TWM616837U - Welding machine structure - Google Patents
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Abstract
本創作一種輪焊機結構,包含:一機體、一立柱、一上支撐板、一下支撐板、一外輪焊模組及一內輪焊模組,該立柱組設於該機體,該立柱前側架設一直立設置之傳動軸,該上支撐板由該立柱往前水平延伸,該上支撐板遠離該立柱處設有一與該傳動軸連動之上轉輪,該上轉輪組接一第一旋轉傳動件,該下支撐板設置於該上支撐板下方,同樣由該立柱往前水平延伸,該下支撐板遠離該立柱處設有一與該傳動軸連動之下轉輪,該下轉輪組接一第二旋轉傳動件,該外輪焊模組組設於該上支撐板下側,該外輪焊模組包含有一第一旋轉板、一外懸臂及一外焊輪,該內輪焊模組組設於該下支撐板上側,該內輪焊模組包含有一第二旋轉板、一第二滑動板、一樞轉板、一內焊輪及一驅動單元;藉此,俾達進行臥式水塔製造加工,可節省材料,製造過程簡易,生產效率高,製造成本及產品不良率降低。This invention creates a wheel welding machine structure, including: a body, a column, an upper support plate, a lower support plate, an outer wheel welding module and an inner wheel welding module. The column is assembled on the body, and the column is erected on the front side. An upright drive shaft, the upper support plate extends horizontally forward from the upright column, and an upper runner linked to the drive shaft is provided on the upper support plate away from the upright column, and the upper runner group is connected to a first rotating drive The lower support plate is arranged below the upper support plate, and also extends horizontally forward from the upright column. The lower support plate is far from the upright column is provided with a lower runner that is linked with the transmission shaft, and the lower runner is connected to one The second rotation transmission part, the outer wheel welding module is assembled on the lower side of the upper support plate, the outer wheel welding module includes a first rotating plate, an outer cantilever and an outer welding wheel, and the inner wheel welding module is assembled On the upper side of the lower support plate, the inner wheel welding module includes a second rotating plate, a second sliding plate, a pivoting plate, an inner welding wheel, and a driving unit; thereby, Bida manufactures horizontal water towers Processing can save materials, the manufacturing process is simple, the production efficiency is high, the manufacturing cost and the product defect rate are reduced.
Description
本創作係有關於一種輪焊機,尤指一種適用於臥式水塔之輪焊機結構。This creation is about a wheel welding machine, especially a wheel welding machine structure suitable for horizontal water towers.
按,水塔主要是用來儲水以提供住戶日常生活所需用水,常見的水塔有立式及臥式兩種,其中臥式水塔的垂直空間使用較少,使用時具有較佳之平穩性及安全性,並且外表美觀又易清洗,因而廣泛受到消費者的青睞。According to, the water tower is mainly used to store water to provide the water needed by the residents in daily life. The common water towers are vertical and horizontal. Among them, the vertical space of the horizontal water tower is less used, and it has better stability and safety when used. It is easy to clean because of its sex, beautiful appearance and easy to clean, so it is widely favored by consumers.
一般臥式水塔製造成工時,係取一金屬板材彎折呈圓筒狀,將金屬板材之兩側邊疊置焊接形成兩端具開口之桶身,桶身中間處設置一用以提供人員檢視、維修、清洗水塔內部…等用途之開孔部,桶身兩端分別以輪焊機焊接一側端蓋。習知輪焊機係在一機台設有上下相對之二支臂,並在該二支臂分別設有一焊輪,當進行焊接加工時,將一支臂由桶身一端開口伸入桶身內,以二支臂之焊輪於桶身之兩端分別沿開口周緣焊接一側端蓋,封閉桶身兩端開口,並為使焊接加工順利操作,必須於其中一側端蓋開設一預留孔,俾供輪焊機之一支臂自該預留孔伸入桶身內焊接側端蓋,待兩側端蓋與桶身焊接固定後,再將該預留孔以一蓋體焊接封閉。Generally, when manufacturing a horizontal water tower, a metal plate is bent into a cylindrical shape, and the two sides of the metal plate are superimposed and welded to form a barrel with openings at both ends. A central part of the barrel is used to provide personnel. For inspection, maintenance, and cleaning of the inside of the water tower, etc., the two ends of the barrel are welded with a wheel welder to weld one end cover. The conventional wheel welding machine is equipped with two upper and lower arms on one machine, and a welding wheel is arranged on each of the two arms. When welding is performed, one arm is extended into the barrel from an opening at one end of the barrel. Inside, the welding wheels of two arms are used to weld one end cover along the circumference of the opening respectively on the two ends of the barrel body to close the openings at both ends of the barrel body. Leave a hole for one of the arms of the wheel welder to extend from the reserved hole into the barrel body to weld the side end caps. After the end caps on both sides are welded and fixed to the barrel body, then the reserved hole is welded with a cover body. Closed.
惟,該習知輪焊機必須於其中一側端蓋開設一預留孔,及將該預留孔以一蓋體焊接封閉,因而具有浪費材料,製造過程繁複,生產效率低,製造成本高等問題,並且該預留孔的開設與該蓋體的焊接,會導致臥式水塔品質不良的機率增加。However, the conventional wheel welder must open a reserved hole on one side of the end cover, and weld the reserved hole with a cover body, which wastes materials, complicated manufacturing processes, low production efficiency, and high manufacturing costs. Problems, and the opening of the reserved hole and the welding of the cover will increase the probability of poor quality of the horizontal water tower.
本創作人有鑑於習知輪焊機結構具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,遂推出本創作。In view of the above-mentioned shortcomings in the structure of the conventional wheel welder, the creator of this creation is based on the idea of thinking and creation. After many discussions, trial sample tests, and many revisions and improvements, he launched this creation.
本創作提供一種輪焊機結構,包含:一機體;一立柱,組設於該機體,該立柱前側架設一直立設置之傳動軸及一用以帶動該傳動軸旋轉之伺服馬達;一上支撐板,一端組接固定於該立柱,由該立柱往前水平延伸,該上支撐板遠離該立柱處設有一上轉輪,該上轉輪與該傳動軸連動,而可由該傳動軸帶動該上轉輪旋轉,該上轉輪組接一往下延伸之第一旋轉傳動件;一下支撐板,設置於該上支撐板下方,該下支撐板一端組接固定於該立柱,由該立柱往前水平延伸,該下支撐板遠離該立柱處設有一下轉輪,該下轉輪與該傳動軸連動,而可由該傳動軸帶動該下轉輪旋轉,該下轉輪組接一往上延伸之第二旋轉傳動件;一外輪焊模組,組設於該上支撐板下側,該外輪焊模組包含有一第一旋轉板、一外懸臂及一外焊輪,該第一旋轉板與該上支撐板之第一旋轉傳動件結合連動,該外懸臂可滑動調整地組設於該第一旋轉板下側,該外懸臂一端往下垂直延伸一安裝部,該外焊輪組設於該安裝部下端;及一內輪焊模組,組設於該下支撐板上側,該內輪焊模組包含有一第二旋轉板、一第二滑動板、一樞轉板、一內焊輪及一驅動單元,該第二旋轉板與該下支撐板之第二旋轉傳動件結合連動,該第二滑動板可滑動調整地組設於該第二旋轉板上側,該第二滑動板一端設置一樞軸,該樞轉板一端與該樞軸組設,該內焊輪組設該樞轉板另一端,該驅動單元組設於該第二滑動板與該樞轉板之間,而可由該驅動單元帶動該樞轉板產生一第一方向與一第二方向的轉動,該第一方向與該第二滑動板平行,該第二方向與該第二滑動板垂直。This creation provides a wheel welding machine structure, including: a body; a column, assembled on the body, the front side of the column is erected with a drive shaft and a servo motor for driving the drive shaft to rotate; an upper support plate One end is assembled and fixed to the upright column and extends horizontally forward from the upright column. The upper support plate is provided with an upper runner far away from the upright column. The upper runner is linked with the transmission shaft and can be driven by the transmission shaft When the wheel rotates, the upper runner is assembled with a first rotating transmission member extending downward; the lower supporting plate is arranged under the upper supporting plate, and one end of the lower supporting plate is assembled and fixed to the upright post, and the upright post is leveled forward Extend, the lower support plate is provided with a lower runner away from the upright, the lower runner is linked with the transmission shaft, and the lower runner can be driven by the transmission shaft to rotate, and the lower runner group is connected to a first extending upward Two rotating transmission parts; an outer wheel welding module set on the lower side of the upper support plate, the outer wheel welding module includes a first rotating plate, an outer cantilever and an outer welding wheel, the first rotating plate and the upper The first rotating transmission member of the support plate is combined and linked. The outer cantilever is slidably and adjustably arranged on the lower side of the first rotating plate. One end of the outer cantilever extends downward and a mounting part is vertically extended. The outer welding wheel assembly is arranged on the mounting Part lower end; and an inner wheel welding module, assembled on the upper side of the lower support plate, the inner wheel welding module includes a second rotating plate, a second sliding plate, a pivoting plate, an inner welding wheel and a The driving unit, the second rotating plate is combined with the second rotating transmission member of the lower support plate, the second sliding plate is slidably and adjustably assembled on the upper side of the second rotating plate, and one end of the second sliding plate is provided with a pivot Shaft, one end of the pivoting plate is assembled with the pivot, the inner welding wheel assembly is provided with the other end of the pivoting plate, the driving unit is assembled between the second sliding plate and the pivoting plate, and can be driven by the The unit drives the pivoting plate to rotate in a first direction and a second direction, the first direction is parallel to the second sliding plate, and the second direction is perpendicular to the second sliding plate.
本創作輪焊機結構之主要目的,在於其進行臥式水塔製造加工時,不需於其中一側端蓋開設一預留孔,及於該預留孔以一蓋體焊接封閉,俾達節省材料,製造過程簡易,生產效率高,製造成本及產品不良率降低。The main purpose of this creation of the wheel welder structure is that it is not necessary to open a reserved hole in one of the end caps during the manufacturing and processing of the horizontal water tower, and the reserved hole is closed by welding with a cover, so as to save Material, simple manufacturing process, high production efficiency, lower manufacturing cost and product defect rate.
以下茲配合本創作較佳實施例之圖式進一步說明如下,以期能使熟悉本創作相關技術之人士,得依本說明書之陳述據以實施。The following is a further explanation in conjunction with the schematic diagram of the preferred embodiment of this creation, in order to enable those who are familiar with the related technology of this creation to implement it according to the statements in this manual.
首先,如第一圖至第四圖所示,本創作一種輪焊機結構包含:一機體10、一立柱20、一上支撐板30、一下支撐板40、一外輪焊模組50及一內輪焊模組60。
First of all, as shown in the first to fourth figures, a wheel welding machine structure of this invention includes: a
該機體10底部設有一腳架11。
A
該立柱20組設於該機體10正面,該立柱20前側架設一直立設置之傳動軸21及一用以帶動該傳動軸21旋轉之伺服馬達22。
The
該上支撐板30一端組接固定於該立柱20,由該立柱20往前水平延伸,該上支撐板30遠離該立柱20處設有一上轉輪31,該上轉輪31藉由一設置於該上支撐板30內之第一鏈條32與該傳動軸21連動,而可由該傳動軸21通過該第一鏈條32帶動該上轉輪31旋轉,該上轉輪31組接一往下延伸之第一旋轉傳動件33。
One end of the
該下支撐板40設置於該上支撐板30下方,該下支撐板40一端組接固定於該立柱20,由該立柱20往前水平延伸,該下支撐板40遠離該立柱20處設有一下轉輪41,該下轉輪41藉由一設置於該下支撐板40內之第二鏈條42與該傳動軸21連動,而可由該傳動軸21通過該第二鏈條42帶動該下轉輪41旋轉,該下轉輪41組接一往上延伸之第二旋轉傳動件43。
The
該外輪焊模組50組設於該上支撐板30下側,該外輪焊模組50包含有一第一旋轉板51、一第一滑動板52、一第一線性驅動裝置53、一外懸臂54及一外焊輪55,該第一旋轉板51與該上支撐板30之第一旋轉傳動件33結合連動,該第一旋轉板51底面設有第一滑軌511,該第一滑動板52可滑動調整地組設於該第一旋轉板51下側,該第一滑動板52頂面設有與該第一滑軌511套合滑動之第一滑塊521,該第一線性驅動裝置53為滾珠螺桿,該第一線性驅動裝置53組設於該第一旋轉板51與該第一滑動板52之間,用以
控制該第一滑動板52於該第一旋轉板51上滑動調整,該外懸臂54可滑動調整地組設於該第一滑動板52下側,該外懸臂54一端往下垂直延伸一安裝部541,該外焊輪55組設於該安裝部541下端。
The outer
該內輪焊模組60組設於該下支撐板40上側,該內輪焊模組60包含有一第二旋轉板61、一第二滑動板62、一第二線性驅動裝置63、一樞轉板64、一內焊輪65及一驅動單元66,該第二旋轉板61與該下支撐板40之第二旋轉傳動件43結合連動,該第二旋轉板61頂面設有第二滑軌611,該第二滑動板62可滑動調整地組設於該第二旋轉板61上側,該第二滑動板62底面設有與該第二滑軌611套合滑動之第二滑塊621,該第二滑動板62頂面一端設置一樞軸622,該第二線性驅動裝置63為滾珠螺桿,該第二線性驅動裝置63組設於該第二旋轉板61與該第二滑動板62之間,用以控制該第二滑動板62於該第二旋轉板61上滑動調整,該樞轉板64一端與該樞軸622組設,該內焊輪65組設該樞轉板64另一端,該驅動單元66為油壓缸,該驅動單元66組設於該第二滑動板62與該樞轉板64之間,而可由該驅動單元66帶動該樞轉板64產生一第一方向與一第二方向的轉動,該第一方向與該第二滑動板62平行,該第二方向與該第二滑動板62垂直。
The inner
進行臥式水塔製造加工時,取一金屬板材彎折呈圓筒狀,將金屬板材之兩側邊疊置焊接形成兩端具開口之桶身100,桶身100中間處設置一用以提供人員檢視、維修、清洗水塔內部…等用途之開孔部101,桶身100兩端分別蓋設一側端蓋102,再以本創作輪焊機進行兩側端蓋102與桶身100間的焊接,請配合參閱第五圖至第九圖,於內輪焊模組60之樞轉板64調整為第一方向狀態下,將直立狀態之桶身100以開孔部101對正下支撐板40及內輪焊模組60橫向移至上支撐板30下方,使下支撐板40連同內輪焊模組60由直立狀態之桶身100的開孔部101伸入桶身100內,由外輪焊模組50之第一線性驅動裝置53控制外焊輪55貼靠於側端蓋102外緣,配合由內輪焊模組60之驅動單元66帶動樞轉板64由第一方向轉動至第二方向,及由內輪焊模組60之第二線性驅動裝置63控制內焊輪65貼靠於桶身100內緣與外焊輪55形成相對狀,藉由立柱20之傳動軸21帶動外輪焊模組50與內輪焊模組60同步旋轉,當外輪焊模組50與內輪焊模組60旋轉一圈,即可完成桶身100與側端蓋102間的焊接加工。When manufacturing a horizontal water tower, take a metal plate and bend it into a cylindrical shape. The two sides of the metal plate are superimposed and welded to form a
當一側端蓋102完成與桶身100間之焊接後,將桶身100倒立即可順利完成另一側端蓋102與桶身100間之焊接。After the
由上述具體實施例之結構,可得到下述之效益:From the structure of the above specific embodiment, the following benefits can be obtained:
1.本創作輪焊機結構,其進行臥式水塔製造加工時,係由桶身100中間處之開孔部101伸入進行焊接加工,而不需於其中一側端蓋102開設一預留孔,及於該預留孔以一蓋體焊接封閉,藉以達到節省材料,製造過程簡易,生產效率高,製造成本降低。1. The structure of the wheel welding machine of this invention is used for manufacturing and processing of horizontal water towers. The opening 101 in the middle of the
2.本創作輪焊機結構,其不需於側端蓋102開設預留孔,再以一蓋體焊接封閉,而可降低臥式水塔的不良率。2. The wheel welder structure of this invention does not need to open a reserved hole in the
10:本體 11:腳架 20:立柱 21:傳動軸 22:伺服馬達 30:上支撐板 31:上轉輪 32:第一鏈條 33:第一旋轉傳動件 40:下支撐板 41:下轉輪 42:第二鏈條 43:第二旋轉傳動件 50:外輪焊模組 51:第一旋轉板 511:第一滑軌 52:第一滑動板 521:第一滑塊 53:第一線性驅動裝置 54:外懸臂 541:安裝部 55:外焊輪 60:內輪焊 61:第二旋轉板 611:第二滑軌 62:第二滑動板 621:第二滑塊 622:樞軸 63:第二線性驅動裝置 64:樞轉板 65:內焊輪 66:驅動單元 100:桶身 101:開孔部 102:側端蓋 10: body 11: Tripod 20: Column 21: drive shaft 22: Servo motor 30: Upper support plate 31: Upper runner 32: The first chain 33: The first rotating transmission part 40: Lower support plate 41: lower runner 42: second chain 43: The second rotating transmission part 50: Outer wheel welding module 51: The first rotating plate 511: first slide 52: The first sliding plate 521: The first slider 53: The first linear drive 54: Outer cantilever 541: Installation Department 55: Outer welding wheel 60: inner wheel welding 61: The second rotating plate 611: second slide 62: second sliding plate 621: second slider 622: Pivot 63: The second linear drive 64: pivot plate 65: inner welding wheel 66: drive unit 100: barrel 101: Hole 102: side end cover
第一圖係本創作之立體圖。 第二圖係本創作之立體分解圖。 第三圖係本創作外輪焊模組之分解圖。 第四圖係本創作內輪焊模組之分解圖。 第五圖係本創作進行焊接作業之動作示意圖一。 第六圖係本創作進行焊接作業之動作示意圖二。 第七圖係本創作進行焊接作業之動作示意圖三。 第八圖係本創作進行焊接作業之動作示意圖四。 第九圖係本創作進行焊接作業之動作示意圖五。 The first picture is a three-dimensional picture of this creation. The second picture is a three-dimensional exploded view of this creation. The third picture is an exploded view of the outer wheel welding module of this creation. The fourth picture is an exploded view of the inner wheel welding module of this creation. The fifth figure is the first schematic diagram of the welding operation in this creation. The sixth figure is the second schematic diagram of the welding operation in this creation. The seventh figure is the third schematic diagram of the welding operation in this creation. The eighth figure is the fourth schematic diagram of the welding operation in this creation. The ninth figure is the fifth schematic diagram of the welding operation in this creation.
20:立柱 20: Column
21:傳動軸 21: drive shaft
22:伺服馬達 22: Servo motor
30:上支撐板 30: Upper support plate
31:上轉輪 31: Upper runner
32:第一鏈條 32: The first chain
33:第一旋轉傳動件 33: The first rotating transmission part
40:下支撐板 40: Lower support plate
41:下轉輪 41: lower runner
42:第二鏈條 42: second chain
43:第二旋轉傳動件 43: The second rotating transmission part
50:外輪焊模組 50: Outer wheel welding module
51:第一旋轉板 51: The first rotating plate
511:第一滑軌 511: first slide
52:第一滑動板 52: The first sliding plate
521:第一滑塊 521: The first slider
54:外懸臂 54: Outer cantilever
541:安裝部 541: Installation Department
55:外焊輪 55: Outer welding wheel
60:內輪焊 60: inner wheel welding
61:第二旋轉板 61: The second rotating plate
611:第二滑軌 611: second slide
62:第二滑動板 62: second sliding plate
621:第二滑塊 621: second slider
622:樞軸 622: Pivot
64:樞轉板 64: pivot plate
65:內焊輪 65: inner welding wheel
Claims (8)
Priority Applications (1)
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TW110204274U TWM616837U (en) | 2021-04-19 | 2021-04-19 | Welding machine structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW110204274U TWM616837U (en) | 2021-04-19 | 2021-04-19 | Welding machine structure |
Publications (1)
Publication Number | Publication Date |
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TWM616837U true TWM616837U (en) | 2021-09-11 |
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ID=78778814
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW110204274U TWM616837U (en) | 2021-04-19 | 2021-04-19 | Welding machine structure |
Country Status (1)
Country | Link |
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TW (1) | TWM616837U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI758165B (en) * | 2021-04-19 | 2022-03-11 | 江政衛 | Wheel welder structure |
-
2021
- 2021-04-19 TW TW110204274U patent/TWM616837U/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI758165B (en) * | 2021-04-19 | 2022-03-11 | 江政衛 | Wheel welder structure |
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