TWM610857U - Electromechanical control system of up and down stroke position of electric rolling door - Google Patents
Electromechanical control system of up and down stroke position of electric rolling door Download PDFInfo
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Abstract
一種電動捲門上下行程位置之機電控制系統，係安裝於捲門裝置上，機電控制系統具有微處理器，微處理器連接有行程感測器與控制器，控制器連接於門板之驅動器，行程感測器利用傳動齒輪嚙合於傳動盤之內齒環，且中心軸之磁極朝向感測模組；當門板在上升行程中，微處理器利用感測模組感測磁極轉動到達上限旋轉圈數時，使控制器控制驅動器，將門板停止在上限位；而當門板在下降行程中，感測模組感測磁極轉動到達下限旋轉圈數時，使控制器控制驅動器，將門板停止在下限位，進而能夠精準控制電動捲門之上下行程位置。 An electromechanical control system for the up and down stroke position of an electric rolling door is installed on the rolling door device. The electromechanical control system has a microprocessor. The microprocessor is connected with a stroke sensor and a controller. The controller is connected to the door drive. The sensor uses the transmission gear to mesh with the inner gear ring of the transmission disc, and the magnetic pole of the central axis faces the sensing module; when the door is in the ascending stroke, the microprocessor uses the sensing module to sense that the magnetic pole rotates to the upper limit of rotation When the door panel is in the descending stroke, the sensor module senses the magnetic pole rotation to reach the lower limit rotation number, and the controller controls the driver to stop the door panel at the lower limit position. , And then can accurately control the up and down stroke position of the electric rolling door.
Description
本創作有關於電動捲門領域，尤指一種電動捲門上下行程位置之機電控制系統。 This creation is related to the field of electric rolling doors, especially an electromechanical control system for the up and down stroke position of electric rolling doors.
按，電動捲門係由複數個門片單元互相樞接而組成捲門片，將捲門片捲繞在主軸之捲輪上，且捲輪透過傳動組與馬達連結，當馬達帶動捲輪轉動時，利用捲輪帶動捲門片進行上下收放動作，而使捲門作開啟與關閉。 Press, the electric rolling door is composed of a plurality of door element units pivotally connected to each other to form a rolling door. The rolling door is wound on the reel of the main shaft, and the reel is connected with the motor through the transmission group, when the motor drives the reel to rotate At the time, the roller is used to drive the rolling door sheet to move up and down, so that the rolling door can be opened and closed.
電動捲門必須配合上下極限位置感應裝置，以在上升下降行程之上下極限位置能夠自動停止。目前的上下極限位置感應裝置可分為機械式開關方式、光學感應方式以及磁極角度感應方式，但是機械式開關之安裝調整方式較複雜，使用壽命較短，並且定位準確度較差，而光學感應方式以及磁極角度感應方式則必須配置整合有減速傳動機構，以致結構複雜化，增加成本，而且磁極角度感應方式大多限制在360度的旋轉範圍內，再配合傳動比設定捲門片上升時之上限位，以及設定捲門片下降時之下定位，導致相對限制到實際應用範圍。因此要如何解決上述問題，即為此行業相關業者所亟欲研究之課題所在。 The electric rolling door must cooperate with the upper and lower limit position sensing device to automatically stop at the upper and lower limit positions of the ascending and descending stroke. The current upper and lower limit position sensing devices can be divided into mechanical switch methods, optical sensing methods, and magnetic pole angle sensing methods. However, the installation and adjustment methods of mechanical switches are more complicated, the service life is shorter, and the positioning accuracy is poor, while the optical sensing method And the magnetic pole angle sensing method must be equipped with an integrated deceleration transmission mechanism, which complicates the structure and increases the cost, and the magnetic pole angle sensing method is mostly limited to the 360-degree rotation range, and the upper limit position of the rolling door is set when the roller door rises with the transmission ratio. , And set the lower positioning when the rolling door is lowered, resulting in a relative limitation to the actual application range. Therefore, how to solve the above-mentioned problems is the subject of urgent research by the relevant industry.
本創作之主要目的在於，行程感測器之傳動齒輪、中心軸與磁極能夠同軸設置，且不必配置使用減速傳動機構，當感測模組感測磁極轉動到達上限旋轉圈數或下限旋轉圈數時，使控制器控制驅動器停止帶動門板上升或下降，將門板停止在上限位或下限位，進而機電控制系統能夠精準控制電動捲門之上下行程位置，並且方便組立安裝，更容易調整設定使用。 The main purpose of this creation is that the transmission gear, central axis and magnetic pole of the stroke sensor can be coaxially arranged, and there is no need to configure a reduction transmission mechanism. When the sensor module senses the rotation of the magnetic pole to reach the upper limit or lower limit of rotation When the time, the controller controls the driver to stop the door panel up or down, and stops the door panel at the upper or lower limit, and the electromechanical control system can accurately control the upper and lower stroke positions of the electric rolling door, and it is convenient for assembly and installation, and easier to adjust and use.
為達上述目的，本創作之電動捲門上下行程位置之機電控制系統，係安裝於捲門裝置，捲門裝置具有門板，以及帶動門板上升下降之驅動組，驅動組具有基座盤、傳動盤與驅動器，傳動盤樞接於基座盤，驅動器設置於基座盤，以驅轉傳動盤帶動門板上升下降，其特徵在於：該機電控制系統具有微處理器，微處理器連接有行程感測器與控制器，控制器連接於驅動器，行程感測器具有基座、感測模組以及傳動齒輪，基座一側固定於基座盤，感測模組位於基座另一側，傳動齒輪與傳動盤之內齒環嚙合連動，且傳動齒輪之中心軸朝向感測模組設有磁極；驅動器驅轉傳動盤之內齒環，以帶動門板進行上升或下降行程，且內齒環驅轉傳動齒輪、中心軸與磁極一起旋轉五圈以上，而微處理器設定有當門板由下限位上升至上限位時，磁極所需轉動的上限旋轉圈數，以及設定有當門板由上限位下降至下限位時，磁極所需轉動的下限旋轉圈數；當門板在上升行程中，微處理器利用感測模組感測磁極轉動到達上限旋轉圈數時，使控制器控制驅動器停止帶動門板 上升，將門板停止在上限位；而當門板在下降行程中，微處理器利用感測模組感測磁極轉動到達下限旋轉圈數時，使控制器控制驅動器停止帶動門板下降，將門板停止在下限位。 In order to achieve the above purpose, the electromechanical control system of the up and down stroke position of the electric rolling door of this creation is installed in the rolling door device. The rolling door device has a door panel and a drive group that drives the door panel to rise and fall. The drive group has a base plate and a drive plate. And the driver, the transmission disk is pivotally connected to the base disk, and the driver is arranged on the base disk to drive the door plate up and down by driving the transmission disk. The feature is that the electromechanical control system has a microprocessor, and the microprocessor is connected with stroke sensing The controller is connected to the driver. The stroke sensor has a base, a sensing module and a transmission gear. One side of the base is fixed to the base plate, and the sensing module is located on the other side of the base. The transmission gear It meshes and interlocks with the inner gear ring of the transmission disc, and the central axis of the transmission gear has a magnetic pole facing the sensing module; the driver drives the inner gear ring of the transmission disc to drive the door panel to move up or down, and the inner gear ring drives The transmission gear, the central shaft and the magnetic pole rotate together for more than five times, and the microprocessor sets the upper limit of the number of rotations that the magnetic pole needs to rotate when the door panel rises from the lower limit to the upper limit, and it is set when the door panel drops from the upper limit to the upper limit. At the lower limit, the minimum number of rotations required for the magnetic pole to rotate; when the door is in the ascending stroke, the microprocessor uses the sensing module to sense that the magnetic pole rotates to the upper limit of rotation, and the controller controls the driver to stop driving the door Ascend, stop the door panel at the upper limit position; and when the door panel is in the descending stroke, the microprocessor uses the sensing module to sense that the magnetic pole rotation reaches the lower limit of the number of rotations, so that the controller controls the driver to stop driving the door panel down, and stops the door panel at the lower limit. Lower limit.
前述之機電控制系統，其中該微處理器進一步連接有用以設定上限旋轉圈數與下限旋轉圈數之設定單元。 In the aforementioned electromechanical control system, the microprocessor is further connected with a setting unit for setting the upper limit rotation number and the lower limit rotation number.
前述之機電控制系統，其中該基座具有蓋體，基座一側朝向傳動盤設置有齒輪座，傳動齒輪樞接於齒輪座，基座設置有供齒輪座與傳動齒輪通過之開孔，蓋體設置於基座遠離齒輪座之另一側，感測模組設置於蓋體內，傳動齒輪之中心軸伸入基座與蓋體內。 The aforementioned electromechanical control system, wherein the base has a cover, one side of the base is provided with a gear seat facing the transmission disc, the transmission gear is pivotally connected to the gear seat, the base is provided with an opening for the gear seat and the transmission gear to pass through, and the cover The body is arranged on the other side of the base away from the gear seat, the sensing module is arranged in the cover body, and the central axis of the transmission gear extends into the base and the cover body.
前述之機電控制系統，其中該基座另一側設置有供中心軸進入之軸座，軸座一側設有開口，基座設有相通於軸座與開口之槽溝，且軸座於感測模組與中心軸末端之間設置有擋板。 The aforementioned electromechanical control system, wherein the other side of the base is provided with a shaft seat for the central shaft to enter, one side of the shaft seat is provided with an opening, the base is provided with a groove communicating with the shaft seat and the opening, and the shaft seat is in the sensor A baffle plate is arranged between the test module and the end of the central shaft.
前述之機電控制系統，其中該蓋體內部朝向軸座之開口平行延伸有限制部，使軸座內與限制部共同容置中心軸。 In the aforementioned electromechanical control system, the inside of the cover body has a restriction portion extending parallel to the opening of the shaft base, so that the central shaft is housed in the shaft base and the restriction portion together.
前述之機電控制系統，其中該基座、蓋體與基座盤各相對設置有固定孔，各相對固定孔內設有螺絲定位。 In the aforementioned electromechanical control system, the base, the cover and the base plate are respectively provided with fixing holes, and each of the relative fixing holes is provided with a screw for positioning.
前述之機電控制系統，其中該感測模組為絕對位置電位器，而門板進行上升或下降行程時，傳動齒輪、中心軸與磁極一起旋轉十圈以上。 In the aforementioned electromechanical control system, the sensing module is an absolute position potentiometer, and when the door panel moves upward or downward, the transmission gear, the central shaft and the magnetic pole rotate together for more than ten revolutions.
前述之機電控制系統，其中該傳動盤之內齒環齒數係大於傳動齒輪齒數之三倍以上。 In the aforementioned electromechanical control system, the number of teeth of the inner gear ring of the transmission disc is more than three times the number of teeth of the transmission gear.
10:機電控制系統 10: Electromechanical control system
13:下限旋轉圈數 13: Lower limit number of rotations
1:微處理器 1: Microprocessor
2:控制器 2: Controller
11:設定單元 11: Setting unit
3:行程感測器 3: Stroke sensor
12:上限旋轉圈數 12: Maximum number of rotations
31:基座 31: Pedestal
311:固定孔 311: fixed hole
41:門板 41: Door Panel
312:齒輪座 312: Gear seat
42:固定架 42: fixed frame
313:軸孔 313: Shaft Hole
5:驅動組 5: Drive group
314:軸座 314: Axle seat
51:基座盤 51: Base plate
315:槽溝 315: Groove
511:軸孔 511: Shaft hole
316:開口 316: open
512:支軸 512: Pivot
317:擋板 317: Baffle
513:齒輪 513: Gear
32:蓋體 32: Lid
514:開孔 514: hole
321:固定孔 321: fixed hole
515:固定孔 515: fixed hole
322:限制部 322: Restricted Department
52:傳動盤 52: drive plate
33:感測模組 33: Sensing module
521:軸部 521: Shaft
331:電路板 331: circuit board
522:內齒環 522: Internal Gear Ring
34:傳動齒輪 34: Transmission gear
53:驅動器 53: drive
341:中心軸 341: Central axis
531:馬達 531: Motor
35:磁極 35: magnetic pole
532:離合器 532: Clutch
36:螺絲 36: Screw
533:轉軸 533: Hinge
4:捲門裝置 4: Rolling door device
534:齒輪 534: Gear
第一圖係本創作機電控制系統與驅動組之立體圖。 The first picture is a three-dimensional diagram of the electromechanical control system and drive group of this author.
第二圖係本創作機電控制系統與驅動組之立體分解圖。 The second figure is a three-dimensional exploded view of the electromechanical control system and drive group of this author.
第三圖係本創作機電控制系統與驅動組另一視角之立體分解圖。 The third figure is a three-dimensional exploded view of the electromechanical control system and driving group of this author from another perspective.
第四圖係本創作機電控制系統與驅動組之方塊圖。 The fourth figure is the block diagram of the electromechanical control system and drive group of the author.
第五圖係本創作機電控制系統與驅動組沿著內齒環之剖視圖。 The fifth figure is a cross-sectional view of the electromechanical control system and drive unit of the author along the inner gear ring.
第六圖係本創作機電控制系統之行程感測器與內齒環局部之放大圖。 The sixth figure is an enlarged view of the stroke sensor and part of the internal gear ring of the electromechanical control system of this author.
第七圖係本創作機電控制系統之行程感測器另一視角之立體圖。 The seventh figure is a three-dimensional view of the stroke sensor of the electromechanical control system of this author from another perspective.
第八圖係本創作機電控制系統之行程感測器之立體分解圖。 The eighth figure is a three-dimensional exploded view of the stroke sensor of the electromechanical control system of the author.
第九圖係本創作機電控制系統之行程感測器之剖視圖。 The ninth figure is a cross-sectional view of the stroke sensor of the electromechanical control system of the author.
第十圖係本創作機電控制系統與驅動組帶動門板上升到達上限位之示意圖。 The tenth figure is a schematic diagram of the electromechanical control system and driving group of this authoring to drive the door panel up to the upper limit position.
第十一圖係本創作機電控制系統與驅動組帶動門板下降到達下限位之示意圖。 The eleventh figure is a schematic diagram of the electromechanical control system and drive group of this authoring to drive the door panel down to the lower limit.
有關本創作為達成上述目的，所採用之技術手段及其功效，茲舉出可行實施例，並且配合圖式說明如下： Regarding the technical means used in this creation to achieve the above-mentioned purpose and its effects, feasible embodiments are given here, and the illustrations are explained as follows:
首先，請參閱第一圖至第六圖及第十圖所示，由圖中可清楚看出，本創作之機電控制系統10係安裝於捲門裝置4(參閱第四及十圖)，以用於控制電動捲門之上下行程位置，捲門裝置4具有門板41與固定架42，以及帶動門板41上升下降之驅動組5，驅
動組5具有基座盤51、傳動盤52與驅動器53，基座盤51具有軸孔511與支軸512(參閱第十圖)，並且樞接有兩齒輪513，傳動盤52設有軸部521樞接於基座盤51之軸孔511，並且傳動盤52設有內齒環522，使基座盤51之兩齒輪513嚙合支持內齒環522，而驅動器53設置於基座盤51，驅動器53具有馬達531與離合器532，且其轉軸533與齒輪534驅轉內齒環522，使傳動盤52旋轉帶動門板41上升下降。
First of all, please refer to the first to sixth and tenth figures. From the figures, it can be clearly seen that the
本創作之主要特徵在於，該機電控制系統10包含有微處理器1，微處理器1連接有設定單元11、控制器2以及行程感測器3，控制器2連接於驅動器53，行程感測器3具有基座31、蓋體32、感測模組33以及傳動齒輪34，基座31一側固定於基座盤51，感測模組33可為絕對位置電位器，傳動齒輪34對應於基座31設為樞轉狀態，傳動齒輪34與傳動盤52之內齒環522嚙合連動，且傳動齒輪34之中心軸341朝向感測模組33設有磁極35，而傳動盤52之內齒環522齒數係大於傳動齒輪34齒數之三倍以上。
The main feature of this creation is that the
該基座31、蓋體32與基座盤51各相對設置有固定孔311、321、515(參閱第二圖)，各相對固定孔311、321、515內則設有螺絲36定位。請參閱第一及二圖與第六圖至第九圖所示，基座31一側朝向傳動盤52設置有齒輪座312與軸孔313，傳動齒輪34樞接於齒輪座312，基座盤51設置有供齒輪座312與傳動齒輪34通過之開孔514，蓋體32則設置於基座31遠離齒輪座312之
另一側，將感測模組33與電路板331設置於蓋體32內，傳動齒輪34之中心軸341伸入基座31與蓋體32內。而且基座31另一側設置有供中心軸341進入之軸座314，軸座314一側設有開口316，基座31則設有相通於軸座314與開口316之槽溝315，且軸座314於感測模組33與中心軸341末端之間設置有擋板317，以方便裝設傳動齒輪34與中心軸341，而且蓋體32內部朝向軸座314之開口316平行延伸有限制部322，使軸座314內與限制部322共同容置中心軸341。
The
藉上，機電控制系統10經由控制器2啟動驅動器53，驅動器53驅轉傳動盤52之內齒環522，以帶動門板41進行上升或下降行程，且內齒環522驅轉傳動齒輪34、中心軸341與磁極35至少一起旋轉五圈或十圈以上，而微處理器1利用設定單元11設定有當門板41由下限位上升至上限位時，磁極35所需轉動的上限旋轉圈數12，以及設定單元11設定有當門板41由上限位下降至下限位時，磁極35所需轉動的下限旋轉圈數13。
With this, the
請參閱第一、四、五、九及十圖所示，當門板41在上升行程中，機電控制系統10經由控制器2啟動驅動器53，驅動器53驅轉傳動盤52之內齒環522，以帶動門板41進行上升行程時，內齒環522驅轉傳動齒輪34、中心軸341與磁極35一起旋轉十圈以上，當微處理器1利用感測模組33感測磁極35轉動到達上限旋轉圈數12時，使控制器2控制驅動器53停止帶動門板41上升，將門板41停止在上限位。
Please refer to the first, fourth, fifth, ninth and tenth figures. When the
請參閱第一、四、五、九及十一圖所示，當門板41在下降行程中，機電控制系統10經由控制器2啟動驅動器53，驅動器53驅轉傳動盤52之內齒環522，以帶動門板41進行下降行程時，內齒環522驅轉傳動齒輪34、中心軸341與磁極35一起旋轉十圈以上，當微處理器1利用感測模組33感測磁極35轉動到達下限旋轉圈數13時，使控制器2控制驅動器53停止帶動門板41下降，將門板41停止在下限位。
Please refer to Figures 1, 4, 5, 9 and 11, when the
本創作之機電控制系統10在實際運作時，行程感測器3之傳動齒輪34、中心軸341與磁極35為同軸設置，且不必配置使用減速傳動機構，當感測模組33感測磁極35轉動到達上限旋轉圈數12或下限旋轉圈數13時，使控制器2控制驅動器53停止帶動門板41上升或下降，並將門板41停止在上限位或下限位，進而機電控制系統10能夠精準控制電動捲門之上下行程位置，並且方便組立安裝，更容易調整設定使用。
In the actual operation of the
以上所舉實施例僅用為方便說明本創作，而並非加以限制，在不離本創作精神範疇，熟悉此一行業技藝人士所可作之各種簡易變化與修飾，均仍應含括於以下申請專利範圍中。 The above examples are only for the convenience of explaining the creation, but not to limit it. Without departing from the spirit of the creation, the various simple changes and modifications that can be made by those who are familiar with this industry should still be included in the following patent applications. In the range.
10:機電控制系統 10: Electromechanical control system
1:微處理器 1: Microprocessor
11:設定單元 11: Setting unit
12:上限旋轉圈數 12: Maximum number of rotations
13:下限旋轉圈數 13: Lower limit number of rotations
2:控制器 2: Controller
3:行程感測器 3: Stroke sensor
33:感測模組 33: Sensing module
5:驅動組 5: Drive group
53:驅動器 53: drive
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109216380U TWM610857U (en) | 2020-12-11 | 2020-12-11 | Electromechanical control system of up and down stroke position of electric rolling door |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109216380U TWM610857U (en) | 2020-12-11 | 2020-12-11 | Electromechanical control system of up and down stroke position of electric rolling door |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM610857U true TWM610857U (en) | 2021-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW109216380U TWM610857U (en) | 2020-12-11 | 2020-12-11 | Electromechanical control system of up and down stroke position of electric rolling door |
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| Country | Link |
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| TW (1) | TWM610857U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI735394B (en) * | 2020-12-11 | 2021-08-01 | 千兆智能股份有限公司 | The electromechanical control system of the up and down stroke position of the electric rolling door |
| CN114655789A (en) * | 2022-01-29 | 2022-06-24 | 深圳市白雪投影显示技术有限公司 | Rolling device and electric rolling curtain system |
-
2020
- 2020-12-11 TW TW109216380U patent/TWM610857U/en unknown
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI735394B (en) * | 2020-12-11 | 2021-08-01 | 千兆智能股份有限公司 | The electromechanical control system of the up and down stroke position of the electric rolling door |
| CN114655789A (en) * | 2022-01-29 | 2022-06-24 | 深圳市白雪投影显示技术有限公司 | Rolling device and electric rolling curtain system |
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