TWM542533U - Adaptive lubrication control device for machining center axial system - Google Patents
Adaptive lubrication control device for machining center axial system Download PDFInfo
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Description
本創作係關於一種綜合加工機軸向系統適應性潤滑控制裝置，特別指一種能擷取軸向系統移動資料，得以進行最佳化的潤滑方式，依據移動參數與時間為基礎得出最適合的潤滑時機及潤滑時間長短，使綜合加工機之軸向系統得以作適合的潤滑。This creation is about an adaptive lubrication control device for axial machining of integrated machining machines, especially a lubrication method that can capture the movement data of the axial system and optimize it. Based on the movement parameters and time, the most suitable lubrication is obtained. Timing and lubrication time make the axial system of the integrated processing machine suitable for lubrication.
綜合加工機的軸向系統(進給系統)良好的潤滑效果，可以降低驅動裝置及導軌與工作平台之間的摩擦阻力，避免低速爬行和降低高溫時溫升與磨耗，確保維持該軸向系統的使用壽命，因此在該軸向系統運作的過程中皆會實施潤滑。The axial processing of the integrated processing machine (feeding system) has good lubrication effect, which can reduce the frictional resistance between the driving device and the guide rail and the working platform, avoiding low-speed creeping and lowering the temperature rise and wear at high temperatures, ensuring the maintenance of the axial system. The service life is therefore solubilized during the operation of the axial system.
近年來綜合加工機保養相關知識及技術的提升，很多使用者在採購買綜合加工機時，都會選用具有自動潤滑裝置的機型；然而，習知綜合加工機應用在軸向潤滑的技術，一般採用定時自動潤滑的方式，當綜合加工機進行加工時，該綜合加工機的控制器得知軸向系統移動的訊號，即由其可程式邏輯單元控制潤滑一定時間後，再停止潤滑，依此方式作循環潤滑的程序；因此習知的潤滑控制技術，不管軸向系統的進給率、負載、移動時間距離等因素，都採用相同的方式及頻率週期性進行潤滑。In recent years, the knowledge and technology related to the maintenance of integrated processing machines have been improved. Many users choose models with automatic lubrication devices when purchasing integrated processing machines. However, conventional integrated processing machines are used in axial lubrication technology. When the integrated processing machine is used for processing, the controller of the integrated processing machine knows the signal of the axial system movement, that is, after the lubrication is controlled by the programmable logic unit for a certain period of time, the lubrication is stopped. The method is a cycle lubrication program; therefore, the conventional lubrication control technology, regardless of the axial system feed rate, load, moving time distance and other factors, is periodically lubricated in the same manner and frequency.
但是上述習知的潤滑控制技術，若在軸向系統移動緩慢的加工情況下，造成過多的潤滑油供給軸向系統，如此會導致該軸向系統的油槽加速滿溢，增加潤滑油脂的消耗；反之，在該軸向系統高速移動的加工情況下，可能會有潤滑不足的情形，造成該軸向系統的軸向導軌磨損或黏滯爬行的情形，綜合這些情況都會降低該軸向系統的壽命。However, the above-mentioned conventional lubrication control technology, if the axial system moves slowly, causes excessive supply of lubricating oil to the axial system, which may cause the oil groove of the axial system to overflow and increase the consumption of lubricating grease; Conversely, in the case of high-speed movement of the axial system, there may be insufficient lubrication, causing the axial guide rail of the axial system to wear or viscous and crawl, and the combination of these conditions will reduce the life of the axial system. .
本創作之目的在提供一種綜合加工機軸向系統適應性潤滑控制裝置，改善習知技術潤滑油造成的過度潤滑與潤滑不足的問題，達到依照綜合加工機的軸向系統具體需要而適性潤滑的功效。The purpose of this creation is to provide an adaptive lubrication control device for the axial processing of the integrated processing machine, to improve the problem of excessive lubrication and insufficient lubrication caused by the conventional lubricating oil, and to achieve the effect of proper lubrication according to the specific needs of the axial processing system of the integrated processing machine. .
為了達到上述目的，本創作之綜合加工機軸向系統適應性潤滑控制裝置，其較佳技術方案包含：一綜合加工機，與分別設置在該綜合加工機內的一軸向系統、一控制器及一潤滑裝置；該軸向系統係設置在該綜合加工機的進給系統，將被加工物件送進該綜合加工機的刀具進行加工；該控制器內建有一可程式邏輯單元及一巨集程式單元，該可程式邏輯單元能偵測該軸向系統的進給率及負載，將進給率及負載數據傳送到該巨集程式單元，該可程式邏輯單元能夠下命令給該潤滑裝置執行潤滑；該巨集程式單元擷取該軸向系統的進給率及負載數據，進行運算而得到該軸向系統的移動參數，根據該移動參數判斷該潤滑裝置執行潤滑時機及潤滑時間長度，將判斷所得的訊息傳達給該可程式邏輯單元，使該可程式邏輯單元下命令給該潤滑裝置；該潤滑裝置包含一用於儲存潤滑油的儲油單元，一連接該儲油單元的汲油單元，及連接該汲油單元與該軸向系統的管路，能夠將儲存在該儲油單元的潤滑油經由該管路汲取至該軸向系統進行潤滑。In order to achieve the above object, the preferred technical solution of the integrated machining axial system adaptive lubrication control device comprises: an integrated processing machine, an axial system and a controller respectively disposed in the integrated processing machine; a lubricating device; the axial system is disposed in the feeding system of the integrated processing machine, and the workpiece is sent into the tool of the integrated processing machine for processing; the controller has a programmable logic unit and a macro program a unit capable of detecting a feed rate and a load of the axial system, and transmitting a feed rate and load data to the macro program unit, the programmable logic unit being capable of commanding lubrication of the lubrication device The macro program unit captures the feed rate and load data of the axial system, performs calculation to obtain the movement parameter of the axial system, and determines the lubrication timing and the lubrication time length of the lubrication device according to the movement parameter, and determines Transmitting the message to the programmable logic unit, causing the programmable logic unit to command the lubricating device; the lubricating device includes a An oil storage unit for storing lubricating oil, an oil slinging unit connected to the oil storage unit, and a pipeline connecting the oil slinging unit and the axial system, capable of drawing lubricating oil stored in the oil storage unit through the pipeline Lubricate to the axial system.
上述綜合加工機軸向系統適應性潤滑控制裝置中，該軸向系統包含用於移動一工作平台的直線驅動單元及一滑軌單元。In the above integrated machining machine axial system adaptive lubrication control device, the axial system comprises a linear drive unit for moving a working platform and a slide rail unit.
上述綜合加工機軸向系統適應性潤滑控制裝置中，該潤滑裝置包含一用於儲存潤滑油的儲油單元，一連接該儲油單元的汲油單元，及一連接該汲油單元與該軸向系統的管路。In the above-mentioned integrated processing machine axial system adaptive lubrication control device, the lubricating device comprises an oil storage unit for storing lubricating oil, an oil slinging unit connected to the oil storage unit, and a connecting the oil slinging unit and the axial direction The piping of the system.
本創作綜合加工機軸向系統適應性潤滑控制裝置，能夠對該綜合加工機的軸向系統進行偵測並運算，得出該軸向系統具體的移動參數，進而依照具體的移動參數控制該潤滑裝置對該軸向系統的直線驅動單元及滑軌單元進行潤滑，並應用該巨集程式單元計算出最佳的潤滑時機與供應潤滑油的時間長短，比習知定時定量供應潤滑油的技術，具有依照具體需要而適性潤滑的功能，能夠改善習知技術潤滑油造成的過度潤滑與潤滑不足的缺點。The artificial system integrated lubrication control device of the integrated processing machine can detect and calculate the axial system of the integrated processing machine, obtain the specific movement parameters of the axial system, and then control the lubricating device according to specific movement parameters. Lubricating the linear drive unit and the slide unit of the axial system, and applying the macro program unit to calculate the optimal lubrication timing and the length of time for supplying the lubricating oil, and the technique of quantitatively supplying the lubricating oil according to the conventional timing The function of proper lubrication according to specific needs can improve the disadvantages of excessive lubrication and insufficient lubrication caused by conventional lubricating oil.
茲依附圖實施例將本創作之結構特徵及其他之作用、目的詳細說明如下：The structural features of the present creation and other functions and purposes are described in detail in the following embodiments:
本創作之綜合加工機軸向系統適應性潤滑控制裝置，係為一種用以擷取綜合加工機之軸向系統運轉訊號作分析及統計基礎，並施予具可靠的診斷動作，進而提供綜合加工機之適性潤滑的潤滑控制裝置及潤滑控制方法。參閱圖1及圖2所示，本創作之綜合加工機軸向系統適應性潤滑控制裝置，其較佳的具體實施例包含一綜合加工機10，與分別設置在該綜合加工機10內的一軸向系統20、一控制器30及一潤滑裝置40，其中：The integrated processing machine axial system adaptive lubrication control device of the present invention is an analysis and statistical basis for drawing the axial system operation signal of the integrated processing machine, and is provided with a reliable diagnostic action, thereby providing a comprehensive processing machine. Lubrication control device and lubrication control method for adaptive lubrication. Referring to FIG. 1 and FIG. 2, the integrated processing machine axial system adaptive lubrication control device of the present invention comprises a comprehensive processing machine 10 and an axis respectively disposed in the integrated processing machine 10. To the system 20, a controller 30 and a lubrication device 40, wherein:
該綜合加工機10具體的可為現今的立式綜合加工機、臥式綜合加工機、龍門型綜合加工機或五軸綜合加工機等；The integrated processing machine 10 can be specifically a vertical integrated processing machine, a horizontal integrated processing machine, a gantry type integrated processing machine or a five-axis integrated processing machine;
該軸向系統20係設置在該綜合加工機10的進給系統，用於將被加工物件送進刀具進行加工，其較佳的實施例之一具有用於實施進給動作的直線驅動單元21及一滑軌單元22，該直線驅動單元21與該滑軌單元22用於移動一工作平台23，使該工作平台23執行進給及回復的動作；The axial system 20 is disposed in the feed system of the integrated processing machine 10 for feeding the workpiece to the tool for processing. One of the preferred embodiments has a linear drive unit 21 for performing the feed operation. And a slide rail unit 22, the linear drive unit 21 and the slide rail unit 22 are configured to move a work platform 23, and the work platform 23 performs an action of feeding and returning;
該控制器30係為一種可程式邏輯控制器，其內建有一可程式邏輯單元31及一巨集程式單元32；該可程式邏輯單元31能夠偵測該軸向系統20的進給率及負載，並將進給率及負載數據傳送到巨集程式單元32，該可程式邏輯單元31並能夠下命令給該潤滑裝置40執行潤滑；該巨集程式單元32係預先編寫及儲存在該可程式邏輯單元31的程式，能夠擷取該軸向系統20的進給率及負載數據，並進行運算而得到該軸向系統20的移動參數，根據移動參數判斷該潤滑裝置40執行潤滑時機及潤滑時間長度，再將判斷所得的訊息傳達給該可程式邏輯單元，使該可程式邏輯單元能夠下命令給該潤滑裝置40。The controller 30 is a programmable logic controller having a programmable logic unit 31 and a macro program unit 32. The programmable logic unit 31 is capable of detecting the feed rate and load of the axial system 20. And transmitting the feed rate and load data to the macro program unit 32, and the programmable logic unit 31 can command the lubrication device 40 to perform lubrication; the macro program unit 32 is pre-written and stored in the programmable program. The program of the logic unit 31 can capture the feed rate and load data of the axial system 20, and perform calculation to obtain the movement parameter of the axial system 20, and determine the lubrication timing and lubrication time of the lubrication device 40 according to the movement parameter. The length, and then the determined message is communicated to the programmable logic unit, so that the programmable logic unit can command the lubricating device 40.
該潤滑裝置40較佳的實施例之一包含一用於儲存潤滑油的儲油單元41，一連接該儲油單元41的汲油單元42，及連接該汲油單元42與該軸向系統20的直線驅動單元21與滑軌單元22的管路43，用以通過該控制器30自動控制該汲油單元42，進而將儲存在該儲油單元41的潤滑油經由該管路43汲取至該軸向系統20的直線驅動單元21與滑軌單元22進行潤滑。One of the preferred embodiments of the lubricating device 40 includes an oil storage unit 41 for storing lubricating oil, an oil slinging unit 42 connected to the oil storage unit 41, and an oil slinging unit 42 and the axial system 20 The linear drive unit 21 and the pipeline 43 of the slide rail unit 22 are configured to automatically control the oil skimmer unit 42 through the controller 30, and thereby the lubricating oil stored in the oil storage unit 41 is drawn to the lubricating oil unit 41 via the pipeline 43 The linear drive unit 21 of the axial system 20 is lubricated with the slide unit 22.
再參閱圖3所示，為本創作綜合加工機軸向系統適應性潤滑控制方法之流程圖，其較佳的具體實施步驟包含：Referring to FIG. 3 again, it is a flow chart of the adaptive lubrication control method for the axial processing system of the integrated processing machine. The preferred implementation steps include:
(a)加工進行：當該綜合加工機10在進行加工當中，使該軸向系統20的直線驅動單元21及滑軌單元22開始進行移動動作；(a) Processing: When the integrated processing machine 10 is performing machining, the linear drive unit 21 and the slide rail unit 22 of the axial system 20 start to move;
(b)擷取軸向系統進給率及負載：通過上述該控制器30週期性地執行擷取該軸向系統20的進給率及負載數據的動作，此步驟具體的係由該巨集程式單元32依據該可程式邏輯單元31所擷取到該綜合加工機10狀態，取得該軸向系統20的進給率及負載的數據；(b) Drawing axial system feed rate and load: the controller 30 periodically performs the action of capturing the feed rate and load data of the axial system 20, and the step is specifically performed by the macro The program unit 32 obtains the data of the feed rate and the load of the axial system 20 according to the state of the integrated processing machine 10 captured by the programmable logic unit 31;
(c)計算軸向系統的移動參數：其後再應用該巨集程式單元32所擷取的進給率及負載數據進行運算，藉此得到該軸向系統20移動參數；(c) calculating a movement parameter of the axial system: thereafter applying a feed rate and load data acquired by the macro program unit 32 to perform an operation, thereby obtaining a movement parameter of the axial system 20;
(d)潤滑時機判斷：係由該巨集程式單元32根據運算所得到的移動參數，進行判斷該潤滑裝置40執行潤滑時機及潤滑時間長度；(d) Lubrication timing determination: determining, by the macro program unit 32, the lubrication timing and the lubrication time length of the lubrication device 40 according to the movement parameters obtained by the calculation;
(e)實施潤滑軸向系統：將上述該巨集程式單元32判斷所得的訊息傳達給上述該可程式邏輯單元31，該可程式邏輯單元31下命令給該潤滑裝置40，使得該軸向系統20得以獲得潤滑油的潤滑。(e) implementing a lubrication axial system: communicating the message determined by the macro program unit 32 to the programmable logic unit 31, the programmable logic unit 31 commanding the lubrication device 40 to cause the axial system 20 is able to obtain lubrication of the lubricating oil.
本創作之綜合加工機軸向系統適應性潤滑控制裝置及方法，能夠根據該軸向系統20具體的移動參數，進而控制該潤滑裝置40對該軸向系統20的直線驅動單元21及滑軌單元22進行潤滑，並應用該巨集程式單元32計算出最佳的潤滑時機與供應潤滑油的時間長短，比習知定時定量供應潤滑油的技術，具有依照具體需要而適性潤滑的功能，能夠改善習知技術潤滑油造成的過度潤滑與潤滑不足的缺點。The integrated processing machine axial system adaptive lubrication control device and method of the present invention can control the linear drive unit 21 and the slide rail unit 22 of the axial system 20 according to the specific movement parameter of the axial system 20 Lubricating, and applying the macro program unit 32 to calculate the optimal lubrication timing and the length of time for supplying the lubricating oil, and the technique of quantitatively supplying the lubricating oil according to the conventional timing, having the function of appropriate lubrication according to specific needs, can improve the habit Know the shortcomings of excessive lubrication and lubrication caused by technical lubricants.
本創作在上文中已以較佳實施例揭露，然熟習本項技術者應理解的是，該實施例僅用於描繪本創作，而不應解讀為限制本創作之範圍。應注意的是，舉凡與該實施例等效之變化與置換，均應設為涵蓋於本創作之範疇內。因此，本創作之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed in the above preferred embodiments, and it should be understood by those skilled in the art that the present invention is only intended to depict the present invention and should not be construed as limiting the scope of the present invention. It should be noted that variations and permutations equivalent to those of the embodiments are intended to be included within the scope of the present invention. Therefore, the scope of protection of this creation is subject to the definition of the scope of patent application.
綜上所述，本創作綜合加工機軸向系統適應性潤滑控制裝置，已確具實用性與創作性，其技術手段之運用亦出於新穎無疑，且功效與設計目的誠然符合，已稱合理進步至明。為此，依法提出新型專利申請，惟懇請 鈞局惠予詳審，並賜准專利為禱，至感德便。In summary, the adaptive lubrication control device for the axial processing system of the integrated processing machine has been practical and creative. The application of its technical means is also novel and undoubted, and the efficacy and design purpose are in line with the fact that it has been reasonably improved. To Ming. To this end, a new type of patent application is filed in accordance with the law, but the bureau is requested to give a detailed examination and grant the patent as a prayer.
10‧‧‧綜合加工機10‧‧‧Comprehensive processing machine
20‧‧‧軸向系統20‧‧‧Axial system
21‧‧‧直線驅動單元21‧‧‧Linear drive unit
22‧‧‧滑軌單元22‧‧‧slide unit
23‧‧‧工作平台23‧‧‧Working platform
30‧‧‧控制器30‧‧‧ Controller
31‧‧‧可程式邏輯單元31‧‧‧programmable logic unit
32‧‧‧巨集程式單元32‧‧‧Macro program unit
40‧‧‧潤滑裝置40‧‧‧Lubrication device
41‧‧‧儲油單元41‧‧‧ oil storage unit
42‧‧‧汲油單元42‧‧‧Oil unit
43‧‧‧管路43‧‧‧pipe
(a)‧‧‧加工進行(a) ‧ ‧ processing
(b)‧‧‧擷取軸向系統進給率及負載(b) ‧‧‧Axial system feed rate and load
(c)‧‧‧計算軸向系統的移動參數(c) ‧ ‧ Calculate the movement parameters of the axial system
(d)‧‧‧潤滑時機判斷(d) ‧‧‧Lubrication timing
(e)‧‧‧實施潤滑軸向系統(e) ‧ ‧ implement lubrication axial system
圖1係本創作綜合加工機軸向系統適應性潤滑控制裝置較佳實施例之方塊示意圖。 圖2係本創作綜合加工機軸向系統適應性潤滑控制裝置較佳實施例之示意圖。 圖3係本創作綜合加工機軸向系統適應性潤滑控制方法較佳實施例之實施步驟流程圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block diagram showing a preferred embodiment of an axial system adaptive lubrication control device of the present invention. Fig. 2 is a schematic view showing a preferred embodiment of the axial system adaptive lubrication control device of the integrated processing machine. 3 is a flow chart showing the implementation steps of the preferred embodiment of the axial system adaptive lubrication control method of the integrated processing machine.
10‧‧‧綜合加工機 10‧‧‧Comprehensive processing machine
20‧‧‧軸向系統 20‧‧‧Axial system
21‧‧‧直線驅動單元 21‧‧‧Linear drive unit
22‧‧‧滑軌單元 22‧‧‧slide unit
23‧‧‧工作平台 23‧‧‧Working platform
30‧‧‧控制器 30‧‧‧ Controller
31‧‧‧可程式邏輯單元 31‧‧‧programmable logic unit
32‧‧‧巨集程式單元 32‧‧‧Macro program unit
40‧‧‧潤滑裝置 40‧‧‧Lubrication device
41‧‧‧儲油單元 41‧‧‧ oil storage unit
42‧‧‧汲油單元 42‧‧‧Oil unit
43‧‧‧管路 43‧‧‧pipe
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106200868U TWM542533U (en) | 2017-01-18 | 2017-01-18 | Adaptive lubrication control device for machining center axial system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106200868U TWM542533U (en) | 2017-01-18 | 2017-01-18 | Adaptive lubrication control device for machining center axial system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM542533U true TWM542533U (en) | 2017-06-01 |
Family
ID=59689336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW106200868U TWM542533U (en) | 2017-01-18 | 2017-01-18 | Adaptive lubrication control device for machining center axial system |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM542533U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI647053B (en) * | 2017-11-16 | 2019-01-11 | 國立勤益科技大學 | Automatic lubrication device for processing machine feed system |
-
2017
- 2017-01-18 TW TW106200868U patent/TWM542533U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI647053B (en) * | 2017-11-16 | 2019-01-11 | 國立勤益科技大學 | Automatic lubrication device for processing machine feed system |
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