PCB）的應用範疇相當廣泛，在各領域中扮演著重要的角色，舉凡使用通訊產品、交通工具、電子設備、精密儀表及工業用產品等領域之處幾乎都會使用到它，也隨著新產品的推出，使的印刷電路板的需求居高不下，在全球產業鏈中，PCB產業可以說是具有舉足輕重的地位。Printed circuit board (PCB) has a wide range of applications and plays an important role in various fields. For example, it will be used almost everywhere in the fields of communication products, vehicles, electronic equipment, precision instruments and industrial products. To it, with the introduction of new products, the demand for printed circuit boards remains high. In the global industrial chain, the PCB industry can be said to have a pivotal position.
而CCL(Copper Clad Laminates)係作為印刷電路板的基礎材料來源，其製作流程係將環氧樹脂含浸於玻璃纖維布中，再進而加工形成一具有一定厚度之黏合膠片(A)，以作為電子零組件間的絕緣及支撐用，傳統上，如第1圖所示，在測量黏合膠片的厚度係大多採用人工秤重的方式，當完成黏合膠片(A)的加工後，作業人員(C)利用裁切工具(T)進行特定面積的裁切並秤克重，以推出黏合膠片(A)的厚度數值，然而，在人工秤重的過程中，容易因裁切的器具、裁切時的角度、裁切的熟練度，甚至裁切後黏合膠片(A)所斷裂的狀態而影響裁切後測量厚度的結果，再者，在裁切黏合膠片(A)時需將CCL的製備機台離線以進行作業，無法線上量測厚度以即時地修正CCL的製備機台之相關參數，另一方面，傳統作法也難以得到環氧樹脂含浸於玻璃纖維布中關於均勻性的相關資訊。此外，也有為了解決上述問題而發展出使用雷射量測厚度的方法，但往往因雷射光點過小，再加上黏合膠片表面具有不同粗糙度而造成高低的起伏，使得小光點的雷射也容易發生量測結果的誤差。And CCL (Copper Clad Laminates) is used as the source of the basic material for printed circuit boards. Its production process is to impregnate epoxy resin in glass fiber cloth, and then process it to form an adhesive film (A) with a certain thickness, which can be used as electronic For insulation and support between components, traditionally, as shown in Figure 1, manual weighing is used to measure the thickness of the adhesive film. When the processing of the adhesive film (A) is completed, the operator (C) Use the cutting tool (T) to cut a specific area and weigh it to calculate the thickness of the adhesive film (A). However, in the manual weighing process, it is easy to be affected by the cutting tool and the cutting time. Angle, cutting proficiency, and even the broken state of the adhesive film (A) after cutting affects the result of thickness measurement after cutting. Furthermore, the CCL preparation machine must be used when cutting the adhesive film (A). For offline operations, it is impossible to measure the thickness online to correct the relevant parameters of the CCL preparation machine in real time. On the other hand, it is difficult to obtain information about the uniformity of the epoxy resin impregnated into the glass fiber cloth by the traditional method. In addition, in order to solve the above problems, a method of measuring thickness using a laser has been developed. However, the laser spot is often too small, and the surface of the adhesive film has different roughness, resulting in high and low fluctuations, which makes the laser with a small spot Errors in the measurement results are also prone to occur.
因此，本創作即在闡述如何藉由創新的硬體設計，有效改善傳統因人工秤重的過程中造成厚度量測結果之誤差以及無法即時測量厚度等等的缺點，仍是相關產業的開發業者與相關研究人員需持續努力克服與解決之課題。Therefore, this creation is to explain how to use innovative hardware design to effectively improve the traditional manual weighing process that causes errors in thickness measurement results and the inability to measure thickness in real time. It is still a developer in related industries. And related researchers need to continue to work hard to overcome and solve the problems.
有鑑於此，為了改善傳統量測如黏合膠片之複合材料厚度時所衍生等問題，因此，本創作人藉由其豐富之專業知識及實務經驗所輔佐，而據此研創出本創作。In view of this, in order to improve the traditional measurement such as the thickness of the composite material of the adhesive film, etc., the creator has developed this creation based on his rich professional knowledge and practical experience.
一種樹脂含量檢測設備，包括:至少一電容式感測裝置，係包含一感測探頭，該感測探頭係產生或接收一電流，該感測探頭係非接觸一含有樹脂之非金屬被測物之一表面，且該含有樹脂之非金屬被測物更包含一纖維布；至少一電容式對應感測裝置，係接收或產生該電流；以及一訊號控制處理模組，該訊號控制處理模組分別電性連接該電容式感測裝置與該電容式對應感測裝置，其中，該訊號控制處理模組感測該電容式感測裝置、該纖維布與該電容式對應感測裝置之間所形成的一第一電容值並計算出一第一電壓，該訊號控制處理模組感測該電容式感測裝置、該含有樹脂之非金屬被測物與該電容式對應感測裝置之間所形成的一第二電容值並計算出一第二電壓，且該訊號控制處理模組計算該第二電壓與該第一電壓之一電壓差值，並獲取該電壓差值所對應於一第一非線性檢測曲線圖中之一含膠量數值。 本創作透過電容式感測裝置、電容式對應感測裝置與訊號控制處理模組以非接觸且線上的方式感測含有樹脂之非金屬被測物，以避免造成非金屬被測物表面的痕跡或損傷，而又能及時地獲取含膠量數值。A resin content detection equipment, including: at least one capacitive sensing device, including a sensing probe, the sensing probe generates or receives a current, the sensing probe is non-contact with a non-metallic object containing resin A surface, and the non-metallic test object containing resin further includes a fiber cloth; at least one capacitive corresponding sensing device that receives or generates the current; and a signal control processing module, the signal control processing module The capacitive sensing device and the capacitive corresponding sensing device are respectively electrically connected, wherein the signal control processing module senses the capacitance between the capacitive sensing device, the fiber cloth and the capacitive corresponding sensing device A first capacitance value is formed and a first voltage is calculated. The signal control processing module senses the capacitance between the capacitive sensing device, the non-metallic object containing resin, and the capacitive corresponding sensing device. Form a second capacitance value and calculate a second voltage, and the signal control processing module calculates a voltage difference between the second voltage and the first voltage, and obtains the voltage difference corresponding to a first voltage. The value of glue content in one of the non-linear detection curves. This creation uses capacitive sensing devices, capacitive corresponding sensing devices and signal control processing modules to sense non-metallic resin-containing test objects in a non-contact and online manner to avoid causing traces on the surface of non-metallic test objects. Or damage, and the glue content value can be obtained in time.
本創作一實施例中，該第一非線性檢測曲線圖係以複數個電壓差值與其分別對應的含膠量數值之間的關係所構成。In an embodiment of the present creation, the first nonlinear detection graph is formed by the relationship between a plurality of voltage differences and their respective corresponding gel content values.
本創作一實施例中，該含膠量數值的計算公式為: RC%=(AW-BW)/AW，其中，RC%為該含膠量數值，AW為該含有樹脂之非金屬被測物之重量，BW為纖維布之重量。In an embodiment of this creation, the formula for calculating the glue content value is: RC%=(AW-BW)/AW, where R% is the glue content value, and AW is the non-metallic test substance containing resin The weight, BW is the weight of the fiber cloth.
本創作一實施例中，該感測探頭係包含有一第一電極，該電容式對應感測裝置係包含有一接地電極，該接地電極一端耦接一訊號接地端。In an embodiment of the invention, the sensing probe includes a first electrode, the capacitive corresponding sensing device includes a ground electrode, and one end of the ground electrode is coupled to a signal ground terminal.
本創作一實施例中，該感測探頭係包含有一第一電極，該電容式對應感測裝置係包含有一第二電極，該第一電極與該第二電極係分別具有彼此電壓極性相反的一正向或反向電壓。In an embodiment of the invention, the sensing probe includes a first electrode, the capacitive corresponding sensing device includes a second electrode, and the first electrode and the second electrode respectively have a voltage polarity opposite to each other. Forward or reverse voltage.
本創作一實施例中，該樹脂含量檢測設備更包含一移動平台，該移動平台係具有一滑動座與一滑軌模組，該滑動座可動地設置於該滑軌模組，該滑動座可供設置該電容式感測裝置或該電容式對應感測裝置。In an embodiment of the invention, the resin content detection equipment further includes a mobile platform having a sliding base and a sliding rail module, the sliding base is movably disposed on the sliding rail module, and the sliding base can For setting the capacitive sensing device or the capacitive corresponding sensing device.
本創作一實施例中，該樹脂含量檢測設備更包含一含膠量監控模組，該含膠量監控模組係預存有一含膠量閾值，該含膠量數值低於或高於該含膠量閾值時係顯示一警示訊號。In an embodiment of the invention, the resin content detection equipment further includes a glue content monitoring module. The glue content monitoring module is pre-stored with a glue content threshold, and the glue content value is lower or higher than the glue content. When measuring the threshold, a warning signal is displayed.
本創作一實施例中，該樹脂含量檢測設備更包含一修正調整模組，該修正調整模組係預存有一修正含膠量閾值，該含膠量數值低於或高於該修正含膠量閾值時係修正一製程設備之製程。In an embodiment of the invention, the resin content detection equipment further includes a correction adjustment module, the correction adjustment module pre-stores a corrected glue content threshold value, the glue content value is lower than or higher than the corrected glue content threshold value The time is to modify the process of a process equipment.
本創作一實施例中，該樹脂含量檢測設備更包含一輸送件，該輸送件包含一滾輪以及二樞鈕，該滾輪兩側樞設於該樞鈕，該滾輪用以承載該含有樹脂之非金屬被測物。In an embodiment of the invention, the resin content detection equipment further includes a conveying member, the conveying member includes a roller and two hubs. Measured object.
本創作一實施例中，該含有樹脂之非金屬被測物係包含由一樹脂及該纖維布所組成。In an embodiment of the invention, the non-metallic test object containing resin includes a resin and the fiber cloth.
本創作一實施例中，該樹脂含量檢測設備更包含由一通訊模組，該通訊模組電訊連接該訊號控制處理模組。In an embodiment of the present invention, the resin content detection equipment further includes a communication module which is telecommunications connected to the signal control processing module.
本創作另外提供一種樹脂含量檢測設備，包括：至少一電容式感測裝置，係包含一感測探頭，該感測探頭係產生或接收一電流，且該感測探頭係非接觸一含有樹脂之非金屬被測物之一表面；至少一電容式對應感測裝置，係接收或產生該電流；以及一訊號控制處理模組，該訊號控制處理模組分別電性連接該電容式感測裝置與該電容式對應感測裝置，其中，該訊號控制處理模組感測該電容式感測裝置、該含有樹脂之非金屬被測物與該電容式對應感測裝置之間所形成的一第二電容值並計算出一第二電壓，並獲取該第二電壓所對應於一第二非線性檢測曲線圖中之一含膠量數值。The present invention also provides a resin content detection equipment, including: at least one capacitive sensing device, including a sensing probe, the sensing probe generates or receives a current, and the sensing probe is a non-contact resin containing A surface of the non-metallic object to be measured; at least one capacitive corresponding sensing device which receives or generates the current; and a signal control processing module which is electrically connected to the capacitive sensing device and The capacitive corresponding sensing device, wherein the signal control processing module senses a second formed between the capacitive sensing device, the non-metallic object containing resin and the capacitive corresponding sensing device The capacitance value is calculated and a second voltage is calculated, and the glue content value of a second non-linear detection curve corresponding to the second voltage is obtained.
一種樹脂含量檢測方法，包含:一零點校準步驟，通過一訊號控制處理模組感測一電容式感測裝置與一電容式對應感測裝置之間所形成的一第一電容值並計算出一第一電壓；一量測步驟，通過該訊號控制處理模組感測該電容式感測裝置、一含有樹脂之非金屬被測物與該電容式對應感測裝置之間所形成的一第二電容值並計算出一第二電壓；以及一檢測樹脂含量步驟，通過該訊號控制處理模組計算該第二電壓與該第一電壓之一電壓差值，並獲取該電壓差值所對應於一第一非線性檢測曲線圖中之一含膠量數值，其中，該第一非線性檢測曲線圖係以複數個該電壓差值與其分別對應的該含膠量數值之間的關係所構成。A method for detecting resin content includes: a zero point calibration step, a first capacitance value formed between a capacitive sensing device and a capacitive corresponding sensing device is sensed by a signal control processing module and calculated A first voltage; a measurement step, through the signal control processing module to sense the capacitive sensing device, a resin-containing non-metallic test object and the capacitive corresponding sensing device formed between the first Two capacitance values and calculating a second voltage; and a step of detecting the resin content, the signal control processing module calculates a voltage difference between the second voltage and the first voltage, and obtains the voltage difference corresponding to One of the glue content values in a first non-linear detection graph, wherein the first non-linear detection graph is composed of a plurality of relationships between the voltage difference values and their respective corresponding glue content values.
本創作一實施例中，該樹脂含量檢測方法更包含一品質監控步驟，獲取該含膠量數值並與一含膠量監控模組中預存之一含膠量閾值進行比較，當該含膠量數值低於或高於該含膠量閾值時係顯示一警示訊號。In an embodiment of the invention, the resin content detection method further includes a quality monitoring step, obtaining the glue content value and comparing it with a glue content threshold pre-stored in a glue content monitoring module, when the glue content When the value is lower or higher than the glue content threshold, a warning signal is displayed.
本創作一實施例中，該樹脂含量檢測方法更包含一修正調整步驟，獲取該含膠量數值並與一修正調整模組中預存之修正含膠量閾值進行比較，當該含膠量數值低於或高於該修正含膠量閾值時修正一製程設備之製程。In an embodiment of the invention, the resin content detection method further includes a correction adjustment step to obtain the glue content value and compare it with a corrected glue content threshold pre-stored in a correction adjustment module. When the glue content value is low The process of a process equipment is modified when the modified glue content threshold is or higher.
本創作一實施例中，該樹脂含量檢測方法更包含一通訊步驟，通過一通訊模組產生一通知訊號，該通訊模組電訊連接該訊號控制處理模組。In an embodiment of the invention, the resin content detection method further includes a communication step, generating a notification signal through a communication module, and the communication module is telecommunications connected to the signal control processing module.
本創作另外提供一種樹脂含量檢測方法，包含:一量測步驟，通過該訊號控制處理模組感測該電容式感測裝置、一含有樹脂之非金屬被測物與該電容式對應感測裝置之間所形成的一第二電容值並計算出一第二電壓；以及一檢測樹脂含量步驟，通過該訊號控制處理模組獲取該第二電壓所對應於一第二非線性檢測曲線圖中之一含膠量數值，其中，該第二非線性檢測曲線圖係以複數個該第二電壓與其分別對應的該含膠量數值之間的關係所構成。The present invention also provides a resin content detection method, including: a measurement step, through the signal control processing module to sense the capacitive sensing device, a non-metallic object containing resin and the capacitive corresponding sensing device A second capacitance value formed between the two and calculating a second voltage; and a step of detecting resin content, obtaining the second voltage corresponding to a second nonlinear detection curve through the signal control processing module A glue content value, wherein the second non-linear detection curve graph is formed by a plurality of relationships between the second voltage and the glue content value corresponding to each.
本創作的樹脂含量檢測設備係透過電容式感測裝置、電容式對應感測裝置與訊號控制處理模組以非接觸的方式感測含有樹脂之非金屬被測物，以避免造成非金屬被測物表面的痕跡或損傷，且透過獲取電壓差值並由其電壓差值所對應於一第一非線性檢測曲線圖中獲取一含膠量數值，或者，透過獲取第二電壓並由其第二電壓所對應於一第二非線性檢測曲線圖中獲取一含膠量數值，以感測出含有樹脂之非金屬被測物於不同位置處的樹脂含量。The resin content detection equipment created by this invention uses a capacitive sensing device, a capacitive corresponding sensing device and a signal control processing module to sense non-metallic test objects containing resin in a non-contact manner to avoid causing non-metallic testing. Traces or damages on the surface of the object, and obtain a value of glue content by obtaining the voltage difference and the voltage difference corresponding to a first nonlinear detection curve, or by obtaining a second voltage and obtaining a second The voltage corresponds to a second non-linear detection curve to obtain a glue content value to sense the resin content of the non-metallic test object containing resin at different positions.
為利瞭解本創作之技術特徵、內容與優點及其所能達成之功效，茲將本創作配合附圖之表達形式詳細說明如下，而其中所使用之圖式，其主旨僅為示意及輔助說明書之用，未必為本創作實施後之真實比例與精準配置，故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍，合先敘明。In order to understand the technical features, content and advantages of this creation and its achievable effects, the expressions of this creation with accompanying drawings are explained in detail as follows, and the schematics used therein are only schematic and supplementary instructions. The use of this may not necessarily be the true proportions and precise configuration after the implementation of this creation. Therefore, the proportion and configuration relationship of the attached drawings should not be interpreted, and the scope of rights of the creation in actual implementation should not be interpreted, and the scope of rights of the creation in actual implementation should be clarified first.
為了使本創作揭示內容的敘述更加詳盡與完備，下文針對了本創作的實施態樣與具體實施例提出了說明性的描述；但這並非實施或運用本創作具體實施例的唯一形式。In order to make the description of the content disclosed in this creation more detailed and complete, the following provides an illustrative description of the implementation and specific embodiments of the creation; but this is not the only way to implement or use the specific embodiments of this creation.
本說明書整體中，單數形式之表達只要為未特別提及，則應理解為亦包括其複數形式之概念。In the entire specification, as long as the expression in the singular form is not specifically mentioned, it should be understood to also include the concept of the plural form.
請參閱第2圖所示。一種樹脂含量檢測設備(100)，包括：至少一電容式感測裝置(10)，係包含一感測探頭(11)，該感測探頭(11)係產生或接收一電流，該感測探頭(11)係非接觸一含有樹脂之非金屬被測物(M)之一表面，且該含有樹脂之非金屬被測物(M)更包含一纖維布(N)，該纖維布(N)可舉例但不限定為玻璃纖維；至少一電容式對應感測裝置(20)，係接收或產生該電流，依照實際需求所需，該電容式感測裝置(10)與該電容式對應感測裝置(20)可為固定式配置或活動式配置。Please refer to Figure 2. A resin content detection equipment (100), comprising: at least one capacitive sensing device (10), including a sensing probe (11), the sensing probe (11) generates or receives a current, the sensing probe (11) Non-contacting a surface of a resin-containing non-metallic test object (M), and the resin-containing non-metallic test object (M) further includes a fiber cloth (N), the fiber cloth (N) For example, but not limited to glass fiber; at least one capacitive corresponding sensing device (20), which receives or generates the current, according to actual requirements, the capacitive sensing device (10) and the capacitive corresponding sensing device The device (20) can be a fixed configuration or a movable configuration.
一訊號控制處理模組(圖未繪出)，該訊號控制處理模組分別電性連接該電容式感測裝置(10)與該電容式對應感測裝置(20)，其中，該訊號控制處理模組感測該電容式感測裝置(10)、該纖維布(N)與該電容式對應感測裝置(20)之間所形成的一第一電容值並計算出一第一電壓，該訊號控制處理模組感測該電容式感測裝置(10)、該含有樹脂之非金屬被測物(M)與該電容式對應感測裝置(20)之間所形成的一第二電容值並計算出一第二電壓，且該訊號控制處理模組計算該第二電壓與該第一電壓之一電壓差值，並獲取該電壓差值所對應於一第一非線性檢測曲線圖中之一含膠量數值。A signal control processing module (not shown in the figure), the signal control processing module is electrically connected to the capacitive sensing device (10) and the capacitive corresponding sensing device (20), wherein the signal control processing The module senses a first capacitance value formed between the capacitive sensing device (10), the fiber cloth (N) and the capacitive corresponding sensing device (20) and calculates a first voltage, the The signal control processing module senses a second capacitance value formed between the capacitive sensing device (10), the non-metallic measured object (M) containing resin and the capacitive corresponding sensing device (20) And calculate a second voltage, and the signal control processing module calculates a voltage difference between the second voltage and the first voltage, and obtains the voltage difference corresponding to a first nonlinear detection curve A value of glue content.
如第2圖所示，該含有樹脂之非金屬被測物(M)係設置於該電容式感測裝置(10)與該電容式對應感測裝置(20)之間，當該電容式感測裝置(10)產生一電流時，該電流係通過該含有樹脂之非金屬被測物(M)並於該電容式對應感測裝置(20)所接受，而該訊號控制處理模組可感測出第二電容值並計算出第二電壓。As shown in Figure 2, the resin-containing non-metallic test object (M) is set between the capacitive sensing device (10) and the capacitive corresponding sensing device (20), when the capacitive sensing When the measuring device (10) generates a current, the current passes through the resin-containing non-metallic measured object (M) and is received by the capacitive corresponding sensing device (20), and the signal control processing module can sense The second capacitance value is measured and the second voltage is calculated.
請一併參閱第6圖和第7圖。如第6圖所示， X軸為電壓(V)，Y軸為量測幅寬(W)(公尺,m)，該訊號控制處理模組感測該含有樹脂之非金屬被測物(M)之第二電容值並計算出第二電壓，而該訊號控制處理模組感測僅含該纖維布(N)之第一電容值並計算出第一電壓，第二電壓高於第一電壓，當該第二電壓減掉該第一電壓後所得到的一電壓差值，該電壓差值係代表含有樹脂之非金屬被測物(M)扣掉纖維布(N)後的狀態，再者，如第3圖所示，該含有樹脂之非金屬被測物(M)的一側為第一位置，而另一側為第二位置，第一位置與第二位置之間的距離為量測幅寬(W)，該量測幅寬(W)係為感測探頭(11)所能感測其該含有樹脂之非金屬被測物(M)之電容值的範圍，而感測探頭(11)所移動的方向可以為一維運動、二維運動或是三維運動。Please refer to Figure 6 and Figure 7 together. As shown in Figure 6, the X-axis is the voltage (V), and the Y-axis is the measurement width (W) (meters, m). The signal control processing module senses the resin-containing non-metallic test object ( M) the second capacitance value and calculate the second voltage, and the signal control processing module senses the first capacitance value containing only the fiber cloth (N) and calculates the first voltage, the second voltage is higher than the first Voltage, a voltage difference obtained when the second voltage is subtracted from the first voltage, and the voltage difference represents the state of the non-metallic test object (M) containing resin after the fiber cloth (N) is deducted, Furthermore, as shown in Figure 3, one side of the resin-containing non-metallic test object (M) is the first position, and the other side is the second position. The distance between the first position and the second position In order to measure the width (W), the measurement width (W) is the range of the capacitance value of the non-metallic measured object (M) containing resin that can be sensed by the sensing probe (11), and the sensing The moving direction of the measuring probe (11) can be one-dimensional movement, two-dimensional movement or three-dimensional movement.
請一併參閱第4圖所示，感測探頭(11)於含有樹脂之非金屬被測物(M)中的第一位置至第二位置間進行移動與感測，而當感測探頭(11)的移動方向非平行於含有樹脂之非金屬被測物(M)的行進方向(D)時，其感測探頭(11)所感測的一量測路徑(P)，如第5A圖所示；另一方面，含有樹脂之非金屬被測物(M)在未行進時，其感測探頭(11)進行移動並感測之量測路徑(P)可如第5B圖所示；或者，當含有樹脂之非金屬被測物(M)的行進時，其一個或多個感測探頭(11)固定設置於同一檢測位置，其感測探頭(11)所感測的一量測路徑(P)如第5C圖所示，於實際實施時，可依照實際需求所需，單獨使感測探頭(11)移動或單獨使含有樹脂之非金屬被測物(M)行進，又或者同時使感測探頭(11)移動並使含有樹脂之非金屬被測物(M)行進。Please also refer to Figure 4, the sensing probe (11) moves and senses between the first position to the second position in the non-metallic measured object (M) containing resin, and when the sensing probe ( When the moving direction of 11) is not parallel to the traveling direction (D) of the non-metallic measured object (M) containing resin, a measurement path (P) sensed by its sensing probe (11), as shown in Figure 5A On the other hand, when the non-metallic measured object (M) containing resin is not traveling, the sensing probe (11) moves and senses the measurement path (P) as shown in Figure 5B; or , When the non-metallic measured object (M) containing resin travels, its one or more sensing probes (11) are fixedly arranged at the same detection position, and the sensing probe (11) senses a measurement path ( P) As shown in Figure 5C, in actual implementation, the sensing probe (11) can be moved separately or the non-metallic test object (M) containing resin can be moved separately or simultaneously according to actual needs. The sensing probe (11) moves and makes the resin-containing non-metallic test object (M) travel.
如第7圖所示，X軸為含膠量(RC%)，Y軸為電壓差值(V)，該第一非線性檢測曲線圖係以複數個電壓差值與其分別對應的含膠量數值之間的關係所構成。而每一位置的所對應的電壓差值於第7圖所示之第一非線性檢測曲線圖中可找到對應之含膠量(RC%)。請一併參閱第6圖，第一位置可以為第0公尺的位置，第二位置可以為第1.2公尺的位置，如第0.4公尺的位置，其第二電壓為10V，第一電壓為6.2V，而電壓差值為3.8V，而3.8V所對應的含膠量數值為約65%。該含膠量數值的計算公式為: RC%=(AW-BW)/AW，其中，RC%(Resin Content(%))為該含膠量數值，AW為含有樹脂之非金屬被測物(M)之重量，BW為該纖維布(N)之重量。(暫時)As shown in Figure 7, the X-axis is the glue content (RC%), and the Y-axis is the voltage difference (V). The first nonlinear detection curve is based on a plurality of voltage differences and their corresponding glue content. The relationship between the values is constituted. And the corresponding voltage difference of each position can be found in the first non-linear detection curve shown in Figure 7 for the corresponding glue content (RC%). Please refer to Figure 6 together. The first position can be the 0-meter position and the second position can be the 1.2-meter position. For example, the 0.4-meter position, the second voltage is 10V, and the first voltage It is 6.2V, and the voltage difference is 3.8V, and the glue content value corresponding to 3.8V is about 65%. The formula for calculating the glue content value is: RC%=(AW-BW)/AW, where RC% (Resin Content(%)) is the glue content value, and AW is the non-metallic measured substance containing resin ( M) weight, BW is the weight of the fiber cloth (N). (temporary)
在本創作一實施例中，該感測探頭(11)係包含有一第一電極，該電容式對應感測裝置(20)係包含有一接地電極(21)，該接地電極(21)一端耦接一訊號接地端(圖未繪出)，訊號接地端提供訊號接地。In an embodiment of this creation, the sensing probe (11) includes a first electrode, the capacitive corresponding sensing device (20) includes a ground electrode (21), and one end of the ground electrode (21) is coupled A signal grounding terminal (not shown in the figure), the signal grounding terminal provides signal grounding.
在本創作一實施例中，該第一電極、該第二電極或該接地電極(21)係為金屬介質。In an embodiment of the present invention, the first electrode, the second electrode or the ground electrode (21) is a metal medium.
在本創作一實施例中，該樹脂含量檢測設備(100)更包含一含膠量監控模組(圖未繪出)，該含膠量監控模組係預存有一含膠量閾值，該含膠量數值低於或高於該含膠量閾值時係顯示一警示訊號，於實際實施時，該警示訊號可以顯示不同的燈號顏色或不同的燈光閃爍頻率，又或者發出不同的警示音等方式，以提醒作業人員進行後續處置，而每次所發出該警示訊號的次數也可作為作業人員後續進行品質管理的依據，以檢驗每批含有樹脂之非金屬被測物(M)之品質良率，舉例來說:當該含膠量數值高於該含膠量閾值時，燈號顏色為紅色；當該含膠量數值於正常的含膠量閾值之範圍時，燈號顏色為綠色；當該含膠量數值低於該含膠量閾值時，燈號顏色為黃色。In an embodiment of the present invention, the resin content detection device (100) further includes a glue content monitoring module (not shown in the figure). The glue content monitoring module has a glue content threshold pre-stored, and the glue content monitoring module When the amount value is lower or higher than the glue content threshold, a warning signal is displayed. In actual implementation, the warning signal can display different light colors or different light flashing frequencies, or emit different warning sounds, etc. , To remind the operator to carry out follow-up treatment, and the number of times the warning signal is issued each time can also be used as the basis for the follow-up quality management of the operator to inspect the quality and yield rate of each batch of non-metallic test objects (M) containing resin For example: when the glue content value is higher than the glue content threshold, the light color is red; when the glue content value is within the normal glue content threshold range, the light color is green; when When the glue content value is lower than the glue content threshold, the color of the light is yellow.
請一併參閱第8圖和第9圖所示。該含有樹脂之非金屬被測物(M)係包含由一樹脂(R)及該纖維布(N)所組成，該含有樹脂之非金屬被測物(M)可由纖維布(N)含浸於一樹脂(R)所製成，該樹脂可舉例但不限定為環氧樹脂或有機化合物。Please refer to Figure 8 and Figure 9 together. The resin-containing non-metallic test object (M) is composed of a resin (R) and the fiber cloth (N). The resin-containing non-metallic test object (M) can be impregnated with the fiber cloth (N) It is made of a resin (R). The resin can be exemplified but not limited to epoxy resin or organic compound.
在本創作一實施例中，該訊號控制處理模組更包含由一通訊模組(圖未繪出)，該通訊模組電訊連接該訊號控制處理模組，該訊號控制處理模組可將樹脂含量檢測設備(100)所產生的相關數值或當發生該警示訊號時或修正該製程設備之製程時，通過一通訊模組產生一通知訊號，並傳輸於電子設備，以方便作業人員能隨時了解樹脂含量檢測設備(100)之作業情形，而電子設備可為智慧型手機、智慧型手錶或平板等具有無線通訊之電子設備，再者，該訊號控制處理模組也可包含可程式控制器，使作業人員也可藉由電子設備以及通訊模組，透過遠端設定及操作樹脂含量檢測設備(100)。In an embodiment of this creation, the signal control processing module further includes a communication module (not shown in the figure), the communication module is telecommunications connected to the signal control processing module, and the signal control processing module can transfer resin The relevant value generated by the content detection equipment (100) or when the warning signal occurs or when the process of the process equipment is corrected, a notification signal is generated through a communication module and transmitted to the electronic equipment, so that the operator can understand at any time The operation situation of the resin content detection equipment (100), and the electronic equipment can be an electronic equipment with wireless communication such as a smart phone, a smart watch or a tablet. Furthermore, the signal control processing module can also include a programmable controller, Operators can also use electronic equipment and communication modules to remotely set and operate the resin content detection equipment (100).
請一併參閱第10圖、第11圖和第13圖。該樹脂含量檢測設備(100)更包含一輸送件(40)，該輸送件(40)包含一滾輪(41)以及二樞鈕(42)，該滾輪(41)兩側樞設於該樞鈕(42)，該滾輪(41)用以承載該含有樹脂之非金屬被測物(M)。含有樹脂之非金屬被測物(M)可藉由滾輪(41)的轉動而移動。如第11圖所示，該滾輪(41)設置於感測探頭(11)下方，或者，如第13圖所示，該滾輪(41)也可設置於感測探頭(11)兩側，藉由滾輪(41)的轉動依序使含有樹脂之非金屬被測物(M)被感測探頭(11)所感測。Please refer to Figure 10, Figure 11 and Figure 13 together. The resin content detection equipment (100) further includes a conveying member (40). The conveying member (40) includes a roller (41) and two hubs (42). Both sides of the roller (41) are pivoted on the hub (42). ), the roller (41) is used to carry the resin-containing non-metallic test object (M). The non-metallic test object (M) containing resin can be moved by the rotation of the roller (41). As shown in Figure 11, the roller (41) is arranged below the sensing probe (11), or, as shown in Figure 13, the roller (41) can also be arranged on both sides of the sensing probe (11), by The rotation of the roller (41) sequentially causes the resin-containing non-metallic test object (M) to be sensed by the sensing probe (11).
該樹脂含量檢測設備(100)更包含一移動平台(30)，該移動平台(30)係具有一滑動座(31)與一滑軌模組(32)，該滑動座(31)可動地設置於該滑軌模組(32)，該滑軌模組(32)可具有至少一軌道，該滑動座(31)可滑動於該軌道上，該滑動座(31)可供設置該電容式感測裝置(10)或該電容式對應感測裝置(20)，該滑動座(31)可隨著滑軌模組(32)的配置，而自由地滑動於滑軌模組(32)間，而該滑動座(31)本身可具有一升降模組，該升降模組用以升降該電容式感測裝置(10)或該電容式對應感測裝置(20)，如第10圖所示，該滑軌模組(32)係設置於輸送件(40)上方，而感測探頭(11)安裝於滑動座(31)上，當樹脂含量檢測設備(100)作業時，滑動座(31)可帶動感測探頭(11)升降或左右移動，以感測不同位置的含有樹脂之非金屬被測物(M)。The resin content detection equipment (100) further includes a mobile platform (30), the mobile platform (30) has a sliding seat (31) and a sliding rail module (32), and the sliding seat (31) is movably arranged In the slide rail module (32), the slide rail module (32) can have at least one track, the slide seat (31) can slide on the track, and the slide seat (31) can be used to set the capacitive sensor. The measuring device (10) or the capacitive corresponding sensing device (20), the sliding seat (31) can freely slide between the sliding rail modules (32) following the arrangement of the sliding rail modules (32), The sliding base (31) itself may have a lifting module for lifting the capacitive sensing device (10) or the capacitive corresponding sensing device (20), as shown in Figure 10. The slide rail module (32) is arranged above the conveying member (40), and the sensing probe (11) is installed on the sliding seat (31). When the resin content detection equipment (100) is operating, the sliding seat (31) The sensing probe (11) can be driven to move up and down or move left and right to sense non-metallic resin-containing test objects (M) in different positions.
該樹脂含量檢測設備(100)更包含一修正調整模組(圖未繪出)，該修正調整模組係預存有一修正含膠量閾值，該含膠量數值低於或高於該修正含膠量閾值時係修正一製程設備之製程，而製程設備可以為本創作的樹脂含量檢測設備(100)或者同一製程下的其他設備，該製程可以為製程參數或製程條件，透過修正一製程設備之製程，使樹脂含量檢測設備(100)得以最佳化的進行作業，舉例來說:以樹脂含量檢測設備(100)之製程參數來說，可以為移動平台(30)的滑動座(31)的移動速度、移動方向或者移動方式，或者為輸送件(40)的滾輪轉速的快慢，又或者電容式感測裝置(10)或電容式對應感測裝置(20)所產生的電流大小等參數，透過上述參數的調整，可提升感測含有樹脂之非金屬被測物(M)的頻率或範圍，以協助作業人員發現錯誤，透過減少因樹脂含量檢測設備(100)感測含膠量數值異常後所經過的時間，使樹脂含量檢測設備(100)能快速地進行故障排除並恢復正常運作。或者透過上述參數的調整，降低感測含有樹脂之非金屬被測物(M)的頻率或範圍，甚至暫停或停止作業，使作業人員方便進行樹脂含量檢測設備(100)的修復，而製程條件可以為進行感測作業時的環境溫度條件或濕度條件，當作業時的環境溫度條件或濕度條件影響樹脂含量檢測設備(100)感測的準確度時，而導致所感測的含膠量數值低於或高於該修正含膠量閾值，可透過修正調整模組調整同一製程下的其他設備以使作業時的環境溫度或濕度恢復正常，於實際實施時，透過修正調整模組調整製程條件，使樹脂含量檢測設備(100)能自動地進行故障排除並恢復正常運作，以降低人為操作失誤的風險以及減少人力成本。The resin content detection equipment (100) further includes a correction adjustment module (not shown in the figure), and the correction adjustment module is prestored with a corrected glue content threshold, and the glue content value is lower or higher than the corrected glue content The threshold value is to modify the process of a process equipment, and the process equipment can be the resin content detection equipment (100) of the original creation or other equipment under the same process. The process can be a process parameter or process condition. By modifying a process equipment The manufacturing process allows the resin content detection equipment (100) to be optimized for operation. For example, the process parameters of the resin content detection equipment (100) can be the sliding seat (31) of the mobile platform (30) The moving speed, the moving direction or the moving mode, or the speed of the rotation speed of the roller of the conveying member (40), or the magnitude of the current generated by the capacitive sensing device (10) or the capacitive corresponding sensing device (20), etc., Through the adjustment of the above parameters, the frequency or range of sensing non-metallic test objects (M) containing resin can be increased to assist the operator in finding errors. By reducing the abnormal value of the resin content detection equipment (100) sensing the amount of glue After the elapsed time, the resin content detection equipment (100) can quickly troubleshoot and resume normal operation. Or through the adjustment of the above parameters, reduce the frequency or range of sensing non-metallic test objects (M) containing resin, or even suspend or stop the operation, so that the operator can conveniently repair the resin content detection equipment (100), and the process conditions It can be the ambient temperature condition or humidity condition during the sensing operation. When the ambient temperature condition or humidity condition during the operation affects the accuracy of the resin content detection device (100), the detected glue content value is low. At or above the corrected glue content threshold, other equipment in the same process can be adjusted through the correction adjustment module to restore the ambient temperature or humidity during operation. In actual implementation, the process conditions can be adjusted through the correction adjustment module. The resin content detection equipment (100) can automatically perform troubleshooting and resume normal operation, so as to reduce the risk of human operation errors and reduce labor costs.
請一併參閱第12圖和第14圖。該感測探頭(11)係包含有一第一電極，該電容式對應感測裝置(20)係包含有一第二電極，該第一電極與該第二電極係分別具有彼此電壓極性相反的一正向或反向電壓。藉由施加正向或反向電壓，迫使電流由第一電極流出，經含有樹脂之非金屬被測物(M)後，再流入第二電極，以量測電容值並計算電壓。如第12圖所示，固定設置複數個電容式感測裝置(10)以其對應的電容式對應感測裝置(20)於樹脂含量檢測設備(100)，以快速地對含有樹脂之非金屬被測物(M)進行感測。如第14圖所示，也可僅設置一個電容式感測裝置(10)以及其對應的電容式對應感測裝置(20)。Please refer to Figure 12 and Figure 14 together. The sensing probe (11) includes a first electrode, and the capacitive corresponding sensing device (20) includes a second electrode. The first electrode and the second electrode respectively have a positive electrode with opposite voltage polarity. Forward or reverse voltage. By applying a forward or reverse voltage, the current is forced to flow out of the first electrode, after passing through the non-metallic test object (M) containing resin, and then flowing into the second electrode to measure the capacitance value and calculate the voltage. As shown in Figure 12, a plurality of capacitive sensing devices (10) are fixedly arranged with their corresponding capacitive corresponding sensing devices (20) in the resin content detection equipment (100) to quickly detect the non-metal containing resin The measured object (M) is sensed. As shown in Figure 14, only one capacitive sensing device (10) and its corresponding capacitive corresponding sensing device (20) can also be provided.
本創作另外提供一種樹脂含量檢測設備(100)，包括：至少一電容式感測裝置(10)，係包含一感測探頭(11)，該感測探頭(11)係產生或接收一電流，且該感測探頭(11)係非接觸一含有樹脂之非金屬被測物(M)之一表面；至少一電容式對應感測裝置(20)，係接收或產生該電流，依照實際需求所需，該電容式感測裝置(10)與該電容式對應感測裝置(20)可分別為固定式配置或活動式配置。The present invention additionally provides a resin content detection equipment (100), including: at least one capacitive sensing device (10), which includes a sensing probe (11) that generates or receives a current, And the sensing probe (11) is non-contacting a surface of a non-metallic measured object (M) containing resin; at least one capacitive corresponding sensing device (20) receives or generates the current according to actual needs If necessary, the capacitive sensing device (10) and the capacitive corresponding sensing device (20) can be in a fixed configuration or a movable configuration, respectively.
一訊號控制處理模組，該訊號控制處理模組分別電性連接該電容式感測裝置(10)與該電容式對應感測裝置(20)，其中，該訊號控制處理模組感測該電容式感測裝置(10)、該含有樹脂之非金屬被測物(M)與該電容式對應感測裝置(20)之間所形成的一第二電容值並計算出一第二電壓，並獲取該第二電壓所對應於一第二非線性檢測曲線圖(圖未繪出)中之一含膠量數值。該第二非線性檢測曲線圖係以複數個該電壓與其分別對應的該含膠量數值之間的關係所構成。該含膠量數值的計算公式為: RC%=(AW-BW)/AW，其中，RC%為該含膠量數值，AW為該含有樹脂之非金屬被測物(M)之重量，BW為該纖維布(N)之重量。A signal control processing module electrically connected to the capacitive sensing device (10) and the capacitive corresponding sensing device (20) respectively, wherein the signal control processing module senses the capacitance A second capacitance value formed between the non-metallic sensing device (10), the resin-containing non-metallic measured object (M) and the capacitive corresponding sensing device (20), and a second voltage is calculated, and Obtain the glue content value of one of the second non-linear detection curve diagrams (not shown in the figure) corresponding to the second voltage. The second non-linear detection curve graph is formed by a plurality of relationships between the voltages and their respective corresponding glue content values. The formula for calculating the value of the glue content is: RC%=(AW-BW)/AW, where R% is the value of the glue content, AW is the weight of the non-metallic test substance (M) containing resin, BW It is the weight of the fiber cloth (N).
本創作提供一種樹脂含量檢測方法，包含: 一零點校準步驟，通過一訊號控制處理模組感測一電容式感測裝置(10)與一電容式對應感測裝置(20)之間所形成的一第一電容值並計算出一第一電壓；一量測步驟，通過該訊號控制處理模組感測該電容式感測裝置(10)、一含有樹脂之非金屬被測物(M)與該電容式對應感測裝置(20)之間所形成的一第二電容值並計算出一第二電壓；以及一檢測樹脂含量步驟，通過該訊號控制處理模組計算該第一電壓與該第二電壓之一電壓差值，並獲取該電壓差值所對應於一第一非線性檢測曲線圖中之一第一含膠量數值，其中，該第一非線性檢測曲線圖係以複數個該電壓差值與其分別對應的該含膠量數值之間的關係所構成。該含膠量數值的計算公式為: RC%=(AW-BW)/AW，其中，RC%(Resin Content(%))為該含膠量數值，AW為該含有樹脂之非金屬被測物(M)之重量，BW為該纖維布(N)之重量。This creation provides a resin content detection method, including: a zero point calibration step, through a signal control processing module to sense the formation between a capacitive sensing device (10) and a capacitive corresponding sensing device (20) A first capacitance value of, and calculate a first voltage; a measurement step, through the signal control processing module to sense the capacitive sensing device (10), a resin-containing non-metallic test object (M) A second capacitance value formed between the capacitive corresponding sensing device (20) and calculating a second voltage; and a step of detecting the resin content, calculating the first voltage and the first voltage through the signal control processing module A voltage difference value of a second voltage, and a first gel content value corresponding to a first nonlinear detection curve diagram corresponding to the voltage difference value is obtained, wherein the first non-linear detection curve diagram is composed of a plurality of The relationship between the voltage difference and the corresponding glue content value is formed. The formula for calculating the glue content value is: RC%=(AW-BW)/AW, where RC% (Resin Content(%)) is the glue content value, and AW is the non-metallic test substance containing resin (M) weight, BW is the weight of the fiber cloth (N).
在本創作一實施例中，該樹脂含量檢測方法更包含一品質監控步驟，獲取該含膠量數值並與一含膠量監控模組中預存之一含膠量閾值進行比較，當該含膠量數值低於或高於該含膠量閾值時係顯示一警示訊號。，於實際實施時，該警示訊號可以顯示不同的燈號顏色或不同的燈光閃爍頻率，又或者發出不同的警示音等方式，以提醒作業人員進行後續處置，舉例來說:當該含膠量數值高於該含膠量閾值時，燈號顏色為紅色；當該含膠量數值於正常的含膠量閾值之範圍時，燈號顏色為綠色；當該含膠量數值低於該含膠量閾值時，燈號顏色為黃色。In an embodiment of the invention, the resin content detection method further includes a quality monitoring step, obtaining the glue content value and comparing it with a glue content threshold pre-stored in a glue content monitoring module. When the amount value is lower or higher than the glue content threshold, a warning signal is displayed. In actual implementation, the warning signal can display different light colors or different light flashing frequencies, or emit different warning sounds to remind operators to follow-up treatment, for example: when the glue content When the value is higher than the glue content threshold, the color of the light is red; when the glue content is within the range of the normal glue content threshold, the color of the light is green; when the glue content is lower than the glue content When the volume threshold is set, the color of the light is yellow.
在本創作一實施例中，該樹脂含量檢測方法更包含一修正調整步驟，獲取該含膠量數值並與一修正調整模組中預存之修正含膠量閾值進行比較，當該含膠量數值低於或高於該修正含膠量閾值時修正一製程設備之製程。而製程設備可以為本創作的樹脂含量檢測設備(100)或者同一製程下的其他設備，該製程可以為製程參數或製程條件，透過修正一製程設備之製程，使樹脂含量檢測設備(100)得以最佳化的進行作業，舉例來說:以樹脂含量檢測設備(100)之製程參數來說，可以為移動平台(30)的滑動座(31)的移動速度、移動方向或者移動方式，或者為輸送件(40)的滾輪(41)轉速的快慢，又或者電容式感測裝置(10)或電容式對應感測裝置(20)所產生的電流大小等參數，透過上述參數的調整，可增加或減少檢測系統在產品上的採樣數量，以期找到最有效率之檢測參數。當製程環境溫度條件或濕度條件影響樹脂含量檢測設備(100)感測的準確度 時，而導致所感測的含膠量數值低於或高於該修正含膠量閾值，可透過修正調整模組調整同一製程下的其他設備以使作業時的環境溫度或濕度恢復正常，於實際實施時，透過修正調整模組調整製程條件，使樹脂含量檢測設備(100)能自動地進行故障排除並恢復正常運作，以降低人為操作失誤的風險以及減少人力成本。 In an embodiment of the present invention, the resin content detection method further includes a correction adjustment step to obtain the glue content value and compare it with a corrected glue content threshold pre-stored in a correction adjustment module. When the glue content value is When it is lower or higher than the modified glue content threshold, the process of a process equipment is corrected. The process equipment can be the resin content detection equipment (100) of the original creation or other equipment under the same process. The process can be process parameters or process conditions. By modifying the process of a process equipment, the resin content detection equipment (100) can be Optimize the operation, for example: Taking the process parameters of the resin content detection equipment (100), it can be the moving speed, moving direction or moving mode of the sliding seat (31) of the moving platform (30), or The speed of the rotation speed of the roller (41) of the conveying member (40), or the current generated by the capacitive sensing device (10) or the capacitive corresponding sensing device (20), etc., can be increased by adjusting the above parameters Or reduce the number of samples of the detection system on the product in order to find the most efficient detection parameters. When the process environment temperature conditions or humidity conditions affect the accuracy of the resin content detection equipment (100) sensing When the detected glue content value is lower or higher than the corrected glue content threshold value, the correction adjustment module can be used to adjust other equipment under the same process to restore the ambient temperature or humidity during operation to normal. During implementation, the process conditions are adjusted by modifying the adjustment module, so that the resin content detection equipment (100) can automatically troubleshoot and resume normal operation, so as to reduce the risk of human operation errors and reduce labor costs.
在本創作一實施例中，該樹脂含量檢測方法更包含一通訊步驟，通過一通訊模組產生一通知訊號，該通訊模組電訊連接該訊號控制處理模組，該訊號控制處理模組可將樹脂含量檢測設備(100)所產生的相關數值或當發生該警示訊號時或修正該製程設備之製程時，通過一通訊模組產生一通知訊號，並傳輸於電子設備，以方便作業人員能隨時了解樹脂含量檢測設備(100)之作業情形，而電子設備可為智慧型手機、智慧型手錶或平板等具有無線通訊之電子設備，再者，該訊號控制處理模組也可包含可程式控制器，使作業人員也可藉由電子設備以及通訊模組，透過遠端設定及操作樹脂含量檢測設備(100)。In an embodiment of the present invention, the resin content detection method further includes a communication step, generating a notification signal through a communication module, the communication module is telecommunications connected to the signal control processing module, and the signal control processing module can connect The relevant value generated by the resin content detection equipment (100) or when the warning signal occurs or when the process of the process equipment is modified, a notification signal is generated through a communication module and transmitted to the electronic device to facilitate the operator at any time Understand the operation of the resin content detection equipment (100), and the electronic equipment can be a smart phone, smart watch, or tablet with wireless communication. Furthermore, the signal control processing module can also include a programmable controller , So that operators can also use electronic equipment and communication modules to remotely set and operate the resin content detection equipment (100).
本創作另外提供一種樹脂含量檢測方法，包括：一量測步驟，通過該訊號控制處理模組感測該電容式感測裝置(10)、一含有樹脂之非金屬被測物(M)與該電容式對應感測裝置(20)之間所形成的一第二電容值並計算出一第二電壓；以及一檢測樹脂含量步驟，通過該訊號控制處理模組獲取該第二電壓所對應於一第二非線性檢測曲線圖中之一第二含膠量數值，其中，該第二非線性檢測曲線圖係以複數個該電壓差值與其分別對應的該含膠量數值之間的關係所構成。該含膠量數值的計算公式為: RC%=(AW-BW)/AW，其中，RC%為該含膠量數值，AW為該含有樹脂之非金屬被測物(M)之重量，BW為該纖維布(N)之重量。The present invention also provides a method for detecting resin content, including: a measurement step, through the signal control processing module to sense the capacitive sensing device (10), a non-metallic test object (M) containing resin, and the Capacitively corresponds to a second capacitance value formed between the sensing devices (20) and calculates a second voltage; and a step of detecting resin content, through the signal control processing module to obtain the second voltage corresponding to a One of the second glue content values in the second non-linear detection graph, wherein the second non-linear detection graph is composed of a plurality of relationships between the voltage difference values and their respective corresponding glue content values . The formula for calculating the value of the glue content is: RC%=(AW-BW)/AW, where R% is the value of the glue content, AW is the weight of the non-metallic test substance (M) containing resin, BW It is the weight of the fiber cloth (N).
綜上所述，本創作與現有技術與產品相較之下，本創作具有以下優點之一：In summary, compared with existing technologies and products, this creation has one of the following advantages:
本創作目的之一係透過電容式感測裝置、電容式對應感測裝置與訊號控制處理模組以非接觸的方式感測含有樹脂之非金屬被測物，以避免造成非金屬被測物表面的痕跡或損傷。One of the purposes of this creation is to sense non-metallic resin-containing test objects in a non-contact manner through capacitive sensing devices, capacitive corresponding sensing devices and signal control processing modules, so as to avoid causing the surface of non-metallic test objects. Marks or damage.
本創作目的之一係可透過獲取電壓差值並以其電壓差值所對應於一第一非線性檢測曲線圖中之一含膠量數值，以感測出含有樹脂之非金屬被測物於不同位置處的樹脂含量。One of the purposes of this creation is to detect the resin-containing non-metallic test object by obtaining the voltage difference value and using the voltage difference value corresponding to a value of the glue content in a first nonlinear detection curve. Resin content at different locations.
本創作目的之一係也可透過獲取第二電壓並以其第二電壓所對應於一第二非線性檢測曲線圖中之一含膠量數值，以感測出含有樹脂之非金屬被測物於不同位置處的樹脂含量。One of the purposes of this creation is to obtain a second voltage and use the second voltage corresponding to a second non-linear detection curve to detect the amount of glue in a second non-linear detection curve to sense the non-metallic test object containing resin. Resin content at different locations.
本創作目的之一係可透過含膠量監控模組即時地監控含膠量數值，若含膠量數值低於或高於含膠量閾值時係顯示警示訊號，以通知作業人員。One of the purposes of this creation is to monitor the glue content value in real time through the glue content monitoring module. If the glue content value is lower or higher than the glue content threshold, a warning signal will be displayed to notify the operator.
本創作目的之一係透過修正調整模組於含膠量數值低於或高於修正含膠量閾值時，修正啟動中的製程設備之製程。One of the purposes of this creation is to modify the process of the activated process equipment when the glue content value is lower or higher than the modified glue content threshold through the correction adjustment module.
惟以上所述者，僅為本創作之較佳實施例而已，當不能以此限定本創作實施之範圍，即大凡依本創作申請專利範圍及新型說明內容所作之簡單的等效變化與修飾，皆仍屬本創作專利涵蓋之範圍內。另外，本創作的任一實施例或申請專利範圍不須達成本創作所揭露之全部目的或優點或特點。此外，摘要部分和標題僅是用來輔助專利文件搜尋之用，並非用來限制本創作之權利範圍。However, the above are only the preferred embodiments of this creation, and should not be used to limit the scope of implementation of this creation, that is, simple equivalent changes and modifications made according to the scope of patent application and new description of this creation, All are still within the scope of this creation patent. In addition, any embodiment of the creation or the scope of the patent application does not have to achieve all the purposes or advantages or features disclosed in the creation. In addition, the abstract part and title are only used to assist the search of patent documents, not to limit the scope of rights of this creation.
100:樹脂含量檢測設備 10:電容式感測裝置 11:感測探頭 20:電容式對應感測裝置 21:接地電極 30:移動平台 31:滑動座 32:滑軌模組 40:輸送件 41:滾輪 42:樞鈕 M:含有樹脂之非金屬被測物 N:纖維布 W:量測幅寬 D:行進方向 P:量測路徑樹脂 R:樹脂100: Resin content testing equipment 10: Capacitive sensing device 11: Sensing probe 20: Capacitive corresponding sensing device 21: Ground electrode 30: mobile platform 31: Sliding seat 32: Slide rail module 40: conveying parts 41: Roller 42: Hub M: Non-metallic analyte containing resin N: Fiber cloth W: Measurement width D: Direction of travel P: Measuring path resin R: Resin
第1圖為傳統環氧樹脂含浸於玻璃纖維布後測量示意圖。 第2圖為本創作的樹脂含量檢測設備之電容式感測示意圖。 第3圖為本創作其一較佳實施例之電容式感測作動圖(一)。 第4圖為本創作其一較佳實施例之電容式感測作動圖(二)。 第5A圖為本創作其一較佳實施例之樹脂含量檢測設備感測路徑示意圖(一)。 第5B圖為本創作其一較佳實施例之樹脂含量檢測設備感測路徑示意圖(二)。 第5C圖為本創作其一較佳實施例之樹脂含量檢測設備感測路徑示意圖(三)。 第6圖為本創作其一較佳實施例之電壓與量測幅寬關係圖。 第7圖為本創作其一較佳實施例之電壓差值與含膠量關係圖。 第8圖為本創作其一較佳實施例之非金屬被測物示意圖。 第9圖為本創作其一較佳實施例之含有樹脂之非金屬被測物示意圖。 第10圖為本創作其一較佳實施例之樹脂含量檢測設備示意圖。 第11圖為本創作其一較佳實施例之樹脂含量檢測設備側視圖。 第12圖為本創作其二較佳實施例之樹脂含量檢測設備示意圖。 第13圖為本創作其二較佳實施例之樹脂含量檢測設備側視圖。 第14圖為本創作其三較佳實施例之樹脂含量檢測設備示意圖。 Figure 1 is a schematic diagram of measurement after traditional epoxy resin is impregnated into glass fiber cloth. Figure 2 is a schematic diagram of capacitive sensing of the resin content detection equipment created. Figure 3 is a capacitive sensing action diagram (1) of a preferred embodiment of the creation. Figure 4 is the capacitive sensing action diagram (2) of a preferred embodiment of the creation. FIG. 5A is a schematic diagram (1) of the sensing path of the resin content detection device according to a preferred embodiment of the invention. Figure 5B is a schematic diagram (2) of the sensing path of the resin content detection device according to a preferred embodiment of the invention. Fig. 5C is a schematic diagram (3) of the sensing path of the resin content detection device according to a preferred embodiment of the invention. Figure 6 is a diagram of the relationship between voltage and measurement amplitude of a preferred embodiment of the creation. Figure 7 is a diagram of the relationship between the voltage difference and the glue content of a preferred embodiment of the creation. Figure 8 is a schematic diagram of a non-metallic test object created in one of the preferred embodiments. Figure 9 is a schematic diagram of a non-metallic resin-containing test object created by one of the preferred embodiments. Figure 10 is a schematic diagram of the resin content detection equipment created in one of the preferred embodiments. Figure 11 is a side view of the resin content detection equipment of a preferred embodiment of the creation. Figure 12 is a schematic diagram of the resin content detection equipment created in the second preferred embodiment. Figure 13 is a side view of the resin content detection equipment created in the second preferred embodiment. Figure 14 is a schematic diagram of the resin content detection equipment in the creation of the third preferred embodiment.
100:樹脂含量檢測設備 100: Resin content testing equipment
10:電容式感測裝置 10: Capacitive sensing device
11:感測探頭 11: Sensing probe
20:電容式對應感測裝置 20: Capacitive corresponding sensing device
21:接地電極 21: Ground electrode
M:含有樹脂之非金屬被測物 M: Non-metallic analyte containing resin
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| TWI776530B (en) * | 2021-05-28 | 2022-09-01 | 鈞旺股份有限公司 | Resin content detection equipment and method |
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| TWI776530B (en) * | 2021-05-28 | 2022-09-01 | 鈞旺股份有限公司 | Resin content detection equipment and method |
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