TWM600764U - Rinsing machine - Google Patents

Rinsing machine Download PDF

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Publication number
TWM600764U
TWM600764U TW109205572U TW109205572U TWM600764U TW M600764 U TWM600764 U TW M600764U TW 109205572 U TW109205572 U TW 109205572U TW 109205572 U TW109205572 U TW 109205572U TW M600764 U TWM600764 U TW M600764U
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Taiwan
Prior art keywords
tank
steam
cloth
washing
fabric
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TW109205572U
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Chinese (zh)
Inventor
鄧以明
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大陸商斯喬麥科技(深圳)有限公司
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Priority claimed from CN201911244622.8A external-priority patent/CN110952242B/en
Application filed by 大陸商斯喬麥科技(深圳)有限公司 filed Critical 大陸商斯喬麥科技(深圳)有限公司
Publication of TWM600764U publication Critical patent/TWM600764U/en

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/023—Guiding rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C17/00—Fulling
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本新型公開了一種水洗機，包括機架，作為承載平臺；進布架，設置在機架的端部的外側；蒸汽預縮槽，設置在機架的端部的內側；出布牽引裝置，設置在機架的末端；水洗槽，設置在機架的中部，水洗槽設置在蒸汽預縮槽和出布牽引裝置之間；補水裝置，設置在機架上，補水裝置的輸出端分別與蒸汽預縮槽和水洗槽連接；蒸汽輸出裝置，設置在機架上，蒸汽輸出裝置的輸出端分別與蒸汽預縮槽和水洗槽連接；多個第一導布輥，用於引導織物依次經過進布架、蒸汽預縮槽和水洗槽，此水洗機，通過設置進布架展開織物、蒸汽預縮槽預縮布面，並利用在水洗槽除油水洗織物，無添加任何化學藥劑也能達到高品質的水洗效果。 The model discloses a water washing machine, which comprises a frame as a bearing platform; a cloth feeding frame arranged on the outside of the end of the frame; a steam pre-shrinking groove arranged on the inner side of the end of the frame; a cloth discharging traction device, Set at the end of the frame; the water washing tank is set in the middle of the frame, the water washing tank is set between the steam pre-shrinking tank and the cloth traction device; the water supply device is set on the frame, and the output end of the water supply device is connected to the steam The pre-shrinking tank is connected with the washing tank; the steam output device is arranged on the frame, and the output ends of the steam output device are respectively connected with the steam pre-shrinking tank and the washing tank; a plurality of first cloth guide rollers are used to guide the fabric through the inlet in turn Fabric rack, steam preshrinking tank and washing tank, this washing machine, by setting the cloth rack to unfold the fabric, steam preshrinking tank to preshrink the cloth surface, and use the washing tank to remove oil and wash the fabric without adding any chemicals. High-quality washing effect.

Description

水洗機 Washing machine

本新型涉及紡織設備的技術領域，特別涉及一種多槽水洗機。 The model relates to the technical field of textile equipment, in particular to a multi-tank washing machine.

織物在經過長時間的打卷及存放時，織物布面上出現水波型的紋路，同時，在清洗織物前若不將織物充分展開，會造成織物的不完全清洗，清洗完後在邊角上依然殘留有污漬，若清洗織物之前不進行一定程度的預處理，現有的功能單一的水洗機很難有效的清洗織物，造成很多庫存布無法售出，也是現在印染廠很頭痛的問題所在，若在發現問題後返廠再次清洗，則浪費不必要的成本，加劇織物的磨損，同時傳統的水洗機仍是要加化學藥劑去把油乳化洗下來，排放的廢水cod化學需氧量很高，很不環保。 When the fabric is rolled and stored for a long time, water wave-like patterns appear on the fabric surface. At the same time, if the fabric is not fully unfolded before cleaning the fabric, it will cause incomplete cleaning of the fabric. After cleaning, it will be on the corners. There are still stains remaining. If a certain degree of pretreatment is not performed before washing the fabrics, the existing single-function washing machine is difficult to clean the fabrics effectively, causing many stock fabrics to be unsold. This is also the headache of printing and dyeing factories. After discovering the problem, returning to the factory for cleaning again will waste unnecessary costs and increase the abrasion of the fabric. At the same time, the traditional washing machine still needs to add chemicals to emulsify and wash the oil, and the discharged wastewater has a high COD chemical oxygen demand. It is not environmentally friendly.

本新型的目的在於至少解决現有技術中存在的技術問題之一，提供一種水洗機，能夠集消除水波紋、預縮和除油水洗織物於一體，充分清洗織物。 The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide a washing machine that can integrate the elimination of water ripples, pre-shrinking and degreasing and washing fabrics to fully clean the fabrics.

根據本新型的第一方面實施例，提供一種水洗機，包括機架，作為承載平臺；進布架，設置在機架的端部的外側，用於展開織物；蒸汽預縮槽，設置在機架的端部的內側，用於消除織物表面的水波紋；出布牽引裝置，設置在機架的末端，用於牽引織物；水洗槽，設置在機架的中部，水洗槽設置在蒸汽預縮槽和出布牽引裝置之間，用於清洗織物；補水裝置，設置在機架上，補 水裝置的輸出端分別與蒸汽預縮槽和水洗槽連接，用於提供水；蒸汽輸出裝置，設置在機架上，蒸汽輸出裝置的輸出端分別與蒸汽預縮槽和水洗槽連接，用於提供預縮以及清洗織物的蒸汽；進布架、蒸汽預縮槽和水洗槽的兩側均設有供織物通過的開口；多個第一導布輥，分別設置在進布架的兩側的開口處、蒸汽預縮槽的兩側的開口處和水洗槽的兩側的開口處，用於引導織物依次經過進布架、蒸汽預縮槽和水洗槽。 According to an embodiment of the first aspect of the present invention, a washing machine is provided, which includes a frame as a carrying platform; a cloth feed frame arranged on the outer side of the end of the frame for spreading fabric; and a steam shrinking tank arranged on the machine The inner side of the end of the rack is used to eliminate water ripples on the surface of the fabric; the cloth traction device is set at the end of the rack to pull the fabric; the washing tank is set in the middle of the rack, and the washing tank is set in the steam pre-shrinking device Between the trough and the cloth traction device, used to clean the fabric; the water replenishing device is set on the frame, The output ends of the water device are respectively connected to the steam preshrinking tank and the water washing tank to provide water; the steam output device is arranged on the rack, and the output ends of the steam output device are respectively connected to the steam preshrinking tank and the water washing tank for supplying water; Provides steam for pre-shrinking and cleaning the fabric; both sides of the cloth feed rack, steam preshrinking tank and washing tank are provided with openings for the fabric to pass through; a plurality of first cloth guide rollers are respectively arranged on both sides of the cloth feed rack The openings, the openings on both sides of the steam preshrinking tank and the openings on both sides of the washing tank are used to guide the fabric through the cloth feeder, the steam preshrinking tank and the washing tank in sequence.

有益效果：此水洗機，通過設置進布架展開織物、蒸汽預縮槽預縮處理，並消除布面上的水波紋，並利用在水洗槽除油水洗織物，無添加任何化學藥劑也能達到高品質的水洗效果。 Beneficial effects: This washing machine can expand the fabric by setting the cloth rack, and eliminate the water ripple on the cloth surface by setting the cloth rack to expand the fabric, and eliminate the water ripples on the cloth surface. The fabric can be washed without adding any chemical agent in the washing tank. High-quality washing effect.

根據本新型第一方面實施例的水洗機，還包括展開裝置，展開裝置分別設置在進布架與蒸汽預縮槽之間以及出布牽引裝置與水洗槽之間，各展開裝置均包括兩個彼此間隔的螺紋輥，兩螺紋輥的軸線均處於同一水平面，兩螺紋輥的軸線均沿蒸汽預縮槽的寬度方向設置，在機架的端部與末端分別設置展開裝置，保證織物清洗前和清洗後都處於展開狀態。 The washing machine according to the embodiment of the first aspect of the present invention further includes an unfolding device. The unfolding devices are respectively arranged between the cloth feeding frame and the steam pre-shrinking tank and between the cloth discharging traction device and the washing tank. Each unfolding device includes two For the threaded rollers spaced apart from each other, the axes of the two threaded rollers are on the same horizontal plane, and the axes of the two threaded rollers are arranged along the width direction of the steam shrinking groove. The end and the end of the frame are respectively equipped with unfolding devices to ensure the fabric before cleaning. After cleaning, they are in an expanded state.

根據本新型第一方面實施例的水洗機，水洗槽包括三個超聲波裝置和加熱裝置，各超聲波裝置分別設置在水洗槽的中部以及水洗槽的兩側壁上，加熱裝置設置在水洗槽的底部，通過超聲波震動，使清洗的品質進一步提升。 According to the water washing machine of the embodiment of the first aspect of the present invention, the water washing tank includes three ultrasonic devices and heating devices, each ultrasonic device is respectively arranged in the middle of the washing tank and on both side walls of the washing tank, and the heating device is arranged at the bottom of the washing tank, Through ultrasonic vibration, the cleaning quality is further improved.

根據本新型第一方面實施例的水洗機，超聲波裝置與加熱裝置之間設有第二導布輥，確保織物充分接觸超聲波震動與蒸汽加熱處理的水。 According to the water washing machine of the embodiment of the first aspect of the present invention, a second cloth guide roller is arranged between the ultrasonic device and the heating device to ensure that the fabric fully contacts the water treated by ultrasonic vibration and steam heating.

根據本新型第一方面實施例的水洗機，水洗槽的兩側分別設有張力 輥，所述張力輥至少一端外設有張力感測器，所述張力感測器的感應端與第一導布輥的表面相連，實現單獨控制水洗槽內牽引織物的張力，避免織物被過度拉扯，破壞預縮效果。 According to the water washing machine of the embodiment of the first aspect of the present invention, the two sides of the washing tank are respectively provided with tension A tension sensor is provided outside at least one end of the tension roller, and the sensing end of the tension sensor is connected with the surface of the first cloth guide roller to realize independent control of the tension of the traction fabric in the washing tank and avoid excessive fabric Pull to destroy the pre-shrinking effect.

根據本新型第一方面實施例的水洗機，還包括多個開幅輥，開幅輥分別設置在位於中部的超聲波裝置的兩側，確保織物充分展開並且與超聲波充分反應，使布面中的油完全乳化於水中。 The washing machine according to the embodiment of the first aspect of the present invention further includes a plurality of opening rollers. The opening rollers are respectively arranged on both sides of the ultrasonic device in the middle to ensure that the fabric is fully unfolded and fully reacts with the ultrasonic wave to make the fabric The oil is completely emulsified in water.

根據本新型第一方面實施例的水洗機，各開幅輥還分別設置在水洗槽的各開口與位於水洗槽的開口處的各第一導布輥之間，讓織物進入到水槽時，能把卷邊的布邊全部打開。 According to the washing machine of the first aspect of the present invention, the opening rollers are respectively arranged between the openings of the washing tank and the first cloth guide rollers at the openings of the washing tank, so that when the fabric enters the water tank, Open all the edges of the curled fabric.

根據本新型第一方面實施例的水洗機，加熱裝置包括若干蒸汽噴射管，蒸汽噴射管的側壁上開設有若干出氣孔，所述蒸汽噴射管的輸入端與蒸汽輸出裝置的輸出端相連，加熱蒸汽後直接噴出，確保水洗槽內完全安靜無聲、無水錘。 According to the water washing machine of the embodiment of the first aspect of the present invention, the heating device includes a plurality of steam injection pipes. The side walls of the steam injection pipes are provided with a plurality of air outlets. The input end of the steam injection pipe is connected with the output end of the steam output device for heating The steam is sprayed out directly to ensure that the washing tank is completely silent and without water hammer.

根據本新型第一方面實施例的水洗機，所述蒸汽噴射管的出氣孔上連有控制閥。此控制閥可控制蒸汽噴射管的出氣孔開啟和閉合。 According to the water washing machine of an embodiment of the first aspect of the present invention, a control valve is connected to the air outlet of the steam injection pipe. This control valve can control the opening and closing of the vent hole of the steam injection pipe.

根據本新型第一方面實施例的水洗機，水洗槽在機架上至少設置兩個，確保織物充分清洗。 According to the washing machine of the embodiment of the first aspect of the present invention, at least two washing tanks are provided on the frame to ensure that the fabric is fully washed.

10:機架 10: rack

11:進布架 11: Into the cloth rack

12:蒸汽預縮槽 12: Steam shrinking tank

121:內槽體 121: inner tank

122:外槽體 122: Outer tank

1221:凹槽 1221: groove

13:出布牽引裝置 13: Cloth traction device

14:水洗槽 14: Washing tank

15、15a、15b:第一導布輥 15, 15a, 15b: the first cloth guide roller

161:第一個展開裝置 161: The first unfolding device

162:第二個展開裝置 162: Second unfolding device

163:第三個展開裝置 163: The third deployment device

164:第四個展開裝置 164: The fourth deployment device

17:超聲波裝置 17: Ultrasonic device

18:加熱裝置 18: Heating device

181:蒸汽噴射管 181: Steam injection pipe

19:第二導布輥 19: The second cloth guide roller

20:張力輥 20: Tension roller

21:開幅輥 21: open roll

22:收布架 22: Cloth rack

23:預縮槽加熱單元 23: Preshrinking tank heating unit

9:織物 9: Fabric

為了更清楚地說明本新型實施例中的技術方案，下面將對實施例描述中所需要使用的圖式作簡單說明。顯然，所描述的圖式只是本新型的一部分 實施例，而不是全部實施例，本領域的技術人員在不付出創造性勞動的前提下，還可以根據這些圖式獲得其他設計方案和圖式：圖1為本新型實施例中的結構示意圖；及圖2為本新型實施例中內部結構的正視圖。 In order to explain the technical solutions in the embodiments of the present invention more clearly, the following will briefly explain the drawings that need to be used in the description of the embodiments. Obviously, the scheme described is only part of the new model Embodiments, not all embodiments, those skilled in the art can also obtain other design schemes and drawings based on these drawings without creative work: Fig. 1 is a schematic diagram of the structure in the new embodiment; and Figure 2 is a front view of the internal structure of the new embodiment.

本部分將詳細描述本新型的具體實施例，本新型之較佳實施例在圖式中示出，圖式的作用在於用圖形補充說明書文字部分的描述，使人能夠直觀地、形象地理解本新型的每個技術特徵和整體技術方案，但其不能理解為對本新型保護範圍的限制。 This section will describe the specific embodiments of the present invention in detail. The preferred embodiments of the present invention are shown in the drawings. The function of the drawings is to supplement the description of the text part of the manual with graphics, so that people can understand the present invention intuitively and vividly. Each technical feature and overall technical solution of the new model cannot be understood as a limitation of the protection scope of the new model.

在本新型的描述中，需要理解的是，涉及到方位描述，例如上、下、前、後、左、右等指示的方位或位置關係為基於圖式所示的方位或位置關係，僅是為了便於描述本新型和簡化描述，而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作，因此不能理解為對本新型的限制。 In the description of the present invention, it should be understood that the orientation description involved, for example, the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the diagram, which is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

在本新型的描述中，若干的含義是一個或者多個，多個的含義是兩個以上，大於、小於、超過等理解為不包括本數，以上、以下、以內等理解為包括本數。如果有描述到第一、第二只是用於區分技術特徵為目的，而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量或者隱含指明所指示的技術特徵的先後關係。 In the description of the present invention, several meanings are one or more, multiple meanings are two or more, greater than, less than, exceeding, etc. are understood to not include the number, and above, below, and within are understood to include the number. If it is described that the first and second are only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly specifying the number of the indicated technical features or implicitly specifying the order of the indicated technical features relationship.

本新型的描述中，除非另有明確的限定，設置、安裝、連接等詞語 應做廣義理解，所屬技術領域技術人員可以結合技術方案的具體內容合理確定上述詞語在本新型中的具體含義。 In the description of this new model, unless otherwise clearly defined, terms such as setting, installation, and connection It should be understood in a broad sense that those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solutions.

參照圖1、圖2，一種水洗機，包括機架10，作為承載平臺；進布架11，設置在機架10的端部的外側，用於展開織物9；蒸汽預縮槽12，設置在機架10的端部的內側，用於預縮織物9的布面；出布牽引裝置13，設置在機架10的末端，用於牽引織物9；水洗槽14，設置在機架10的中部，水洗槽14設置在蒸汽預縮槽12和出布牽引裝置13之間，用於清洗織物9；補水裝置(圖未示)，設置在機架10上，補水裝置的輸出端分別與蒸汽預縮槽12和水洗槽14連接，用於提供水；蒸汽輸出裝置(圖未示)，設置在機架10上，蒸汽輸出裝置的輸出端分別與蒸汽預縮槽12和水洗槽14連接，用於提供清洗織物9的蒸汽；進布架11、蒸汽預縮槽12和水洗槽14的兩側均設有供織物9通過的開口；多個第一導布輥15，分別設置在進布架11的兩側的開口處、蒸汽預縮槽12的兩側的開口處和該等水洗槽14的兩側的開口處，用於引導織物9依次經過進布架11、蒸汽預縮槽12和水洗槽14，在本實施例中，第一導布輥15可區分為不銹鋼材質的第一導布輥15a及海波隆橡膠材質的第一導布輥15b，該等第一導布輥15a是設置在蒸汽預縮槽12和該等水洗槽14的入口處，而該等第一導布輥15b則是設置在蒸汽預縮槽12和該等水洗槽14的出口處。此水洗機，通過設置進布架11展開織物9、蒸汽預縮槽12預縮布面，使得織物9得到充分的預處理，並利用在水洗槽14水洗織物9，將預處理以及水洗兩者結合達到提高水洗效率與品質的效果。 Referring to Figures 1 and 2, a washing machine includes a frame 10 as a bearing platform; a cloth feed frame 11 arranged on the outside of the end of the frame 10 for unfolding the fabric 9; and a steam shrinking tank 12 arranged on The inner side of the end of the frame 10 is used for pre-shrinking the cloth surface of the fabric 9; the cloth pulling device 13 is arranged at the end of the frame 10 for pulling the fabric 9; the washing tank 14 is arranged in the middle of the frame 10 The water washing tank 14 is arranged between the steam preshrinking tank 12 and the cloth traction device 13 for cleaning the fabric 9; the water supplement device (not shown) is arranged on the frame 10, and the output end of the water supplement device is respectively connected with the steam The shrinking tank 12 and the washing tank 14 are connected to provide water; the steam output device (not shown) is arranged on the frame 10, and the output ends of the steam output device are connected to the steam preshrinking tank 12 and the washing tank 14 respectively. To provide steam for cleaning the fabric 9; both sides of the cloth inlet frame 11, the steam pre-shrinking tank 12 and the washing tank 14 are provided with openings for the fabric 9 to pass through; a plurality of first cloth guide rollers 15 are respectively arranged on the cloth inlet frame The openings on both sides of 11, the openings on both sides of the steam shrinking tank 12, and the openings on both sides of the washing tanks 14 are used to guide the fabric 9 through the cloth feeder 11, the steam shrinking tank 12 and In the washing tank 14, in this embodiment, the first cloth guide roller 15 can be divided into a first cloth guide roller 15a made of stainless steel and a first cloth guide roller 15b made of Hypolong rubber. The first cloth guide rollers 15a It is arranged at the entrance of the steam preshrinking tank 12 and the washing tanks 14, and the first cloth guiding rollers 15b are arranged at the exit of the steam shrinking tank 12 and the washing tanks 14. In this washing machine, the fabric 9 is unfolded by the cloth rack 11 and the fabric surface is pre-shrunk by the steam preshrinking tank 12, so that the fabric 9 is fully pretreated, and the fabric 9 is washed in the washing tank 14 to perform both pretreatment and water washing. Combined to achieve the effect of improving washing efficiency and quality.

在本實施例中，還包括展開裝置，展開裝置分別設置在進布架11 與蒸汽預縮槽12之間以及出布牽引裝置13與水洗槽14之間，各展開裝置均包括兩個彼此間隔的螺紋輥(圖未示)，兩螺紋輥的軸線均處於同一水平面，兩螺紋輥的軸線均沿蒸汽預縮槽12的寬度方向設置，在機架10的端部與末端分別設置展開裝置，保證織物9清洗前和清洗後都處於展開狀態。 In this embodiment, an unfolding device is further included, and the unfolding devices are respectively arranged on the cloth feeding frame 11 Between the steam preshrinking tank 12 and the cloth discharging traction device 13 and the washing tank 14, each unfolding device includes two threaded rollers (not shown) spaced apart from each other. The axes of the two threaded rollers are on the same horizontal plane. The axes of the threaded rollers are all arranged along the width direction of the steam preshrinking groove 12, and expansion devices are respectively arranged at the end and the end of the frame 10 to ensure that the fabric 9 is in an expanded state before and after cleaning.

在本實施例中，水洗槽14包括三個超聲波裝置17和加熱裝置18，各超聲波裝置17分別設置在水洗槽14的中部以及水洗槽14的兩側壁上，加熱裝置18設置在水洗槽14的底部，通過超聲波震動，使清洗的品質進一步提升。 In this embodiment, the washing tank 14 includes three ultrasonic devices 17 and a heating device 18. Each ultrasonic device 17 is arranged in the middle of the washing tank 14 and on both side walls of the washing tank 14, and the heating device 18 is arranged in the washing tank 14. The bottom part is vibrated by ultrasonic to further improve the cleaning quality.

超聲波裝置17可拆卸地安裝在水洗槽14中，必要時可進行更換。 The ultrasonic device 17 is detachably installed in the washing tank 14 and can be replaced if necessary.

在本實施例中，超聲波裝置17與加熱裝置18之間設有第二導布輥19，確保織物9充分接觸超聲波震動與蒸汽加熱處理的水。 In this embodiment, a second cloth guide roller 19 is provided between the ultrasonic device 17 and the heating device 18 to ensure that the fabric 9 fully contacts the water treated by ultrasonic vibration and steam heating.

在其他實施例中，第二導布輥19可設置多根，且呈上下錯落狀排布，讓織物9經過超聲波裝置17與加熱裝置18的空隙的時間延長，水洗更加充分。 In other embodiments, multiple second cloth guide rollers 19 may be arranged and arranged in a staggered manner, so that the time for the fabric 9 to pass through the gap between the ultrasonic device 17 and the heating device 18 is extended, and the washing is more sufficient.

在本實施例中，鄰近蒸汽預縮槽12和該等水洗槽14的出口處分別設有張力輥20，所述張力輥20至少一端外設有張力感測器(圖未示)，所述張力感測器的感應端與第一導布輥15b的表面相連，實現單獨控制水洗槽14內牽引織物9的張力。 In this embodiment, a tension roller 20 is provided adjacent to the outlets of the steam preshrinking tank 12 and the washing tanks 14 respectively. At least one end of the tension roller 20 is provided with a tension sensor (not shown). The sensing end of the tension sensor is connected with the surface of the first cloth guide roller 15b, so that the tension of the pulling fabric 9 in the washing tank 14 can be controlled separately.

每一第一導布輥15b都有一個單獨控制電機(圖未示)及一個變頻控制系統(圖未示)，有效控制布面在牽引過程中的張力值，這樣的好處是讓布面不會被拉長，能有更好的預縮率。 Each first cloth guide roller 15b has a separate control motor (not shown in the figure) and a frequency conversion control system (not shown in the figure), which can effectively control the tension value of the cloth surface during the traction process. The advantage of this is that the cloth surface is not shown. It will be elongated and can have a better shrinkage rate.

在本實施例中，還包括多個開幅輥21，開幅輥21分別設置在位於中部的超聲波裝置17的兩側，確保織物9充分展開並且與超聲波充分反應，使布面中的油完全乳化於水中。 In this embodiment, it also includes a plurality of opening rollers 21. The opening rollers 21 are respectively arranged on both sides of the ultrasonic device 17 in the middle to ensure that the fabric 9 is fully expanded and fully reacts with the ultrasonic wave, so that the oil in the cloth surface is completely Emulsify in water.

其中，開幅輥21設置在水洗槽14的中部位置，位於中部的超聲波裝置17的兩側的開幅輥21對稱設置。 Wherein, the opening roller 21 is arranged in the middle of the washing tank 14, and the opening rollers 21 on both sides of the ultrasonic device 17 in the middle are arranged symmetrically.

在本實施例中，各開幅輥21還分別設置在水洗槽14的各開口與位於水洗槽14的開口處的各第一導布輥15之間，讓織物9進入到水槽時，能把卷邊的布邊全部打開。 In this embodiment, the opening rollers 21 are also respectively arranged between the openings of the washing tank 14 and the first cloth guide rollers 15 at the openings of the washing tank 14, so that when the fabric 9 enters the water tank, the All the edges of the curled fabric are opened.

在本實施例中，加熱裝置18包括多個蒸汽噴射管181，蒸汽噴射管181的側壁上開設有若干出氣孔(圖未示)，所述蒸汽噴射管181的輸入端與蒸汽輸出裝置的輸出端相連，加熱蒸汽後直接噴出，確保水洗槽14內完全安靜無聲、無水錘。 In this embodiment, the heating device 18 includes a plurality of steam injection pipes 181. The side wall of the steam injection pipe 181 is provided with a number of outlet holes (not shown). The input end of the steam injection pipe 181 and the output of the steam output device The ends are connected, and the steam is directly sprayed after heating, ensuring that the washing tank 14 is completely silent and without water hammer.

在其他實施例中，水洗槽14還可以採用不加熱的水洗模式進行水洗，由於設置有超聲波裝置17，因此採用冷水或熱水進行除油水洗均可。 In other embodiments, the washing tank 14 can also be washed in a non-heated washing mode. Since the ultrasonic device 17 is provided, cold water or hot water can be used for degreasing and washing.

在本實施例中，蒸汽噴射管181的出氣孔上連有控制閥(圖未示)。此控制閥可控制蒸汽噴射管181的出氣孔開啟和閉合，當蒸汽噴射管181的出氣孔開啟，能使蒸汽噴射至水槽中，因而加熱水洗槽14內用於清洗織物9的水蒸汽噴射管蒸汽噴射管。 In this embodiment, a control valve (not shown) is connected to the air outlet of the steam injection pipe 181. This control valve can control the opening and closing of the vent of the steam injection pipe 181. When the vent of the steam injection pipe 181 is opened, the steam can be injected into the water tank, thus heating the steam injection pipe used for washing the fabric 9 in the washing tank 14 Steam injection pipe.

進一步的，蒸汽輸出裝置的輸出端還與各蒸汽噴射管181相連，提供蒸汽來源。蒸汽輸出裝置的輸出端需保證各蒸汽噴射管181噴出的蒸汽濃度 相同。 Further, the output end of the steam output device is also connected with each steam injection pipe 181 to provide a source of steam. The output end of the steam output device must ensure the concentration of steam sprayed by each steam injection pipe 181 the same.

在本實施例中，水洗槽14在機架10上至少設置兩個，確保織物9充分清洗。 In this embodiment, at least two washing tanks 14 are provided on the frame 10 to ensure that the fabric 9 is fully washed.

水洗槽14可根據實際需求設置多個，但各水洗槽14需依次排列在出布牽引裝置13與蒸汽預縮槽12之間。 A plurality of washing tanks 14 can be set according to actual needs, but each washing tank 14 needs to be arranged in sequence between the cloth discharging traction device 13 and the steam preshrinking tank 12.

此水洗機通過將預處理與除油水洗兩者相結合，使得清洗效果大大提升。進一步的，預處理包括織物9的展開以及消除水波紋、預縮織物9布面，除油水洗則通過同時具有超聲波裝置17與加熱裝置18的水洗槽14來實現。 This washing machine combines the pretreatment and degreasing water washing to greatly improve the cleaning effect. Further, the pretreatment includes the unfolding of the fabric 9 and the elimination of water ripples, and the cloth surface of the pre-shrunk fabric 9. The degreasing water washing is realized by the washing tank 14 with the ultrasonic device 17 and the heating device 18 at the same time.

其中織物9的展開通過進布架11實現，此進布架11上設有兩個展開裝置，位於開口處的第一個展開裝置161設有兩個彼此間隔的螺紋輥，，織物9垂直進入第一個展開裝置161後，經過的兩個螺紋輥的內公切線，織物9充分接觸兩個螺紋輥後，離開第一個展開裝置161；第二個展開裝置162設有兩個彼此間隔的螺紋輥，兩個螺紋輥的軸線處於同一水平面上，織物9水平進入第二個展開裝置162後，經過的兩個螺紋輥的內公切線，織物9充分接觸兩個螺紋輥後，離開第二個展開裝置162，其中第一個展開裝置161與第二個展開裝置162中的螺紋輥的軸線互相平行。經過進布架11的處理此時織物9已得到充分展開。 The unfolding of the fabric 9 is realized by the cloth feeding frame 11, which is provided with two unfolding devices. The first unfolding device 161 at the opening is provided with two threaded rollers spaced apart from each other, and the fabric 9 enters vertically. After the first unfolding device 161, the inner common tangent of the two threaded rollers passing by, the fabric 9 fully contacts the two threaded rollers, and then leaves the first unfolding device 161; the second unfolding device 162 is provided with two spaced apart Thread roller, the axes of the two thread rollers are on the same horizontal plane. After the fabric 9 enters the second unfolding device 162 horizontally, it passes through the internal common tangent of the two thread rollers. After the fabric 9 fully contacts the two thread rollers, it leaves the second There are two unfolding devices 162, wherein the axes of the threaded rollers in the first unfolding device 161 and the second unfolding device 162 are parallel to each other. After the processing of the cloth feeding frame 11, the fabric 9 has been fully unfolded.

然後織物9被牽引至蒸汽預縮槽12與進布架11之間的第三個展開裝置163，設置此展開裝置的主要目的在於保持織物9的展開狀態，經過第三個展開裝置163後織物9被牽引至蒸汽預縮槽12，蒸汽預縮槽12包括內槽體121、外槽體122，及一設置於該內槽體121並連接該蒸汽輸出裝置的輸出端的預縮槽加 熱單元23，其中外槽體122的底部設有兩個間隔的凹槽1221，內槽體121底部設有開口且兩側壁延伸至外槽體122的凹槽1221中，並透過該預縮槽加熱單元23噴出蒸氣，使該內槽體121內部充滿蒸汽，此時織物9在蒸汽預縮槽12的移動軌述為先經過外槽體122的右邊的凹槽1221，然後進入內槽體121，沿著內槽體121內設置的導布輥使織物9在內槽體121充分停留，然後經過外槽體122的左邊的凹槽1221，然後離開蒸汽預縮槽12。經過蒸汽預縮槽12的處理此時織物9的布面已得到充分預縮，同時還可以去除布面的水波紋。 Then the fabric 9 is drawn to the third unfolding device 163 between the steam shrinking tank 12 and the cloth feeding frame 11. The main purpose of setting this unfolding device is to maintain the unfolded state of the fabric 9. After passing through the third unfolding device 163, the fabric 9 is drawn to the steam preshrinking tank 12. The steam preshrinking tank 12 includes an inner tank 121, an outer tank 122, and a preshrinking tank installed in the inner tank 121 and connected to the output end of the steam output device. The thermal unit 23, wherein the bottom of the outer tank body 122 is provided with two spaced grooves 1221, the bottom of the inner tank body 121 is provided with openings, and the two side walls extend into the grooves 1221 of the outer tank body 122 and pass through the pre-shrinking groove The heating unit 23 sprays steam to fill the inner tank 121 with steam. At this time, the moving track of the fabric 9 in the steam preshrinking tank 12 is described as passing through the groove 1221 on the right side of the outer tank 122 and then entering the inner tank 121 , The cloth guide rollers arranged along the inner tank body 121 make the fabric 9 fully stay in the inner tank body 121, then pass through the groove 1221 on the left side of the outer tank body 122, and then leave the steam preshrinking tank 12. After the steam shrinking tank 12 is processed, the cloth surface of the fabric 9 has been fully shrinked, and the water ripples on the cloth surface can be removed at the same time.

接著織物9被牽引至張力輥20處，由張力輥20引導織物9去到第一導布輥15然後去到水洗槽14，其中，在前的張力輥20用於控制在後的水洗槽14內的對織物9的拉力，確保預縮率不受水洗和拉扯影響。 Then the fabric 9 is pulled to the tension roller 20, and the fabric 9 is guided by the tension roller 20 to the first cloth guide roller 15 and then to the washing tank 14. The front tension roller 20 is used to control the subsequent washing tank 14 The internal tension on the fabric 9 ensures that the pre-shrinkage rate is not affected by washing and pulling.

接著織物9被牽引至水洗槽14內，在每個水洗槽14的開口處以及水洗槽14內都會設有開幅輥21，將織物9兩布邊捲曲的部份完全展開，織物9會依次經過位於水洗槽14中部位置的超聲波裝置17右側，然後經過超聲波裝置17的底部與加熱裝置18之間的間隙，最後經過位於水洗槽14中部位置的超聲波裝置17左側後離開第一個水洗槽14。然後同樣的順序經過第二個水洗槽14，利用超聲波和蒸汽加熱相結合使得水洗效果大大提升。經過兩個水洗槽14的處理此時織物9已得到充分的清洗。 Then the fabric 9 is drawn into the washing tank 14. At the opening of each washing tank 14 and inside the washing tank 14, there will be an opener roller 21 to fully unfold the curled part of the two sides of the fabric 9, and the fabric 9 will be in turn. Pass the right side of the ultrasonic device 17 located in the middle of the washing tank 14, then pass the gap between the bottom of the ultrasonic device 17 and the heating device 18, and finally pass the left side of the ultrasonic device 17 located in the middle of the washing tank 14 and leave the first washing tank 14 . Then the second washing tank 14 is passed through in the same sequence, and the combination of ultrasonic and steam heating makes the washing effect greatly improved. After the two washing tanks 14 are processed, the fabric 9 has been sufficiently cleaned.

最後離開水洗槽14後織物9被牽引至第四個展開裝置164，第四個展開裝置164設置在出布牽引裝置13與水洗槽14之間，通過第四個展開裝置164確保水洗後的織物9依然處於展開狀態，便於收集。同時出布牽引裝置13的另一 端可與收布架22連接，通過收布架22叠好水洗完成的織物9，完成整個水洗過程。 Finally, after leaving the washing tank 14, the fabric 9 is pulled to the fourth unfolding device 164, which is arranged between the cloth discharging pulling device 13 and the washing tank 14. The fourth unfolding device 164 ensures the washed fabric 9 is still in an expanded state for easy collection. At the same time, the other of the cloth traction device 13 The end can be connected with the fabric receiving frame 22, and the finished fabric 9 is folded by the fabric receiving frame 22 to complete the entire washing process.

通過進布架11讓織物9展開，並通過第三個展開裝置163、第四個展開裝置164和開幅輥21維持展開效果；通過蒸汽預縮槽12讓織物9布面預縮，去除布面水波紋，並通過張力輥20和第二導布輥19的配合維持預縮效果；通過上述設備對織物9的處理，結合水洗槽14內部的設置，達到提高水洗效率與品質的效果。 The fabric 9 is unfolded through the cloth feeder 11, and the unfolding effect is maintained by the third unfolding device 163, the fourth unfolding device 164 and the opening roller 21; the fabric 9 is pre-shrunk through the steam shrinking groove 12 to remove the cloth The surface water is corrugated, and the pre-shrinking effect is maintained by the cooperation of the tension roller 20 and the second cloth guide roller 19; the processing of the fabric 9 by the above-mentioned equipment, combined with the internal arrangement of the washing tank 14, achieves the effect of improving washing efficiency and quality.

其中，補水裝置可參考教材《水箱水位控制系統的設計與製作》來製作，蒸汽輸出裝置的蒸汽來源於工廠的鍋爐，出布牽引裝置13和收布架22可參考教材《紡織機械設計原理》來製作。 Among them, the water supplement device can be made with reference to the textbook "Design and Production of Water Tank Water Level Control System", the steam of the steam output device comes from the factory boiler, the cloth traction device 13 and the cloth take-up frame 22 can refer to the textbook "Textile Machinery Design Principles" To make.

上面結合圖式對本新型實施例作了詳細說明，但是本新型不限於上述實施例，在所述技術領域普通技術人員所具備的知識範圍內，還可以在不脫離本新型宗旨的前提下作出各種變化。 The embodiments of the present invention are described in detail above in conjunction with the drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the technical field, various types can be made without departing from the purpose of the present invention. Variety.

10:機架 10: rack

11:進布架 11: Into the cloth rack

12:蒸汽預縮槽 12: Steam shrinking tank

121:內槽體 121: inner tank

122:外槽體 122: Outer tank

1221:凹槽 1221: groove

13:出布牽引裝置 13: Cloth traction device

14:水洗槽 14: Washing tank

15:第一導布輥 15: The first cloth guide roller

161:第一個展開裝置 161: The first unfolding device

162:第二個展開裝置 162: Second unfolding device

163:第三個展開裝置 163: The third deployment device

164:第四個展開裝置 164: The fourth deployment device

17:超聲波裝置 17: Ultrasonic device

18:加熱裝置 18: Heating device

181:蒸汽噴射管 181: Steam injection pipe

19:第二導布輥 19: The second cloth guide roller

20:張力輥 20: Tension roller

21:開幅輥 21: open roll

22:收布架 22: Cloth rack

23:預縮槽加熱單元 23: Preshrinking tank heating unit

Claims (10)

一種水洗機，包括：機架，作為承載平臺；進布架，設置在機架的端部的外側，用於展開織物；蒸汽預縮槽，設置在機架的端部的內側，用於消除織物表面的水波紋；出布牽引裝置，設置在機架的末端，用於牽引織物；水洗槽，設置在機架的中部，所述水洗槽設置在蒸汽預縮槽和出布牽引裝置之間，用於清洗織物；所述進布架的兩側、蒸汽預縮槽的兩側和水洗槽的兩側均設有供織物通過的開口；及多個第一導布輥，分別設置在進布架的兩側的開口處、蒸汽預縮槽的兩側的開口處和水洗槽的兩側的開口處，用於引導織物依次經過進布架、蒸汽預縮槽和水洗槽。 A washing machine includes: a frame as a load-bearing platform; a cloth feed frame arranged on the outside of the end of the frame for unfolding fabric; a steam preshrinking tank arranged on the inside of the end of the frame for removing The water ripples on the fabric surface; the cloth-out pulling device is arranged at the end of the frame for pulling the fabric; the washing tank is arranged in the middle of the frame, and the washing tank is arranged between the steam preshrinking tank and the cloth-out pulling device , Used for cleaning fabrics; the two sides of the cloth feeding rack, the steam pre-shrinking tank and the washing tank are provided with openings for the fabric to pass through; and a plurality of first cloth guide rollers are respectively arranged in the inlet The openings on both sides of the cloth rack, the openings on both sides of the steam preshrinking tank and the openings on both sides of the washing tank are used to guide the fabric to pass through the cloth rack, the steam preshrinking tank and the washing tank in sequence. 如請求項1所述的水洗機，還包括展開裝置，所述展開裝置分別設置在進布架與蒸汽預縮槽之間以及出布牽引裝置與水洗槽之間，各所述展開裝置均包括兩個彼此間隔的螺紋輥，兩所述螺紋輥的軸線均處於同一水平面，兩所述螺紋輥的軸線均沿蒸汽預縮槽的寬度方向設置。 The washing machine according to claim 1, further comprising an unfolding device, the unfolding devices are respectively arranged between the cloth feeding frame and the steam pre-shrinking tank and between the cloth discharging traction device and the washing tank, each of the unfolding devices includes For the two threaded rollers spaced apart from each other, the axes of the two threaded rollers are on the same horizontal plane, and the axes of the two threaded rollers are arranged along the width direction of the steam shrinking groove. 如請求項1所述的水洗機，其中，所述水洗槽包括三個超聲波裝置和加熱裝置，各所述超聲波裝置分別設置在水洗槽的中部以及水洗槽的兩側壁上，所述加熱裝置設置在水洗槽的底部。 The washing machine according to claim 1, wherein the washing tank includes three ultrasonic devices and a heating device, each of the ultrasonic devices is arranged in the middle of the washing tank and on both side walls of the washing tank, and the heating device is arranged At the bottom of the washing tank. 如請求項3所述的水洗機，其中，所述超聲波裝置與加熱裝置之間設有第二導布輥。 The washing machine according to claim 3, wherein a second cloth guide roller is provided between the ultrasonic device and the heating device. 如請求項4所述的水洗機，其中，所述水洗槽至少一側外設有張力輥，所述張力輥至少一端外設有張力感測器，所述張力感測器的感應端與第一導布輥的表面相連。 The washing machine according to claim 4, wherein at least one side of the washing tank is provided with a tension roller, at least one end of the tension roller is provided with a tension sensor, and the sensing end of the tension sensor is The surfaces of a cloth guide roller are connected. 如請求項3所述的水洗機，還包括多個開幅輥，所述開幅輥分別設置在位於中部的超聲波裝置的兩側。 The washing machine according to claim 3, further comprising a plurality of opening rollers, the opening rollers are respectively arranged on both sides of the ultrasonic device located in the middle. 如請求項6所述的水洗機，其中，所述開幅輥還分別設置在水洗槽的各開口與位於水洗槽的開口處的各第一導布輥之間。 The washing machine according to claim 6, wherein the open-width rollers are respectively arranged between each opening of the washing tank and each first cloth guide roller located at the opening of the washing tank. 如請求項3所述的水洗機，還包括一設置在機架上的蒸汽輸出裝置，所述蒸汽輸出裝置的輸出端分別與蒸汽預縮槽和水洗槽連接，用於提供清洗織物的蒸汽，其中，所述加熱裝置包括若干蒸汽噴射管，所述蒸汽噴射管的側壁上開設有若干出氣孔，所述蒸汽噴射管的輸入端與蒸汽輸出裝置的輸出端相連。 The washing machine according to claim 3, further comprising a steam output device arranged on the frame, and the output ends of the steam output device are respectively connected with the steam preshrinking tank and the washing tank for supplying steam for washing fabrics, Wherein, the heating device includes a plurality of steam injection pipes, the side walls of the steam injection pipes are provided with a plurality of air outlet holes, and the input end of the steam injection pipe is connected with the output end of the steam output device. 如請求項8所述的水洗機，其中，所述蒸汽噴射管的出氣孔上連有控制閥。 The washing machine according to claim 8, wherein a control valve is connected to the air outlet of the steam injection pipe. 如請求項1所述的水洗機，還包括一設置在機架上的補水裝置，所述補水裝置的輸出端分別與蒸汽預縮槽和水洗槽連接，用於提供水。 The washing machine according to claim 1, further comprising a water replenishing device arranged on the frame, and the output ends of the water replenishing device are respectively connected with the steam pre-shrinking tank and the water washing tank for supplying water.
TW109205572U 2019-12-06 2020-05-08 Rinsing machine TWM600764U (en)

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