TWM535124U - Cooling equipment of processing machine - Google Patents
Cooling equipment of processing machine Download PDFInfo
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- TWM535124U TWM535124U TW105215390U TW105215390U TWM535124U TW M535124 U TWM535124 U TW M535124U TW 105215390 U TW105215390 U TW 105215390U TW 105215390 U TW105215390 U TW 105215390U TW M535124 U TWM535124 U TW M535124U
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Description
本創作屬於機械加工領域，尤其是關於一種精確控制冷卻液的添加與流量，以達成工件的加工流程，同時減少冷卻液的浪費與事後清潔困擾的加工機的冷卻裝置。 This creation belongs to the field of machining, especially for a cooling device for a processing machine that precisely controls the addition and flow of coolant to achieve the processing of the workpiece while reducing the waste of coolant and the trouble of cleaning afterwards.
任何加工機在進行工件加工時，都不可避免會產生高熱高溫，導致工件微量變形而影響加工精密度，嚴重時更可能干擾加工機本身而造成機械故障或損壞，不僅影響工作的進行，更會提高工件加工的成本。 When any processing machine performs workpiece processing, it will inevitably generate high heat and high temperature, which will cause slight deformation of the workpiece and affect the processing precision. In severe cases, it may interfere with the processing machine itself and cause mechanical failure or damage, which will not only affect the work, but also affect the work. Increase the cost of workpiece processing.
為此，如何在加工時有效的降低溫度，乃為業界無不極力研究的課題，例如改良機械結構，或者改善傳動方式，或者調整工作流程等，只要能降低一點溫度，就會對加工結果產生良善的影響。 For this reason, how to effectively reduce the temperature during processing is a subject that the industry has tried to study, such as improving the mechanical structure, or improving the transmission mode, or adjusting the workflow, etc., as long as the temperature can be lowered, the processing result will be generated. The impact of goodness.
最基本的加工機降溫方式，當然是採取冷却液的添加，在刀具接觸工件的期間，大量澆注冷卻液，因而達成冷卻的功效，提高加工的品質。 The most basic method of cooling the processing machine is of course to add coolant. During the contact of the tool with the workpiece, a large amount of coolant is poured, thus achieving the cooling effect and improving the quality of the processing.
然而，習知加工機的冷卻液添加方式，仍屬於原始而單調的工法。其主要動作，是將冷卻液的管路接到加工區域，讓冷卻液的噴嘴對 準刀具與工件的接觸位置，然後在開始加工時，同時開啟冷卻液開關進行澆注，待加工完成，再關閉冷卻液開關停止工作。 However, the conventional method of adding coolant to the processing machine is still an original and monotonous method. The main action is to connect the coolant pipe to the processing area and let the coolant nozzle pair The position of the contact between the quasi-tool and the workpiece is then turned on at the same time as the coolant switch is started. After the machining is completed, the coolant switch is turned off to stop working.
由前述習知冷卻液的添加方式，其難以避免發生以下問題： It is difficult to avoid the following problems by the conventional manner of adding the cooling liquid:
1.由於冷卻液並無有效控制，故容易在加工機周圍四處飛濺，造成環境污染，提高後續的清潔整理成本。 1. Since the coolant is not effectively controlled, it is easy to splash around the processing machine, causing environmental pollution and improving the cost of subsequent cleaning and finishing.
2.由於控制不易，習知工法的冷卻液在加工完成後仍有少量餘液流到加工機上，更可能滲人加工機中，影響加工機的效能，其至造成加工機的毀損。 2. Due to the difficulty of control, the coolant of the conventional method still has a small amount of residual liquid flowing to the processing machine after the processing is completed, and it is more likely to infiltrate the processing machine, affecting the performance of the processing machine, and causing damage to the processing machine.
3.習知工法的冷卻液澆注方式過於浪費，雖然可以回收再利用，但此回收、過濾、循環的過程仍然會影響工作的進行以及提高整體的成本。 3. The cooling method of the conventional method is too wasteful. Although it can be recycled and reused, the recycling, filtration and recycling process will still affect the work and increase the overall cost.
4.習知工法讓冷卻液散落在工作區的四周，可能造成工作人員滑倒的意外，造成傷害的發生。 4. The conventional method allows the coolant to scatter around the work area, which may cause accidents in which the worker slips, causing injury.
因此，習知加工機的冷卻方法確實存有問題亟待加以改進。 Therefore, the conventional method of cooling the processing machine does have problems that need to be improved.
本案創作人有鑒於習知技術衍生的技術問題，基於在業界多年的實務經驗，配合專業知識與研發創新，經由長期的實際的操作後，終於研究出本創作的一種加工機的冷卻裝置。 The creators of this case, based on the technical problems derived from the prior art, based on years of practical experience in the industry, with professional knowledge and R&D innovation, have finally developed a cooling device for the processing machine after long-term practical operation.
本創作的主要目的在於提供一種加工機的冷卻裝置，其具有精確控制冷卻液添加的機制，讓冷卻液在最適當的時機進行添加，不會造成浪費，也減少事後的清潔動作。 The main purpose of this creation is to provide a cooling device for the processing machine that has a mechanism for precisely controlling the addition of the coolant, allowing the coolant to be added at the most appropriate timing without waste and reducing post-cleaning action.
本創作的另一目的在於提供一種加工機的冷卻裝置，其結構單純有效，利用發展已臻成熟的控制閥與控制電路，對冷卻液的添加進行精確控制，發展容易，成效茁著。 Another object of the present invention is to provide a cooling device for a processing machine, which has a simple and effective structure, and utilizes a well-developed control valve and control circuit to precisely control the addition of the cooling liquid, and the development is easy and the effect is remarkable.
為達到上述目的所稱的一種加工機的冷卻裝置，乃是利用可以控制流量的冷卻液輸送機制，在加工過程中進行有效冷卻，並減少浪費或事後的清潔。 A cooling device for a processing machine referred to for the above purpose is to use a cooling liquid delivery mechanism that can control the flow rate, to perform effective cooling during processing, and to reduce waste or after-cleaning.
該加工機的冷卻裝置包括有一冷卻管路與一控制單元，該冷卻管路設置在一加工機上，該加工機上放置有一工件以進行加工，並在該工件加工時利用該冷卻管路提供冷卻液。 The cooling device of the processing machine comprises a cooling pipe and a control unit, the cooling pipe is arranged on a processing machine, a workpiece is placed on the processing machine for processing, and the cooling pipe is used for processing the workpiece. Coolant.
該冷卻管路上裝置有一控制閥，該控制閥用來管制該冷卻液的流出。 The cooling line is provided with a control valve for regulating the outflow of the coolant.
該控制單元與該控制閥電性連接，利用該控制單元啟閉該控制閥，以精確控制該冷卻液的流量。 The control unit is electrically connected to the control valve, and the control unit is used to open and close the control valve to precisely control the flow rate of the coolant.
因此，當該工件進行加工時，得利用該控制單元調整該控制閥的啟閉，以精確控制該冷卻液的添加，對於該工件的加工提供冷卻效果。 Therefore, when the workpiece is processed, the control unit is used to adjust the opening and closing of the control valve to precisely control the addition of the coolant, thereby providing a cooling effect for the processing of the workpiece.
更進一步，該控制閥可為單向閥，讓該冷卻液只能朝單一方向流出。 Furthermore, the control valve can be a one-way valve that allows the coolant to flow only in a single direction.
而且，該控制閥的開啟幅度可以調整，開啟幅度愈高則可增加該冷卻液的流量，讓每一種該工件都可針對個別需求調整該冷卻液的添加量。 Moreover, the opening range of the control valve can be adjusted, and the higher the opening range, the flow rate of the coolant can be increased, so that each of the workpieces can adjust the amount of the coolant to be added for individual needs.
另外，該控制單元具有一控制面板，該控制面板上具有顯示幕與控制鍵，該顯示幕用來顯示該控制閥的啟閉狀態，該控制鍵用來操作 該控制閥的啟閉動作。 In addition, the control unit has a control panel having a display screen and a control button for displaying the opening and closing state of the control valve, the control button is used for operation The opening and closing action of the control valve.
而該控制單元為可程式設計單元，利用程式改變該控制閥的啟閉動作與時機，可針對該工件的冷卻需求對於該控制閥進行自動控制，減少人為錯誤，增加工作效率。 The control unit is a programmable unit, and the program is used to change the opening and closing action and timing of the control valve, and the control valve can be automatically controlled for the cooling demand of the workpiece, thereby reducing human error and increasing work efficiency.
1‧‧‧加工機 1‧‧‧Processing machine
11‧‧‧工作平台 11‧‧‧Working platform
12‧‧‧刀具 12‧‧‧Tools
2‧‧‧工件 2‧‧‧Workpiece
3‧‧‧冷卻管路 3‧‧‧Cooling line
31‧‧‧冷卻液儲存槽 31‧‧‧ Coolant storage tank
32‧‧‧噴嘴 32‧‧‧Nozzles
33‧‧‧控制閥 33‧‧‧Control valve
4‧‧‧控制單元 4‧‧‧Control unit
41‧‧‧控制面板 41‧‧‧Control panel
42‧‧‧顯示幕 42‧‧‧ display screen
43‧‧‧控制鍵 43‧‧‧Control keys
5‧‧‧冷卻液 5‧‧‧ Coolant
圖1是本創作加工機的冷卻裝置的結構示意圖；以及圖2是該加工機的冷卻裝置的結構方塊圖。 1 is a schematic structural view of a cooling device of the writing machine; and FIG. 2 is a structural block diagram of a cooling device of the processing machine.
為了使本創作的目的、技術方案及優點更加清楚明白，下面結合附圖及實施例，對本創作進行進一步詳細說明。此處所描述的具體實施例僅用以解釋本創作，並不用於限定本創作。 In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
請參閱圖1、圖2所示，為本創作所稱的一種加工機的冷卻裝置，其包括有一加工機1，該加工機1上具有一工作平台11，該工作平台11上用來放置一工件2，然後利用該加工機1的刀具12對該工件2進行加工。 Referring to FIG. 1 and FIG. 2, a cooling device for a processing machine, which is referred to in the present invention, includes a processing machine 1 having a working platform 11 for placing a working platform 11 thereon. The workpiece 2 is then machined by the tool 12 of the processing machine 1.
本創作主要在於改良該工件2加工時的冷卻作業，其包括有一冷卻管路3與一控制單元4，該冷卻管路3設置在該加工機1上，其一端連接有一冷卻液儲存槽31，該冷卻液儲存槽31提供該冷卻管路3所需的冷卻液5；該冷卻管路3的另一端為噴嘴32，該噴嘴端靠近該工件2，將該冷 卻液5噴注到該工件2上以利加工時的冷卻。 The present invention is mainly for improving the cooling operation of the workpiece 2, and includes a cooling pipe 3 and a control unit 4, the cooling pipe 3 is disposed on the processing machine 1, and one end is connected with a coolant storage tank 31. The coolant storage tank 31 provides the coolant 5 required for the cooling line 3; the other end of the cooling line 3 is a nozzle 32, which is close to the workpiece 2, and the cold The liquid 5 is sprayed onto the workpiece 2 to facilitate cooling during processing.
為求精確控制該冷卻液5的流量，該冷卻管路3上裝置有一控制閥33，該控制閥33用來管制該冷卻液5的流出；該控制閥33通常為單向閥，例如球形閥，讓該冷卻液只能朝單一方向流出。當然，亦可為更精密的控制閥33，以提供更佳的控制效果。 In order to precisely control the flow rate of the coolant 5, the cooling line 3 is provided with a control valve 33 for regulating the outflow of the coolant 5; the control valve 33 is usually a check valve, such as a ball valve So that the coolant can only flow out in a single direction. Of course, a more precise control valve 33 can also be provided to provide better control effects.
而該控制單元4同樣設置在該加工機1上，並與該控制閥33電性連接，利用該控制單元4啟閉該控制閥33，以精確控制該冷卻液5的流量。該控制單元4具有一控制面板41，該控制面板41上具有顯示幕42與控制鍵43，該顯示幕42用來顯示該控制閥33的啟閉狀態，該控制鍵43用來操作該控制閥33的啟閉動作。 The control unit 4 is also disposed on the processing machine 1 and is electrically connected to the control valve 33. The control unit 4 is used to open and close the control valve 33 to precisely control the flow rate of the coolant 5. The control unit 4 has a control panel 41 having a display screen 42 and a control button 43 for displaying the opening and closing state of the control valve 33. The control button 43 is used to operate the control valve. 33 opening and closing action.
該控制單元4可與該加工機1的原有控制機制整合，讓該加工機1的外型更為簡捷，也方便在同一該控制單元4上進行各類的控制。 The control unit 4 can be integrated with the original control mechanism of the processing machine 1, so that the appearance of the processing machine 1 is simpler and more convenient for various types of control on the same control unit 4.
因此，當該工件2進行加工時，得利用該控制單元4調整該控制閥33的啟閉，以精確控制該冷卻液5的添加，對於該工件2的加工提供冷卻效果。 Therefore, when the workpiece 2 is processed, the control unit 4 is used to adjust the opening and closing of the control valve 33 to precisely control the addition of the coolant 5 to provide a cooling effect for the processing of the workpiece 2.
另外，該控制閥33的開啟幅度可以調整，開啟幅度愈高則可增加該冷卻液5的流量，反之該控制閥33的開啟幅度縮小，則可減緩該冷卻液5的流量，讓每一種該工件2都可針對個別需求調整該冷卻液5的添加量。 In addition, the opening amplitude of the control valve 33 can be adjusted, and the higher the opening amplitude, the flow rate of the coolant 5 can be increased, and if the opening degree of the control valve 33 is reduced, the flow rate of the coolant 5 can be slowed down, so that each of the The workpiece 2 can adjust the amount of addition of the coolant 5 for individual needs.
如此，藉由前述結構的整合，使用者可根據所要加工的該工件2特性，於該控制單元4上按下該控制鍵43進行該控制閥33的啟閉，該控制閥33的啟閉與該冷卻液5的流量狀態皆可在該顯示幕42上觀察，減少 錯誤的發生。然後該冷卻管路3可準確對進行加工的該工件2提供適當的冷卻液5，並在工作完成即時關閉以避免污染或浪費，讓整個加工程序更為順暢。 Thus, by the integration of the foregoing structure, the user can press the control button 43 on the control unit 4 to perform the opening and closing of the control valve 33 according to the characteristics of the workpiece 2 to be processed, and the opening and closing of the control valve 33 is The flow state of the coolant 5 can be observed on the display screen 42 to reduce The error occurred. The cooling line 3 then provides the appropriate coolant 5 to the workpiece 2 being machined and shuts down immediately after work to avoid contamination or waste, making the overall processing procedure smoother.
又，該控制單元4為可程式設計單元，利用程式改變該控制閥33的啟閉動作與時機，可針對該工件2的冷卻需求對於該控制閥33進行自動控制，減少人為錯誤，增加工作效率。 Moreover, the control unit 4 is a programmable unit, and the program is used to change the opening and closing action and timing of the control valve 33, and the control valve 33 can be automatically controlled for the cooling demand of the workpiece 2, thereby reducing human error and increasing work efficiency. .
以上該僅為本創作之較佳實施例，並非用來限定本創作之實施範圍；如果不脫離本創作之精神和範圍，對本創作進行修改或者等同替換，均應涵蓋在本創作申請專利範圍的保護範圍當中。 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; if the spirit and scope of the present invention are not deviated from, the modification or equivalent replacement of the present invention should be covered in the scope of the present patent application. Within the scope of protection.
1‧‧‧加工機 1‧‧‧Processing machine
11‧‧‧工作平台 11‧‧‧Working platform
12‧‧‧刀具 12‧‧‧Tools
2‧‧‧工件 2‧‧‧Workpiece
3‧‧‧冷卻管路 3‧‧‧Cooling line
32‧‧‧噴嘴 32‧‧‧Nozzles
33‧‧‧控制閥 33‧‧‧Control valve
4‧‧‧控制單元 4‧‧‧Control unit
41‧‧‧控制面板 41‧‧‧Control panel
42‧‧‧顯示幕 42‧‧‧ display screen
43‧‧‧控制鍵 43‧‧‧Control keys
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105215390U TWM535124U (en) | 2016-10-11 | 2016-10-11 | Cooling equipment of processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105215390U TWM535124U (en) | 2016-10-11 | 2016-10-11 | Cooling equipment of processing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM535124U true TWM535124U (en) | 2017-01-11 |
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|---|---|---|---|
| TW105215390U TWM535124U (en) | 2016-10-11 | 2016-10-11 | Cooling equipment of processing machine |
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| TW (1) | TWM535124U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202524A (en) * | 2018-11-14 | 2019-01-15 | 北京工业大学 | A kind of numerically-controlled machine tool cutting adjustable Intelligent cooling device of flow quantity |
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2016
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202524A (en) * | 2018-11-14 | 2019-01-15 | 北京工业大学 | A kind of numerically-controlled machine tool cutting adjustable Intelligent cooling device of flow quantity |
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