TWM565441U - Rapid conductive copper sheet melting structure of short circuit ring - Google Patents

Rapid conductive copper sheet melting structure of short circuit ring Download PDF

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Publication number
TWM565441U
TWM565441U TW107205734U TW107205734U TWM565441U TW M565441 U TWM565441 U TW M565441U TW 107205734 U TW107205734 U TW 107205734U TW 107205734 U TW107205734 U TW 107205734U TW M565441 U TWM565441 U TW M565441U
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TW
Taiwan
Prior art keywords
conductive copper
copper sheet
melting section
melting
circuit ring
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TW107205734U
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Chinese (zh)
Inventor
彭昭群
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晟昌機電股份有限公司
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Priority to TW107205734U priority Critical patent/TWM565441U/en
Publication of TWM565441U publication Critical patent/TWM565441U/en

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Abstract

本創作係揭露一種短路環之導電銅片快速熔融結構,係包括於一導電銅片兩末端分別設有一熔融段、及於熔融段設有複數裁切部,俾以限縮該熔融段之總面積。藉由上述構件之組成,當導電銅片實施於短路環鑄造工藝過程中,可被其澆注之銅鑄造液確實且快速的熔融,確保導電銅片與短路環熔融形成一體。 The present invention discloses a rapid melting structure of a conductive copper sheet of a short-circuit ring, which comprises a melting section at both ends of a conductive copper sheet, and a plurality of cutting portions in the melting section, to limit the total of the melting section. area. By the composition of the above components, when the conductive copper sheet is implemented in the short-circuit ring casting process, the copper casting liquid cast by it can be surely and rapidly melted, and the conductive copper sheet is melted and integrated with the short-circuit ring.

Description

短路環之導電銅片快速熔融結構 Rapid melting structure of conductive copper sheet of short circuit ring

本創作係有關於一種鼠籠轉子相關之技術領域,尤其是一種短路環之導電銅片快速熔融結構。 This creation is related to a technical field related to squirrel-cage rotors, especially a rapid melting structure of a conductive copper sheet of a short-circuit ring.

馬達的設計上,除了利用交流電相位的變化以產生變動的磁場外,更可以利用變動的周圍磁場,感應中間轉子產生磁場,如此轉子可以不必再纏繞線圈,亦不需有碳刷等構造,而可簡化轉子的構造,請參閱第4圖所示,如感應電動機(單相和三相)的鼠籠轉子,在積疊的矽鋼片鐵心91中穿插複數導電銅片92(或棒),兩端利用短路環93變成鼠籠型,經周圍變動磁場感應,產生渦流及磁力而旋轉,連動同心設置於矽鋼片鐵心91之轉軸94轉動,俾以輸出動力。 In the design of the motor, in addition to utilizing the change of the phase of the alternating current to generate a varying magnetic field, it is also possible to use the varying surrounding magnetic field to induce the magnetic field generated by the intermediate rotor, so that the rotor can be wound without the need of a carbon brush or the like. The structure of the rotor can be simplified, as shown in Fig. 4, such as the squirrel-cage rotor of the induction motor (single-phase and three-phase), in which a plurality of conductive copper sheets 92 (or rods) are interposed in the stacked silicon steel core 91, two The short-circuit ring 93 is turned into a squirrel-cage type, and is induced by a surrounding magnetic field to generate a vortex and a magnetic force to rotate, and the rotating shaft 94 concentrically disposed on the silicon steel sheet core 91 is rotated to output power.

習知鑄造工藝成形之短路環93作法,係配合鑄造模具(圖中未示)將凸出於矽鋼片鐵心91兩端之各導電銅片92繞圍,並澆注銅鑄造液至鑄造模具中,使銅鑄造液包覆各導電銅片92,待銅鑄造液冷卻後即可得與各導電銅片92一體形成之短路環93。1 The short-circuit ring 93 formed by the casting process is formed by a casting mold (not shown) surrounding the conductive copper sheets 92 protruding from both ends of the silicon steel sheet core 91, and pouring the copper casting liquid into the casting mold. The copper casting solution is coated with the conductive copper sheets 92. After the copper casting liquid is cooled, the short-circuit ring formed integrally with the conductive copper sheets 92 is obtained.

上述鑄造工藝過程中,導電銅片92兩自由端過大的面積,會降低銅鑄造液整體之溫度,造成銅鑄造液無法對導電銅片92外周面形成熔融,使得導電銅片92與短路環93間形成虛接。 During the above casting process, the excessively large area of the two free ends of the conductive copper sheet 92 reduces the temperature of the copper casting liquid as a whole, and the copper casting solution cannot melt the outer peripheral surface of the conductive copper sheet 92, so that the conductive copper sheet 92 and the short-circuit ring 93 Form a virtual connection.

有鑑於上述習知技藝之問題與缺失,本創作之主要目的,乃在於提供一種短路環之導電銅片快速熔融結構,藉由導電銅片之結構改良,避免短路環鑄造工藝形成短路環時衍生之結構缺失。 In view of the above problems and shortcomings of the prior art, the main purpose of the present invention is to provide a rapid melting structure of a conductive copper piece of a short-circuit ring, which is improved by the structure of the conductive copper sheet to avoid the formation of a short-circuit ring when the short-circuit ring casting process is formed. The structure is missing.

根據本創作上述目的,係包括於一導電銅片兩末端分別設有一熔融段、及於熔融段設有複數裁切部,俾以限縮該熔融段之總面積。藉由上述構件之組成,當導電銅片實施於短路環鑄造工藝過程中,可被其澆注之銅鑄造液局部且快速的形成熔融,確保導電銅片與短路環熔融形成一體。 According to the above object of the present invention, a melting section is respectively disposed at both ends of a conductive copper sheet, and a plurality of cutting portions are disposed in the melting section to limit the total area of the melting section. By the composition of the above components, when the conductive copper sheet is implemented in the short-circuit ring casting process, the copper casting liquid cast by it can be locally and rapidly melted, and the conductive copper sheet is melted and integrated with the short-circuit ring.

10‧‧‧導電銅片 10‧‧‧ Conductive copper sheet

12‧‧‧熔融段 12‧‧‧melting section

14‧‧‧裁切部 14‧‧‧Cut Department

<習知> <知知>

91‧‧‧矽鋼片鐵心 91‧‧‧矽Steel core

92‧‧‧導電銅片 92‧‧‧ Conductive copper sheet

93‧‧‧短路環 93‧‧‧short ring

94‧‧‧轉軸 94‧‧‧ shaft

第1圖 係本創作實施例示意圖(一)。 Fig. 1 is a schematic view (1) of the present embodiment.

第2圖 係本創作實施例示意圖(二)。 Figure 2 is a schematic diagram (2) of the present embodiment.

第3圖 係本創作實施例示意圖(三)。 Figure 3 is a schematic diagram (3) of the present embodiment.

第4圖 係習知轉子短路環實施例示意圖。 Figure 4 is a schematic view of an embodiment of a conventional rotor short circuit ring.

以下請參照相關圖式進一步說明本創作短路環導電銅片快速熔融結構實施例,為便於理解本創作實施方式,以下相同元件係採相同符號標示說明。 Hereinafter, the embodiment of the present invention will be further described with reference to the related drawings.

請參閱第1至3圖所示,本創作短路環導電銅片快速熔融結構,係包括於一導電銅片10兩末端分別具有一熔融段12、及於該熔融段12設有複數裁切部14,俾以限縮該熔融段12之總面積。 Referring to Figures 1 to 3, the short-circuiting ring of the conductive copper foil has a melting section 12 at both ends of a conductive copper sheet 10, and a plurality of cutting portions are provided in the melting section 12. 14. 俾 to limit the total area of the melt section 12.

請參閱第1圖所示,於導電銅片10之熔融段12 其各自由端邊,分別設有至少一裁切部14,俾使熔融段12之整體輪廓呈一Y字型,藉此大幅縮減熔融段12之總面積。 Please refer to FIG. 1 for the melting section 12 of the conductive copper sheet 10. Each of the ends is provided with at least one cutting portion 14 so that the overall contour of the melting portion 12 is in a Y-shape, thereby greatly reducing the total area of the melting portion 12.

請參閱第2圖所示,於導電銅片10之熔融段12,其左上角與右側端邊,分別設有一裁切部14,俾使熔融段12之整體輪廓呈一左右鏡向之7字型,藉此大幅縮減熔融段12之總面積。 Referring to FIG. 2, in the melting section 12 of the conductive copper sheet 10, a left-hand corner and a right-side edge are respectively provided with a cutting portion 14 so that the overall contour of the melting section 12 is a left-right mirrored shape. This greatly reduces the total area of the melt section 12.

請參閱第3圖所示,於導電銅片10之熔融段12,貫穿設有複數孔狀輪廓之裁切部14,俾使熔融段12之整體輪廓呈多孔型之輪廓,藉此大幅縮減熔融段12之總面積。 Referring to FIG. 3, in the melting section 12 of the conductive copper sheet 10, a cutting portion 14 having a plurality of hole-shaped profiles is formed, so that the overall contour of the melting section 12 has a porous profile, thereby greatly reducing the melting. The total area of segment 12.

藉由導電銅片10熔融段12上開設之裁切部14設計,而使導電銅片10之熔融段12整體輪廓可大幅縮減。實施於短路環鑄造過程中,配合鑄造模具之繞圍,當銅鑄造液注入與各導電銅片10之熔融段12接觸時,其銅鑄造液之溫度可快速且確實的將熔融段14局部熔融,待冷卻固化後使各導電銅片10與短路環形成一體之形態(圖中未示)。 By designing the cutting portion 14 formed on the melting section 12 of the conductive copper sheet 10, the overall contour of the melting section 12 of the conductive copper sheet 10 can be greatly reduced. During the short-circuit ring casting process, in conjunction with the winding of the casting mold, when the copper casting liquid is injected into contact with the melting section 12 of each conductive copper sheet 10, the temperature of the copper casting solution can rapidly and surely melt the melting section 14 locally. After the cooling and solidification, the conductive copper sheets 10 and the short-circuiting ring are integrally formed (not shown).

以上所述說明,僅為本創作的較佳實施方式而已,意在明確本創作的特徵,並非用以限定本創作實施例的範圍,本技術領域內的一般技術人員根據本創作所作的均等變化,以及本領域內技術人員熟知的改變,仍應屬本創作涵蓋的範圍。 The above description is only for the preferred embodiment of the present invention, and is intended to clarify the features of the present invention, and is not intended to limit the scope of the present embodiment, and the average variation made by those skilled in the art according to the present creation. Changes that are well known to those skilled in the art, and still fall within the scope of this creation.

Claims (3)

一種短路環之導電銅片快速熔融結構,其係包括於一導電銅片兩末端分別設有一熔融段,並於該熔融段上設有複數裁切部,俾以限縮該熔融段之總面積,其特徵在於:各該裁切部,係分設於該熔融段各自由端邊,俾使該熔融段之整體輪廓呈一Y字型。 The invention relates to a rapid melting structure of a conductive copper sheet of a short-circuit ring, which comprises a melting section at both ends of a conductive copper sheet, and a plurality of cutting portions are arranged on the melting section to limit the total area of the melting section Each of the cutting portions is disposed on each of the melting sections, and the entire contour of the melting section is a Y-shape. 一種短路環之導電銅片快速熔融結構,其係包括於一導電銅片兩末端分別設有一熔融段,並於該熔融段設有複數裁切部,俾以限縮該熔融段之總面積,其特徵在於:各該裁切部,係分設於該熔融段左上角與右側端邊,俾使該熔融段之整體輪廓呈一左右鏡向之7字型。 The invention relates to a rapid melting structure of a conductive copper sheet of a short-circuit ring, which comprises a melting section at both ends of a conductive copper sheet, and a plurality of cutting portions are arranged in the melting section to limit the total area of the melting section. The utility model is characterized in that each of the cutting portions is divided into an upper left corner and a right end edge of the melting section, so that the overall contour of the melting section is a left-right mirror-shaped 7-shape. 一種短路環之導電銅片快速熔融結構,其係包括於一導電銅片兩末端分別設有一熔融段,並於該熔融段設有複數裁切部,俾以限縮該熔融段之總面積,其特徵在於:各該裁切部,係以孔狀輪廓貫穿形成於該熔融段形成,俾使該熔融段之整體輪廓呈多孔型之輪廓。 The invention relates to a rapid melting structure of a conductive copper sheet of a short-circuit ring, which comprises a melting section at both ends of a conductive copper sheet, and a plurality of cutting portions are arranged in the melting section to limit the total area of the melting section. The utility model is characterized in that each of the cutting portions is formed by forming a hole-shaped contour through the melting section, so that the overall contour of the melting section has a porous contour.
TW107205734U 2018-05-03 2018-05-03 Rapid conductive copper sheet melting structure of short circuit ring TWM565441U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI673941B (en) * 2018-11-14 2019-10-01 晟昌機電股份有限公司 Rotor short circuit ring combined structure and processing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI673941B (en) * 2018-11-14 2019-10-01 晟昌機電股份有限公司 Rotor short circuit ring combined structure and processing method thereof

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