TWM512461U - Cooling and oil-water separation device of cutting fluid for metal processing machine - Google Patents
Cooling and oil-water separation device of cutting fluid for metal processing machine Download PDFInfo
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Description
本新型涉及一種油水分離裝置，尤指一種可過濾油體且降低液體溫度之金屬加工機切削液冷卻油水分離裝置。The invention relates to a water-oil separation device, in particular to a metal working machine cutting fluid cooling oil-water separation device which can filter oil bodies and reduce liquid temperature.
按，現有金屬加工機於進行切削、磨床加工或者銑削時，為避免刀具與工件摩擦生熱而產生毀損的現象，一般會在加工的過程中提供一切削液於該刀具上，不僅可降低刀具的溫度，且可清除因加工所產生的金屬屑料，另一方面，為了讓金屬加工機能順暢地進行運作，會於金屬加工機的刀座滑軌上添加潤滑油，藉以讓刀座可滑順地進行加工。According to the existing metal working machine, in the process of cutting, grinding or milling, in order to avoid the damage caused by the friction between the tool and the workpiece, a cutting fluid is generally provided on the tool during the machining process, which not only reduces the tool but also reduces the tool. The temperature can be removed from the metal scraps produced by the processing. On the other hand, in order to allow the metal processing machine to operate smoothly, lubricating oil is added to the tool rails of the metal working machine, so that the tool holder can be slipped. Processed smoothly.
然而，現有金屬加工機雖可透過切削液來降低刀具加工時所產生的高溫，並且透過添加潤滑油的方式使其可滑順的運作，但現有金屬加工機於加工後，其切削液及潤滑油會一併回收至一水箱中，使得該水箱中同時具有切削液、潤滑油及金屬屑料等的混合物，長時間使用後該混合物容易於水箱中因細菌而產生惡臭味，不僅讓操作者感到不舒服，且會對於週遭的環境產生影響，進而產生不符合環保的情形。However, the existing metal working machine can reduce the high temperature generated during tool processing through the cutting fluid, and can be smoothly operated by adding lubricating oil, but the cutting fluid and lubrication of the existing metal working machine after processing. The oil is recycled to a water tank, so that the water tank has a mixture of cutting fluid, lubricating oil and metal scraps. After a long time of use, the mixture is easy to produce a foul odor due to bacteria in the water tank, not only allowing operation. People feel uncomfortable and have an impact on the surrounding environment, which in turn leads to environmental inconsistencies.
再者，現有金屬加工機雖可透過切削液對於刀具產生降溫的效果，但吸收熱能後的切削液回收至水箱後會再循環使用，而長時間的使用後，該切削液的溫度會升高(如切削不銹鋼時溫度達37~38℃，切削鑄鐵時溫度達35~36℃)，進而無法對於刀具產生降溫的效果，讓刀具容易在加工的過程中產生毀損，並影響其加工的精準度，再者，高溫的切削液容易孳生細菌，亦不符合環保的規定，有鑒於此，現有金屬加工機有關切削液及潤滑油的回收及再使用的裝置誠有加以改進之處。Furthermore, the existing metal working machine can reduce the temperature of the tool through the cutting fluid, but the cutting fluid after absorbing the heat energy is recycled to the water tank and recycled, and the temperature of the cutting fluid rises after a long period of use. (If the temperature is 37~38°C when cutting stainless steel and 35~36°C when cutting cast iron), it can't reduce the temperature of the tool, making the tool easy to be damaged during processing and affecting the precision of machining. Furthermore, high-temperature cutting fluids are prone to bacteria and do not comply with environmental regulations. In view of this, existing metal processing machines have been improved on the recovery and reuse of cutting fluids and lubricants.
因此，本新型有鑑於現有金屬加工機有關切削液及潤滑油於實際操作時的缺失及不足，特經過不斷的試驗與研究，終於發展出一種能改進現有缺失之本新型，本新型金屬加工機切削液冷卻油水分離裝置，其係透過精簡的結構配置方式，不僅可將回收後的切削液及潤滑油相分離，且可進一步對於切削液進行降溫，藉以提供一可過濾油體且降低液體溫度的金屬加工機切削液冷卻油水分離裝置之目的者。Therefore, in view of the lack and deficiency of cutting fluids and lubricating oils in the actual operation of the existing metal working machines, the present invention has finally developed a new type of metal working machine which can improve the existing defects through continuous testing and research. The cutting fluid cooling oil-water separation device is capable of separating not only the recovered cutting fluid and the lubricating oil by a simplified structural arrangement, but also further cooling the cutting fluid, thereby providing a filterable oil body and lowering the liquid temperature. The purpose of the metalworking machine cutting fluid cooling oil-water separation device.
為達到上述目的，本新型提供一種金屬加工機切削液冷卻油水分離裝置，其係包含有： 一分離組，該分離組設有一本體及一油體收集盒，該本體設有一消泡區、一主隔板、一副隔板、一橫隔板及一輸出隔板，該本體於外側壁設有一輸入口，該消泡區設於該本體內且與該輸入口相通，該主隔板與該消泡區及該本體的外側壁相結合，該副隔板與該主隔板相結合且間隔位於該消泡區的一側，於該主隔板、副隔板及消泡區之間形成一與該消泡區相通的第一過濾區，於該主隔板、副隔板及遠離該消泡區的一側間形成一與該第一過濾區相通的第二過濾區，該橫隔板設於該第二過濾區內且與該主隔板及遠離該消泡區的本體外側壁相結合並貫穿設有一排油孔，該本體在與該橫隔板相結合的外側壁凹設有一容設槽，該輸出隔板設於該消泡區與該主隔板之間，於該主隔板、輸出隔板及消泡區間形成一與該第二過濾區相通的冷卻區，該本體在與該消泡區相結合的外側壁設有一輸出口，該油體收集盒設於該本體的容設槽內且與該排油孔相通； 一輸入組，該輸入組與該分離組相結合且設有一泵浦，該泵浦透過一輸入管而與該本體的輸入口相通，藉以將一金屬加工機的切削液與潤滑油的混合物，經由輸入管輸送至該本體內；以及 一冷卻組，該冷卻組與該分離組相結合且設有一蒸發器、一壓縮機、一冷凝器及一冷媒控制器，該蒸發器設於該本體的一側且設有一伸入該冷卻區的吸熱管線，該壓縮機與該蒸發器相連接，該冷凝器與遠離該蒸發器的壓縮機一側相連接，該冷媒控制器與該冷凝器及該蒸發器相連接，使該蒸發器、壓縮機、冷凝器及冷媒控制器形成一循環回路。In order to achieve the above object, the present invention provides a metal working machine cutting fluid cooling oil-water separation device, which comprises: a separation group, the separation group is provided with a body and an oil body collecting box, the body is provided with a defoaming zone, a main partition, a pair of partitions, a horizontal partition and an output partition, the main body is provided with an input port on the outer side wall, the defoaming area is disposed in the body and communicates with the input port, the main partition and the main partition The defoaming zone is combined with the outer side wall of the body, and the sub-separator is combined with the main partition and spaced apart on one side of the defoaming zone between the main partition, the sub-separator and the defoaming zone Forming a first filter zone in communication with the defoaming zone, forming a second filter zone in communication with the first filter zone between the main baffle, the sub-separator and a side remote from the defoaming zone, the cross The partition plate is disposed in the second filter zone and is combined with the main partition plate and the outer side wall of the outer body away from the defoaming zone and is provided with an oil drain hole, and the body is concave on the outer side wall combined with the horizontal partition plate Providing a receiving groove, the output partition is disposed between the defoaming zone and the main partition, and the main partition The plate, the output baffle and the defoaming section form a cooling zone communicating with the second filtering zone, and the body is provided with an output port on the outer side wall combined with the defoaming zone, and the oil collecting box is disposed on the body The input tank is combined with the separation group and is provided with a pump, and the pump is connected to the input port of the body through an input pipe, thereby a mixture of a cutting fluid and a lubricating oil of the metal working machine is delivered to the body via an input pipe; and a cooling group, the cooling group is combined with the separation group and provided with an evaporator, a compressor, a condenser and a a refrigerant controller, the evaporator is disposed at one side of the body and is provided with a heat absorption pipeline extending into the cooling zone, the compressor is connected to the evaporator, and the condenser is connected to a compressor side away from the evaporator Connected, the refrigerant controller is connected to the condenser and the evaporator, so that the evaporator, the compressor, the condenser and the refrigerant controller form a circulation loop.
進一步，該消泡區在遠離該本體外側壁的側面底部開設有一流通孔且於該側面頂部處設有至少一排氣孔，該流通孔係與該第一過濾區相通，而該主隔板於靠近底部的側面開設有一與該第二過濾區及該冷卻區相通的連通孔。Further, the defoaming region defines a flow hole at a bottom portion of the side surface away from the outer side wall of the body, and at least one vent hole is disposed at the top of the side surface, the flow hole is communicated with the first filter region, and the main partition plate is A communication hole communicating with the second filter zone and the cooling zone is defined on a side near the bottom.
再進一步，該副隔板高度低於該消泡區及該主隔板的高度，使該第二過濾區透過該副隔板的頂部而與該第一過濾區相通，該橫隔板的高度低於該主隔板的高度，該輸出隔板的高度低於與該本體外側壁的高度，且該本體的輸出口的高度高於該輸出隔板的高度。Further, the height of the sub-separator is lower than the height of the defoaming zone and the main baffle, so that the second filter zone communicates with the first filter zone through the top of the sub-separator, and the height of the cross-barrier Below the height of the main baffle, the height of the output baffle is lower than the height of the outer side wall of the body, and the height of the output port of the body is higher than the height of the output baffle.
較佳的是，該本體由兩第一外側壁及兩第二外側壁環繞所形成，該消泡區與該本體的其中一第一外側壁的內側相結合，且該輸入口設於本體與該消泡區相結合的第一外側壁上而與該消泡區相通，其中該消泡區呈一封閉狀的中空矩形體且其長度小於該本體的第一外側壁長度。Preferably, the body is formed by two first outer sidewalls and two second outer sidewalls. The defoaming region is combined with the inner side of one of the first outer sidewalls of the body, and the input port is disposed on the body and the body. The defoaming zone is coupled to the defoaming zone in a combined first outer sidewall, wherein the defoaming zone has a closed hollow rectangular body and a length less than a length of the first outer sidewall of the body.
較佳的是，該主隔板與該消泡區遠離該本體第一外側壁的側面相結合，且該主隔板遠離該消泡區的一側係與該本體的其中一第二外側壁相結合，該副隔板係與該主隔板相結合且與該消泡區遠離該本體第一外側壁的側面相平行。Preferably, the main partition is combined with the side of the defoaming zone away from the first outer side wall of the body, and the side of the main partition away from the defoaming zone is coupled to one of the second outer sidewalls of the body. In combination, the secondary partition is combined with the primary partition and parallel to the side of the defoaming zone remote from the first outer sidewall of the body.
較佳的是，該第二過濾區係設於該主隔板、副隔板及本體遠離該消泡區的第一外側壁及兩第二外側壁之間，該橫隔板與該主隔板、該本體的兩第二外側壁以及遠離該消泡區的第一外側壁相結合。Preferably, the second filter zone is disposed between the main partition, the sub-separator and the body away from the first outer side wall and the second outer side wall of the defoaming zone, and the transverse partition is separated from the main partition The plate, the two second outer sidewalls of the body, and the first outer sidewall remote from the defoaming zone are combined.
較佳的是，該輸出隔板設於該消泡區、與該主隔板相結合的第二外側壁以及與該消泡區相結合的第一外側壁之間，該輸出隔板與該本體的底部呈間隔設置，而該容設槽係設於該本體與該橫隔板相結合的第一外側壁的中段處的外側。Preferably, the output partition is disposed between the defoaming zone, a second outer sidewall combined with the main partition, and a first outer sidewall combined with the defoaming zone, the output partition and the The bottom of the body is spaced apart, and the receiving groove is disposed outside the middle portion of the first outer side wall of the body and the transverse partition.
較佳的是，該輸入組設有一過濾器及一水箱，該過濾器與該泵浦相連接，而該水箱與該過濾器遠離該泵浦的一端相連接，且該水箱透過一輸出管而與該本體的輸出口相通。Preferably, the input group is provided with a filter and a water tank, the filter is connected to the pump, and the water tank is connected to one end of the filter remote from the pump, and the water tank is passed through an output tube. Connected to the output of the body.
較佳的是，該水箱於內部設有一與該過濾器相連接的集油管，該集油管於該水箱內設有數個可漂浮於水箱液面上的浮球，其中該集油管設有一與各浮球相結合的支撐架，使該集油管位於該水箱的上半部中，藉以收集漂浮於液面上的油體。Preferably, the water tank is internally provided with a collecting pipe connected to the filter, and the oil collecting pipe is provided with a plurality of floating balls floating on the liquid surface of the water tank, wherein the oil collecting pipe is provided with one and each The support frame of the floating ball is arranged such that the oil collecting pipe is located in the upper half of the water tank to collect the oil body floating on the liquid surface.
較佳的是，該泵浦於一側設有一風扇，該風扇會隨著泵浦的運轉而轉動，且該冷卻組的冷凝器係朝向該泵浦的風扇方向，使該泵浦運轉時可透過轉動的風扇提供該冷凝器一散熱的效果。Preferably, the pump is provided with a fan on one side, the fan rotates with the operation of the pump, and the condenser of the cooling group is oriented toward the fan of the pump, so that the pump can be operated. The heat dissipation effect of the condenser is provided by a rotating fan.
藉由上述的技術特徵，本新型金屬加工機切削液冷卻油水分離裝置係至少具有以下的優點及功效： 一、油水分離：本新型於使用時，該金屬加工機加工後所產生的切削液、潤滑油及金屬屑料等的混合物，可在該本體內經過兩次的過濾程序後，將油體與液體相分離且儲存於該油體收集盒中，並可進一步透過在該輸入組、分離組及冷卻組的多次循環後，達到油水分離的效果。 二、降溫效果：本新型於使用時，位於該冷卻區的混合物可透過該冷卻組的吸熱管線吸收熱能，藉以降低該混合物的溫度，讓回流至該水箱中的混合物之切削液溫度下降，使該金屬加工機於在進行加工時，該已降溫的切削液可有效提供刀具一冷卻效果，使該金屬加工機具有較佳的加工精度。 三、符合環保：本新型於使用時，降溫後的液體回流至水箱後，可避免在該水箱中產生細菌及惡臭味，讓使用者可舒適地於工作場合中進行加工，並且不會對於週遭環境產生影響而符合環保的規定。According to the above technical features, the cutting fluid cooling oil-water separating device of the novel metal working machine has at least the following advantages and effects: 1. Oil-water separation: the cutting fluid produced by the metal working machine after being used in the new type, a mixture of lubricating oil and metal scraps, etc., after two filtration processes in the body, separating the oil body from the liquid phase and storing it in the oil body collecting box, and further filtering through the input group and separating After multiple cycles of the group and the cooling group, the effect of oil-water separation is achieved. 2. Cooling effect: When the novel is used, the mixture located in the cooling zone can absorb thermal energy through the heat absorption line of the cooling group, thereby lowering the temperature of the mixture, and lowering the temperature of the cutting fluid returned to the mixture in the water tank, so that The metal working machine can effectively provide the tool-cooling effect when the processing is performed, so that the metal working machine has better processing precision. Third, in line with environmental protection: When the new type of liquid is returned to the water tank after use, the bacteria and malodor can be avoided in the water tank, so that the user can comfortably process in the workplace, and will not The surrounding environment has an impact and is environmentally friendly.
為能詳細瞭解本新型的技術特徵及實用功效並可依照說明書的內容來實現，玆進一步以如圖式所示的較佳實施例，詳細說明如后：In order to understand the technical features and practical functions of the present invention in detail and can be implemented according to the contents of the specification, the following further describes the preferred embodiment as shown in the following figure:
請配合參看如圖1至4所示，本新型金屬加工機切削液冷卻油水分離裝置設有一分離組10、一輸入組20及一冷卻組30，其中：Please refer to FIG. 1 to FIG. 4, the cutting fluid cooling oil water separating device of the metal working machine is provided with a separation group 10, an input group 20 and a cooling group 30, wherein:
該分離組10係設有一本體11及一油體收集盒12，其中該本體11為一呈長方形的殼體且可設置於一金屬加工機上，進一步，該本體11係由兩第一外側壁111及兩第二外側壁112環繞所形成，該本體11設有一消泡區13、一主隔板113、一副隔板114、一橫隔板115及一輸出隔板116，其中該消泡區13係設於該本體11內且與該本體11的其中一第一外側壁111的內側相結合，該消泡區13係呈一封閉狀的中空矩形體且其長度小於該本體11的第一外側壁111的長度，該本體11於該第一外側壁111上形成有一與該消泡區13相通的輸入口117，該消泡區13在遠離該本體11第一外側壁111的側面底部開設有一流通孔131，且該消泡區13在遠離該本體11第一外側壁111的側面頂部處設有至少一排氣孔132。The separation group 10 is provided with a body 11 and an oil collection box 12, wherein the body 11 is a rectangular casing and can be disposed on a metal working machine. Further, the body 11 is composed of two first outer sidewalls. The main body 11 is provided with a defoaming zone 13, a main partition 113, a pair of partitions 114, a transverse partition 115 and an output partition 116, wherein the defoaming is performed. The region 13 is disposed in the body 11 and is combined with the inner side of one of the first outer sidewalls 111 of the body 11. The defoaming region 13 is a closed hollow rectangular body and has a length smaller than that of the body 11 An length of the outer side wall 111, the body 11 defines an input port 117 communicating with the defoaming zone 13 on the first outer side wall 111, and the defoaming zone 13 is at the bottom of the side away from the first outer side wall 111 of the body 11. A flow hole 131 is defined, and the defoaming zone 13 is provided with at least one vent hole 132 at the top of the side away from the first outer side wall 111 of the body 11.
該主隔板113係呈L形且與該消泡區13遠離該本體11第一外側壁111的側面相結合，且該主隔板113遠離該消泡區13的一側係與該本體11的其中一第二外側壁112相結合，該副隔板114係與該主隔板113相結合且與該消泡區13遠離該本體11第一外側壁111的側面相平行，其中該副隔板114的高度低於該消泡區13及該主隔板113的高度，使本體11於該主隔板113、副隔板114及該消泡區13之間形成一第一過濾區14，其中該第一過濾區14與該消泡區13的流通孔131相通，並且該本體11於該主隔板113、副隔板114及遠離該消泡區13的第一外側壁111及兩第二外側壁112間形成一第二過濾區15，該第二過濾區15可透過該副隔板114的頂部而與該第一過濾區14相通。The main partition 113 is L-shaped and combined with the side of the defoaming zone 13 away from the first outer sidewall 111 of the body 11, and the side of the main partition 113 away from the defoaming zone 13 is coupled to the body 11 One of the second outer sidewalls 112 is coupled to the main partition 113 and is parallel to the side of the defoaming region 13 away from the first outer sidewall 111 of the body 11, wherein the secondary partition The height of the plate 114 is lower than the height of the defoaming zone 13 and the main baffle 113, so that the main body 11 forms a first filtering zone 14 between the main baffle 113, the sub-spacer 114 and the defoaming zone 13. The first filter zone 14 is in communication with the flow hole 131 of the defoaming zone 13, and the body 11 is in the main partition 113, the sub-spacer 114, and the first outer side wall 111 and the two sides away from the defoaming zone 13. A second filter zone 15 is formed between the two outer sidewalls 112. The second filter zone 15 is communicated with the first filter zone 14 through the top of the sub-spacer 114.
該橫隔板115係橫向設於該本體11的第二過濾區15，且與該主隔板113、該本體11的兩第二外側壁112以及遠離該消泡區13的第一外側壁111相結合，該橫隔板115的高度低於該主隔板113的高度，且該橫隔板115在遠離該副隔板114的一端係貫穿設有一排油孔118，進一步，該本體11在與該橫隔板118相結合的第一外側壁111的中段處的外側凹設有一容設槽16，該輸出隔板116係呈L形且設於該消泡區13、與該主隔板113相結合的第二外側壁112以及與該消泡區13相結合的第一外側壁111之間，其中該輸出隔板116與該本體11的底部呈間隔設置，且該輸出隔板116的頂面高度低於與該消泡區13相結合的第一外側壁111之高度，使該本體11於該主隔板113、輸出隔板116及消泡區13間形成一冷卻區17，進一步，該主隔板113於靠近底部的側面開設有一與該第二過濾區15及該冷卻區17相通的連通孔1131，且該本體11在與該消泡區13相結合的第一外側壁111上設有一與該輸出隔板116相結合的輸出口119，使該輸出口119可經由該輸出隔板116的頂部而與該冷卻區17相通，進一步，該輸出隔板116與該輸出口119相結合的一側面係為一斜面。The transverse partition 115 is laterally disposed on the second filter zone 15 of the body 11 and is opposite to the main partition 113, the second outer sidewalls 112 of the body 11, and the first outer sidewall 111 away from the defoaming zone 13. In combination, the height of the horizontal partition 115 is lower than the height of the main partition 113, and the horizontal partition 115 is provided with an oil drain hole 118 at an end away from the auxiliary partition 114. Further, the body 11 is A receiving groove 16 is defined in an outer side of the middle portion of the first outer side wall 111 combined with the horizontal partition plate 118. The output partitioning plate 116 is L-shaped and disposed in the defoaming zone 13 and the main partition plate. Between the 113 combined second outer sidewall 112 and the first outer sidewall 111 combined with the defoaming region 13, wherein the output partition 116 is spaced apart from the bottom of the body 11, and the output partition 116 The height of the top surface is lower than the height of the first outer sidewall 111 combined with the defoaming zone 13, so that the body 11 forms a cooling zone 17 between the main partition 113, the output partition 116 and the defoaming zone 13, further The main partition 113 defines a communication hole 1131 communicating with the second filter zone 15 and the cooling zone 17 on a side near the bottom, and the main partition 113 The body 11 is provided with an output port 119 coupled to the output partition 116 on the first outer side wall 111 combined with the defoaming zone 13, so that the output port 119 can pass through the top of the output partition 116. The cooling zone 17 is in communication. Further, a side surface of the output partition 116 combined with the output port 119 is a slope.
該油體收集盒12係可分離的與該本體11相結合，該油體收集盒12係設於該本體11的容設槽16內且開口朝上，使該油體收集盒12可經由該橫隔板115的排油孔118而與該本體11的第二過濾區15相通。The oil collection box 12 is detachably coupled to the body 11. The oil collection box 12 is disposed in the receiving groove 16 of the body 11 with the opening facing upward, so that the oil collection box 12 can pass through the body The oil drain hole 118 of the diaphragm 115 communicates with the second filter zone 15 of the body 11.
該輸入組20係與該分離組10相結合且設有一泵浦21、一過濾器22及一水箱23，該泵浦21係透過一輸入管211而與該本體11的輸入口117相通，進一步，該泵浦21於一側設有一風扇，該風扇會隨著泵浦21的運轉而轉動，該過濾器22係與該泵浦21相連接，而該水箱23係與該過濾器22遠離該泵浦21的一端相連接，且該水箱23係透過一輸出管231而與該本體11的輸出口119相通，其中該水箱23係用以儲存一金屬加工機的切削液、潤滑油及金屬屑料等混合物，而該過濾器22係用以過濾該混合物中的金屬屑料，使該泵浦21將具有切削液及潤滑油的混合物經由輸入管211輸送至該本體11內，進一步，該水箱23於內部設有一與該過濾器22相連接的集油管，該集油管於該水箱23內設有數個可漂浮於水箱23液面上的浮球232，其中該集油管設有一與各浮球232相結合的支撐架233，使該集油管位於該水箱23的上半部中，藉以收集漂浮於液面上的油體。The input group 20 is combined with the separation group 10 and is provided with a pump 21, a filter 22 and a water tank 23, and the pump 21 is communicated with the input port 117 of the body 11 through an input pipe 211, further The pump 21 is provided with a fan on one side, the fan rotates with the operation of the pump 21, and the filter 22 is connected to the pump 21, and the water tank 23 is away from the filter 22 One end of the pump 21 is connected, and the water tank 23 is communicated with the output port 119 of the body 11 through an output pipe 231 for storing cutting fluid, lubricating oil and metal shavings of a metal working machine. Mixing the material, and the filter 22 is used to filter the metal scraps in the mixture, so that the pump 21 delivers the mixture having the cutting fluid and the lubricating oil to the body 11 via the inlet pipe 211, and further, the water tank 23 is internally provided with a collecting pipe connected to the filter 22, wherein the collecting pipe is provided with a plurality of floating balls 232 floating on the liquid surface of the water tank 23, wherein the collecting pipe is provided with a floating ball 232 combined support frame 233, the oil collection pipe is located in the water tank 2 In the upper half of 3, the oil body floating on the liquid surface is collected.
該冷卻組30係與該分離組10相結合且設有一蒸發器31、一壓縮機32、一冷凝器33及一冷媒控制器34，其中該蒸發器31係設於該本體11的一側且設有一伸入該本體11冷卻區17的吸熱管線311，較佳地，該吸熱管線311可為一銅盤管，該壓縮機32係與該蒸發器31相連接，該冷凝器33係與遠離該蒸發器31的壓縮機32一側相連接，該冷媒控制器34係與該冷凝器33及該蒸發器31相連接，使該蒸發器31、壓縮機32、冷凝器33及冷媒控制器34形成一循環回路，進一步，冷凝器33係朝向該泵浦21的風扇方向，使該泵浦21運轉時可透過轉動的風扇提供該冷凝器33一散熱的效果。The cooling group 30 is combined with the separation group 10 and is provided with an evaporator 31, a compressor 32, a condenser 33 and a refrigerant controller 34, wherein the evaporator 31 is disposed on one side of the body 11 and A heat absorption line 311 extending into the cooling zone 17 of the body 11 is provided. Preferably, the heat absorption line 311 can be a copper coil, and the compressor 32 is connected to the evaporator 31. The condenser 33 is remote from the The compressor 32 of the evaporator 31 is connected to one side, and the refrigerant controller 34 is connected to the condenser 33 and the evaporator 31 to form the evaporator 31, the compressor 32, the condenser 33, and the refrigerant controller 34. In a circulation loop, further, the condenser 33 is directed toward the fan of the pump 21, so that the fan 33 can provide a heat dissipating effect of the condenser 33 when the pump 21 is operated.
請配合參看如圖1所示，本新型金屬加工機切削液冷卻油水分離裝置於使用時，係將一金屬加工機加工後所產生的切削液、潤滑油及金屬屑料等的混合物回收至該輸入組20的水箱23中，並且透過該泵浦21的抽吸作動，對於儲存於該水箱23內的混合物產生一抽吸的效果，而設於該水箱23中的浮球232可透過相對應支撐架233的拉撐，使該集油管路吸取位於該水箱23上層的混合物，並經該過濾器22而進入該泵浦21中，其中當該混合物進入該過濾器22時，該過濾器22可將該混合物中的金屬屑料進行過濾，藉以減少混合物中的金屬屑料的數量，並且透過該輸入管211及該輸入口117進入該本體11的消泡區13。Please refer to FIG. 1 together. The cutting fluid cooling oil-water separation device of the new metal working machine is used to recover a mixture of cutting fluid, lubricating oil and metal scraps produced by a metal working machine. The water tank 23 of the group 20 is input, and the pumping operation of the pump 21 is performed to generate a suction effect on the mixture stored in the water tank 23, and the floating ball 232 provided in the water tank 23 is permeable. The pull-up of the support frame 233 causes the oil collection line to draw the mixture located above the water tank 23 and enter the pump 21 through the filter 22, wherein the filter 22 is when the mixture enters the filter 22. The metal scrap in the mixture can be filtered to reduce the amount of metal scrap in the mixture and enter the defoaming zone 13 of the body 11 through the input tube 211 and the input port 117.
請配合參看如圖5及7所示，當該混合物進行該消泡區13時，該至少一排氣孔132可用以消除該混合物產生氣泡的情形，其中儲存於該消泡區13內的混合物因油(潤滑油)水(切消液)的比重不同，使得該混合物的上層具有較多的油體，而下層具有較多的液體，而位於下層的混合物可經由該消泡區13的流通孔131流動至該第一過濾區14中，其中位於該第一過濾區14中的混合物的油體含量少於位於該消泡區13內的混合物之油體含量，藉以形成第一道的過濾效果。Referring to Figures 5 and 7, when the mixture is subjected to the defoaming zone 13, the at least one venting opening 132 can be used to eliminate the occurrence of bubbles in the mixture, wherein the mixture stored in the defoaming zone 13 Due to the different specific gravity of the oil (lubricating oil) water (cutting liquid), the upper layer of the mixture has more oil bodies, while the lower layer has more liquid, and the mixture of the lower layer can be circulated through the defoaming zone 13. The orifice 131 flows into the first filtration zone 14, wherein the oil content of the mixture located in the first filtration zone 14 is less than the oil body content of the mixture located in the defoaming zone 13, thereby forming a first filtration effect.
再者，當位於該第一過濾區14的混合物的液面高於該副隔板114的高度時，位於該第一過濾區14的混合物會流動至該第二過濾區15中，其中當位於該第二過濾區15中的混合物，其位於上層的油體會流動至該橫隔板115處並經由該排油孔118而儲存於該油體收集盒12中，不僅讓位於該第二過濾區15中的混合物的油體含量少於位於該第一過濾區15內的混合物之油體含量，進而形成第二道的過濾效果，且有效達到將油體與液體相分離的目的，進一步位於該第二過濾區15下層的混合物可經由該主隔板113的連通孔1131流動至該冷卻區17中。Furthermore, when the liquid level of the mixture located in the first filtration zone 14 is higher than the height of the sub-separator 114, the mixture located in the first filtration zone 14 flows into the second filtration zone 15, wherein The mixture in the second filtration zone 15 whose oil body located in the upper layer flows to the transverse partition 115 and is stored in the oil collection box 12 via the oil discharge hole 118, not only giving the second filtration The oil content of the mixture in the zone 15 is less than the oil body content of the mixture located in the first filtration zone 15, thereby forming a second filtration effect, and effectively achieving the purpose of separating the oil body from the liquid phase, further located The mixture of the lower layer of the second filtration zone 15 can flow into the cooling zone 17 via the communication hole 1131 of the main partition 113.
請再配合參看如圖6、7及8所示，該混合物經過上述的兩道的過濾流程後，流動至該冷卻區17的混合物大多為切削液，此時，該冷卻組30的蒸發器31、壓縮機32、冷凝器33及冷媒控制器34會開始產生循環作動(其中該循環作動為所屬領域具有通常知識者所熟知，並在此不加以闡述)，即可透過該吸熱管線311吸收該冷卻區17的混合物熱能，藉以降低該混合物的溫度，使該混合物中的切削液溫度下降，進而提供一制冷效果，並且可透過該泵浦21的風扇提供該冷凝器33進一步的散熱效果，且當冷卻區17內的混合物之液面高度高於該輸出隔板116時，該已降溫的混合物(大多為液體)可經由該輸出口119與該輸出管231而回流至該水箱23中。Please refer to FIG. 6, 7 and 8, and after the mixture passes through the above two filtration processes, the mixture flowing to the cooling zone 17 is mostly a cutting fluid. At this time, the evaporator 31 of the cooling group 30. The compressor 32, the condenser 33, and the refrigerant controller 34 will begin to generate a cyclic actuation (which is well known to those of ordinary skill in the art and will not be described herein), and the absorption line 311 can be absorbed through the heat absorption line 311. Cooling the heat of the mixture in the cooling zone 17, thereby lowering the temperature of the mixture, lowering the temperature of the cutting fluid in the mixture, thereby providing a cooling effect, and providing a further heat dissipation effect of the condenser 33 through the fan of the pump 21, and When the liquid level of the mixture in the cooling zone 17 is higher than the output partition 116, the cooled mixture (mostly liquid) can be returned to the water tank 23 via the output port 119 and the output pipe 231.
藉由上述的技術特徵，本新型金屬加工機切削液冷卻油水分離裝置於使用時，該金屬加工機加工後所產生的切削液、潤滑油及金屬屑料等的混合物，在經過上述該輸入組20、分離組10及冷卻組30的多次循環後，不僅可讓該混合物中的油體(潤滑油)收集於該油體收集盒12中，達到油水分離的效果，且可大幅降低該混合物的溫度，使回流至該水箱23中的混合物之切削液溫度下降，讓該金屬加工機於在進行加工時，該已降溫的切削液可有效提供刀具一冷卻效果，且降溫後的液體可避免於該水箱23中產生細菌及惡臭味，讓使用者可舒適地於工作場合中進行加工，並且不會對於週遭環境產生影響而符合環保的規定，進而提供一可過濾油體且降低液體溫度的金屬加工機切削液冷卻油水分離裝置。According to the above technical feature, when the cutting fluid cooling oil-water separating device of the novel metal working machine is used, a mixture of cutting fluid, lubricating oil and metal scraps generated by the metal working machine is passed through the input group. 20. After multiple cycles of the separation group 10 and the cooling group 30, not only the oil body (lubricating oil) in the mixture can be collected in the oil body collecting box 12, the oil-water separation effect is achieved, and the mixture can be greatly reduced. The temperature of the cutting fluid which is returned to the mixture in the water tank 23 is lowered, so that the cooled machining fluid can effectively provide the tool-cooling effect when the metal processing machine is processed, and the liquid after the cooling can be avoided. Producing bacteria and malodor in the water tank 23, allowing the user to work comfortably in the workplace, and not complying with environmental regulations for the surrounding environment, thereby providing a filterable oil body and lowering the liquid temperature The metalworking machine cutting fluid cools the oil-water separation device.
以上所述，僅是本新型的較佳實施例，並非對本新型作任何形式上的限制，任何所屬技術領域中具有通常知識者，若在不脫離本新型所提技術特徵的範圍內，利用本新型所揭示技術內容所作出局部更動或修飾的等效實施例，均仍屬於本新型技術特徵的範圍內。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any person having ordinary knowledge in the art can use the present invention without departing from the technical features of the present invention. Equivalent embodiments of the novel modifications or modifications made by the novel teachings are still within the scope of the novel features.
10‧‧‧分離組
11‧‧‧本體
111‧‧‧第一外側壁
112‧‧‧第二外側壁
113‧‧‧主隔板
1131‧‧‧連通孔
114‧‧‧副隔板
115‧‧‧橫隔板
116‧‧‧輸出隔板
117‧‧‧輸入口
118‧‧‧排油孔
119‧‧‧輸出口
12‧‧‧油體收集盒
13‧‧‧消泡區
131‧‧‧流通孔
132‧‧‧排氣孔
14‧‧‧第一過濾區
15‧‧‧第二過濾區
16‧‧‧容設槽
17‧‧‧冷卻區
20‧‧‧輸入組
21‧‧‧泵浦
211‧‧‧輸入管
22‧‧‧過濾器
23‧‧‧水箱
231‧‧‧輸出管
232‧‧‧浮球
233‧‧‧支撐架
30‧‧‧冷卻組
31‧‧‧蒸發器
311‧‧‧吸熱管線
32‧‧‧壓縮機
33‧‧‧冷凝器
34‧‧‧冷媒控制器10‧‧‧Separation group
11‧‧‧Ontology
111‧‧‧First outer side wall
112‧‧‧Second outer side wall
113‧‧‧Main partition
1131‧‧‧Connected holes
114‧‧‧Separator
115‧‧‧ diaphragm
116‧‧‧ Output partition
117‧‧‧ input port
118‧‧‧ Oil drain hole
119‧‧‧ outlet
12‧‧‧ Oil body collection box
13‧‧‧Defoaming zone
131‧‧‧Circulation holes
132‧‧‧ venting holes
14‧‧‧First filtration zone
15‧‧‧Second filter zone
16‧‧‧ 容 槽
17‧‧‧Cooling area
20‧‧‧ Input group
21‧‧‧ pump
211‧‧‧Input tube
22‧‧‧Filter
23‧‧‧Water tank
231‧‧‧Output tube
232‧‧‧Floating ball
233‧‧‧Support frame
30‧‧‧cooling group
31‧‧‧Evaporator
311‧‧‧heat absorption pipeline
32‧‧‧Compressor
33‧‧‧Condenser
34‧‧‧Refrigerant Controller
圖1是本新型金屬加工機切削液冷卻油水分離裝置的立體外觀圖。 圖2是本新型分離組的外觀側視圖。 圖3是本新型分離組的另一外觀側視圖。 圖4是本新型分離組的俯視示意圖。 圖5是本新型分離組沿圖4的A-A割面線的剖面側視圖。 圖6是本新型分離組沿圖4的B-B割面線的剖面側視圖。 圖7是本新型金屬加工機切削液冷卻油水分離裝置的操作俯視示意圖。 圖8是本新型冷卻組進行循環的操作示意圖。Fig. 1 is a perspective view showing the cutting oil cooling oil-water separating device of the metal working machine of the present invention. Figure 2 is a side elevational view of the separation set of the present invention. Figure 3 is another side elevational view of the separation set of the present invention. 4 is a top plan view of the separation set of the present invention. Figure 5 is a cross-sectional side view of the present separation set taken along line A-A of Figure 4; Figure 6 is a cross-sectional side view of the present separation set taken along line B-B of Figure 4; Fig. 7 is a top plan view showing the operation of the cutting fluid cooling oil-water separation device of the novel metal working machine. Fig. 8 is a schematic view showing the operation of the cooling group of the present invention.
10‧‧‧分離組 10‧‧‧Separation group
11‧‧‧本體 11‧‧‧Ontology
111‧‧‧第一外側壁 111‧‧‧First outer side wall
112‧‧‧第二外側壁 112‧‧‧Second outer side wall
113‧‧‧主隔板 113‧‧‧Main partition
1131‧‧‧連通孔 1131‧‧‧Connected holes
114‧‧‧副隔板 114‧‧‧Separator
115‧‧‧橫隔板 115‧‧‧ diaphragm
116‧‧‧輸出隔板 116‧‧‧ Output partition
117‧‧‧輸入口 117‧‧‧ input port
118‧‧‧排油孔 118‧‧‧ Oil drain hole
119‧‧‧輸出口 119‧‧‧ outlet
12‧‧‧油體收集盒 12‧‧‧ Oil body collection box
13‧‧‧消泡區 13‧‧‧Defoaming zone
131‧‧‧流通孔 131‧‧‧Circulation holes
132‧‧‧排氣孔 132‧‧‧ venting holes
14‧‧‧第一過濾區 14‧‧‧First filtration zone
15‧‧‧第二過濾區 15‧‧‧Second filter zone
16‧‧‧容設槽 16‧‧‧ 容 槽
17‧‧‧冷卻區 17‧‧‧Cooling area
20‧‧‧輸入組 20‧‧‧ Input group
21‧‧‧泵浦 21‧‧‧ pump
211‧‧‧輸入管 211‧‧‧Input tube
22‧‧‧過濾器 22‧‧‧Filter
23‧‧‧水箱 23‧‧‧Water tank
231‧‧‧輸出管 231‧‧‧Output tube
232‧‧‧浮球 232‧‧‧Floating ball
233‧‧‧支撐架 233‧‧‧Support frame
30‧‧‧冷卻組 30‧‧‧cooling group
31‧‧‧蒸發器 31‧‧‧Evaporator
311‧‧‧吸熱管線 311‧‧‧heat absorption pipeline
32‧‧‧壓縮機 32‧‧‧Compressor
33‧‧‧冷凝器 33‧‧‧Condenser
34‧‧‧冷媒控制器 34‧‧‧Refrigerant Controller
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104214575U TWM512461U (en) | 2015-09-09 | 2015-09-09 | Cooling and oil-water separation device of cutting fluid for metal processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104214575U TWM512461U (en) | 2015-09-09 | 2015-09-09 | Cooling and oil-water separation device of cutting fluid for metal processing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM512461U true TWM512461U (en) | 2015-11-21 |
Family
ID=55219638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104214575U TWM512461U (en) | 2015-09-09 | 2015-09-09 | Cooling and oil-water separation device of cutting fluid for metal processing machine |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM512461U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI620615B (en) * | 2016-12-29 | 2018-04-11 | Cutting machine cooling assembly | |
| CN111331425A (en) * | 2020-04-13 | 2020-06-26 | 重庆上奇创科技有限公司 | Oil-water-gas combined type cooling dryer for numerical control machine tool spindle system |
| CN113211177A (en) * | 2021-05-18 | 2021-08-06 | 王娇 | Coolant liquid filtration equipment and digit control machine tool for digit control machine tool |
-
2015
- 2015-09-09 TW TW104214575U patent/TWM512461U/en not_active IP Right Cessation
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI620615B (en) * | 2016-12-29 | 2018-04-11 | Cutting machine cooling assembly | |
| CN111331425A (en) * | 2020-04-13 | 2020-06-26 | 重庆上奇创科技有限公司 | Oil-water-gas combined type cooling dryer for numerical control machine tool spindle system |
| CN113211177A (en) * | 2021-05-18 | 2021-08-06 | 王娇 | Coolant liquid filtration equipment and digit control machine tool for digit control machine tool |
| CN113211177B (en) * | 2021-05-18 | 2022-08-09 | 运城制版有限公司 | Coolant liquid filtration equipment and digit control machine tool for digit control machine tool |
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| MM4K | Annulment or lapse of a utility model due to non-payment of fees |