TWM545272U - Airtight continuous hot press forming device - Google Patents
Airtight continuous hot press forming device Download PDFInfo
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- TWM545272U TWM545272U TW106202328U TW106202328U TWM545272U TW M545272 U TWM545272 U TW M545272U TW 106202328 U TW106202328 U TW 106202328U TW 106202328 U TW106202328 U TW 106202328U TW M545272 U TWM545272 U TW M545272U
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本創作特別係針對熱壓成型產品之氣密式連續氣氛燒結成型裝置嶄新設計者，除具有連續、高效率及高品質熱壓成型產品功效外，更具有熱場內溫度更均勻，及減少熱場內熱流失達節能功效。 In addition to the continuous, high-efficiency and high-quality hot-pressed product, the creation of the gas-tight continuous atmosphere sintering and forming device for hot-pressed products is more uniform in temperature and heat reduction. The heat loss in the field reaches the energy saving effect.
按，熱壓成型是一種高分子材料的加工方法，主要係將具一定厚度的材料置於模具中，加熱模具或環境，使材料軟化而覆蓋於模具表面，再以機器壓擠，經過冷卻階段固化後，就可得到熱壓成型的產品。 Press, hot press forming is a method of processing polymer materials, mainly by placing a material with a certain thickness in a mold, heating the mold or the environment, softening the material to cover the surface of the mold, and then pressing the machine through the cooling stage. After curing, a hot formed product can be obtained.
熱壓成型的材料，以玻璃為例，玻璃因為具有較高透光的特性，因此顯示裝置(如手機、手錶等電子產品)多選其作為視窗部份的外殼。君可見手持電子產品表面通常設有玻璃殼體，以保護產品內部的顯示模組。目前玻璃殼體大部分都是平板的外形，所以在電子產品的上表面會形成有接縫。再者，由於電子產品的周邊必須保留一定寬度的機構部分，用以固持平板狀的玻璃，因此電子產品的頂面也就無法完全被利用。因此，立體或曲面玻璃已漸漸的被運用於電子產品的玻璃殼體上。 For hot-pressed materials, for example, glass has high light transmission characteristics, so display devices (such as mobile phones, watches and other electronic products) are selected as the outer casing of the window. It can be seen that the surface of the handheld electronic product is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so seams are formed on the upper surface of the electronic product. Furthermore, since the peripheral portion of the electronic product must retain a certain width of the mechanism portion for holding the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has gradually been applied to the glass casing of electronic products.
平板式玻璃殼體較易製造，而具有立體形狀的玻璃殼體製造則較為不易。目前，具有立體形狀的玻璃殼體的製造通常有兩種方法：第一種為：製造多片平板式玻璃單元，然後藉由黏貼邊緣的方式形成具有立 體形狀的玻璃殼體。第二種為：製造一定厚度的長方體玻璃，而後於該長方體玻璃上多次的研磨以形成具有多側面的立體造型。然而，上述二方法均耗時耗力，生產速度非常慢。一般而言，由於玻璃素材係為一平板狀，如果要生產一具有造型之玻璃，較佳的作法係將平板狀的玻璃素材設置於一上模件與一下模件之間，接著加熱上模件、下模件以及玻璃素材，以使玻璃素材軟化。當上述之玻璃素材軟化時，上模件與下模件便可進行合模動作，以使上模件沿一合模方向與下模件共同塑造玻璃素材的外形，藉以生產相對應之模造玻璃。我國專利公告M452174號「用來製造模造玻璃之成型設備」(公告日2013年05月01日專利公告資料參照)，其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撐頂桿以及一壓桿。該第一公型模具件以可開合之方式設置於該母型模具件上，該第二公型模具件設置於該母型模具件與該第一公型模具件之間。該支撐頂桿穿設於該母型模具件，該支撐頂桿用來推頂於該第二公型模具件，藉以支撐該第二公型模具件與該第一公型模具件共同夾持一模造玻璃。該壓桿設置於該第一公型模具件之一側，該壓桿用來下壓於該第一公型模具件，以使該第一公型模具件與該第二公型模具件相對該母型模具件移動至一合模位置，藉以成型該模造玻璃。然仍無法達到業界連續、快速的製造高品質模造立體玻璃的需求，為其缺失。 A flat glass housing is easier to manufacture, and a glass housing having a three-dimensional shape is relatively difficult to manufacture. At present, there are generally two methods for manufacturing a glass casing having a three-dimensional shape: the first one is: manufacturing a plurality of flat glass units, and then forming a standing by sticking edges Body shaped glass housing. The second type is: manufacturing a rectangular parallelepiped glass of a certain thickness, and then grinding it on the rectangular parallelepiped glass several times to form a three-dimensional shape having a plurality of sides. However, the above two methods are time consuming and labor intensive, and the production speed is very slow. In general, since the glass material is a flat plate, if a glass having a shape is to be produced, it is preferable to arrange a flat glass material between an upper mold and a lower mold, and then heat the upper mold. Pieces, lower molds and glass materials to soften the glass material. When the glass material is softened, the upper mold member and the lower mold member can be clamped, so that the upper mold member and the lower mold member together shape the shape of the glass material along a mold clamping direction, thereby producing a corresponding molded glass. . China Patent Publication No. M452174 "Molding Equipment for Molding Glass" (refer to the patent publication date of the announcement date of May 1, 2013), which comprises a female mold part, a first male mold part, and a second public A mold part, a support ram and a pressure bar. The first male mold member is disposed on the female mold member in an openable manner, and the second male mold member is disposed between the female mold member and the first male mold member. The support ejector is disposed on the female mold member, and the support ejector rod is used for pushing the second male mold member to support the second male mold member and the first male mold member A molded glass. The pressing rod is disposed on one side of the first male mold part, and the pressing rod is used for pressing down the first male mold part such that the first male mold part is opposite to the second male mold part The master mold member is moved to a clamping position to form the molded glass. However, it is still unable to meet the industry's need for continuous and rapid manufacturing of high-quality molded three-dimensional glass.
申請人先前提出獲准之M536234號「氣密式模造立體玻璃連續成型裝置」，其係針對模造立體玻璃產品設計之連續成型裝置嶄新設計，其主要係由爐體，為密閉式，爐體外部二端設有交換系統，爐體內部設有氣密腔；交換系統，設於爐體二端，爐體二端交換系統間設有外輸送道， 各交換系統包括有設於爐體側之內氣密門及設於外輸送道側之外氣密門，內氣密門及外氣密門間形成氣密空間，並設有位移裝置將載板推入或移出爐體；氣密腔，設於爐體內部，包括有氣密腔體，氣密腔體內具有內輸送道，內輸送道連結爐體二端交換系統內氣密門，並設有滑軌，以作為載板移動之軌道，該氣密腔為氣密式，並導入保護氣體，且依製程區分有昇溫區)、高溫成型區及冷卻區，昇溫區及高溫成型區內設有至少一層斷熱層，且斷熱層中央形成熱場，熱場內設有視製程程序所需溫度之加熱元件，冷卻區具有冷卻裝置，高壓成型區設有加壓系統；外輸送道，連結爐體二端交換系統；加壓系統，主要係由壓缸、加壓軸與加壓柱構成；如此構成之本創作，待成型平板玻璃置於模具成型面中，模具則置於載板上，載板經交換系統進入氣密腔，經昇溫區之預熱，及高溫成型區之高溫，使模內玻璃軟化，並藉加壓系統之加壓而成型，再經冷卻區之冷卻後，經交換系統送出爐體外部，再脫模而成，也確能達到連續、高效率及高品質成型模造立體玻璃之功效。然由於現今玻璃軟化溫度越來越高(尤其是含鋁玻璃軟化溫度更高)，此外，除玻璃之外的熱壓成型材料，如金屬、陶瓷或金屬陶瓷異質複合材料等的熱壓成型，由於氣密腔體熱場內對溫度要求更高、要更均勻，實有必要針對成型裝置之熱場等設計，提出更佳之設計，使連續熱壓成型裝置專利更臻完善。 Applicant previously proposed the approved M536234 "Airtight Molded Stereoscopic Glass Continuous Forming Device", which is a new design for continuous molding of molded three-dimensional glass products. It is mainly composed of furnace body, closed type, and external body of furnace. The exchange system is provided at the end, and the airtight cavity is arranged inside the furnace body; the exchange system is arranged at the two ends of the furnace body, and the outer conveying lane is arranged between the two end exchange systems of the furnace body. Each of the exchange systems includes an inner airtight door disposed on the side of the furnace body and an airtight door disposed outside the outer conveyor side, and an airtight space is formed between the inner airtight door and the outer airtight door, and the displacement device is provided with the carrier plate. Pushing or removing the furnace body; the airtight chamber is disposed inside the furnace body, and includes an airtight cavity, the airtight cavity has an inner conveying lane, and the inner conveying channel is connected with the airtight door of the two-end exchange system of the furnace body, and is provided There is a slide rail, which serves as a track for moving the carrier plate. The airtight chamber is airtight and introduces protective gas, and has a temperature rising zone according to the process, a high temperature forming zone and a cooling zone, and a heating zone and a high temperature forming zone. There is at least one layer of thermal insulation, and a thermal field is formed in the center of the thermal insulation layer. The heating field is provided with a heating element according to the temperature required by the process program, the cooling zone has a cooling device, the high pressure forming zone is provided with a pressing system, and the outer conveying channel is provided. The two-end exchange system of the furnace body is connected; the pressurization system is mainly composed of a pressure cylinder, a pressurizing shaft and a pressurizing column; in the present invention, the flat glass to be formed is placed in the mold forming surface, and the mold is placed on the carrier board. The carrier board enters the airtight chamber through the exchange system and is heated The preheating of the zone and the high temperature of the high temperature forming zone soften the in-mold glass and are formed by the pressurization of the pressurizing system, and then cooled by the cooling zone, sent out of the furnace body through the exchange system, and then demolded. It also achieves the effect of continuous, high-efficiency and high-quality molded three-dimensional glass. However, due to the increasingly high softening temperature of glass today (especially the softening temperature of aluminum-containing glass is higher), in addition, hot press forming materials other than glass, such as hot pressing of metal, ceramic or cermet heterogeneous composite materials, Since the temperature requirements of the airtight cavity are higher and more uniform, it is necessary to design a better design for the thermal field of the forming device, and the patent of the continuous hot press forming device is more perfect.
本創作創作人鑒於習用技術之缺失，積其多年實際從事精密陶瓷科技工業產品之設計製造專業知識，經不斷研究、改良後，終有本創作之研發成功，公諸於世。 In view of the lack of conventional technology, the creator of this creation has been engaged in the design and manufacturing expertise of precision ceramics technology industrial products for many years. After continuous research and improvement, the research and development of this creation has been successful and made known to the world.
緣是，本創作之主要目的在提供一種「氣密式連續熱壓成型裝置」，本創作係針對熱壓成型產品之氣密式連續氣氛燒結成型裝置嶄新設計，其主要包括有一密閉式爐體，爐體外部二端設有交換系統，交換系統以外輸送道連結，爐體內部設有氣密腔，氣密腔內設有內輸送道，內輸送道連結爐體二端交換系統，並設有滑軌，以作為載板移動之軌道，該氣密腔為氣密式，並導入保護氣體，且依製程區分有昇溫區、高溫成型區及冷卻區，昇溫區及高溫成型區內設有至少一層斷熱層，且斷熱層中央形成熱場，斷熱層外緣設有反射板，熱場內設有視製程程序所需溫度之加熱元件，冷卻區具有冷卻裝置，高壓成型區設有加壓系統，待熱壓成型物置於模具成型面中，模具則置於載板上，載板推入氣密腔經昇溫區之預熱，及高溫成型區之高溫使待熱壓成型物軟化並藉加壓系統之加壓成型，再經冷卻區之冷卻後送出爐體外部，再脫模而成，除具有連續、高效率及高品質熱壓成型產品功效外，更具有熱場內溫度更均勻，及減少熱場內熱流失達節能之功效。 The main purpose of this creation is to provide a "gas-tight continuous hot press forming device", which is a new design for a gas-tight continuous atmosphere sintering forming device for hot press forming products, which mainly includes a closed furnace body. The outer part of the furnace body is provided with an exchange system, and the conveyor system is connected outside the exchange system. The inside of the furnace body is provided with a gas-tight cavity. The airtight cavity is provided with an inner conveying channel, and the inner conveying channel is connected with the two-end exchange system of the furnace body. There is a slide rail as a track for moving the carrier plate, the airtight cavity is airtight, and a shielding gas is introduced, and a heating zone, a high temperature forming zone and a cooling zone are distinguished according to the process, and the heating zone and the high temperature molding zone are provided. At least one layer of thermal insulation layer, and a thermal field is formed in the center of the thermal insulation layer, and a reflector is arranged on the outer edge of the thermal insulation layer, and a heating element is formed in the thermal field according to the temperature required by the process program, and the cooling zone has a cooling device, and the high pressure molding zone is provided. There is a pressurizing system, the hot-pressed product is placed in the molding surface of the mold, the mold is placed on the carrier plate, the carrier plate is pushed into the airtight cavity by the preheating in the temperature rising zone, and the high temperature in the high temperature forming zone is used to heat-press the molded product. Soften and borrow Pressurized molding of the pressing system, after cooling by the cooling zone, is sent out of the outside of the furnace body and then demolded. In addition to the continuous, high-efficiency and high-quality hot-pressed product, the temperature in the thermal field is more uniform. And reduce the heat loss in the thermal field to save energy.
本創作前述加壓系統主要係由壓缸、加壓軸與加壓柱構成，該加壓柱為石墨或石墨複合材料構成，以耐高溫，加壓柱上端具有冷卻裝置，以避免加壓柱過熱損壞。 The pressure system of the present invention mainly comprises a pressure cylinder, a pressure shaft and a pressure column. The pressure column is made of graphite or graphite composite material, and has high temperature resistance. The upper end of the pressure column has a cooling device to avoid overheating of the pressure column. damage.
本創作氣密腔之高溫成型區，另包括有下壓板，下壓板下方設有由支撐柱及調整裝置構成之支撐裝置，當加壓系統作動時，能藉支撐柱頂抵下壓板，以有效支撐載板，避免斷裂，當下壓板水平或角度有偏差時，能藉調整裝置調整支撐柱頂抵下壓板至正確水平位置，以有效支撐載板，避免斷裂。 The high temperature forming zone of the airtight cavity of the present invention further comprises a lower pressing plate, and a supporting device composed of a supporting column and an adjusting device is arranged below the lower pressing plate, and when the pressing system is actuated, the supporting plate top can be pressed against the lower pressing plate to effectively Support the carrier plate to avoid breakage. When the level or angle of the lower platen is deviated, the adjustment device can be used to adjust the top of the support column against the lower platen to the correct horizontal position to effectively support the carrier plate and avoid breakage.
本創作前述氣密腔，在昇溫區及高溫成型區內設有至少一層之斷熱層，斷熱層外緣設有反射板，反射板與氣密腔體間具有空氣層，可得更佳之隔熱、斷熱效果。 The airtight cavity of the present invention is provided with at least one layer of thermal insulation layer in the temperature rising zone and the high temperature molding zone, and the outer edge of the thermal insulation layer is provided with a reflecting plate, and the air layer between the reflecting plate and the airtight cavity is better. Insulation, heat insulation effect.
(1)‧‧‧爐體 (1)‧‧‧ furnace body
(2)‧‧‧交換系統 (2) ‧ ‧ exchange system
(20)‧‧‧內氣密門 (20) ‧ ‧ inner airtight door
(21)‧‧‧外氣密門 (21) ‧ ‧ outside airtight doors
(22)‧‧‧氣密空間 (22) ‧ ‧ airtight space
(23)‧‧‧位移裝置 (23) ‧‧‧displacement device
(3)‧‧‧氣密腔 (3) ‧ ‧ airtight chamber
(30)‧‧‧氣密腔體 (30) ‧ ‧ airtight cavity
(300)‧‧‧空氣層 (300) ‧ ‧ air layer
(31)‧‧‧內輸送道 (31) ‧ ‧ inner conveyor
(32)‧‧‧昇溫區 (32) ‧‧ ‧ warming zone
(33)‧‧‧高溫成型區 (33) ‧‧‧High temperature forming zone
(34)‧‧‧冷卻區 (34) ‧‧‧Cooling area
(35)‧‧‧斷熱層 (35) ‧‧‧ Thermal insulation
(350)‧‧‧下壓板 (350) ‧‧‧ Lower platen
(351)‧‧‧反射板 (351)‧‧‧reflector
(36)‧‧‧熱場 (36)‧‧‧Hot field
(37)‧‧‧加熱元件 (37) ‧‧‧Heating elements
(38)‧‧‧冷卻裝置 (38) ‧‧‧Cooling device
(39)‧‧‧滑軌 (39)‧‧‧Slide rails
(4)‧‧‧外輸送道 (4) ‧‧‧Outer transport lanes
(5)‧‧‧加壓系統 (5) ‧‧‧ Pressurized system
(50)‧‧‧壓缸 (50)‧‧‧Cylinder
(51)‧‧‧加壓軸 (51) ‧‧‧Pressure shaft
(52)‧‧‧加壓柱 (52) ‧ ‧ pressurized column
(53)‧‧‧冷卻裝置 (53) ‧‧‧Cooling device
(6)‧‧‧載板 (6) ‧‧‧ Carrier Board
(7)‧‧‧模具 (7)‧‧‧Mold
(8)‧‧‧支撐裝置 (8)‧‧‧Support devices
(80)‧‧‧支撐柱 (80)‧‧‧Support column
(81)‧‧‧調整裝置 (81) ‧‧‧Adjustment device
第1圖係本創作實施例正面剖示圖；第2圖係本創作實施例上端剖示圖；第3圖係本創作實施例昇溫區剖示圖；第4圖係本創作實施例高溫成型區剖示圖。 1 is a front cross-sectional view of the present embodiment; FIG. 2 is a cross-sectional view of the upper end of the present embodiment; FIG. 3 is a cross-sectional view of the warming area of the present embodiment; Area map.
為達成本創作前述目的之技術手段，茲列舉一實施例，並配合圖式說明如後，貴審查委員可由之對本創作之結構、特徵及所達成之功效，獲致更佳之瞭解。 In order to achieve the above-mentioned technical means for the purpose of the present invention, an embodiment will be exemplified, and with reference to the following description, the reviewing committee can obtain a better understanding of the structure, features and effects achieved by the present reviewer.
本創作係針對熱壓成型產品之氣密式連續氣氛燒結成型裝置嶄新設計，本創作熱壓成型材料，包括但不限定於玻璃、金屬、陶瓷或金屬陶瓷異質複合材料等。請參閱第1、2圖所示，其主要包括有：爐體(1)，為密閉式，爐體(1)外部二端設有交換系統(2)，爐體(1)內部設有氣密腔(3)；交換系統(2)，設於爐體(1)二端，爐體(1)二端交換系統(2)間設有外輸送道(4)，各交換系統(2)包括有設於爐體(1)側之內氣密門(20)及設於外輸送道(4)側之外氣密門(21)，內氣密門(20)及外氣密門(21)間形成氣密空間(22)，並設有位移裝置(23)將載板(6)推入或移出爐體(1)；氣密腔(3)，設於爐體(1)內部，包括有氣密腔體(30)，氣密腔 體(30)內具有內輸送道(31)，內輸送道(31)連結爐體(1)二端交換系統(2)內氣密門(20)，並設有滑軌(39)【請參閱第3圖及第4圖】，以作為載板(6)移動之軌道，該氣密腔(3)為氣密式，並導入保護氣體【一般為惰性氣體，如氮氣；提供保護氣體之裝置為習用技術，不多贅言】，且依製程區分有昇溫區(32)、高溫成型區(33)及冷卻區(34)，昇溫區(32)及高溫成型區(33)內設有至少一層斷熱層(35)，且斷熱層(35)中央形成熱場(36)，斷熱層(35)外緣設有反射板(351)，熱場(36)內設有視製程程序所需溫度之加熱元件(37)【溫度控制等裝置為習用技術，不多贅言】，冷卻區(34)具有冷卻裝置(38)【冷卻裝置(38)為習用技術，不多贅言】，高壓成型區(33)設有加壓系統(5)；外輸送道(4)，連結爐體(1)二端交換系統(2)；加壓系統(5)，請參閱第4圖所示，加壓系統(5)主要係由壓缸(50)、加壓軸(51)與加壓柱(52)構成；如此構成之本創作，待熱壓成型物置於模具(7)成型面中，模具(7)則置於載板上(6)，載板(6)經交換系統(2)進入氣密腔(3)，經昇溫區(32)之預熱【避免溫度變化太快損壞】，及高溫成型區(33)之高溫，使模內待熱壓成型物軟化，並藉加壓系統(5)之加壓而成型，再經冷卻區(34)之冷卻後，經交換系統(2)送出爐體(1)外部，再脫模而成。具有連續、高效率及高品質熱壓成型產品功效。再者，由於斷熱層(35)外緣設有反射板(351)，熱場(36)中的熱會藉由斷熱層(35)吸熱，斷熱層(35)吸的熱再藉由反射板(351)將熱反射回熱場(36)，如此能使熱場(36)內溫度更均勻，並能減少熱的流失，進而達成均溫節能的功效。 This creation is a new design for the airtight continuous atmosphere sintering molding equipment for hot press forming products. The creation of hot pressing materials includes, but is not limited to, glass, metal, ceramic or cermet heterogeneous composite materials. Please refer to the figures 1 and 2, which mainly include: the furnace body (1), which is closed, the outer part of the furnace body (1) is provided with an exchange system (2), and the furnace body (1) is provided with gas inside. Close chamber (3); exchange system (2), located at the two ends of the furnace body (1), the furnace body (1) two-end exchange system (2) with an outer conveyor (4), each exchange system (2) The utility model comprises an inner airtight door (20) arranged on the side of the furnace body (1), an airtight door (21) disposed outside the outer conveying path (4) side, an inner airtight door (20) and an outer airtight door ( 21) an airtight space (22) is formed, and a displacement device (23) is provided to push the carrier plate (6) into or out of the furnace body (1); the airtight chamber (3) is disposed inside the furnace body (1) , including airtight cavity (30), airtight cavity The body (30) has an inner conveying path (31), the inner conveying path (31) is connected to the inner side airtight door (20) of the furnace body (1) two-end exchange system (2), and a sliding rail (39) is provided [please Referring to Figures 3 and 4, as a track for moving the carrier (6), the airtight chamber (3) is airtight and is supplied with a shielding gas [generally an inert gas such as nitrogen; providing a protective gas The device is a conventional technology, not many rumors], and according to the process, there are a temperature rising zone (32), a high temperature forming zone (33) and a cooling zone (34), and at least a temperature rising zone (32) and a high temperature forming zone (33) are provided. a thermal insulation layer (35), and a thermal field (36) is formed in the center of the thermal insulation layer (35), a reflector (351) is disposed on the outer edge of the thermal insulation layer (35), and a process procedure is provided in the thermal field (36). The heating element (37) of the required temperature [the temperature control device is a conventional technology, not much to say], the cooling zone (34) has a cooling device (38) [the cooling device (38) is a conventional technology, not much rumor], high voltage The forming zone (33) is provided with a pressurizing system (5); an outer conveying path (4), a connecting body (1) two-end exchange system (2), and a pressurizing system (5), as shown in Fig. 4, The pressurizing system (5) is mainly composed of a pressure cylinder (50), a pressurizing shaft (51) and a pressurization (52) constituting; the composition thus constructed is to be placed in the molding surface of the mold (7), the mold (7) is placed on the carrier (6), and the carrier (6) is exchanged (2) Entering the airtight chamber (3), preheating through the temperature rising zone (32) [avoiding the temperature change too fast damage], and the high temperature of the high temperature forming zone (33), softening the mold to be hot pressed, and pressurizing The system (5) is formed by pressurization, cooled by the cooling zone (34), sent out of the furnace body (1) via the exchange system (2), and then released from the mold. It has the functions of continuous, high efficiency and high quality thermoforming products. Furthermore, since the outer edge of the thermal insulation layer (35) is provided with a reflecting plate (351), the heat in the thermal field (36) is absorbed by the thermal insulation layer (35), and the heat absorbed by the thermal insulation layer (35) is borrowed. The heat is reflected back to the heat field (36) by the reflecting plate (351), so that the temperature in the heat field (36) is more uniform, and the heat loss can be reduced, thereby achieving the effect of uniform temperature saving.
請參閱第2圖所示，本創作設於爐體(1)二側之交換系統(2)， 各交換系統(2)包括有設於爐體(1)側之內氣密門(20)及設於外輸送道(4)側之外氣密門(21)，內氣密門(20)及外氣密門(21)間形成氣密空間(22)，當載板(6)被送進爐體(1)前，爐體(1)頭端之內氣密門(20)及外氣密門(21)為封閉，待氣密空間(22)內抽真空並導入保護氣體至與氣密腔(3)內相同環境後【抽真空的過程會將模具(7)上的空氣(特別是氧氣)及雜質一併抽離】，爐體側內氣密門(20)方打開將載板(6)推入氣密腔(3)內，當載板(6)要送出氣密腔(3)前，爐體尾端之內氣密門(20)及外氣密門(21)為封閉，且氣密空間(22)內已經抽真空並導入保護氣體至與氣密腔(3)內相同環境，爐體側內氣密門(20)方打開將載板(6)推入氣密空間(22)內，如此具有避免氣密腔(3)內混入爐外空氣，來提高待熱壓成型物成型品質之功效。 Please refer to Figure 2, the creation of the exchange system (2) on the two sides of the furnace body (1), Each exchange system (2) includes an inner airtight door (20) disposed on the side of the furnace body (1) and an airtight door (21) disposed outside the outer conveyor (4) side, and the inner airtight door (20) An airtight space (22) is formed between the outer airtight door (21) and the inner airtight door (20) and the outer end of the furnace body (1) before the carrier plate (6) is fed into the furnace body (1). The airtight door (21) is closed, and after the vacuum is applied in the airtight space (22) and the shielding gas is introduced into the same environment as in the airtight chamber (3) [the vacuum process will bring the air on the mold (7) ( In particular, oxygen and impurities are removed together, and the inner airtight door (20) of the furnace side is opened to push the carrier plate (6) into the airtight chamber (3), and when the carrier plate (6) is to be airtight. Before the cavity (3), the inner airtight door (20) and the outer airtight door (21) at the end of the furnace body are closed, and the airtight space (22) has been evacuated and introduced into the airtight cavity ( 3) In the same environment, the inner airtight door (20) of the furnace side is opened to push the carrier plate (6) into the airtight space (22), so as to avoid mixing air outside the furnace in the airtight chamber (3). Improve the molding quality of the hot-pressed product.
請參閱第4圖所示，如前所述，本創作前述加壓系統(5)主要係由壓缸(50)、加壓軸(51)與加壓柱(52)構成，該加壓柱(52)為石墨或石墨複合材料構成，以耐高溫；加壓柱(52)上端具有冷卻裝置(53)，以避免加壓柱(52)過熱損壞。 Referring to FIG. 4, as described above, the pressurization system (5) of the present invention is mainly composed of a pressure cylinder (50), a pressurizing shaft (51) and a pressurizing column (52), and the pressurizing column ( 52) It is made of graphite or graphite composite material to withstand high temperature; the upper end of the pressurizing column (52) has a cooling device (53) to avoid overheating damage of the pressurizing column (52).
請參閱第4圖所示，本創作氣密腔(3)之高溫成型區(33)，另包括有下壓板(350)，下壓板(350)下方設有由支撐柱(80)及調整裝置(81)構成之支撐裝置(8)，當加壓系統(5)作動時，能藉支撐柱(80)頂抵下壓板(350)，以有效支撐載板(6)，避免斷裂，當下壓板(350)水平或角度有偏差時，能藉調整裝置(81)調整支撐柱(80)頂抵下壓板(350)至正確水平位置，以有效支撐載板(6)，避免斷裂。 Referring to Fig. 4, the high temperature forming zone (33) of the airtight chamber (3) of the present invention further includes a lower pressing plate (350), and a supporting column (80) and an adjusting device are disposed under the lower pressing plate (350). (81) The supporting device (8), when the pressing system (5) is actuated, can be supported by the supporting column (80) against the lower pressing plate (350) to effectively support the carrier plate (6) to avoid breakage, when the lower pressing plate (350) When the level or angle is deviated, the adjusting column (81) can be used to adjust the support column (80) against the lower pressing plate (350) to the correct horizontal position to effectively support the carrier plate (6) to avoid breakage.
本創作前述氣密腔(3)，在昇溫區(32)及高溫成型區(33)內設有之至少一層之斷熱層(35)，該斷熱層(35)為石墨斷熱層。斷熱層(35)外緣設 有反射板(351)，反射板(351)與氣密腔體(30)間具有空氣層(300)，可得更佳之隔熱、斷熱效果。 The airtight cavity (3) of the present invention is provided with at least one thermal insulation layer (35) in the temperature rising zone (32) and the high temperature molding zone (33), and the thermal insulation layer (35) is a graphite thermal insulation layer. Thermal insulation layer (35) outer edge There is a reflecting plate (351), and an air layer (300) is provided between the reflecting plate (351) and the airtight cavity (30), so that better heat insulation and heat insulation effect can be obtained.
綜上所述，本創作所揭露之一種「氣密式連續熱壓成型裝置」為昔所無，亦未曾見於國內外公開之刊物上，理已具新穎性之專利要件，又本創作確可摒除習用技術缺失，並達成設計目的，亦已充份符合專利要件，爰依法提出申請，謹請貴審查委員惠予審查，並賜予本案專利，實感德便。 In summary, the "hermetic continuous hot press forming device" disclosed in this work is a past, and has not been seen in publications published at home and abroad. It has been a novel patent element, and this creation is indeed Excluding the lack of customary technology and achieving the design goal, it has also fully complied with the patent requirements, and applied for it according to law. I would like to ask your review committee to give a review and give the patent in this case.
惟以上所述者，僅為本創作之一較佳可行實施例而已，並非用以拘限本創作之範圍，舉凡熟悉此項技藝人士，運用本創作說明書及申請專利範圍所作之等效結構變化，理應包括於本創作之專利範圍內。 However, the above is only one of the preferred embodiments of this creation, and is not intended to limit the scope of this creation. For those skilled in the art, the equivalent structural changes made by this creation specification and the scope of patent application are used. It should be included in the scope of this creation patent.
(1)‧‧‧爐體 (1)‧‧‧ furnace body
(3)‧‧‧氣密腔 (3) ‧ ‧ airtight chamber
(30)‧‧‧氣密腔體 (30) ‧ ‧ airtight cavity
(300)‧‧‧空氣層 (300) ‧ ‧ air layer
(31)‧‧‧內輸送道 (31) ‧ ‧ inner conveyor
(35)‧‧‧斷熱層 (35) ‧‧‧ Thermal insulation
(350)‧‧‧下壓板 (350) ‧‧‧ Lower platen
(351)‧‧‧反射板 (351)‧‧‧reflector
(36)‧‧‧熱場 (36)‧‧‧Hot field
(37)‧‧‧加熱元件 (37) ‧‧‧Heating elements
(39)‧‧‧滑軌 (39)‧‧‧Slide rails
(5)‧‧‧加壓系統 (5) ‧‧‧ Pressurized system
(50)‧‧‧壓缸 (50)‧‧‧Cylinder
(51)‧‧‧加壓軸 (51) ‧‧‧Pressure shaft
(52)‧‧‧加壓柱 (52) ‧ ‧ pressurized column
(53)‧‧‧冷卻裝置 (53) ‧‧‧Cooling device
(6)‧‧‧載板 (6) ‧‧‧ Carrier Board
(7)‧‧‧模具 (7)‧‧‧Mold
(8)‧‧‧支撐裝置 (8)‧‧‧Support devices
(80)‧‧‧支撐柱 (80)‧‧‧Support column
(81)‧‧‧調整裝置 (81) ‧‧‧Adjustment device
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106202328U TWM545272U (en) | 2017-02-17 | 2017-02-17 | Airtight continuous hot press forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106202328U TWM545272U (en) | 2017-02-17 | 2017-02-17 | Airtight continuous hot press forming device |
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| Publication Number | Publication Date |
|---|---|
| TWM545272U true TWM545272U (en) | 2017-07-11 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108297327A (en) * | 2018-02-06 | 2018-07-20 | 南通海利特橡塑机械有限公司 | A kind of automatic hot press |
| CN109895440A (en) * | 2017-12-11 | 2019-06-18 | 秦文隆 | The pressurizing device of air hermetic continuous hot-press molding machine |
-
2017
- 2017-02-17 TW TW106202328U patent/TWM545272U/en unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895440A (en) * | 2017-12-11 | 2019-06-18 | 秦文隆 | The pressurizing device of air hermetic continuous hot-press molding machine |
| CN109895440B (en) * | 2017-12-11 | 2023-01-20 | 秦文隆 | Pressurizing device of airtight continuous hot-press forming device |
| CN108297327A (en) * | 2018-02-06 | 2018-07-20 | 南通海利特橡塑机械有限公司 | A kind of automatic hot press |
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