TWM612531U - Automatic spray cleaning equipment for non-stick coating of food utensils - Google Patents

Automatic spray cleaning equipment for non-stick coating of food utensils Download PDF

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TWM612531U
TWM612531U TW109215733U TW109215733U TWM612531U TW M612531 U TWM612531 U TW M612531U TW 109215733 U TW109215733 U TW 109215733U TW 109215733 U TW109215733 U TW 109215733U TW M612531 U TWM612531 U TW M612531U
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Taiwan
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spray
cavity
stick coating
swing
dust
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TW109215733U
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Chinese (zh)
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栗明
單偉明
楊斌
許慶和
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大陸商江蘇佰健環保科技有限公司
三能食品器具股份有限公司
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Priority to JP2020005456U priority Critical patent/JP3231166U/en
Publication of TWM612531U publication Critical patent/TWM612531U/en

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Abstract

本新型揭露一種食品器具不沾塗層的自動噴射清洗設備,其包括噴射腔體、壓力噴射機具、噴槍機構及除塵機具。噴射腔體內具有腔室。噴射腔體頂部設有一與腔室連通的粉塵出口。壓力噴射機具用以將磨料與壓縮氣體混合為清除流體。噴槍機構與壓力噴射機具連通,用以將食品器具的不沾塗層予以高速噴射清除流體。除塵機具連接有除塵管一端,除塵管另端與粉塵出口連通,除塵機具用以產生負壓,以去除清除流體高速噴射不沾塗層時所產生的粉塵,俾能藉由將腔室設計為密閉式腔體結構,以便於清洗粉塵和廢渣沉料的收集,使操作環境與作業條件得以改善,並藉由除塵機具之設置而使含塵尾氣得到淨化以實現符合環保要求的排放標準。 The invention discloses an automatic spray cleaning equipment for non-stick coating of food utensils, which comprises a spray cavity, a pressure spray machine, a spray gun mechanism and a dust removal machine. There is a cavity in the injection cavity. The top of the spray cavity is provided with a dust outlet communicating with the cavity. The pressure jet tool is used to mix abrasive and compressed gas into a cleaning fluid. The spray gun mechanism is connected with the pressure spraying machine to spray the non-stick coating of the food utensils at a high speed to remove the fluid. The dust removal equipment is connected to one end of the dust removal pipe, and the other end of the dust removal pipe is connected to the dust outlet. The dust removal equipment is used to generate negative pressure to remove the dust generated when the fluid is sprayed at high speed without sticking to the coating, so that the chamber can be designed as The closed cavity structure facilitates the collection of cleaning dust and waste slag deposits, improves the operating environment and working conditions, and purifies the dust-containing exhaust gas through the installation of dust removal equipment to achieve emission standards that meet environmental protection requirements.

Description

食品器具不沾塗層的自動噴射清洗設備 Automatic spray cleaning equipment for non-stick coating of food utensils

本新型關於一種食品器具不沾塗層的自動噴射清洗設備,尤其是指一種食品器具不沾塗層的自動噴射清洗設備技術。 The present invention relates to an automatic spray cleaning equipment for non-stick coating on food utensils, in particular to an automatic spray cleaning equipment technology for non-stick coating on food utensils.

按,餐飲業各類食品器具(如鍋具、烘焙烤盤;或蛋糕烘焙模具等)使用一定週期(約800~3000次)後,則會因表面不沾塗層的壞損而無法繼續使用。從循環經濟角度來考量,通常是將食品器具回收去除原有塗層並重塗新層進行翻新處理後再行使用。習知回收處理方法一般需要二種處理步驟。其中,第一處理步驟是將壞損塗層去除;第二處理步驟是將不沾塗層的重新噴塗。 Press, all kinds of food utensils in the catering industry (such as pots, baking pans; or cake baking molds, etc.) after a certain period of use (about 800 to 3000 times), they will not be able to continue to be used due to the damage of the non-stick coating on the surface . From the perspective of circular economy, the food utensils are usually recycled after removing the original coating and recoating the new layer for refurbishment before use. Conventional recycling processing methods generally require two processing steps. Among them, the first treatment step is to remove the damaged coating; the second treatment step is to re-spray the non-stick coating.

上述第一處理步驟將不沾塗層去除,又包含二個步驟:首先採用攝氏450℃以上高溫將食品器具進行加熱裂化,使不沾塗層受熱爆裂;然後再以噴砂的方式將已爆裂的不沾塗層予以去除。該習知工藝不僅能源消耗大,燒結過程易造成食品器具基體變形,且不沾塗層在高溫下的分解尾氣會污染環境;而第二步驟的噴砂通常使用硬度較高的石英砂,其清洗效果好但沖刷強度大,易使不沾塗層下面的鍍鋁層受損或剝離,嚴重時還有可能損傷金屬基材,導致重新噴塗不沾塗層後的器具壽命降低或有效使用次數減少;現有噴砂機按結構主要分為吸入式和壓入式,自動輸送 式噴砂機一般採用吸入式結構,噴射後的磨料是在機器內部循環使用的,磨料經多次循環使用後噴射效果會逐漸降低。另外,上述二種處理步驟的食品器具需要在兩套系統中進行轉運,其運輸轉運過程費工費時,以致影響了整體清洗效率。噴砂後的廢渣為不沾塗層與磨料的混合物,廢渣量大,回收處理難,環保清潔性差,對環境影響也大。 The above-mentioned first treatment step removes the non-stick coating, and it also includes two steps: first, heat and crack the food utensils at a high temperature of 450 ℃ or more, so that the non-stick coating is heated and burst; and then sandblast the burst. The non-stick coating is removed. This conventional process not only consumes a lot of energy, but the sintering process is easy to cause deformation of the food utensil matrix, and the decomposition tail gas of the non-stick coating at high temperature will pollute the environment; and the second step of sandblasting usually uses high-hardness quartz sand, and its cleaning The effect is good, but the scouring strength is high. It is easy to damage or peel off the aluminum coating under the non-stick coating. In severe cases, it may damage the metal substrate, resulting in a reduction in the life of the appliance after re-spraying the non-stick coating or the effective use times. ; The existing sandblasting machine is mainly divided into suction type and press-in type according to the structure, and automatic conveying Type sandblasting machine generally adopts suction structure, the abrasive after spraying is recycled inside the machine, and the spraying effect will gradually decrease after the abrasive is used for many times. In addition, the food utensils in the above two processing steps need to be transferred in two systems, and the transportation and transfer process is time-consuming and labor-intensive, which affects the overall cleaning efficiency. The waste slag after sandblasting is a mixture of non-stick coating and abrasives. The amount of waste slag is large, it is difficult to recycle, and it is environmentally friendly and clean, and has a great impact on the environment.

有鑑於此,習知處理步驟工藝確實未臻完善,仍有再改善的必要性,而且基於相關產業的迫切需求之下,緣是,本創作人乃經不斷的努力研發之下,終於研發出一種有別於上述習知技術且具增進功效的本新型。 In view of this, the conventional processing steps are indeed not perfect, and there is still a need for improvement, and based on the urgent needs of related industries, the reason is that the creators have finally developed through continuous efforts in research and development. A new type that is different from the above-mentioned conventional technology and has enhanced efficacy.

本新型在於克服上述習知針對現有技術中存在的不足,本新型係透過可編程控制器PLC系統的合理配置,清洗去除過程清潔環保,操作運行安全可靠,實現了不沾塗層去除操作的連續自動運行,降低了工人的勞動強度,改善了操作環境和作業條件。 The present invention overcomes the above-mentioned conventional deficiencies in the prior art. Through the reasonable configuration of the programmable controller PLC system, the cleaning and removal process is clean and environmentally friendly, the operation is safe and reliable, and the continuous non-stick coating removal operation is realized. Automatic operation reduces the labor intensity of workers and improves the operating environment and working conditions.

本新型第一目的在於提供一種食品器具不沾塗層的自動噴射清洗設備,主要是藉由將腔室設計為密閉式腔體結構,以便於清洗粉塵和廢渣沉料的收集,使操作環境與作業條件得以改善,並藉由除塵機具之設置而使含塵尾氣得到淨化以實現符合環保要求的排放標準。達成本新型第一目的之技術手段,係包括噴射腔體、壓力噴射機具、噴槍機構及除塵機具。噴射腔體內具有腔室。噴射腔體頂部設有一與腔室連通的粉塵出口。壓力噴射機具用以將磨料與壓縮氣體混合為清除流體。噴槍機構與壓力噴射機具連通,用以將食品器具的不沾塗層予以高速噴射清除流體。除塵機 具連接有除塵管一端,除塵管另端與粉塵出口連通,除塵機具用以產生負壓,以去除清除流體高速噴射不沾塗層時所產生的粉塵。 The first purpose of the present invention is to provide an automatic spray cleaning equipment for non-stick coatings of food utensils. The chamber is designed as a closed cavity structure to facilitate the collection of cleaning dust and waste residues, so that the operating environment is consistent with The working conditions are improved, and the dust-containing exhaust gas is purified by the installation of dust removal equipment to achieve emission standards that meet environmental protection requirements. The technical means to achieve the first objective of the new type include spray chamber, pressure spray equipment, spray gun mechanism and dust removal equipment. There is a cavity in the injection cavity. The top of the spray cavity is provided with a dust outlet communicating with the cavity. The pressure jet tool is used to mix abrasive and compressed gas into a cleaning fluid. The spray gun mechanism is connected with the pressure spraying machine to spray the non-stick coating of the food utensils at a high speed to remove fluid. Dust removal machine One end of the dust removal pipe is connected to the dust removal pipe, and the other end of the dust removal pipe is connected to the dust outlet. The dust removal device is used to generate negative pressure to remove the dust generated when the cleaning fluid sprays the non-stick coating at high speed.

本新型第二目的在於提供一種可依據食品器具規格形式而調整噴槍機構高度、安裝位置、擺動幅度及噴射角度的食品器具不沾塗層的自動噴射清洗設備。達成本新型第二目的之技術手段,係包括噴射腔體、壓力噴射機具、噴槍機構、除塵機具及位置調整機構。噴射腔體內具有腔室。噴射腔體頂部設有一與腔室連通的粉塵出口。壓力噴射機具用以將磨料與壓縮氣體混合為清除流體。噴槍機構與壓力噴射機具連通,用以將食品器具的不沾塗層予以高速噴射清除流體。除塵機具連接有除塵管一端,除塵管另端與粉塵出口連通,除塵機具用以產生負壓,以去除清除流體高速噴射不沾塗層時所產生的粉塵。位置調整機構用以調整噴槍機構的高度與位置。 The second purpose of the present invention is to provide an automatic spray cleaning equipment for non-stick coating of food utensils, which can adjust the height of the spray gun mechanism, the installation position, the swing range and the spray angle according to the specifications of the food utensils. The technical means to achieve the second purpose of the new type include spray cavity, pressure spray equipment, spray gun mechanism, dust removal equipment and position adjustment mechanism. There is a cavity in the injection cavity. The top of the spray cavity is provided with a dust outlet communicating with the cavity. The pressure jet tool is used to mix abrasive and compressed gas into a cleaning fluid. The spray gun mechanism is connected with the pressure spraying machine to spray the non-stick coating of the food utensils at a high speed to remove the fluid. The dust removal machine is connected with one end of the dust removal pipe, and the other end of the dust removal pipe is connected with the dust outlet. The dust removal equipment is used to generate negative pressure to remove the dust generated when the cleaning fluid sprays the non-stick coating at high speed. The position adjustment mechanism is used to adjust the height and position of the spray gun mechanism.

1:除塵機具 1: Dust removal equipment

2:除塵管 2: Dust removal tube

3:噴射腔體 3: Jet cavity

3a:腔室 3a: Chamber

3b:粉塵出口 3b: Dust outlet

A:位置調整機構 A: Position adjustment mechanism

4:搖擺減速馬達 4: Swing reduction motor

5:擺幅調節輪 5: Swing adjustment wheel

6:主連桿 6: Main link

7:擺動桿 7: swing lever

8:主軸 8: Spindle

9:擺動連桿 9: swing link

10:副軸 10: Counter shaft

11:噴槍機構 11: Spray gun mechanism

12:噴射槍頭 12: Spray gun head

13:食品器具 13: Food utensils

14:輸送帶機構 14: Conveyor belt mechanism

15:沉料回收槽 15: sinking material recovery tank

16:高壓噴射管 16: high pressure jet pipe

17:壓力噴射機具 17: Pressure jet equipment

圖1為本新型具體架構的實施示意圖。 Figure 1 is a schematic diagram of the implementation of the new specific architecture.

為讓 貴審查委員能進一步瞭解本新型整體的技術特徵與達成本新型目的之技術手段,玆以具體實施例並配合圖式加以詳細說明如后: In order to allow your reviewer to further understand the overall technical features of the new model and the technical means to achieve the purpose of the new model, specific examples and diagrams are used to illustrate in detail as follows:

請參看圖1所示為實現本新型第一目的之第一實施例,係包括一噴射腔體3、一壓力噴射機具17、一噴槍機構11及一除塵機具1等技術特徵。該噴射腔體3內具有一概呈密閉空間的腔室3a,該噴射腔體3頂部設有 一與腔室3a連通的粉塵出口3b。該壓力噴射機具17用以將磨料與壓縮氣體混合為清除流體,具體的,該磨料係為一種碳酸氫鈉微晶體,該碳酸氫鈉微晶體粒徑介於100~600μm,莫氏硬度介於2-3之間。該噴槍機構11輸入端與壓力噴射機具17的輸出端連通,用以將位於腔室3a下方的食品器具13的不沾塗層予以高速噴射清除流體。該除塵機具1輸出端連接有除塵管2一端,該除塵管2另端與粉塵出口3b連通,該除塵機具1用以產生負壓,以去除清除流體高速噴射不沾塗層時所產生的粉塵。 Please refer to FIG. 1 which shows the first embodiment to achieve the first objective of the present invention, which includes a spray cavity 3, a pressure spray tool 17, a spray gun mechanism 11 and a dust removal tool 1 and other technical features. The injection cavity 3 has a cavity 3a which is a closed space, and the top of the injection cavity 3 is provided with A dust outlet 3b communicating with the chamber 3a. The pressure jet tool 17 is used to mix abrasive and compressed gas into a scavenging fluid. Specifically, the abrasive is a kind of sodium bicarbonate microcrystals. The sodium bicarbonate microcrystals have a particle size ranging from 100 to 600 μm and have a Mohs hardness. Between 2-3. The input end of the spray gun mechanism 11 is communicated with the output end of the pressure spraying device 17 to spray the non-stick coating of the food utensil 13 under the cavity 3a with a high-speed spray cleaning fluid. The output end of the dust removal device 1 is connected to one end of a dust removal pipe 2, and the other end of the dust removal pipe 2 is connected to the dust outlet 3b. The dust removal device 1 is used to generate negative pressure to remove the dust generated when the cleaning fluid sprays the non-stick coating at high speed .

請配合參看圖1所示的實施例中,該噴射腔體3底部設有一與腔室3a連通的沉料回收槽15,用以回收於清除流體高速噴射不沾塗層時所沉落的磨料。 Please refer to the embodiment shown in FIG. 1, the bottom of the spray cavity 3 is provided with a sinker recovery tank 15 communicating with the chamber 3a to recover the abrasive that is deposited when the non-stick coating is sprayed at high speed by the cleaning fluid. .

請參看圖1所示為實現本新型第二目的之第二實施例,本實施例除了包括上述第一實施例的整體技術特徵之外,更包含一用以調整噴槍機構11的高度、安裝位置、擺動幅度及噴射角度的位置調整機構A。 Please refer to FIG. 1 which shows a second embodiment for achieving the second objective of the present invention. In addition to including the overall technical features of the above-mentioned first embodiment, this embodiment also includes a method for adjusting the height and installation position of the spray gun mechanism 11 , Position adjustment mechanism A for swing amplitude and spray angle.

具體的,圖1所示,該位置調整機構A係包含一搖擺減速馬達4、一擺幅調節輪5、一主連桿6、一擺動桿7、一擺動連桿9。該噴射腔體3頂部設置搖擺減速馬達4,該搖擺減速馬達4的輸出端連動該擺幅調節輪5一端,該擺幅調節輪5的另端連動主連桿6,該主連桿6的另端連動擺動桿7一端,該擺動桿7可轉動地樞設於一主軸8上,該擺動桿7另端連動擺動連桿9一端,該擺動連桿9另端可轉動地樞設一副軸10上,該主軸8與副軸10上皆安裝有噴槍機構11的槍桿,並以一槍桿座固定。該槍桿另端設有一槍桿套管,該槍桿可在槍桿套管內伸縮並旋轉,以調節槍桿110的高度與角度;該槍桿透過緊固裝置固設噴射槍頭12,該噴射槍頭12下方設有一用以輸送食品器具 13通過腔室3a下方的輸送帶機構14。該壓力噴射機具17透過一高壓噴射管16與噴射槍頭12連接。 Specifically, as shown in FIG. 1, the position adjustment mechanism A includes a swing reduction motor 4, a swing adjustment wheel 5, a main link 6, a swing rod 7, and a swing link 9. The top of the injection cavity 3 is provided with a swing reduction motor 4, the output end of the swing reduction motor 4 is connected with one end of the swing adjustment wheel 5, and the other end of the swing adjustment wheel 5 is connected with the main link 6, the main link 6 The other end is linked with one end of a swing rod 7, which is rotatably pivoted on a main shaft 8. The other end of the swing rod 7 is linked with one end of a swing link 9, and the other end of the swing link 9 is rotatably pivoted. On the shaft 10, the main shaft 8 and the secondary shaft 10 are both mounted with the barrel of the spray gun mechanism 11, and are fixed by a barrel base. The other end of the gun barrel is provided with a gun barrel sleeve, the gun barrel can be extended and rotated in the gun barrel sleeve to adjust the height and angle of the gun barrel 110; the gun barrel is fixed with a spray gun head 12 through a fastening device, and the spray gun head 12 is below the gun barrel. Equipped with an appliance for conveying food 13 passes through the conveyor belt mechanism 14 below the chamber 3a. The pressure spray tool 17 is connected to the spray gun head 12 through a high pressure spray tube 16.

請配合參看圖1所示的實施例中,該主軸8和副軸10上均安裝有二個槍桿110和二個噴射槍頭12;每個槍桿110透過槍桿座固定在主軸8和副軸10上。 Please refer to the embodiment shown in FIG. 1, two gun barrels 110 and two spray gun heads 12 are installed on the main shaft 8 and the auxiliary shaft 10; each gun barrel 110 is fixed on the main shaft 8 and the auxiliary shaft 10 through the gun shaft base. on.

較佳的,該噴射槍頭12的數量為1~4個。該噴射槍頭12頂端設置有一噴嘴,該噴嘴直徑介於4.36-6.35mm。 Preferably, the number of spray gun heads 12 is 1 to 4. A nozzle is arranged at the top of the spray gun head 12, and the diameter of the nozzle is between 4.36-6.35 mm.

請配合參看圖1所示的實施例中,該壓力噴射機具17設於噴射腔體3的一側,該高壓噴射管16一端與壓力噴射機具17相連通,另端穿過噴射腔體3的一側壁伸入腔室3a內而與噴射槍頭12連接,該磨料在壓力噴射機具17內利用壓縮之高壓氣體的帶動經高壓噴射管16流向噴射槍頭12後高速噴向食品器具13的不沾塗層。 Please refer to the embodiment shown in FIG. 1, the pressure injection tool 17 is arranged on one side of the injection cavity 3, one end of the high pressure injection pipe 16 is connected with the pressure injection tool 17, and the other end passes through the injection cavity 3 A side wall extends into the cavity 3a and is connected with the spray gun head 12. The abrasive is driven by the compressed high-pressure gas in the pressure spray tool 17 to flow to the spray gun head 12 through the high-pressure spray pipe 16 and then spray to the food utensil 13 at a high speed. Dip the coating.

該噴射腔體3位於腔室3a頂端設有粉塵出口3,所述粉塵出口3b通過除塵管2與除塵機具1連接,在腔室3a內對食品器具13進行噴射清洗作業後形成的粉塵通過腔室3a頂部粉塵出口3b經除塵管2吸入到除塵機具1,含有粉塵的尾氣在除塵機具1內經旋風分離和濾筒過濾後達標,潔淨的空氣從除塵機具1排氣口排出。 The spray cavity 3 is provided with a dust outlet 3 at the top of the cavity 3a, and the dust outlet 3b is connected to the dust removal device 1 through a dust removal pipe 2, and the dust formed after the food utensil 13 is sprayed and cleaned in the cavity 3a passes through the cavity The dust outlet 3b at the top of the chamber 3a is sucked into the dust removal device 1 through the dust removal pipe 2, and the exhaust gas containing dust is separated in the dust removal device 1 by cyclone and filtered by a filter cartridge to reach the standard, and clean air is discharged from the exhaust port of the dust removal device 1.

於具體的運作實施過程中,該食品器具13從腔室3a入口側放在輸送帶機構14上,當食品器具13在輸送帶機構14的帶動下移動到腔室3a時,該磨料在壓力噴射機具17內由高壓氣體經介質流量控制裝置壓入到混流三通內,再經另一路大流量壓縮空氣經高壓噴射管16,通過噴射槍頭12以高速噴向食品器具13,當磨料撞擊到食品器具13表面時,則產生清洗*** 作用,使其表面的不沾塗層與之剝離,當食品器具13離開腔室3a時,則代表食品器具13表面塗層已脫除乾淨,清洗作業隨即完成,最後跟隨輸送帶機構14的運行從噴射腔體3的另一側離開。該食品器具13通過一次噴射清洗,即可將表面的不沾塗層脫除清理乾淨,滿足塗層脫除要求的器具則可轉入下道工序做進一步的後續處理。碳酸氫鈉微晶體磨料在噴射清洗過程中,產生的粉末揚塵,通過除塵管3,在除塵機具1內淨化回收,而沉落的廢渣則通過沉料回收槽15收集以備進一步的處理。 In the specific operation and implementation process, the food utensil 13 is placed on the conveyor belt mechanism 14 from the entrance side of the chamber 3a. When the food utensil 13 is driven by the conveyor belt mechanism 14 to move to the chamber 3a, the abrasive is sprayed under pressure. The machine tool 17 is compressed by high-pressure gas through the medium flow control device into the mixed flow tee, and then through another high-flow compressed air through the high-pressure spray pipe 16, spray gun head 12 to the food utensil 13 at high speed, when the abrasive hits When the surface of food utensil 13 is cleaned and blasted The non-stick coating on the surface is peeled off. When the food utensil 13 leaves the cavity 3a, it means that the surface coating of the food utensil 13 has been removed. The cleaning operation will be completed immediately, and finally follow the operation of the conveyor belt mechanism 14. Leave from the other side of the injection cavity 3. The food utensil 13 can remove and clean the non-stick coating on the surface by one spray cleaning, and the utensil that meets the coating removal requirements can be transferred to the next process for further follow-up processing. During the jet cleaning process of the sodium bicarbonate microcrystalline abrasive, the powder dust generated by the dust removal pipe 3 is purified and recovered in the dust removal machine 1, and the sinking waste residue is collected through the sink recovery tank 15 for further processing.

再者,食品器具13因功能用途的不同具有多種不同規格及形式,如平盤、多孔盤、深盤和長盤等,本新型為了適應不同尺寸規格之食品器具13的清洗需求,係採用組合式設計結構,配置簡單、合理實用、維修方便。本新型選配了專為環保型碳酸氫鈉磨料配套開發的壓力噴射機具17和專用噴槍機構11,其特有的介質流量控制閥,可有效控制清洗作業中的磨料用量和噴射強度,使清洗操作的安全性和經濟性得以提高;配套了電控模組(即PLC自控系統),透過搖擺減速馬達4與輸送帶機構14的聯鎖控制,使清洗操作實現了連續自動運行,提高了工作效率,降低了勞動強度;設置在腔室3a內的噴槍機構11,通過簡單的機械結構設計,使槍桿、噴槍、噴嘴的高度、角度及擺幅均可任意匹配與靈活調整,使清洗操作針對不同的規格形式的食品器具13都能隨時處於最佳的噴射距離和工作點,從而擴大了清洗設備的適應性,提高了清洗品質與效率;噴射腔體3之腔室3a係採用密閉式的箱體結構,使清洗操作在微負壓條件下完成,廢渣沉料可直接收集待日後處理,噴射揚塵通過除塵機具1,經旋風分離和濾筒除塵兩級淨化後可達標排放,使噴射清洗的作業條件得以改善,操作環境得以優化。 Furthermore, food utensils 13 have a variety of different specifications and forms due to different functions and uses, such as flat plates, perforated plates, deep plates, and long plates. In order to meet the cleaning needs of food utensils 13 of different sizes and specifications, the present model adopts a combination Design structure, simple configuration, reasonable and practical, convenient maintenance. The new model is equipped with pressure spraying equipment 17 and special spray gun mechanism 11 specially developed for environmentally friendly sodium bicarbonate abrasives. Its unique medium flow control valve can effectively control the abrasive consumption and spray intensity in the cleaning operation, so that the cleaning operation The safety and economy of the machine have been improved; equipped with an electronic control module (ie PLC automatic control system), through the interlocking control of the swing deceleration motor 4 and the conveyor belt mechanism 14, the cleaning operation realizes continuous automatic operation and improves work efficiency , Reducing labor intensity; the spray gun mechanism 11 arranged in the chamber 3a, through a simple mechanical structure design, so that the height, angle and swing of the gun bar, spray gun, and nozzle can be arbitrarily matched and adjusted flexibly, so that the cleaning operation can be tailored to different The food utensils 13 of different specifications can be at the best spraying distance and working point at any time, thereby expanding the adaptability of the cleaning equipment and improving the cleaning quality and efficiency; the chamber 3a of the spraying cavity 3 adopts a closed box The body structure enables the cleaning operation to be completed under the condition of slight negative pressure. The waste residue can be directly collected for later treatment. The sprayed dust passes through the dust removal machine 1, and after the two-stage purification of cyclone separation and filter cartridge dust removal, it can reach the standard discharge. The working conditions are improved and the operating environment is optimized.

經由上述具體實施例說明后,本新型確實具有下列所述的特點: After the description of the above specific embodiments, the present invention does have the following characteristics:

1、本新型採用組合式之模組化結構設計,因而具有自動化程度高、結構簡單、佈置緊湊以及維修方便等特點。 1. The new model adopts modular modular structure design, so it has the characteristics of high degree of automation, simple structure, compact layout and convenient maintenance.

2、本新型腔室為密閉式腔體結構,以便於對噴射清洗過程產生的揚塵封閉和廢渣沉料的收集,揚塵則通過配套設置的除塵機以負壓吸出,再經旋風分離和濾筒除塵兩級淨化使尾氣達標排放,使作業條件得到優化,操作環境得以改善;噴射腔體設置電控模組,將搖擺減速馬達與輸送帶機構帶速匹配連鎖同步可控,使噴射清洗操作實現了自動連續運行,降低了勞動強度,提高了清洗操作的自動化程度和工作效率;噴射腔體內的噴射機械系統設計靈活,槍桿高度和角度以及擺幅可按食品器具的規格大小和形狀深度任意調整,噴嘴可根據需要隨時更換,提高了清洗設備的適用性及清洗效率;獨立配置的壓力噴射機可有效控制磨料用量和噴射強度,提高了噴射清洗過程的經濟性和安全性。 2. The new chamber is a closed cavity structure to facilitate the sealing of the dust generated during the jet cleaning process and the collection of the waste slag sediment. The dust is sucked out under negative pressure through the matching dust collector, and then separated by the cyclone and the filter cartridge The two-stage dedusting purification makes the exhaust gas discharge up to the standard, optimizes the working conditions, and improves the operating environment; the spray chamber is equipped with an electronic control module, and the swing deceleration motor and the conveyor belt mechanism are matched with the speed of the chain and synchronously controllable to realize the spray cleaning It has automatic continuous operation, reduces labor intensity, and improves the automation degree and work efficiency of cleaning operation; the design of the spray mechanical system in the spray chamber is flexible, and the height, angle and swing of the gun barrel can be adjusted according to the size and shape of the food utensil. , The nozzle can be replaced at any time as needed, which improves the applicability and cleaning efficiency of the cleaning equipment; the independently configured pressure jet can effectively control the abrasive consumption and jet intensity, and improve the economy and safety of the jet cleaning process.

以上所述,僅為本新型之可行實施例,並非用以限定本新型之專利範圍,凡舉依據下列請求項所述之內容、特徵以及其精神而為之其他變化的等效實施,皆應包含於本新型之專利範圍內。本新型所具體界定於請求項之結構特徵,未見於同類物品,且具實用性與進步性,已符合發明專利要件,爰依法具文提出申請,謹請 鈞局依法核予專利,以維護本申請人合法之權益。 The above are only feasible embodiments of the present model, and are not intended to limit the patent scope of the present model. Any equivalent implementation of other changes based on the content, features and spirit of the following claims shall be Included in the scope of the patent of this new model. The structural features of this new model are specifically defined in the claim, which are not found in similar articles, and are practical and progressive. They have met the requirements of an invention patent. The application is filed in accordance with the law. I would like to request the Jun Bureau to approve the patent in accordance with the law to protect this The legitimate rights and interests of the applicant.

1:除塵機具 1: Dust removal equipment

2:除塵管 2: Dust removal tube

3:噴射腔體 3: Jet cavity

3a:腔室 3a: Chamber

3b:粉塵出口 3b: Dust outlet

4:搖擺減速馬達 4: Swing reduction motor

5:擺幅調節輪 5: Swing adjustment wheel

6:主連桿 6: Main link

7:擺動桿 7: swing lever

8:主軸 8: Spindle

9:擺動連桿 9: swing link

10:副軸 10: Counter shaft

11:噴槍機構 11: Spray gun mechanism

12:噴射槍頭 12: Spray gun head

13:食品器具 13: Food utensils

14:輸送帶機構 14: Conveyor belt mechanism

15:沉料回收槽 15: sinking material recovery tank

16:高壓噴射管 16: high pressure jet pipe

17:壓力噴射機具 17: Pressure jet equipment

A:位置調整機構 A: Position adjustment mechanism

Claims (7)

一種食品器具不沾塗層的自動噴射清洗設備,其包括: An automatic spray cleaning equipment for non-stick coating of food utensils, which includes: 一噴射腔體,其內具有一腔室,該噴射腔體頂部設有一與該腔室連通的粉塵出口; An injection cavity with a cavity inside, and a dust outlet communicating with the cavity is provided on the top of the injection cavity; 一壓力噴射機具,其用以將磨料與壓縮氣體混合為清除流體,該磨料係為碳酸氫鈉微晶體,該碳酸氫鈉微晶體粒徑介於100~600μm,莫氏硬度介於2-3之間; A pressure jet tool for mixing abrasive and compressed gas into a cleaning fluid. The abrasive is sodium bicarbonate microcrystals. The sodium bicarbonate microcrystals have a particle size of 100~600μm and a Mohs hardness of 2 -3 between; 至少一噴槍機構,其輸入端與該壓力噴射機具的輸出端連通,用以將位於該腔室下方的食品器具之內表面進行噴射該清除流體,使該內表面所附著的不沾塗層剝離;及 At least one spray gun mechanism, the input end of which is communicated with the output end of the pressure spraying machine, for spraying the cleaning fluid on the inner surface of the food utensil located below the chamber to peel off the non-stick coating attached to the inner surface ;and 一除塵機具,其輸出端連接有一除塵管一端,該除塵管另端與該粉塵出口連通,該除塵機具用以產生負壓,以去除該清除流體高速噴射已剝離的該不沾塗層所形成的粉塵。 A dust removal tool, the output end of which is connected to one end of a dust removal pipe, and the other end of the dust removal pipe is connected to the dust outlet. The dust removal tool is used to generate negative pressure to remove the non-stick coating formed by the high-speed jetting of the cleaning fluid. Of dust. 如請求項1所述之食品器具不沾塗層的自動噴射清洗設備,其中,該噴射腔體底部設有一與該腔室連通的沉料回收槽,用以回收於該清除流體高速噴射該不沾塗層時所沉落的該磨料。 The automatic spray cleaning equipment for non-stick coating of food utensils according to claim 1, wherein the bottom of the spray chamber is provided with a sinker recovery tank communicating with the chamber for recovering the cleaning fluid from the high-speed spray of the non-stick coating. The abrasive deposited when the coating is applied. 如請求項1所述之食品器具不沾塗層的自動噴射清洗設備,其更包含一用以調整該至少一噴槍機構的高度、安裝位置、擺動幅度及噴射角度的位置調整機構,該位置調整機構包含一搖擺減速馬達、一擺幅調節輪、一主連桿、一擺動桿、一擺動連桿;該噴射腔體頂部設置該搖擺減速馬達,該搖擺減速馬達的輸出端連動該擺幅調節輪一端,該擺幅調節輪的另端連動該主連桿,該主連桿的另端連動該擺動桿一端,該擺動桿可轉動地樞設 於一主軸上,該擺動桿另端連動該擺動連桿一端,該擺動連桿另端可轉動地樞設一副軸上,該主軸與該副軸上皆安裝有該至少一噴槍機構的一槍桿,並以一槍桿座固定;該槍桿另端設有一槍桿套管,該槍桿可在該槍桿套管內伸縮並旋轉,以調節該槍桿的高度與角度;該槍桿透過緊固裝置固設一噴射槍頭,該噴射槍頭下方設有一用以輸送該食品器具通過該腔室下方的輸送帶機構;該壓力噴射機具透過一高壓噴射管與該噴射槍頭連接。 The automatic spray cleaning equipment for non-stick coating of food utensils according to claim 1, which further includes a position adjustment mechanism for adjusting the height, installation position, swing amplitude and spray angle of the at least one spray gun mechanism, and the position adjustment The mechanism includes a swing reduction motor, a swing adjustment wheel, a main link, a swing rod, and a swing link; the top of the spray cavity is provided with the swing reduction motor, and the output end of the swing reduction motor links the swing adjustment One end of the wheel, the other end of the swing adjustment wheel is linked with the main link, the other end of the main link links with one end of the swing rod, and the swing rod is pivotably pivoted On a main shaft, the other end of the swing rod is linked to one end of the swing link, and the other end of the swing link is rotatably pivoted on a secondary shaft. Both the main shaft and the secondary shaft are mounted with one of the at least one spray gun mechanism. The barrel is fixed with a barrel seat; the other end of the barrel is provided with a barrel sleeve, and the barrel can be extended and rotated in the barrel barrel to adjust the height and angle of the barrel; the barrel is fixed by a fastening device The spray gun head is provided with a conveyor belt mechanism for conveying the food appliance through the cavity under the spray gun head; the pressure spray tool is connected with the spray gun head through a high-pressure spray tube. 如請求項3所述之食品器具不沾塗層的自動噴射清洗設備,其中,該主軸和副軸上均安裝有二個該槍桿和二個噴射槍頭;每個該槍桿透過該槍桿座固定在該主軸和該副軸上。 The automatic spray cleaning equipment for non-stick coating of food utensils according to claim 3, wherein two gun barrels and two spray gun heads are installed on the main shaft and the auxiliary shaft; each gun barrel is fixed through the gun barrel base On the main shaft and the secondary shaft. 如請求項4所述之食品器具不沾塗層的自動噴射清洗設備,其中,該噴射槍頭的數量為1~4個。 The automatic spray cleaning equipment for non-stick coating of food utensils according to claim 4, wherein the number of spray gun heads is 1 to 4. 如請求項5所述之食品器具不沾塗層的自動噴射清洗設備,其中,該噴射槍頭頂端設置有一噴嘴,該噴嘴直徑介於4.36-6.35mm。 According to claim 5, the automatic spray cleaning equipment for non-stick coating of food utensils, wherein a nozzle is provided at the top of the spray gun head, and the diameter of the nozzle is between 4.36-6.35 mm. 如請求項3所述之食品器具不沾塗層的自動噴射清洗設備,其中,該壓力噴射機具設於該噴射腔體的一側,該高壓噴射管一端與該壓力噴射機具相連通,另端穿過噴射腔體的一側壁伸入該腔室內而與該噴射槍頭連接,該磨料在該壓力噴射機具內利用壓縮空氣的帶動經該高壓噴射管流向該噴射槍頭後高速噴向該食品器具的該不沾塗層。 The automatic spray cleaning equipment for non-stick coating of food utensils according to claim 3, wherein the pressure spraying device is arranged on one side of the spraying cavity, one end of the high pressure spraying pipe is connected with the pressure spraying device, and the other end A side wall of the injection cavity extends into the cavity and is connected to the injection gun head. The abrasive is driven by compressed air in the pressure injection tool and flows to the injection gun head through the high-pressure injection pipe and then sprays to the food at a high speed. The non-stick coating of the appliance.
TW109215733U 2020-06-01 2020-11-27 Automatic spray cleaning equipment for non-stick coating of food utensils TWM612531U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2020005456U JP3231166U (en) 2020-06-01 2020-12-17 Equipment for automatic spray cleaning of non-adhesive coatings on cookware

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202020974294.9U CN212399254U (en) 2020-06-01 2020-06-01 Automatic spraying and cleaning equipment for food utensil without sticking coating
CN202020974294.9 2020-06-01

Publications (1)

Publication Number Publication Date
TWM612531U true TWM612531U (en) 2021-06-01

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ID=74409357

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TW (1) TWM612531U (en)

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