TWM604680U - Integrated drilling/milling cutter - Google Patents
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Abstract
一種鑽銑一體式刀具,包含一沿一軸線延伸而呈柱狀的基座、數個相互間隔地設置在該基座之外圍的銑牙件,及數個分別由該等銑牙件沿該軸線之方向一體延伸的鑽孔件。相鄰兩銑牙件共同界定出一位於該等銑牙件間的排屑槽,每一銑牙件具有數個彼此平行間隔設置的齒刀,每一鑽孔件具有一往該軸線之延伸方向凸伸的鑽孔刃。透過該等鑽孔刃鑽出一孔洞的同時,該孔洞也會受該等齒刀切削而形成內螺紋,使得所述孔洞同時成為一螺孔,藉此達到鑽孔銑牙一體化的功效,使加工過程中不需要替換其他工具,因而提升施工效率。A drilling and milling integrated tool includes a cylindrical base extending along an axis, a plurality of milling parts arranged at intervals on the periphery of the base, and a plurality of milling parts along the A drilling piece that extends in the direction of the axis. Two adjacent milling pieces jointly define a chip flute located between the milling pieces, each milling piece has several tooth cutters arranged in parallel with each other, and each drilling piece has an extension to the axis Drilling edge protruding in the direction. When a hole is drilled through the drilling blades, the hole is also cut by the tooth cutters to form an internal thread, so that the hole becomes a screw hole at the same time, thereby achieving the effect of integrating drilling and milling. No need to replace other tools during processing, thus improving construction efficiency.
Description
本新型是有關於一種刀具,特別是指一種鑽銑一體式刀具。The new model relates to a tool, in particular to a drilling and milling integrated tool.
參閱圖1與圖2,一種習知的攻牙刀具2,適用於設置在一機具1上。該機具1包含一可經驅動而轉動的旋轉件11,以及一由該旋轉件11延伸而能一併轉動,並用以連接該攻牙刀具2的安裝件12。該攻牙刀具2包含一適用於可脫離地連接該安裝件12且沿一軸線L1之方向延伸而呈柱狀的身部21,以及一由該身部21之一端沿該軸線L1延伸的攻牙部22。其中,該身部21適用於可脫離地連接在該安裝件12上,並隨該旋轉件11旋轉。該攻牙部22包括四型形成於外圍並分別位於對角位置且沿平行該軸線L1之方向延伸的攻牙面221(圖1與圖2因繪視角度只繪示三個)、四分別銜接該等攻牙面221之相鄰兩側且界定出二排屑槽220的排屑面222(圖1與圖2因繪視角度只繪示兩個),以及數個間隔地凸設在每一攻牙面221並用以攻牙的齒刀223。Referring to Figures 1 and 2, a
在使用該攻牙刀具2時,首先讓該軸線L1對準該旋轉件11之轉動中心,接著使該身部21套設於該安裝件12上定位,完成將該攻牙刀具2穩固地安裝於該機具1上。當該旋轉件11經驅動後,會一併帶動該攻牙刀具2以該軸線L1為轉軸而高速旋轉,並將該攻牙部22遠離該身部21之一端朝向一待處理的孔洞10推入,該等攻牙面221會一邊沿該孔洞10之延伸方向推進,一邊藉由該等齒刀223產生的切削力,將壁面切削成一螺紋101。然而,在攻牙作業前,必須預先執行鑽出孔洞的前置作業,須使用一用於鑽孔的鑽頭(圖中未繪示)在壁面或物件表面上鑽出該孔洞10,接著才能將該攻牙刀具2推入該孔洞10進行攻牙作業,使得整個加工步驟因需切換不同用途的工具施予加工才能完成該螺紋101,加工步驟不僅較繁瑣,還要因應不同規格之該孔洞10的尺寸,而對應其規格而更換不同該鑽頭與該功牙刀具2,不但使施工人員需要攜帶更多工具而不便利,施工效率也因而下降許多,故以上缺失有該改善。When using the
因此,本新型之目的,即在提供一種能同時鑽孔與絲攻的鑽銑一體式刀具。Therefore, the purpose of the present invention is to provide a drilling and milling integrated tool capable of simultaneously drilling and tapping.
於是,本新型鑽銑一體式刀具,包含一沿一軸線延伸而呈柱狀的基座、一設置於該基座之外周圍的銑牙單元,以及一設置於該基座之一端的鑽孔單元。該銑牙單元包括數個沿該軸線之方向延伸且相互間隔地設置在該基座之外周圍的銑牙件,相鄰兩銑牙件與該基座共同界定出一位於該等銑牙件之間的第一排屑槽,每一銑牙件包括數個彼此平行間隔設置的齒刀。該鑽孔單元包括數個圍繞該軸線分佈的鑽孔件,每一鑽孔件具有一往該軸線之延伸方向凸伸的鑽孔刃。Therefore, the novel integrated drilling and milling tool includes a base extending along an axis and in a columnar shape, a milling unit provided around the base, and a drilling hole provided at one end of the base unit. The milling unit includes a plurality of milling pieces extending along the axis and spaced apart from each other around the base. Two adjacent milling pieces and the base jointly define a milling piece located on the base In the first chip flute, each milling piece includes several tooth cutters arranged in parallel and spaced apart from each other. The drilling unit includes a plurality of drilling elements distributed around the axis, and each drilling element has a drilling edge protruding toward the extending direction of the axis.
本新型之功效在於:由於該等銑牙件與該等鑽孔件是沿該軸線之方向依序設置在該基座上的設計,因此配合一數控工具機的控制時,能先透過該等鑽孔刃鑽出一孔洞,同時,該孔洞會受到該等齒刀的切削作業而形成內螺紋,使得該孔洞同時成為一螺孔,因此僅需要上述單一的操作步驟,即可達到鑽孔銑牙一體化的功效,進而提升加工效率。The effect of the present invention is that since the milling parts and the drilling parts are arranged on the base in sequence along the axis direction, they can be controlled by a numerical control machine tool first. The drilling edge drills a hole, and at the same time, the hole is subjected to the cutting operation of the tooth cutters to form an internal thread, so that the hole becomes a screw hole at the same time, so only the above single operation step is required to achieve drilling and milling The effect of tooth integration, thereby improving processing efficiency.
在本新型被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are represented by the same numbers.
參閱圖3,為本新型鑽銑一體式刀具的一第一實施例,適用於設置在一以電腦數值控制(Computer Numerical Control,CNC)的工具機或車床(圖3未繪示)。該第一實施例包含一沿一軸線L2延伸而呈柱狀的基座4、一設置在該基座4之外周圍的銑牙單元5,以及一設置在該基座4之一端的鑽孔單元6。Refer to FIG. 3, which is a first embodiment of the new drilling and milling integrated tool, which is suitable for a computer numerical control (CNC) machine tool or lathe (not shown in FIG. 3). The first embodiment includes a
該基座4較佳由金屬所製成,藉由較強的材料強度,因而能承受較高壓的環境,藉此增長使用壽命。該基座4包括一呈圓柱狀並適用於連接該工具機的安裝部41,以及一由該安裝部41之一端沿該軸線L2延伸的加工部42。The
該銑牙單元5包括二沿該軸線L2之方向螺旋延伸,且相互間隔地圍繞該加工部42之周圍的銑牙件51。每一銑牙件51包括數個沿該軸線L2之延伸方向間隔地設置,並沿垂直該軸線L2之方向延伸的齒刀511,其中,該等銑牙件51與該加工部42共同界定出二位於該等銑牙件51之間而彼此相互間隔,且沿該軸線L2之方向延伸而呈螺旋狀的排屑槽50(圖3因繪示角度只繪示一個)。特別說明的是,該銑牙單元5由該基座4一體延伸而形成,因此材料為與該基座4相同的金屬材料,能藉由材料較高的硬度,並配合該工具機轉動所產生的力矩,藉此產生較高的切削力,用來挖除材料而產生一螺紋312(圖3未繪示)。The
該鑽孔單元6包括二分別由該等銑牙件51延伸的鑽孔件61,每一鑽孔件61具有一往該軸線L2之延伸方向凸伸的鑽孔刃611。該等鑽孔刃611為呈塊狀的刀片,較佳為四曲線成形刀片,但不以此為限,該等鑽孔刃611可拆離地沿垂直該軸線L2之方向分別鎖接在該等鑽孔件61上。The
參閱圖4至圖6,定義每一鑽孔刃611在該基座4上投影出一投影線段62,每一投影線段62在徑向方向形成一鄰近該軸線L2的內端點621,以及一相反於該內端點621而鄰近該基座4之外周圍的外端點622。在該第一實施例中,該鑽孔單元6可依照加工需求而調整該等鑽孔刃611彼此間的相對位置,因而產生以下三種態樣:圖4所示的第一種態樣為該等投影線段62彼此相互平行,且該等內端點621彼此貼齊於該軸線L2上;圖5所示的第二種態樣為為該等投影線段62部分疊合,且該軸線L2是位於每一投影線段62的該內端點621與該外端點622之間;圖6所示的第三種態樣為為該等投影線段62彼此相間隔,該等內端點621間隔設置於該之該軸線L2之周圍。4 to 6, it is defined that each
另參閱圖7至圖8,在垂直該軸線L2之方向的觀點下,該等鑽孔刃611之外周緣形成一條彎折的假想輪廓線C,因此在承載於相同尺寸之該基座4的情況,該假想輪廓線C會隨著該鑽孔單元6的不同態樣而呈現不同的曲率半徑。當該鑽孔單元6為第一種態樣時,如圖7所示該假想輪廓線C的曲率半徑較小,也就是說,在視覺上該假想輪廓線C的曲度較大;當該鑽孔單元6為第二種態樣時,如圖8所示該假想輪廓線C的曲率半徑較大而起伏較平緩,使得曲度相對於前述第一種態樣較小。7-8, from the point of view of the direction perpendicular to the axis L2, the outer periphery of the
參閱圖9與圖10,使用該第一實施例時,先將該基座4安裝於該工具機(圖9與圖10未繪示)上,並透過電腦數值的計算與控制,操作該第一實施例對一物件3執行加工作業。首先,先將該鑽孔單元6沿一與該軸線L2相互平行之副軸線L3自轉,並對準該物件3推進而執行初步鑽孔作業,產生一小孔(圖未繪示)。接著,由於受到該工具機的控制,該第一實施例將會以該軸線L2為轉軸而高速自轉,且圍繞該副軸線L3而在該小孔內公轉,並沿該副軸線L3之方向繼續推進。透過等鑽孔刃611配合自轉所產生的力矩,藉此產生較高的切削力,將該小孔挖除出一圍繞該副軸線L3而延伸且內徑大於該小孔內徑的孔洞31,以達成鑽孔的作業。同時,透過該實施例以該副軸線L3為中心公轉,並沿該副軸線L3之方向繼續推進。當該銑牙單元5接觸圍繞該孔洞31之一壁面311時,該等齒刀511會開始切削該壁面311而產生與該等齒刀511型態吻合的缺口,隨著該銑牙單元5一邊圍繞該副軸線L3轉動而切削該壁面311,一邊沿該副軸線L3之方向推進,使得所述缺口會沿該副軸線L3之方向螺旋延伸而產生該螺紋312,在單一步驟下同時完成銑牙的作業。特別說明的是,由於鑽孔步驟及銑牙步驟全程都依照電腦的精密計算與精準控制,包括自轉速度與公轉速度皆能精準控制,所以該等齒刀511能不間斷地切削該壁面311產生延續的缺口,進而加工出相同螺距及相同大小的該螺紋312。該工具機也能調整該第一實施例與該副軸線L3間的距離,進而預測加工後之孔洞31的內徑大小,能依照不同的需求將該物件3加工出不同尺寸的孔洞31。9 and 10, when using the first embodiment, the
需要另外說明的是,由於該第一實施例的尺寸加大時,則在銑牙步驟中所受到的扭力亦會增加,因此須調整該等銑牙件51的數量,以達到較高的結構強度來滿足加工的扭力需求,也就是說,該等銑牙件51之數量可以為兩個、四個、六個,或是其他數量,而該等鑽孔件61之數量則延續該等銑牙件51而形成相對應數量。除了上述說明以外,該第一實施例還能呈現不同結構型態的實施態樣。如圖11所示,能改變該等銑牙件51的延伸形狀,藉此應對不同的加工規格與需求,故該等銑牙件51之延伸形狀不以上述呈螺旋狀為限,該等銑牙件51亦可以是沿平行該軸線L2之方向延伸。It should be noted that when the size of the first embodiment increases, the torque received during the milling step will also increase, so the number of
參閱圖12,為本新型鑽銑一體式刀具的一第二實施例,與該第一實施例的差異之處為該等鑽孔刃611的連接關係。具體而言,該等鑽孔件61分別由該等銑牙件51一體延伸,每一鑽孔刃611由個別的鑽孔件61沿該軸線L2之方向一延伸而呈圓弧狀。因此,該第二實施例在製造程序上,可直接在模具中成形,使得製程較簡單,因而能配合市場需求而大量生產。Refer to FIG. 12, which is a second embodiment of the new drilling and milling integrated tool. The difference from the first embodiment is the connection relationship of the
參閱圖13,為本新型鑽銑一體式刀具的一第三實施例,與該第一實施例的差異之處為該等銑牙件51的連接關係。具體而言,該基座4之外周圍向內凹陷形成數個相互間隔的連接槽40,該等銑牙件51分別可脫離地設置於該等連接槽40內,並透過螺絲固定在該基座4上。該第三實施例可在加工現場快速地替換不同規格的銑牙件51,來滿足不同的加工需求,藉此提升通用性。Refer to FIG. 13, which is a third embodiment of the new drilling and milling integrated tool. The difference from the first embodiment is the connection relationship of the
參閱圖14,為本新型鑽銑一體式刀具的一第四實施例,與該第三實施例的差異之處為該鑽孔單元6係可脫離地螺接於該基座4上,除了能在耗損時簡便地替換,也能因應不同的加工需求更換所需的專用工件,使得該第四實施例比該第三實施例可以滿足更多的加工需求。Refer to Figure 14, which is a fourth embodiment of the new drilling and milling integrated tool. The difference from the third embodiment is that the
綜上所述,本新型鑽銑一體式刀具藉由該鑽孔單元6與該銑牙單元5一同設置在該基座4上的設計,配合該等鑽孔刃611與該等齒刀511的作用下,僅需單一個操作步驟即可同時執行鑽孔與銑牙的作業,以達到鑽孔銑牙一體化的功效,藉此提高施工效率。另外,透過以電腦數值控制的工具機操作,將該鑽銑一體式刀具能圍繞著該副軸線L3推進,藉此加工出一尺寸比自身結構還大,且內徑規格能自由改變的螺孔30,來提升加工的變化性與準確性,故確實能達成本新型之目的。To sum up, the new drilling and milling integrated tool of the present invention uses the design that the
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above-mentioned are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.
3:物件 30:螺孔 31:孔洞 311:壁面 312:螺紋 4:基座 40:連接槽 41:安裝部 42:加工部 5:銑牙單元 50:排屑槽 51:銑牙件 511:齒刀 6:鑽孔單元 61:鑽孔件 611:鑽孔刃 62:投影線段 621:內端點 622:外端點 C:假想輪廓線 L2:軸線 L3:副軸線3: Object 30: screw hole 31: Hole 311: Wall 312: Thread 4: base 40: connection slot 41: Installation Department 42: Processing Department 5: Milling unit 50: Chip flute 51: milling parts 511: tooth knife 6: Drilling unit 61: Drilling parts 611: Drilling Blade 62: Projection line segment 621: inner endpoint 622: Outer endpoint C: imaginary contour line L2: axis L3: secondary axis
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一側視圖,說明一種習知的攻牙刀具; 圖2是一側視角度的示意圖,說明該攻牙刀具攻牙出一螺紋的情況; 圖3是一側視圖,說明本新型鑽銑一體式刀具之一第一實施例; 圖4至圖6皆是俯視圖,分別說明該第一實施例之一鑽孔單元的三種實施態樣; 圖7與圖8皆是局部側視圖,說明該第一實施例之一假想輪廓線的起伏情況; 圖9與圖10皆是示意圖,分別說明使用該第一實施例執行鑽孔及銑牙作業的情況; 圖11是一側視圖,說明該第一實施例之一銑牙件的其中一種態樣; 圖12是一側視圖,說明本新型鑽銑一體式刀具之一第二實施例; 圖13是一側視角度的示意圖,說明本新型鑽銑一體式刀具之一第三實施例;及 圖14是一側視角度的剖視圖,說明本新型鑽銑一體式刀具之一第四實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a side view illustrating a conventional tapping tool; Figure 2 is a schematic diagram of a side view, illustrating the situation that the tapping tool taps a thread; Figure 3 is a side view illustrating a first embodiment of the new drilling and milling integrated tool; 4 to 6 are all top views, respectively illustrating three implementation modes of a drilling unit of the first embodiment; Figures 7 and 8 are partial side views illustrating the fluctuations of an imaginary contour line of the first embodiment; Figures 9 and 10 are schematic diagrams, respectively illustrating the use of the first embodiment to perform drilling and milling operations; Figure 11 is a side view illustrating one aspect of a milling piece of the first embodiment; Figure 12 is a side view illustrating a second embodiment of the new drilling and milling integrated tool; Fig. 13 is a schematic diagram from a side view, illustrating a third embodiment of the new drilling and milling integrated tool; and Fig. 14 is a cross-sectional view from a side view, illustrating a fourth embodiment of the new drilling-milling integrated tool of the present invention.
4:基座 4: base
41:安裝部 41: Installation Department
42:加工部 42: Processing Department
5:銑牙單元 5: Milling unit
50:排屑槽 50: Chip flute
51:銑牙件 51: milling parts
511:齒刀 511: tooth knife
6:鑽孔單元 6: Drilling unit
61:鑽孔件 61: Drilling parts
611:鑽孔刃 611: Drilling Blade
L2:軸線 L2: axis
Claims (12)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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TW109211539U TWM604680U (en) | 2020-09-03 | 2020-09-03 | Integrated drilling/milling cutter |
CN202120175178.5U CN214322097U (en) | 2020-09-03 | 2021-01-22 | Drilling and milling integrated cutter |
Applications Claiming Priority (1)
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TW109211539U TWM604680U (en) | 2020-09-03 | 2020-09-03 | Integrated drilling/milling cutter |
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TWM604680U true TWM604680U (en) | 2020-12-01 |
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TW109211539U TWM604680U (en) | 2020-09-03 | 2020-09-03 | Integrated drilling/milling cutter |
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CN (1) | CN214322097U (en) |
TW (1) | TWM604680U (en) |
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2020
- 2020-09-03 TW TW109211539U patent/TWM604680U/en unknown
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