TWM543831U - Fully automatic packaging equipment of three-dimensional tea bag - Google Patents

Fully automatic packaging equipment of three-dimensional tea bag Download PDF

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Publication number
TWM543831U
TWM543831U TW105218777U TW105218777U TWM543831U TW M543831 U TWM543831 U TW M543831U TW 105218777 U TW105218777 U TW 105218777U TW 105218777 U TW105218777 U TW 105218777U TW M543831 U TWM543831 U TW M543831U
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Taiwan
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bag
tea bag
hopper
dimensional
workstation
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TW105218777U
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Chinese (zh)
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Le Li
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Le Qing Entpr Ltd
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Priority to TW105218777U priority Critical patent/TWM543831U/en
Publication of TWM543831U publication Critical patent/TWM543831U/en

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Description

立體茶包之全自動包裝設備 Three-dimensional tea bag automatic packaging equipment

本創作是關於將一立體茶包封裝於一包裝袋的自動化包裝設備。 This creation is about an automated packaging device that packs a three-dimensional tea bag in a package.

如第一圖所示的立體茶包,其具有一立體外袋,該立體外袋內盛裝適量原片茶葉,該立體外袋的外部連接一細繩,該細繩的端部連接一紙標籤。立體茶包浸泡於熱水中,原片茶葉可在立體外袋內膨脹但不會散落於水中。 The three-dimensional tea bag as shown in the first figure has a three-dimensional outer bag, and the three-dimensional outer bag contains an appropriate amount of original tea leaves, and the outer portion of the three-dimensional outer bag is connected with a string, and the end of the string is connected with a paper label. . The three-dimensional tea bag is immersed in hot water, and the original tea leaves can be expanded in the three-dimensional outer bag but not scattered in the water.

上述立體茶包大多採用集合式包裝,亦即預定數量的立體茶包被收裝於一個拉鏈式包裝袋或包裝盒中。然而集合式包裝開啟之後,其內的立體茶包就容易受到環境溫濕度的影響而產生變質或變味。因此,基於保存立體茶包的風味和品質,較佳的方式是將立體茶包採單一裝袋真空封裝。 Most of the above-mentioned three-dimensional tea bags are packaged in a package, that is, a predetermined number of three-dimensional tea bags are packed in a zipper bag or a package. However, after the collective packaging is opened, the three-dimensional tea bag therein is susceptible to deterioration or odor due to the influence of ambient temperature and humidity. Therefore, based on the flavor and quality of the three-dimensional tea bag, it is preferable to vacuum-pack the three-dimensional tea bag in a single bag.

本創作所要解決的問題是關於將立體茶包採單一裝袋並真空封裝。 The problem to be solved by this creation is about the single bagging and vacuum packaging of the three-dimensional tea bag.

一種立體茶包之全自動包裝設備,該包裝設備包括一循環輸送裝置,該循環輸送裝置上等間距設有數個承載座;沿著該循環輸送裝置依 序佈置一入袋工作站、一打印工作站、一開袋工作站、一入料工作站、一封口工作站、以及一包裝成品輸出站;該循環輸送裝置帶動該承載座經過上述每個工作站,並在每個工作站止停預定時間,以進行該工作站之工作程序;該入袋工作站將折壓扁平的一包裝袋以袋口朝上的方式置入該承載座中;該打印工作站將該承載座中之包裝袋的外部打印資訊;該開袋工作站將該承載座中呈折壓扁平的包裝袋及袋口撐開,使袋口張開且袋子的內部空間呈現出來;該入料工作站將一立體茶包以及一袋裝脫氧劑投入該包裝袋內;該封口工作站是將內部具有立體茶包和袋裝脫氧劑的包裝袋的袋內抽成真空並進行熱壓封口;該包裝成品輸出站將完成熱壓封口之包裝成品取離該循環輸送裝置;其特徵在於:該入料工作站包括:一茶包準備機,該茶包準備機包括具有上昇螺旋道的一旋動盤以及設置於該旋動盤鄰側的一吹氣組件;多數個立體茶包被置放於該旋動盤上並循序輸送至該旋動盤的一預備位置;該吹氣組件將該預備位置的一個立體茶包吹向該上昇螺旋道的出口並落在一茶包輸送帶上;一脫氧劑投放機,該脫氧劑投放機每次釋放一個袋裝脫氧劑;一料斗,該料斗為上寬下窄的漏斗型結構,該料斗的上方為一入料口,下方為一出料管,該出料管具有一可啟閉之出料門;該料斗受一昇降裝置之控制而於一入料位置和一出料位置上下移動;在出料位置時,該料斗下降並將該出料管伸入該承載座中的一包裝袋內;在入料位置時,該入料口承接由該茶包輸送帶所送來的一個立體茶包以及從該脫氧劑投放機所釋放的一個袋裝脫氧劑;一落料吹氣管,對準該料斗之入料口,間歇噴出壓力空氣將該 袋裝脫氧劑和該立體茶包從該料斗吹向該出料管;一衝槌,位於該料斗之入料口上方,受一昇降裝置之控制而於一原始位置和一衝料位置上下移動;當該料斗下降至該出料位置時,該衝槌下移將該出料管中的該立體茶包和該袋裝脫氧劑向下推,使該立體茶包和該袋裝脫氧劑進入該包裝袋內。 An automatic packaging device for a three-dimensional tea bag, the packaging device comprising a circulating conveying device, the circulating conveying device is provided with a plurality of bearing seats at equal intervals; Arranging a bag workstation, a printing workstation, an open bag workstation, a loading station, a port workstation, and a packaged finished product output station; the circulating conveyor drives the carrier through each of the workstations described above, and The workstation stops for a predetermined time to perform the working procedure of the workstation; the bagging workstation places the folded flat bag into the carrier with the bag opening upward; the printing workstation wraps the package in the carrier Printing information on the outside of the bag; the bag opening station opens the bag and the bag mouth which are folded and flattened in the carrying seat, so that the bag mouth is opened and the inner space of the bag is presented; the loading station will have a three-dimensional tea bag And a bag of deoxidizer is put into the bag; the sealing workstation vacuums and heat-seals the bag of the bag with the three-dimensional tea bag and the bagged deoxidizer; the finished product output station will complete the heat The packaged product of the pressure seal is taken away from the circulating conveying device; and the feeding station comprises: a tea bag preparing machine, the tea bag preparing machine comprising rising a rotating disk of the spiral track and a blowing component disposed on an adjacent side of the rotating disk; a plurality of three-dimensional tea bags are placed on the rotating disk and sequentially conveyed to a preliminary position of the rotating disk; The air blowing component blows a three-dimensional tea bag of the preliminary position to the outlet of the ascending spiral track and falls on a tea bag conveyor belt; and a deoxidizer dispenser, the deoxidizer dispenser releases a bag of deoxidizer each time; a hopper, the hopper is a funnel-shaped structure with a wide upper and a lower width, the upper part of the hopper is an inlet port, and the lower part is a discharge pipe, the discharge pipe has an opening and closing discharge door; the hopper is subjected to a discharge The lifting device is controlled to move up and down at a feeding position and a discharging position; in the discharging position, the hopper is lowered and the discharging tube is inserted into a bag in the carrier; at the feeding position The inlet port receives a three-dimensional tea bag sent by the tea bag conveyor belt and a bagged deoxidizer released from the deoxidizer dispenser; a blanking blow pipe is aligned with the inlet of the hopper , intermittently ejecting pressure air will a bagged deoxidizer and the three-dimensional tea bag are blown from the hopper to the discharge pipe; a punch is located above the feed port of the hopper, and is moved up and down at an original position and a punch position by the control of a lifting device When the hopper is lowered to the discharge position, the rushing downward moves the three-dimensional tea bag in the discharge pipe and the bag of deoxidizer downward, so that the three-dimensional tea bag and the bag of deoxidizer enter Inside the bag.

本創作之功效在於以全自動化方式將一個立體茶包及一個袋裝脫氧劑裝袋並真空封裝於一包裝袋中。 The effect of this creation is to bag a three-dimensional tea bag and a bag of deoxidizer in a fully automated manner and vacuum pack it in a bag.

1‧‧‧循環輸送裝置 1‧‧‧Circulating conveyor

2‧‧‧包裝袋 2‧‧‧Package

3‧‧‧承載座 3‧‧‧ bearing seat

4‧‧‧盒體 4‧‧‧Box

5‧‧‧固定件 5‧‧‧Fixed parts

6‧‧‧活動件 6‧‧‧Activities

7‧‧‧觸動件 7‧‧‧Touching parts

8‧‧‧推動器 8‧‧‧ Pusher

9‧‧‧致動件 9‧‧‧Actuator

10‧‧‧入袋工作站 10‧‧‧Into the bag workstation

11‧‧‧集袋箱 11‧‧‧Set bag box

30‧‧‧開袋工作站 30‧‧‧Open bag workstation

31‧‧‧吸嘴 31‧‧‧ nozzle

32‧‧‧吹氣管 32‧‧‧Blowing tube

40‧‧‧入料工作站 40‧‧‧Feeding station

41‧‧‧茶包準備機 41‧‧‧Tea bag preparation machine

42‧‧‧上昇螺旋道 42‧‧‧Rising spiral

43‧‧‧旋動盤 43‧‧‧Rotary disk

44‧‧‧立體茶包 44‧‧‧Three-dimensional tea bag

46‧‧‧第一感知器 46‧‧‧First Sensor

47‧‧‧吹氣組件 47‧‧‧Blowing components

471‧‧‧第一吹氣管 471‧‧‧First blow pipe

55‧‧‧導引滑道 55‧‧‧ Guided slide

56‧‧‧袋裝脫氧劑 56‧‧‧Packed deoxidizer

60‧‧‧料斗 60‧‧‧ hopper

61‧‧‧入料口 61‧‧‧Inlet

62‧‧‧出料管 62‧‧‧Drawing tube

63‧‧‧出料門 63‧‧‧Drawing gate

64‧‧‧落料吹氣管 64‧‧‧Unloading blowpipe

65‧‧‧衝槌 65‧‧‧槌

66‧‧‧昇降裝置 66‧‧‧ lifting device

67‧‧‧吸嘴 67‧‧‧ nozzle

68‧‧‧昇降裝置 68‧‧‧ lifting device

12‧‧‧取袋器 12‧‧‧ bag feeder

13‧‧‧吸盤 13‧‧‧Sucker

20‧‧‧打印工作站 20‧‧‧Printing Workstation

21‧‧‧打印器 21‧‧‧Printer

22‧‧‧打印帶 22‧‧‧Printing tape

23‧‧‧輸出輪 23‧‧‧ Output wheel

24‧‧‧捲收輪 24‧‧‧Retraction round

25‧‧‧張力輪 25‧‧‧Tension wheel

26‧‧‧打印輪 26‧‧‧Print wheel

27‧‧‧線性致動器 27‧‧‧ Linear Actuator

28‧‧‧支撐座 28‧‧‧ support

472‧‧‧第二吹氣管 472‧‧‧second air pipe

473‧‧‧第三吹氣管 473‧‧‧third blow pipe

48‧‧‧傾斜滑道 48‧‧‧ inclined slide

49‧‧‧茶包輸送帶 49‧‧‧Tea Conveyor Belt

492‧‧‧第二感知器 492‧‧‧Second sensor

50‧‧‧脫氧劑投放機 50‧‧‧Deoxidizer dispenser

51‧‧‧連續式袋裝脫氧劑 51‧‧‧Continuous bagged deoxidizer

52‧‧‧捲軸 52‧‧‧ reel

53‧‧‧滾輪 53‧‧‧Roller

54‧‧‧斷離裝置 54‧‧‧ disconnection device

70‧‧‧封口工作站 70‧‧‧Seal workstation

71‧‧‧抽真空模組 71‧‧‧vacuum module

72‧‧‧抽吸管件 72‧‧‧Sucking fittings

73‧‧‧熱壓封口模組 73‧‧‧Hot sealing module

74‧‧‧熱壓模 74‧‧‧Hot die

75‧‧‧閉合模 75‧‧‧Closed mode

80‧‧‧包裝成品輸出站 80‧‧‧Packed product output station

81‧‧‧自動夾具 81‧‧‧Automatic fixture

82‧‧‧驅動器 82‧‧‧ drive

83‧‧‧包裝成品 83‧‧‧Packaged products

第一圖為習知立體茶包外觀圖。 The first picture shows the appearance of a conventional three-dimensional tea bag.

第二圖為本創作包裝設備之各工作站的配置示意圖。 The second figure is a schematic diagram of the configuration of each workstation of the authoring packaging equipment.

第三圖為本創作包裝設備之入袋工作站之結構示意圖。 The third figure is a schematic diagram of the structure of the bag-input workstation of the creative packaging equipment.

第四圖為本創作包裝設備之入袋工作站之結構示意圖。 The fourth picture is a schematic diagram of the structure of the bag-input workstation of the creative packaging equipment.

第五圖為本創作包裝設備之打印工作站之結構示意圖。 The fifth figure is a schematic diagram of the structure of the printing workstation of the creation packaging equipment.

第六圖為本創作包裝設備之開袋工作站之結構及動作示意圖之一。 The sixth figure is one of the structure and action diagram of the bag opening workstation of the creation packaging equipment.

第七圖為本創作包裝設備之開袋工作站之結構及動作示意圖之二。 The seventh figure is the second schematic diagram of the structure and operation of the bag opening workstation of the creation packaging equipment.

第八圖為本創作包裝設備之開袋工作站之結構及動作示意圖之三。 The eighth figure is the third structure and action diagram of the bag opening workstation of the creative packaging equipment.

第九圖為本創作包裝設備之入料工作站的旋動盤及吹氣組件之外觀圖。 The ninth figure is an external view of the rotating disk and the blowing component of the feeding station of the creation packaging equipment.

第十圖為本創作包裝設備之入料工作站之茶包輸送帶、脫氧劑投放機、料斗、衝槌之動作示意圖之一。 The tenth figure is one of the schematic diagrams of the operation of the tea bag conveyor belt, the deoxidizer dispenser, the hopper and the punching of the feeding station of the creation packaging equipment.

第十一圖為本創作包裝設備之入料工作站之茶包輸送帶、脫氧劑投放機、料斗、衝槌之側視暨動作示意圖之二。 The eleventh figure is the second side view and action diagram of the tea bag conveyor belt, the deoxidizer dispenser, the hopper and the rushing of the feeding station of the creation packaging equipment.

第十二圖為本創作包裝設備之封口工作站之結構及動作示意圖之一。 The twelfth figure is one of the structure and action diagram of the sealing workstation of the creation packaging equipment.

第十三圖為本創作包裝設備之封口工作站之結構及動作示意圖之二。 The thirteenth figure is the second schematic diagram of the structure and operation of the sealing workstation of the creation packaging equipment.

第十四圖為本創作包裝設備之封口工作站之結構及動作示意圖之三。 The fourteenth figure is the third structure and action diagram of the sealing workstation of the creation packaging equipment.

第十五圖為本創作包裝設備之包裝成品輸出站之結構及動作示意圖。 The fifteenth figure is a schematic diagram of the structure and operation of the packaged finished product output station of the creation packaging equipment.

為便於說明本創作於上述新型內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例予以繪製,合先敘明。 For the convenience of the description, the central idea expressed in the column of the above novel content is expressed by a specific embodiment. Various items in the embodiments are depicted in terms of ratios, dimensions, amounts of deformation, or displacements that are suitable for illustration, and are not drawn to the proportions of actual elements, as set forth above.

如第二圖,本創作之包裝設備包括一循環輸送裝置1,該循環輸送裝置1可為直線輸送帶或圓型輸送盤,本創作實施例為圓型輸送盤。該循環輸送裝置1上等間距設有數個承載座3。沿著該循環輸送裝置1依序佈置有入袋工作站10、打印工作站20、開袋工作站30、入料工作站40、封口工作站70、以及包裝成品輸出站80。該循環輸送裝置1帶動該承載座3經過上述每個工作站,並在每個工作站止停預定時間,以進行該工作站之工作程序。大致來說,所述之入袋工作站10是將折壓扁平的包裝袋2以袋口朝上的方式置入該承載座3中。所述之打印工作站20是將該承載座3中之包裝袋2的外部打印製造日期、保存期限、...等資訊。所述之開袋工作站30主要是將該承載座3中呈折壓扁平的包裝袋2及袋口撐開,使袋口張開且袋子的內部空間呈現出來。所述之入料工作站40是將立體茶包以及抗氧化劑投入包裝袋2內。所述之封口工作站70是將內部具有立體茶包和抗氧化劑的包裝袋2的袋內抽成真空並進行熱壓封口。該包裝成品輸出站80將完成熱壓封口之包裝成品83取離該循環輸送裝置1。 As shown in the second figure, the packaging apparatus of the present invention comprises a circulating conveying device 1, which may be a linear conveyor belt or a circular conveyor tray, and the present embodiment is a circular conveyor tray. The endless conveying device 1 is provided with a plurality of carriers 3 at equal intervals. A bagging station 10, a printing station 20, a bag opening station 30, a loading station 40, a sealing station 70, and a packaged product output station 80 are sequentially disposed along the endless conveying device 1. The circulating conveying device 1 drives the carrier 3 through each of the above workstations, and stops at each workstation for a predetermined time to perform the working procedure of the workstation. In general, the bag-in-the-work station 10 is such that the folded-packed bag 2 is placed in the carrier 3 with the bag-mouth facing upward. The printing workstation 20 is for printing the date of manufacture, the shelf life, and the like of the exterior of the package 2 in the carrier 3. The bag opening station 30 mainly expands the bag 2 and the bag mouth which are folded and flattened in the carrier 3, so that the bag mouth is opened and the inner space of the bag is presented. The feeding station 40 is for putting a three-dimensional tea bag and an antioxidant into the packaging bag 2. The sealing station 70 is formed by vacuuming a bag of a packaging bag 2 having a three-dimensional tea bag and an antioxidant therein, and performing heat sealing. The packaged product output station 80 takes the packaged product 83 that has completed the thermocompression sealing from the circulating conveyor device 1.

如第三、四圖,本創作入袋工作站10包括一底部開口的集袋箱11,以及設於該集袋箱11之下的一取袋器12。該取袋器12可於一取袋位置和一放袋位置之間往復旋轉,該取袋器12具有一可於上昇位置和原始位置往復移動的吸盤13,該吸盤13連接於一真空抽吸裝置(圖未示)。該取袋器12於取袋位置且該吸盤於上昇位置時可從該集袋箱11的開口吸取一枚包裝袋2,該吸盤13移至原始位置後,被吸取的包裝袋脫離該集袋箱11,該取袋器12旋轉至該放袋位置,且真空抽吸停止,該吸盤13無吸力,該包裝袋2即以開口朝上的方式落入該承載座3中。 As shown in the third and fourth figures, the present bagging station 10 includes a bag opening box 11 having a bottom opening, and a bag removing device 12 disposed under the bag collecting box 11. The bag remover 12 is reciprocally rotatable between a bag taking position and a bag placing position, and the bag picker 12 has a suction cup 13 reciprocally movable in a raised position and an original position, the suction cup 13 being connected to a vacuum suction Device (not shown). The bag picker 12 can take a bag 2 from the opening of the bag box 11 when the cup is in the up position, and after the cup 13 is moved to the original position, the sucked bag is separated from the bag. The box 11 is rotated to the bag placement position, and the vacuum suction is stopped. The suction cup 13 has no suction force, and the package bag 2 falls into the carrier 3 with the opening facing upward.

所述之承載座3包括一盒體4,該盒體的底面設有一固定件5和一可樞轉的一活動件6,該活動件6向該盒體4的後方延伸一觸動件7,該觸動件7對應於一推動器8之致動件9,該推動器8固定於該包裝設備之機台,該致動件9受控於該推動器8之活塞桿而可上下移動。該致動件9往上移動並上推該觸動件7,使該活動件6往反方向翻動進而與該固定件5分開,分開的固定件5和活動件6便於包裝袋2以袋底進入兩者之間;該致動件9往下移動而脫離該觸動件7時,該觸動件7復回至原始位置,帶動該活動件6向該固定件5靠合,該固定件5及該活動件6夾住該包裝袋2的袋底。 The carrier 3 includes a box body 4, and a bottom surface of the box body is provided with a fixing member 5 and a pivotable movable member 6. The movable member 6 extends toward the rear of the box body 4 to extend a touch member 7. The actuating member 7 corresponds to an actuating member 9 of a pusher 8 which is fixed to a machine table of the packaging device. The actuating member 9 is controlled by the piston rod of the pusher 8 to be movable up and down. The actuating member 9 moves upward and pushes up the triggering member 7, so that the movable member 6 is flipped in the opposite direction to be separated from the fixing member 5. The separate fixing member 5 and the movable member 6 facilitate the bag 2 to enter the bottom of the bag. When the actuating member 9 moves downward and disengages from the actuating member 7, the actuating member 7 is returned to the original position, and the movable member 6 is brought into the fixed member 5, the fixing member 5 and the The movable member 6 grips the bottom of the bag of the package 2.

如第五圖,該打印工作站20包括打印器21以及與該打印器相對的支撐座28;該打印器21之打印帶22透過一輸出輪23和一捲收輪24以及數個張力輪25而能張緊輸送;一打印輪26受一線性致動器27之驅動而相對該包裝袋2往復位移,往包裝袋2的方向位移時,該打印輪通過打印帶22將諸如製造日期,有效期限等產品訊息打印在該包裝袋2表面。所述的支撐座28從背後支撐該包裝袋2,使打印的力量能著實的施配在包裝袋2上。 As shown in the fifth figure, the printing workstation 20 includes a printer 21 and a support base 28 opposite to the printer; the print belt 22 of the printer 21 is passed through an output wheel 23 and a take-up reel 24 and a plurality of tension wheels 25. The printing wheel 26 can be tensioned and transported; a printing wheel 26 is driven by a linear actuator 27 to reciprocate relative to the packaging bag 2, and when the printing bag 2 is displaced in the direction of the packaging bag 2, the printing wheel passes through the printing tape 22, such as the date of manufacture, the expiration date. The product information is printed on the surface of the package 2. The support base 28 supports the package 2 from the back so that the printing force can be reliably applied to the package 2.

如第六圖至第八圖描述本創作開袋工作站30之裝置和運作。折壓扁平的包裝袋2以開口朝上的方位置於該承載座3中,袋口延伸超過該承載座3的高度。該開袋工作站30於該承載座3的兩側各設一可相對或相離移動的吸嘴31,所有吸嘴均通過管路連接一抽吸器(圖未示),通過抽吸空氣的方式使吸嘴31產生一吸力。該相對移動的吸嘴分別接觸並吸住該包裝袋2的兩個袋面,該相離移動的吸嘴31將該包裝袋2的兩個袋面相離拉開,展開了袋口。該開袋工作站30於該承載座3上方設一可昇降移動的吹氣管32,該吹氣管32通過管路連接一氣壓裝置(圖未示)。該袋口展開後,該吹氣管下降伸入包裝袋2內,通過吹送氣體的方式使該包裝袋2膨脹。 The apparatus and operation of the present open bag workstation 30 are described as in Figures 6 through 8. The folded flat bag 2 is placed in the carrier 3 in an open upward orientation, the bag opening extending beyond the height of the carrier 3. The bag opening station 30 is provided on each side of the carrier 3 with a nozzle 31 movable relative to or away from each other. All the nozzles are connected to an aspirator (not shown) through a pipeline, and the air is sucked. The manner causes the suction nozzle 31 to generate a suction force. The relatively moving nozzles respectively contact and suck the two bag faces of the packaging bag 2, and the movable moving nozzles 31 separate the two bag faces of the packaging bag 2 apart, and unfold the bag mouth. The bag opening station 30 is provided with a blowable pipe 32 that can be moved up and down. The blow pipe 32 is connected to a pneumatic device (not shown) through a pipe. After the opening of the bag is opened, the blowing pipe is lowered into the packaging bag 2, and the packaging bag 2 is inflated by blowing a gas.

如第九至十一圖,該入料工作站40包括茶包準備機41、茶包輸送帶49、脫氧劑投放機50、料斗60、衝槌65。 As shown in the ninth to eleventh drawings, the loading station 40 includes a tea bag preparation machine 41, a tea bag conveyor belt 49, a deoxidizer dispenser 50, a hopper 60, and a punch 65.

所述的茶包準備機41包括具有上昇螺旋道42的旋動盤43、以及設置於該旋動盤43鄰側的吹氣組件47。該旋動盤43受一驅動裝置(圖未示)之驅動而能步進旋轉,數量眾多的立體茶包44被置放於旋動盤上,通過旋轉步進以及上昇螺旋道42之導引,將立體茶包44循序的輸送至該旋動盤43的一預備位置,該預備位置接近該上昇螺旋道42的出口。相對該預備位置設有一第一感知器46,該第一感知器46與該吹氣組件和該旋動盤43耦合。該第一感知器46用以感測立體茶包44是否在預備位置上,該吹氣組件47和該旋動盤43以該第一感知器46的訊息做為啟動與否之判斷。 The tea bag preparation machine 41 includes a rotary disk 43 having a rising spiral track 42 and a blowing assembly 47 disposed adjacent to the rotary disk 43. The rotating disc 43 is stepped and rotated by a driving device (not shown), and a plurality of three-dimensional tea bags 44 are placed on the rotating disc, and guided by the rotating step and the rising spiral 42 The three-dimensional tea bag 44 is sequentially conveyed to a preparatory position of the rotating disk 43, which is close to the exit of the rising spiral track 42. A first sensor 46 is provided relative to the preparatory position, the first sensor 46 being coupled to the air blowing assembly and the rotating disk 43. The first sensor 46 is configured to sense whether the stereo tea bag 44 is in a standby position, and the air blowing component 47 and the rotating disk 43 determine whether the message of the first sensor 46 is activated or not.

該吹氣組件47包括第一吹氣管471、第二吹氣管472和第三吹氣管473。該等吹氣管均以管路連接至一氣壓裝置(圖未示)。該第一吹氣管471相對於該預備位置,該第二吹氣管472相對於該預備位置之鄰側,該第三吹 氣管473相對於該上昇螺旋道42之出口。上述第一感知器46感測到立體茶包44在該預備位置上,該第一、第二、第三吹氣管471,472,473同時啟動,該第一吹氣管471將預備位置的一個立體茶包44吹向該上昇螺旋道42之出口,該第二吹氣管472將預備位置的多餘茶包吹回該旋動盤43內,該第三吹氣管473將位於該上昇螺旋道42之出口的立體茶包44吹向茶包輸送帶49,該茶包輸送帶49將該立體茶包44輸送至一投料位置。在圖式中,該上昇螺旋道42之出口與該茶包輸送帶49之間具有一傾斜滑道48,該立體茶包44被該第一和第三吹氣管吹入該傾斜滑道48而落入該茶包輸送帶49。在該茶包輸送帶49之投料位置的鄰側設有一第二感知器492,該第二感知器492與該茶包輸送帶49耦合,該第二感知器492感測立體茶包44已達該投料位置時,該茶包輸送帶49停止。 The air blowing assembly 47 includes a first air blowing pipe 471, a second air blowing pipe 472, and a third air blowing pipe 473. The blow pipes are connected in a pipeline to a pneumatic device (not shown). The first blow pipe 471 is opposite to the standby position, the second blow pipe 472 is adjacent to the standby side, and the third blow The outlet of the gas pipe 473 relative to the ascending spiral track 42. The first sensor 46 senses that the three-dimensional tea bag 44 is in the preparatory position, and the first, second, and third air blowing pipes 471, 472, 473 are simultaneously activated, and the first air blowing pipe 471 blows a three-dimensional tea bag 44 in the preparatory position. To the outlet of the ascending spiral path 42, the second air blowing pipe 472 blows the excess tea bag in the preliminary position into the rotating disk 43, and the third air blowing pipe 473 will be a three-dimensional tea bag located at the exit of the rising spiral path 42. 44 is blown to the tea bag conveyor belt 49, which conveys the three-dimensional tea bag 44 to a feeding position. In the drawing, the outlet of the rising spiral 42 and the tea bag conveyor belt 49 have an inclined slide 48, and the three-dimensional tea bag 44 is blown into the inclined slide 48 by the first and third blowing pipes. It falls into the tea bag conveyor belt 49. A second sensor 492 is disposed on the adjacent side of the feeding position of the tea bag conveyor belt 49. The second sensor 492 is coupled to the tea bag conveyor belt 49. The second sensor 492 senses that the three-dimensional tea bag 44 has reached At the feeding position, the tea bag conveyor belt 49 is stopped.

該脫氧劑投放機50,設於該茶包輸送帶49的上方。成捲的連續式袋裝脫氧劑51架裝於一捲軸52上,由若干滾輪53將連續式袋裝脫氧劑按捲收之反方向釋放,一斷離裝置54使連續式袋裝脫氧劑分離成為單一的袋裝脫氧劑56。一導引滑道55與該斷離裝置54連接,接受一個袋裝脫氧劑56並將它導向該料斗60內部。之後,該茶包輸送帶49啟動,將位於投料位置的立體茶包44送進該料斗60內部。 The deoxidizer dispenser 50 is disposed above the tea bag conveyor belt 49. A roll of continuous bagged deoxidizer 51 is mounted on a reel 52. The continuous bagged deoxidizer is released in the opposite direction by the plurality of rollers 53. A disconnecting device 54 separates the continuous bagged deoxidizer. Become a single bagged deoxidizer 56. A guide chute 55 is coupled to the disconnecting device 54 to receive a bag of deoxidizer 56 and direct it to the interior of the hopper 60. Thereafter, the tea bag conveyor belt 49 is activated to feed the three-dimensional tea bag 44 at the feeding position into the interior of the hopper 60.

該料斗60為上寬下窄的漏斗型結構,其上方入料口61相對該導引滑道55和茶包輸送帶49的盡端,其下方為一垂直的出料管62相對該承載座3中的包裝袋2,該出料管62具有一自動閉合的出料門63。該料斗60受一昇降裝置66之控制而於一入料位置和一出料位置上下移動。在入料位置時,該料斗60承接該袋裝脫氧劑56和該立體茶包44,並且一落料吹氣管64 對準該料斗60的入料口61,當袋裝脫氧劑56和立體茶包44落入該料斗60內,該落料吹氣管64將該袋裝脫氧劑56和立體茶包44吹向該出料管62;在出料位置時,該料斗60下降並將出料管62伸入該包裝袋2內。在該入料工作站40使用了另一組開袋之吸嘴67,協助將包裝袋2的袋口張開,以便出料管62可以準確的進入包裝袋2內。 The hopper 60 is a funnel-shaped structure with an upper width and a lower width. The upper feeding port 61 is opposite to the guiding chute 55 and the end of the tea bag conveying belt 49, and a vertical discharging pipe 62 is opposite to the bearing seat. In the package 2 of 3, the discharge tube 62 has an automatically closed discharge door 63. The hopper 60 is moved up and down by a lifting device 66 at a feeding position and a discharging position. In the feeding position, the hopper 60 receives the bagged deoxidizer 56 and the three-dimensional tea bag 44, and a blank blow pipe 64 Aligning the feed port 61 of the hopper 60, when the bagged deoxidizer 56 and the three-dimensional tea bag 44 fall into the hopper 60, the blank blow pipe 64 blows the bagged deoxidizer 56 and the three-dimensional tea bag 44 toward the hopper 60. The discharge pipe 62; in the discharge position, the hopper 60 is lowered and the discharge pipe 62 is inserted into the packaging bag 2. Another set of open bag nozzles 67 is used at the loading station 40 to assist in opening the bag opening of the package 2 so that the discharge tube 62 can accurately enter the package 2.

該衝槌65位於料斗60的上方,受一昇降裝置68之控制而於一原始位置和一衝料位置上下移動。當該料斗60下降至出料位置時,該衝槌65下移將出料管62中的立體茶包44和袋裝脫氧劑56向下推,同時衝開該出料門63,使立體茶包44和袋裝脫氧劑56進入該包裝袋2內。 The punch 65 is located above the hopper 60 and is moved up and down in a home position and a pick position by the control of a lifting device 68. When the hopper 60 is lowered to the discharge position, the punch 65 is moved down to push down the three-dimensional tea bag 44 and the bagged deoxidizer 56 in the discharge pipe 62, and simultaneously punch the discharge door 63 to make the three-dimensional tea. The bag 44 and the bagged deoxidizer 56 enter the package 2.

該落料吹氣管64將該袋裝脫氧劑56和立體茶包44吹向該出料管62是非常重要的步驟,它確保該袋裝脫氧劑56和立體茶包44位在正對該包裝袋2的位置上,使該衝槌65可以準確的將該袋裝脫氧劑56和立體茶包送進包裝袋2中,避免偏位的該袋裝脫氧劑56和該立體茶包44在該料斗60中被該衝槌65擠壓、磨擦而破裂。 The blank blowpipe 64 blows the bagged deoxidizer 56 and the three-dimensional tea bag 44 to the discharge tube 62, which is a very important step, which ensures that the bagged deoxidizer 56 and the three-dimensional tea bag 44 are in the package. The position of the bag 2 enables the punch 65 to accurately feed the bagged deoxidizer 56 and the three-dimensional tea bag into the package bag 2, thereby avoiding the offset of the bagged deoxidizer 56 and the three-dimensional tea bag 44. The hopper 60 is pressed by the punch 65, rubbed and broken.

如第十二、十三、十四圖,該封口工作站70,包括一抽真空模組71和一熱壓封口模組73。該抽真空模組71包括一可上下移動的抽吸管件72。該熱壓封口模組73位於該抽吸管件72的下方,包括熱壓模74和閉合模75,該閉合模75位於該熱壓模74下方。該熱壓模74的兩個模塊分別受一驅動裝置之控制而可相合或相離移動。通過已知的電熱手段,該熱壓模74為高溫模具。該閉合模75的兩個模塊分別受一驅動裝置之控制而可相合或相離移動。當包裝袋2位於該封口工作站70中,該抽吸管件72下移伸入該包裝袋2內,該閉合模75的兩個模塊閉合夾住該包裝袋2的袋口,該抽真空裝置 啟動,使該包裝袋2的內部成為負壓;之後,該抽吸管件72往上移動脫離包裝袋2,該熱壓模74的兩個模塊閉合,將負壓之包裝袋予以熱壓封口。 As shown in the twelfth, thirteenth and fourteenth, the sealing station 70 includes a vacuum module 71 and a heat sealing module 73. The vacuum module 71 includes a suction tube member 72 that is movable up and down. The hot press sealing module 73 is located below the suction tube member 72 and includes a hot stamping die 74 and a closing die 75. The closing die 75 is located below the hot stamping die 74. The two modules of the hot stamper 74 are respectively controlled by a driving device to be movable or separated. The hot stamper 74 is a high temperature mold by known electrothermal means. The two modules of the closed mold 75 are respectively controlled by a driving device to be movable or separated. When the packaging bag 2 is located in the sealing station 70, the suction tube member 72 is moved down into the packaging bag 2, and the two modules of the closing mold 75 close the pocket of the packaging bag 2, the vacuuming device The opening causes the inside of the packaging bag 2 to become a negative pressure; after that, the suction pipe member 72 moves upwardly away from the packaging bag 2, and the two modules of the hot stamping die 74 are closed, and the negative pressure packaging bag is heat-sealed.

第十五圖,該包裝成品輸出站80包括一對自動夾具81,以及控制該自動夾具81上下及水平往復移動的驅動器82。被熱壓封口的包裝成品83被輸送至此站,通過該自動夾具81的上下及水平移動,該自動夾具81夾住包裝成品並帶動該包裝成品83脫離該承載座3,接著該自動夾具81釋放該包裝成品83,使其自動落入下方的收納箱或其他的輸送帶上。 In a fifteenth diagram, the packaged product output station 80 includes a pair of automatic clamps 81, and a drive 82 that controls the automatic clamps 81 to move up and down and horizontally. The packaged product 83 which is heat-sealed and sealed is conveyed to the station, and the automatic jig 81 clamps the finished product of the package and drives the packaged product 83 out of the carrier 3 by the up and down and horizontal movement of the automatic jig 81, and then the automatic jig 81 is released. The packaged product 83 is automatically dropped into a lower storage box or other conveyor belt.

綜上所述,本創作以全自動化方式完成立體茶包及脫氧劑單一裝袋真空封裝作業。 In summary, this creation completes the three-dimensional tea bag and deoxidizer single bag vacuum packaging operation in a fully automated manner.

41‧‧‧茶包準備機 41‧‧‧Tea bag preparation machine

42‧‧‧上昇螺旋道 42‧‧‧Rising spiral

43‧‧‧旋動盤 43‧‧‧Rotary disk

44‧‧‧立體茶包 44‧‧‧Three-dimensional tea bag

46‧‧‧第一感知器 46‧‧‧First Sensor

47‧‧‧吹氣組件 47‧‧‧Blowing components

471‧‧‧第一吹氣管 471‧‧‧First blow pipe

472‧‧‧第二吹氣管 472‧‧‧second air pipe

473‧‧‧第三吹氣管 473‧‧‧third blow pipe

48‧‧‧傾斜滑道 48‧‧‧ inclined slide

49‧‧‧茶包輸送帶 49‧‧‧Tea Conveyor Belt

Claims (10)

一種立體茶包之全自動包裝設備,該包裝設備包括一循環輸送裝置,該循環輸送裝置上等間距設有數個承載座;沿著該循環輸送裝置依序佈置一入袋工作站、一打印工作站、一開袋工作站、一入料工作站、一封口工作站、以及一包裝成品輸出站;該循環輸送裝置帶動該承載座經過上述每個工作站,並在每個工作站止停預定時間,以進行該工作站之工作程序;其特徵在於:該入料工作站包括:一茶包準備機,該茶包準備機包括具有上昇螺旋道的一旋動盤以及設置於該旋動盤鄰側的一吹氣組件;多數個立體茶包被置放於該旋動盤上並循序輸送至該旋動盤的一預備位置;該吹氣組件將該預備位置的一個立體茶包吹向該上昇螺旋道的出口並落在一茶包輸送帶上;一脫氧劑投放機,該脫氧劑投放機每次釋放一個袋裝脫氧劑;一料斗,該料斗為上寬下窄的漏斗型結構,該料斗的上方為一入料口,下方為一出料管,該出料管具有一可啟閉之出料門;該料斗受一昇降裝置之控制而於一入料位置和一出料位置上下移動;在出料位置時,該料斗下降並將該出料管伸入該承載座中的一包裝袋內;在入料位置時,該入料口承接由該茶包輸送帶所送來的一個立體茶包以及從該脫氧劑投放機所釋放的一個袋裝脫氧劑;一落料吹氣管,對準該料斗之入料口,間歇噴出壓力空氣將該袋裝脫氧劑和該立體茶包從該料斗吹向該出料管;一衝槌,位於該料斗之入料口上方,受一昇降裝置之控制而於一原 始位置和一衝料位置上下移動;當該料斗下降至該出料位置時,該衝槌下移將該出料管中的該立體茶包和該袋裝脫氧劑向下推,使該立體茶包和該袋裝脫氧劑進入該包裝袋內。 A full-automatic packaging device for a three-dimensional tea bag, the packaging device comprising a circulating conveying device, the circulating conveying device is provided with a plurality of bearing seats at equal intervals; a bag-in-station workstation and a printing workstation are arranged in sequence along the circulating conveying device An open bag workstation, a feeding station, a port workstation, and a packaged finished product output station; the circulating conveying device drives the carrier through each of the workstations, and stops at each workstation for a predetermined time to perform the workstation a working program; the feeding station comprises: a tea bag preparing machine, the tea bag preparing machine comprising a rotating disk having a rising spiral track and a blowing component disposed on an adjacent side of the rotating disk; a three-dimensional tea bag is placed on the rotating disk and sequentially conveyed to a preliminary position of the rotating disk; the air blowing assembly blows a three-dimensional tea bag of the preparatory position toward the exit of the rising spiral and falls on a tea bag conveyor belt; a deoxidizer dispenser, the deoxidizer dispenser releases a bag of deoxidizer each time; a hopper, the hopper is a wide and narrow funnel The structure has a feed port above the hopper and a discharge pipe at the bottom, the discharge pipe has an opening and closing discharge door; the hopper is controlled by a lifting device at a feeding position and a The material position moves up and down; at the discharge position, the hopper descends and the discharge tube extends into a package in the carrier; at the feeding position, the inlet port is received by the tea bag conveyor belt a three-dimensional tea bag and a bagged deoxidizer released from the deoxidizer dispenser; a blanking air blowing pipe, aligned with the inlet of the hopper, intermittently ejecting pressurized air to the bag, and the deoxidizing agent a three-dimensional tea bag is blown from the hopper to the discharge pipe; a punch is located above the feed opening of the hopper, and is controlled by a lifting device The starting position and a punching position move up and down; when the hopper is lowered to the discharging position, the punching is moved downward to push the three-dimensional tea bag in the discharging pipe and the bagged deoxidizer downward, so that the three-dimensional The tea bag and the bag of deoxidizer enter the package. 如請求項1所述立體茶包之全自動包裝設備,其中,該吹氣組件包括一第一吹氣管、一第二吹氣管和一第三吹氣管,均連結至一氣壓裝置;該第一吹氣管相對於該預備位置,該第二吹氣管相對於該預備位置之鄰側,該第三吹氣管相對於該上昇螺旋道之出口。 The automatic packaging device for a three-dimensional tea bag according to claim 1, wherein the air blowing assembly comprises a first air blowing pipe, a second air blowing pipe and a third air blowing pipe, both connected to a pneumatic device; The blowing pipe is opposite to the preparatory position, the second blowing pipe is adjacent to the standby position, and the third blowing pipe is opposite to the outlet of the rising spiral. 如請求項2所述立體茶包之全自動包裝設備,其中,該上昇螺旋道之出口與該茶包輸送帶之間之間具有一傾斜滑道,該立體茶包被該第三吹氣管吹入該傾斜滑道而落入該茶包輸送帶。 The automatic packaging device for a three-dimensional tea bag according to claim 2, wherein an inclined slide is provided between the outlet of the rising spiral and the tea bag conveyor, and the three-dimensional tea bag is blown by the third blowing pipe. Entering the inclined slide and falling into the tea bag conveyor belt. 如請求項2所述立體茶包之全自動包裝設備,其中,該脫氧劑投放機與該料斗之入料口之間具有一導引滑道,該袋裝脫氧機通過該導引滑道落入該料斗內。 The automatic packaging device for a three-dimensional tea bag according to claim 2, wherein the deaerator dispenser has a guiding slide between the inlet of the hopper, and the bagged deaerator falls through the guiding slide Into the hopper. 如請求項1所述立體茶包之全自動包裝設備,其中,該承載座包括一盒體,該盒體的底面設有一固定件和一可樞轉的一活動件,該活動件向該盒體的後方延伸一觸動件,該觸動件對應於一推動器之致動件,該推動器設於該包裝設備之機台,該致動件受控於該推動器之活塞桿而可上下移動;該致動件往上移動並上推該觸動件,該活動件與該固定件分開,以便於兩者之間取放該包裝袋;該致動件往下移動而脫離該觸動件,該觸動件復回至原始位置,帶動該活動件向該固定件靠合,該固定件及該活動件夾住該包裝袋的袋底。 The automatic packaging device for a three-dimensional tea bag according to claim 1, wherein the carrier comprises a box body, the bottom surface of the box body is provided with a fixing member and a pivotable movable member, and the movable member is directed to the box An actuating member is disposed at the rear of the body, the actuating member corresponding to an actuating member of the pusher, the pusher is disposed on the machine table of the packaging device, and the actuating member is controlled to be moved up and down by the piston rod of the pusher The actuating member moves upward and pushes up the triggering member, the movable member is separated from the fixing member to facilitate the loading and unloading of the packaging bag; the actuating member moves downward to disengage the triggering member, The movable member is returned to the original position, and the movable member is brought into abutment with the fixing member, and the fixing member and the movable member clamp the bottom of the bag of the packaging bag. 如請求項1所述立體茶包之全自動包裝設備,其中,該入袋工作站包括 一底部開口的集袋箱,以及設於該集袋箱之下的一取袋器,該取袋器可於一取袋位置和一放袋位置之間往復旋轉,該取袋器具有一可於上昇位置和原始位置往復移動的吸盤,該吸盤連接於一真空抽吸裝置。 The automatic packaging device for a three-dimensional tea bag according to claim 1, wherein the bag storage station comprises a bag opening box with a bottom opening, and a bag removing device disposed under the bag collecting box, the bag removing device is reciprocally rotatable between a bag taking position and a bag placing position, and the bag removing device has a A suction cup that reciprocates in a raised position and an original position, the suction cup being coupled to a vacuum suction device. 如請求項1所述立體茶包之全自動包裝設備,其中,該打印工作站包括一打印器以及與該打印器相對的一支撐座;該打印器具有一打印帶透過一輸出輪和一捲收輪以及數個張力輪而輸送;該打印器具有一打印輪受一線性致動器之驅動而相對該包裝袋往復位移,該打印輪通過該打印帶將資訊打印在該包裝袋表面;該支撐座支撐該包裝袋伸出該承載座的部分,使該打印輪的打印力量能作用於該包裝袋的表面。 The automatic packaging device for a three-dimensional tea bag according to claim 1, wherein the printing workstation comprises a printer and a support base opposite to the printer; the printer has a printing tape through an output wheel and a winding reel And a plurality of tension wheels; the printer has a printing wheel driven by a linear actuator to reciprocally displace relative to the package, the printing wheel prints information on the surface of the package through the printing tape; the support supports The bag extends out of the portion of the carrier so that the printing force of the printing wheel can act on the surface of the bag. 如請求項1所述立體茶包之全自動包裝設備,其中,該開袋工作站於該承載座的兩側各設一可相對或相離移動的吸嘴,該吸嘴通過管路連接一抽吸器;該相對移動的吸嘴分別接觸並吸住該包裝袋的兩個袋面,該相離移動的吸嘴將該包裝袋的兩個袋面相離拉開,展開該包裝袋的袋口;該開袋工作站於該承載座上方設一可昇降移動的吹氣管,該吹氣管通過管路連接一氣壓裝置,該袋口展開後,該吹氣管下降伸入該包裝袋內,通過吹送氣體的方式使該包裝袋膨脹。 The automatic packaging device for a three-dimensional tea bag according to claim 1, wherein the bag opening station is provided with a nozzle movable relative to or away from each other on both sides of the carrier, and the nozzle is connected through a pipeline. a suction nozzle; the relatively moving nozzles respectively contact and suck the two bag faces of the packaging bag, the separated moving nozzles pull apart the two bag faces of the packaging bag, and unfold the bag mouth of the packaging bag The bag opening station is provided with a blowpipe that can be moved up and down above the bearing seat, and the blow pipe is connected to a pneumatic device through a pipeline. After the bag mouth is deployed, the blow pipe descends into the package bag, and the gas is blown through the bag. The way the bag is inflated. 如請求項1所述立體茶包之全自動包裝設備,其中,該封口工作站包括一抽真空模組和一熱壓封口模組;該抽真空模組包括一可上下移動的抽吸管件;該熱壓封口模組位於該抽吸管件的下方,包括一對可相對和相離移動的熱壓模和一對可相對和相離移動的閉合模,該閉合模位於該熱壓模下方。 The automatic packaging device for a three-dimensional tea bag according to claim 1, wherein the sealing station comprises a vacuuming module and a heat sealing module; the vacuuming module comprises a suction pipe member movable up and down; The heat sealing module is located below the suction tube member and includes a pair of relatively movable and movable moving molds and a pair of movable molds that are movable relative to each other, the mold being located below the hot stamper. 如請求項1所述立體茶包之全自動包裝設備,其中,該包裝成品輸出站 包括一對自動夾具以及控制該自動夾具上下及水平往復移動的驅動器,該自動夾具夾住通過該封口工作站而完成之一包裝成品並帶動該包裝成品脫離該承載座。 The automatic packaging device for the three-dimensional tea bag according to claim 1, wherein the packaged finished product output station The utility model comprises a pair of automatic clamps and a drive for controlling the upper and lower horizontal reciprocating movement of the automatic clamp, the automatic clamp clamps through the sealing workstation to complete one of the finished products and drives the finished package to be separated from the carrier.
TW105218777U 2016-12-08 2016-12-08 Fully automatic packaging equipment of three-dimensional tea bag TWM543831U (en)

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