TWM608799U - Smart warehouse system - Google Patents
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- TWM608799U TWM608799U TW109210603U TW109210603U TWM608799U TW M608799 U TWM608799 U TW M608799U TW 109210603 U TW109210603 U TW 109210603U TW 109210603 U TW109210603 U TW 109210603U TW M608799 U TWM608799 U TW M608799U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F5/00—Show stands, hangers, or shelves characterised by their constructional features
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Abstract
Description
本新型涉及智慧倉儲技術領域,尤其涉及一種智慧倉庫系統。The new model relates to the technical field of smart storage, in particular to a smart storage system.
隨著科學技術的發展,智慧倉儲的應用也越來越廣泛。現如今,物料的出入庫通常由人工配合自動化進行處理。例如,由人工將物料存放於物料存儲櫃內,並記錄物料資訊,在取出物料時,在控制電腦上輸入物料清單,以控制物料存儲櫃將待出庫的物料從出料口吐出。這種方式需要人工將物料存放於指定位置,操作較為複雜。此外,這種物料存儲櫃成本較高,且不利於維護。With the development of science and technology, the application of smart warehousing has become more and more extensive. Nowadays, the entry and exit of materials is usually handled by manual cooperation with automation. For example, manually store materials in the material storage cabinet and record the material information. When removing the materials, enter the material list on the control computer to control the material storage cabinet to spit out the materials to be discharged from the discharge port. This method requires manual storage of materials in a designated location, and the operation is more complicated. In addition, this kind of material storage cabinet has a high cost and is not conducive to maintenance.
有鑒於此,有必要提供一種智慧倉庫系統,以解決上述人工存放物料導致操作較為複雜的技術問題。In view of this, it is necessary to provide a smart warehouse system to solve the above-mentioned technical problem of complicated operations caused by manual storage of materials.
本新型提供一種智慧倉庫系統,包括至少一貨架及伺服器,所述貨架包括控制板及複數個儲位,所述控制板與所述伺服器通訊連接,每一儲位上裝設有感測器及第一指示燈,所述感測器用於偵測所述儲位上是否存放有物料,所述控制板用於根據每一儲位上所述感測器的偵測結果確定所述複數個儲位中處於空閒狀態的儲位及處於佔用狀態的儲位,當所述伺服器接收到入料指令時,所述控制板控制處於空閒狀態的所述儲位上的所述第一指示燈發出第一燈光,當至少一儲位的狀態由空閒變更為佔用時,所述控制板將所述至少一儲位的編號上傳至所述伺服器,所述伺服器將所述至少一儲位的編號與對應存放的所述物料的條碼綁定。This model provides a smart warehouse system, which includes at least one shelf and a server. The shelf includes a control board and a plurality of storage locations. The control board is in communication with the server, and each storage location is equipped with a sensor. The sensor and the first indicator light, the sensor is used to detect whether material is stored in the storage position, and the control board is used to determine the plural number according to the detection result of the sensor in each storage position The storage position in the idle state and the storage position in the occupied state among the storage positions. When the server receives a feeding instruction, the control board controls the first instruction on the storage position in the idle state The light emits a first light. When the status of at least one storage position changes from idle to occupied, the control board uploads the number of the at least one storage position to the server, and the server stores the at least one storage position. The bit number is bound to the barcode of the corresponding stored material.
優選地,所述智慧倉庫系統還包括資料庫及電子裝置,所述伺服器與所述資料庫及所述電子裝置通訊連接,所述電子裝置用於掃描待入庫物料的條碼並發送所述入料指令至所述伺服器,所述伺服器還將綁定的所述至少一儲位的編號與對應存放的所述物料的條碼上傳至所述資料庫。Preferably, the smart warehouse system further includes a database and an electronic device, the server is in communication connection with the database and the electronic device, and the electronic device is used to scan the barcode of the material to be stored and send the incoming The material instruction is sent to the server, and the server also uploads the number of the bound at least one storage location and the barcode of the corresponding stored material to the database.
優選地,當所述伺服器將所述至少一儲位的編號與對應存放的所述物料的條碼綁定後,發送綁定指令至所述電子裝置及所述控制板,所述電子裝置在接收到所述綁定指令時輸出提示音,所述控制板在接收到所述綁定指令時鎖定所述至少一儲位,並控制所述至少一儲位上的所述第一指示燈發出第二燈光。Preferably, after the server binds the number of the at least one storage location with the barcode of the corresponding stored material, it sends a binding instruction to the electronic device and the control board, and the electronic device is in When receiving the binding instruction, output a prompt sound, the control board locks the at least one storage position when receiving the binding instruction, and controls the first indicator light on the at least one storage position to emit The second light.
優選地,在物料出庫時,所述電子裝置發送出料指令至所述伺服器,所述出料指令包括待出庫物料的條碼,當所述伺服器接收到所述出料指令時,獲取與所述出料指令中所述待出庫物料的條碼綁定的儲位編號,並將所述儲位編號發送至所述控制板,所述控制板控制所述儲位編號對應的儲位上的第一指示燈發出第二燈光,當所述感測器偵測到所述儲位編號對應的儲位的狀態由佔用變更為空閒時,所述控制板控制所述儲位上的第一指示燈關閉。Preferably, when the material is discharged, the electronic device sends a discharging instruction to the server, the discharging instruction includes the barcode of the material to be discharged, and when the server receives the discharging instruction, it obtains and The storage location number bound to the barcode of the material to be shipped out in the discharge instruction, and the storage location number is sent to the control board, and the control board controls the storage location corresponding to the storage location number The first indicator light emits a second light, and when the sensor detects that the status of the storage position corresponding to the storage position number is changed from occupied to idle, the control board controls the first indication on the storage position The light turns off.
優選地,當所述感測器偵測到所述儲位編號對應的儲位的狀態由佔用變更為空閒時,所述資料庫刪除所述儲位編號與對應物料條碼的綁定記錄。Preferably, when the sensor detects that the status of the storage position corresponding to the storage position number is changed from occupied to idle, the database deletes the binding record of the storage position number and the corresponding material barcode.
優選地,所述出料指令包括待出庫物料的條碼清單,當所述伺服器接收到所述出料指令時,獲取與所述條碼清單中的複數個條碼分別綁定的儲位編號,並將複數個儲位編號發送至所述控制板,所述控制板根據所述複數個儲位存放所述物料的時間順序依次控制所述儲位上的第一指示燈發出第二燈光。Preferably, the discharging instruction includes a bar code list of the materials to be discharged from the warehouse, and when the server receives the discharging instruction, it obtains the storage position numbers that are respectively bound to a plurality of barcodes in the bar code list, and A plurality of storage position numbers are sent to the control board, and the control board sequentially controls the first indicator light on the storage position to emit a second light according to the time sequence of storing the materials in the plurality of storage positions.
優選地,所述貨架包括對應的編號,當所述至少一儲位的狀態由空閒變更為佔用時,所述控制板將所述至少一儲位的編號及對應貨架的編號上傳至所述伺服器,所述伺服器將所述至少一儲位的編號、所述貨架的編號與對應存放的所述物料的條碼綁定。Preferably, the shelf includes a corresponding number, and when the state of the at least one storage position changes from idle to occupied, the control board uploads the number of the at least one storage position and the number of the corresponding shelf to the servo The server binds the number of the at least one storage position and the number of the shelf with the barcode of the corresponding stored material.
優選地,所述貨架上裝設有第二指示燈,當所述伺服器接收到所述出料指令時,獲取與待出庫物料的條碼綁定的貨架編號及儲位編號,所述控制板還控制所述貨架上的第二指示燈及所述儲位編號對應的儲位上的第一指示燈發出第二燈光。Preferably, a second indicator light is installed on the shelf, and when the server receives the discharging instruction, it acquires the shelf number and the storage position number bound to the barcode of the material to be discharged, and the control panel The second indicator light on the shelf and the first indicator light on the storage position corresponding to the storage position number are also controlled to emit a second light.
優選地,所述控制板還在所述伺服器未接收到入料指令的情況下,所述感測器偵測到處於空閒狀態的所述儲位變更為佔用狀態時,及/或在所述伺服器未接收到出料指令的情況下,所述感測器偵測到處於佔用狀態的所述儲位變更為空閒狀態時,控制所述儲位上的第一指示燈發出第三燈光。Preferably, the control board also detects that the storage position in an idle state is changed to an occupied state when the sensor detects that the storage position in an idle state is changed to an occupied state, and/or in the case that the server does not receive a feeding instruction. In the case that the server does not receive a discharging instruction, when the sensor detects that the storage position in the occupied state is changed to an idle state, the first indicator light on the storage position is controlled to emit a third light .
優選地,每一儲位上還裝設有電路板,所述電路板上裝設有單片機、所述感測器及所述第一指示燈,所述單片機與所述感測器及指示燈電性連接,用於控制所述感測器偵測所述儲位的狀態,及控制所述指示燈發出燈光,所述控制板與每一儲位上的所述單片機電性連接。Preferably, each storage position is also provided with a circuit board, the circuit board is provided with a single-chip microcomputer, the sensor and the first indicator light, the single-chip microcomputer and the sensor and the indicator light are installed The electrical connection is used to control the sensor to detect the state of the storage position and to control the indicator lamp to emit light. The control board is electrically connected to the single-chip microcomputer on each storage position.
上述智慧倉庫系統可以自動將用戶存放於任意空閒儲位的物料與儲位編號綁定,無需用戶將物料存放於貨架的指定位置,簡化了用戶操作,且便於用戶對智慧貨架進行管理及維護。The above-mentioned smart warehouse system can automatically bind the user's materials stored in any free storage position with the storage position number, without requiring the user to store the materials in the designated position of the shelf, simplifies user operations, and facilitates the user to manage and maintain the smart shelf.
為了能夠更清楚地理解本新型的上述目的、特徵和優點,下面結合附圖和具體實施例對本新型進行詳細描述。需要說明的是,在不衝突的情況下,本申請的實施例及實施例中的特徵可以相互組合。In order to be able to understand the above objectives, features and advantages of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中闡述了很多具體細節以便於充分理解本新型,所描述的實施例僅僅是本新型一部分實施例,而不是全部的實施例。基於本新型中的實施例,本領域普通技術人員在沒有做出創造性勞動前提下所獲得的所有其他實施例,都屬於本新型保護的範圍。In the following description, many specific details are explained in order to fully understand the present invention. The described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
除非另有定義,本文所使用的所有的技術和科學術語與屬於本新型的技術領域的技術人員通常理解的含義相同。本文中在本新型的說明書中所使用的術語只是為了描述具體的實施例的目的,不是旨在於限制本新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.
請參考圖1,為本新型較佳實施方式所提供的智慧倉庫系統100。所述智慧倉庫系統100包括,但不僅限於,至少一貨架1、伺服器2、資料庫3及電子裝置4。所述至少一貨架1與所述伺服器2藉由TCP(Transmission Control Protocol,傳輸控制協定)協定通訊連接。在本實施方式中,所述電子裝置4為PDA(Personal Digital Assistant,個人數位助理),包括掃描裝置(圖未示),用於掃描物料條碼。所述電子裝置4與所述伺服器2也藉由TCP協定通訊連接。在本實施方式中,所述TCP協定對應的通訊方式可以是WI-FI、LAN。所述資料庫3與所述伺服器2藉由web通訊連接。在本實施方式中,所述資料庫3為資料伺服器,用於存儲所述貨架1的物料儲存資訊。Please refer to FIG. 1, which is a
請參考圖2,所述貨架1包括,但不僅限於,控制板10及複數個儲位20。其中,每一儲位20對應一編號。在本實施方式中,每一儲位20上還裝設有電路板200。所述電路板200上至少包括單片機201、感測器202及第一指示燈203。所述單片機201藉由I2C(Inter-Integrated Circuit,集成匯流排)與所述感測器202及第一指示燈203電性連接,用於控制所述感測器202與第一指示燈203,並接收回饋資訊,並將所述回饋資訊傳送至所述控制板10。Please refer to FIG. 2, the
在本實施方式中,所述感測器202為紅外感測器。所述感測器202裝設於所述儲位20內,用於藉由發射紅外線及接收反射紅外線的方式偵測所述儲位20上是否存放有物料。在本實施方式中,所述第一指示燈203為RGB LED燈。所述第一指示燈203從所述貨架1外露,用於至少發出第一燈光、第二燈光及第三燈光。優選地,所述第一燈光為藍光,所述第二燈光為綠光,所述第三燈光為紅光。在本實施方式中,所述複數個儲位20的電路板200之間藉由RS485通訊介面電性連接。In this embodiment, the
在本實施方式中,所述控制板10藉由RS485通訊介面與至少一儲位20上的所述電路板200電性連接。由於所述複數個儲位20的電路板200之間電性連接,所述控制板10可以藉由所述單片機201監控每一儲位20上所述感測器202的狀態以及控制所述第一指示燈203發出燈光。在本實施方式中,所述控制板10可以根據每一儲位20上所述感測器202的偵測結果確定所述複數個儲位20中處於空閒狀態的儲位20及處於佔用狀態的儲位20。當所述感測器202偵測到所述儲位20上存放有物料時,確定所述儲位20處於佔用狀態。當所述感測器202偵測到所述儲位20上未存放有物料時,確定所述儲位20處於空閒狀態。In this embodiment, the
所述伺服器2用於接收所述電子裝置4發送的指令。The
在本實施方式中,所述電子裝置4發送的指令至少包括入料指令及出料指令。其中,所述入料指令用於控制所述貨架1將物料入庫,所述出料指令用於控制所述貨架1將物料出庫。In this embodiment, the instructions sent by the
在本實施方式中,所述電子裝置4用於掃描待入庫物料的條碼並發送所述入料指令至所述伺服器2。當所述伺服器2接收到所述入料指令時,將所述入料指令發送至所述控制板10。所述控制板10控制處於空閒狀態的所述儲位20上的所述第一指示燈203發出第一燈光,給工作人員提示處於空閒狀態的所述儲位20所處的位置。In this embodiment, the
當至少一儲位20的狀態由空閒變更為佔用時,說明工作人員將物料存放於狀態變更的所述至少一儲位20內。所述控制板10將所述至少一儲位20的編號上傳至所述伺服器2。所述伺服器2進一步將所述至少一儲位20的編號與對應存放的所述物料的條碼綁定,還將綁定的所述至少一儲位20的編號與對應存放的所述物料的條碼上傳至所述資料庫3。When the state of at least one
當所述伺服器2將所述至少一儲位20的編號與對應存放的所述物料的條碼綁定後,發送綁定指令至所述電子裝置4及所述控制板10。所述電子裝置4在接收到所述綁定指令時輸出提示音,以提示工作人員物料已入庫。所述控制板10在接收到所述綁定指令時鎖定所述至少一儲位20,並控制所述至少一儲位20上的所述第一指示燈203發出第二燈光。After the
在物料出庫時,所述電子裝置4發送出料指令至所述伺服器2。其中,所述出料指令包括待出庫物料的條碼。當所述伺服器2接收到所述出料指令時,從所述資料庫3獲取與所述出料指令中所述待出庫物料的條碼綁定的儲位編號,並將所述儲位編號發送至所述控制板10。所述控制板10控制所述儲位編號對應的儲位20上的第一指示燈203發出第二燈光,從而給工作人員提示存放有待出庫物料的儲位20所在的位置。當所述感測器202偵測到所述儲位編號對應的儲位20未存放有物料時,所述控制板10確定所述儲位20的狀態由佔用變更為空閒,說明工作人員從所述儲位20內取出物料。所述控制板10進一步控制所述儲位20上的第一指示燈203關閉。When the material is out of the warehouse, the
當所述控制板10確定所述儲位編號對應的儲位20的狀態由佔用變更為空閒時,藉由所述伺服器2發送回饋資訊至所述資料庫3。所述資料庫3刪除所述儲位編號與對應物料條碼的綁定記錄。When the
在另一實施方式中,在物料入庫時,所述伺服器2上傳到所述資料庫3的儲位編號與存放的物料的條碼之間的綁定記錄還包括所述物料的入庫時間。所述電子裝置4發送給所述伺服器2的出料指令可以包括複數個待出庫物料的條碼清單。In another embodiment, when the material is put into storage, the binding record between the storage location number uploaded to the
當所述伺服器2接收到的所述出料指令包括複數個待出庫物料的條碼清單時,從所述資料庫3獲取與所述條碼清單中的複數個條碼分別綁定的儲位編號,並根據物料的入庫時間按照從先到後的時間順序對所述複數個儲位編號進行排序,將經過排序的所述複數個儲位編號發送至所述控制板10。所述控制板10根據經過排序的所述複數個儲位編號依次控制對應儲位20上的第一指示燈203發出第二燈光。即,當所述複數個儲位編號對應的一儲位20完成物料出庫後,所述控制板10控制所述儲位20上的第一指示燈203關閉,並控制下一儲位20上的第一指示燈203發出第二燈光,然後依此類推,從而依據先進先出原則進行物料的出庫。When the discharging instruction received by the
進一步地,所述貨架1也包括對應的編號。當至少一儲位20的狀態由空閒變更為佔用時,所述控制板10還將所述至少一儲位20的編號及對應貨架1的編號上傳至所述伺服器2。所述伺服器2將所述至少一儲位20的編號、所述貨架1的編號與對應存放的所述物料的條碼綁定。Further, the
進一步地,所述貨架1上裝設有第二指示燈30。當所述伺服器2接收到所述出料指令時,獲取與待出庫物料的條碼綁定的貨架編號及儲位編號,所述控制板10還控制所述貨架1上的第二指示燈30及所述儲位編號對應的儲位20上的第一指示燈203發出第二燈光。Further, a second indicator light 30 is installed on the
進一步地,所述控制板10還在所述伺服器2未接收到入料指令的情況下,所述感測器202偵測到處於空閒狀態的所述儲位20變更為佔用狀態時,及/或在所述伺服器2未接收到出料指令的情況下,所述感測器202偵測到處於佔用狀態的所述儲位20變更為空閒狀態時,控制所述儲位20上的第一指示燈203發出第三燈光。Further, the
綜上所述,本新型符合新型專利要件,爰依法提出專利申請。惟,以上所述者僅為本新型之較佳實施方式,舉凡熟悉本案技藝之人士,於爰依本新型精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。In summary, this new model meets the requirements of a new patent, and Yan filed a patent application in accordance with the law. However, the above are only the preferred embodiments of the present invention. For those who are familiar with the technique of the present case, the equivalent modifications or changes made in accordance with the spirit of the present invention should be covered by the following patent applications.
100:智慧倉庫系統 1:貨架 10:控制板 20:儲位 200:電路板 201:單片機 202:感測器 203:第一指示燈 30:第二指示燈 2:伺服器 3:資料庫 4:電子裝置100: Smart Warehouse System 1: shelf 10: Control panel 20: Reserve 200: circuit board 201: MCU 202: Sensor 203: first indicator light 30: second indicator light 2: server 3: Database 4: Electronic device
圖1為本新型較佳實施方式中智慧倉庫系統的應用結構示意圖。 圖2為本新型較佳實施方式中貨架的整體結構示意圖。 Figure 1 is a schematic diagram of the application structure of the smart warehouse system in the new preferred embodiment. Figure 2 is a schematic diagram of the overall structure of the shelf in the preferred embodiment of the new type.
100:智慧倉庫系統 100: Smart Warehouse System
1:貨架 1: shelf
10:控制板 10: Control panel
200:電路板 200: circuit board
201:單片機 201: MCU
202:感測器 202: Sensor
203:第一指示燈 203: first indicator light
2:伺服器 2: server
3:資料庫 3: Database
4:電子裝置 4: Electronic device
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CN201910750981.4A CN112389936B (en) | 2019-08-14 | 2019-08-14 | Intelligent goods shelf and material storage method |
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CN113636255B (en) * | 2021-08-13 | 2023-05-12 | 广东高标电子科技有限公司 | Material management method and intelligent goods shelf |
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