TWM570213U - Intelligent knife handle - Google Patents
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- TWM570213U TWM570213U TW106218295U TW106218295U TWM570213U TW M570213 U TWM570213 U TW M570213U TW 106218295 U TW106218295 U TW 106218295U TW 106218295 U TW106218295 U TW 106218295U TW M570213 U TWM570213 U TW M570213U
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Abstract
一種智能刀把，包括刀把本體、加工刀具以及量測裝置。加工刀具連接於刀把本體之末端。量測裝置連接至刀把本體，量測裝置鄰近於加工刀具。量測裝置包括至少一感測模組，各感測模組感測刀把本體並產生至少一感測資料。 A smart tool holder includes a tool holder body, a machining tool, and a measuring device. The machining tool is attached to the end of the tool holder body. The measuring device is connected to the tool holder body, and the measuring device is adjacent to the machining tool. The measuring device comprises at least one sensing module, each sensing module sensing the body of the blade and generating at least one sensing material.
Description
本創作是有關於一種智能刀把，且特別是有關於一種將量測裝置設置於鄰近於加工刀具的位置之智能刀把。 The present invention relates to a smart knife handle, and in particular to a smart knife handle for positioning a measuring device adjacent to a position of a machining tool.
在生產製造過程中，刀具扮演著極其重要的角色，刀具數量龐大且應用複雜，使得刀具的使用與管理成為降低生產成本與縮短生產時間的重要因素。現代工廠的發展趨勢，皆朝向自動與智慧化生產方式進行生產，故能即時監控加工狀態與獲得刀具即時資訊，可提升機器設備的稼動率以及產品的競爭力。就目前的習用技術而言，可能是利用量測切削力的方式，但仍對於判斷刀把的使用壽命有侷限，或者是以量測主軸的方式來管理，以量測主軸而言，主軸本身較為堅固，且離加工刀具的振動源較遠，對於分析振動訊號的效果有限。 In the manufacturing process, the tool plays an extremely important role. The large number of tools and complex applications make the use and management of the tool an important factor in reducing production costs and shortening production time. The development trend of modern factories is directed to automatic and intelligent production methods, so it can monitor the processing status and obtain real-time information of tools in real time, which can improve the utilization rate of machinery and equipment and the competitiveness of products. As far as the current conventional technology is concerned, it may be a way to measure the cutting force, but it is still limited in determining the service life of the tool holder, or it is managed by measuring the spindle. In terms of measuring the spindle, the spindle itself is relatively It is sturdy and far from the vibration source of the machining tool, and has limited effect on the analysis of vibration signals.
因此，有鑑於前述各種等缺陷，此實為本技術領域之人亟欲解決的技術課題。 Therefore, in view of the above various defects, this is a technical problem that the person skilled in the art would like to solve.
本創作提供一種智能刀把，係將量測裝置設置於鄰近於加工刀具的位置，離加工刀具的振動源較近，使得感測模組之感測資料較接近實際加工時的數據。 The present invention provides a smart knife handle, which is arranged at a position adjacent to the machining tool, which is closer to the vibration source of the machining tool, so that the sensing data of the sensing module is closer to the actual processing data.
本創作的智能刀把，包括一刀把本體、一加工刀具以及一量測裝置。加工刀具連接於刀把本體之末端。量測裝置連接至刀把本體，量測裝置鄰近於加工刀具，量測裝置包括至少一感測模組，各感測模組感測刀把本體並產生至少一感測資料。 The intelligent tool handle of the present invention includes a cutter body, a machining tool and a measuring device. The machining tool is attached to the end of the tool holder body. The measuring device is connected to the tool holder body, and the measuring device is adjacent to the machining tool. The measuring device comprises at least one sensing module, and each sensing module senses the blade body and generates at least one sensing data.
為讓本創作能更明顯易懂，下文特舉實施例，並配合所附圖式作詳細說明如下。 In order to make the present invention more obvious and understandable, the following specific embodiments are described in detail below with reference to the accompanying drawings.
1、2‧‧‧智能刀把 1, 2‧‧‧Smart Knife
10‧‧‧刀把本體 10‧‧‧Knife body
11‧‧‧主軸組接部 11‧‧‧ Spindle assembly
12‧‧‧夾持部 12‧‧‧Clamping Department
13‧‧‧連接部 13‧‧‧Connecting Department
20‧‧‧加工刀具 20‧‧‧Processing tools
30‧‧‧量測裝置 30‧‧‧Measurement device
31‧‧‧感測模組 31‧‧‧Sense Module
32‧‧‧無線傳輸模組 32‧‧‧Wireless Transmission Module
33‧‧‧電力模組 33‧‧‧Power Module
36‧‧‧防水部 36‧‧‧Waterproof Department
40‧‧‧無線接收模組 40‧‧‧Wireless receiving module
50‧‧‧分析模組 50‧‧‧Analysis module
52‧‧‧資料庫 52‧‧‧Database
圖1A為本創作之智能刀把一實施例的示意圖。 FIG. 1A is a schematic diagram of an embodiment of a smart knife handle of the present invention.
圖1B為本創作之智能刀把另一實施例的示意圖。 FIG. 1B is a schematic view of another embodiment of the smart knife handle of the present invention.
圖2為本創作之量測裝置的示意圖。 Figure 2 is a schematic view of the measuring device of the present invention.
圖3為本創作之智能刀把一應用例的示意圖。 FIG. 3 is a schematic diagram of an application example of the smart knife handle of the present invention.
以下結合附圖和實施例，對本創作的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本創作的技術方案，而非用以限制本創作的保護範圍。 The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings and embodiments. The following examples are only used to more clearly illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the present invention.
請參閱圖1A，本實施例的智能刀把1包括一刀把本體10、一加工刀具20以及一量測裝置30，其中加工刀具20連接於刀把本體10之末端。詳細而言，刀把本體10包括一主軸組接部11、一夾持部12與一連接部13。主軸組接部11係用以連接加工機之主軸，加工機例如為銑床、鑽床、車床或鋸床。夾持部12連接主軸組接部11，夾持部12用以供刀庫夾持或換刀之用，夾持部12連接連接部13，連接部13連接於加工刀具20。量測裝置 30連接至刀把本體10，量測裝置30鄰近於加工刀具20，加工刀具20例如為銑刀、鑽頭、車刀、鋸片等。 Referring to FIG. 1A, the smart tool holder 1 of the present embodiment includes a tool holder body 10, a machining tool 20, and a measuring device 30, wherein the machining tool 20 is coupled to the end of the tool holder body 10. In detail, the handle body 10 includes a spindle assembly portion 11, a clamping portion 12 and a connecting portion 13. The spindle assembly 11 is used to connect the spindle of the processing machine, such as a milling machine, a drill press, a lathe or a sawing machine. The clamping portion 12 is connected to the spindle assembly portion 11 for clamping or changing the tool magazine, the clamping portion 12 is connected to the connecting portion 13, and the connecting portion 13 is connected to the machining tool 20. Measuring device 30 is coupled to the tool holder body 10, and the measuring device 30 is adjacent to the machining tool 20, such as a milling cutter, a drill bit, a turning tool, a saw blade, and the like.
以圖1A為例，量測裝置30例如為一套筒件，其可裝設至連接部13，且套筒件內可設置如圖2所示的多個感測模組31、一無線傳輸模組32與一電力模組33，而量測裝置30之一端係固定至夾持部12。然，本實施例不對此加以限制，在其他實施例中，量測裝置30之一端未連接夾持部12並設置在連接部13。在另一實施例中，如圖1B所示的智能刀把2，刀把本體10係由主軸組接部11與一夾持部12所組成，量測裝置30之一端連接於夾持部12，且可在量測裝置30外設置防水部36，避免量測裝置30被切削液或其他液體碰觸而損壞。因此，針對不同的刀把本體，本實施例係將量測裝置30配置在鄰近於加工刀具20的位置，可更為接近實際加工時感測加工刀具20的感測資料。此外，量測裝置30與刀把本體10係以一體成形的方式連接，在另一實施例中，量測裝置30係可拆卸地連接於刀把本體10。 As shown in FIG. 1A , the measuring device 30 is, for example, a sleeve member that can be mounted to the connecting portion 13 , and a plurality of sensing modules 31 as shown in FIG. 2 can be disposed in the sleeve member, and a wireless transmission is performed. The module 32 is connected to a power module 33, and one end of the measuring device 30 is fixed to the clamping portion 12. However, this embodiment does not limit this. In other embodiments, one end of the measuring device 30 is not connected to the clamping portion 12 and is disposed at the connecting portion 13. In another embodiment, as shown in FIG. 1B, the smart tool holder 2 is composed of a spindle assembly portion 11 and a clamping portion 12, and one end of the measuring device 30 is coupled to the clamping portion 12, and The waterproof portion 36 may be disposed outside the measuring device 30 to prevent the measuring device 30 from being damaged by the cutting fluid or other liquid. Therefore, for different tool holder bodies, in the present embodiment, the measuring device 30 is disposed adjacent to the machining tool 20, and the sensing data of the machining tool 20 can be sensed closer to the actual machining. Further, the measuring device 30 is coupled to the blade body 10 in an integrally formed manner. In another embodiment, the measuring device 30 is detachably coupled to the blade body 10.
請參閱圖2，量測裝置30包括感測模組31、無線傳輸模組32與電力模組33。本實施例之感測模組31的數量可為多個，各感測模組31感測刀把本體10並產生至少一感測資料。感測資料可依據感測模組31的型態而決定。舉例而言，感測模組31例如為一振動感測器，感測資料為針對加工時刀把本體10之振動訊號；感測模組31例如為一應變規(Strain Gauge)，感測資料為針對加工時刀把本體10之應力訊號；感測模組31例如為一溫度計(Thermometer)，感測資料為針對加工時刀把本體10之溫度；感測模組31例如為一扭力感測器(Torque sensor)，感測資料為針對加工時刀把本體10之扭矩訊號。此外，上述感測模組31的感測資料可經由訊號轉換裝置來轉換 成數位訊號，無線傳輸模組32連接於各感測模組31，各感測模組31傳輸各感測資料至無線傳輸模組32，電力模組33用以提供電力至各感測模組31及無線傳輸模組32。本實施例之電力模組31包含一電池，電池為拋棄式電池、充電電池或無線充電電池。以充電電池為例，於智能刀把10未工作時，可對智能刀把10進行充電，而無需替換電力模組31。 Referring to FIG. 2 , the measuring device 30 includes a sensing module 31 , a wireless transmission module 32 , and a power module 33 . The number of the sensing modules 31 of the embodiment may be multiple, and each sensing module 31 senses the blade body 10 and generates at least one sensing material. The sensing data can be determined according to the type of the sensing module 31. For example, the sensing module 31 is, for example, a vibration sensor, and the sensing data is a vibration signal for the body 10 of the tool holder during processing; the sensing module 31 is, for example, a strain gauge (Strain Gauge), and the sensing data is The sensing module 31 is, for example, a thermometer, and the sensing data is the temperature of the body 10 during processing; the sensing module 31 is, for example, a torsion sensor (Torque) Sensor), the sensing data is a torque signal for the body 10 of the tool holder during processing. In addition, the sensing data of the sensing module 31 can be converted by the signal conversion device. The digital transmission module 32 is connected to each of the sensing modules 31. Each of the sensing modules 31 transmits the sensing data to the wireless transmission module 32. The power module 33 is configured to provide power to each sensing module. 31 and the wireless transmission module 32. The power module 31 of the embodiment includes a battery, and the battery is a disposable battery, a rechargeable battery or a wireless rechargeable battery. Taking the rechargeable battery as an example, when the smart knife handle 10 is not working, the smart knife handle 10 can be charged without replacing the power module 31.
請參閱圖3，本實施例之智能刀把1更包括一無線接收模組40與一分析模組50。無線接收模組40連接於量測裝置30中的無線傳輸模組32，分析模組50連接於無線接收模組40，分析模組50包含一資料庫52，資料庫52內具有刀把特性資料，在本實施例中，刀把特性資料可包含有複數個針對刀把加工時不同種類之比對參數，可藉由比對刀把特性資料而可分析感測模組31所感測的感測資料是否正常。在另一實施例中，資料庫52亦包含針對各種不同種類的刀把與相對應的刀把特性資料，可提供操作人員選擇並設定目前加工機所使用的刀把，來進行分析。 Referring to FIG. 3 , the smart tool handle 1 of the embodiment further includes a wireless receiving module 40 and an analysis module 50 . The wireless receiving module 40 is connected to the wireless transmission module 32 in the measuring device 30, and the analysis module 50 is connected to the wireless receiving module 40. The analysis module 50 includes a database 52, and the database 52 has tooling characteristic data. In this embodiment, the tool tip characteristic data may include a plurality of different types of matching parameters for the tool holder processing. The sensing data sensed by the sensing module 31 may be analyzed by comparing the tool bar characteristic data. In another embodiment, the database 52 also includes data for various types of tool holders and corresponding tool holder characteristics, and provides an operator to select and set the tool holders used in the current processing machine for analysis.
於實際加工時，智能刀把1中的感測模組31感測刀把本體10並產生至少一感測資料，各感測模組31傳輸感測資料至無線傳輸模組32，無線接收模組40接收無線傳輸模組32傳輸的感測資料，感測資料例如包含針對加工時刀把本體10之振動訊號、針對加工時刀把本體10之應力訊號、針對加工時刀把本體10之溫度、針對加工時刀把本體10之扭矩訊號等。分析模組50接收無線接收模組40傳輸的感測資料，分析模組50依據資料庫52中的刀把特性資料來比對目前刀把本體10加工時的各種感測資訊是否正常，以及各種感測資料統合起來的數據來分析出智能刀把1目前之磨耗、損壞、壽命等狀態。 During the actual processing, the sensing module 31 of the smart knife handle 1 senses the handle body 10 and generates at least one sensing data, and each sensing module 31 transmits the sensing data to the wireless transmission module 32, and the wireless receiving module 40 Receiving the sensing data transmitted by the wireless transmission module 32, the sensing data includes, for example, a vibration signal of the body 10 of the tool holder during processing, a stress signal for the body 10 of the tool holder during processing, a temperature of the body 10 of the tool holder during machining, and a tool holder for machining The torque signal of the body 10, and the like. The analysis module 50 receives the sensing data transmitted by the wireless receiving module 40, and the analysis module 50 compares the various sensing information when the current tool body 10 is processed according to the tool blade characteristic data in the database 52, and various sensing. The data is combined to analyze the current wear, damage, and life of the smart knife.
綜上所述，本創作提出一種智能刀把，係將量測裝置設置於鄰近於加工刀具的位置，離加工刀具的振動源較近，使得感測模組之感測資料較接近實際加工時的數據。 In summary, the present invention proposes a smart knife handle, which is to position the measuring device adjacent to the processing tool, which is closer to the vibration source of the machining tool, so that the sensing data of the sensing module is closer to the actual processing time. data.
再者，本創作更包括無線傳輸模組與分析模組，藉由無線傳輸模組可將感測資料傳輸至分析模組，並再藉由分析模組來比對感測資料與資料庫中的刀把特性資料，以計算出智能刀把的磨耗、損壞、壽命等狀態。 Furthermore, the creation further includes a wireless transmission module and an analysis module, wherein the wireless transmission module can transmit the sensing data to the analysis module, and then compare the sensing data and the data library by using the analysis module. The tool handles the characteristic data to calculate the wear, damage, and life of the smart tool holder.
此外，本創作之量測裝置可包含各式各樣的感測模組，以滿足各種需求對於刀把的管理。另外，本創作之量測裝置配合電池，以提升智能刀把的使用壽命。進一步，本創作量測裝置與刀把本體係一體成形，亦可將量測裝置可拆卸地連接於刀把本體，提升整體智能刀把的使用便利性。 In addition, the measuring device of the present invention can include a variety of sensing modules to meet the various needs for the management of the tool holder. In addition, the measuring device of the creation cooperates with the battery to enhance the service life of the smart knife handle. Further, the creation measuring device and the knife holder system are integrally formed, and the measuring device can be detachably coupled to the blade body to improve the convenience of use of the overall smart blade.
在一實施例中，本創作之智能刀把可在量測裝置設置防水部，避免量測裝置被切削液或其他液體碰觸而損壞。 In an embodiment, the smart knife handle of the present invention can be provided with a waterproof portion in the measuring device to prevent the measuring device from being damaged by the cutting fluid or other liquid.
惟以上所述之具體實施例，僅係用於例釋本創作之特點及功效，而非用於限定本創作之可實施範疇，於未脫離本創作上揭之精神與技術範疇下，任何運用本創作所揭示內容而完成之等效改變及修飾，皆仍應為本創作之申請專利範圍所涵蓋。 However, the specific embodiments described above are only used to illustrate the features and functions of the present invention, and are not intended to limit the scope of implementation of the present invention, without departing from the spirit and technology of the present invention. The equivalent changes and modifications made by the present disclosure are still covered by the scope of the patent application.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| TW106218295U TWM570213U (en) | 2017-12-08 | 2017-12-08 | Intelligent knife handle |
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| TW106218295U TWM570213U (en) | 2017-12-08 | 2017-12-08 | Intelligent knife handle |
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| TWM570213U true TWM570213U (en) | 2018-11-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI833177B (en) * | 2022-03-14 | 2024-02-21 | 國立中正大學 | Intelligent tool holder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI833177B (en) * | 2022-03-14 | 2024-02-21 | 國立中正大學 | Intelligent tool holder |
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