TWM596145U - Processing device with an electric power transmission structure - Google Patents
Processing device with an electric power transmission structure Download PDFInfo
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- TWM596145U TWM596145U TW109202596U TW109202596U TWM596145U TW M596145 U TWM596145 U TW M596145U TW 109202596 U TW109202596 U TW 109202596U TW 109202596 U TW109202596 U TW 109202596U TW M596145 U TWM596145 U TW M596145U
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Abstract
本新型所提供一種具電力傳輸結構的加工裝置,其主要是由心軸、拉釘、刀把、固定座以及電力線圈組所組成,藉由增加電力線圈組的接觸面積,以增進電磁通量,當具電力傳輸結構的加工裝置在運作時,一次側電力用線圈提供軸向與徑向兩種傳輸電力的方向至二次側電力用線圈,相較於習知技術僅具備單一方向而言,電力傳輸能夠更有效率地透過電力線圈組而傳達至換能器,進而可大幅增加使用的操作效率與加工時的穩定性。The present invention provides a processing device with a power transmission structure, which is mainly composed of a mandrel, a nail, a knife handle, a fixed seat, and a power coil group. By increasing the contact area of the power coil group, the electromagnetic flux is increased, When a processing device with a power transmission structure is in operation, the primary-side power coil provides both axial and radial power transmission directions to the secondary-side power coil. Compared with the conventional technology that only has a single direction, Power transmission can be more efficiently transmitted to the transducer through the power coil assembly, which can greatly increase the operational efficiency of use and the stability during processing.
Description
本新型關於一種加工裝置,特別係一種具電力傳輸結構的加工裝置。The present invention relates to a processing device, especially a processing device with a power transmission structure.
近幾年來,超音波加工或超音波振動研磨加工等係屬非傳統式切削加工。超音波主軸主要係利用振盪器,使得加工刀具以高頻振盪方式對工件進行加工,可以使得加工後所產生的切削變薄,而降低切削阻力增加刀具壽命,並可減少加工熱應力所造成的變形,相對的提高加工後的精度,因此超音波加工裝置不論是於加工表面粗糙度、加工熱應力及切削溫度的降低都具有正向性的協助,並且已逐漸被產業廣泛應用。In recent years, ultrasonic processing or ultrasonic vibration grinding processing are unconventional cutting processes. The ultrasonic spindle mainly uses an oscillator to make the processing tool process the workpiece in a high-frequency oscillation mode, which can make the cutting after the processing thinner, and reduce the cutting resistance to increase the tool life and reduce the thermal stress caused by the processing. Deformation relatively improves the accuracy after processing. Therefore, the ultrasonic processing device has positive assistance in reducing the processing surface roughness, processing thermal stress and cutting temperature, and has been widely used in the industry.
請參閱圖1A所示,為習知一加工裝置,其中此種加工裝置而言,為了將驅動電力供給至相對於換能器1,因此於刀把2與固定座3相對向設置有一次側電力用線圈4與二次側電力線圈5,該一次側電力用線圈4設於該固定座3,該二次側電力用線圈5設於該刀把2,使用該一次側電力用線圈4與該二次側電力用線圈5之相互感應作用,藉此,將電力輸出至該換能器1。然而,此設計僅提供軸向電力傳輸至該換能器1,該換能器1的共振頻率會因該換能器1溫度或施加的負載的變化等發生改變。因此,當此設計驅動電力傳輸時,則會出現無法效率良好地驅動該換能器1的情形,導致電力傳輸的效率下降,並且除此之外就無其他功能,在使用功能上稍顯不足,尚有改善的空間。Please refer to FIG. 1A, which is a conventional processing device. In this processing device, in order to supply driving power to the
請參閱圖1B所示,為習知另一加工裝置,本習知與上述習知不同在於:此設計僅提供徑向電力傳輸至該換能器1,而且該固定座3無形中限制了空間運用的靈活度,除此之外就無其他功能,在操作效率上稍顯不足,其餘結構、組態與功效與上述習知相同,對於現今對待加工件的加工精度、加工成本等的要求越加嚴格,此設計的加工裝置已無法有效應用高精度的加工製程。Please refer to FIG. 1B. As another conventional processing device is known, the difference between this prior art and the previous one is that this design only provides radial power transmission to the
請參閱圖1C所示,為習知又一加工裝置,本習知與上述習知不同在於:該固定座3呈C字型,藉此方便有效更換該刀把2的功能,此設計僅提供軸向電力傳輸至該換能器1,如同上述圖1A習知所述,除此之外就無其他功能,其餘結構、組態與功效與上述習知相同。Please refer to FIG. 1C, which is another conventional processing device. The difference between this prior art and the previous one is that the
請參閱圖1D所示,為習知再一加工裝置,本習知與上述習知不同在於:該固定座3亦呈C字型,此設計僅提供徑向電力傳輸至該換能器1,如同上述圖1B習知所述,除此之外就無其他功能,其餘結構、組態與功效與上述習知相同。Please refer to FIG. 1D, which is another conventional processing device. The difference between this prior art and the previous one is that the
有鑑於此,本新型人以其多年從事相關行業的研發與製作經驗,針對目前所面臨之問題深入探究,經過長期努力之研究與試作,改善習知的缺失,此即為本新型的設計宗旨。In view of this, this new type of person has been engaged in research and development and production experience in related industries for many years, in-depth exploration of the problems faced by the current, after long-term hard research and trial work, to improve the lack of knowledge, this is the design purpose of this new type .
鑒於上述習知技術的缺點,因此,本新型提供一種具電力傳輸結構的加工裝置,其主要增加接觸面積,由一次側電力用線圈中提供軸向電力傳輸、及徑向電力傳輸至二次側電力用線圈,藉以大幅度地提升電力傳輸的效率。In view of the shortcomings of the above-mentioned conventional technology, the present invention provides a processing device with a power transmission structure, which mainly increases the contact area, and provides axial power transmission from the primary power coil and radial power transmission to the secondary side Power coils can greatly improve the efficiency of power transmission.
為達前述目的,本新型係一種具電力傳輸結構的加工裝置,包含:To achieve the aforementioned objective, the present invention is a processing device with a power transmission structure, including:
一心軸,具有一容置空間;A mandrel with a room for accommodation;
一拉釘,設於該容置空間,並具有一組接部;A pull nail is provided in the accommodating space and has a set of joints;
一刀把,組接該拉釘,並於內部設有一能夠電性連接該組接部的換能器;A knife handle is connected to the pull nail, and a transducer that can be electrically connected to the connection part is provided inside;
一固定座,套設於該心軸與該刀把之間;以及A fixed seat sleeved between the mandrel and the handle; and
一電力線圈組,能夠驅動電力供給至該換能器,並具有一設於該固定座的一次側電力用線圈、及一對應該一次側電力用線圈且設於該刀把的二次側電力用線圈,該一次側電力用線圈提供一軸向電力傳輸、及一垂直該軸向電力傳輸的徑向電力傳輸,該二次側電力用線圈與該一次側電力用線圈互相分離,用以接收該軸向電力傳輸與該徑向電力傳輸,並輸出至該換能器。A power coil group capable of driving power to be supplied to the transducer, and having a primary-side power coil provided in the fixed base, and a pair of primary-side power coils corresponding to the primary-side power coil and provided on the tool holder for secondary-side power Coil, the primary power coil provides an axial power transmission, and a radial power transmission perpendicular to the axial power transmission, the secondary power coil and the primary power coil are separated from each other to receive the The axial power transmission and the radial power transmission are output to the transducer.
較佳地,其中還包含一外殼,該外殼套設於該心軸,該固定座呈C字型,並具有一缺口,該具電力傳輸結構的加工裝置還包含一鎖固件,該鎖固件貫穿該固定座且鎖固於該外殼。Preferably, it further includes a housing, the housing is sleeved on the mandrel, the fixing base is C-shaped, and has a gap, the processing device with a power transmission structure further includes a locking member, the locking member penetrates The fixing seat is locked to the casing.
較佳地,其中該固定座包含固定軸向區、及一連通該固定軸向區的固定徑向區,該一次側電力用線圈具有一設於該固定軸向區的一次軸向部、及一電性連接該一次軸向部且設於該固定徑向區的一次徑向部,該一次軸向部與該一次徑向部互為相反電磁性,該刀把包含刀把軸向區、及一連通該刀把軸向區的刀把徑向區,該二次側電力用線圈具有一對應該一次軸向部且設於該刀把軸向區的二次軸向部、及一電性連接該二次軸向部且對應該一次徑向部的二次徑向部,該二次徑向部設於該刀把徑向區,該二次軸向部與該二次徑向部互為相反電磁性,該一次軸向部與該二次軸向部為軸向繞線式,該一次徑向部與該二次徑向部為徑向繞線式。Preferably, the fixed base includes a fixed axial area, and a fixed radial area communicating with the fixed axial area, the primary-side power coil has a primary axial portion provided in the fixed axial area, and A primary radial portion electrically connected to the primary axial portion and provided in the fixed radial area, the primary axial portion and the primary radial portion are opposite to each other, the tool holder includes the axial region of the tool holder, and a continuous Through the toolholder radial region of the toolholder axial region, the secondary-side power coil has a pair of secondary axial parts corresponding to the primary axial portion and provided in the toolholder axial region, and an electrical connection to the secondary The axial part corresponds to the secondary radial part of the primary radial part, the secondary radial part is provided in the radial region of the tool holder, the secondary axial part and the secondary radial part are opposite to each other, The primary axial portion and the secondary axial portion are of an axial winding type, and the primary radial portion and the secondary radial portion are of a radial winding type.
較佳地,其中該一次軸向部面積與該一次徑向部面積比為1:1。Preferably, the ratio of the area of the primary axial portion to the area of the primary radial portion is 1:1.
較佳地,其中該二次軸向部面積與該二次徑向部面積比為1:1。Preferably, the ratio of the area of the secondary axial portion to the area of the secondary radial portion is 1:1.
據此,本新型所提供一種具電力傳輸結構的加工裝置,其主要是由心軸、拉釘、刀把、固定座以及電力線圈組所組成,藉由增加電力線圈組的接觸面積,以增進電磁通量,當具電力傳輸結構的加工裝置在運作時,一次側電力用線圈提供軸向與徑向兩種傳輸電力的方向至二次側電力用線圈,相較於習知技術僅具備單一方向而言,電力傳輸能夠更有效率地透過電力線圈組而傳達至換能器,進而可大幅增加使用的操作效率與加工時的穩定性。另外,固定座為C型的結構,達到構件簡化與輕量化,更換加工工具(刀把)時,因此能減少組裝的工序,節省組裝時所花費的金錢與時間成本。According to this, the present invention provides a processing device with a power transmission structure, which is mainly composed of a mandrel, a nail, a knife handle, a fixed seat and a power coil group, by increasing the contact area of the power coil group to improve electromagnetic Flux, when the processing device with the power transmission structure is in operation, the primary-side power coil provides two directions of axial and radial power transmission to the secondary-side power coil, which has only a single direction compared to the conventional technology In other words, power transmission can be more efficiently transmitted to the transducer through the power coil assembly, which can greatly increase the operational efficiency of use and the stability during processing. In addition, the fixed seat has a C-shaped structure, which simplifies and reduces the weight of the components, and replaces the processing tool (knife handle). Therefore, the assembly process can be reduced, and the money and time cost during assembly can be saved.
為讓本新型的上述特徵和優點能更明顯易懂,下文特舉實施例。並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, embodiments are given below. And with the attached drawings for detailed description as follows.
關於本新型之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。The aforementioned and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings.
請參閱圖2至圖3所示,本新型第一實施例提供一種具電力傳輸結構的加工裝置,其主要是由一心軸20、一拉釘30、一刀把40、一固定座50、以及一電力線圈組60所組成,其中:2 to 3, the first embodiment of the present invention provides a processing device with a power transmission structure, which is mainly composed of a
該心軸20,呈中空圓柱狀,並具有延一軸向L1延伸的容置空間21;本實施例中,包含一夾爪70設於該容置空間21,一外殼80套設於該心軸20,該外殼80與該心軸20之間設置兩個互相靠抵的軸承90,該心軸20是經由該兩軸承90能夠以該軸向L1為中心自由轉動地在該外殼80的內部,透過該兩軸承90的設置,使該心軸20能夠高速旋轉。The
該拉釘30,與該夾爪70同軸且一端受該夾爪70夾持的設於該容置空間21,該拉釘30另一端具有一組接部31。The
該刀把40,組接該拉釘30,並於內部設有一能夠電性連接該組接部31的換能器41,該換能器41用以產生一高週波振動,透過該換能器41的設置,使得通電後的該換能器41可產生每秒數萬次的振盪,而該換能器41係可推抵該刀把40的內壁面42以進行振盪,進而使得該刀把40的頭部43進行超音波振盪,最後在透過鎖固在螺帽的一刀具100進行超音波振動的加工作業,以提供加工製程的精度。The
該固定座50為呈中空狀,並套設於該心軸20與該刀把40之間且與該刀把40分離,該固定座50一端靠抵該外殼80且鎖固於該外殼80,並具有一鎖設孔51。The
該電力線圈組60,能夠驅動電力供給至該換能器41,並具有一設於該固定座50的一次側電力用線圈61、及一對應該一次側電力用線圈61且設於該刀把40的二次側電力用線圈62,該一次側電力用線圈61提供一軸向電力傳輸A、及一垂直該軸向電力傳輸A的徑向電力傳輸B,該二次側電力用線圈62與該一次側電力用線圈61互相分離並且為非接觸式,用以接收該軸向電力傳輸A與該徑向電力傳輸B,並輸出至該換能器41;本實施例中,該一次側電力用線圈61與該二次側電力用線圈62電性耦合,以進行電力的傳遞,該一次側電力用線圈61與該二次側電力用線圈62上、下、左、右相互對應,其係得以進行軸向與徑向的電力傳遞,另外,該一次側電力用線圈61與該二次側電力用線圈62可以透過繞線的數量增加,以提高電力傳遞的流量,使該刀具100得以快速的振盪,以達到切割工件的效果。The
請參閱圖2所示,該固定座50包含固定軸向區52、及一連通該固定軸向區52的固定徑向區53,該一次側電力用線圈61具有一設於該固定軸向區的一次軸向部611、及一電性連接該一次軸向部611且設於該固定徑向區53的一次徑向部612,該一次軸向部611與該一次徑向部612互為相反電磁性,該刀把40包含刀把軸向區44、及一連通該刀把軸向區44的刀把徑向區45,該二次側電力用線圈62具有一對應該一次軸向部611且設於該刀把軸向區44的二次軸向部621、及一電性連接該二次軸向部621且對應該一次徑向部612的二次徑向部622,該二次徑向部622設於該刀把徑向區45,該二次軸向部621與該二次徑向部622互為相反電磁性,該一次軸向部611與該二次軸向部621為軸向繞線式,該一次徑向部612與該二次徑向部622為徑向繞線式。該一次軸向部611面積與該一次徑向部612面積比為1:1,但不以此為限,所屬技術領域具有通常知識者根據本技術精神可自由設計預設面積比值。該二次軸向部621面積與該二次徑向部622面積比為1:1,但不以此為限,所屬技術領域具有通常知識者根據本技術精神可自由設計預設面積比值。As shown in FIG. 2, the
請參閱圖3所示,係為本新型第二實施例,本實施例與第一實施例不同在於:由於具電力傳輸結構的加工裝置係屬於耗材,在超音波加工振盪一段時間後,必須更換加工工具(例如:該刀把40),即以兩個鎖固件進行取卸及鎖固的操作,處理上相當費時繁鎖,尤其具電力傳輸結構的加工裝置應用於大量的加工,其更換相當不符經濟效率的需求,因此,在本實施例中,該固定座50呈C字型,並具有一缺口,該具電力傳輸結構的加工裝置還包含一鎖固件110,該鎖固件110貫穿該固定座50的鎖設孔51且鎖固於該外殼80;藉以達到輕量化、節組裝作業時間與程序的目的,其餘結構、組態與功效與第一實施例相同。Please refer to FIG. 3, which is the second embodiment of the present invention. This embodiment differs from the first embodiment in that: since the processing device with the power transmission structure is a consumable, it must be replaced after a period of ultrasonic processing oscillation Processing tools (for example: the handle 40), that is, two locks to remove and lock the operation, the processing is quite time-consuming and complicated, especially the processing device with a power transmission structure is applied to a large number of processing, and its replacement is quite inconsistent Economic efficiency is required. Therefore, in this embodiment, the fixing
以上所述即為本新型實施例各主要構件的組態說明。至於本新型的使用方式及功效作以下說明。The above is the configuration description of the main components of the new embodiment. As for the usage and efficacy of the new model, the following description will be given.
據此,本新型所提供一種具電力傳輸結構的加工裝置,其主要是由該心軸20、該拉釘30、該刀把40、該固定座50以及該電力線圈組60所組成,藉由增加該電力線圈組60的接觸面積,以增進電磁通量,當具電力傳輸結構的加工裝置在運作時,該一次側電力用線圈61提供該軸向電力傳輸A與該徑向電力傳輸B的兩種電力傳輸至該二次側電力用線圈52,相較於習知技術僅具備單一方向而言,電力傳輸能夠更有效率地透過該電力線圈組60而傳達至該換能器41,進而可大幅增加使用的操作效率與加工時的穩定性。Accordingly, the present invention provides a processing device with a power transmission structure, which is mainly composed of the
另外,本新型第二實施例中,該固定座50為C型的結構,達到構件簡化與輕量化,更換加工工具(該刀把40)時,不僅組裝便利,而且節省組裝作業時間與程序。In addition, in the second embodiment of the present invention, the fixing
綜上所述,上述實施例及圖式僅為本新型之較佳實施例而已,當不能以之限定本新型實施之範圍,舉凡依本新型申請專利範圍所作之均等變化與修飾,皆應屬本新型專利涵蓋之範圍內。In summary, the above-mentioned embodiments and drawings are only preferred embodiments of the new model. When the scope of the implementation of the new model cannot be limited, all changes and modifications made in accordance with the patent application of the new model should belong to Within the scope of this new patent.
﹝習知﹞ 1:換能器 2:刀把 3:固定座 4:一次側電力用線圈 5:二次側電力線圈 ﹝本新型﹞ A:軸向電力傳輸 B:徑向電力傳輸 L1:軸向 20:心軸 21:容置空間 30:拉釘 31:組接部 40:刀把 41:換能器 42:內壁面 43:頭部 44:刀把軸向區 45:刀把徑向區 50:固定座 51:鎖設孔 52:固定軸向區 53:固定徑向區 60:電力線圈組 61:一次側電力用線圈 611:一次軸向部 612:一次徑向部 62:二次側電力用線圈 621:二次軸向部 622:二次徑向部 70:夾爪 80:外殼 90:軸承 100:刀具 110:鎖固件﹝习知﹞ 1: transducer 2: Knife handle 3: fixed seat 4: coil for primary power 5: Secondary side power coil ﹝This new type﹞ A: Axial power transmission B: Radial power transmission L1: axial 20: mandrel 21: accommodating space 30: Pull the nail 31: Assembling Department 40: Knife handle 41: Transducer 42: inner wall surface 43: head 44: axial area of the handle 45: Radial zone of the handle 50: fixed seat 51: Lock hole 52: fixed axial zone 53: fixed radial zone 60: Power coil group 61: Primary power coil 611: Primary axial part 612: Primary radial section 62: Secondary side power coil 621: secondary axial section 622: secondary radial section 70: gripper 80: shell 90: Bearing 100: tool 110: Lock firmware
圖1A是習知加工裝置的局部剖面圖,顯示軸向電力傳輸。 圖1B是習知加工裝置的局部剖面圖,顯示徑向電力傳輸。 圖1C是習知加工裝置的局部剖面圖,顯示軸向電力傳輸且固定座為C型。 圖1D是習知加工裝置的局部剖面圖,顯示徑向電力傳輸且固定座為C型。 圖2是本新型第一實施例的局部剖面圖,顯示軸向與徑向電力傳輸。 圖3是本新型第二實施例的局部剖面圖,顯示固定座為C型。 FIG. 1A is a partial cross-sectional view of a conventional processing device, showing axial power transmission. FIG. 1B is a partial cross-sectional view of a conventional processing apparatus, showing radial power transmission. FIG. 1C is a partial cross-sectional view of a conventional processing device, showing axial power transmission and the fixing base is C-shaped. FIG. 1D is a partial cross-sectional view of a conventional processing device, showing radial power transmission and a C-shaped fixing base. 2 is a partial cross-sectional view of the first embodiment of the present invention, showing axial and radial power transmission. 3 is a partial cross-sectional view of the second embodiment of the present invention, showing that the fixing base is C-shaped.
A:軸向電力傳輸 A: Axial power transmission
B:徑向電力傳輸 B: Radial power transmission
L1:軸向 L1: axial
20:心軸 20: mandrel
21:容置空間 21: accommodating space
30:拉釘 30: Pull the nail
31:組接部 31: Assembling Department
40:刀把 40: Knife handle
41:換能器 41: Transducer
42:內壁面 42: inner wall surface
43:頭部 43: head
44:刀把軸向區 44: axial area of the handle
45:刀把徑向區 45: Radial zone of the handle
50:固定座 50: fixed seat
51:鎖設孔 51: Lock hole
52:固定軸向區 52: fixed axial zone
53:固定徑向區 53: fixed radial zone
60:電力線圈組 60: Power coil group
61:一次側電力用線圈 61: Primary power coil
611:一次軸向部 611: Primary axial part
612:一次徑向部 612: Primary radial section
62:二次側電力用線圈 62: Secondary side power coil
621:二次軸向部 621: secondary axial section
622:二次徑向部 622: secondary radial section
70:夾爪 70: gripper
80:外殼 80: shell
90:軸承 90: Bearing
100:刀具 100: tool
Claims (5)
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TW109202596U TWM596145U (en) | 2018-03-16 | 2018-03-16 | Processing device with an electric power transmission structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW109202596U TWM596145U (en) | 2018-03-16 | 2018-03-16 | Processing device with an electric power transmission structure |
Publications (1)
Publication Number | Publication Date |
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TWM596145U true TWM596145U (en) | 2020-06-01 |
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Application Number | Title | Priority Date | Filing Date |
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TW (1) | TWM596145U (en) |
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2018
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