TWM514239U - Integrally formed laminated meal box - Google Patents

Integrally formed laminated meal box Download PDF

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Publication number
TWM514239U
TWM514239U TW104206176U TW104206176U TWM514239U TW M514239 U TWM514239 U TW M514239U TW 104206176 U TW104206176 U TW 104206176U TW 104206176 U TW104206176 U TW 104206176U TW M514239 U TWM514239 U TW M514239U
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Taiwan
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box
cover
paper
edge
sided
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TW104206176U
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Chinese (zh)
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Qiu-Yu Zhou
Daniel Chien
Hsin-Hung Chou
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Master Paper Container Corp
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Priority to TW104206176U priority Critical patent/TWM514239U/en
Publication of TWM514239U publication Critical patent/TWM514239U/en

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Description

一體成型淋膜餐盒One-piece laminating lunch box

本創作有關一種一體成型淋膜餐盒,尤指一種以蒸氣使餐盒紙胚具有延展性,使得成型餐盒具有足夠的結構強度。The present invention relates to a one-piece laminating lunch box, in particular to a vapour that makes the lunch box of the lunch box malleable, so that the molded lunch box has sufficient structural strength.

按,傳統的免洗餐具(一次性餐具)大都是塑膠製品、保麗龍 (聚苯乙烯)或紙類所製成,其中又以保麗龍(聚苯乙烯)所製成之免洗餐具,遇熱會排放出毒素,對人體健康有害,且該餐具無法自然分解,會造成環境的污染,因已經被很多國家禁止使用。According to the traditional disposable tableware (disposable tableware), most of them are made of plastic products, styrofoam (polystyrene) or paper, and the disposable tableware made of styrofoam (polystyrene). The heat will emit toxins, which are harmful to human health, and the tableware cannot be naturally decomposed, which will cause environmental pollution, which has been banned in many countries.

因此市場對紙製餐盒需求量大增,遂有業者不斷研發出各種不同結構之紙製餐盒。而傳統紙製餐盒之結構及製法,係如圖1A及1B所示,將紙板裁切成一預定形狀的餐盒紙胚60,該餐盒紙胚60具有盒底61、盒邊板62、四端角之摺片63及蓋體64等,上述各部位皆係相互連結為一體,經一成型模具熱壓合,使上述四端角之摺片63相互貼合,成為一立體紙製餐盒60A。Therefore, the demand for paper lunch boxes has increased greatly in the market, and many manufacturers have continuously developed paper lunch boxes of various structures. The structure and manufacturing method of the conventional paper lunch box are as shown in FIGS. 1A and 1B, and the paperboard is cut into a predetermined shape of a lunch box paper 60 having a box bottom 61 and a box side board 62. The four-end corner flap 63 and the lid body 64 are integrally connected to each other, and are thermocompression-bonded by a molding die to bond the four-end corner flaps 63 to each other to form a three-dimensional paper system. Lunch box 60A.

惟查,傳統紙製餐盒60A結構,其最大的問題點在於其熱壓合成型後的盒體61a或蓋體64a,因為紙板不具延伸性,所以無法像塑膠或保麗龍餐盒,可以一體成型具有凹凸之補強肋體或表面,因此成型後之紙製餐盒60A,其結構強度相對不足,承放食物時易產生變形;再者,其四端角之摺片63重疊後之結合面利用膠體予以黏著貼合,但此種黏合方式成型後之立體紙餐盒60A的結構較不牢固,若往兩相對框邊稍加施力外拉,容易導致端角之摺片63撕開或損壞,如此一來,當餐盒內盛裝菜餚湯汁時,容易從貼合處滲漏,是故,尚有改善空間。However, the traditional paper box 60A structure, the biggest problem lies in its hot-pressed type of box body 61a or cover body 64a, because the cardboard is not extensible, it can not be like plastic or styrofoam lunch box, can The reinforcing ribs or surfaces having irregularities are integrally formed, so that the formed paper lunch box 60A has a relatively insufficient structural strength, and is easily deformed when the food is placed; further, the combination of the four-corner flaps 63 is overlapped. The surface is adhered by a colloid, but the structure of the three-dimensional paper lunch box 60A formed by the bonding method is relatively weak, and if the two opposite sides of the frame are slightly applied, the flap 63 of the end corner is easily torn. Or damage, as a result, when the soup is contained in the lunch box, it is easy to leak from the fitting. Therefore, there is still room for improvement.

本創作主要目的,在提供一種一體成型淋膜餐盒,其可解決先前技術之問題點,使得紙製餐盒一體成型時即具有足夠的結構強度,可以取代習用非環保材料所製成的餐盒,增進消費者食用安全之功效。The main purpose of this creation is to provide a one-piece laminating lunch box which can solve the problems of the prior art, so that the paper lunch box has sufficient structural strength when integrally formed, and can replace the meal made by the non-environmental materials. Box to enhance the safety of consumers' food safety.

本創作又一目的,則在提供一種一體成型淋膜餐盒,其以蒸氣使餐盒紙胚具有延展性,餐盒成型時並以濕度來判斷是否為良品,具有確保成型餐盒品質及使用上安全之功效。Another object of the present invention is to provide an integrally formed shower box, which uses steam to make the paper box embryo malleable, and when the lunch box is formed, the humidity is used to judge whether it is a good product, and the quality of the molded lunch box is ensured and used. The effect of safety.

為達上述目的,本創作所採用之技術包含:一餐盒紙胚,係由一單層淋膜紙裁切及壓痕成具有一盒體及一蓋體,該單層淋膜紙係於一原紙的一第一表面淋上一層聚丙烯(PE)的淋膜層,並使該原紙的第二表面呈裸露狀;該盒體,具有一盒底及自該盒底周緣向上摺疊壓合成型的盒邊;該蓋體,具有一蓋面及自該蓋面周緣向下摺疊壓合成型的蓋邊,且該蓋體與該盒體的後側係呈連接之掀轉部,使該蓋體得以該掀轉部在該盒體上呈掀開或蓋合;其特徵在於: 該四個端角之紙胚相互疊合的結合面,係以該淋膜層熱熔使其膠合固定成型;以及該蓋體的蓋面與該盒體的盒底,一體成型延展具有複數之凹凸強化表面。In order to achieve the above purposes, the technology used in the creation includes: a lunch box of paper blanks which are cut and indented by a single layer of coated paper to have a box body and a lid body, the single layer of coated paper is tied to a first surface of a base paper is coated with a layer of polypropylene (PE) and the second surface of the base paper is exposed; the box has a bottom and is folded upward from the periphery of the bottom of the box The cover body has a cover surface and a cover edge folded downward from the periphery of the cover surface, and the cover body and the rear side of the cover body are connected to each other, so that The cover body is opened or closed on the box body; and the joint surface of the four end angles of the paper embryos is superposed on each other by heat fusion of the coating layer Forming; and the cover surface of the cover body and the bottom of the box body are integrally formed and stretched to have a plurality of concave-convex reinforcing surfaces.

依據前揭特徵,該餐盒紙胚之盒體包括:連接該盒底周緣的四面盒邊,該四面盒邊之底緣與該盒底之連接處係呈摺痕線,且該四面盒邊之相鄰邊係成斜角度之四條裁斷線,使四個端角可疊合成型為圓弧角;及該餐盒紙胚之蓋體包括:連接該蓋面周緣的四面蓋邊,該四面蓋邊之底緣與該蓋面之四周連接處係呈摺痕線,且該四面蓋邊之相鄰邊係成斜角度之四條裁斷線,使四個端角可疊合成型為圓弧角;以及該盒體與該蓋體的後側係呈連接之摺痕線。According to the foregoing feature, the box of the lunch box comprises: a four-sided box edge connecting the periphery of the bottom of the box, the bottom edge of the box side of the box and the bottom of the box are crease lines, and the four sides of the box side The adjacent edges are formed into four cutting lines at an oblique angle, so that the four end corners can be stacked into a circular arc angle; and the cover of the lunch box includes: a four-sided cover edge connecting the periphery of the cover surface, the four sides The bottom edge of the cover edge and the periphery of the cover surface are crease lines, and the adjacent sides of the four-sided cover edge are formed into four cutting lines at an oblique angle, so that the four end angles can be stacked into a circular arc angle. And a crease line connecting the box to the rear side of the cover.

該盒體與該蓋體熱壓成型時,更於四周緣形成水平狀之凸緣面。When the casing and the lid body are hot-pressed, a horizontal flange surface is formed on the peripheral edge.

藉助上揭技術特徵,本創作以蒸氣使餐盒紙胚具有延展性,使得紙製餐盒一體成型時即同時形成凹凸之強化表面,具有足夠的結構強度;再者,餐盒成型時以其殘留濕度來判斷是否為良品,確保成型餐盒的出廠品質,以及消費者使用上之安全性,有效解決先前技術之問題點。By means of the above-mentioned technical features, the creation makes the paper box embryos malleable by steam, so that the paper lunch box forms a reinforcing surface of the concave and convex at the same time, and has sufficient structural strength; further, when the lunch box is formed, The residual humidity is used to judge whether it is a good product, ensure the factory quality of the molded lunch box, and the safety of the consumer, effectively solving the problems of the prior art.

首先,請參閱圖2~圖8所示,本創作一體成型淋膜餐盒,其實施例包含圖2流程圖所示之步驟:First, referring to FIG. 2 to FIG. 8 , the embodiment of the present invention integrally forms a shower box, and the embodiment thereof comprises the steps shown in the flow chart of FIG. 2 :

步驟a).提供一單層淋膜紙10,如圖3及圖4所示,該單層淋膜紙10係於一原紙11的一第一表面11a淋上一層聚丙烯(PE)的淋膜層12,並使該原紙11的第二表面11b呈裸露狀。本實施例中,該第二表面11b呈裸露狀主要係作為後續製程中,用以吸附蒸氣使其軟化。Step a). Providing a single-layer coated paper 10, as shown in FIG. 3 and FIG. 4, the single-layer coated paper 10 is coated with a layer of polypropylene (PE) on a first surface 11a of a base paper 11. The film layer 12 is made to have a second surface 11b of the base paper 11 in a bare shape. In this embodiment, the second surface 11b is exposed in a main form as a subsequent process for adsorbing vapor to soften it.

步驟b).將前述單層淋膜紙10,裁切及壓痕成具有盒體20及蓋體30的展開狀餐盒紙胚40;如圖3所示,本實施例中,該餐盒紙胚40,其包括: 一盒體20,具有一盒底21及連接該盒底21周緣的四面盒邊22,該四面盒邊22之底緣與該盒底21之連接處係呈摺痕線23,且該四面盒邊22之相鄰邊係成斜角度之四條裁斷線24,使四個端角25可疊合成型為圓弧角25a(此部分如圖7所示);一蓋體30,具有一蓋面31及連接該蓋面31周緣的四面蓋邊32,該四面蓋邊32之底緣與該蓋面31之四周連接處係呈摺痕線33,且該四面蓋邊32之相鄰邊係成斜角度之四條裁斷線34,使四個端角35可疊合成型為圓弧角35a(如圖7所示);以及該盒體20與該蓋體30的後側係呈連接之摺痕線41。再者,該蓋體30的一側設有一凸舌42,該盒體20對應側設有一切縫43,使其於蓋合時可相同嵌套定位。Step b). Cutting and indenting the single-layer coated paper 10 into a developed lunch box 40 having a casing 20 and a cover 30; as shown in FIG. 3, in the embodiment, the lunch box The paper blank 40 comprises: a box body 20 having a box bottom 21 and a four-sided box edge 22 connecting the periphery of the box bottom 21, the bottom edge of the four side box edge 22 and the bottom of the box bottom 21 being creased Line 23, and the adjacent sides of the four-sided box edge 22 are formed into four cutting lines 24 at an oblique angle, so that the four end angles 25 can be stacked into a circular arc angle 25a (this portion is shown in Figure 7); The body 30 has a cover surface 31 and a four-sided cover edge 32 connecting the periphery of the cover surface 31. The bottom edge of the four-sided cover edge 32 and the periphery of the cover surface 31 are crease lines 33, and the four-sided cover edge The adjacent edges of 32 are formed into four cutting lines 34 at an oblique angle, so that the four end angles 35 can be stacked into a circular arc angle 35a (as shown in FIG. 7); and the casing 20 and the rear of the cover 30 The sidelines are connected crease lines 41. Moreover, one side of the cover body 30 is provided with a tongue 42. The corresponding side of the box body 20 is provided with a slit 43 so that it can be positioned in the same nest when it is closed.

步驟c). 提供一蒸氣室(圖未示),將裁切好之展開狀餐盒紙胚40送入蒸氣室,如圖4所示,以該原紙11沒有淋膜層12的第二表面11b吸收蒸氣室的蒸氣(箭頭所示),使該餐盒紙胚40軟化;至於第一表面11a之淋膜層12無法吸收蒸氣,該淋膜層12於餐盒成型後係作為與食物接觸的內緣面,此即為本創作之餐盒紙胚40必需限定為單層淋膜紙10所構成。Step c). Providing a vapor chamber (not shown), and feeding the cut-out meal box embryo 40 into the steam chamber, as shown in FIG. 4, the base paper 11 having no second surface of the coating layer 12. 11b absorbs the vapor of the vapor chamber (indicated by the arrow), so that the lunch box 40 is softened; as for the coating layer 12 of the first surface 11a, the vapor layer 12 is unable to absorb the vapor, and the coating layer 12 is contacted with food after being formed in the lunch box. The inner edge surface, which is the creation of the lunch box 40 of the creation must be limited to a single layer of coated paper 10.

步驟d). 如圖4所示,提供一摺盒及熱壓成型設備50,將該軟化的餐盒紙胚40摺合成盒體20及蓋體30的雛型40a(如圖5中虛線所示),本實施例中,該摺盒及熱壓成型設備50僅係一示例,用以說明將該餐盒紙胚40摺合成盒體20及蓋體30之一可行實施方式,其為先前技術(Prior Art),非本創作之專利標的,容不贅述。由於本創作四個端角25、35具有裁斷線24,因此經該摺盒及熱壓成型設備50時,摺盒裝置可使各該四個端角25、35呈現具有紙胚相互疊合的結合面25b、35b,如圖7所示,圖6係顯示盒體20已經摺好而蓋體30尚未摺合之示意圖,惟實際摺合過程中,盒體20及蓋體30係可於該摺盒及熱壓成型設備50中同時進行。Step d). As shown in FIG. 4, a folding box and a hot press forming apparatus 50 are provided, and the softened lunch box paper blank 40 is folded into the box body 20 and the prototype 40a of the lid body 30 (as shown by the dotted line in FIG. 5). In the present embodiment, the folding box and the hot press forming apparatus 50 are merely an example for explaining a possible embodiment of folding the lunch box blank 40 into the box body 20 and the cover body 30, which is a previous embodiment. Technology (Prior Art), which is not the subject of this creation, is not to be described. Since the four end angles 25, 35 of the present creation have the cutting line 24, the folding box device can cause the four end angles 25, 35 to have the overlapping of the paper embryos through the folding box and the thermoforming apparatus 50. As shown in FIG. 7 , FIG. 6 is a schematic view showing that the casing 20 has been folded and the cover 30 has not been folded. However, during the actual folding process, the casing 20 and the cover 30 can be folded into the folding box. And the hot press molding apparatus 50 is simultaneously performed.

步驟e).提供一組上、下模具51、52,該上、下模具51、52的底面分別設有預定深度的凹凸形體511、521,本實施例中,該上、下模具51、52具有電熱元件(圖未示),使其具有預定的溫度。並以該上、下模具51、52對該盒體20及蓋體30進行120°C~160°C的熱壓合,並使各該四個端角25、35紙胚相互疊合的結合面25b、35b,藉由被熱熔的淋膜層12使其膠合固定。是以,本創作勿需使用黏膠來固定疊合的端角,而是直接使用淋膜層12在120°C~160°C時會產生黏性,據以使結合面25b、35b在該上、下模具51、52熱壓合下得以膠合固定。惟,該該上、下模具51、52熱壓合的溫度部可以超過160°C,否則淋膜層12會被熔解破壞。Step e). Providing a set of upper and lower dies 51, 52, the bottom surfaces of the upper and lower dies 51, 52 are respectively provided with concave and convex bodies 511, 521 of a predetermined depth, and in the present embodiment, the upper and lower dies 51, 52 There is an electric heating element (not shown) to have a predetermined temperature. The case body 20 and the lid body 30 are thermocompression-bonded at 120 ° C to 160 ° C by the upper and lower molds 51 and 52, and the four end angles 25 and 35 are overlapped with each other. The faces 25b, 35b are glued and fixed by the melted coating layer 12. Therefore, the creation does not require the use of adhesive to fix the overlapping corners, but the use of the coating layer 12 directly at 120 ° C ~ 160 ° C will produce viscosity, so that the bonding surfaces 25b, 35b The upper and lower molds 51, 52 are glued and fixed under thermal compression. However, the temperature portion where the upper and lower molds 51, 52 are thermocompression may exceed 160 ° C, otherwise the coating layer 12 may be melted and destroyed.

步驟f).控制該上、下模具51、52的熱壓合時間,使該盒體20及蓋體30成型時,在其表面同時延展成具有凹凸之強化表面26、36;本實施例中,該盒體20與該蓋體30熱壓成型時,更於四周緣形成水平狀之凸緣面27、37,如圖7所示。Step f). Controlling the hot pressing time of the upper and lower molds 51, 52, and when the casing 20 and the cover 30 are formed, the surface of the casing 20 and the cover 30 are simultaneously extended into the reinforcing surfaces 26 and 36 having irregularities; When the casing 20 and the lid body 30 are hot-pressed, the horizontal flange faces 27 and 37 are formed on the peripheral edges as shown in FIG.

步驟g). 一體成型淋膜餐盒40A成型,接著將該一體成型淋膜餐盒40A退模,並檢測該一體成型淋膜餐盒40A的濕度,據以判斷該一體成型淋膜餐盒40A為良品或不良品。此為本創作重要的技術特徵,因為具有蒸氣的餐盒紙胚40,經過熱壓成型後,如果濕度高於預設值,則該四個端角25、35相互疊合的結合面25b、35b,會無法牢固,易於盛裝熱食物時鬆弛散開,因此必需將其視為不良品,但如此之不良品,無法以人力或其他方式來檢測,而本創作實際測試結果,以一體成型淋膜餐盒40A的濕度,據以判斷餐盒為良品或不良品的準確度極高,因此,得以確保產品之品質。Step g). Forming a one-piece laminating lunch box 40A, and then demoulding the integrally formed shower box 40A, and detecting the humidity of the integrally formed shower box 40A, thereby judging the integrally formed shower box 40A For good or bad products. This is an important technical feature of the creation, because the lunch box 40 with steam, after the hot press forming, if the humidity is higher than the preset value, the joint faces 25b of the four end angles 25, 35 overlap each other, 35b, it will not be strong, it is easy to relax when it is hot food, so it must be regarded as a defective product, but such a defective product cannot be detected by human or other means, and the actual test results of this creation are integrally formed into a film. The humidity of the lunch box 40A is based on the fact that the accuracy of the meal box is high or not, so that the quality of the product can be ensured.

是以,本創作依據上揭技術手段所製成之一體成型淋膜餐盒40A,其結構包括:一餐盒紙胚40,係由一單層淋膜紙10裁切及壓痕成具有一盒體20及一蓋體30,該單層淋膜紙10係於一原紙11的一第一表面11a淋上一層聚丙烯(PE)的淋膜層12,並使該原紙11的第二表面11b呈裸露狀;該盒體20,具有一盒底21及自該盒底21周緣向上摺疊壓合成型的盒邊22;該蓋體30,具有一蓋面31及自該蓋面31周緣向下摺疊壓合成型的蓋邊32,且該蓋體20與該盒體30的後側係呈連接之掀轉部41a,使該蓋體30得以該掀轉部41a在該盒體20上呈掀開或蓋合;其特徵在於: 該四個端角25、35之紙胚相互疊合的結合面25b、35b,係以該淋膜層12熱熔使其膠合固定成型;以及該蓋體30的與該盒體20的表面,一體成型延展具有複數之凹凸強化表面26、36。再者該蓋體30與該盒體20的四個端角係成型為圓弧角25a、35a。Therefore, the present invention is based on the above-mentioned technical means to form a body shaped shower box 40A, and the structure thereof comprises: a lunch box paper blank 40, which is cut and indented by a single layer of coated paper 10 to have a The casing 20 and a cover 30 are attached to a first surface 11a of a base paper 11 with a layer of polypropylene (PE) 12 and a second surface of the base 11 11b is bare; the box body 20 has a box bottom 21 and a box edge 22 folded upward from the periphery of the box bottom 21; the cover body 30 has a cover surface 31 and a circumferential direction from the cover surface 31 The cover edge 32 of the press-fit type is folded down, and the cover body 20 and the rear side of the case body 30 are connected with the twisting portion 41a, so that the cover body 30 can be formed on the box body 20 by the twisting portion 41a. Splitting or closing; characterized in that: the bonding faces 25b, 35b of the four end angles 25, 35 are superimposed on each other by heat-melting the laminating layer 12; and the cover The surface of the casing 20 is integrally formed and stretched to have a plurality of concave-convex reinforcing surfaces 26, 36. Further, the cover 30 and the four end angles of the casing 20 are formed into circular arc angles 25a and 35a.

藉助上揭技術特徵,本創作利用蒸氣使餐盒紙胚40具有延展性,使得餐盒一體成型時即同時形成凹凸之強化表面26、36,具有足夠的結構強度;再者,餐盒成型時以其殘留濕度來判斷是否為良品,確保成型餐盒的出廠品質,以及消費者使用之安全性,有效解決先前技術之問題點。With the above technical features, the present invention utilizes steam to make the lunch box 40 of the lunch box malleable, so that when the lunch box is integrally formed, the reinforcing surfaces 26 and 36 of the unevenness are simultaneously formed, which has sufficient structural strength; Judging whether it is a good product by its residual humidity, ensuring the factory quality of the molded lunch box, and the safety of the consumer, effectively solving the problems of the prior art.

綜上所述,本創作所揭示之構造,為昔所無,且確能達到功效之增進,並具可供產業利用性,完全符合新型專利要件,祈請  鈞局核賜專利,以勵創新,無任德感。In summary, the structure revealed by this creation is unprecedented, and it can achieve the improvement of efficacy, and it can be used for industrial utilization. It fully complies with the new patent requirements, and invites the bureau to grant patents to encourage innovation. There is no sense of morality.

惟,上述所揭露之圖式、說明,僅為本創作之較佳實施例,大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and modifications or equivalent changes made by those skilled in the art in accordance with the spirit of the present invention should still be included in the scope of the patent application.

10‧‧‧單層淋膜紙
11‧‧‧原紙
11a‧‧‧第一表面
11b‧‧‧第二表面
12‧‧‧淋膜層
20‧‧‧盒體
21‧‧‧盒底
22‧‧‧盒邊
23、33‧‧‧摺痕線
24、34‧‧‧裁斷線
25、35‧‧‧端角
25a、35a‧‧‧圓弧角
25b、35b‧‧‧結合面
26、36‧‧‧凹凸強化表面
27、37‧‧‧凸緣面
30‧‧‧蓋體
31‧‧‧蓋面
32‧‧‧蓋邊
40‧‧‧餐盒紙胚
40A‧‧‧一體成型淋膜餐盒
41‧‧‧摺痕線
41a‧‧‧掀轉部
42‧‧‧凸舌
43‧‧‧切縫
50‧‧‧摺盒及熱壓成型設備
51‧‧‧上模具
52‧‧‧下模具
511、521‧‧‧凹凸形體
10‧‧‧Single layer coated paper
11‧‧‧Original paper
11a‧‧‧ first surface
11b‧‧‧ second surface
12‧‧‧Layer layer
20‧‧‧Box
21‧‧‧ box bottom
22‧‧‧ box side
23, 33‧‧‧ crease line
24, 34‧‧ ‧ cutting line
25, 35‧‧‧ end angle
25a, 35a‧‧‧ arc angle
25b, 35b‧‧‧ joint surface
26, 36‧‧‧ embossed surface
27, 37‧‧‧Flange
30‧‧‧ cover
31‧‧‧ Cover
32‧‧‧ Cover
40‧‧‧ lunch box paper embryo
40A‧‧‧Integrated Laminating Lunch Box
41‧‧‧ crease line
41a‧‧‧掀转部
42‧‧‧ tongue
43‧‧‧ slitting
50‧‧‧Folding box and thermoforming equipment
51‧‧‧Upper mold
52‧‧‧ Lower mold
511, 521‧‧‧ embossed body

圖1A及圖1B係傳統紙製餐盒之結構示意圖。 圖2係本創作之製作流程圖。 圖3係本創作餐盒紙胚之展開示意圖。 圖4係本創作餐盒紙胚以蒸氣使其表面溼化的示意圖。 圖5係本創作用以摺盒及熱壓成型設備之一實施例示意圖。 圖6係本創作餐盒紙胚初步摺合成盒體及蓋體的過程示意圖。 圖7係本創作一體成型淋膜餐盒熱壓成型之外觀立體圖。 圖8係本創作一體成型淋膜餐盒使用狀態參考圖。1A and 1B are schematic views showing the structure of a conventional paper lunch box. Figure 2 is a flow chart of the creation of this creation. Fig. 3 is a schematic view showing the development of the paper box of the creation lunch box. Fig. 4 is a schematic view showing the surface of the paper box of the present invention being wetted by steam. FIG. 5 is a schematic view showing an embodiment of a folding box and a hot press forming apparatus. Fig. 6 is a schematic view showing the process of initially forming the paper box embryo of the creation lunch box into a box body and a cover body. Fig. 7 is a perspective view showing the appearance of the hot-press forming of the one-piece laminating lunch box of the present invention. Fig. 8 is a reference diagram of the state of use of the integrally formed laminating lunch box of the present invention.

20‧‧‧盒體 20‧‧‧Box

21‧‧‧盒底 21‧‧‧ box bottom

22‧‧‧盒邊 22‧‧‧ box side

23、33‧‧‧摺痕線 23, 33‧‧‧ crease line

25、35‧‧‧端角 25, 35‧‧‧ end angle

25a、35a‧‧‧圓弧角 25a, 35a‧‧‧ arc angle

25b、35b‧‧‧結合面 25b, 35b‧‧‧ joint surface

26、36‧‧‧凹凸強化表面 26, 36‧‧‧ embossed surface

27、37‧‧‧凸緣面 27, 37‧‧‧Flange

30‧‧‧蓋體 30‧‧‧ cover

31‧‧‧蓋面 31‧‧‧ Cover

32‧‧‧蓋邊 32‧‧‧ Cover

40A‧‧‧一體成型淋膜餐盒 40A‧‧‧Integrated Laminating Lunch Box

41‧‧‧摺痕線 41‧‧‧ crease line

41a‧‧‧掀轉部 41a‧‧‧掀转部

42‧‧‧凸舌 42‧‧‧ tongue

43‧‧‧切縫 43‧‧‧ slitting

Claims (3)

一種一體成型淋膜餐盒,包括: 一餐盒紙胚,係由一單層淋膜紙裁切及壓痕成具有一盒體及一蓋體,該單層淋膜紙係於一原紙的一第一表面淋上一層聚丙烯(PE)的淋膜層,並使該原紙的第二表面呈裸露狀; 該盒體,具有一盒底及自該盒底周緣向上摺疊壓合成型的盒邊; 該蓋體,具有一蓋面及自該蓋面周緣向下摺疊壓合成型的蓋邊,且該蓋體與該盒體的後側係呈連接之掀轉部,使該蓋體得以該掀轉部在該盒體上呈掀開或蓋合;其特徵在於: 該四個端角之紙胚相互疊合的結合面,係以該淋膜層熱熔使其膠合固定成型;以及 該蓋體的蓋面與該盒體的盒底,係一體成型延展具有複數之凹凸強化表面。The utility model relates to a one-piece laminating lunch box, comprising: a lunch box paper blank, which is cut and indented by a single layer of coated paper to have a box body and a cover body, the single layer coated paper is attached to a base paper a first surface is coated with a layer of polypropylene (PE) and the second surface of the base paper is exposed; the box has a bottom and a box that is folded upward from the periphery of the bottom of the box The cover body has a cover surface and a cover edge folded downward from the periphery of the cover surface, and the cover body and the rear side of the cover body are connected to each other, so that the cover body can be The slewing portion is splayed or closed on the box body; and the bonding surface of the four end-angle paper slabs is superposed on each other by gluing and fixing the laminating layer; The cover surface of the cover body and the bottom of the box body are integrally formed and stretched to have a plurality of concave-convex reinforcing surfaces. 如申請專利範圍第1項所述之一體成型淋膜餐盒,其中,該餐盒紙胚之盒體包括:連接該盒底周緣的四面盒邊,該四面盒邊之底緣與該盒底之連接處係呈摺痕線,且該四面盒邊之相鄰邊係成斜角度之四條裁斷線,使四個端角可疊合成型為圓弧角;及該餐盒紙胚之蓋體包括:連接該蓋面周緣的四面蓋邊,該四面蓋邊之底緣與該蓋面之四周連接處係呈摺痕線,且該四面蓋邊之相鄰邊係成斜角度之四條裁斷線,使四個端角可疊合成型為圓弧角;以及該盒體與該蓋體的後側係呈連接之摺痕線。The one-piece shaped rinsing lunch box according to the first aspect of the invention, wherein the box of the paper box embryo comprises: a four-sided box edge connecting the periphery of the box bottom, a bottom edge of the four-sided box edge and the bottom of the box The connecting portion is a crease line, and the adjacent sides of the four-sided box edge are formed into four cutting lines at an oblique angle, so that the four end corners can be stacked into a circular arc angle; and the cover of the lunch box paper embryo The method includes: a four-sided cover edge connecting the periphery of the cover surface, the bottom edge of the four-sided cover edge and the periphery of the cover surface are crease lines, and the adjacent sides of the four-sided cover edge are formed into four cutting lines at an oblique angle , the four end corners can be stacked into a circular arc angle; and the box body and the rear side of the cover are connected with a crease line. 如申請專利範圍第2項所述之一體成型淋膜餐盒,其中,該盒體與該蓋體熱壓成型時,更於四周緣形成水平狀之凸緣面。The body-formed coated lunch box according to the second aspect of the invention, wherein the box body and the lid body are formed by a horizontal flange surface at the peripheral edge.
TW104206176U 2015-04-23 2015-04-23 Integrally formed laminated meal box TWM514239U (en)

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